JP3710853B2 - How to strengthen columnar objects - Google Patents

How to strengthen columnar objects Download PDF

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Publication number
JP3710853B2
JP3710853B2 JP24945295A JP24945295A JP3710853B2 JP 3710853 B2 JP3710853 B2 JP 3710853B2 JP 24945295 A JP24945295 A JP 24945295A JP 24945295 A JP24945295 A JP 24945295A JP 3710853 B2 JP3710853 B2 JP 3710853B2
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Japan
Prior art keywords
tape
cured product
columnar
product
reinforcing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP24945295A
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Japanese (ja)
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JPH09112043A (en
Inventor
孟 後藤
繁次 林
智雄 佐野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Chemical Corp
Mitsubishi Rayon Co Ltd
Original Assignee
Mitsubishi Chemical Corp
Mitsubishi Rayon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Chemical Corp, Mitsubishi Rayon Co Ltd filed Critical Mitsubishi Chemical Corp
Priority to JP24945295A priority Critical patent/JP3710853B2/en
Publication of JPH09112043A publication Critical patent/JPH09112043A/en
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Publication of JP3710853B2 publication Critical patent/JP3710853B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、建築又は構築物の構成要素である柱状物、特に円柱物の外周に繊維強化プラスチック層を設けることにより、既存柱状物の強化を行うための新規な方法に関する。
【0002】
【従来の技術】
従来、建築又は構築物の既存柱状物の強化を行う方法として、常温で硬化する樹脂を含む強化糸条を柱状物に巻付ける方法、及び加熱硬化樹脂を含浸した強化シートを柱状物に貼付ける方法等が採られてきた。
【0003】
【発明が解決しようとする課題】
しかしながら、上記前者の方法に於いては大掛りな巻付設備を必要とし、且つ柱状物に上部構造がある場合には最上部までの巻付けは不可能であった。また後者の方法に於いては大面積の現場加熱に問題があると共に、手作業による貼付けが主であり非能率であった。本発明は、かかる従来の問題点を解消し、大掛かりな設備や煩雑な作業を必要としない柱状物の強化方法の提供を課題とする。
【0004】
【課題を解決するための手段】
本発明は、主として長手方向に補強成分を有するテープ状硬化物を柱状物に螺旋状に巻付ける柱状物の強化方法であって、柱状物の一端においてテープ状硬化物を繰出し、螺旋状円筒を柱状物の外周に成長形成せしめる柱状物の強化方法によって上記課題を解決するものである。
【0005】
【発明の実施の形態】
本発明を図面に従って詳細に説明すると、図1は本発明の柱状物の強化方法を示す説明図で、同図において1は強化すべき柱状物であり、2は主として長手方向に補強成分を有するテープ状硬化物である。このテープ状硬化物は炭素繊維、ガラス繊維又はその他の高強力・高弾性の糸条から成るシートに樹脂を含浸・硬化せしめたものであり、用いる繊維、その形態及び樹脂等は特に限定されない。
【0006】
また、テープ状硬化物は少なくともその一辺に他の一辺と結合する結合構造を有することが好ましい。即ち、図1に於いてテープ状硬化物の断面A−A’は図2のaに示される如くテープ状硬化物の一辺に凹部の構造を持ち、この凹部は図1B−B断面に於いて図2のa’に示す如くテープ状硬化物の他の一辺に嵌合する。同様に図2のb,c,dにあってはテープ状硬化物の両辺に互いに嵌合する構造を有し、それぞれ図2のb’,c’,d’の嵌合状態となる。
【0007】
本発明においては、このような結合構造を特に限定するものではないが、図2のaに示された構造よりも、図2のb、c或いはdの如くテープ状硬化物が結合された状態に於いて、テープ状硬化物の巾方向の断面積が一定である構造或いは螺旋構造の内側が平面である構造が好ましい。
【0008】
本発明に用いられるテープ状硬化物は、螺旋巻付を容易にするためにある程度の曲率を有することが好ましい。このような曲率はテープ状硬化物の製造に際し、強化すべき硬化物より若干太径のドラムに螺旋状に巻付けて硬化することによって得ることが出来る。
【0009】
また、図3に断面図を示すように、テープ状硬化物の厚さ方向の構造変化、例えば図3に於いて紙面と直交する方向(即ちテープ状硬化物の長手方向に添った方向)に配向された高強力・高弾性の強化繊維6から成るテープ状硬化物の一面に一点鎖線7で示された前記強化繊維より低弾性のシート材料を置くことによって、テープ硬化状物の構成成分である樹脂の硬化に伴いテープ状硬化物の表裏に収縮応力の違いが発生し、低弾性のシート材料側が内側となる曲率を発生せしめることが出来る。
【0010】
このようにして得たテープ状硬化物の巾は、強化すべき柱状物の直径及び柱状物の周方向に対する強化繊維の配向角によって定められるべきであるが、一般的には25〜250mm程度が経済性を加味して考えると妥当である。但しその巾を限定するものではない。
【0011】
本発明におけるテープ状硬化物の柱状体への好ましい巻付方法を図1に従って説明すると、テープ状硬化物2は送出しロール(図示せず)等の方法により矢印3の方向に送り出され、柱状物1より少し大きい直径で柱状物1の廻りに螺旋円筒を形成するためP点でテープ状硬化物2の少なくとも一辺にある結合構造により嵌合が行われる。これを連続的に行うことにより螺旋円筒は矢印4の方向に回転しながら柱状物上方に向って成長する。この時最下層のテープ状硬化物はその下辺5を支持すること及び螺旋円筒の回転を補助すること等の補助手段により円滑に螺旋円筒を柱状物の最上部まで形成することが可能となり、従来技術の如く大掛かりな巻付装置は不要となる。
【0012】
このようにして形成した螺旋円筒の内径は柱状物の外径より若干大きく柱状物の強化のためにはこの空隙に充填物を圧入するか或いは円筒を絞り(結合構造部でテープ状硬化物の長手方向に嵌合部を摺動させ乍ら)径を減少せしめることによって空隙部の調整或いはテープ状硬化物の強化繊維の配向方向に張力を発生せしめることも可能である。
【0013】
本発明に於いては強化される柱状物と螺旋円筒との関係(充填物,接着剤その他介在物の有無等)については何ら制限するものではない。またP点に於いて接着剤を加えながら螺旋円筒を形成することも出来る。またゲルタイムの比較的長く適当な粘度の接着剤を加えながら螺旋円筒を形成することも出来る。またゲルタイムの比較的長く適当な粘度の接着剤を用いることにより螺旋円筒の径を減ずる場合は、嵌合部及び柱状物との潤滑に寄与する利点がある。
【0014】
【実施例】
以下 実施例により本発明を更に具体的に説明する。
【0015】
(実施例1)
炭素繊維目付250g/m2,130℃硬化エポキシ樹脂含有率40%の一方向プリプレグを用いて、第3図に示される断面を持つ幅100mm,厚さ約1.8mmのテープ状硬化物を作成した。該テープ状硬化物に於いて凹部の深さは約5mm,巾は約0.8mm,凸部の長さは約4.5mm,厚さは約0.6mmであった。また、本構成に於いて断面の最下層及びテープ状硬化物の両辺(結合構造部)にナイロンタフタを配置した樹脂硬化物のテープ状硬化物は、放置した時ナイロンタフタを内側とする直径約1.2mの曲率を持つものであった。
【0016】
一方、直径1mの円柱物の外周約10mmの位置にテープ状硬化物の凸部にゆるく嵌合するガイドロール8個を順次高さに12mmの差を設けて配置した。また形成すべき螺旋円筒の外径を規制するガイドロールを8ケ所高さ100cmにわたって設けた。次いで、テープ状硬化物の凸部をガイドロールの凹部に順次嵌合させ、且つテープ状硬化物の凹部にエポキシ接着剤を塗布しつつ一周した所で図1に示すP点に於いて、その下段にあるテープ状硬化物の他の一辺にある凹部に嵌合させ、嵌合をガムテープにより仮止した。以後は図1に示す如く、テープ状硬化物をP点に向かって嵌合に留意しながら送り出すことによって円柱物の外周約10mmの位置にテープ状硬化物による螺旋円筒を形成することが出来た。
【0017】
(実施例2)
実施例1と同様に形成した螺旋円筒(但し螺旋円筒の形成時テープ状硬化物の凹部には接着剤を使用しないで)を螺旋円筒形成時と逆方向に回転させ、螺旋円筒上部より順次その径を減じることにより、螺旋円筒を円柱物に密着せしめることが出来た。また、嵌合部にエポキシ樹脂を塗布しエポキシ樹脂の表面張力の作用により嵌合部内に或る程度浸入させ、嵌合部を固定せしめた。
【0018】
【発明の効果】
本発明によれば、大掛かりな設備及び現場加熱等の煩雑な手段を用いることなく容易に柱状物の周囲に強化層を設けることができる。
【図面の簡単な説明】
図1は、本発明の柱状物の強化方法を示す説明図である。
図2は、本発明で用いるテープ状硬化物の各種結合構造の例を示す断面図である。
図3は、本発明の実施例で用いたテープ状硬化物の断面図である。
【符号の説明】
1 柱状物
2 テープ状硬化物
3 テープ状硬化物の繰出し方向
4 螺旋円筒形成時の円筒の回転方向
5 螺旋円筒形成のテープ状硬化物の下辺
6 強化繊維
7 強化繊維より弾性率の低い材料
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a novel method for reinforcing an existing columnar object by providing a fiber reinforced plastic layer on the outer periphery of a columnar object, particularly a cylindrical object, which is a component of a building or a structure.
[0002]
[Prior art]
Conventionally, as a method of strengthening an existing columnar product of a building or a structure, a method of winding a reinforcing yarn containing a resin that cures at room temperature around the columnar product, and a method of sticking a reinforcing sheet impregnated with a thermosetting resin to the columnar product Etc. have been adopted.
[0003]
[Problems to be solved by the invention]
However, in the former method, a large-scale winding facility is required, and when the columnar object has an upper structure, it is impossible to wind up to the top. In the latter method, there is a problem in heating in the large area, and the manual application is mainly inefficient. An object of the present invention is to solve this conventional problem and to provide a method for strengthening a columnar object that does not require large-scale equipment and complicated work.
[0004]
[Means for Solving the Problems]
The present invention is a method for strengthening a columnar product in which a tape-shaped cured product having a reinforcing component in the longitudinal direction is wound around a columnar product in a spiral manner, and the tape-shaped cured product is fed out at one end of the columnar product to form a spiral cylinder. The above-mentioned problems are solved by a method for strengthening a columnar material that is grown and formed on the outer periphery of the columnar material.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
DETAILED DESCRIPTION OF THE INVENTION The present invention will be described in detail with reference to the drawings. FIG. 1 is an explanatory view showing a method for strengthening a columnar object according to the present invention, in which 1 is a columnar object to be reinforced and 2 has a reinforcing component mainly in the longitudinal direction. It is a tape-like cured product. This tape-like cured product is obtained by impregnating and curing a resin made of carbon fiber, glass fiber, or other high-strength / high-elastic yarn, and the fiber to be used, its form and resin are not particularly limited.
[0006]
Moreover, it is preferable that a tape-shaped hardened | cured material has a coupling | bonding structure couple | bonded with the other one side at least on the one side. That is, in FIG. 1, the cross section AA ′ of the tape-like cured product has a concave structure on one side of the tape-like cured product as shown in FIG. As shown in a 'of FIG. 2, it is fitted to the other side of the tape-like cured product. Similarly, b, c, and d in FIG. 2 have structures that are fitted to both sides of the tape-like cured product, and are in the fitted state of b ′, c ′, and d ′ in FIG. 2, respectively.
[0007]
In the present invention, such a bonded structure is not particularly limited, but a tape-like cured product is bonded as shown in FIG. 2, b, c or d, rather than the structure shown in FIG. However, a structure in which the cross-sectional area in the width direction of the tape-like cured product is constant or a structure in which the inside of the spiral structure is a plane is preferable.
[0008]
The tape-like cured product used in the present invention preferably has a certain degree of curvature in order to facilitate spiral winding. Such a curvature can be obtained by winding a tape around a drum slightly thicker than the cured product to be reinforced and curing the tape-shaped cured product.
[0009]
Further, as shown in the sectional view of FIG. 3, the structural change in the thickness direction of the tape-like cured product, for example, in the direction perpendicular to the paper surface in FIG. 3 (that is, the direction along the longitudinal direction of the tape-like cured product). By placing a sheet material having a lower elasticity than the reinforcing fiber indicated by the one-dot chain line 7 on one side of the tape-like cured product composed of the oriented high-strength and high-elastic reinforcing fibers 6, a component of the tape-cured product can be obtained. With the curing of a certain resin, a difference in shrinkage stress occurs between the front and back of the tape-like cured product, and a curvature with the low elastic sheet material side on the inside can be generated.
[0010]
The width of the tape-like cured product thus obtained should be determined by the diameter of the columnar material to be reinforced and the orientation angle of the reinforcing fibers with respect to the circumferential direction of the columnar material, but generally about 25 to 250 mm. This is reasonable considering the economy. However, the width is not limited.
[0011]
A preferred method of winding the tape-shaped cured product around the columnar body in the present invention will be described with reference to FIG. 1. The tape-shaped cured product 2 is fed out in the direction of arrow 3 by a method such as a feed roll (not shown), and is columnar. In order to form a spiral cylinder around the columnar object 1 with a diameter slightly larger than that of the object 1, fitting is performed by a joint structure on at least one side of the tape-shaped cured product 2 at point P. By continuously carrying out this process, the spiral cylinder grows in the upward direction of the columnar object while rotating in the direction of the arrow 4. At this time, the lowermost tape-like cured product can smoothly form the spiral cylinder up to the top of the columnar object by supporting means such as supporting the lower side 5 and assisting the rotation of the spiral cylinder. A large winding device like the technique is not necessary.
[0012]
The inner diameter of the spiral cylinder formed in this way is slightly larger than the outer diameter of the columnar object, and in order to strengthen the columnar object, a filler is pressed into this gap or the cylinder is squeezed (the tape-shaped cured product is By sliding the fitting portion in the longitudinal direction and reducing the diameter, it is possible to adjust the gap or generate tension in the orientation direction of the reinforcing fibers of the tape-like cured product.
[0013]
In the present invention, the relationship between the columnar material to be reinforced and the spiral cylinder (the presence or absence of fillers, adhesives and other inclusions, etc.) is not limited at all. It is also possible to form a spiral cylinder while adding an adhesive at point P. Further, a spiral cylinder can be formed while adding an adhesive having a relatively long gel time and an appropriate viscosity. Further, when the diameter of the spiral cylinder is reduced by using an adhesive having a relatively long gel time and an appropriate viscosity, there is an advantage that contributes to lubrication with the fitting portion and the columnar object.
[0014]
【Example】
Hereinafter, the present invention will be described more specifically with reference to examples.
[0015]
(Example 1)
Using a unidirectional prepreg with a carbon fiber basis weight of 250 g / m 2 and a 130 ° C cured epoxy resin content of 40%, a tape-shaped cured product having a width of 100 mm and a thickness of approximately 1.8 mm is prepared as shown in FIG. did. In the tape-like cured product, the depth of the concave portion was about 5 mm, the width was about 0.8 mm, the length of the convex portion was about 4.5 mm, and the thickness was about 0.6 mm. In addition, the tape-like cured product of the resin cured product in which the nylon taffeta is arranged on the lowermost layer of the cross section and the both sides (bonding structure part) of the tape-like cured product in this configuration has a diameter of about 60 mm. It had a curvature of 1.2m.
[0016]
On the other hand, eight guide rolls loosely fitted to the convex portions of the tape-like cured product were arranged at a position of about 10 mm in the outer periphery of a cylinder having a diameter of 1 m with a difference of 12 mm in height. Further, eight guide rolls for controlling the outer diameter of the spiral cylinder to be formed were provided at a height of 100 cm. Next, the convex portions of the tape-like cured product are sequentially fitted into the concave portions of the guide roll, and the point P shown in FIG. It was made to fit in the recessed part in the other side of the tape-shaped hardened | cured material in the lower stage, and fitting was temporarily fixed with the gummed tape. Thereafter, as shown in FIG. 1, the tape-shaped cured product was sent out toward the point P while paying attention to the fitting, so that a spiral cylinder made of the tape-shaped cured product could be formed at a position of about 10 mm on the outer periphery of the column. .
[0017]
(Example 2)
The spiral cylinder formed in the same manner as in Example 1 (but without using an adhesive in the concave portion of the tape-like cured product when the spiral cylinder is formed) is rotated in the opposite direction to that of the spiral cylinder, and sequentially from the top of the spiral cylinder. By reducing the diameter, the spiral cylinder could be brought into close contact with the column. In addition, an epoxy resin was applied to the fitting portion, and the fitting portion was fixed to enter the fitting portion by the action of the surface tension of the epoxy resin to fix the fitting portion.
[0018]
【The invention's effect】
According to the present invention, the reinforcing layer can be easily provided around the columnar object without using complicated equipment such as large-scale equipment and on-site heating.
[Brief description of the drawings]
FIG. 1 is an explanatory view showing the columnar material strengthening method of the present invention.
FIG. 2 is a cross-sectional view showing examples of various bonded structures of the tape-like cured product used in the present invention.
FIG. 3 is a cross-sectional view of the tape-like cured product used in the examples of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Columnar thing 2 Tape-like hardened | cured material 3 Feeding direction 4 of tape-like hardened | cured material The rotation direction 5 of the cylinder at the time of helical cylinder formation The lower side 6 of the tape-shaped hardened | cured material of spiral cylinder formation 6 Reinforcement fiber 7

Claims (4)

主として長手方向に補強成分を有するテープ状硬化物を柱状物に螺旋状に巻付ける柱状物の強化方法であって、柱状物の一端においてテープ状硬化物を繰出し、螺旋状円筒を柱状物の外周に成長形成せしめる柱状物の強化方法。  A method of strengthening a columnar product in which a tape-shaped cured product having a reinforcing component mainly in the longitudinal direction is spirally wound around a columnar product, wherein the tape-shaped cured product is fed out at one end of the columnar product, and the spiral cylinder is arranged on the outer periphery of the columnar product. A method for strengthening pillars that grow and form. 一辺に他の一辺が結合する結合構造を持つテープ状硬化物を用いる請求項1記載の柱状物の強化方法。 The method for reinforcing a columnar article according to claim 1, wherein a tape-like cured product having a coupling structure in which one side is coupled to one side is used. 曲率を有するテープ状硬化物を用いる請求項1又は2記載の柱状物の強化方法。  The method for reinforcing a columnar article according to claim 1 or 2, wherein a tape-like cured product having a curvature is used. 柱状物の外周に形成された螺旋状円筒の径を減ずることにより、テープ状硬化物に緊張を与える請求項1から3のいずれか1項記載の柱状物の強化方法。  The method for reinforcing a columnar article according to any one of claims 1 to 3, wherein tension is applied to the tape-like cured product by reducing the diameter of a spiral cylinder formed on the outer periphery of the columnar article.
JP24945295A 1995-08-15 1995-09-27 How to strengthen columnar objects Expired - Fee Related JP3710853B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24945295A JP3710853B2 (en) 1995-08-15 1995-09-27 How to strengthen columnar objects

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP7-208252 1995-08-15
JP20825295 1995-08-15
JP24945295A JP3710853B2 (en) 1995-08-15 1995-09-27 How to strengthen columnar objects

Publications (2)

Publication Number Publication Date
JPH09112043A JPH09112043A (en) 1997-04-28
JP3710853B2 true JP3710853B2 (en) 2005-10-26

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