JP3748431B2 - Gas reforming furnace and its deposit removal method - Google Patents

Gas reforming furnace and its deposit removal method Download PDF

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Publication number
JP3748431B2
JP3748431B2 JP2002352781A JP2002352781A JP3748431B2 JP 3748431 B2 JP3748431 B2 JP 3748431B2 JP 2002352781 A JP2002352781 A JP 2002352781A JP 2002352781 A JP2002352781 A JP 2002352781A JP 3748431 B2 JP3748431 B2 JP 3748431B2
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gas
oxygen
chamber
gas conversion
polymer
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JP2004182543A (en
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直克 毛利
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NGK Insulators Ltd
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NGK Insulators Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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  • Gasification And Melting Of Waste (AREA)
  • Hydrogen, Water And Hydrids (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、都市ごみや下水汚泥などの廃棄物や、バイオマスから得られた高分子ガスを、水素ガスや一酸化炭素ガスなどの低分子ガスに改質するために用いられるガス改質炉及びその付着物除去方法に関するものである。
【0002】
【従来の技術】
【特許文献1】
特開平10−144336号公報
【0003】
上記のような廃棄物やバイオマスから得られた高分子ガスを酸素及び水蒸気と1200℃程度の高温条件下で接触させ、水素ガスや一酸化炭素ガスなどの低分子ガスに改質することは、特許文献1に示すように従来から知られている。このためのガス改質炉として最近では、図2に示すような円筒状の炉が一般的に用いられている。
【0004】
図2に示す従来のガス変換炉は、炉体1の下部に高分子ガス供給口2と酸素供給口3と水蒸気供給口4とを設けたもので、炉内に吹き込まれた高分子ガスと酸素及び水蒸気を、1200℃程度の高温条件下で混合撹拌する。そして混合されたガスを1.5〜2.0m/sの速度で上方に移動させながら4秒程度の滞留時間を確保し、この間に改質反応を完了させて上部出口5から改質ガスを取り出す構造となっている。
【0005】
ところがこのような構造のガス改質炉では、廃棄物由来の高分子ガス中に含まれるダストが炉体1の内壁面に付着するために、長期間の連続運転が行えないという問題があった。また炉体1が大型化すると、高分子ガスと酸素及び水蒸気との混合が十分に行われにくくなり、改質効率が低下するという問題があった。さらに水蒸気の供給に伴って炉内に局部的低温部であるクールスポットが形成され、改質効率が低下するという問題があった。
【0006】
【発明が解決しようとする課題】
本発明は上記した従来の問題点を解決し、高分子ガス中に含まれるダストが付着しにくく、ガスの混合性が良好であり、水蒸気の供給に伴うクールスポットが形成されにくいガス改質炉を提供するためになされたものである。また本発明の他の目的は、炉体内壁に高分子ガス中に含まれるダストが付着した場合にも、炉の運転を停止することなく付着物を除去することができるガス改質炉の付着物除去方法を提供することである。
【0007】
【課題を解決するための手段】
上記の課題を解決するためになされた本発明のガス改質炉は、高分子ガスと酸素とが吹き込まれるサイクロン状の酸素混合室の上部に、水蒸気が吹き込まれる絞り部を介してガス変換室を設けたことを特徴とするものである。なおサイクロン状の酸素混合室が、高分子ガス中のダスト溶融室を兼ねるものとすることが好ましく、サイクロン状の酸素混合室の下部出口を水封コンベヤに接続することが好ましい。
【0008】
また本発明のガス改質炉の付着物除去方法は、上記のガス変換炉のガス変換室に昇温用の酸素供給手段または酸素バーナを設けておき、ガス変換室の内壁へのダスト付着量が増加した際に、ガス変換室を1500℃以上まで昇温して付着物を溶融することを特徴とするものである。
【0009】
本発明のガス改質炉によれば、高分子ガスと酸素とがサイクロン状の酸素混合室内において均一に混合されるため、酸素混合室内は1500℃程度の高温となり、高分子ガス中に含まれるダストは溶融スラグとなる。そして、混合ガスが絞り部を通過する際に水蒸気を混合され、1200℃程度の温度となってその上方のガス変換室に移行し、必要な滞留時間を確保しつつガス改質がなされる。このためダストが粘着性の高い状態となる1300℃前後の温度域を回避することができ、ガス変換室の内壁に付着物を生じにくい。
【0010】
しかも、何らかの理由によりガス変換室の内壁へのダスト付着量が増加した際には、ガス変換炉のガス変換室に設けた昇温用の酸素供給手段または酸素バーナを利用してガス変換室を1500℃以上まで昇温することにより、付着物を溶融させて流下させることができる。このため容易かつ迅速な復旧が可能となる。
【0011】
【発明の実施の形態】
以下に本発明の実施形態を示す。
図1に示すように、本発明のガス改質炉は酸素混合室11とその上方に設けられたガス変換室12とからなり、それらの間は絞り部13を介して接続されている。酸素混合室11はサイクロンのように下部が円錐形状となっており、上部側壁に高分子ガス供給口14と酸素供給口15とが設けられている。廃棄物やバイオマス由来の高分子ガスは高分子ガス供給口14から酸素混合室11の内部に接線方向に吹き込まれ、同様に酸素が酸素供給口15から酸素混合室11の内部に接線方向に吹き込まれる。このため高分子ガスと酸素とは比較的小型の酸素混合室11の内部で激しく撹拌されながら均一に混合され、一部が燃焼して1500℃前後の高温となる。
【0012】
酸素混合室11内に吹き込まれた高分子ガス中に含まれるダストは、サイクロンの原理により室内で旋回しながらガス中から分離され下部に落下するが、その間に1500℃前後の高温により溶融されてスラグ化し、下部出口16から流下する。この下部出口16は水封コンベヤ17により水封しておき、スラグは水砕スラグとして取り出せるが、外気が吸引されることのないようにしておくことが好ましい。このようにして、高分子ガス中に含まれるダストの大部分は酸素混合室11内でスラグ化される。
【0013】
次に高分子ガスと酸素との混合ガスは、酸素混合室11の上部中央に形成された絞り部13を通過してガス変換室12に入る。絞り部13の内径は、酸素混合室11の上部径の1/2程度が適当である。この絞り部13には水蒸気供給口18が設けられており、高温に加熱された水蒸気が供給される。このため混合ガスと水蒸気との混合性も良好となる。しかも水蒸気の温度を400℃以下としておけば、1500℃前後の高温の混合ガスが絞り部13を通過する際に1200℃前後まで急速に冷却される。このため、ダストが粘着性の高い状態となる1300℃前後の温度域を回避することができる。またこのように予め高温にした混合ガス中に絞り部13において水蒸気を混合するため、従来のようなクールスポットが生ずることもない。
【0014】
その後、混合ガスは従来と同様の1.5〜2.0m/sの上昇速度でガス変換室12の内部を移動し、4秒間程度の必要な滞留時間を確保する。この間に水素ガスや一酸化炭素ガスなどの低分子ガスへのガス改質反応が完了し、上端の取り出し口19から改質ガスが取り出される。前記したように、高分子ガス中に含まれるダストの大部分は酸素混合室11内で分離されているうえ、ガス変換室12の内部は1100℃前後に保たれているので、従来構造のガス改質炉に比較すれば、ガス変換室12の内壁にダストの付着は生じにくい。
【0015】
しかしそれでもなお長期間にわたり運転を継続すると、ガス変換室12の内壁にダストが次第に付着して成長する可能性がある。そこで本発明の付着物除去方法によれば、このガス変換室12に昇温用の酸素供給手段または酸素バーナ20を設けておき、ガス変換室12の内壁へのダスト付着量が増加した際に、酸素供給手段または酸素バーナ20を利用してガス変換室を1500℃以上まで昇温する。
【0016】
このようにして1500℃以上の高温に加熱すれば、ガス変換室12の内壁の付着物は溶融スラグとなって下方に流下し、酸素混合室11の下部出口16から排出することができる。このようにして本発明によれば、長期間運転を停止することなく付着物を除去することができるから、ガス改質炉の復旧を簡単かつ迅速に行うことができる。
【0017】
【発明の効果】
以上に説明した本発明の効果を要約すると下記の通りである。
▲1▼ 高分子ガス、酸素、水蒸気の混合が均一に行われる。このため優れたガス改質効率を達成することができる。
▲2▼ 水蒸気の添加によるクールスポットの発生がない。
▲3▼ 低分子ガス中に含まれるダストは高温の酸素混合室で分離されてスラグ化するため、ガス変換室に持ち込まれにくい。
▲4▼ 仮にダストがガス変換室に持ち込まれても、ガス変換室はダストが粘着性を示す温度以下であるため、内壁にダストが付着しにくい。
▲5▼ またガス変換室の内壁にダストが付着して成長した場合には、ガス変換室を1500℃以上まで昇温することにより、容易に付着物を除去することができる。
【図面の簡単な説明】
【図1】本発明の実施形態を示す断面図である。
【図2】従来のガス改質炉を示す断面図である。
【符号の説明】
1 従来のガス変換炉の炉体、2 高分子ガス供給口、3 酸素供給口、4 水蒸気供給口、5 上部出口、11 本発明のガス改質炉の酸素混合室、12 ガス変換室、13 絞り部、14 高分子ガス供給口、15 酸素供給口、16下部出口、17 水封コンベヤ、18 水蒸気供給口、19 取り出し口、20 酸素供給手段または酸素バーナ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a gas reforming furnace used for reforming waste gas such as municipal waste and sewage sludge and polymer gas obtained from biomass into low molecular gas such as hydrogen gas and carbon monoxide gas, and The present invention relates to a method for removing the deposits.
[0002]
[Prior art]
[Patent Document 1]
Japanese Patent Laid-Open No. 10-144336
A polymer gas obtained from waste or biomass as described above is brought into contact with oxygen and water vapor under a high temperature condition of about 1200 ° C., and reformed into a low molecular gas such as hydrogen gas or carbon monoxide gas, As shown in Patent Document 1, it is conventionally known. Recently, a cylindrical furnace as shown in FIG. 2 is generally used as a gas reforming furnace for this purpose.
[0004]
The conventional gas conversion furnace shown in FIG. 2 is provided with a polymer gas supply port 2, an oxygen supply port 3, and a water vapor supply port 4 at the lower part of the furnace body 1, and the polymer gas blown into the furnace Oxygen and water vapor are mixed and stirred at a high temperature of about 1200 ° C. While the mixed gas is moved upward at a speed of 1.5 to 2.0 m / s, a residence time of about 4 seconds is secured, during which the reforming reaction is completed and the reformed gas is discharged from the upper outlet 5. It has a structure to take out.
[0005]
However, the gas reforming furnace having such a structure has a problem that long-term continuous operation cannot be performed because dust contained in the polymer gas derived from the waste adheres to the inner wall surface of the furnace body 1. . Further, when the furnace body 1 is enlarged, there is a problem that the mixing of the polymer gas, oxygen, and water vapor is not sufficiently performed, and the reforming efficiency is lowered. Furthermore, with the supply of water vapor, a cool spot, which is a local low temperature portion, is formed in the furnace, resulting in a problem that the reforming efficiency is lowered.
[0006]
[Problems to be solved by the invention]
The present invention solves the above-mentioned conventional problems, a gas reforming furnace in which dust contained in a polymer gas is difficult to adhere, gas mixing is good, and a cool spot is not easily formed due to the supply of water vapor It was made to provide. Another object of the present invention is to provide a gas reforming furnace capable of removing deposits without stopping the operation of the furnace even when dust contained in the polymer gas adheres to the wall of the furnace. It is to provide a kimono removal method.
[0007]
[Means for Solving the Problems]
The gas reforming furnace of the present invention made in order to solve the above-mentioned problems is a gas conversion chamber through a constricted portion into which water vapor is blown into the upper part of a cyclone-like oxygen mixing chamber into which polymer gas and oxygen are blown. Is provided. The cyclonic oxygen mixing chamber preferably serves as a dust melting chamber in the polymer gas, and the lower outlet of the cyclonic oxygen mixing chamber is preferably connected to a water seal conveyor.
[0008]
The deposit removal method for a gas reforming furnace according to the present invention includes an oxygen supply means for raising temperature or an oxygen burner in the gas conversion chamber of the gas conversion furnace, and the amount of dust adhering to the inner wall of the gas conversion chamber. When the temperature increases, the gas conversion chamber is heated to 1500 ° C. or more to melt the deposits.
[0009]
According to the gas reforming furnace of the present invention, since the polymer gas and oxygen are uniformly mixed in the cyclonic oxygen mixing chamber, the oxygen mixing chamber has a high temperature of about 1500 ° C. and is contained in the polymer gas. Dust becomes molten slag. Then, when the mixed gas passes through the throttle portion, the water vapor is mixed, reaches a temperature of about 120 ° C., moves to the gas conversion chamber above, and undergoes gas reforming while ensuring the necessary residence time. For this reason, it is possible to avoid a temperature range of around 1300 ° C. where dust becomes highly sticky, and it is difficult for deposits to form on the inner wall of the gas conversion chamber.
[0010]
Moreover, when the amount of dust adhering to the inner wall of the gas conversion chamber increases for some reason, the gas conversion chamber is opened using an oxygen supply means for raising temperature or an oxygen burner provided in the gas conversion chamber of the gas conversion furnace. By raising the temperature to 1500 ° C. or higher, the deposit can be melted and flowed down. For this reason, an easy and quick recovery is possible.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below.
As shown in FIG. 1, the gas reforming furnace of the present invention comprises an oxygen mixing chamber 11 and a gas conversion chamber 12 provided above the oxygen mixing chamber 11, and these are connected via a throttle 13. The lower part of the oxygen mixing chamber 11 has a conical shape like a cyclone, and a polymer gas supply port 14 and an oxygen supply port 15 are provided on the upper side wall. Waste or biomass-derived polymer gas is blown tangentially from the polymer gas supply port 14 into the oxygen mixing chamber 11, and oxygen is blown tangentially from the oxygen supply port 15 into the oxygen mixing chamber 11. It is. For this reason, the polymer gas and oxygen are uniformly mixed while being vigorously stirred inside the relatively small oxygen mixing chamber 11, and a part of the gas is burned to a high temperature of around 1500 ° C.
[0012]
Dust contained in the polymer gas blown into the oxygen mixing chamber 11 is separated from the gas while swirling in the chamber according to the principle of the cyclone and falls to the lower part. It slags and flows down from the lower outlet 16. The lower outlet 16 is sealed with a water-sealed conveyor 17, and the slag can be taken out as a granulated slag, but it is preferable that outside air is not sucked. In this way, most of the dust contained in the polymer gas is slagted in the oxygen mixing chamber 11.
[0013]
Next, the mixed gas of the polymer gas and oxygen passes through the throttle portion 13 formed at the upper center of the oxygen mixing chamber 11 and enters the gas conversion chamber 12. The inner diameter of the throttle 13 is suitably about 1/2 of the upper diameter of the oxygen mixing chamber 11. The throttling portion 13 is provided with a water vapor supply port 18 to supply water vapor heated to a high temperature. For this reason, the mixability of mixed gas and water vapor | steam becomes favorable. In addition, if the temperature of the water vapor is set to 400 ° C. or lower, a high-temperature mixed gas of about 1500 ° C. is rapidly cooled to about 1200 ° C. when passing through the throttle section 13. For this reason, it is possible to avoid a temperature range around 1300 ° C. in which dust becomes highly sticky. In addition, since the steam is mixed in the throttle portion 13 in the gas mixture that has been heated to a high temperature in this way, a conventional cool spot does not occur.
[0014]
Thereafter, the mixed gas moves inside the gas conversion chamber 12 at the same rising speed of 1.5 to 2.0 m / s as in the prior art, and a necessary residence time of about 4 seconds is secured. During this time, the gas reforming reaction to a low molecular gas such as hydrogen gas or carbon monoxide gas is completed, and the reformed gas is taken out from the upper outlet 19. As described above, most of the dust contained in the polymer gas is separated in the oxygen mixing chamber 11 and the inside of the gas conversion chamber 12 is kept at around 1100 ° C. Compared to a reforming furnace, dust does not easily adhere to the inner wall of the gas conversion chamber 12.
[0015]
However, if the operation is continued for a long period of time, dust may gradually adhere to the inner wall of the gas conversion chamber 12 and grow. Therefore, according to the deposit removal method of the present invention, when the gas conversion chamber 12 is provided with an oxygen supply means or oxygen burner 20 for raising the temperature, the amount of dust attached to the inner wall of the gas conversion chamber 12 increases. Then, the temperature of the gas conversion chamber is raised to 1500 ° C. or higher using the oxygen supply means or the oxygen burner 20.
[0016]
Thus, if it heats to 1500 degreeC or more high temperature, the deposit | attachment of the inner wall of the gas conversion chamber 12 turns into molten slag, can flow down, and can be discharged | emitted from the lower exit 16 of the oxygen mixing chamber 11. FIG. Thus, according to the present invention, the deposits can be removed without stopping the operation for a long period of time, so that the gas reforming furnace can be restored easily and quickly.
[0017]
【The invention's effect】
The effects of the present invention described above are summarized as follows.
(1) The polymer gas, oxygen and water vapor are mixed uniformly. Therefore, excellent gas reforming efficiency can be achieved.
(2) No cool spots are generated due to the addition of water vapor.
(3) Dust contained in the low molecular gas is separated into a slag by being separated in a high-temperature oxygen mixing chamber, so that it is difficult to bring it into the gas conversion chamber.
{Circle around (4)} Even if dust is brought into the gas conversion chamber, it is difficult for the dust to adhere to the inner wall because the temperature in the gas conversion chamber is below the temperature at which the dust is sticky.
(5) When dust grows on the inner wall of the gas conversion chamber, the deposits can be easily removed by raising the temperature of the gas conversion chamber to 1500 ° C. or higher.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an embodiment of the present invention.
FIG. 2 is a sectional view showing a conventional gas reforming furnace.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Furnace body of conventional gas conversion furnace, 2 Polymer gas supply port, 3 Oxygen supply port, 4 Water vapor supply port, 5 Upper exit, 11 Oxygen mixing chamber of gas reforming furnace of this invention, 12 Gas conversion chamber, 13 Throttle part, 14 polymer gas supply port, 15 oxygen supply port, 16 lower outlet, 17 water-sealed conveyor, 18 water vapor supply port, 19 take-out port, 20 oxygen supply means or oxygen burner

Claims (4)

高分子ガスと酸素とが吹き込まれるサイクロン状の酸素混合室の上部に、水蒸気が吹き込まれる絞り部を介してガス変換室を設けたことを特徴とするガス変換炉。A gas conversion furnace characterized in that a gas conversion chamber is provided in an upper part of a cyclonic oxygen mixing chamber into which a polymer gas and oxygen are blown, through a throttle portion into which water vapor is blown. サイクロン状の酸素混合室が、高分子ガス中のダスト溶融室を兼ねるものとした請求項1記載のガス改質炉。The gas reforming furnace according to claim 1, wherein the cyclonic oxygen mixing chamber also serves as a dust melting chamber in the polymer gas. サイクロン状の酸素混合室の下部出口を水封コンベヤに接続した請求項2記載のガス改質炉。The gas reforming furnace according to claim 2, wherein a lower outlet of the cyclonic oxygen mixing chamber is connected to a water-sealed conveyor. 請求項1記載のガス変換炉のガス変換室に、昇温用の酸素供給手段または酸素バーナを設けておき、ガス変換室の内壁へのダスト付着量が増加した際に、ガス変換室を1500℃以上まで昇温して付着物を溶融することを特徴とするガス改質炉の付着物除去方法。The gas conversion chamber of the gas conversion furnace according to claim 1 is provided with an oxygen supply means for raising temperature or an oxygen burner, and when the amount of dust attached to the inner wall of the gas conversion chamber increases, the gas conversion chamber is set to 1500 A method for removing deposits from a gas reforming furnace, wherein the deposits are melted by raising the temperature to at least ° C.
JP2002352781A 2002-12-04 2002-12-04 Gas reforming furnace and its deposit removal method Expired - Lifetime JP3748431B2 (en)

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