JP3722575B2

JP3722575B2 - Concentric roll food manufacturing method and manufacturing apparatus thereof

Info

Publication number: JP3722575B2
Application number: JP35403596A
Authority: JP
Inventors: 勝原田
Original assignee: Kibun Foods Inc
Current assignee: Kibun Foods Inc
Priority date: 1996-12-18
Filing date: 1996-12-18
Publication date: 2005-11-30
Anticipated expiration: 2016-12-18
Also published as: JPH10174576A

Description

【０００１】
【発明の属する技術分野】
本発明は、同心状巻き物食品の製造方法及びその製造装置に係り、特に食品材料の成形物を串に順次多層に巻き付ける同心状巻き物食品の製造方法及びその製造装置に関するものである。
【０００２】
【従来の技術】
従来、食品素材をほぼ巻き付けた食品として、筒状のすりみの内部にほぼ同心状に形成されたチーズを有するチーズ入りちく輪が知られている（例えば特開平７−２３７４７公報）。
この従来のちく輪は、矩形状すりみシートの上に、半固形状チーズ材料の矩形状チーズシートを重ね、これを串に巻き付け、焼成するもので、得られたちく輪の切断面は、チーズが「の」の字形に巻かれた状態になり、真の同心円とはいえないものであった。またその製造はすりみシート及びチーズシートを手作業で串に巻き付けるものであった。
【０００３】
【発明が解決しようとする課題】
本願発明の課題は２種以上の食品材料がほぼ同心状に巻き付けられ、かつ、その断面において異種の食品材料が示す模様形状にバラツキのない美観に秀れた同心状巻き物食品を効率的に製造する方法及びその製造装置を提供するものである。
【０００４】
【課題を解決するための手段】
本発明は、２以上の食品材料の成形物を串に順次多層に巻き付ける同心状巻き物食品の製造方法において、串に初めに巻き付けられる層の食品材料の成形物は、串の外周長さにほぼ等しい長さの矩形に複数個同時に成形され、次いで巻き付けられる層の食品材料の成形物は、その内側に巻き付けられた層の外周長さにほぼ等しい長さの矩形に複数個同時に成形され、前記複数個同時に成形された２以上の食品成形物を搬送手段に載置し、前記搬送手段に回転かつ上下動可能に設けられた串に搬送しつつ、複数個同時に順次多層に巻き付ける工程を含むことを特徴とする同心状巻き物食品の製造方法である。
【０００５】
また本発明は、串に順次多層に巻き付ける同心状巻き物食品が、すり身層とチーズ層とすり身層を串に順次多層に巻き付けた同心状巻き物食品であり、串に初めに巻き付けられるすり身の成形物は、串の外周長さにほぼ等しい長さの矩形に複数個同時に成形され、次いで巻き付けられるチーズの成形物は、その内側に巻き付けられたすり身層の外周長さにほぼ等しい長さの矩形に複数個同時に成形され、さらに巻き付けられるすり身の成形物は、その内側に巻き付けられたチーズ層の外周長さにほぼ等しい長さの矩形に複数個同時に成形されたものであることを特徴とする同心状巻き物食品の製造方法である。
【０００６】
また本発明は、２以上の食品材料の成形物を串に順次多層に巻き付ける同心状巻き物食品の製造装置において、食品材料の成形物を所定の長さの矩形に複数個同時に成形するための成形ドラム、及び食品材料分岐部と複数の板状に成形する成形・切断・供給手段、板状矩形食品成形物を搬送する手段、串を回転かつ上下動可能に支持し食品成形物を順次多層に巻き付ける手段を備え、食品成形物を搬送しつつ、複数個同時に順次多層に巻き付けることを特徴とする同心状巻き物食品の製造装置である。
【０００７】
また本発明は、上記の同心状巻き物食品の製造装置の食品材料分岐部と複数の板状に成形する成形手段が、食品材料を供給する開口と複数個の吐出口を有するケーシングに噛合って回転する複数個の歯車及び前記歯車の間の仕切壁を軸通した一対の軸が設けられ、前記仕切壁はケーシング内面に密着され、前記噛合って回転する複数個の歯車はケーシングの前記複数個の吐出口に対応した位置に設けられており、かつ前記ケーシングの複数個の吐出口には、それらに対応する複数個の成形口を有する成形手段が設けられたものであることを特徴とするものである。
また、食品材料を成形する成形手段の複数個の成形口には、流量調整弁が取付けられていることを特徴とするものである。
【０００８】
また本発明は、上記の同心状巻き物食品の製造装置の板状に成形した食品成形物を切断・供給手段が、ほぼ水平に設けられた第１搬送ローラ、複数列の板状食品材料を切断する手段、切断された板状食品材料を第１搬送ローラから剥離する手段、第１搬送ローラの下方にほぼ水平に設けられた凸部を有する第２搬送ローラ、第２搬送ローラから板状食品材料を剥離する手段とを備え、前記ノズルから供給される板状食品材料を回転している第１搬送ローラで受け取り、前記受け取られた板状食品材料を切断し、前記切断された板状食品材料を第１搬送ローラから剥離し、前記剥離した板状食品材料を回転している第２搬送ローラの凸部で第１搬送ローラから受け取り、次いで第２搬送ローラの凸部から剥離し搬送面上に複数個供給するものであることを特徴とするものである。
【０００９】
さらに本発明は、複数個同時に順次多層に巻き付ける同心状巻き物食品が、すり身層とチーズ層とすり身層を串に順次多層に巻き付けたもので、串に初めに巻き付けられるすり身の成形物は、ドラムに設けられた複数の成形凹部で串の外周長さにほぼ等しい長さの矩形に複数個同時に成形されるものであり、次いで巻き付けられるチーズの成形物は、チーズの分岐手段と複数の板状に成形する手段及び切断・供給手段で、その内側に巻き付けられたすり身層の外周長さにほぼ等しい長さの矩形に複数個同時に成形されるものであり、さらに、巻き付けられるすり身の成形物は、ドラムに設けられた複数の成形凹部で、その内側に巻き付けられたチーズ層の外周長さにほぼ等しい長さの矩形に複数個同時に成形されたものであることを特徴とする同心状巻き物食品の製造装置である。
【００１０】
【作用】
本発明においては、串に巻き付ける食品材料の成形物を１つの源より供給された食品材料から複数個同時に成形されるので、均質な複数個の食品成形物を効率的に成形することができ、またこれを搬送手段に載置して、回転かつ上下動可能に設けられた串に搬送しつつ、複数個同時に順次多層に巻き付けるので、連続的に均質な複数個の同心状巻き物食品を能率的に製造することができる。
【００１１】
【発明の実施の形態】
本発明においては、食品材料としては例えば魚肉、畜肉、鶏肉等のすりみ、ツナを主成分とするペースト状物、鶏卵を主成分とするペースト状物、ポテトペースト等の澱粉質を主成分とするペースト状物、あるいは、チーズ等の半固形状材料を複数同時に所望の形状、例えば板状に成形するものである。
また、本発明についての同心状巻き物食品を例示すると上記した半固形状材料を複数同時に板状矩形に成形し、これを走行搬送手段に順次供給し、串に順次多層に巻き付けて複数個の同心状巻き物食品をを製造するものである。
【００１２】
また、例えば、板状の魚肉すり身を連続的にベルトコンベア上に載置し、次いで中間材料となる板状のチーズ、さらに魚肉すり身を供給して順次多層に巻き付けて複数個の同心状巻き物食品を製造するものである。
以下に本発明の実施例を添付図面を参照して詳細に説明する。
【００１３】
【実施例１】
本発明の第１の実施例を図１〜図１７に示す。
まず、図１、図２で第１実施例の同心状巻き物食品の製造工程を説明する。
図１は本発明の第１実施例の同心状巻き物食品の製造工程を示す図、図２は図１の製造工程の斜視図である。
図１、図２に示すように同心状巻き物食品の製造工程は、すり身の板状成形部（１）、チーズの成形部（２）、すり身の板状成形部（３）、巻き付け部（４）、次工程への移送部（５）、及びローラ（７）で駆動されるベルトコンベア（６）を備えている。
【００１４】
すり身の板状成形部（１）では、供給ローラ（３６）を備えたホッパー（１９）と成形ドラム（４０）の２つの凹部（４１）により、その内側に巻き付けられるチーズ層（１３）の外周長さにほぼ等しい長さの矩形にすり身成形物（１１）を２個同時に成形し、ベルトコンベア（６）に供給し載置させる。
【００１５】
チーズ層の成形部（２）では、ホッパー（２１）、分岐部（２２）、成形手段（２３）により２つの板状のチーズ（２４）に成形され、第１搬送ローラ（２５）に送られ、カッター（２６）で切断される。次いで第２搬送ローラ（３０）に送られ、凸部（３１）の斜面（３２）に補助ローラ（２７）で押さえられ、第２搬送ローラ（３０）の回転によりベルトコンベア（６）に２個の切断されたチーズ成形物（１３）が供給され、載置される。
この２個のチーズ成形物（１３）は、その内側に巻き付けられるすり身（１２）の層の外周長さにほぼ等しい長さの矩形になっている。
【００１６】
すり身の板状成形部（３）では、供給ローラ（３７）を備えたホッパー（２０）と成形ドラム（５０）の２つの凹部（５１）により、串に初めに巻き付けられるすり身成形物（１２）を２個同時に成形し、ベルトコンベア（６）に供給載置させる。
【００１７】
巻き付け部（４）は、ベルトコンベア（６）に載置さている２個のすり身成形物（１２）、２個のチーズ成形物（１３）、２個のすり身成形物（１１）を搬送しつつ、Ｕ字状溝（１６）に回転かつ上下動可能に支持されている串（１４）に順次巻き付け、同心状巻き物食品（１５）を製造する。
巻き付けられた同心状巻き物食品（１５）は、レバー（６０）の押し上げ部（６３）でＵ字状溝（１６）より押し上げ、搬送部（５）の傾斜面をころがして、次の修正工程に搬送する。
【００１８】
すり身の板状成形部（１）（３）について図３、図４を参照して詳しく説明する。図３、図４は本発明の第１実施例のすり身の板状成形部を示す図である。
図３に示す、すり身の板状成形部（１）は、供給ローラ（３６）を備えたホッパー（１９）及び成形ドラム（４０）の２つの凹部（４１）で２個の矩形のすり身成形物（１１）を成形するもので、２個のすり身成形物（１１）はその内側に巻き付けられるチーズ成形物（１３）の層の外周長さにほぼ等しい長さの矩形に成形される。
【００１９】
成形ドラム（４０）は、その周面に２つの矩形状凹部（４１）を有し、それぞれの凹部（４１）には底面部材（４２）が設けられている。底面部材（４２）には支持棒（４６）が取り付けられ、支持棒（４６）は支持部材（４５）を滑り動くことができ、成形ドラム（４０）の凹部（４１）とドラムの中心部の方向をカム（４３）の作用により往復動する。
ホッパー（１９）内のすり身が成形形ドラム（４０）の凹部（４１）ですり身成形物（１１）が形成される。成形ドラム（４０）が回転して、凹部（４１）がベルトコンベア（６）の位置になったときに凹部（４１）から２個の矩形のすり身成形物（１１）がベルトコンベア（６）に載置される。
【００２０】
図４に示す、すり身の板状成形部（３）は、供給ローラ（３７）を備えたホッパー（２０）より供給され成形ドラム（５０）の２つの凹部（５１）で２個の矩形のすり身成形物（１２）を成形し、ベルトコンベア（６）に載置させる。
成形ドラム（５０）は、その周面に２つの矩形状凹部（５１）を有し、それらの凹部（５１）には、底面部材（５２）が設けられ、支持棒（５４）とカム（５３）の作用により凹部（５１）を往復動する。成形ドラム（５０）の凹部（５１）ですり身成形物（１２）が形成され、成形ドラム（５０）が回転して、凹部（５１）がベルトコンベア（６）の位置になったときに凹部（５１）から矩形のすり身成形物（１２）がベルトコンベア（６）に載置されるものである。２個のすり身成形物（１２）は、串に初めに巻き付けられる層で、串の外周長さにほぼ等しい長さの矩形に成形される。
なお、この実施例では、すり身成形物（１１）は成形ドラム（４０）の２つの矩形状凹部（４１）で成形し、すり身成形物（１２）は成形ドラム（５０）の２つの矩形状凹部（５１）で成形するものであるが、１つの成形ドラムの周面に２つの矩形状凹部（４１）と矩形状凹部（５１）を設けて、すり身成形物（１１）とすり身成形物（１２）を１つの成形ドラムで成形してもよい。
【００２１】
成形部（２）について図５〜図１２を参照して説明する。
図５は分岐手段・成形手段の正面図であり、図６は、図５のケーシング、歯車、仕切り壁の分解斜視図であり、図７は図５のケーシング示す図で、（ａ）は側面図、（ｂ）は平面図、（ｃ）は断面図であり、図８は図５の歯車部分の断面図であり、図９は図３の仕切り壁部分の断面図であり、図１０は図５の成形手段を示す図で、（ａ）は側面図、（ｂ）は断面図、（ｃ）は平面図、（ｄ）は斜視図、（ｅ）は流量調整弁を拡大して示す図である。また図１１（ａ）（ｂ）及び図１０（ｃ）（ｄ）は、チーズ層の成形・切断・供給の作動を説明する図である。
【００２２】
図５に示すように、分岐手段・成形手段は、ホッパー（２１）、分岐手段（２２）、成形手段（２３）を有している。
分岐手段（２２）について図６及び図７を参照しながら説明する。分岐手段（２２）は、ケーシング（７０）に噛合って回転する歯車（７６）と仕切壁（７８）が設けられているものである。ケーシング（７０）は図５、図７に示すように、開口（７１）、２個の吐出口（７３）、仕切部（７２）を有している。
【００２３】
歯車（７６）及び仕切壁（７８）は、図６の分解斜視図に示すように、軸（７４）に２個の歯車（７６）及びその間の仕切壁（７８）が設けられ、もう一方の軸には２個の歯車（７７）及びその間の仕切壁（７９）がに設けられ、歯車（７６）と歯車（７７）は噛合って回転するものである。仕切壁（７８）と仕切壁（７９）は切り欠き（８０）で固定され、軸（８０）の回転駆動によっては回転しないようになっている。そして、ケーシング（７０）の２個の吐出口（７２）に対応した位置に噛合って回転する歯車（７６）（７７）が取り付けられ、仕切壁（７８）（７９）はケーシング（７０）の仕切部（７２）の位置に取り付けれる。なお、歯車（７６）（７７）の外径と仕切壁（７８）（７９）の外径は、ほぼ同一の外径のものである。
【００２４】
分岐手段の歯車部分は図８の断面図に示すように、軸（７４）の歯車（７６）と、もう一方の軸（７５）の歯車（７７）の対は、ケーシング（７０）の吐出口（７３）に対応した位置に設けられ、噛合ってケーシング（７０）内で軸（７４）の駆動により矢印方向に回転すものである。
仕切り壁部分は図９の断面図に示すように、軸（７４）の仕切壁（７８）と軸（７５）の仕切壁（７９）はケーシング（７０）の仕切り部（７２）に位置するように取り付けられている。仕切壁（７８）と仕切壁（７９）は切り欠き（８０）を有しているので、ケーシング（７０）で固定され回動しないものである。
【００２５】
成形手段（２３）について図１０（ａ）〜（ｅ）を参照しながら説明する。
成形手段（２３）は図５に示すように、、ケーシング（７０）の吐出口側に設けられるもので、成形手段（２３）の２つの成形口（８５）は２つの吐出口（７３）に対応した位置に設けられる。
成形手段（２３）は図１０（ａ）〜（ｅ）に示すように２つの成形口（８５）を有し、成形口（８５）はその断面は徐々に小さくなっており、ケーシングより吐出される食品材料のチーズは圧縮され板状に成形されるものである。
成形口の断面を徐々に小さくする態様としては、厚さ方向に狭くするもの、あるいは幅は徐々に広がっているが、厚さ方向に狭くして全体の断面を徐々に小さくするものがある。なお、図１０に示した成形手段（２３）の成形口（８５）は、その途中で曲げたものであるが、成形口を真っ直ぐに設けてもよい。
【００２６】
また、成形口（８５）には流量調整弁（８６）を設けことが好ましい。これは複数に分岐され吐出口より送られてくる食品材料の流量に差が生ずることがあるので、それぞれの成形口（８５）に流量調整弁（８６）を設け、流量を調整し、複数の成形口（８５）の流量を均しくして同じ状態の板状に成形するものである。
また流量調整弁（８６）は、図１０（ｅ）に示すように成形口（８５）の中央部分に位置するようなものが好ましい。これは成形口（８５）の中央部分の流量、流速が、その両側部分より流量が多く、流速が速くなるので均一な板状に成形するには成形口（８５）の中央部分に位置するようなものが好ましく、図示のように先端部が凸形のものが好ましい。これにより幅方向の厚さ、密度が均一な板状のチーズに成形することができる。
また、流量、流速を調整するものとしては、例えば、成形口の中央部の流量流速を規制する邪魔板又は孔径の異なる多孔板を用いてもよい。このように成形を行う通路の中央部とその両側部分で均一な流量あるいは均一な流速となるようにして巾方向の厚さが均一で、かつ密度が均一な板状チーズに成形することもできる。
【００２７】
成形部（２）における板状に成形されたチーズの切断・供給の作動について図１１（ａ）（ｂ）及び図１０（ｃ）（ｄ）を参照して説明する。
まず、図１１（ａ）に示すように、成形手段（２３）で２つの板状に成形されチーズ（２４）は連続的に第１搬送ローラ（２５）に供給される。回転している第１搬送ローラ（２５）の周面速度は、チーズ（２４）の供給速度とほぼ等いので、切れることなく連続的に第１搬送ローラ（２５）に渡される。第１搬送ローラ（２５）に供給されたチーズ（２４）は、補助ローラ（２７）で挟持される。補助ローラ（２７）はアーム（２８）に設けられており、ばね（２９）で第１搬送ローラ（２５）にチーズ（２４）を挟持する。
【００２８】
２つの板状チーズ（２４）は、第１搬送ローラ（２５）上でカッター（２６）でその搬送方向で一定の間隔に切断される。切断された矩形のチーズは、第１搬送ローラ（２５）の下方部分の位置に設けられた細線（３３）で剥離され先端部が下方に垂れ下がって来る。
次いで、図１１（ｂ）に示すように、第１搬送ローラ（２５）の下方部分で剥離され垂れ下がっているチーズは、回転している第２搬送ローラ（３０）の凸部（３１）の斜面（３２）に補助ローラ（２７）で押さえられながら接する。第２搬送ローラ（３０）の回転速度は、その凸部（３１）の斜面（３２）で第１搬送ローラ（２５）から剥離され垂れ下がっているチーズを受け取るように設定する。
【００２９】
そして図１２（ｃ）に示すように、切断されたチーズは第１搬送ローラ（２５）から離され、補助ローラ（２７）で押さえられながら回転している第２搬送ローラ（３０）の凸部（３１）に渡される。
次いで、図１２（ｄ）に示すように、第２搬送ローラ（３０）の凸部（３１）に受け取られているチーズは下方に回転し、剥離手段の細線（３４）で凸部（３１）から剥離させる。凸部（３１）から剥離した矩形のチーズは、コンベア（６）上に一定の間隔をあけて供給される。
【００３０】
巻き付け部（４）について図１３（ａ）〜（ｄ）及び図１４（ｅ）〜（ｇ）を参照して説明する。
巻き付け部（４）は、図１３及び図１４に示すように、板状矩形食品成形物を搬送する手段であるベルトコンベヤ（６）、串（１４）を回転かつ上下動可能に支持するＵ字状の支持手段（１６）及びピアノ線のスクレーパ手段（１２）とにより、串（１４）にすり身（１２）、チーズ（１３）、すり身（１１）を順次多層に巻き付けるものである。
【００３１】
まず、図１３（ａ）に示すように、ベルトコンベヤ（６）上のすり身（１２）は搬送され、ピアノ線（１８）により剥離され、ベルトコンベア（６）で搬送されながら串（１４）に巻き付けられる。串（１４）はＵ字状の支持手段（１６）に上下動可能に支持されているので、すり身成形物（１２）が巻き付けられた厚さだけ上に動く。また、すり身（１２）は、串（１４）に初めに巻き付けられる層で、串（１４）の外周長さにほぼ等しい長さになっているので図１３（ｂ）に示すように、きっちりと串（１４）に巻き付けられる。
【００３２】
次いで、図１３（ｃ）に示すように、ベルトコンベヤ（６）上のチーズ（１３）は搬送され、ピアノ線（１８）により剥離され、そして図１３（ｄ）に示すように、すり身（１２）の上に巻き付けられる。チーズ（１３）は、その内側に巻き付けられたすり身（１１）の外周長さにほぼ等しい長さの矩形に成形されているものである。
さらに、図１４（ｅ）に示すように、ベルトコンベヤ（６）上のすり身（１１）が搬送され、ピアノ線（１８）により剥離され、そして図１４（ｆ）に示すように、チーズ（１３）の上に巻き付けられる。すり身（１２）は、その内側に巻き付けられたチーズ（１３）の外周長さにほぼ等しい長さの矩形に成形されているものである。
【００３３】
図１４（ｆ）に示すように巻き付けられた同心状巻き物食品は、図１４（ｇ）に示すように、一定の美観に秀れた同心状の模様形状が表出しているものである。なお、チーズ（１３）の幅は、すり身（１１）（１２）の幅より小さいもので、串に同心状に巻かれた成形物の両側はすり身成形物（１１）（１２）でチーズ成形物（１３）を覆っているものである。
【００３４】
移送部（５）について図１５を参照して説明する。
図１５は串を次の工程に送る移送部を示す図である。
移送部（５）は、巻き付け部（４）で串（１４）に巻き付けられた同心状巻き物食品（１５）をＵ字状の支持手段（１６）より押し上げ、搬送部材（１７）の傾斜面に載せ、傾斜面をころがして、次工程に搬送するものである。
【００３５】
串を押し上る機構は、串押し上げ部（６０）、支点（６１）、カムとの連動部（６２）、及び回転軸に設けられたカム（６４）を有し、ベルトコンベア（６）の両側に位置するように設けられている。カム（６４）が回転軸で駆動され、連動部（６２）に作用し、串押し上げ部（６０）を矢印方向に動かし、押し上げ部（６０）の曲線の先端部（６３）で串（１４）をＵ字状の支持手段（１６）より押し上げる。そして搬送部材（１７）の傾斜面に載せ、傾斜面をころがして、次工程に搬送するものである。
【００３６】
巻き付け部（４）及び移送部（５）の次工程として同心状に巻きつけられた多層の食品の修正（整形）について、図１６、図１７を参照して説明する。
図１６は同心状巻き物食品の製造工程の巻き付け部、次工程への移送部、修正部を示す平面図であり、図１７は図１６の修正部の斜視図である。
図１６に示すように、ベルトコンベヤ（６）に載置されている２つのすり身（１２）、チーズ（１３）及びすり身（１１）は搬送されながら串（１４）に順次多層に巻き付けられ、同心状巻き物食品（１５）となる。
【００３７】
串（１４）の２つの同心状巻き物食品（１５）は、カム（６４）と連動部（６２）で串押し上げ部（６０）を動かし、押し上げ部（６０）の先端の押上げ部（６３）で串（１４）をＵ字状の支持手段（１６）より押し上げ、搬送部材（１７）の傾斜面に載せ、傾斜面をころがして、次工程の修正（整形）部に搬送する。
２つの同心状巻き物食品（１５）を巻き付けた串（１４）は、搬送部材（１７）からチェーン（９２）のフック（９３）により修正ドラムに送られる。
【００３８】
チェーン（９２）は、修正ドラムのギヤ（８９）及びホイル（９８）で駆動されるものであり、またフック（９３）はＵ字型で一方は長く、もう一方は短いもので搬送部材（１７）より串（１４）を持ち上げることができ、修正ドラムに送られるものである。修正ドラムは、両側に串に接する鍔部（８８）、及び突部（９０）で区画された凹形の整形部（９１）を有しており、軸（８７）で回動する。また、駆動輪（９５）で矢印方向に走行する回転ベルト（９４）を備えており串（１４）を押さえ鍔部（８８）の上を回動させる。
【００３９】
２つの同心状巻き物食品（１５）の修正（整形）は、串（１４）がチェーン（９２）のフック（９３）で移送され、修正ドラムの鍔部（８８）に接して回転ベルト（９４）で押さえられて回転する。巻き物食品（１５）は突部（９０）で区画された凹形の整形部（９１）により修正、整形が行われる。突部（９０）では巻き物食品（１５）の両端が修正、整形され、整形部（９１）では外周面が修正、整形される。
【００４０】
なお（９６）はブラシで串（１４）を清掃するもので、これは修正段階で横にはみ出したものが焼成工程で串に焼き付き、串抜き作業が困難になるので、ブラシで清掃することが好ましい。
修正を終了した後は、串（１４）は、鍔部（８８）と回転ベルト（９４）から解放され、チェーン（９２）のフック（９３）でさらに移送され、フック（９３）から解放され、搬送部材（９７）て、さらに次ぎの処理部に送られる。
【００４１】
【実施例２】
本発明の第２の実施例を図１８に示す。
第２の実施例は、第１実施例のすり身の板状成形部（１）のもう１つの実施例を示すものである。
図１８（ａ）に示す、すり身の板状成形部（１）は、供給ローラ（３６）を備えたホッパー（１９）及び成形ドラム（４０）の凹部（４１）で２個の矩形のすり身成形物（１１）を成形するものである。すり身成形物（１１）は後端部に斜面（１１´）が形成されている。
【００４２】
成形ドラム（４０）は、その周面に矩形状凹部（４１）を有し、凹部（４１）には突起（４２´）を有する底面部材（４２）が設けられている。底面部材（４２）には支持棒（４６）が取り付けられ、支持棒（４６）は支持部材（４５）を滑り動くことができ、成形ドラム（４０）の凹部（４１）とドラムの中心部の方向をカム（４３）の作用で往復動する。ホッパー（１９）のすり身は成形ドラム（４０）の凹部（４１）で突起（４２´）を有する底面部材（４２）により、後端部に斜面（１１´）が形成されたすり身（１１）がベルトコンベア（６）に載置されるものである。
【００４３】
このように成形されたすり身を巻き付けたものの断面は、図１８（ｂ）に示すように、すり身（１２）、チーズ（１３）の上に後端部に斜面（１１´）を有するすり身（１１）の層が巻き付けられ、最も外側の層の接ぎ目を綺麗にすることができる。なお、この場合、後端部に斜面（１１´）を有するすり身（１１）は、その内側に巻き付けられるチーズ成形物（１３）の外周長さよりやや長く形成することが好ましい。
【００４４】
【実施例３】
本発明の第３の実施例を図１９に示す。
本発明の第３の実施例は、分岐手段を構成するケーシングについてもう１つの実施例を示すものである。
図１９は、第３実施例のケーシング、歯車、仕切り壁の分解斜視図であり、上述した第１実施例の分岐手段（２２）を構成する図６に示したケーシングとは、その側面の形状、及び仕切り部が異なるものである。
【００４５】
図１９に示すように、歯車部分と仕切り壁部分は、軸（７４）に歯車（７６）及び仕切壁（７８）が交互に設けられ、もう一方の軸に歯車（７７）及び仕切壁（７９）が交互に設けられている。歯車（７６）と歯車（７７）は軸に固定され、軸（７４）の回転駆動によって噛合って回転する。仕切壁（７８）と仕切壁（７９）は、切り欠き（８０）で固定され、軸（７４）の回転駆動によっては仕切壁（７８）と仕切壁（７９）は回転しないようになっている。
【００４６】
また、ケーシング（７０）には、食品材料を供給する開口（７１）、２個の吐出口（７３）が設けられている。この２個の吐出口（３６）は、ケーシング（７０）の仕切り部（７２）の両側に設けられている。歯車（７６）は、ケーシング（７０）の２個の吐出口（７３）に対応する位置に取り付けられ、仕切壁（７８）と仕切壁（７９）は、ケーシング（７０）の仕切り部（７２）に位置するように取り付けられ、両側は蓋で密封されている。
この図１９に示すものでは、歯車部分と仕切り壁部分の取り付け組み立てが容易なケーシングである。
【００４７】
【実施例４】
本発明の第４の実施例を図２０、図２１に示す。
第４実施例は、巾の異なる２個の同心状巻き物食品を同時に製造するものである。図２０は本発明の第４実施例の同心状巻き物食品の製造工程を示す斜視図であり、図２１は、第４実施例の分岐・成形手段の正面図である。
図２０には、同心状巻き物食品の製造工程のすり身の板状成形部（１）、チーズの成形部（２）、すり身の板状成形部（３）及びベルトコンベア（６）が示されている。
【００４８】
すり身の板状成形部（１）では、図示のように巾の異なる２個のすり身成形物（１１）がベルトコンベア（６）に供給され載置される。巾の異なる２個のすり身成形物（１１）は、成形ドラム（４０）の２個の異なる巾の凹部（４１）により成形される。２個の巾の異なるすり身成形物（１１）の長さは、その内側に巻き付けられるチーズ成形物（１３）の外周長さにほぼ等しい長さに成形される。
【００４９】
チーズ層の成形部（２）では、ホッパー（２１）、分岐部（２２）、成形手段（２３）により巾の異なる２個の板状のチーズ（２４）に成形され、第１搬送ローラ（２５）に送られ切断される。次いで第２搬送ローラ（３０）に送られ、凸部（３１）の斜面（３２）に補助ローラ（２７）で押さえられ、第２搬送ローラ（３０）の回転によりベルトコンベア（６）に間欠的に２個の巾の異なるチーズ成形物（１３）が供給される。この２個の巾の異なるチーズ成形物（１３）は、その内側に巻き付けられるすり身成形物（１２）の外周長さにほぼ等しい長さの矩形に切断される。
【００５０】
すり身の板状成形部（３）では、図示のように巾の異なる２個のすり身成形物（１２）がベルトコンベア（６）に供給され載置される。巾の異なる２個のすり身成形物（１２）は、成形ドラム（５０）の２個の異なる巾の凹部（５１）により成形される。２個の巾の異なるすり身成形物（１２）の長さは、串の外周長さにほぼ等しい長さに成形される。ベルトコンベア（６）に載置さている巾の異なる２個のすり身成形物（１２）、２個のチーズ成形物（１３）、２個のすり身成形物（１１）を搬送しつつ、回転かつ上下動可能に支持されている串に順次巻き付け、巾の異なる２個の同心状巻き物食品を製造するものである。
【００５１】
この第４実施例のチーズ層の成形部（２）の分岐部（２２）、成形手段（２３）について図２１で説明する。
分岐部（２２）は、噛合って回転する歯車（６５）と歯車（６６）は、その巾が異なるものである。巾広の歯車（６５）と巾の狭い歯車（６６）の間には仕切壁（６７）が設けられ、両側は蓋（８１）で密封されている。ケーシング（７０）は供給開口（７１）を有し、開口（７１）にはホッパー（２１）が設けられている。またケーシング（７０）は２個の吐出口（６８）（６９）が設けられている。巾の広い歯車（６５）は巾の広い吐出口（６８）に対応した位置に設けられ、巾の狭い歯車（６６）は巾の狭い吐出口（６９）に対応した位置に設けられている。
【００５２】
成形手段（２３）がケーシング（７０）の吐出口側に設けられている。成形手段（２３）の２つの成形口は吐出口に対応した位置に設けられ、巾の広い吐出口（６８）には巾の広い成形口（８３）が対応しており、巾の狭い吐出口（６９）には巾の狭い成形口（８４）が対応して設けられている。また流量調整弁（８６）を成形口（８３）（８４）の中央部分に位置するようなものが好ましい。
【００５３】
分岐部（２２）は作動は、ホッパー（２１）の軸（３８）、スクリュウ（３９）で、ケーシング（７０）の開口（７１）より半固形状のチーズが供給され、チーズは仕切壁（６７）に阻まれ、噛合っている巾広の歯車（６５）及び巾の狭い歯車（６６）により、吸い込まれ２つに分岐される。巾広の歯車（６５）は、その巾に比例した多量のすり身が吸い込まれ、巾の広い吐出口（６８）から巾の広い成形口（８３）に送られる。巾狭の歯車（６６）では、その巾に比例した小量のすり身が吸い込まれ、巾の狭い吐出口（６９）から巾の狭い成形口（８４）に送られる。そして巾の異なる２個の板状のチーズ（２４）が成形される。
【００５４】
【実施例５】
本発明の第５の実施例を図２２〜図２３に示す。
第５実施例は、同心状巻き物食品を５個同時に製造するものである。
図２２は本発明の第５実施例の同心状巻き物食品の製造工程を示す斜視図であり、図２３は、第５実施例の分岐・成形手段の正面図である。
図２２には、同心状巻き物食品の製造工程のすり身の板状成形部（１）、チーズの成形部（２）、すり身の板状成形部（３）及びベルトコンベア（６）が示されている。
【００５５】
すり身の板状成形部（１）では、５個のすり身成形物（１１）がベルトコンベア（６）に供給され載置される。５個のすり身成形物（１１）は、成形ドラム（４０）の５個の凹部により成形される。５個のすり身（１１）の長さは、その内側に巻き付けられるチーズ成形物（１３）の外周長さにほぼ等しい長さに成形される。
【００５６】
チーズ層の成形部（２）では、ホッパー（２１）、分岐部（２２）、成形手段（２３）により５個の板状のチーズ（２４）に成形され、第１搬送ローラ（２５）に送られ、カッターで切断される。次いで第２搬送ローラ（３０）に送られ、凸部（３１）の斜面（３２）に補助ローラ（２７）で押さえられ、第２搬送ローラ（３０）の回転によりベルトコンベア（６）に５個の切断されたチーズ成形物（１３）が供給される。この５個チーズ（１３）は、その内側に巻き付けられるすり身成形物（１２）の外周長さにほぼ等しい長さの矩形に切断される。
【００５７】
すり身の板状成形部（３）では、図示のように５個のすり身成形物（１２）がベルトコンベア（６）に供給され載置される。５個のすり身成形物（１２）は、成形ドラム（５０）の５個の凹部により成形される。５個のすり身成形物（１２）の長さは、串の外周長さにほぼ等しい長さに成形される。
ベルトコンベア（６）に載置された５個のすり身成形物（１２）、５個のチーズ成形物（１３）、５個のすり身成形物（１１）は搬送されながら、回転かつ上下動可能に支持されている串に順次巻き付け、５個の同心状巻き物食品を製造するものである。
【００５８】
この第５実施例のチーズ層の成形部（２）の分岐部（２２）、成形手段（２３）について図２３で説明する。
分岐部（２２）は、開口（７１）、５個の吐出口（７３）が設けられているケーシング（７０）に、噛合って回転する歯車（７６）が５組設けられ、またその間の仕切壁（７８）が設けられている。５組の歯車（７６）は５個の吐出口（７３）に対応した位置に設けられ、仕切壁（７８）はケーシング（７０）の仕切部の位置に取り付けれる。
【００５９】
成形手段（２３）がケーシング（７０）の吐出口側に設けられている。成形手段（２３）の５つの成形口（８５）は５つの吐出口（７３）に対応した位置に設けられいる。また均質な５個の板状のチーズを成形するには、５つの成形口に流量調整弁を設け、それぞれの流量を調整することが好ましい。
【００６０】
分岐部（２２）は作動は、ホッパー（２１）の軸（３８）、スクリュウ（３９）で、ケーシング（７０）の開口（７１）より半固形状のチーズが供給され、チーズは仕切壁（７８）に阻まれ、噛合っている同じ巾の５組の歯車（７６）により、吸い込まれ５つに分岐される。そして吐出口（７３）から成形口（８５）に送られ、５個の板状のチーズ（２４）が成形されるものである。
【００６１】
【発明の効果】
以上説明したように本発明によれば、複数の処理工程を有する同心状巻き物食品の製造において連続的操業で均質な複数個の食品成形物を効率的にかつ確実に製造を行うことができる。
また、食品材料を搬送しつつ、串に巻き付ける工程を含むもので多層の巻き物食品を美麗に巻くことができ、連続的に食品の製造を行うことができるという効果を奏するものである。
【図面の簡単な説明】
【図１】本発明の第１実施例の同心状巻き物食品の製造工程を示す図
【図２】本発明の第１実施例の同心状巻き物食品の製造工程を示す斜視図
【図３】本発明の第１実施例のすり身の板状成形部を示す図
【図４】本発明の第１実施例のすり身の板状成形部を示す図
【図５】本発明の第１実施例の分岐部、成形手段の正面図
【図６】本発明の第１実施例のケーシング、歯車、仕切り壁の分解斜視図
【図７】本発明の第１実施例のケーシング示す図
【図８】本発明の第１実施例の歯車部分の断面図
【図９】本発明の第１実施例の仕切り壁部分の断面図
【図１０】本発明の第１実施例の成形手段を示す図
【図１１】本発明の第１実施例のチーズ層の成形・切断・供給の作動を説明する図
【図１２】本発明の第１実施例のチーズ層の成形・切断・供給の作動を説明する図
【図１３】本発明の第１実施例の巻き付けを説明する図
【図１４】本発明の第１実施例の巻き付けを説明する図
【図１５】本発明の第１実施例の移送部を示す図
【図１６】本発明の第１実施例の巻き付け部、移送部、修正部を示す平面図
【図１７】本発明の第１実施例の修正部の斜視図
【図１８】本発明の第２実施例のすり身の板状成形部を示す図
【図１９】本発明の第３実施例のケーシング、歯車、仕切り壁の分解斜視図
【図２０】本発明の第４実施例の同心状巻き物食品の製造工程を示す図
【図２１】本発明の第４実施例の同心状巻き物食品の製造工程を示す斜視図
【図２２】本発明の第５実施例の同心状巻き物食品の製造工程を示す図
【図２３】本発明の第５実施例の同心状巻き物食品の製造工程を示す斜視図
【符号の説明】
１、３すり身の板状成形部
２チーズの成形部
４巻き付け部
５移送部
６ベルトコンベア
１１、１２すり身層
１３チーズ層
１４串
１６Ｕ字状の支持手段
１７搬送部材
１９、２０、２１ホッパー
２２分岐手段
２３成形手段
２５第１搬送ローラ
２６カッター
３０第２搬送ローラ
３１凸部
３２斜面
２７補助ローラ
３６ローラ
４０、５０成形ドラム
４１、５１凹部
６０串押し上げ部
６４カム
７０ケーシング
７３吐出口
７４、７５軸
７６、７７歯車
７８、７９仕切壁
８５成形口
８６流量調整弁
８８鍔部
９０突部
９２チェーン
９３フック[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for manufacturing a concentric roll food and an apparatus for manufacturing the same, and more particularly to a method for manufacturing a concentric roll food in which a molded product of a food material is sequentially wound in multiple layers on a skewer and an apparatus for manufacturing the same.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, a cheese-shaped pick ring having cheese formed almost concentrically inside a cylindrical grind is known as a food substantially wrapped with a food material (for example, Japanese Patent Laid-Open No. 7-23747).
This conventional crumpled ring is made by stacking a rectangular cheese sheet of a semi-solid cheese material on a rectangular grind sheet, wrapping this on a skewer and baking it, and the cut surface of the obtained ring is The cheese was rolled up in the shape of "no" and could not be said to be a true concentric circle. Moreover, the manufacture was to wind a surimi sheet and a cheese sheet around a skewer manually.
[0003]
[Problems to be solved by the invention]
The object of the present invention is to efficiently produce a concentric roll food that has two or more kinds of food materials wound substantially concentrically and has an excellent aesthetic appearance with no variation in the pattern shape of different food materials in the cross section. And a manufacturing apparatus thereof.
[0004]
[Means for Solving the Problems]
The present invention provides a method for producing a concentric roll food product in which two or more food material moldings are sequentially wound in multiple layers on a skewer, and the food material molding of the layer wound first on the skewer is approximately equal to the outer peripheral length of the skewer. A plurality of food material moldings of a plurality of layers that are simultaneously formed into rectangles of equal length and then wound are formed into a plurality of rectangles having a length substantially equal to the outer peripheral length of the layers wound inside thereof, Including a step of placing two or more food molded articles formed simultaneously at a time on a conveying means, and simultaneously winding the plurality of food molded articles in multiple layers while being conveyed to a skewer provided on the conveying means so as to be rotatable and vertically movable. Is a method for producing a concentric roll food.
[0005]
Further, the present invention is a concentric roll food in which the concentric roll food wound around the skewer sequentially in multiple layers is a concentric roll food in which the surimi layer, the cheese layer and the surimi layer are sequentially wound around the skewer, and the surimi molded product wound around the skewer first. Is formed into a rectangular shape having a length substantially equal to the outer peripheral length of the skewer, and then the cheese product to be wound is formed into a rectangular shape having a length substantially equal to the outer peripheral length of the surimi layer wound inside. Concentric, characterized in that a plurality of surimi moldings that are simultaneously molded and then wound are simultaneously molded into a rectangular shape having a length substantially equal to the outer peripheral length of the cheese layer wound inside. It is a manufacturing method of a roll food.
[0006]
Further, the present invention provides a concentric roll food manufacturing apparatus in which two or more food material moldings are sequentially wound in multiple layers on a skewer for simultaneously molding a plurality of food material moldings into a rectangle of a predetermined length. Drum, food material branching part and molding / cutting / feeding means for molding into a plurality of plates, means for conveying plate-shaped rectangular food moldings, skewers are supported so that they can rotate and move up and down, and the food moldings are sequentially made into multiple layers An apparatus for producing a concentric roll food, comprising a means for winding, wherein a plurality of food products are simultaneously wound and wound in multiple layers at the same time.
[0007]
Further, according to the present invention, the food material branching portion of the concentric roll food manufacturing apparatus and the molding means for molding into a plurality of plates are engaged with a casing having an opening for supplying the food material and a plurality of discharge ports. A plurality of rotating gears and a pair of shafts passing through partition walls between the gears are provided, the partition walls are in close contact with the inner surface of the casing, and the plurality of meshing rotating gears are the plurality of gears of the casing. It is provided at a position corresponding to each discharge port, and the plurality of discharge ports of the casing are provided with forming means having a plurality of forming ports corresponding to them. To do.
Further, a flow rate adjusting valve is attached to a plurality of forming ports of the forming means for forming the food material.
[0008]
The present invention also provides a cutting / feeding means for cutting a food molded product formed into a plate shape in the above-mentioned concentric roll food manufacturing apparatus, a first conveying roller provided substantially horizontally, and cutting a plurality of rows of plate food materials. Means for peeling the cut plate-shaped food material from the first conveying roller, a second conveying roller having a convex portion provided substantially horizontally below the first conveying roller, and a plate-shaped food from the second conveying roller. A plate-shaped food material supplied from the nozzle is received by a rotating first conveying roller, the received plate-shaped food material is cut, and the cut plate-shaped food material The material is peeled from the first transport roller, and the peeled plate-shaped food material is received from the first transport roller by the convex portion of the rotating second transport roller, and then peeled from the convex portion of the second transport roller and transported. The one that supplies more than one And it is characterized in Rukoto.
[0009]
Furthermore, the present invention is a concentric roll food product that is wound in multiple layers simultaneously at the same time, wherein a surimi layer, a cheese layer, and a surimi layer are sequentially wound around the skewer. A surimi molded product that is wound around the skewer first is a drum. A plurality of molding recesses provided at the same time are formed into a rectangular shape having a length substantially equal to the outer peripheral length of the skewer, and then the cheese molding to be wound is a cheese branching means and a plurality of plate-like shapes. And a cutting / feeding means, which are simultaneously formed into a rectangular shape having a length substantially equal to the outer peripheral length of the surimi layer wound inside thereof, and further, a surimi molded product to be wound is A plurality of molding recesses provided on the drum, wherein a plurality of recesses are simultaneously molded into a rectangular shape having a length substantially equal to the outer peripheral length of the cheese layer wound on the inside thereof. It is a manufacturing apparatus of concentric scroll food.
[0010]
[Action]
In the present invention, since a plurality of food material moldings wound on a skewer are simultaneously molded from food materials supplied from one source, a plurality of homogeneous food moldings can be efficiently molded, In addition, a plurality of concentric scroll foods that are homogeneously homogeneous can be efficiently obtained by placing them on a conveying means and simultaneously winding them in multiple layers while conveying them on a skewer that can be rotated and moved up and down. Can be manufactured.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
In the present invention, food materials include, for example, fish, livestock, chicken and other pastes, pastes mainly composed of tuna, pastes mainly composed of chicken eggs, and starches such as potato pastes. A plurality of semi-solid materials such as cheese or cheese or the like are simultaneously formed into a desired shape, for example, a plate shape.
Further, as an example of the concentric roll food according to the present invention, a plurality of the above-mentioned semi-solid materials are simultaneously formed into a plate-shaped rectangle, which are sequentially supplied to the traveling conveying means, and are wound around the skewer in a multilayer manner so that a plurality of concentric rolls are formed. A rolled food is produced.
[0012]
Also, for example, plate-shaped fish meat surimi is continuously placed on a belt conveyor, and then a plate-shaped cheese serving as an intermediate material, and further fish meat surimi is supplied and sequentially wound in multiple layers to produce a plurality of concentric roll foods Is to be manufactured.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[0013]
[Example 1]
A first embodiment of the present invention is shown in FIGS.
First, the manufacturing process of the concentric scroll food of 1st Example is demonstrated with FIG. 1, FIG.
FIG. 1 is a diagram showing a manufacturing process of a concentric roll food of the first embodiment of the present invention, and FIG. 2 is a perspective view of the manufacturing process of FIG.
As shown in FIG. 1 and FIG. 2, the manufacturing process of the concentric roll food is as follows: Surimi plate-shaped molding part (1), cheese molding part (2), surimi plate-shaped molding part (3), winding part (4 ), A transfer section (5) to the next process, and a belt conveyor (6) driven by a roller (7).
[0014]
In the surimi plate-shaped molding part (1), the outer periphery of the cheese layer (13) wound inside by the two recesses (41) of the hopper (19) provided with the supply roller (36) and the molding drum (40). Two surimi moldings (11) are simultaneously formed into a rectangle having a length substantially equal to the length, and are supplied to the belt conveyor (6) and placed thereon.
[0015]
In the cheese layer forming portion (2), the plate-shaped cheese (24) is formed by the hopper (21), the branching portion (22), and the forming means (23), and sent to the first conveying roller (25). And cut with a cutter (26). Next, it is sent to the second conveying roller (30), pressed by the auxiliary roller (27) on the inclined surface (32) of the convex portion (31), and two pieces on the belt conveyor (6) by the rotation of the second conveying roller (30). A cut cheese product (13) is fed and placed.
The two cheese moldings (13) have a rectangular shape with a length substantially equal to the outer peripheral length of the surimi (12) layer wound inside.
[0016]
In the surimi plate-shaped molding part (3), the surimi molding (12) is wound around the skewer first by the two recesses (51) of the hopper (20) provided with the supply roller (37) and the molding drum (50). Are simultaneously formed and supplied and placed on the belt conveyor (6).
[0017]
The winding section (4) conveys the two surimi moldings (12), the two cheese moldings (13), and the two surimi moldings (11) placed on the belt conveyor (6). The concentric roll food (15) is manufactured by sequentially winding the skewer (14) supported rotatably and vertically movable in the U-shaped groove (16).
The wound concentric roll food (15) is pushed up from the U-shaped groove (16) by the push-up portion (63) of the lever (60), and the inclined surface of the transport portion (5) is rolled to the next correction step. Transport.
[0018]
The surimi plate-like molded parts (1) and (3) will be described in detail with reference to FIGS. FIG. 3 and FIG. 4 are views showing a plate-shaped molded portion of surimi according to the first embodiment of the present invention.
As shown in FIG. 3, the surimi plate-shaped molded part (1) is formed of two rectangular surimi moldings by two recesses (41) of a hopper (19) having a supply roller (36) and a molding drum (40). (11) is formed, and the two surimi moldings (11) are formed into a rectangle having a length substantially equal to the outer peripheral length of the layer of the cheese molding (13) wound around the inside.
[0019]
The molding drum (40) has two rectangular recesses (41) on its peripheral surface, and a bottom member (42) is provided in each recess (41). A support rod (46) is attached to the bottom member (42), and the support rod (46) can slide on the support member (45), and the recess (41) of the forming drum (40) and the central portion of the drum can be moved. The direction is reciprocated by the action of the cam (43).
The surimi in the hopper (19) is formed in the recess (41) of the molding drum (40) to form the surimi molding (11). When the molding drum (40) rotates and the concave portion (41) reaches the position of the belt conveyor (6), two rectangular surimi moldings (11) from the concave portion (41) are transferred to the belt conveyor (6). Placed.
[0020]
The surimi plate-shaped molding part (3) shown in FIG. 4 is supplied from a hopper (20) provided with a supply roller (37) and is formed into two rectangular surimis by two concave parts (51) of the molding drum (50). A molded product (12) is molded and placed on the belt conveyor (6).
The forming drum (50) has two rectangular recesses (51) on its peripheral surface. The recess (51) is provided with a bottom member (52), and a support rod (54) and a cam (53). ) To reciprocate the recess (51). When the molding (12) is formed in the recess (51) of the molding drum (50) and the molding drum (50) rotates and the recess (51) reaches the position of the belt conveyor (6), the recess ( 51) to a rectangular surimi molding (12) is placed on the belt conveyor (6). The two surimi moldings (12) are layers wound around the skewer first, and are formed into a rectangle having a length substantially equal to the outer peripheral length of the skewer.
In this embodiment, the surimi molding (11) is molded by two rectangular recesses (41) of the molding drum (40), and the surimi molding (12) is two rectangular recesses of the molding drum (50). (51), two rectangular recesses (41) and a rectangular recess (51) are provided on the peripheral surface of one molding drum, and a surimi molding (11) and a surimi molding (12 ) May be molded with one molding drum.
[0021]
The molded part (2) will be described with reference to FIGS.
FIG. 5 is a front view of the branching means / forming means, FIG. 6 is an exploded perspective view of the casing, gears, and partition wall of FIG. 5, FIG. 7 is a view showing the casing of FIG. FIG. 8 (b) is a plan view, FIG. 8 (c) is a sectional view, FIG. 8 is a sectional view of the gear portion of FIG. 5, FIG. 9 is a sectional view of the partition wall portion of FIG. 5A is a side view, FIG. 5B is a sectional view, FIG. 5C is a plan view, FIG. 5D is a perspective view, and FIG. 5E is an enlarged view of a flow rate adjusting valve. FIG. FIGS. 11A, 11B, and 10C, 10D are diagrams for explaining the operations of forming, cutting, and supplying the cheese layer.
[0022]
As shown in FIG. 5, the branching unit / molding unit includes a hopper (21), a branching unit (22), and a molding unit (23).
The branching means (22) will be described with reference to FIGS. The branching means (22) is provided with a gear (76) and a partition wall (78) that rotate in mesh with the casing (70). As shown in FIGS. 5 and 7, the casing (70) has an opening (71), two discharge ports (73), and a partition part (72).
[0023]
As shown in the exploded perspective view of FIG. 6, the gear (76) and the partition wall (78) are provided with two gears (76) and a partition wall (78) between them on the shaft (74). The shaft is provided with two gears (77) and a partition wall (79) between them, and the gears (76) and the gears (77) rotate in mesh with each other. The partition wall (78) and the partition wall (79) are fixed by the notch (80), and are not rotated by the rotational drive of the shaft (80). Then, gears (76) and (77) that mesh and rotate at positions corresponding to the two discharge ports (72) of the casing (70) are attached, and the partition walls (78) and (79) are attached to the casing (70). It is attached to the position of the partition part (72). The outer diameters of the gears (76) and (77) and the outer diameters of the partition walls (78) and (79) are substantially the same outer diameter.
[0024]
As shown in the sectional view of FIG. 8, the gear portion of the branching means is a pair of the gear (76) of the shaft (74) and the gear (77) of the other shaft (75). It is provided at a position corresponding to (73), meshes and rotates in the direction of the arrow in the casing (70) by driving the shaft (74).
As shown in the cross-sectional view of FIG. 9, the partition wall portion is positioned so that the partition wall (78) of the shaft (74) and the partition wall (79) of the shaft (75) are located in the partition portion (72) of the casing (70). Is attached. Since the partition wall (78) and the partition wall (79) have the notch (80), they are fixed by the casing (70) and do not rotate.
[0025]
The forming means (23) will be described with reference to FIGS. 10 (a) to 10 (e).
As shown in FIG. 5, the molding means (23) is provided on the discharge port side of the casing (70), and the two molding ports (85) of the molding means (23) are connected to the two discharge ports (73). It is provided at the corresponding position.
The molding means (23) has two molding ports (85) as shown in FIGS. 10 (a) to 10 (e), and the molding port (85) is gradually reduced in cross section and is discharged from the casing. The food material cheese is compressed and formed into a plate shape.
As an aspect of gradually reducing the cross section of the molding port, there are one in which the cross section is narrowed in the thickness direction, or one in which the width is gradually widened but narrow in the thickness direction to gradually reduce the entire cross section. In addition, although the shaping | molding port (85) of the shaping | molding means (23) shown in FIG. 10 is bent in the middle, you may provide a shaping | molding port straightly.
[0026]
Moreover, it is preferable to provide a flow regulating valve (86) in the molding port (85). This may cause a difference in the flow rate of the food material branched into a plurality and sent from the discharge port. Therefore, a flow rate adjusting valve (86) is provided in each molding port (85) to adjust the flow rate, The flow rate of the forming port (85) is made uniform to form a plate in the same state.
The flow rate adjusting valve (86) is preferably located at the center of the molding port (85) as shown in FIG. 10 (e). This is because the flow rate and flow velocity at the central portion of the molding port (85) are larger than both side portions and the flow velocity is faster, so that it is positioned at the central portion of the molding port (85) for molding into a uniform plate shape. It is preferable that the tip is convex as shown. Thereby, it can shape | mold into plate-shaped cheese with uniform thickness and density of the width direction.
Moreover, as a thing which adjusts a flow volume and a flow velocity, you may use the baffle plate which regulates the flow volume flow velocity of the center part of a shaping | molding port, or the porous plate from which a hole diameter differs, for example. In this way, it is possible to form a plate-shaped cheese having a uniform thickness in the width direction and a uniform density so that a uniform flow rate or a uniform flow rate is obtained at the center portion and both side portions of the passage for forming. .
[0027]
The operation of cutting and supplying cheese formed into a plate shape in the molding part (2) will be described with reference to FIGS. 11 (a), 11 (b), 10 (c) and 10 (d).
First, as shown to Fig.11 (a), it shape | molds into two plate shape with a shaping | molding means (23), and cheese (24) is supplied to a 1st conveyance roller (25) continuously. Since the peripheral surface speed of the rotating first transport roller (25) is substantially equal to the supply speed of the cheese (24), it is continuously passed to the first transport roller (25) without being cut. The cheese (24) supplied to the first conveying roller (25) is sandwiched between auxiliary rollers (27). The auxiliary roller (27) is provided on the arm (28), and the spring (29) holds the cheese (24) between the first conveying roller (25).
[0028]
Two plate-like cheese (24) is cut | disconnected by a fixed space | interval with the cutter (26) on the 1st conveyance roller (25) in the conveyance direction. The cut rectangular cheese is peeled off by the thin wire (33) provided at the position of the lower portion of the first transport roller (25), and the tip portion hangs downward.
Next, as shown in FIG. 11 (b), the cheese that is peeled off and hung from the lower portion of the first transport roller (25) is the slope of the convex portion (31) of the rotating second transport roller (30). (32) is in contact with the auxiliary roller (27) while being pressed. The rotation speed of the second transport roller (30) is set so as to receive the cheese that has been peeled off from the first transport roller (25) on the slope (32) of the convex portion (31).
[0029]
And as shown in FIG.12 (c), the cut | disconnected cheese is separated from the 1st conveyance roller (25), and the convex part of the 2nd conveyance roller (30) which is rotating while being hold | suppressed by the auxiliary roller (27). (31).
Next, as shown in FIG. 12 (d), the cheese received by the convex part (31) of the second transport roller (30) rotates downward, and the convex part (31) by the fine line (34) of the peeling means. Remove from. The rectangular cheese peeled from the convex part (31) is supplied on the conveyor (6) at a certain interval.
[0030]
The winding portion (4) will be described with reference to FIGS. 13 (a) to (d) and FIGS. 14 (e) to (g).
As shown in FIGS. 13 and 14, the winding portion (4) has a U-shape that supports the belt conveyor (6) and the skewer (14), which are means for conveying the plate-shaped rectangular food molded product, so that the skewer (14) can rotate and move up and down. The surimi (12), the cheese (13), and the surimi (11) are sequentially wound around the skewer (14) in multiple layers by means of the support means (16) in the shape of the shape and the scraper means (12) of the piano wire.
[0031]
First, as shown in FIG. 13A, the surimi (12) on the belt conveyor (6) is conveyed, peeled off by the piano wire (18), and transferred to the skewer (14) while being conveyed by the belt conveyor (6). Wrapped. Since the skewer (14) is supported by the U-shaped support means (16) so as to be movable up and down, the skewer (14) moves upward by the thickness around which the surimi molding (12) is wound. The surimi (12) is a layer wound around the skewer (14) first, and has a length substantially equal to the outer peripheral length of the skewer (14), so as shown in FIG. It is wound around the skewer (14).
[0032]
Then, as shown in FIG. 13 (c), the cheese (13) on the belt conveyor (6) is conveyed, peeled off by the piano wire (18), and as shown in FIG. 13 (d), the surimi (12 ). The cheese (13) is formed into a rectangle having a length substantially equal to the outer peripheral length of the surimi (11) wound inside.
Further, as shown in FIG. 14 (e), the surimi (11) on the belt conveyor (6) is conveyed, peeled off by the piano wire (18), and as shown in FIG. 14 (f), the cheese (13 ). The surimi (12) is formed into a rectangle having a length substantially equal to the outer peripheral length of the cheese (13) wound inside.
[0033]
As shown in FIG. 14 (g), the concentric roll food wound as shown in FIG. 14 (f) has a concentric pattern shape that is excellent in a certain aesthetic appearance. In addition, the width | variety of cheese (13) is a thing smaller than the width | variety of surimi (11) (12), and both sides of the molded product wound concentrically on the skewer are surimi molded products (11) (12) and cheese molded product (13) is covered.
[0034]
A transfer part (5) is demonstrated with reference to FIG.
FIG. 15 is a diagram showing a transfer unit that sends the skewer to the next step.
The transfer part (5) pushes up the concentric roll food (15) wound around the skewer (14) by the winding part (4) from the U-shaped support means (16), and puts it on the inclined surface of the conveying member (17). It is placed, the inclined surface is rolled and conveyed to the next process.
[0035]
The mechanism for pushing up the skewer includes a skewer push-up part (60), a fulcrum (61), an interlocking part (62) with a cam, and a cam (64) provided on the rotating shaft, and both sides of the belt conveyor (6). It is provided so that it may be located in. The cam (64) is driven by the rotating shaft, acts on the interlocking portion (62), moves the skewer push-up portion (60) in the direction of the arrow, and pushes the skewer (14) at the tip (63) of the curve of the push-up portion (60). Is pushed up from the U-shaped support means (16). And it puts on the inclined surface of a conveyance member (17), rolls an inclined surface, and conveys to the following process.
[0036]
The correction (shaping) of the multilayer food product wound concentrically as the next step of the winding unit (4) and the transfer unit (5) will be described with reference to FIGS.
16 is a plan view showing a winding part, a transfer part to the next process, and a correction part in the manufacturing process of the concentric roll food, and FIG. 17 is a perspective view of the correction part in FIG.
As shown in FIG. 16, the two surimi (12), cheese (13) and surimi (11) placed on the belt conveyor (6) are wound around the skewer (14) sequentially in multiple layers while being transported, and concentric. It becomes a roll food (15).
[0037]
The two concentric roll foods (15) of the skewer (14) move the skewer lifting part (60) by the cam (64) and the interlocking part (62), and the lifting part (63) at the tip of the lifting part (60). Then, the skewer (14) is pushed up from the U-shaped support means (16), placed on the inclined surface of the conveying member (17), and the inclined surface is rolled and conveyed to the correction (shaping) portion of the next process.
The skewer (14) around which the two concentric roll foods (15) are wound is fed from the conveying member (17) to the correction drum by the hook (93) of the chain (92).
[0038]
The chain (92) is driven by the gear (89) and the foil (98) of the correction drum, and the hook (93) is U-shaped, one is long and the other is short, and the conveying member (17 ) Can lift the skewer (14) and be sent to the correction drum. The correction drum has a flange (88) in contact with the skewer on both sides, and a concave shaping part (91) defined by a protrusion (90), and rotates around a shaft (87). Further, the driving wheel (95) is provided with a rotating belt (94) that travels in the direction of the arrow, and the skewer (14) is rotated on the pressing collar (88).
[0039]
In the correction (shaping) of the two concentric scroll foods (15), the skewer (14) is transported by the hook (93) of the chain (92) and comes into contact with the hook (88) of the correction drum (94). It is held by and rotates. The scroll food (15) is corrected and shaped by the concave shaping part (91) partitioned by the protrusion (90). Both ends of the scroll food (15) are corrected and shaped at the protrusion (90), and the outer peripheral surface is corrected and shaped at the shaping part (91).
[0040]
In addition, (96) is for cleaning the skewer (14) with a brush, and the one that protrudes to the side in the correction stage is baked on the skewer in the baking process, making it difficult to remove the skewer. preferable.
After finishing the correction, the skewer (14) is released from the hook (88) and the rotating belt (94), further transferred by the hook (93) of the chain (92), and released from the hook (93), The conveying member (97) is further sent to the next processing unit.
[0041]
[Example 2]
A second embodiment of the present invention is shown in FIG.
2nd Example shows another Example of the plate-shaped molding part (1) of the surimi of 1st Example.
As shown in FIG. 18A, the surimi plate-shaped molding part (1) is formed of two rectangular surimis by a hopper (19) having a supply roller (36) and a recess (41) of a molding drum (40). A thing (11) is shape | molded. The surimi molding (11) has a slope (11 ') at the rear end.
[0042]
The forming drum (40) has a rectangular recess (41) on its peripheral surface, and the recess (41) is provided with a bottom member (42) having a protrusion (42 '). A support rod (46) is attached to the bottom member (42), and the support rod (46) can slide on the support member (45), and the recess (41) of the forming drum (40) and the central portion of the drum can be moved. The direction is reciprocated by the action of the cam (43). The surimi of the hopper (19) is a surimi (11) in which a slope (11 ') is formed at the rear end by a bottom member (42) having a projection (42') at a recess (41) of a molding drum (40). It is mounted on a belt conveyor (6).
[0043]
As shown in FIG. 18 (b), the cross-section of the wound body of surimi formed in this way is surimi (11 ') having a slope (11') at the rear end on surimi (12) and cheese (13). ) Layer is wound, and the joint of the outermost layer can be cleaned. In this case, it is preferable that the surimi (11) having the slope (11 ') at the rear end is formed slightly longer than the outer peripheral length of the cheese molded product (13) wound around the inside.
[0044]
[Example 3]
A third embodiment of the present invention is shown in FIG.
The third embodiment of the present invention shows another embodiment of the casing constituting the branching means.
FIG. 19 is an exploded perspective view of the casing, gears, and partition wall of the third embodiment. The casing shown in FIG. 6 that constitutes the branching means (22) of the first embodiment described above is the shape of the side surface thereof. And the partition part is different.
[0045]
As shown in FIG. 19, in the gear portion and the partition wall portion, the gear (76) and the partition wall (78) are alternately provided on the shaft (74), and the gear (77) and the partition wall (79) are provided on the other shaft. ) Are provided alternately. The gear (76) and the gear (77) are fixed to the shaft, and are engaged and rotated by the rotational drive of the shaft (74). The partition wall (78) and the partition wall (79) are fixed by a notch (80), and the partition wall (78) and the partition wall (79) are not rotated by the rotational drive of the shaft (74). .
[0046]
The casing (70) is provided with an opening (71) for supplying food material and two discharge ports (73). The two discharge ports (36) are provided on both sides of the partition part (72) of the casing (70). The gear (76) is attached to a position corresponding to the two discharge ports (73) of the casing (70), and the partition wall (78) and the partition wall (79) are the partition part (72) of the casing (70). The both sides are sealed with lids.
The casing shown in FIG. 19 is a casing that allows easy assembly of the gear portion and the partition wall portion.
[0047]
[Example 4]
A fourth embodiment of the present invention is shown in FIGS.
In the fourth embodiment, two concentric roll foods having different widths are produced simultaneously. FIG. 20 is a perspective view showing the manufacturing process of the concentric roll food of the fourth embodiment of the present invention, and FIG. 21 is a front view of the branching / forming means of the fourth embodiment.
FIG. 20 shows a surimi plate-shaped molding part (1), a cheese molding part (2), a surimi plate-shaped molding part (3) and a belt conveyor (6) in the manufacturing process of concentric roll foods. Yes.
[0048]
In the surimi plate-shaped molding part (1), as shown in the figure, two surimi moldings (11) having different widths are supplied to and placed on the belt conveyor (6). Two surimi moldings (11) having different widths are formed by two different recesses (41) of the forming drum (40). The length of the two surimi moldings (11) having different widths is formed to a length substantially equal to the outer peripheral length of the cheese molding (13) wound inside.
[0049]
In the cheese layer forming part (2), the two hoppers (21), the branching part (22) and the forming means (23) are formed into two plate-like cheeses (24) having different widths, and the first conveying roller (25 ) And cut. Next, it is sent to the second conveying roller (30), is pressed by the auxiliary roller (27) on the slope (32) of the convex portion (31), and intermittently on the belt conveyor (6) by the rotation of the second conveying roller (30). Two cheese moldings (13) having different widths are supplied. The two cheese moldings (13) having different widths are cut into rectangles having a length substantially equal to the outer peripheral length of the surimi molding (12) wound inside.
[0050]
In the surimi plate-shaped molding part (3), two surimi moldings (12) having different widths are supplied to and placed on the belt conveyor (6) as shown in the figure. Two surimi moldings (12) having different widths are formed by two different recesses (51) of the forming drum (50). The length of the two surimi moldings (12) having different widths is formed to a length approximately equal to the outer peripheral length of the skewer. While carrying two surimi moldings (12), two cheese moldings (13), and two surimi moldings (11) with different widths placed on the belt conveyor (6), they rotate and move up and down. Two concentric roll foods with different widths are manufactured by sequentially winding around a skewer supported in a movable manner.
[0051]
The branch part (22) of the shaping | molding part (2) of this 4th Example and the shaping | molding means (23) are demonstrated in FIG.
The branching portion (22) has a different width between the gear (65) and the gear (66) that rotate in mesh with each other. A partition wall (67) is provided between the wide gear (65) and the narrow gear (66), and both sides are sealed with a lid (81). The casing (70) has a supply opening (71), and the opening (71) is provided with a hopper (21). The casing (70) is provided with two discharge ports (68) (69). The wide gear (65) is provided at a position corresponding to the wide discharge port (68), and the narrow gear (66) is provided at a position corresponding to the narrow discharge port (69).
[0052]
Forming means (23) is provided on the outlet side of the casing (70). The two forming ports of the forming means (23) are provided at positions corresponding to the discharge ports, the wide discharge port (68) corresponds to the wide forming port (83), and the narrow discharge port. (69) is provided with a narrow molding port (84). Further, it is preferable that the flow rate adjusting valve (86) is located at the center of the molding ports (83) and (84).
[0053]
The branch part (22) is operated by the shaft (38) and screw (39) of the hopper (21), and semi-solid cheese is supplied from the opening (71) of the casing (70). ) Is sucked and branched into two by the wide gear (65) and the narrow gear (66) which are engaged with each other. A large amount of surimi proportional to the width of the wide gear (65) is sucked and sent from the wide discharge port (68) to the wide molding port (83). In the narrow gear (66), a small amount of surimi proportional to the width is sucked and sent from the narrow discharge port (69) to the narrow molding port (84). Then, two plate-like cheeses (24) having different widths are formed.
[0054]
[Example 5]
A fifth embodiment of the present invention is shown in FIGS.
In the fifth embodiment, five concentric roll foods are produced simultaneously.
FIG. 22 is a perspective view showing the manufacturing process of the concentric roll food of the fifth embodiment of the present invention, and FIG. 23 is a front view of the branching / forming means of the fifth embodiment.
FIG. 22 shows a surimi plate-shaped molding part (1), a cheese molding part (2), a surimi plate-shaped molding part (3) and a belt conveyor (6) in the manufacturing process of concentric roll foods. Yes.
[0055]
In the surimi plate-shaped molding part (1), five surimi moldings (11) are supplied to and placed on the belt conveyor (6). Five surimi moldings (11) are molded by the five concave portions of the molding drum (40). The length of the five surimis (11) is formed to a length approximately equal to the outer peripheral length of the cheese molding (13) wound inside.
[0056]
In the cheese layer forming part (2), the plate is formed into five plate-shaped cheeses (24) by the hopper (21), the branching part (22) and the forming means (23) and sent to the first conveying roller (25). And cut with a cutter. Next, it is sent to the second conveying roller (30), pressed by the auxiliary roller (27) on the inclined surface (32) of the convex portion (31), and 5 pieces on the belt conveyor (6) by the rotation of the second conveying roller (30). A cut cheese product (13) is fed. The five cheeses (13) are cut into rectangles having a length substantially equal to the outer peripheral length of the surimi molding (12) wound around the cheese.
[0057]
In the surimi plate-shaped molding part (3), five surimi moldings (12) are supplied and placed on the belt conveyor (6) as shown in the figure. Five surimi moldings (12) are molded by the five concave portions of the molding drum (50). The length of the five surimi moldings (12) is formed to be approximately equal to the outer peripheral length of the skewer.
Five surimi moldings (12), five cheese moldings (13), and five surimi moldings (11) placed on the belt conveyor (6) can be rotated and moved up and down while being conveyed. It is wound sequentially on the supported skewers to produce five concentric roll foods.
[0058]
The branch part (22) of the shaping | molding part (2) of this 5th Example and the shaping | molding means (23) are demonstrated in FIG.
The branch portion (22) is provided with five sets of gears (76) that rotate in mesh with a casing (70) provided with an opening (71) and five discharge ports (73), and a partition between them. A wall (78) is provided. Five sets of gears (76) are provided at positions corresponding to the five discharge ports (73), and the partition wall (78) is attached to the position of the partition portion of the casing (70).
[0059]
Forming means (23) is provided on the outlet side of the casing (70). Five molding ports (85) of the molding means (23) are provided at positions corresponding to the five discharge ports (73). Moreover, in order to shape | mold five homogeneous plate-shaped cheeses, it is preferable to provide a flow rate adjustment valve in five shaping | molding ports, and to adjust each flow volume.
[0060]
The branch part (22) is operated by the shaft (38) and screw (39) of the hopper (21), and semi-solid cheese is supplied from the opening (71) of the casing (70). ) Is sucked and branched into five by five sets of gears (76) of the same width that are meshed with each other. And it sends to a shaping | molding opening | mouth (85) from a discharge outlet (73), and forms five plate-shaped cheese (24).
[0061]
【The invention's effect】
As described above, according to the present invention, it is possible to efficiently and reliably produce a plurality of homogeneous food molded articles by continuous operation in the production of a concentric scroll food having a plurality of processing steps.
In addition, the process includes a step of winding the food material while winding it on a skewer, and it is possible to wind a multi-layered roll food beautifully and to produce food continuously.
[Brief description of the drawings]
FIG. 1 is a diagram showing a manufacturing process of a concentric roll food according to a first embodiment of the present invention.
FIG. 2 is a perspective view showing the manufacturing process of the concentric roll food of the first embodiment of the present invention.
FIG. 3 is a view showing a plate-shaped molded portion of surimi according to the first embodiment of the present invention.
FIG. 4 is a view showing a plate-shaped molded portion of surimi according to the first embodiment of the present invention.
FIG. 5 is a front view of a branching portion and forming means of the first embodiment of the present invention.
FIG. 6 is an exploded perspective view of the casing, gears, and partition wall of the first embodiment of the present invention.
FIG. 7 is a view showing a casing of the first embodiment of the present invention.
FIG. 8 is a sectional view of the gear portion of the first embodiment of the present invention.
FIG. 9 is a sectional view of a partition wall portion according to the first embodiment of the present invention.
FIG. 10 is a view showing molding means of the first embodiment of the present invention.
FIG. 11 is a diagram for explaining the operation of forming, cutting and supplying the cheese layer according to the first embodiment of the present invention.
FIG. 12 is a diagram for explaining the operation of forming, cutting and supplying the cheese layer according to the first embodiment of the present invention.
FIG. 13 is a diagram illustrating winding of the first embodiment of the present invention.
FIG. 14 is a diagram illustrating winding of the first embodiment of the present invention.
FIG. 15 is a view showing a transfer unit according to the first embodiment of the present invention.
FIG. 16 is a plan view showing a winding unit, a transfer unit, and a correction unit according to the first embodiment of the present invention.
FIG. 17 is a perspective view of a correcting portion according to the first embodiment of the present invention.
FIG. 18 is a diagram showing a plate-shaped molded portion of surimi according to a second embodiment of the present invention.
FIG. 19 is an exploded perspective view of a casing, gears, and a partition wall according to a third embodiment of the present invention.
FIG. 20 is a view showing a manufacturing process of the concentric roll food of the fourth embodiment of the present invention.
FIG. 21 is a perspective view showing the manufacturing process of the concentric roll food of the fourth embodiment of the present invention.
FIG. 22 is a diagram showing a process for producing a concentric scroll food of the fifth embodiment of the present invention.
FIG. 23 is a perspective view showing the manufacturing process of the concentric roll food of the fifth embodiment of the present invention.
[Explanation of symbols]
1, 3 Surimi plate-shaped molding part
2 Cheese molding part
4 Winding part
5 Transfer section
6 Belt conveyor
11, 12 Surimi layer
13 Cheese layer
14 skewers
16 U-shaped support means
17 Conveying member
19, 20, 21 Hopper
22 Branch means
23 Forming means
25 First transport roller
26 Cutter
30 Second transport roller
31 Convex
32 slopes
27 Auxiliary roller
36 Laura
40, 50 molding drum
41, 51 recess
60 Pushing up part
64 cams
70 casing
73 Discharge port
74, 75 axes
76, 77 gears
78, 79 partition wall
85 Molding mouth
86 Flow control valve
88 Buttocks
90 protrusion
92 chain
93 hook

Claims

In the method of manufacturing a concentric scroll food product in which two or more food material moldings are sequentially wound in multiple layers on a skewer, the food material molding of the layer initially wound on the skewer has a length approximately equal to the outer peripheral length of the skewer A plurality of food material moldings which are simultaneously formed into a rectangular shape and then wound are formed into a rectangular shape having a length substantially equal to the outer peripheral length of the layer wound inside thereof. A step of placing two or more food molded articles placed on a conveying means, and simultaneously winding a plurality of food molded articles in multiple layers while being conveyed to a skewer provided to the conveying means so as to be rotatable and vertically movable. A method for producing a concentric roll food.

The concentric roll food that is wound around the skewer in multiple layers is a concentric roll food that is wound around the skewer with the surimi layer, the cheese layer, and the surimi layer in succession. A plurality of cheese pieces that are simultaneously formed into a rectangle having a length substantially equal to the length and then wound are simultaneously formed into a rectangle having a length approximately equal to the outer peripheral length of the surimi layer wound inside. Further, the surimi molded product to be further wound is a plurality of simultaneously formed into a rectangle having a length substantially equal to the outer peripheral length of the cheese layer wound inside thereof. A method for producing a concentric roll food.

In a manufacturing apparatus for concentric roll foods in which two or more food material moldings are sequentially wound around a skewer, a molding drum for simultaneously molding a plurality of food material moldings into a rectangle of a predetermined length, and food materials Forming / cutting / feeding means for forming a branch part and a plurality of plates, means for conveying a plate-shaped rectangular food product, means for supporting the skewer so that it can rotate and move up and down, and means for winding the food product sequentially in multiple layers, An apparatus for producing a concentric roll food, wherein a plurality of food products are simultaneously wound around a plurality of layers while being conveyed.

The food material branch portion and a plurality of plate-shaped forming means are provided with a plurality of gears rotating in mesh with a casing having an opening for supplying food material and a plurality of discharge ports, and a partition wall between the gears. A pair of shafts are provided, the partition wall is in close contact with the inner surface of the casing, and the plurality of meshing and rotating gears are provided at positions corresponding to the plurality of discharge ports of the casing; and 4. The apparatus for producing concentric roll food according to claim 3, wherein the plurality of discharge ports of the casing are provided with forming means having a plurality of forming ports corresponding to them.

The apparatus for producing a concentric roll food according to claim 4, wherein a flow rate adjusting valve is attached to the plurality of forming ports of the forming means for forming the food material.

Cutting / feeding means for cutting a food molded product formed into a plate shape, a first conveying roller provided substantially horizontally, a means for cutting a plurality of rows of plate-shaped food material, a first conveying roller for cutting the plate-shaped food material And a second conveying roller having a convex portion provided substantially horizontally below the first conveying roller, and a means for separating the plate-like food material from the second conveying roller, and is supplied from the nozzle. The plate-shaped food material is received by the rotating first conveyance roller, the received plate-shaped food material is cut, the cut plate-shaped food material is peeled from the first conveyance roller, and the peeled plate-shaped food material The food material is received from the first conveying roller by the convex portion of the rotating second conveying roller, and then peeled off from the convex portion of the second conveying roller and supplied onto the conveying surface. Claim | item 3-5 in any one Concentric scroll food manufacturing equipment.

Concentric roll foods that are wound in multiple layers at the same time are the products in which the surimi layer, the cheese layer, and the surimi layer are sequentially wound around the skewer. The surimi molded product that is wound around the skewer first is provided on the drum. A plurality of rectangular recesses having a length substantially equal to the outer peripheral length of the skewer, and a cheese product to be wound next is formed by cheese branching means and means for forming a plurality of plates. The cutting and supplying means are simultaneously formed into a plurality of rectangles having a length substantially equal to the outer peripheral length of the surimi layer wound inside thereof, and the surimi molded product to be wound is provided on the drum. A plurality of molding recesses, wherein a plurality of rectangles having a length substantially equal to the outer peripheral length of the cheese layer wound inside thereof are simultaneously molded. Concentric scroll food manufacturing apparatus according to any misalignment.