JP3678740B1 - Method for dechlorination of PCB-containing high-concentration organic halogen compounds - Google Patents
Method for dechlorination of PCB-containing high-concentration organic halogen compounds Download PDFInfo
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- JP3678740B1 JP3678740B1 JP2004304932A JP2004304932A JP3678740B1 JP 3678740 B1 JP3678740 B1 JP 3678740B1 JP 2004304932 A JP2004304932 A JP 2004304932A JP 2004304932 A JP2004304932 A JP 2004304932A JP 3678740 B1 JP3678740 B1 JP 3678740B1
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- organic halogen
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- 238000000034 method Methods 0.000 title claims abstract description 44
- 238000006298 dechlorination reaction Methods 0.000 title claims abstract description 31
- 150000002896 organic halogen compounds Chemical class 0.000 title claims abstract description 27
- 150000003071 polychlorinated biphenyls Chemical group 0.000 claims abstract description 56
- 238000006243 chemical reaction Methods 0.000 claims abstract description 42
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 34
- 150000001875 compounds Chemical class 0.000 claims abstract description 33
- 239000003054 catalyst Substances 0.000 claims abstract description 28
- 239000003513 alkali Substances 0.000 claims abstract description 27
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000009835 boiling Methods 0.000 claims abstract description 11
- 150000001722 carbon compounds Chemical class 0.000 claims abstract description 11
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 8
- 239000013078 crystal Substances 0.000 claims abstract description 5
- 230000001678 irradiating effect Effects 0.000 claims abstract description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 15
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 11
- KWYUFKZDYYNOTN-UHFFFAOYSA-M potassium hydroxide Substances [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 11
- 239000000203 mixture Substances 0.000 abstract description 9
- 230000000382 dechlorinating effect Effects 0.000 abstract description 8
- 150000001491 aromatic compounds Chemical class 0.000 abstract description 6
- 238000000354 decomposition reaction Methods 0.000 description 12
- -1 aromatic chlorine compound Chemical class 0.000 description 11
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 10
- RELMFMZEBKVZJC-UHFFFAOYSA-N 1,2,3-trichlorobenzene Chemical compound ClC1=CC=CC(Cl)=C1Cl RELMFMZEBKVZJC-UHFFFAOYSA-N 0.000 description 9
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 9
- 239000000852 hydrogen donor Substances 0.000 description 9
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 239000007795 chemical reaction product Substances 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- 238000007086 side reaction Methods 0.000 description 6
- 125000001309 chloro group Chemical group Cl* 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 229910052763 palladium Inorganic materials 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 229940117389 dichlorobenzene Drugs 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 3
- 229910052697 platinum Inorganic materials 0.000 description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 3
- 230000035484 reaction time Effects 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- YSKHYETWIGVGRJ-UHFFFAOYSA-N 1,1'-biphenyl tetrahydrochloride Chemical compound Cl.Cl.Cl.Cl.c1ccc(cc1)-c1ccccc1 YSKHYETWIGVGRJ-UHFFFAOYSA-N 0.000 description 2
- WXNZTHHGJRFXKQ-UHFFFAOYSA-N 4-chlorophenol Chemical compound OC1=CC=C(Cl)C=C1 WXNZTHHGJRFXKQ-UHFFFAOYSA-N 0.000 description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 239000013065 commercial product Substances 0.000 description 2
- 238000001784 detoxification Methods 0.000 description 2
- TXCDCPKCNAJMEE-UHFFFAOYSA-N dibenzofuran Chemical compound C1=CC=C2C3=CC=CC=C3OC2=C1 TXCDCPKCNAJMEE-UHFFFAOYSA-N 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 229940090668 parachlorophenol Drugs 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 229910052707 ruthenium Inorganic materials 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- RZNAUCXHYSSBOQ-UHFFFAOYSA-N 1,1'-biphenyl dihydrochloride Chemical compound Cl.Cl.C1(=CC=CC=C1)C1=CC=CC=C1 RZNAUCXHYSSBOQ-UHFFFAOYSA-N 0.000 description 1
- JFIMDKGRGPNPRQ-UHFFFAOYSA-N 1,2,3,4,5-pentachloro-6-(2,3,4,5-tetrachlorophenyl)benzene Chemical group ClC1=C(Cl)C(Cl)=CC(C=2C(=C(Cl)C(Cl)=C(Cl)C=2Cl)Cl)=C1Cl JFIMDKGRGPNPRQ-UHFFFAOYSA-N 0.000 description 1
- JAHJITLFJSDRCG-UHFFFAOYSA-N 1,2,3,4,5-pentachloro-6-(2,3,4-trichlorophenyl)benzene Chemical group ClC1=C(Cl)C(Cl)=CC=C1C1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl JAHJITLFJSDRCG-UHFFFAOYSA-N 0.000 description 1
- PAYFWJAKKLILIT-UHFFFAOYSA-N 1,2,3,4,5-pentachloro-6-(2,3-dichlorophenyl)benzene Chemical group ClC1=CC=CC(C=2C(=C(Cl)C(Cl)=C(Cl)C=2Cl)Cl)=C1Cl PAYFWJAKKLILIT-UHFFFAOYSA-N 0.000 description 1
- RUEIBQJFGMERJD-UHFFFAOYSA-N 1,2,3,4,5-pentachloro-6-(2-chlorophenyl)benzene Chemical group ClC1=CC=CC=C1C1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl RUEIBQJFGMERJD-UHFFFAOYSA-N 0.000 description 1
- GBDZXPJXOMHESU-UHFFFAOYSA-N 1,2,3,4-tetrachlorobenzene Chemical compound ClC1=CC=C(Cl)C(Cl)=C1Cl GBDZXPJXOMHESU-UHFFFAOYSA-N 0.000 description 1
- YAHNWSSFXMVPOU-UHFFFAOYSA-N 2,3',4,4',5'-Pentachlorobiphenyl Chemical group ClC1=CC(Cl)=CC=C1C1=CC(Cl)=C(Cl)C(Cl)=C1 YAHNWSSFXMVPOU-UHFFFAOYSA-N 0.000 description 1
- AZXHAWRMEPZSSV-UHFFFAOYSA-N 2,3',4,4',5,5'-Hexachlorobiphenyl Chemical group C1=C(Cl)C(Cl)=CC(Cl)=C1C1=CC(Cl)=C(Cl)C(Cl)=C1 AZXHAWRMEPZSSV-UHFFFAOYSA-N 0.000 description 1
- YTWXDQVNPCIEOX-UHFFFAOYSA-N 2,3,3',4,4',5'-Hexachlorobiphenyl Chemical group ClC1=C(Cl)C(Cl)=CC=C1C1=CC(Cl)=C(Cl)C(Cl)=C1 YTWXDQVNPCIEOX-UHFFFAOYSA-N 0.000 description 1
- XUAWBXBYHDRROL-UHFFFAOYSA-N 2,3,3',4,4',5,5'-Heptachlorobiphenyl Chemical group ClC1=C(Cl)C(Cl)=CC(C=2C(=C(Cl)C(Cl)=C(Cl)C=2)Cl)=C1 XUAWBXBYHDRROL-UHFFFAOYSA-N 0.000 description 1
- LCXMEXLGMKFLQO-UHFFFAOYSA-N 2,3,3',4,4',5-Hexachlorobiphenyl Chemical group C1=C(Cl)C(Cl)=CC=C1C1=CC(Cl)=C(Cl)C(Cl)=C1Cl LCXMEXLGMKFLQO-UHFFFAOYSA-N 0.000 description 1
- WIDHRBRBACOVOY-UHFFFAOYSA-N 2,3,4,3',4'-Pentachlorobiphenyl Chemical group C1=C(Cl)C(Cl)=CC=C1C1=CC=C(Cl)C(Cl)=C1Cl WIDHRBRBACOVOY-UHFFFAOYSA-N 0.000 description 1
- SXZSFWHOSHAKMN-UHFFFAOYSA-N 2,3,4,4',5-Pentachlorobiphenyl Chemical group C1=CC(Cl)=CC=C1C1=CC(Cl)=C(Cl)C(Cl)=C1Cl SXZSFWHOSHAKMN-UHFFFAOYSA-N 0.000 description 1
- GGMPTLAAIUQMIE-UHFFFAOYSA-N 2,3,4,5,6-pentachlorobiphenyl Chemical group ClC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1C1=CC=CC=C1 GGMPTLAAIUQMIE-UHFFFAOYSA-N 0.000 description 1
- HLQDGCWIOSOMDP-UHFFFAOYSA-N 2,3,4,5-tetrachlorobiphenyl Chemical group ClC1=C(Cl)C(Cl)=CC(C=2C=CC=CC=2)=C1Cl HLQDGCWIOSOMDP-UHFFFAOYSA-N 0.000 description 1
- OGBQILNBLMPPDP-UHFFFAOYSA-N 2,3,4,7,8-Pentachlorodibenzofuran Chemical compound O1C2=C(Cl)C(Cl)=C(Cl)C=C2C2=C1C=C(Cl)C(Cl)=C2 OGBQILNBLMPPDP-UHFFFAOYSA-N 0.000 description 1
- IUYHQGMDSZOPDZ-UHFFFAOYSA-N 2,3,4-trichlorobiphenyl Chemical group ClC1=C(Cl)C(Cl)=CC=C1C1=CC=CC=C1 IUYHQGMDSZOPDZ-UHFFFAOYSA-N 0.000 description 1
- REHONNLQRWTIFF-UHFFFAOYSA-N 3,3',4,4',5-pentachlorobiphenyl Chemical group C1=C(Cl)C(Cl)=CC=C1C1=CC(Cl)=C(Cl)C(Cl)=C1 REHONNLQRWTIFF-UHFFFAOYSA-N 0.000 description 1
- UQMGJOKDKOLIDP-UHFFFAOYSA-N 3,3',4,4'-tetrachlorobiphenyl Chemical group C1=C(Cl)C(Cl)=CC=C1C1=CC=C(Cl)C(Cl)=C1 UQMGJOKDKOLIDP-UHFFFAOYSA-N 0.000 description 1
- BHWVLZJTVIYLIV-UHFFFAOYSA-N 3,4,4',5-Tetrachlorobiphenyl Chemical group C1=CC(Cl)=CC=C1C1=CC(Cl)=C(Cl)C(Cl)=C1 BHWVLZJTVIYLIV-UHFFFAOYSA-N 0.000 description 1
- ZHLICBPIXDOFFG-UHFFFAOYSA-N 3,4,5,3',4',5'-Hexachlorobiphenyl Chemical group ClC1=C(Cl)C(Cl)=CC(C=2C=C(Cl)C(Cl)=C(Cl)C=2)=C1 ZHLICBPIXDOFFG-UHFFFAOYSA-N 0.000 description 1
- YTBRNEUEFCNVHC-UHFFFAOYSA-N 4,4'-dichlorobiphenyl Chemical group C1=CC(Cl)=CC=C1C1=CC=C(Cl)C=C1 YTBRNEUEFCNVHC-UHFFFAOYSA-N 0.000 description 1
- MHMZSHBMMYKPTM-UHFFFAOYSA-N C(C=C1)=CC=C1C1=CC=CC=C1.Cl.Cl.Cl.Cl.Cl Chemical compound C(C=C1)=CC=C1C1=CC=CC=C1.Cl.Cl.Cl.Cl.Cl MHMZSHBMMYKPTM-UHFFFAOYSA-N 0.000 description 1
- RUEHNJKBTWNPLW-UHFFFAOYSA-N C(C=C1)=CC=C1C1=CC=CC=C1.Cl.Cl.Cl.Cl.Cl.Cl Chemical compound C(C=C1)=CC=C1C1=CC=CC=C1.Cl.Cl.Cl.Cl.Cl.Cl RUEHNJKBTWNPLW-UHFFFAOYSA-N 0.000 description 1
- XMWRBQBLMFGWIX-UHFFFAOYSA-N C60 fullerene Chemical compound C12=C3C(C4=C56)=C7C8=C5C5=C9C%10=C6C6=C4C1=C1C4=C6C6=C%10C%10=C9C9=C%11C5=C8C5=C8C7=C3C3=C7C2=C1C1=C2C4=C6C4=C%10C6=C9C9=C%11C5=C5C8=C3C3=C7C1=C1C2=C4C6=C2C9=C5C3=C12 XMWRBQBLMFGWIX-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- LKNJXAOGEUWHBW-UHFFFAOYSA-N Cl.Cl.Cl.C1=CC=CC=C1C1=CC=CC=C1 Chemical compound Cl.Cl.Cl.C1=CC=CC=C1C1=CC=CC=C1 LKNJXAOGEUWHBW-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- YZCKVEUIGOORGS-IGMARMGPSA-N Protium Chemical compound [1H] YZCKVEUIGOORGS-IGMARMGPSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 239000002041 carbon nanotube Substances 0.000 description 1
- 229910021393 carbon nanotube Inorganic materials 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000007809 chemical reaction catalyst Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- ONXPZLFXDMAPRO-UHFFFAOYSA-N decachlorobiphenyl Chemical group ClC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1C1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl ONXPZLFXDMAPRO-UHFFFAOYSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 150000004827 dibenzo-1,4-dioxins Chemical class 0.000 description 1
- 150000002013 dioxins Chemical class 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000386 donor Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 229910003472 fullerene Inorganic materials 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 238000002290 gas chromatography-mass spectrometry Methods 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- SYSQUGFVNFXIIT-UHFFFAOYSA-N n-[4-(1,3-benzoxazol-2-yl)phenyl]-4-nitrobenzenesulfonamide Chemical class C1=CC([N+](=O)[O-])=CC=C1S(=O)(=O)NC1=CC=C(C=2OC3=CC=CC=C3N=2)C=C1 SYSQUGFVNFXIIT-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000004045 organic chlorine compounds Chemical class 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- CEOCDNVZRAIOQZ-UHFFFAOYSA-N pentachlorobenzene Chemical compound ClC1=CC(Cl)=C(Cl)C(Cl)=C1Cl CEOCDNVZRAIOQZ-UHFFFAOYSA-N 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
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- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
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- 229910052709 silver Inorganic materials 0.000 description 1
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- 229910052708 sodium Inorganic materials 0.000 description 1
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- 231100000331 toxic Toxicity 0.000 description 1
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Landscapes
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Fire-Extinguishing Compositions (AREA)
Abstract
【課題】 脱塩素化が困難なポリ塩化ビフェニール又はポリ塩化ビフェニールとハロゲン化芳香族化合物との混合物を、低温で脱塩素化して無害化することができ、より低コストで実用上可能な脱塩素化方法を提供すること。
【解決手段】 炭素結晶化合物又は金属担持炭素化合物等の触媒の存在下、ポリ塩化ビフェニールを50質量%以上含有する有機ハロゲン化合物と、沸点100℃以下のアルコールと、アルカリ化合物と、を含む反応系にマイクロ波を照射する有機ハロゲン化合物の脱塩素化方法であって、
(a)系中の反応開始時のアルコール比(有機ハロゲン化合物のモル数に対するアルコールのモル数の比)を5〜1000の範囲とし、かつ、
(b)系中の反応開始時のアルカリ比(アルコールのモル数に対するアルカリ化合物のモル数の比)を0.005〜0.1の範囲とし、
10〜80℃にて反応させる。
【選択図】 なし
PROBLEM TO BE SOLVED: To dechlorinate polychlorinated biphenyl or a mixture of polychlorinated biphenyl and a halogenated aromatic compound, which is difficult to dechlorinate, by dechlorinating at a low temperature, and practically dechlorinating at a lower cost. To provide a method.
A reaction system comprising an organic halogen compound containing 50% by mass or more of polychlorinated biphenyl, an alcohol having a boiling point of 100 ° C. or less, and an alkali compound in the presence of a catalyst such as a carbon crystal compound or a metal-supported carbon compound. A method for dechlorination of an organic halogen compound by irradiating with microwaves,
(A) The alcohol ratio at the start of the reaction in the system (ratio of the number of moles of alcohol to the number of moles of organic halogen compound) is in the range of 5 to 1000, and
(B) The alkali ratio at the start of the reaction in the system (ratio of the number of moles of alkali compound to the number of moles of alcohol) is in the range of 0.005 to 0.1,
React at 10-80 ° C.
[Selection figure] None
Description
本発明は、ポリ塩化ビフェニール(以下、PCBと略称することがある。)を50質量%以上含有する有機ハロゲン化合物(以下、「ポリ塩化ビフェニール類」という。)を脱塩素化して無害化する方法に関する。 The present invention provides a method for dechlorinating and detoxifying an organic halogen compound (hereinafter referred to as “polychlorinated biphenyls”) containing 50% by mass or more of polychlorinated biphenyl (hereinafter sometimes abbreviated as PCB). About.
各種ハロゲン化有機化合物のなかでも、PCBは人体を含む生体に極めて有害であることから、1973年に特定化学物質に指定され、その製造、輸入、使用が禁止されている。しかし、その後適切な廃棄方法が決まらないまま数万トンのPCBが未処理の状態で放置されている。PCBは、高温(30〜750℃)分解では強毒性のダイオキシン類である塩素化ジベンゾ−p−ダイオキシン(PCDD)とジベンゾフラン(PCDF)が副生することから、技術的にPCBを安全に分解することが難しく、永年にわたりPCBの安全で効率的な各種分解法が検討されている。 Among various halogenated organic compounds, PCB is extremely harmful to living organisms including the human body. Therefore, it was designated as a specific chemical substance in 1973, and its manufacture, import and use are prohibited. However, after that, tens of thousands of tons of PCBs are left untreated without determining an appropriate disposal method. PCB decomposes PCB safely technically because chlorinated dibenzo-p-dioxin (PCDD) and dibenzofuran (PCDF), which are highly toxic dioxins, are by-produced at high temperature (30 to 750 ° C) decomposition. This is difficult, and various safe and efficient decomposition methods for PCBs have been studied for many years.
PCBの分解条件としては、高温、高圧での実施が一般的に知られるところであるが、このような条件での実施は高温高圧容器、さらには耐食性容器が必要となり、かつ多大なエネルギーを要するものであった。また、高温での反応であるため、副反応生成物が生成する可能性が高いと考えられる。 As a decomposition condition of PCB, implementation at high temperature and high pressure is generally known. However, implementation under such conditions requires a high-temperature and high-pressure container and further a corrosion-resistant container and requires a lot of energy. Met. Moreover, since it is a reaction at a high temperature, it is considered that there is a high possibility that a side reaction product is generated.
現状では、PCB処理設備の建設にはアセスメントが必要であることより、特殊な装置を用いることなく変圧器貯蔵所などの現場でPCBの無害化処理が可能で、しかも、PCBを安全に大量処理することができ、かつ安価に分解処理できる方法の開発が望まれている。 Currently, assessment is necessary for the construction of PCB processing facilities, so PCBs can be rendered harmless at sites such as transformer storage without using special equipment, and PCBs can be safely processed in large quantities. It is desired to develop a method that can be decomposed at low cost.
従って、高温、高圧処理の改善策として、常圧で水素添加することによりPCBを分解する方法が提案されている。例えば、特開2001−19646号公報(特許文献1)には、白金を担持した活性炭と芳香族塩素化合物(パラクロロフェノール)を含む混合系に、水素ガスを吹き込みながらマイクロ波を照射することにより、有害有機塩素化合物を脱塩素化する方法が提案されている。この方法では、特定の触媒とパラクロロフェノール又はモノ、ジ、トリ−クロロベンゼンとを含む反応系に、水素やアルコールなどの還元性物質の存在下でマイクロ波を照射することにより、低温かつ短時間で芳香族塩素化合物を脱塩素化することができるとされている。 Therefore, a method of decomposing PCB by hydrogenation at normal pressure has been proposed as an improvement measure for high temperature and high pressure treatment. For example, Japanese Patent Application Laid-Open No. 2001-19646 (Patent Document 1) discloses that a mixed system containing activated carbon supporting platinum and an aromatic chlorine compound (parachlorophenol) is irradiated with microwaves while blowing hydrogen gas. A method for dechlorinating harmful organic chlorine compounds has been proposed. In this method, a reaction system containing a specific catalyst and parachlorophenol or mono-, di-, or tri-chlorobenzene is irradiated with microwaves in the presence of a reducing substance such as hydrogen or alcohol at a low temperature for a short time. It is said that aromatic chlorine compounds can be dechlorinated with
しかしながら、この方法においては、水素ガスを芳香族塩素系化合物を含む反応系に外部から供給する必要があり、実用的な手法としては好ましくない。また、芳香族塩素化合物の約50%水溶液を対象としており、より高濃度なものを無毒化した技術ではない。また、ポリ塩化ビフェニールの無害化については言及していない。 However, in this method, it is necessary to supply hydrogen gas from the outside to the reaction system containing the aromatic chlorine compound, which is not preferable as a practical method. In addition, the target is about 50% aqueous solution of aromatic chlorine compounds, and it is not a technique for detoxifying higher concentrations. Moreover, it does not mention detoxification of polychlorinated biphenyl.
そこで、本発明者等は、マイクロ波を利用したポリ塩化ビフェニールの無害化処理技術として、特開2004−201701号公報及び特開2004−201702号公報において、ポリ塩化ビフェニール或いはポリ塩化ビフェニール混合物と水素供与体とを含む反応系に、アルカリ化合物及び触媒の存在下でマイクロ波を照射するポリ塩化ビフェニールの脱塩素化方法を提案した(特許文献2、3参照)。 Accordingly, the present inventors have disclosed polychlorinated biphenyls or polychlorinated biphenyl mixtures and hydrogen in Japanese Patent Application Laid-Open No. 2004-201701 and Japanese Patent Application Laid-Open No. 2004-201702 as techniques for detoxifying polychlorinated biphenyls using microwaves. A method for dechlorination of polychlorinated biphenyl was proposed in which a reaction system containing a donor is irradiated with microwaves in the presence of an alkali compound and a catalyst (see Patent Documents 2 and 3).
これらの方法では、高温高圧容器を必要とせず、反応に供するエネルギーも低減できる点でコスト面でも優れており、短時間でポリ塩化ビフェニール類を分解可能な優れた技術ではあるが、反応温度が高いため(約160℃)副生成物の生成が懸念されるという問題点があった。 These methods do not require a high-temperature and high-pressure vessel and are excellent in terms of cost because they can reduce the energy used for the reaction, and are excellent technologies that can decompose polychlorinated biphenyls in a short time. Due to the high temperature (about 160 ° C.), there was a problem in that by-product formation was a concern.
一方、特開2004−34015号公報(特許文献4)には、PCBを含むコンデンサーやトランス等を、アルカリ化合物、アルミ片やカーボン片などの発熱促進物と共に、高周波誘導加熱炉に入れ、窒素などの不活性ガスを前記加熱炉に吹き込み、無酸素雰囲気で1000℃以上に加熱することにより、PCBを無害化する方法が提案されている。 On the other hand, in Japanese Patent Application Laid-Open No. 2004-34015 (Patent Document 4), a capacitor, a transformer, or the like containing PCB is put into a high-frequency induction heating furnace together with a heat generation promoting material such as an alkali compound, an aluminum piece, a carbon piece, etc. There has been proposed a method for detoxifying PCBs by blowing an inert gas into the heating furnace and heating to 1000 ° C. or higher in an oxygen-free atmosphere.
この方法は、PCB含有電気機器の分解から抜き出し作業工程が不要になるため、PCB絶縁油と接触していた容器や内部部品の無害化処理工程が不要となる点で優れているが、高周波誘導加熱炉を1500℃の高温状態にし、コンデンサーの容器であるアルミや鉄製内部部品などの誘導加熱して一瞬のうちに加熱溶融するものである。従って、変圧器貯蔵所などの現場で簡易にPCBを無害化処理できる方法とは言い難い。 This method is superior in that it eliminates the need for a detoxification process for containers and internal components that have been in contact with PCB insulating oil, since it does not require an extraction work process from the disassembly of the PCB-containing electrical equipment. The heating furnace is brought to a high temperature state of 1500 ° C., and aluminum or iron internal parts, which are containers for the condenser, are induction-heated and heated and melted in an instant. Therefore, it is difficult to say that the PCB can be easily detoxified at a site such as a transformer storage.
また、特開2004−141815号公報(特許文献5)には、アルカリ金属分散体、有機ハロゲン化合物及び水素供与体とを、リアクタのマイクロチャンネル(微細流路)内で脱ハロゲン化処理を行う方法が提案されている。この方法は、Na分散体でPCBを脱塩素処理する場合、Na粒子や生成重合物がリアクタのマイクロチャンネル内に存在して流路閉塞する現象を防止したものであり、煩雑な温度制御が不要で、省エネ、省スペースで脱ハロゲン化が可能で、変圧器保管現場で処理することも可能である点で優れた方法であると言える。 Japanese Patent Application Laid-Open No. 2004-141815 (Patent Document 5) discloses a method in which an alkali metal dispersion, an organic halogen compound, and a hydrogen donor are dehalogenated in a microchannel (microchannel) of a reactor. Has been proposed. In this method, when PCB is dechlorinated with Na dispersion, Na particles and polymer products are present in the microchannel of the reactor, preventing the phenomenon of clogging the flow path, and no complicated temperature control is required. Therefore, it can be said that it is an excellent method in that it can be dehalogenated in an energy-saving and space-saving manner, and can also be processed at a transformer storage site.
しかしながら、金属Naを使用するため取扱いに注意が必要であり、また、特別なリアクタを新設する必要が生じるという問題点がある。また、試験例ではトリクロロベンゼン(TCB)を0.05ppmまで脱塩素できることが開示されているが、難分解性のPCBに関する試験例はない。
本発明は、前記従来の課題に鑑みてなされたものであり、脱塩素化が困難なポリ塩化ビフェニール類を低温で脱塩素化して無害化することができ、より低コストで実用上可能な脱塩素化方法を提供することを目的とする。 The present invention has been made in view of the above-mentioned conventional problems. Polychlorinated biphenyls, which are difficult to dechlorinate, can be dechlorinated at low temperatures to make them harmless. It aims to provide a chlorination method.
本発明者らは、前記課題を解決するため鋭意検討した結果、反応系に添加する水素供与体として沸点100℃以下のアルコールを選択し、ポリ塩化ビフェニール類に対する水素供与体の割合と、水素供与体に対するアルカリ化合物の割合を一定範囲にし、触媒の存在下、マイクロ波を照射することにより、低温でポリ塩化ビフェニール類の脱塩素化が可能になることを見出し、本発明に到達した。 As a result of intensive studies to solve the above problems, the present inventors have selected an alcohol having a boiling point of 100 ° C. or lower as the hydrogen donor to be added to the reaction system, the ratio of the hydrogen donor to the polychlorinated biphenyls, and the hydrogen donation. The inventors have found that polychlorinated biphenyls can be dechlorinated at low temperatures by irradiating microwaves in the presence of a catalyst within a certain range of the ratio of the alkali compound to the body, and reached the present invention.
すなわち、本発明は、炭素結晶化合物及び担体に金属を担持させた化合物の中から選ばれる少なくとも1種の触媒をカラムに充填し、ポリ塩化ビフェニールを50質量%以上含有する有機ハロゲン化合物と、沸点100℃以下のアルコールと、アルカリ化合物とを含む反応溶液を前記触媒を充填したカラムに流通させながら、該触媒充填カラムにマイクロ波を照射する有機ハロゲン化合物の脱塩素化方法であって、
(a)系中の反応開始時のアルコール比(有機ハロゲン化合物のモル数に対するアルコールのモル数の比)を5〜1000の範囲とし、かつ、
(b)系中の反応開始時のアルカリ比(アルコールのモル数に対するアルカリ化合物のモル数の比)を0.005〜0.1の範囲とし、
10〜80℃にて反応させることを特徴とする有機ハロゲン化合物の脱塩素化方法を提供する。
That is, the present invention is to fill at least one catalyst selected from the compounds obtained by supporting a metal on carbon crystal compound and a carrier in the column, polychlorinated biphenyls and an organic halogen compound containing more than 50 wt%, boiling point and 100 ° C. or less of alcohol, while the reaction solution containing the alkali compound is circulated in the column packed with the catalyst, a dechlorination method of an organic halogen compound for irradiating a microwave to the catalyst packed column,
(A) The alcohol ratio at the start of the reaction in the system (ratio of the number of moles of alcohol to the number of moles of organic halogen compound) is in the range of 5 to 1000, and
(B) The alkali ratio at the start of the reaction in the system (ratio of the number of moles of alkali compound to the number of moles of alcohol) is in the range of 0.005 to 0.1,
Provided is a method for dechlorination of an organic halogen compound, characterized by reacting at 10 to 80 ° C.
本発明の有機ハロゲン化合物の脱塩素化方法においては、前記アルコールが、2−プロパノールであることが好ましい。 In the method for dechlorinating an organic halogen compound of the present invention, the alcohol is preferably 2-propanol.
本発明の有機ハロゲン化合物の脱塩素化方法においては、前記アルカリ化合物が、NaOH又はKOHであることが好ましい。 In the method for dechlorinating an organic halogen compound of the present invention, the alkali compound is preferably NaOH or KOH.
本発明の有機ハロゲン化合物の脱塩素化方法においては、前記触媒が、パラジウム担持炭素化合物であることが好ましい。 In the organic halogen compound dechlorination method of the present invention, the catalyst is preferably a palladium-supported carbon compound.
本発明の有機ハロゲン化合物の脱塩素化方法においては、前記マイクロ波を触媒を充填した装置内の溶液へ照射するのが好ましい。 In the organic halogen compound dechlorination method of the present invention, it is preferable to irradiate the solution in the apparatus filled with the catalyst with the microwave.
本発明の有機ハロゲン化合物の脱塩素化方法は、変圧器から抜き取ったポリ塩化ビフェニールの脱塩素化に好ましく適用される。 The method of dechlorinating an organic halogen compound of the present invention is preferably applied to dechlorination of polychlorinated biphenyls extracted from a transformer.
本発明によれば、ポリ塩化ビフェニール類と、特定量の沸点100℃以下のアルコール及びアルカリ化合物とを含む反応系にマイクロ波を照射し、低温にて反応させることにより、高温高圧反応容器を必要とすることなく、外部から水素及び熱を供給することなく、常圧でポリ塩化ビフェニール類を脱塩素化処理することができる。また、高温高圧反応を行わないため、副反応生成物が少ない。さらに、変圧器貯蔵所などの現場で簡易にPCBを無害化処理できる。よって、実用的な規模で大量のPCBを無毒化することができるので、その実用的価値は大である。 According to the present invention, a reaction system containing polychlorinated biphenyls and a specific amount of an alcohol having a boiling point of 100 ° C. or lower and an alkali compound is irradiated with microwaves and reacted at a low temperature, thereby requiring a high-temperature and high-pressure reaction vessel. Therefore, polychlorinated biphenyls can be dechlorinated at normal pressure without supplying hydrogen and heat from the outside. Moreover, since a high temperature / high pressure reaction is not performed, there are few side reaction products. In addition, PCBs can be easily detoxified at sites such as transformer stores. Therefore, since a large amount of PCB can be detoxified on a practical scale, its practical value is great.
本発明の脱塩素化方法において脱塩素化対象となるポリ塩化ビフェニール類は、ポリ塩化ビフェニールを50質量%以上含有する有機ハロゲン化合物であり、具体的には、ポリ塩化ビフェニール、及び、ポリ塩化ビフェニールとハロゲン化芳香族化合物との混合物が挙げられる。その混合割合は特に限定されないが、一般に、ポリ塩化ビフェニール/ハロゲン化芳香族化合物=9/1〜5/5(質量比)であり、7/3〜6/4(質量比)がより好ましい。前記ポリ塩化ビフェニール/ハロゲン化有機化合物の割合が9/1未満の場合は油の粘性が高くなり、一方、その割合が5/5を超える場合は絶縁性能が低下するからである。 The polychlorinated biphenyls to be dechlorinated in the dechlorination method of the present invention are organic halogen compounds containing 50 mass% or more of polychlorinated biphenyls, specifically, polychlorinated biphenyls and polychlorinated biphenyls. And a mixture of halogenated aromatic compounds. The mixing ratio is not particularly limited, but in general, polychlorinated biphenyl / halogenated aromatic compound = 9/1 to 5/5 (mass ratio), and more preferably 7/3 to 6/4 (mass ratio). This is because when the ratio of the polychlorinated biphenyl / halogenated organic compound is less than 9/1, the viscosity of the oil becomes high, whereas when the ratio exceeds 5/5, the insulating performance decreases.
前記ハロゲン化芳香族化合物としては、芳香族化合物にハロゲン原子が置換しているものであれば特に限定されない。具体的には、例えば、トリクロロベンゼン(TCB)、ジクロロベンゼン(DCB)、テトラクロロベンゼン等が挙げられる。一般には、トリクロロベンゼン(TCB)が多用されている。 The halogenated aromatic compound is not particularly limited as long as the aromatic compound is substituted with a halogen atom. Specific examples include trichlorobenzene (TCB), dichlorobenzene (DCB), and tetrachlorobenzene. In general, trichlorobenzene (TCB) is frequently used.
市販のポリ塩化ビフェニール/ハロゲン化芳香族化合物の混合物としては、例えば、鐘淵化学(株)製のKC−1000(KC500/TCB=60/40(質量比)の混合物)、KC−1300(KC−300+DCB+4塩化ベンゼンの混合物)等が挙げられる。 As a mixture of commercially available polychlorinated biphenyl / halogenated aromatic compound, for example, KC-1000 (mixture of KC500 / TCB = 60/40 (mass ratio)), KC-1300 (KC) manufactured by Kaneka Chemical Co., Ltd. -300 + DCB + 4-chlorobenzene mixture).
一方、ポリ塩化ビフェニールとしては、ビフェニール化合物に塩素原子が置換した化合物が含まれ、その置換塩素原子の数は1個〜10個である。平均置換塩素原子数は、一般に2〜6個である。本発明では、これらのポリ塩化ビフェニールから選択された少なくとも1種を用いることができ、それぞれ単独で又は2種以上を任意に組合わせて使用することができる。 On the other hand, the polychlorinated biphenyl includes a compound in which a chlorine atom is substituted into a biphenyl compound, and the number of substituted chlorine atoms is 1 to 10. The average number of substituted chlorine atoms is generally 2-6. In this invention, at least 1 sort (s) selected from these polychlorinated biphenyls can be used, and each can be used individually or in combination of 2 or more types.
一般に、ポリ塩化ビフェニールは単一化合物として存在せずに、塩素原子の数や置換位置が異なる混合物として存在する。従って、塩素原子の数及び置換位置の組み合せからして209種の異性体が存在し、市販品には100を越える異性体が存在している。 In general, polychlorinated biphenyls do not exist as a single compound but exist as a mixture having different numbers of chlorine atoms and different substitution positions. Therefore, there are 209 isomers based on the combination of the number of chlorine atoms and the substitution position, and more than 100 isomers exist in the commercial product.
例えば、コプラナーPCBとしては、3,4,4’,5−テトラクロロビフェニール、3,3’,4,4’−テトラクロロビフェニール、3,3’,4,4’,5−ペンタクロロビフェニール、3,3’,4,4’,5,5’−ヘキサクロロビフェニール、2,3,3’,4,4’−ペンタクロロビフェニール、2,3,4,4’,5−ペンタクロロビフェニール、2,3’,4,4’,5−ペンタクロロビフェニール、2’,3,4,4’,5−ペンタクロロビフェニール、2,3,3’,4,4’,5−ヘキサクロロビフェニール、2,3,3’,4,4’,5’−ヘキサクロロビフェニール、2,3’,4,4’,5,5’−ヘキサクロロビフェニール、2,3,3’,4,4’,5,5’−ヘプタクロロビフェニール等が挙げられる。 For example, as a coplanar PCB, 3,4,4 ′, 5-tetrachlorobiphenyl, 3,3 ′, 4,4′-tetrachlorobiphenyl, 3,3 ′, 4,4 ′, 5-pentachlorobiphenyl, 3,3 ′, 4,4 ′, 5,5′-hexachlorobiphenyl, 2,3,3 ′, 4,4′-pentachlorobiphenyl, 2,3,4,4 ′, 5-pentachlorobiphenyl, 2 3 ′, 4,4 ′, 5-pentachlorobiphenyl, 2 ′, 3,4,4 ′, 5-pentachlorobiphenyl, 2,3,3 ′, 4,4 ′, 5-hexachlorobiphenyl, 2, 3,3 ′, 4,4 ′, 5′-hexachlorobiphenyl, 2,3 ′, 4,4 ′, 5,5′-hexachlorobiphenyl, 2,3,3 ′, 4,4 ′, 5,5 ′ -Heptachlorobiphenyl and the like
PCBは、通常PCB単体の混合物として市販されており、これらがコンデンサやトランスに使用されている。その具体例としては、鐘淵化学(株)の KC−200(2塩化ビフェニール)、KC−300(3塩化ビフェニール)、KC−400(4塩化ビフェニール)、KC−500(5塩化ビフェニール)、KC−600(6塩化ビフェニール)や、三菱モンサイト(株)のアロクロール1254(54% Chlorine)等が挙げられる。 PCBs are usually marketed as a mixture of PCBs alone, and these are used for capacitors and transformers. Specific examples include KC-200 (biphenyl dichloride), KC-300 (biphenyl trichloride), KC-400 (biphenyl tetrachloride), KC-500 (biphenyl pentachloride), KC of Kaneka Chemical Co., Ltd. -600 (biphenyl hexachloride) and Arrochlor 1254 (54% Chlorine) manufactured by Mitsubishi Monsite Corporation.
以下に一例として、市販品KC−300の異性体の分布(質量%)を示す。
モノクロロビフェニール 若干
ジクロロビフェニール 12.10%
トリクロロビフェニール 54.98%
テトラクロロビフェニール 27.05%
ペンタクロロビフェニール 4.72%
ヘキサクロロビフェニール 1.08%
ヘプタクロロビフェニール 若干
オクタクロロビフェニール 0
ノナクロロビフェニール 0
デカクロロビフェニール 0
As an example, the distribution (mass%) of isomers of the commercial product KC-300 is shown below.
Monochrome biphenyl slightly dichlorobiphenyl 12.10%
Trichlorobiphenyl 54.98%
Tetrachlorobiphenyl 27.05%
Pentachlorobiphenyl 4.72%
Hexachlorobiphenyl 1.08%
Heptachlorobiphenyl slightly Octachlorobiphenyl 0
Nonachlorobiphenyl 0
Decachlorobiphenyl 0
本発明において、ポリ塩化ビフェニール類には、これらが用いられている装置(トランス、コンデンサ等)などからポリ塩化ビフェニール類を取り出す場合に用いられる種々の物質、例えばドデカン等の洗浄剤等が含まれていてもよい。 In the present invention, the polychlorinated biphenyls include various substances used when taking out the polychlorinated biphenyls from the apparatus (transformer, condenser, etc.) in which they are used, such as cleaning agents such as dodecane. It may be.
本発明において、水素供与体として用いる沸点100℃以下のアルコールとしては、例えば、メタノール、エタノール、1−プロパノール、2−プロパノール、t−ブタノール等を挙げることができる。アルコールはそれぞれ単独で又は2種以上を任意に組合わせて使用することができる。これらのアルコール系化合物は、安全性が高く、低コストで入手可能であり、しかも反応制御が容易で、PCB分解効率が高い点より、好ましい。また水素供与体として、シクロヘキサノール(沸点:161℃)等の高沸点のアルコールを使用した場合は、分解効率は高いが副反応生成物が生成する可能性が高いのに対し、比較的低沸点のアルコールを使用することにより、反応温度を低く維持しながら分解効率を高めることができる利点がある。ここで、「水素供与体」とは、ポリ塩化ビフェニール類から発生したラジカルに対して、水素原子を供与することができる化合物を意味する。 In the present invention, examples of the alcohol having a boiling point of 100 ° C. or lower used as a hydrogen donor include methanol, ethanol, 1-propanol, 2-propanol, and t-butanol. The alcohols can be used alone or in any combination of two or more. These alcohol compounds are preferable because they are highly safe, can be obtained at low cost, can easily be controlled, and have high PCB decomposition efficiency. When a high-boiling point alcohol such as cyclohexanol (boiling point: 161 ° C.) is used as the hydrogen donor, the decomposition efficiency is high, but the possibility of generating a side reaction product is high, while the relatively low boiling point is high. By using this alcohol, the decomposition efficiency can be increased while maintaining the reaction temperature low. Here, the “hydrogen donor” means a compound capable of donating a hydrogen atom to a radical generated from polychlorinated biphenyls.
また、前記のアルコールは、その沸点が後述する反応温度よりも高いものを選択することが、副反応生成物を抑制する観点より、好ましい。 Moreover, it is preferable from the viewpoint of suppressing the side reaction product that the alcohol has a boiling point higher than the reaction temperature described later.
本発明で用いるアルカリ化合物としては、ポリ塩化ビフェニール類の脱塩素化反応を促進しうるものであれば制限なく使用することができるが、脱塩素化効率を高める観点より、NaOH、KOH、ナトリウムアルコキシド、カリウムアルコキシド、水酸化カルシウム等が好ましく用いられる。中でも、コストやハンドリング性の観点より、NaOH又はKOHが特に好ましい。アルカリ化合物は、単独で又は2種以上を任意に組合わせて使用することができる。 The alkali compound used in the present invention can be used without limitation as long as it can accelerate the dechlorination reaction of polychlorinated biphenyls, but from the viewpoint of increasing the dechlorination efficiency, NaOH, KOH, sodium alkoxide. , Potassium alkoxide, calcium hydroxide and the like are preferably used. Among these, NaOH or KOH is particularly preferable from the viewpoints of cost and handling properties. An alkali compound can be used individually or in combination of 2 or more types.
本発明で用いる触媒としては、炭素結晶化合物及び担体に金属を担持させた化合物の中から選ばれる少なくとも1種であり、ポリ塩化ビフェニールの脱塩素化反応を促進しうるものであれば制限なく使用することができ、その種類は特に限定されない。無機系触媒は触媒寿命が長く、かつ、アルカリ化合物存在下でも安定であるため、有機系触媒よりも好ましい。前記の触媒は、アルカリ性雰囲気で安全性が高く、マイクロ波に対して高活性を示すと考えられることから好適に用いることができるが、特に担体に金属を担持させた化合物が好ましい。前記の担体としては、活性炭やグラファイト等の炭素、シリカゲル、アルミナやゼオライト等の金属酸化物や複合金属酸化物、ポリエチレン等の樹脂などが挙げられるが、これらの担体の中でも、脱塩素化効率が高く、アルカリ性雰囲気で安全性が高い点より、炭素担体に金属を担持させた金属担持炭素化合物が好ましい。触媒は、単独で又は2種以上を任意に組合わせて使用することができる。 The catalyst used in the present invention is at least one selected from a carbon crystal compound and a compound in which a metal is supported on a carrier, and can be used without limitation as long as it can accelerate the dechlorination reaction of polychlorinated biphenyls. The type is not particularly limited. An inorganic catalyst is preferable to an organic catalyst because it has a long catalyst life and is stable even in the presence of an alkali compound. The catalyst can be suitably used because it is considered to be highly safe in an alkaline atmosphere and exhibit high activity against microwaves, and a compound in which a metal is supported on a carrier is particularly preferable. Examples of the carrier include carbon such as activated carbon and graphite, metal oxides such as silica gel, alumina and zeolite, and composite metal oxides, and resins such as polyethylene. Among these carriers, dechlorination efficiency is included. A metal-supported carbon compound in which a metal is supported on a carbon support is preferable because it is high and has high safety in an alkaline atmosphere. A catalyst can be used individually or in combination of 2 or more types.
ここで、前記の炭素結晶化合物としては、グラファイト、カーボンナノチューブ(金属を含むものと含まないものの双方が含まれる)、フラーレン等が挙げられる。 Here, examples of the carbon crystal compound include graphite, carbon nanotubes (both including and not including metal), fullerene, and the like.
また、前記の金属担持炭素化合物としては、金属を担持した炭素化合物であれば制限なく用いることができ、その金属担持量は、触媒全量に対して1〜20質量%、より好ましくは5〜10質量%であるのがよい。担持される金属としては、例えば、鉄、銀、白金、ルテニウム、パラジウム、ロジウム等が挙げられ、脱塩素化効率を高める観点より、パラジウム、ルテニウム、白金が好ましく、パラジウムがより好ましい。金属担持炭素化合物の具体例としては、例えば、Pd/C(パラジウム担持炭素化合物)、Ru/C(ルテニウム担持炭素化合物)、Pt/C(白金担持炭素化合物)等が挙げられる。金属担持炭素化合物の粒子径は75〜300μmが好ましく、300μmを超える場合は反応性が悪くなり、75μm未満の場合はハンドリング性が悪くなる。より好ましくは125〜250μmが望ましい。 Moreover, as said metal carrying | support carbon compound, if it is a carbon compound which carry | supported the metal, it can be used without a restriction | limiting, The metal carrying amount is 1-20 mass% with respect to the catalyst whole quantity, More preferably, it is 5-10. It is good that it is mass%. Examples of the supported metal include iron, silver, platinum, ruthenium, palladium, rhodium, and the like. From the viewpoint of increasing the dechlorination efficiency, palladium, ruthenium, and platinum are preferable, and palladium is more preferable. Specific examples of the metal-supported carbon compound include Pd / C (palladium-supported carbon compound), Ru / C (ruthenium-supported carbon compound), and Pt / C (platinum-supported carbon compound). The particle size of the metal-supported carbon compound is preferably 75 to 300 μm. When the particle size exceeds 300 μm, the reactivity is deteriorated, and when it is less than 75 μm, the handling property is deteriorated. More preferably, 125 to 250 μm is desirable.
本発明の脱塩素化方法では、系中の反応開始時の前記のアルカリ化合物/アルコール/ポリ塩化ビフェニール類の割合は、0.05〜1/10/0.001〜2(モル比)とする必要がある。前記3成分のモル比は、0.1〜1/10/0.01〜1がより好ましい。従って、(a)系中の反応開始時のアルコール比(ポリ塩化ビフェニール類のモル数に対するアルコールのモル数の比)を5〜1000の範囲とし、かつ、(b)系中の反応開始時のアルカリ比(アルコールのモル数に対するアルカリ化合物のモル数の比)を0.005〜0.1の範囲とする必要がある。前記のアルコール比が5未満の場合は脱塩素化反応が進まなくなり、一方、アルコール比が1000を超える場合は脱塩素化反応は進むが、実用上意味がなく経済性にも劣る。また、前記のアルカリ比が0.005未満の場合は脱塩素化反応が進まなくなり、一方、アルカリ比が0.1を超える場合は反応系の攪拌混合が難しくなる。より好ましくは、(a)系中の反応開始時のアルコール比(ポリ塩化ビフェニール類のモル数に対するアルコールのモル数の比)を10〜1000の範囲とし、かつ、(b)系中の反応開始時のアルカリ比(アルコールのモル数に対するアルカリ化合物のモル数の比)を0.01〜0.1の範囲とするのが望ましい。 In the dechlorination method of the present invention, the ratio of the alkali compound / alcohol / polychlorinated biphenyls at the start of the reaction in the system is 0.05 to 1/10 / 0.001-2 (molar ratio). There is a need. The molar ratio of the three components is more preferably 0.1 / 1/10 / 0.01-1. Accordingly, (a) the alcohol ratio at the start of the reaction in the system (ratio of the number of moles of alcohol to the number of moles of polychlorinated biphenyls) is in the range of 5 to 1000, and (b) at the start of the reaction in the system The alkali ratio (ratio of the number of moles of alkali compound to the number of moles of alcohol) needs to be in the range of 0.005 to 0.1. When the alcohol ratio is less than 5, the dechlorination reaction does not proceed. On the other hand, when the alcohol ratio exceeds 1000, the dechlorination reaction proceeds, but there is no practical meaning and the economy is inferior. On the other hand, when the alkali ratio is less than 0.005, the dechlorination reaction does not proceed. On the other hand, when the alkali ratio exceeds 0.1, stirring and mixing of the reaction system becomes difficult. More preferably, (a) the alcohol ratio at the start of the reaction in the system (ratio of the number of moles of alcohol to the number of moles of polychlorinated biphenyls) is in the range of 10 to 1000 , and (b) the start of reaction in the system It is desirable that the alkali ratio at that time (ratio of the number of moles of alkali compound to the number of moles of alcohol) is in the range of 0.01 to 0.1.
アルカリ化合物/ポリ塩化ビフェニール類の割合(モル比)は、1.0以上とするのが、分解効率を高める観点より好ましい。 The ratio (molar ratio) of alkali compound / polychlorinated biphenyls is preferably 1.0 or more from the viewpoint of improving the decomposition efficiency.
反応系中の触媒の量は、反応溶液全質量に対する質量比として、0.005〜0.2とするのが好ましく、より好ましくは0.01〜0.15、さらに好ましくは0.05〜0.1であるのがよい。触媒量が少なすぎる場合は、水素発生量が少なくなるため脱塩素化が進行し難くなり、一方、触媒量が多すぎる場合は経済性に劣る。さらに、触媒を反応系に添加した場合、反応系の攪拌混合が難しくなる。 The amount of the catalyst in the reaction system is preferably 0.005 to 0.2, more preferably 0.01 to 0.15, still more preferably 0.05 to 0 as a mass ratio to the total mass of the reaction solution. .1 should be good. When the amount of catalyst is too small, the amount of hydrogen generated is small, so that dechlorination does not proceed easily. On the other hand, when the amount of catalyst is too large, the economy is inferior. Furthermore, when a catalyst is added to the reaction system, stirring and mixing of the reaction system becomes difficult.
本発明において使用するマイクロ波の出力や周波数、照射方法は、特に限定されるものではなく、反応温度が所定の範囲に保持できるよう電気的に制御すればよい。出力が低すぎる場合は水素発生量が少なくなり、出力が高すぎる場合はマイクロ波の利用率が悪くなるため、電気的に制御しながら10W〜20kWの範囲とし、より好ましくは40W〜5kWの範囲とするのが望ましい。 The output, frequency, and irradiation method of the microwave used in the present invention are not particularly limited, and may be electrically controlled so that the reaction temperature can be maintained within a predetermined range. When the output is too low, the amount of hydrogen generation is reduced, and when the output is too high, the microwave utilization rate is deteriorated. Therefore, the electric control is performed in the range of 10 W to 20 kW, and more preferably in the range of 40 W to 5 kW. Is desirable.
また、マイクロ波の照射位置は、反応系中の触媒に照射されている状態であれば特に限定されないが、触媒活性をできるだけ高めて脱塩素化を促進する点より、触媒を充填した装置内の溶液へ照射するのが好ましい。 Further, the irradiation position of the microwave is not particularly limited as long as the catalyst in the reaction system is irradiated, but from the viewpoint of promoting the dechlorination by increasing the catalyst activity as much as possible, It is preferred to irradiate the solution.
マイクロ波の周波数は1〜300GHzが望ましい。1GHz未満又は300GHzを超える周波数範囲では、触媒、水素供与体の加熱が不十分となる。より好ましくは1〜5GHzの周波数が望ましい。マイクロ波の照射は連続照射、間欠照射のいずれの方法であってもよい。照射時間及び照射停止時間は、反応に供するポリ塩化ビフェニール類の種類、アルコール、又は反応触媒等に応じて適宜に決定することができる。 The microwave frequency is preferably 1 to 300 GHz. In the frequency range below 1 GHz or above 300 GHz, the catalyst and the hydrogen donor are not sufficiently heated. More preferably, a frequency of 1 to 5 GHz is desirable. Microwave irradiation may be either continuous irradiation or intermittent irradiation. The irradiation time and the irradiation stop time can be appropriately determined according to the type of polychlorinated biphenyls to be subjected to the reaction, alcohol, reaction catalyst, or the like.
反応の雰囲気は不活性ガス中で行うことが、望ましくない副反応が起きないので、より好ましい。 The reaction atmosphere is more preferably carried out in an inert gas because undesirable side reactions do not occur.
反応温度は10〜80℃とする必要がある。反応温度が10℃未満では分解反応が不十分となる。一方、80℃を超える場合は脱塩素化反応は十分進むが、副生物が生成し易くなり、また経済性にも劣るものとなる。副反応生成物の抑制とPCB分解速度のバランスを図る観点からは、さらに好ましくは30〜80℃で、かつ、アルコールの沸点よりも10℃以上(好ましくは20℃以上)低温で反応させるのがよい。 The reaction temperature needs to be 10-80 ° C. When the reaction temperature is less than 10 ° C., the decomposition reaction becomes insufficient. On the other hand, when it exceeds 80 ° C., the dechlorination reaction proceeds sufficiently, but by-products are easily generated, and the economy is inferior. From the viewpoint of balancing the suppression of side reaction products and the PCB decomposition rate, the reaction is more preferably performed at 30 to 80 ° C. and at a temperature 10 ° C. or higher (preferably 20 ° C. or higher) lower than the boiling point of the alcohol. Good.
反応時間は特に限定されず、脱塩素化反応が十分進行するまで行えばよい。 The reaction time is not particularly limited, and may be performed until the dechlorination reaction sufficiently proceeds.
本発明のポリ塩化ビフェニール類の脱塩素化方法によれば、反応系に外部から水素ガスを吹き込んだ場合と同等もしくはそれ以上の速い速度でポリ塩化ビフェニール類そのものが分解し脱塩素化される。その機構は明らかではないが、アルカリ化合物から提供されるアルカリ金属ラジカルがポリ塩化ビフェニール類の脱塩素化反応を促し、そこに水素供与体からの水素ラジカルが入り込むものと考えられる。 According to the method for dechlorinating polychlorinated biphenyls of the present invention, the polychlorinated biphenyls themselves are decomposed and dechlorinated at a speed equal to or higher than that when hydrogen gas is blown into the reaction system from the outside. Although the mechanism is not clear, it is considered that the alkali metal radical provided from the alkali compound promotes the dechlorination reaction of the polychlorinated biphenyls, and the hydrogen radical from the hydrogen donor enters therein.
本発明においては、変圧器等のポリ塩化ビフェニールを脱塩素化するにあたり、所要量を抜き取って別に準備する反応槽へ移し、水素供与体とアルカリ化合物を加えて所望のポリ塩化ビフェニール濃度に希釈した上で、触媒による分解処理を行うことが好ましい。分解処理後は、処理済み溶液を別に準備する処理済み溶液用タンク等へ貯蔵する。 In the present invention, when polychlorinated biphenyls such as transformers are dechlorinated, the required amount is extracted and transferred to a separately prepared reaction vessel, and a hydrogen donor and an alkali compound are added to dilute to a desired polychlorinated biphenyl concentration. Above, it is preferable to perform a decomposition treatment with a catalyst. After the decomposition treatment, the treated solution is stored in a treated solution tank prepared separately.
次に、本発明を実施例により具体的に説明するが、本発明は以下の実施例にのみ限定されるものではない。 EXAMPLES Next, although an Example demonstrates this invention concretely, this invention is not limited only to a following example.
(実施例1)
四国計測工業(株)製の簡易型マイクロ波反応装置温度制御タイプZMW−024型を用いて実験した。五つ口フラスコの五つ口の4つをマイクロ波反応装置内のカラムへの液相供給口、戻り口、窒素導入用口、サンプリング口として利用し、中央の口にジムロート冷却管を設けて反応生成物を反応系外へ取り出すようにした。
(Example 1)
An experiment was conducted using a simple microwave reactor temperature control type ZMW-024 manufactured by Shikoku Keiki Kogyo Co., Ltd. Four of the five-necked flasks are used as a liquid phase supply port, return port, nitrogen introduction port, and sampling port to the column in the microwave reactor, and a Dimroth condenser is provided at the center port. The reaction product was taken out of the reaction system.
KC−1000(KC−500/トリクロロベンゼンの6/4(質量比)の混合物、鐘淵化学(株)製)1.5ml、および、KOHフレーク2.45gと和光純薬製イソプロピルアルコール(IPA)150mlとを3000rpmのホモミキサーで20分攪拌し混液としたものを、内容量200mlの上記五つ口フラスコに導入した。これらを導入した後に、窒素ガスでフラスコ内部を置換した後、フラスコ内をマグネチックスターラーで攪拌しながら、フラスコ内の混合溶液を10ml/minでマイクロ波反応装置内のカラムへ供給し、装置内を循環させた。カラムには粒状活性炭(商品名:ダイヤホープ008)にパラジウム(Pd)を5%担持した触媒(平均粒径1mm程度)12gを内蔵しており、カラム表面が60℃一定になるように、周波数2.45GHz、出力40〜60Wのマイクロ波を電気的に制御しながら10時間照射した。反応中も窒素ガスを50ml/minで流した。 KC-1000 (KC-500 / 6/4 (mass ratio) mixture of trichlorobenzene, manufactured by Kaneka Chemical Co., Ltd.) 1.5 ml, KOH flakes 2.45 g and Wako Pure Chemical Industries isopropyl alcohol (IPA) 150 ml was stirred with a 3000 rpm homomixer for 20 minutes to give a mixed solution and introduced into the above five-necked flask having an internal volume of 200 ml. After introducing these, after replacing the inside of the flask with nitrogen gas, the mixed solution in the flask was supplied to the column in the microwave reactor at 10 ml / min while stirring the inside of the flask with a magnetic stirrer. Was circulated. The column contains 12g of granular activated carbon (trade name: Diamond Hope 008) containing 5% palladium (Pd) (average particle size of about 1mm), and the frequency of the column surface is constant at 60 ° C. Irradiation was performed for 10 hours while electrically controlling a microwave of 2.45 GHz and an output of 40 to 60 W. Nitrogen gas was allowed to flow at 50 ml / min during the reaction.
(実施例2)
KOHフレーク使用量を2.94gとした以外は、実施例1と同様の操作によりPCBを分解した。
(Example 2)
The PCB was decomposed by the same operation as in Example 1 except that the amount of KOH flake used was 2.94 g.
(実施例3)
KC−1000を4.5ml、KOHフレークを8.82g用い、反応時間を13時間として以外は、実施例1と同様の操作によりPCBを分解した。
(Example 3)
PCB was decomposed in the same manner as in Example 1 except that 4.5 ml of KC-1000 and 8.82 g of KOH flakes were used and the reaction time was 13 hours.
(実施例4)
実施例1で使用したKC−1000の替わりに、KC−400(4塩化ビフェニール、鐘淵化学(株)製)1.5mlを使用した以外は、実施例1と同様の操作によりPCBを分解した。
(Example 4)
PCB was decomposed by the same operation as in Example 1 except that 1.5 ml of KC-400 (biphenyl tetrachloride, manufactured by Kaneka Chemical Co., Ltd.) was used instead of KC-1000 used in Example 1. .
(比較例1)
KC−1000を7.5ml、KOHフレークを14.7g用い、反応時間を22時間とした以外は、実施例1と同様の操作によりPCBを分解した。
(Comparative Example 1)
PCB was decomposed by the same operation as in Example 1 except that 7.5 ml of KC-1000, 14.7 g of KOH flakes were used, and the reaction time was 22 hours.
(比較例2)
KOHフレーク使用量を0.20gとした以外は、実施例1と同様の操作によりPCBを分解した。
(Comparative Example 2)
The PCB was decomposed by the same operation as in Example 1 except that the amount of KOH flake used was 0.20 g.
(評価方法)
反応前後の溶液を、DB1(J&Wサイエンティフィック製)をキャピラリーカラムとする(株)島津製作所製のガスクロマトグラフィー質量分析計QP5050(以下、「GC−MS」)にかけ、PCBのピーク面積の変化から脱塩素化(PCB分解率)を確認した。
(Evaluation methods)
The solution before and after the reaction was subjected to a gas chromatography mass spectrometer QP5050 (hereinafter referred to as “GC-MS”) manufactured by Shimadzu Corporation using DB1 (manufactured by J & W Scientific) as a capillary column. Dechlorination (PCB decomposition rate) was confirmed.
実施例及び比較例の実験条件と評価結果を表1にまとめて示す。表1の結果から、本発明によれば、低温でもPCBが99%以上分解することが確認できた。 Table 1 summarizes the experimental conditions and evaluation results of the examples and comparative examples. From the results in Table 1, it was confirmed that PCB decomposed 99% or more even at low temperatures according to the present invention.
Claims (6)
(a)系中の反応開始時のアルコール比(有機ハロゲン化合物のモル数に対するアルコールのモル数の比)を5〜1000の範囲とし、かつ、
(b)系中の反応開始時のアルカリ比(アルコールのモル数に対するアルカリ化合物のモル数の比)を0.005〜0.1の範囲とし、
10〜80℃にて反応させることを特徴とする有機ハロゲン化合物の脱塩素化方法。 An organic halogen compound containing 50% by mass or more of polychlorinated biphenyl, an alcohol having a boiling point of 100 ° C. or less, a column packed with at least one catalyst selected from a carbon crystal compound and a compound having a metal supported on a carrier, , while circulating a reaction solution containing an alkaline compound to a column packed with the catalyst, a dechlorination method of an organic halogen compound for irradiating a microwave to the catalyst packed column,
(A) The alcohol ratio at the start of the reaction in the system (ratio of the number of moles of alcohol to the number of moles of organic halogen compound) is in the range of 5 to 1000, and
(B) The alkali ratio at the start of the reaction in the system (ratio of the number of moles of alkali compound to the number of moles of alcohol) is in the range of 0.005 to 0.1,
A method for dechlorination of an organic halogen compound, characterized by reacting at 10 to 80 ° C.
The organic halogen compound is a polychlorinated biphenyl in a transformer, and the polychlorinated biphenyl extracted from the transformer is dechlorinated by the method according to any one of claims 1 to 5. Method.
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