JP3836467B2 - Tunnel excavator - Google Patents

Tunnel excavator Download PDF

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JP3836467B2
JP3836467B2 JP2004057689A JP2004057689A JP3836467B2 JP 3836467 B2 JP3836467 B2 JP 3836467B2 JP 2004057689 A JP2004057689 A JP 2004057689A JP 2004057689 A JP2004057689 A JP 2004057689A JP 3836467 B2 JP3836467 B2 JP 3836467B2
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diameter
excavator
tunnel
pipe
cutter head
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JP2005248476A (en
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正明 大林
啓氏 片平
弘美 佐藤
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Okumura Corp
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Description

本発明は、地中にトンネルを掘削しながら管路を形成したのち、該管路内を通じて撤去、回収し、再使用を可能にしたトンネル掘削機の改良に関するものである。   The present invention relates to an improvement of a tunnel excavator in which a pipe is formed while excavating a tunnel in the ground, and then removed and collected through the pipe to enable reuse.

地中に管路を形成するためのトンネル工事においては、発進立坑側からシールド掘削機を到達立坑に向かって掘進させ、一定長のトンネルを掘削する毎に該シールド掘削機に後続させて一定長の埋設管を順次、継ぎ足すことにより管路を形成したり、或いは、機内でセグメントを組立てながら掘進に従って掘削壁面に覆工することによって管路を形成しており、到達立坑に達したシールド掘削機は、通常、該到達立坑内から地上に回収して再利用するのが一般的である。   In tunnel construction to form a conduit in the ground, a shield excavator is excavated from the start shaft side toward the arrival shaft, and every time a fixed length tunnel is excavated, the shield excavator is followed by a fixed length. Shield excavation that reached the final shaft by forming a pipeline by sequentially adding the buried pipes, or by lining the drilling wall according to the excavation while assembling the segments in the machine In general, the aircraft is generally recovered from the reach shaft and reused.

しかしながら、到達立坑が既設のマンホール等の狭隘な立坑である場合、或いは、到達立坑が設けられない場合や、2基のシールド掘削機を地中でドッキングさせる場合のように到達立坑を設けない場合には回収が困難であり、そのため、トンネルの掘削終了後にシールド掘削機をガス溶断などで搬出可能な大きさに解体してトンネル内を通じて発進立坑側に撤去、回収しなけれならず、その撤去、回収作業に著しい手間と労力を要する上に再利用できる部品も限られたものになるといった問題点があった。   However, when the reaching shaft is a narrow shaft such as an existing manhole, or when the reaching shaft is not provided, or when the reaching shaft is not provided such as when two shield excavators are docked in the ground Therefore, after excavation of the tunnel, the shield excavator must be dismantled to a size that can be carried out by gas fusing, etc., removed to the start shaft side through the tunnel, and recovered, There is a problem in that the collection work requires a lot of labor and labor, and the number of parts that can be reused is limited.

このため、特許文献1に記載されているように、地中にトンネルを掘削しながら該トンネル内に管路を形成していくシールド掘削機において、上記管路の外径と略同一外径を有する円筒形状の外胴と、この外胴内に引き出し可能に配設された掘削機本体とからなり、この掘削機本体は上記外胴内面に着脱自在に係止される円筒形状の内胴と、該内胴の前部に一体に設けている隔壁に回転自在に支持されたカッタヘッドと、このカッタヘッドの駆動手段と、カッタヘッドによって掘削された掘削土砂の排出手段とを備えていると共に上記カッタヘッドを伸縮自在に形成してなるシールド掘削機が開発された。   For this reason, as described in Patent Document 1, in a shield excavator that forms a pipe in the tunnel while excavating the tunnel in the ground, the outer diameter of the pipe is approximately the same as the outer diameter of the pipe. A cylindrical outer body, and an excavator body disposed in the outer body so as to be capable of being pulled out. The excavator body is detachably locked to the inner surface of the outer body. A cutter head rotatably supported by a partition wall provided integrally with a front portion of the inner cylinder, a driving means for the cutter head, and a discharging means for excavating earth and sand excavated by the cutter head. A shield excavator has been developed in which the cutter head is formed to be extendable.

そして、このシールド掘削機によって所定長さまでトンネルを掘削すると、上記掘削土砂排出手段を管路内を通じて回収、撤去すると共に該カッタヘッドを上記内胴の径以下にまで縮径させ、且つ外胴に対する内胴の係止を解いたのち、外筒体を掘削壁面に埋め殺し状態に残置させる一方、掘削機本体を管路内を通じて回収、撤去し、再び使用可能にしている。
特開2001−317285号公報
Then, when the tunnel is excavated to a predetermined length by this shield excavator, the excavated earth and sand discharging means is collected and removed through the pipeline, and the cutter head is reduced in diameter to the inner cylinder or less, and the outer cylinder is After unlocking the inner cylinder, the outer cylinder is buried in the excavation wall surface and left in a state of being removed, while the excavator body is recovered and removed through the pipe line, so that it can be used again.
JP 2001-317285 A

しかしながら、上記シールド掘削機は、形成すべき管路の外径に等しい外径を有する外胴に対して、掘削機本体の内胴の外径を該外胴内に係脱可能に挿入、係止できるように外胴の内径に対応した径に形成しているため、この掘削機本体を回収したのち再び使用する場合には、該掘削機本体の内胴を上記外胴と同一外径を有する新たな外胴内に挿入、係止させた状態にして使用せざるをえず、従って、上記管路と同一径の管路しか形成することができず、径の異なった管路の形成用として再利用することが困難であるといった問題点がある。   However, the shield excavator inserts and disengages the outer diameter of the inner cylinder of the excavator body into the outer cylinder so that the outer diameter is equal to the outer diameter of the pipe to be formed. Since it is formed to have a diameter corresponding to the inner diameter of the outer cylinder so that it can be stopped, when the excavator body is recovered and used again, the inner cylinder of the excavator body has the same outer diameter as the outer cylinder. It must be used in a state where it is inserted and locked into a new outer cylinder, so that only pipes having the same diameter as the above pipes can be formed, and pipes having different diameters can be formed. There is a problem that it is difficult to re-use for use.

そのため上記外胴として、掘削機本体の内胴を挿入、係止させる内径を変えることなく外径を掘削径に応じて変えるようにしたトンネル掘削機も知られているが、このように構成すると、掘削機本体の内胴径が変わらないために形成すべき管路の外径が大径となる程、厚みの大きい外胴を使用しなければならず、従って、外胴の厚みを大きくなれば、カッタヘッドの最小縮径状態から最大拡径状態にまで拡大させるカッタヘッドの伸長量が増大して、拡径部分に突設している掘削ビットによって地盤を掘削する時に、大きな曲げモーメントが該拡径部分に作用してその力に耐えられなくなる虞れがあった。   Therefore, as the outer cylinder, a tunnel excavator is also known in which the outer diameter is changed according to the excavation diameter without changing the inner diameter to insert and lock the inner cylinder of the excavator body. Because the inner diameter of the excavator body does not change, the larger the outer diameter of the pipeline to be formed, the larger the outer cylinder must be used. Therefore, the thickness of the outer cylinder can be increased. For example, the amount of extension of the cutter head that expands the cutter head from the minimum diameter state to the maximum diameter expansion state increases, and a large bending moment is generated when excavating the ground with the excavation bit protruding from the diameter expansion portion. There is a possibility that the expanded diameter portion may not be able to withstand the force.

さらに、カッタヘッドが、前方に向かって複数本の掘削ビットを突設している中空のスポーク内に同じく掘削ビットを突設しているスポーク片をスポーク内のジャッキによって該スポークの外端開口部から径方向に出没可能としたスポークタイプのカッタヘッドである場合には、スポーク内からのスポーク片の突出長がスポーク長以下とならざるをえないために、大径の管路を形成しようとしても大きく制限されるといった問題点がある。なお、スポーク長が長いカッタヘッドを使用しようとしても上述したように回収時には掘削機本体の内胴径以下にまで縮径させなければならないので、使用することができない。   Furthermore, the outer end opening of the spoke is inserted into the spoke piece in which the cutter head projects a drill bit in a hollow spoke from which a plurality of drill bits protrude forward. In the case of a spoke-type cutter head that can be projected and retracted in the radial direction from the inside, the protruding length of the spoke piece from inside the spoke must be less than or equal to the spoke length. However, there is a problem that it is greatly limited. Even if it is intended to use a cutter head having a long spoke length, it cannot be used because it must be reduced to the inner diameter of the excavator body during collection as described above.

また、小径の管路の形成を可能にするために、内胴の外径を出来る限り小径に形成しておくと、この掘削機本体の回収後、該掘削機本体を上記管路よりも大径の管路を形成するために再使用する際、この管路の外径に等しい外径に形成されている外胴の内周面と該掘削機本体の内胴の外周面との間の間隔が大きくなって外胴に対する内胴の連結や係止が困難となる。本発明はこのような問題点を全面的に解消することができるトンネル掘削機の提供を目的とする。   Further, in order to enable the formation of a small-diameter pipe line, if the outer diameter of the inner trunk is formed as small as possible, after the excavator body is recovered, the excavator body is larger than the pipe line. When the pipe is reused to form a pipe having a diameter, the gap between the inner peripheral surface of the outer cylinder formed to have an outer diameter equal to the outer diameter of the pipe and the outer peripheral surface of the inner cylinder of the excavator body As the distance increases, it becomes difficult to connect and lock the inner cylinder to the outer cylinder. An object of the present invention is to provide a tunnel excavator that can completely eliminate such problems.

上記目的を達成するために本発明のトンネル掘削機は、請求項1に記載したように、地中にトンネルを掘削しながら該トンネル内に管路を形成していくトンネル掘削機であって、上記管路の前方側に配設され且つ外径が該管路の外径と略同一径の外筒と、この外筒内に配設された掘削機本体と、外筒の前端部内周面に一体に設けられ且つ内径が上記管路の内径よりも小径のリング体と、上記掘削機本体と外筒とを切り離し可能に連結した推進力伝達部材とを備え、上記掘削機本体は前端に隔壁を一体に設け且つ上記リング体の内径よりも小径の内筒と、上記隔壁に回転自在に支持されて上記外筒の前方地盤を掘削し且つ外径が上記リング体の内径よりも小径となるように縮径可能なカッタヘッドと、隔壁の後面に装着したカッタヘッドの駆動部とを備えていると共に、上記リング体とこの掘削機本体における上記内筒との間に、内周面が内筒の外周面に着脱自在に固定され外周面がリング体の内周端面に摺接した中間円環部材を介在させていることを特徴とする。   In order to achieve the above object, a tunnel excavator according to the present invention is a tunnel excavator that forms a pipeline in the tunnel while excavating the tunnel in the ground as described in claim 1, An outer cylinder disposed on the front side of the pipe and having an outer diameter substantially the same as the outer diameter of the pipe, an excavator body disposed in the outer cylinder, and an inner peripheral surface of the front end of the outer cylinder A ring body having an inner diameter smaller than the inner diameter of the conduit, and a propulsion force transmission member that detachably connects the excavator body and the outer cylinder, the excavator body at the front end. A partition wall is integrally provided and the inner cylinder has a smaller diameter than the inner diameter of the ring body, and the front surface of the outer cylinder is excavated by the partition wall so as to be rotatable, and the outer diameter is smaller than the inner diameter of the ring body. The cutter head can be reduced in diameter and the cutter head mounted on the rear surface of the partition The inner peripheral surface is detachably fixed to the outer peripheral surface of the inner cylinder between the ring body and the inner cylinder of the excavator body, and the outer peripheral surface slides on the inner peripheral end surface of the ring body. An intermediate ring member that is in contact is interposed.

このように構成したシールド掘削機において、請求項2に係る発明は、上記中間円環部材を管路の径の大小に対応した厚みに形成していると共に、この中間円環部材と外筒間に推進力伝達部材を着脱自在に連結していることを特徴とし、請求項3に係る発明は、カッタヘッドの駆動部を、隔壁の後面に多数の駆動モータを同心円上に配設することによって構成していることを特徴とする。また、請求項4に係る発明は、上記カッタヘッドとして、縮径時の最小径が内筒の外径よりも大きくリング体の内径よりも小さくなるように構成していることを特徴とする。   In the shield excavator configured as described above, the invention according to claim 2 is characterized in that the intermediate annular member is formed to have a thickness corresponding to the diameter of the pipe line, and between the intermediate annular member and the outer cylinder. The propulsive force transmitting member is detachably connected to the first and second inventions, and the invention according to claim 3 is characterized in that the drive unit of the cutter head is arranged on the rear surface of the partition wall by a large number of drive motors concentrically. It is characterized by comprising. The invention according to claim 4 is characterized in that the cutter head is configured such that the minimum diameter when the diameter is reduced is larger than the outer diameter of the inner cylinder and smaller than the inner diameter of the ring body.

本発明のシールド掘削機によれば、地中にトンネルを掘削しながら該トンネル内に管路を形成していくトンネル掘削機であって、上記管路の前方側に配設され且つ外径が該管路の外径と略同一径の外筒の前端部内にリング体を一体に設けていると共に、このリング体の内径よりもカッタヘッドを回転自在に設けている掘削機本体の内筒の外径を小径に形成しているので、これらの内外筒間にリング体の内外径の厚みに相当する空間部が得られて該空間部に外筒の内周面に沿って中折れジャッキ等の機器を容易に配設することができると共に、機内の作業空間を大きく確保することができて作業の円滑化を図ることができる。その上、上記リング体と掘削機本体の内筒との間に、内周面が内筒の外周面に着脱自在に固定され外周面がリング体の内周端面に摺接した中間円環部材を介在させているので、形成すべき管路の外径が異なっても、リング体の内外周端面間の厚みや掘削機本体の内筒の外径を変えることなくそのままにして該中間円環部材の内外周面間の厚みを管路の径に応じた厚みのものを使用することにより、掘削機本体を再利用して大径の管路であっても小径の管路であっても確実に形成することができる。   According to the shield excavator of the present invention, the tunnel excavator forms a pipe line in the tunnel while excavating the tunnel in the ground, and is disposed on the front side of the pipe and has an outer diameter. A ring body is integrally provided in a front end portion of an outer cylinder having substantially the same diameter as the outer diameter of the pipe line, and an inner cylinder of an excavator body in which a cutter head is rotatably provided rather than the inner diameter of the ring body. Since the outer diameter is small, a space corresponding to the thickness of the inner and outer diameters of the ring body is obtained between these inner and outer cylinders, and the space section is jacked along the inner peripheral surface of the outer cylinder. Can be easily arranged, and a large work space in the machine can be secured, thereby facilitating the work. In addition, an intermediate annular member having an inner peripheral surface detachably fixed to an outer peripheral surface of the inner cylinder between the ring body and the inner cylinder of the excavator body, and an outer peripheral surface slidably contacting the inner peripheral end surface of the ring body. Therefore, even if the outer diameter of the pipe to be formed is different, the intermediate ring is left without changing the thickness between the inner and outer peripheral end faces of the ring body and the outer diameter of the inner cylinder of the excavator body. By using the thickness between the inner and outer peripheral surfaces of the member in accordance with the diameter of the pipe, it is possible to reuse the excavator body and use a large-diameter pipe or a small-diameter pipe. It can be reliably formed.

さらに、カッタヘッドは縮径した時の外径をリング体の内径よりも小径となるように形成しているので、大径の管路を形成する場合であっても小径の管路を形成する場合であっても、縮径させた径がリング体を通過可能な径となるように形成しているカッタヘッドを採用して該カッタヘッドの拡径寸法を管路の大小径にかかわらず、リング体の厚みに応じた短い長さにすることができ、従って、掘削時において拡径した部分に大きな曲げモーメントが作用することなく、円滑且つ確実に所定径のトンネルを掘進していくことができる。   Furthermore, since the cutter head is formed so that the outer diameter when the diameter is reduced is smaller than the inner diameter of the ring body, a small-diameter pipe is formed even when a large-diameter pipe is formed. Even if it is a case, adopting a cutter head formed so that the reduced diameter becomes a diameter that can pass through the ring body, the diameter of the cutter head is enlarged regardless of the diameter of the pipe, The length can be shortened according to the thickness of the ring body. Therefore, a tunnel with a predetermined diameter can be dug smoothly and surely without a large bending moment acting on the expanded portion during excavation. it can.

また、上記中間円環部材と外筒間を着脱自在な推進力伝達部材によって連結しておくことにより、トンネル掘進時における外筒に作用する推進力をこの伝達部材を介して掘削機本体に確実に伝達することができるのは勿論、外筒が大径であっても小径であっても、即ち、トンネルを掘削しながら形成される管路が大径であっても小径であっても、中間円環部材と外筒とを連結する推進力伝達部材の連結長さは一定となり、いずれの場合も確実に連結することができると共に、掘削機本体の回収時には、機内から該推進力伝達部材を取り外すことができ、回収作業が円滑に行うことができる。   In addition, by connecting the intermediate ring member and the outer cylinder with a detachable propulsion force transmission member, the propulsion force acting on the outer cylinder during tunnel excavation can be reliably transmitted to the excavator body through this transmission member. Of course, the outer cylinder has a large diameter or a small diameter, that is, whether the pipe formed while excavating the tunnel has a large diameter or a small diameter, The connecting length of the propulsive force transmitting member that connects the intermediate annular member and the outer cylinder is constant, and in any case, the connecting length can be surely connected. Can be removed, and the collection operation can be performed smoothly.

さらにまた、カッタヘッドの駆動部を構成する駆動モータを、隔壁の後面に多数台、同心円上に配設しておくことによって、広範囲に亘る径のトンネルが掘削可能な高出力が得られ、掘削機本体の共用回数が増加して経済的である。   Furthermore, a large number of drive motors constituting the drive unit of the cutter head are arranged concentrically on the rear surface of the partition wall, so that a high output capable of digging a tunnel with a wide range of diameters can be obtained. It is economical because the number of times the machine body is shared increases.

次に本発明の具体的な実施の形態を図面について説明すると、図1は推進工法によってトンネルTを掘削しながらその掘削壁面に管体aを推進、埋設することにより管路Aを形成していくトンネル掘削機の簡略縦断側面図であって、外径が形成すべき管路Aの外径と略同一径の一定長さの円筒形状の外筒1と、この外筒1の前端部内周面にその外周端面を溶接等により一体に固着し且つ内径が上記管路Aの内径よりも小径に形成されているリング体2と、上記外筒1内に配設された掘削機本体10と、これらの外筒1と掘削機本体10とを切り離し可能に連結した推進力伝達部材3とからなり、さらに、中折れジャッキ4やスクリューコンベアからなる土砂排出手段5とを備えている。   Next, a specific embodiment of the present invention will be described with reference to the drawings. FIG. 1 shows that a pipe A is formed by propelling and embedding a pipe body a on a drilling wall surface while excavating a tunnel T by a propulsion method. FIG. 2 is a simplified longitudinal side view of the tunnel excavator, and a cylindrical outer cylinder 1 having a constant length substantially the same as the outer diameter of the pipe A to be formed, and an inner periphery of the front end portion of the outer cylinder 1 A ring body 2 having an outer peripheral end face fixed integrally to the surface by welding or the like and having an inner diameter smaller than the inner diameter of the pipe A, and an excavator body 10 disposed in the outer cylinder 1; The outer cylinder 1 and the excavator main body 10 are detachably connected to each other and a propulsive force transmission member 3 is further provided. The outer cylinder 1 and the earth and sand discharging means 5 including a folding jack 4 and a screw conveyor are provided.

上記掘削機本体10は、前端面に前側隔壁11を一体に設けていると共に上記リング体2の内径よりも小径で且つ上記外筒1よりも長さが短い内筒12と、この内筒12の中心部を貫通し、上記隔壁11に回転自在に支持されている回転中心軸13と、このカッタヘッド14の前端(先端)にその中心部を一体に固着して上記外筒1の前方地盤を掘削するカッタヘッド14と、内筒12の後端面に一体に設けている後側隔壁11' の後面に装着されているカッタヘッド駆動部15とを備えてなり、この掘削機本体10の内筒12と上記リング体2との間に、内周面が内筒12の外周面に着脱自在に固定され外周面がリング体2の内周端面にシール材6を介して摺接した中間円環部材7を介在させている。この中間円環部材7は、トンネルの掘削壁面に埋設される管体aにより形成される管路Aの径の大小に応じた厚みに形成されてあり、その長さは内筒12の長さよりも長い寸法に形成されていて前端面を上記前側隔壁11の前面と同一垂直面上で面一に連続させ、後部を内筒12から後方に突出させている。   The excavator main body 10 has a front partition wall 11 integrally provided on the front end surface, an inner cylinder 12 having a diameter smaller than the inner diameter of the ring body 2 and shorter than the outer cylinder 1, and the inner cylinder 12. The rotation center shaft 13 that passes through the center of the cutter 11 and is rotatably supported by the partition wall 11 and the center of the cutter head 14 are fixed to the front end (tip) of the cutter head 14 so that the center of the shaft is integrally fixed. And a cutter head drive unit 15 mounted on the rear surface of the rear partition wall 11 ′ provided integrally with the rear end surface of the inner cylinder 12, and the inside of the excavator body 10 An intermediate circle whose inner peripheral surface is detachably fixed to the outer peripheral surface of the inner cylinder 12 between the tube 12 and the ring body 2 and whose outer peripheral surface is in sliding contact with the inner peripheral end surface of the ring body 2 via the sealing material 6. An annular member 7 is interposed. The intermediate ring member 7 is formed to have a thickness corresponding to the diameter of the pipe line A formed by the pipe body a embedded in the excavation wall surface of the tunnel, and the length is longer than the length of the inner cylinder 12. Further, the front end surface is formed on the same vertical plane as the front surface of the front partition 11 and the rear portion protrudes rearward from the inner cylinder 12.

カッタヘッド14は図1、図2に示すように、回転中心軸13の前端から該回転中心軸13に対して直交する方向(外径方向)に向かって、回転中心軸13の中心からの長さが上記中間円環部材7の外径の1/2よりも短く且つ内筒12の外径の1/2よりも長い複数本(図においては4本)の中空スポーク14a を放射状に突設していると共に各中空スポーク14a 内に外側スポーク片14b を中空スポーク14a の開口端から外方に向かって出没自在に収納し、これらの中空スポーク14a と外側スポーク片14b の前端両側端部に長さ方向に所定間隔毎に複数本の掘削ビット14c を前方に向かって突設していると共に隣接する中空スポーク14a 、14a の外端部対向側面間を円弧状の連結片14d によって一体に連結してなるスポークタイプのカッタヘッドに形成されている。   As shown in FIGS. 1 and 2, the cutter head 14 extends from the front end of the rotation center shaft 13 from the center of the rotation center shaft 13 in a direction orthogonal to the rotation center shaft 13 (outer diameter direction). A plurality of (four in the figure) hollow spokes 14a that are shorter than ½ of the outer diameter of the intermediate annular member 7 and longer than ½ of the outer diameter of the inner cylinder 12 project radially. In each hollow spoke 14a, an outer spoke piece 14b is housed so as to be able to protrude outward from the opening end of the hollow spoke 14a, and is long at both ends of the front end of the hollow spoke 14a and the outer spoke piece 14b. A plurality of excavation bits 14c are projected forward at predetermined intervals in the vertical direction, and adjacent hollow spokes 14a, 14a are integrally connected by the arc-shaped connecting piece 14d between the opposite sides of the outer ends. It is formed in the spoke type cutter head.

各中空スポーク14a 内に収納した外側スポーク片14b は、中空スポーク14a 内に装着しているジャッキ20の作動により外側スポーク片4bを中空スポーク14a の開口端から出没させてスポーク長、即ち、カッタヘッド14の外径を外筒1の外径に略等しい長さ(外径)から上記リング体2の内径よりも小径となる長さ(外径)にまで拡縮させるように構成している。なお、上記回転中心軸13の前面にセンタビット14c'を突設している。   The outer spoke piece 14b accommodated in each hollow spoke 14a is formed by causing the outer spoke piece 4b to protrude from the open end of the hollow spoke 14a by the operation of the jack 20 mounted in the hollow spoke 14a, that is, the cutter head. The outer diameter of 14 is expanded and contracted from a length (outer diameter) substantially equal to the outer diameter of the outer cylinder 1 to a length (outer diameter) that is smaller than the inner diameter of the ring body 2. A center bit 14c ′ is provided on the front surface of the rotation center shaft 13.

上記外筒1と掘削機本体10とを切り離し可能に連結した推進力伝達部材3は、内端部に断面L字状の接続金具3aの水平面部をボルト等により取り外し可能に連結、固定している複数本の短い剛直部材からなり、この推進力伝達部材3を周方向に所定間隔毎に配設してその外端面を外筒1の内周面に周方向に所定間隔毎に溶接等によって一体に固着していると共に、内端部に一体に設けている上記接続金具3aの垂直な前端面を掘削機本体10の内筒12の外周面に着脱自在に固定されている上記中間円環部材7の後端面に周方向に所定間隔毎にボルト等により取り外し可能に固定してなるものである。   The propulsive force transmission member 3 detachably connected to the outer cylinder 1 and the excavator main body 10 is connected and fixed so that the horizontal surface portion of the L-shaped connection fitting 3a is detachably attached to the inner end portion with a bolt or the like. The propulsive force transmitting member 3 is arranged at predetermined intervals in the circumferential direction and the outer end surface thereof is welded to the inner peripheral surface of the outer cylinder 1 at predetermined intervals in the circumferential direction. The intermediate ring is fixed integrally and detachably fixed to the outer peripheral surface of the inner cylinder 12 of the excavator body 10 with the vertical front end surface of the connection fitting 3a integrally provided at the inner end. The member 7 is fixed to the rear end surface of the member 7 so as to be removable with a bolt or the like at predetermined intervals in the circumferential direction.

また、上記外筒1は前胴部1aと該前胴部1aよりも短い後胴部1bとに分割されていると共に、後胴部1bの前端部内周面に外周面を凸円弧状湾曲面に形成している中折れ部8の後端部外周面を一体に固着させてあり、この中折れ部8を上記前胴部1aの後端部内周面にシール材を介して屈折自在に接続している。そして、上記中折れジャッキ4を外筒1の後半部内周面に沿って周方向に所定間隔毎、例えば、四方に配設し、各中折れジャッキ4の前後端を外筒1の内周面に突設しているブラケット9aと中折れ部8の内周面に突設しているブラケット9b間に連結してこれらの中折れジャッキ4を伸縮させることにより、後胴部1bに対して前胴部1aを所定方向に屈折させるように構成している。なお、上記推進力伝達部材3の外端面は前胴部1aの内周面に固着させている。さらに、後胴部1bの後端には内方に向かって埋設すべき管体aの前端面を当接状態で後続させるフランジ部1cを形成している。   The outer cylinder 1 is divided into a front body portion 1a and a rear body portion 1b shorter than the front body portion 1a, and an outer peripheral surface is a convex arcuate curved surface on the inner peripheral surface of the front end portion of the rear body portion 1b. The outer peripheral surface of the rear end portion of the middle bent portion 8 formed on the outer peripheral portion is integrally fixed, and the middle bent portion 8 is refractably connected to the inner peripheral surface of the rear end portion of the front barrel portion 1a through a sealing material. is doing. Then, the bent jacks 4 are arranged at predetermined intervals in the circumferential direction along the inner peripheral surface of the rear half of the outer cylinder 1, for example, in four directions, and the front and rear ends of each bent jack 4 are connected to the inner peripheral surface of the outer cylinder 1. By connecting the bracket 9a projecting to the bracket 9b and the bracket 9b projecting to the inner peripheral surface of the middle folding portion 8 to extend and contract these middle folding jacks 4, the front barrel portion 1b is The body 1a is configured to be refracted in a predetermined direction. The outer end surface of the propulsive force transmitting member 3 is fixed to the inner peripheral surface of the front body portion 1a. Further, a flange portion 1c is formed at the rear end of the rear body portion 1b to allow the front end surface of the tube body a to be embedded inward to follow in a contact state.

また、上記カッタヘッド14の駆動部15は、内筒12の後面側に一体に設けた上記後側隔壁11' の後面に装着されている多数台の駆動モータ15a による大きな回転トルクを上記回転中心軸13に、内筒12に配設した噛合歯車機構(図示せず)等を介して伝達するように構成してなり、これらの駆動モータ15a は同心円上に配設されている。   Further, the drive unit 15 of the cutter head 14 receives a large rotational torque from the multiple drive motors 15a mounted on the rear surface of the rear partition wall 11 'integrally provided on the rear surface side of the inner cylinder 12 as the center of rotation. The shaft 13 is configured to transmit via a meshing gear mechanism (not shown) or the like disposed on the inner cylinder 12, and these drive motors 15a are disposed concentrically.

さらに、カッタヘッド14の後面と前側の隔壁11間の空間部を、カッタヘッド14によって掘削された土砂を取り込んで一旦滞留させておく土砂室16に形成してあり、この土砂室16から上記土砂排出手段5を通じて掘削土砂を後方に排出するように構成している。この排出手段5は上述したようにスクリューコンベアからなり、その前端開口部を上記リング体2の下周部を貫通させて上記土砂室16の下端部内に臨ませていると共に隔壁11から後方に向かって斜め上方に傾斜させた状態で配設されている。なお、掘削土砂は、リング体2の上周部を通じて土砂室16に連通した泥水供給管17から供給される泥水と混合しながら排出手段5を通じて排出される。また、この土砂排出手段5の前端部が配設される箇所においては、上記中間円環部材7はその前端部を残して切除されている。   Further, the space between the rear surface of the cutter head 14 and the front partition wall 11 is formed in a sand chamber 16 that takes in the sand excavated by the cutter head 14 and temporarily retains it. The excavated sediment is discharged backward through the discharge means 5. The discharge means 5 is composed of a screw conveyor as described above. The front end opening of the discharge means 5 passes through the lower peripheral portion of the ring body 2 and faces the lower end of the earth and sand chamber 16 and faces backward from the partition wall 11. Are disposed obliquely upward. The excavated earth and sand are discharged through the discharge means 5 while being mixed with the muddy water supplied from the muddy water supply pipe 17 communicating with the earth and sand chamber 16 through the upper peripheral portion of the ring body 2. Further, in the place where the front end portion of the earth and sand discharging means 5 is disposed, the intermediate annular member 7 is cut away leaving the front end portion.

次に、以上のように構成したトンネル掘削機によって地中に管路Aを施工するには、まず、このトンネル掘削機を発進立坑B(図3に示す)内に設置し、そのカッタヘッド14を外筒1の前方側において該外筒1の外径に達する径まで拡径させた状態にすると共に、このトンネル掘削機の後胴部1bの後端に外筒1の略同一外径を有するヒューム管からなる管体aの前端を突き合わせ状に接続する。この状態にしてカッタヘッド14を回転させると共に管体aの後端面を発進立坑Bの後端面に配設している複数本の推進ジャッキよりなる推進手段Cによって押し進めてトンネルを掘進する。   Next, in order to construct the pipe line A in the ground by the tunnel excavator configured as described above, the tunnel excavator is first installed in the start shaft B (shown in FIG. 3), and its cutter head 14 Is expanded to a diameter that reaches the outer diameter of the outer cylinder 1 on the front side of the outer cylinder 1, and the substantially same outer diameter of the outer cylinder 1 is set at the rear end of the rear trunk 1b of the tunnel excavator. The front end of the tube body a made of a fume tube is connected in a butting manner. In this state, the cutter head 14 is rotated and the rear end surface of the pipe body a is pushed forward by the propulsion means C including a plurality of propulsion jacks disposed on the rear end surface of the start shaft B to dig the tunnel.

そして、トンネル掘削機が発進立坑Bから地中内に一定長推進すると、管体aの後端に次の管体aの前端を接続させ、この管体aの後端を上記推進手段Cによって押し進めて、先頭の管体aに該管体aに後続させながらトンネル掘削機をさらにトンネル計画線に沿って掘進させ、以下、トンネル掘削機によって一定長のトンネルが掘削される毎に発進立坑B側において管体aを順次、継ぎ足しながら押し進めて図3に示すように管路Aを形成していく。カッタヘッド14によって掘削された土砂は土砂室16内に取り込まれる一方、この土砂室16には上述したように泥水供給管17から供給される泥水が充満されて切羽面の安定化を図っていると共にその泥水をスクリューコンベアからなる土砂排出手段5内に掘削土砂と共に流入させ、掘削土砂を発進立坑側に排出する。   Then, when the tunnel excavator propels for a certain length from the start shaft B into the ground, the front end of the next pipe a is connected to the rear end of the pipe a, and the rear end of the pipe a is moved by the propulsion means C. The tunnel excavator is further excavated along the tunnel plan line while the head pipe a is made to follow the pipe a, and hereinafter, every time a tunnel of a certain length is excavated by the tunnel excavator, the start shaft B On the side, the pipe body a is sequentially pushed forward while being connected to form the pipe line A as shown in FIG. While the earth and sand excavated by the cutter head 14 is taken into the earth and sand chamber 16, the earth and sand chamber 16 is filled with the mud supplied from the mud water supply pipe 17 as described above to stabilize the face. At the same time, the muddy water is caused to flow together with excavated earth and sand into the earth and sand discharging means 5 comprising a screw conveyor, and the excavated earth and sand are discharged to the start shaft side.

推進手段Cによる推進力は、管体列からトンネル掘削機の後胴部1bに、さらにこの後胴部1bから中折れジャッキ4を介して前胴部1aに伝達され、該前胴部1aと掘削機本体10の内筒12とを連結している推進力伝達部材3を介して掘削機本体10に伝達されてカッタヘッド14を切羽地盤に押し付けながら掘進する。また、トンネルの掘進中において、トンネル掘削機の方向を修正したり曲線トンネル部を掘削する場合には、中折れジャッキ4を作動させて後胴部1bに対して前胴部1aを所定方向に屈折させることにより行う。   The propulsive force by the propulsion means C is transmitted from the tubular body row to the rear trunk portion 1b of the tunnel excavator, and further from the rear trunk portion 1b to the front trunk portion 1a via the folding jack 4, and the front trunk portion 1a It is transmitted to the excavator main body 10 via the propulsive force transmission member 3 connecting the inner cylinder 12 of the excavator main body 10 and digs while pressing the cutter head 14 against the face ground. In addition, when the tunnel excavator is corrected or the curved tunnel portion is excavated while the tunnel is being dug, the center jack 4 is operated to move the front barrel portion 1a in a predetermined direction with respect to the rear barrel portion 1b. This is done by refracting.

次ぎに、このシールド掘削機によって所定長のトンネルを掘削して管路Aを形成したのち、掘削機本体10を発進立坑側に撤去、回収する方法について説明する。シールド掘削機が図4に示すように所定位置まで到達すると、スクリューコンベアよりなる土砂排出手段5を外筒1の内周面に固着しているリング体2の下周部から図5、図6に示すように切り離して管路A上を走行する台車(図示せず)等に載せ、発進立坑B側に撤去、回収する。   Next, a method for removing and collecting the excavator main body 10 on the start shaft side after excavating a predetermined length of tunnel with this shield excavator to form the pipe A will be described. When the shield excavator reaches a predetermined position as shown in FIG. 4, the earth and sand discharging means 5 comprising a screw conveyor is attached to the inner peripheral surface of the outer cylinder 1 from the lower peripheral portion of the ring body 2 as shown in FIGS. As shown in Fig. 4, the vehicle is placed on a carriage (not shown) that is separated and travels on the pipeline A, and is removed and collected on the start shaft B side.

しかるのち、掘削機本体10の内筒12上に固定している中間円環部材7の後端面における上記推進力伝達部材3が取付けられていない部分に数個の牽引用ブラケット18を取付けると共に、上記土砂排出手段5の両側方に位置する外筒1の下周部両側内底面と、該外筒1の上周部両側内周面とに図7、図8に示すように頂面が管路Aの内周面に面一状に連続する高さを有するレール部材19、19を敷設する。さらに、上記中間円環部材7の外周面における上周部両側と下周部両側とに上記レール部材19、19上を転動する車輪21、21を装着する。なお、この車輪21、21や上記牽引用ブラケット18は、予め、中間円環部材7に装着しておいてもよい。   Thereafter, several traction brackets 18 are attached to a portion of the rear end surface of the intermediate annular member 7 fixed on the inner cylinder 12 of the excavator body 10 where the propulsive force transmission member 3 is not attached. As shown in FIG. 7 and FIG. 8, the top surface is a pipe on the inner bottom surface on both sides of the lower peripheral portion of the outer cylinder 1 located on both sides of the earth and sand discharging means 5 and on the inner peripheral surfaces on both sides of the upper peripheral portion of the outer cylinder 1. Rail members 19 and 19 having a continuous height on the inner peripheral surface of the path A are laid. Further, wheels 21, 21 that roll on the rail members 19, 19 are mounted on both the upper peripheral side and the lower peripheral side of the outer peripheral surface of the intermediate annular member 7. The wheels 21 and 21 and the traction bracket 18 may be attached to the intermediate annular member 7 in advance.

次いで、図9、図10に示すように、カッタヘッド14の各中空スポーク14a 内に設けているジャッキ20を収縮させることによって全ての外側スポーク片14b を中空スポーク14a 内に収納し、カッタヘッド14の外径をリング体2の内径よりも小径にすると共に、外筒1と中間円環部材7とを一体に連結している推進力伝達部材3の接続金具3aを該推進力伝達部材3の剛直部材の内端面と中間円環部材7の後端面とから取り外すことにより外筒1に対して掘削機本体10を切り離す。   Next, as shown in FIGS. 9 and 10, all the outer spoke pieces 14b are accommodated in the hollow spokes 14a by contracting the jacks 20 provided in the hollow spokes 14a of the cutter head 14, and the cutter head 14 The connecting member 3a of the propulsive force transmitting member 3 that integrally connects the outer cylinder 1 and the intermediate annular member 7 is made smaller than the inner diameter of the ring body 2, and the propulsive force transmitting member 3 The excavator body 10 is separated from the outer cylinder 1 by removing it from the inner end surface of the rigid member and the rear end surface of the intermediate annular member 7.

しかるのち、図11に示すように、牽引用ブラケット18に牽引用ロープの先端を連繋して発進立坑B側から適宜な牽引手段(図示せず)によって引っ張ると、外筒1をトンネル掘削壁面に残した状態でカッタヘッド14をリング体2内を通過させながら掘削機本体10はその車輪21をレール部材19上から管路Aを形成している管体aの内周面上を転動させて後方に引き出され、管路A内を通じて発進立坑B側に撤去、回収されてトンネル外へと搬出される。一方、掘削壁面を覆っている上記外筒1はそのトンネル掘削機到達個所に残しておくが、この外筒1の内周面に装着している中折れジャッキ4は図12に示すように外筒1から取り外して回収し、上記掘削機本体10と共に次のトンネル掘削工事に使用する。   After that, as shown in FIG. 11, when the tip of the tow rope is connected to the tow bracket 18 and pulled from the start shaft B by an appropriate towing means (not shown), the outer cylinder 1 is placed on the tunnel excavation wall surface. The excavator body 10 rolls the wheel 21 on the inner peripheral surface of the pipe body a forming the pipe line A from the rail member 19 while passing the cutter head 14 through the ring body 2 in the remaining state. Then, it is pulled out backward, removed to the start shaft B side through the pipe A, collected, and carried out of the tunnel. On the other hand, the outer cylinder 1 covering the excavation wall surface is left at the reach of the tunnel excavator, but the bent jack 4 attached to the inner peripheral surface of the outer cylinder 1 is externally attached as shown in FIG. It is removed from the tube 1 and collected and used together with the excavator body 10 for the next tunnel excavation work.

また、次のトンネル掘削工事が上記トンネル径よりも大径のトンネル掘削工事である場合には、上記回収した掘削機本体10の内筒12の外周面に装着している中間円環部材7を、先のトンネル径とこのトンネル径との差に相当する寸法だけ厚い中間円環部材に交換して該中間円環部材の内周面を内筒12の外周面に着脱自在に固定すると共に外周面を大径トンネルと同一外径を有する外筒の内周面に固着しているリング体の内周端面にシール材を介して摺接させる一方、カッタヘッド14も最小径まで縮小させた時の径が先のトンネル径とこの大径のトンネル径との差に相当する寸法だけ大きいカッタヘッドに交換して上記掘削機本体10の回転中心軸13の前端に装着する。   When the next tunnel excavation work is a tunnel excavation work having a diameter larger than the tunnel diameter, the intermediate ring member 7 mounted on the outer peripheral surface of the inner cylinder 12 of the recovered excavator body 10 is attached. The intermediate ring member is replaced with a thick intermediate ring member having a thickness corresponding to the difference between the previous tunnel diameter and the tunnel diameter, and the inner peripheral surface of the intermediate ring member is detachably fixed to the outer peripheral surface of the inner cylinder 12 and the outer periphery. When the surface is brought into sliding contact with the inner peripheral end surface of the ring body, which is fixed to the inner peripheral surface of the outer cylinder having the same outer diameter as the large-diameter tunnel, via the sealing material, and the cutter head 14 is also reduced to the minimum diameter The cutter head is replaced with a cutter head which is larger by a dimension corresponding to the difference between the previous tunnel diameter and the larger tunnel diameter, and attached to the front end of the rotation center shaft 13 of the excavator body 10.

同様に、次のトンネル掘削工事が上記トンネル径よりも小径のトンネル掘削工事である場合には、上記掘削機本体10の内筒12の外周面に装着している中間円環部材7を、先のトンネル径とこの小径のトンネル径との差に相当する寸法だけ薄い中間円環部材に交換して該中間円環部材の内周面を内筒12の外周面に着脱自在に固定すると共に外周面を小径トンネルと同一外径を有する外筒の内周面に固着しているリング体の内周端面にシール材を介して摺接させる一方、カッタヘッド14も最小径まで縮小させた時の径が先のトンネル径とこの小径のトンネル径との差に相当する寸法だけ短いカッタヘッド14に交換して回転中心軸13の前端に装着する。   Similarly, when the next tunnel excavation work is a tunnel excavation work having a diameter smaller than the tunnel diameter, the intermediate annular member 7 attached to the outer peripheral surface of the inner cylinder 12 of the excavator main body 10 is attached to the front end. The inner ring surface of the intermediate ring member is detachably fixed to the outer circumferential surface of the inner cylinder 12 by replacing it with a thin intermediate ring member having a dimension corresponding to the difference between the tunnel diameter of this small diameter and the small diameter of the tunnel. The surface is slidably contacted with the inner peripheral end surface of the ring body fixed to the inner peripheral surface of the outer cylinder having the same outer diameter as that of the small-diameter tunnel through the sealing material, while the cutter head 14 is also reduced to the minimum diameter. The cutter head 14 having a diameter corresponding to the difference between the previous tunnel diameter and the smaller tunnel diameter is replaced with a cutter head 14 which is attached to the front end of the rotation center shaft 13.

なお、外筒1は大径であっても小径であってもその内周面に固着している上記リング体2の内外周端面間の寸法は略同一寸法に形成されている。従って、カッタヘッド14を構成している各中空スポーク14a から外筒1の外周面にまで突出する外側スポーク片14b の突出長は、掘削すべきトンネルが大径であっても小径であっても殆ど変わることはなく、そのため、外側スポーク片14b に大きな曲げモーメントが作用することなく円滑に掘削することができる。   Note that the outer cylinder 1 is formed to have substantially the same dimension between the inner and outer peripheral end faces of the ring body 2 fixed to the inner peripheral surface of the outer cylinder 1 regardless of whether it has a large diameter or a small diameter. Therefore, the protruding length of the outer spoke piece 14b protruding from the hollow spokes 14a constituting the cutter head 14 to the outer peripheral surface of the outer cylinder 1 is the same regardless of whether the tunnel to be excavated has a large diameter or a small diameter. Almost no change is made, so that the outer spoke piece 14b can be smoothly excavated without applying a large bending moment.

次に、上記実施の形態においては、推進工法によってトンネルTを掘削しながらその掘削壁面に管体aを推進、埋設することにより管路Aを形成していくトンネル掘削機について説明したが、泥水式シールド工法に使用されるトンネル掘削機に対しても適用することができる。図13はそのトンネル掘削機(シールド掘削機)を示すもので、上記実施の形態におけるトンネル掘削機とは、セグメントSにより管路A'を形成していく点と、セグメントSの組立用エレクター22、及びシールドジャッキ23を備えている点、還流泥水によって掘削土砂を排除する土砂排出手段5'を構成している点、外筒1の後胴部1bの長さが長くてその後部内でセグメントSを組み立てるように構成している点が異なっており、その他の構造については上記実施の形態と同様であるので、同一部分に同一符号を付して詳細な説明を省略する。   Next, in the above-described embodiment, the tunnel excavator that forms the pipe A by propelling and burying the pipe body a on the excavation wall surface while excavating the tunnel T by the propulsion method has been described. The present invention can also be applied to a tunnel excavator used in the type shield construction method. FIG. 13 shows the tunnel excavator (shield excavator). The tunnel excavator in the above embodiment is different from the tunnel excavator in that the pipe A ′ is formed by the segment S and the segment S assembly erector 22. And a shield jack 23, a sediment discharge means 5 'that removes excavated sediment by reflux mud, and the length of the rear barrel 1b of the outer cylinder 1 is long and the segment S in the rear Since the other structures are the same as those of the above-described embodiment, the same parts are denoted by the same reference numerals, and detailed description thereof is omitted.

即ち、このトンネル掘削機は、上記実施の形態において説明したトンネル掘削機と同様に、外径が形成すべき管路A'の外径と略同一径の一定長さの円筒形状の外筒1と、この外筒1の前端部内周面にその外周端面を溶接等により一体に固着し且つ内径が上記管路A'の内径よりも小径に形成されているリング体2と、上記外筒1内に配設された掘削機本体10と、これらの外筒1と掘削機本体10とを切り離し可能に連結した推進力伝達部材3とからなり、さらに、中折れジャッキ4やスクリューコンベアからなる土砂排出手段5'とを備えていると共に、掘削機本体10は、その内筒12に設けている隔壁11の中心部に回転自在に支持されている回転中心軸13の前端にスポークタイプのカッタヘッド14の中心部を一体に固着してこのカッタヘッド14を内筒12の後端面の隔壁11' の後面に装着されているカッタヘッド駆動部15により回転させるように構成している。そして、この掘削機本体10の内筒12と上記リング体2との間に、内周面が内筒12の外周面に着脱自在に固定され、外周面がリング体2の内周端面にシール材6を介して摺接した中間円環部材7を介在させている。   That is, this tunnel excavator is similar to the tunnel excavator described in the above embodiment, and has a cylindrical outer cylinder 1 having a constant length substantially the same as the outer diameter of the pipe A ′ to be formed. A ring body 2 whose outer peripheral end face is integrally fixed to the inner peripheral face of the front end portion of the outer cylinder 1 by welding or the like, and whose inner diameter is smaller than the inner diameter of the pipe line A ′, and the outer cylinder 1 The excavator main body 10 disposed inside, the propulsion force transmission member 3 that connects the outer cylinder 1 and the excavator main body 10 so as to be detachable, and further, the earth and sand including the bent jack 4 and the screw conveyor. The excavator body 10 has a spoke-type cutter head at the front end of a rotation center shaft 13 that is rotatably supported at the center portion of the partition wall 11 provided in the inner cylinder 12. The center of 14 is fixed integrally, and this cutter head 14 is placed behind the inner cylinder 12. It is configured to rotate by the cutter head drive unit 15 mounted on the rear surface side of the partition wall 11 '. The inner peripheral surface is detachably fixed to the outer peripheral surface of the inner cylinder 12 between the inner cylinder 12 of the excavator body 10 and the ring body 2, and the outer peripheral surface is sealed to the inner peripheral end surface of the ring body 2. An intermediate annular member 7 slidably in contact with the material 6 is interposed.

上記エレクター22は、後胴部1bの前部内周面に固着した周枠24に配設されていて後胴部1b内でセグメントSをリング状に組立てるように構成されてあり、シールジャッキ23は上記中折れジャッキ4と共に外筒1の周方向に所定間隔毎に配設されていて中折れ部8の内面上に固定されている。また、土砂排出手段5'は前端開口部を外筒1の内周面に固着している上記リング体2の下周部を貫通して土砂室16に臨ませている排泥管からなり、リング体2の上周部には送泥管17' の前端開口部が貫通して土砂室16内に臨ませていて公知のように、発進立坑側から送泥管17' を通じて泥水を土砂室16内に供給し、カッタヘッド14によって掘削された土砂を泥水と共に上記排泥管を通じて発進立坑側に排出するように構成している。   The erector 22 is disposed on a peripheral frame 24 fixed to the front inner peripheral surface of the rear trunk portion 1b, and is configured to assemble the segment S into a ring shape in the rear trunk portion 1b. Along with the above-mentioned middle folding jack 4, it is disposed at predetermined intervals in the circumferential direction of the outer cylinder 1 and is fixed on the inner surface of the middle folding portion 8. The earth and sand discharging means 5 ′ is composed of a mud pipe that passes through the lower peripheral part of the ring body 2 having the front end opening fixed to the inner peripheral surface of the outer cylinder 1 and faces the earth and sand chamber 16; As is well known, the front end opening of the mud pipe 17 'passes through the upper periphery of the ring body 2 and faces the earth and sand chamber 16, and the mud is passed through the mud pipe 17' from the start shaft as is well known. The soil and sand excavated by the cutter head 14 are discharged to the start shaft side through the mud pipe together with mud water.

このように構成したので、カッタヘッド14を外筒1の外径まで拡径させた状態で回転させながら、シールドジャッキ23を伸長させることにより、該ジャッキ23のロッド端をセグメントSにより形成された管路A'の前端面に押し付けて、この管路A'の前端面に推進反力を受止させながらトンネル掘削機全体を掘進させる。そして、所定位置まで一定長の管路A'が形成されると、送泥管17' と土砂排出手段5'を形成している排泥管をリング体2から切り離して発進立坑B側に撤去、回収する。   With this configuration, the rod end of the jack 23 is formed by the segment S by extending the shield jack 23 while rotating the cutter head 14 with the diameter expanded to the outer diameter of the outer cylinder 1. The entire tunnel excavator is advanced while being pressed against the front end surface of the pipe A ′ and receiving the propulsion reaction force on the front end face of the pipe A ′. When the pipe A 'of a certain length is formed up to a predetermined position, the mud pipe 17' and the mud pipe forming the sediment discharge means 5 'are separated from the ring body 2 and removed to the start shaft B side. ,to recover.

しかるのち、上記実施の形態と同様に、掘削機本体10の内筒12上に固定している中間円環部材7の後端面における上記推進力伝達部材3が取付けられていない部分に数個の牽引用ブラケット(図示せず)を取付けると共に、外筒1の下周部両側内底面と、該外筒1の上周部両側内周面とにレール部材(図示せず)を敷設する。さらに、上記中間円環部材7の外周面における上周部両側と下周部両側とに上記レール部材上を転動する車輪(図示せず)を装着する。なお、管路A'がセグメント覆工によって形成されているので、この管路A'の内面上を直接、掘削機本体10の車輪を走行させるのは好ましくない。そのため、管路A'上に発進立坑まで連続したレールを敷設し、上記レール部材からこのレール上を通じて掘削機本体10を撤去、回収するようにしている。   After that, in the same manner as in the above embodiment, several pieces are attached to the rear end face of the intermediate annular member 7 fixed on the inner cylinder 12 of the excavator body 10 on the portion where the propulsive force transmission member 3 is not attached. A bracket for pulling (not shown) is attached, and rail members (not shown) are laid on the inner bottom surfaces on both sides of the lower peripheral portion of the outer cylinder 1 and the inner peripheral surfaces on both sides of the upper peripheral portion of the outer cylinder 1. Furthermore, wheels (not shown) that roll on the rail member are mounted on both the upper peripheral side and the lower peripheral side on the outer peripheral surface of the intermediate annular member 7. In addition, since the pipe line A ′ is formed by segment lining, it is not preferable to run the wheels of the excavator body 10 directly on the inner surface of the pipe line A ′. Therefore, a rail continuous to the starting shaft is laid on the pipe A ′, and the excavator body 10 is removed from the rail member through the rail and collected.

この掘削機本体10の撤去、回収は上記実施の形態と同様に、カッタヘッド14の各中空スポーク14a 内に設けているジャッキ20を収縮させることによって全ての外側スポーク片14b を中空スポーク14a 内に収納し、カッタヘッド14の外径をリング体2の内径よりも小径にすると共に、外筒1と中間円環部材7とを一体に連結している推進力伝達部材3の接続金具3aを該推進力伝達部材3の剛直部材の内端面と中間円環部材7の後端面とから取り外すことにより外筒1に対して掘削機本体10を切り離す。   Removal and recovery of the excavator body 10 are performed in the same manner as in the above embodiment by retracting the jacks 20 provided in the hollow spokes 14a of the cutter head 14 so that all the outer spoke pieces 14b are placed in the hollow spokes 14a. The connecting fitting 3a of the propulsive force transmission member 3 is housed and the outer diameter of the cutter head 14 is made smaller than the inner diameter of the ring body 2 and the outer cylinder 1 and the intermediate ring member 7 are integrally connected. The excavator body 10 is separated from the outer cylinder 1 by removing it from the inner end face of the rigid member of the propulsion force transmitting member 3 and the rear end face of the intermediate annular member 7.

しかるのち、牽引用ブラケット18に牽引用ロープの先端を連繋して発進立坑C側から適宜な牽引手段(図示せず)によって引っ張るか、或いは、管路A'上に敷設しているレール上に牽引台車を配設して該牽引台車により掘削機本体10を牽引撤去する。この場合、上記牽引用ブラケット18を設けることなく掘削機本体10の適所を牽引台車に接続してもよい。掘削機本体10の撤去、回収後、中折れジャッキ4やシールドジャッキ23も撤去、回収して次のトンネル掘削工事に使用する。   After that, the tip of the tow rope is connected to the tow bracket 18 and pulled from the start shaft C by an appropriate towing means (not shown), or on the rail laid on the pipe A ′. A tow truck is disposed, and the excavator body 10 is towed and removed by the tow truck. In this case, an appropriate place of the excavator body 10 may be connected to the towing cart without providing the towing bracket 18. After the excavator body 10 is removed and collected, the folded jack 4 and shield jack 23 are also removed and collected for use in the next tunnel excavation work.

なお、上記いずれの実施の形態においても、カッタヘッド14の径を拡縮させる機構としては、中空スポーク14a から外側スポーク片14b をジャッキ20の作動により出没させる機構を採用しているが、スポーク4aの外端に一定長のスポーク片を切り離し自在に連結して、該スポーク片を連結した状態においてはカッタヘッド14を外筒1の外径に略等しい外径とし、スポーク片を取り外した状態においては、カッタヘッド14の外径をリング体2内を通じて撤去可能な径となるように構成しておいてもよい。さらに、スポークタイプに限らず、面板形状のカッタヘッドの外周部を着脱自在な部分に形成してその部分を取付けている場合には、カッタヘッドを外筒1の外径に略等しい外径とし、取り外した場合には、リング体2内を通じて撤去可能な径となるように構成しておいてもよい。   In any of the above embodiments, the mechanism for expanding and reducing the diameter of the cutter head 14 employs a mechanism that causes the outer spoke piece 14b to protrude from the hollow spoke 14a by the operation of the jack 20. A spoke piece of a certain length is detachably connected to the outer end, and when the spoke piece is connected, the cutter head 14 has an outer diameter substantially equal to the outer diameter of the outer cylinder 1 and when the spoke piece is removed. The outer diameter of the cutter head 14 may be configured such that it can be removed through the ring body 2. Furthermore, not only in the case of the spoke type, when the outer peripheral portion of the face plate-shaped cutter head is formed in a detachable portion and the portion is attached, the cutter head has an outer diameter substantially equal to the outer diameter of the outer cylinder 1. When removed, the diameter may be configured to be removable through the ring body 2.

トンネル掘削機の簡略縦断側面図。A simplified longitudinal side view of a tunnel excavator. カッタヘッドの正面図。The front view of a cutter head. 所定長までトンネルを掘削した状態の簡略縦断側面図。A simplified longitudinal side view of a state where a tunnel has been excavated to a predetermined length. 所定位置に達したトンネル掘削機の簡略縦断側面図。The simplified longitudinal side view of the tunnel excavator reaching a predetermined position. 土砂排出手段を撤去する状態の簡略縦断側面図。The simple vertical side view of the state which removes earth and sand discharge means. 牽引ブラケットを装着する場合の簡略縦断側面図。The simplified vertical side view in the case of attaching a tow bracket. レール部材を敷設している状態の簡略縦断側面図。The simplified vertical side view of the state which has laid the rail member. 敷設したレール部材部分の簡略縦断側面図。The simplified vertical side view of the laid rail member part. カッタヘッドを縮径させる状態の簡略縦断側面図。The simplified vertical side view of the state which diameter-reduces a cutter head. 接続金具を撤去する状態の簡略縦断側面図。The simplified vertical side view of the state which removes a connection metal fitting. 掘削機本体を回収している状態の簡略縦断側面図。The simplified vertical side view of the state which collect | recovers the excavator main body. 中折れジャッキを回収する状態の簡略縦断側面図。The simplified vertical side view of the state which collect | recovers a middle broken jack. 本発明の別な実施の形態を示す簡略縦断側面図。The simplified vertical side view which shows another embodiment of this invention.

符号の説明Explanation of symbols

1 外筒体
2 リング体
3 推進力伝達部材
4 中折れジャッキ
5 土砂排出手段
6 シール材
7 中間円環部材
10 掘削機本体
11 隔壁
12 内筒
13 回転中心軸
14 カッタヘッド
14a 中空スポーク
14b 外側スポーク片
15 カッタ駆動部
16 土砂室
A 管路
DESCRIPTION OF SYMBOLS 1 Outer cylinder body 2 Ring body 3 Propulsive force transmission member 4 Middle folding jack 5 Sediment discharge means 6 Sealing material 7 Intermediate ring member
10 Excavator body
11 Bulkhead
12 inner cylinder
13 Center of rotation
14 Cutter head
14a Hollow spoke
14b Outer spoke piece
15 Cutter drive unit
16 Sediment chamber A Pipe line

Claims (4)

地中にトンネルを掘削しながら該トンネル内に管路を形成していくトンネル掘削機であって、上記管路の前方側に配設され且つ外径が該管路の外径と略同一径の外筒と、この外筒内に配設された掘削機本体と、外筒の前端部内周面に一体に設けられ且つ内径が上記管路の内径よりも小径のリング体と、上記掘削機本体と外筒とを切り離し可能に連結した推進力伝達部材とを備え、上記掘削機本体は前端に隔壁を一体に設け且つ上記リング体の内径よりも小径の内筒と、上記隔壁に回転自在に支持されて上記外筒の前方地盤を掘削し且つ外径が上記リング体の内径よりも小径となるように縮径可能なカッタヘッドと、隔壁の後面に装着したカッタヘッドの駆動部とを備えていると共に、上記リング体とこの掘削機本体における上記内筒との間に、内周面が内筒の外周面に着脱自在に固定され外周面がリング体の内周端面に摺接した中間円環部材を介在させていることを特徴とするトンネル掘削機。   A tunnel excavator that forms a pipe in the tunnel while excavating the tunnel in the ground, and is disposed on the front side of the pipe and has an outer diameter substantially the same as the outer diameter of the pipe An outer cylinder, an excavator body disposed in the outer cylinder, a ring body integrally provided on the inner peripheral surface of the front end of the outer cylinder and having an inner diameter smaller than the inner diameter of the pipe, and the excavator The excavator main body is provided with a bulkhead integrally formed at the front end, and an inner cylinder having a smaller diameter than the inner diameter of the ring body, and is rotatable to the bulkhead. A cutter head that is supported by a drilling machine and is capable of excavating the front ground of the outer cylinder and having an outer diameter smaller than the inner diameter of the ring body, and a cutter head drive unit mounted on the rear surface of the partition wall. And between the ring body and the inner cylinder of the excavator body Tunneling machine the inner peripheral surface outer peripheral surface is detachably secured to the outer peripheral surface of the inner tube, characterized in that it is interposed an intermediate annular member in sliding contact with the inner peripheral surface of the ring body. 中間円環部材は管路の径の大小に対応した厚みに形成されていると共に、この中間円環部材と外筒間に推進力伝達部材を着脱自在に連結していることを特徴とする請求項1に記載のトンネル掘削機。   The intermediate annular member is formed to have a thickness corresponding to the diameter of the pipe, and a propulsive force transmitting member is detachably connected between the intermediate annular member and the outer cylinder. Item 2. A tunnel excavator according to item 1. カッタヘッドの駆動部は多数の駆動モータを隔壁の後面に同心円上に配設してなることを特徴とする請求項1に記載のトンネル掘削機。   The tunnel excavator according to claim 1, wherein the drive unit of the cutter head includes a plurality of drive motors arranged concentrically on the rear surface of the partition wall. カッタヘッドは、縮径時の最小径が内筒の外径よりも大きくリング体の内径よりも小さくなるように構成されていることを特徴とする請求項1に記載のトンネル掘削機。   2. The tunnel excavator according to claim 1, wherein the cutter head is configured such that a minimum diameter when the diameter is reduced is larger than an outer diameter of the inner cylinder and smaller than an inner diameter of the ring body.
JP2004057689A 2004-03-02 2004-03-02 Tunnel excavator Expired - Lifetime JP3836467B2 (en)

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JP2009203736A (en) * 2008-02-28 2009-09-10 Okumura Corp Shield machine
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JP2010001652A (en) * 2008-06-20 2010-01-07 Okumura Corp Shield machine
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CN105604559A (en) * 2016-03-10 2016-05-25 三一重型装备有限公司 Tunneling machine, cutting portion thereof and cutting method
CN105604559B (en) * 2016-03-10 2018-01-02 三一重型装备有限公司 A kind of cutting part of heading machine and development machine and cutting process

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