JP3614773B2 - Coated sustained-release agrochemical granules - Google Patents

Coated sustained-release agrochemical granules Download PDF

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Publication number
JP3614773B2
JP3614773B2 JP2000377305A JP2000377305A JP3614773B2 JP 3614773 B2 JP3614773 B2 JP 3614773B2 JP 2000377305 A JP2000377305 A JP 2000377305A JP 2000377305 A JP2000377305 A JP 2000377305A JP 3614773 B2 JP3614773 B2 JP 3614773B2
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inner core
granule
active ingredient
release
outer layer
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JP2002179505A (en
Inventor
岸  大輔
長島  宏一
渡辺  孝
滋 上野
慎司 桜井
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Mitsui Chemicals Inc
Meiji Seika Kaisha Ltd
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Mitsui Chemicals Inc
Meiji Seika Kaisha Ltd
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Priority to JP2000377305A priority Critical patent/JP3614773B2/en
Priority to TW090130661A priority patent/TWI239807B/en
Priority to CNB011438460A priority patent/CN1277471C/en
Priority to KR20010078525A priority patent/KR100433774B1/en
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N25/00Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
    • A01N25/26Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests in coated particulate form
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N25/00Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
    • A01N25/08Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests containing solids as carriers or diluents
    • A01N25/10Macromolecular compounds
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N25/00Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
    • A01N25/30Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests characterised by the surfactants
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N25/00Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
    • A01N25/34Shaped forms, e.g. sheets, not provided for in any other sub-group of this main group
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N43/00Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds
    • A01N43/72Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds having rings with nitrogen atoms and oxygen or sulfur atoms as ring hetero atoms
    • A01N43/80Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds having rings with nitrogen atoms and oxygen or sulfur atoms as ring hetero atoms five-membered rings with one nitrogen atom and either one oxygen atom or one sulfur atom in positions 1,2

Description

【0001】
【発明の属する技術分野】
本発明は、異なる種類の農薬活性成分を2種類あるいはそれ以上含有し、水媒体へ各農薬活性成分を溶出供給するために利用される徐放性の農薬粒剤、ならびにその製造方法に関し、より具体的には、例えば、水稲の育苗に利用する育苗箱に施用し、その後田植えする際、収納される苗とともに田に移し替えた後一定期間、かかる粒剤中に含まれる複数種の農薬活性成分が個々の溶出速度で放出を持続する徐放性の育苗箱用農薬粒剤として好適に利用可能な徐放性の農薬粒剤とその製法に関する。
【0002】
【従来の技術】
近年、稲作の低コスト化を指向して急速に水田の大規模化や機械化が進められている。それに対応するように農薬の散布方法に関する技術革新が進み、各種省力型製剤及び散布方法が検討されるようになっている。その一例として、田植え前の水稲育苗箱に農薬組成物を施用する育苗箱処理法の開発が進められている。この水稲栽培における育苗箱処理法の最大の利点は、苗に対して、田植えと同時に農薬を処理することが可能となることである。しかも、苗とともに田に移し替えがなされた後も、用いる農薬製剤に含有する農薬活性成分の徐放化により、田植え後、長期間にわたって、病害虫の防除が達成できることである。この利点のため、育苗箱処理法は、田植え期に散布が必要となる農薬について、理想的な省力施用法である。
【0003】
一方で、近年は、1種のみの農薬活性成分を含む製剤よりも、2種以上の農薬活性成分、例えば、殺虫剤殺菌剤とを組み合わせることにより、1回の処理で同時防除を可能とした農薬製剤が要望されている。つまり、異なる作用を示す、2種以上の農薬活性成分が徐放化された混合製剤、具体的には、水稲栽培期間中、病害虫防除の必要な30日から60日間、場合によってはそれ以上の長い期間、農薬活性成分を持続して放出する混合製剤が要望されている。
【0004】
このような2種類以上の農薬活性成分を徐放化する例として、特開2000−44404号公報には、徐放化の必要な農薬活性成分を含む内核粒に対して、その表面を樹脂で被覆した被覆粒とした後、更に、この被覆粒の外側に、別の農薬活性成分を含む外層部を設ける構造の混合製剤が開示されている。ここに記載されている混合製剤の構成における重要な特徴は、▲1▼内核粒の表面を樹脂で被覆することを必須の構成としていること、また、▲2▼外層部は必ずしも徐放化されなくてもよいこと、更には、▲3▼内核粒と外層部とにそれぞれ主に含有される二種の農薬活性成分の水溶解度の差異には格別の考慮がなされていないことである。
【0005】
特開2000−44404号公報を更に詳細に参照すると、内核粒を樹脂で被覆することによる作用に関しては、試験例1(溶出試験)の結果を示す表4において、実施例2〜4と比較例2〜4の結果を比較すると、内核粒を樹脂で被覆した実施例2〜4の方が内核粒を被覆していない比較例2〜4よりも、内核粒に含有させる化合物の溶出が抑えられていることから、樹脂被膜を設けることが内核粒に含有される農薬活性成分の徐放化に顕著な寄与を有する(溶出制御している)ことが明らかである。加えて、内核粒を一旦調製した後、更に樹脂でその表面を被覆する工程を設けるため、当然のことながら、粒剤製造の工程数がその分多くなり、それに付随して、作業コストも増加するものである。
【0006】
また、外層部の徐放化が必須とされていない点については、試験例1(溶出試験)において、その溶出特性が検証されている実施例1〜3は外層部を無機の固体担体を利用して成型し、特には、徐放化の処理がされていない事例が示されることからも議論の余地はない。ただし、表4には、外層部に含有されている農薬活性成分のベンフラカルブが水中に徐々に溶出してきている結果が示している。この緩やかな溶出は、ベンフラカルブの20℃における水溶解度は80ppmであり、ベンフラカルブ自体が比較的水に溶解しにくい化合物であるため、それに起因して、静置した状態での溶出速度も低くなっていることを反映していると理解される。加えて、試験期間は10日間と比較的短期間であり、この程度の期間内であれば、外層部を構成する無機の固体担体成型層の崩壊は僅かであり、必ずしも徐放化の処理を施さなくとも、水媒体との接触が抑制されていることも推察される。
【0007】
内核粒と外層部とにそれぞれ含有させる二種の農薬活性成分について、この特開2000−44404号公報においては、用いる農薬活性成分の水溶解度は特に考慮されていなく、ましてや、両者の水溶解度の差異に関しては、全く考慮が払われていない。因みに、その実施例に示される混合製剤では、外層部に含有されるベンフラカルブの水溶解度は上記のとおり80ppmであり、内核粒に含有されているプロペナゾールの20℃における水溶解度は150ppmであり、その差異は僅かに70ppmであって、大差ないものである。
【0008】
また、特開2000−26206号公報にも示されるように、水溶解度の高い農薬活性成分の徐放化にワックスを使用することは既に知られている。しかしながら、このワックスのような疎水性物質を利用する徐放化方法を利用して、二種以上の農薬活性成分、特に、水に対する溶解度が極端に異なる二種の農薬活性成分に対して、同じワックスを用いて徐放化しようとした場合、一方の農薬活性成分の放出速度が最適となるワックスを選択すると、他方の農薬活性成分の放出速度は極端に速くなるか、あるいは、逆に極端に遅くなるかし、双方ともに、適正に緩やかな放出速度を達成することは困難であった。即ち、本発明者らの知る限り、水溶解度が極端に異なる二種以上の農薬活性成分を一つの粒剤中に含み、その二種以上の農薬活性成分を同時に徐放化した農薬製剤として、好適な剤型は知られておらず、また、二種以上のワックスを別々の農薬活性成分の徐放化に使用した例も、その報告はない。
【0009】
【発明が解決しようとする課題】
以上に述べたように、二種以上の農薬活性成分を含有し、少なくともその一方の農薬活性成分に関して、徐放化された農薬製剤は提案されているものの、水溶解度が極端に異なる農薬活性成分を少なくとも二種含有する農薬製剤において、その双方とも、個々の溶出速度で放出されるように同時に徐放化を可能とすると、例えば、水稲の育苗箱処理法で用いられる農薬粒剤として好適なものとなるが、これまで、この要望を満足する剤型の提案は見当たらない。
【0010】
本発明は前記の課題を解決するもので、本発明の目的は、例えば、水稲の育苗箱処理法で用いられる農薬粒剤などに望まれる、一つの農薬製剤中に、異なる二種類またはそれ以上の、水溶解度が極端に異なる農薬活性成分を含有し、この水溶解度が極端に異なる農薬活性成分個々について、それぞれ所望の溶出速度で放出されるように同時に徐放化がなされた新規な剤型の徐放性農薬粒剤、ならびに、その効率的な製造方法を提供することにある。
【0011】
【課題を解決するための手段】
本発明者らは、上記の課題を解決すべく鋭意研究・検討を進めたところ、二種類またはそれ以上の、水溶解度が極端に異なる農薬活性成分をそれぞれ徐放化するに際して、水溶解度の高い農薬活性成分はワックスマトリックスに分散して造粒物に成型してこれを内核とし、一方、水溶解度の低い農薬活性成分は、内核のワックスよりも融点の低い別のワックスと共に混合し内核の表面に被覆して外層部とすることにより、二重構造の粒剤とすることを考えた。
【0012】
本発明者らは、かかる構成を採用することにより、内核中の水溶解度の高い農薬活性成分と外層中の水溶解度の低い農薬活性成分の双方ともに、徐放化されることを見出した。
【0013】
本発明の農薬粒剤はより具体的には以下のようにして作製される。
【0014】
まず、少なくとも一種以上の水溶解度の高い農薬活性成分、無機系希釈担体及びワックス成分として利用される水に難溶である第一の熱可塑性材料を加熱・混合・造粒して、各成分が均一に分散した内核となる造粒物を作製する。
【0015】
次いで、少なくとも一種以上の水溶解度の低い農薬活性成分、無機系希釈担体及び第一の熱可塑性材料より融点が低く、水に難溶である第二の熱可塑性材料を、前記第一の熱可塑性材料の融点を超えない温度に加熱・混合して得られる各成分が均一に分散した混合物を、前記内核となる造粒物の表面に被覆後冷却して、本発明の二重構造の粒剤を作製する。
【0016】
本発明者らの検討によれば、本発明の粒剤においては、以上のように調製される二重構造を採用することで、内核に含有される農薬活性成分は、その水溶解度が高いにも係わらず、第一の熱可塑性材料の作用による十分な徐放化が達成され、外層部に含有される他の農薬活性成分は、農薬活性成分自体の難水溶性に加え第二の熱可塑性材料の作用により十分な徐放化が達成され、結局、一つの粒剤中で二種類あるいはそれ以上の水溶解度が異なる農薬活性成分がそれぞれ適正に徐放化され得ることが判明した。本発明者らは、これらの研究・検討により自ら取得した知見に基づき、本発明を完成するに至った。
【0017】
すなわち、本発明の徐放性農薬粒剤は、
水媒体へ農薬活性成分を持続的に溶出供給するために利用される徐放性の農薬粒剤であって、
前記粒剤は、内核とその表面を被覆する外層部とからなる被覆型粒剤の構成を有し、
前記内核は、20℃における水溶解度が1000ppm以上10%以下の少なくとも1種類の農薬活性成分と、無機系希釈担体と、水に難溶性である第一の熱可塑性材料とからなる造粒物であり、
前記外層部は、20℃における水溶解度が0.01〜500ppmの少なくとも1種類の農薬活性成分と、無機系希釈担体と、前記内核に含有される第一の熱可塑性材料よりも融点が低くかつ異なる材料である、水に難溶性の第二の熱可塑性材料とからなる被覆層であり、
かかる被覆型粒剤の構成により、前記内核に含まれる農薬活性成分と外層部に含まれる農薬活性成分とがそれぞれ徐放性溶出制御がなされていることを特徴とする徐放性農薬粒剤である。
【0018】
かかる本発明の徐放性農薬粒剤において、その外層部は、さらに界面活性剤を含むこともできる。また、例えば、内核に含まれる前記水に難溶性である第一の熱可塑性材料は、モンタン酸ワックス、及び/またはモンタン酸エステルワックスである構成とすることもできる。一方、外層部に含まれる前記水に難溶性である第二の熱可塑性材料は、パラフィンワックスである構成とすることが好ましい。
【0019】
本発明の徐放性農薬粒剤では、例えば、内核に含まれる農薬活性成分が、(RS)−1−メチル−2−ニトロ−3−(テトラヒドロ−3−フリルメチル)グアニジンであり、
外層部に含まれる農薬活性成分が、プロベナゾールである構成を選択することができる。
【0020】
加えて、本発明の徐放性農薬粒剤の製造方法は、
上記の構成を有する徐放性農薬粒剤を製造する方法であって、
内核となる前記造粒物に対して、その表面に外層部となる被覆層を形成する際、
前記被覆層を構成する第二の熱可塑性材料を加熱融解して、前記造粒物表面への被覆を達成するため、内核に含まれる前記第一の熱可塑性材料の融点に達しない温度に加熱することを特徴とする粒剤の製造方法である。
【0021】
なお、本発明の徐放性農薬粒剤における二層構造においては、内核という用語を、粒剤の内側の中心部の農薬核となる部分の意味に用い、外層部という用語を、粒剤表面、前記内核の外周を覆う部分の意味に用いる。
【0022】
【発明の実施の形態】
以下に、本発明の徐放性農薬粒剤についてより詳しく説明する。
【0023】
本発明の徐放性農薬粒剤は、例えば、水稲の育苗箱処理に利用される育苗箱用粒剤において、少なくとも二種の作用を有する農薬活性成分を一つの粒剤中に含有する混合製剤とする際に、好適に利用できる剤型である。すなわち、育苗箱用粒剤として散布した後、互いに異なった期間を徐々に溶出させ、所望の濃度を維持することを必要とする二種以上の、その作用が異なる農薬活性成分の供給を行う際、二層構造を有する本発明の徐放性農薬粒剤を利用することで、外層部からは一定期間一方の農薬活性成分の放出を持続させ、内核からは他の農薬活性成分を長期間にわたり放出を持続させることが可能となる。従って、本発明の徐放性農薬粒剤で達成される溶出制御とは、それぞれ外層部および内核に含有される異なる種類の農薬活性成分が、同時に且つ徐々に溶出することを示すものである。
【0024】
本発明の徐放性農薬粒剤においては、内核と外層部とで構成される二層構造をとり、そこに、二種類またはそれ以上の、水溶解度が極端に異なる農薬活性成分を含有させるが、内核には、水溶解度の高い農薬活性成分を、外層部には、水溶解度の低い農薬活性成分を含有させ、農薬活性成分の水溶解度の高低に従って、全体の粒剤中での存在箇所を区分している。具体的には、内核に含有させる農薬活性成分は、20℃における水溶解度が1000ppm以上10%以下のものを選択し、逆に、外層部に含有させる農薬活性成分は、20℃における水溶解度が0.01〜500ppmのものに限定し、両者の水溶解度に顕著な差異を有する組み合わせとしている。
【0025】
その際、内核に含有される、格段に水溶解度の高い農薬活性成分について、その溶解放出速度を制御し、十分な徐放性を付与するため、ワックスマトリックス中に分散した形態とするが、そのマトリックス用ワックス成分として、水に難溶性である第一の熱可塑性材料を利用する。かかる水に難溶性である第一の熱可塑性材料をマトリックス化する結果、水媒体と農薬活性成分との接触を抑制している。加えて、その外層部も、別種の水に難溶性である第二の熱可塑性材料からなるものの、同じくワックスをバインダーとする被覆層として機能する結果、より一層、内核に含有される農薬活性成分の徐放性は増したものとなっている。一方、外層部に含有される、水溶解度の低い農薬活性成分は、前記の水に難溶性である第二の熱可塑性材料を利用したワックスマトリックスに分散するとともに、その低い水溶解度も相俟って、その溶解放出速度の制御がなされ、所望の徐放性が付与される。
【0026】
このように、本発明の徐放性農薬粒剤においては、含有する複数種の農薬活性成分について、その水溶解度の差異に応じて、内核と外層部とで構成される二層構造における存在箇所を選択し、加えて、その水溶解度に合わせて、所望の徐放化を図るに最適なワックス・マトリックスとなるように、用いるワックスの種類を区別している。そのとき、放出速度は、粒剤の粒子径(表面積と体積との比率)にも依存するため、所望の内核の粒子径、外層部を被覆する全体粒子径を所定の値とする目的で、それぞれの農薬活性成分に加え、無機系希釈担体を加え、農薬活性成分と無機系希釈担体とが相互に均一に混合した形態で、熱可塑性材料で構成されるワックス・マトリックス中に分散させ、単位体積当たりの農薬活性成分の含有量を適正な範囲に調整している。
【0027】
以上に述べたように、本発明の徐放性農薬粒剤は、内核と外層部とで構成される二層構造は、それぞれ異なる熱可塑性材料を利用するワックス・マトリックスとされ、加えて、内核と外層部とに明確に区画された形状とする。その構造を簡便に作製するため、一旦、内核として、第一の熱可塑性材料を利用し、加熱混合後、所望の粒子径に成型した造粒物を調製し、この表面に、外層部となる被覆用組成物を被覆し、加熱下、第二の熱可塑性材料を融解させ、液状とした後、前記の造粒物上に被覆する製造方法に適する構成とする。具体的には、前記の外層部を被覆する工程において、その加熱環境においた際、内核となる造粒物の形状を維持する第一の熱可塑性材料の再融解を避けるため、外層部に用いる第二の熱可塑性材料の融点は、第一の熱可塑性材料の融点より低く選択している。従って、外層部を被覆形成する工程における加熱条件は、第二の熱可塑性材料の融点以上ではあるものの、前記第一の熱可塑性材料の融解を引き起こすことのないように、第一の熱可塑性材料の融点を超えない温度を選択する。
【0028】
このように、本発明の徐放性農薬粒剤においては、内核と外層部とに異なる熱可塑性材料を利用した徐放化処理を施す結果、例えば、互いに異なった防除期間を必要とする病原体、病害虫に対して防除作用を有する農薬活性成分二種以上を含有させる場合にも、それら二種あるいはそれ以上の農薬活性成分の放出が個々に持続する徐放機能が確保できる。
【0029】
さらに、本発明の徐放性農薬粒剤を製造する方法をより具体的に説明する。先ず、20℃における水溶解度が1000ppm以上10%以下の農薬活性成分の溶出が徐放化されるように、この農薬活性成分と、無機系希釈担体とを、水に難溶性の第一の熱可塑性材料を用いて、前記第一の熱可塑性材料の融点以上の温度に加熱し、均一に混合した組成物を所望の形状、粒子径に成型し、冷却して、内核用の造粒物を調製する。次いで、その内核用造粒物の表面に、20℃における水溶解度が0.01〜500ppmの農薬活性成分と、無機系希釈担体とを、水に難溶性の第二の熱可塑性材料とともに、均一に混合した組成物を利用し、前記第二の熱可塑性材料の融点以上の温度に加熱しながら被覆させることにより、内核とその表面に外層部が設けられた二層構造の粒剤を得ることができる。この時、第二の熱可塑性材料の融点は、第一の熱可塑性材料の融点より低くなるように、その材料を選択されており、外層部の被覆を施す際の加熱温度を、第一の熱可塑性材料の融点に達しない温度とすることが可能となる。なお、内核における農薬活性成分の溶出が徐放化された状態とは、水に難溶性である第一の熱可塑性材料を加熱溶融してマトリックス化することで、農薬活性成分の水中への放出を制御した農薬粒剤となっていることを指す。
【0030】
つまり、本発明の徐放性農薬粒剤は、具体的に以下の工程により製造することができる。
工程▲1▼ 先ず、20℃における水溶解度が1000ppm以上10%以下の範囲である水溶解度の高い農薬活性成分、無機系希釈担体、ならびに、第一の熱可塑性材料を加熱装置を装着した混合機(例えば、フローティングミキサー)等により加熱混合する。この時、加熱温度は第一の熱可塑性材料の溶融温度以上で、かつ、ここに含有される農薬活性成分の融点に達しない温度とする。
工程▲2▼ 加熱混合の後、得られた均一な混合物を、加熱装置を装着する造粒機にて造粒する。造粒機の種類は、目的とする造粒物の形状、粒子径等を考慮して、適宜選択する。具体的には、円柱状の成型物を得る場合は、目的の粒径に合ったスクリーンを備えた押し出し造粒機、球状の成型物を得る場合は、転動造粒機などが例示される。造粒する温度は、用いる第一の熱可塑性材料が溶融する温度以上で且つ含有する農薬活性成分の融点に達しない温度とすることが好ましい。
工程▲3▼ 得られた造粒物は、しばしば相互に付着することもあり、それを解砕し、必要により篩で分級して、目的とする形状、粒子径の徐放化造粒物(内核)とする。
工程▲4▼ 内核に含まれる水溶解度の高い農薬活性成分とは異なり、20℃における水溶解度が0.01〜500ppmの範囲である水溶解度の低い農薬活性成分と、無機系希釈担体とを、内核に含有される第一の熱可塑性材料とは異なりかつ第一の熱可塑性材料よりもその融点が低い、水に難溶性の第二の熱可塑性材料、ならびに、必要に応じて界面活性剤及び補助剤を一緒に混合機(例えば、フローティングミキサー)などで混合し、外層部用の原料粉末を得る。
工程▲5▼ 加熱装置を装着した混合機(例えば、フローティングミキサー、転動造粒機、クーラーミキサー、ドラムミキサー、マルメライザー等)に工程▲3▼で調製された内核を入れ、加熱させながら混合し、工程▲4▼で準備した外層部原料粉末を定量的に投入し、目標の粒度分布をもつ粒子となるように被覆させる。その際、被覆される外層部は、加熱温度を含有する第二の熱可塑性材料の溶解が生じる温度とすることにより、溶融した第二の熱可塑性材料がバインダーとして、水溶解度の低い農薬活性成分と無機系希釈担体とを均一に分散された被覆層を形成し、本発明の被覆型徐放性農薬粒剤が得られる。なお、かかる加熱・被覆工程中、内核中の第一の熱可塑性材料の軟化・溶融による内核粒同士の付着・融着、更には、混合槽内壁への内核の付着・圧着を回避するため、加熱温度は、外層部に用いる第二の熱可塑性材料が溶融する温度以上で、且つ内核に用いる第一の熱可塑性材料の融点に達しない温度であることを必須とする。
【0031】
上述する構造的な特徴を有する本発明の被覆型徐放性農薬粒剤において、その外層部ならびに内核を構成する各組成物の組成比は特に限定されるものではなく、外層部および内核にそれぞれ含有させる、各少なくとも一種以上の農薬活性成分の溶出速度、その植物体内での代謝分解速度および植物体内への吸収速度、さらには、植物体の苗が植え替えられる圃場において、各農薬活性成分の維持すべき濃度範囲、例えば、防除効果発現濃度、また、その濃度を維持すべき期間などを考慮して、適宜決めればよい。その際、一般に、一粒剤当たり、その外層部および内核にそれぞれ含有させる、各少なくとも一種以上の農薬活性成分の重量をそれぞれ小計し、その小計した重量の比率を、内核:外層部=1:15〜15:1の範囲とするとよい。また、本発明の被覆型徐放性農薬粒剤は、外層部および内核から構成される固形剤であれば、その外形大きさ、剤形は限定されず、例えば、通常の粒剤タイプ、丸薬タイプ、錠剤タイプなど、いかなる形状でもよい。また、前記の剤形をとる際、その大きさも使用形態に応じて適宜選択でき、例えば、円柱状や球状の直径は、0.1〜3mmの範囲内であれば、特に限定されない。具体的には、本発明の被覆型徐放性農薬粒剤においては、散布される形態に応じて、適宜その粒径を選択するものであり、例えば、水稲の育苗箱用粒剤に適用する際には、粒径、外形を整えるためのスクリーンの目開きを0.3〜3mmの範囲に選択することが好ましい。なお、円柱状の長さは、その直径に応じて、過度に長くならない範囲に選択することが好ましく、例えば、円柱状の直径が、0.1〜3mmの範囲内であれば、その長さは、0.1〜10mmの範囲に選択することが望ましい。
【0032】
また、本発明の被覆型徐放性農薬粒剤においては、例えば、球状の形状をとる際、その内核部と外層部の直径比は、特に限定されず、一般に1:3を超えない範囲に選択することができる。一般に、含有される農薬活性成分の溶出は、粒剤の粒径が小さくなり、農薬活性成分の単位含有量当たりの粒剤表面積が増すと、それに応じて加速されるが、本発明の被覆型徐放性農薬粒剤においては、内核部、外層部ともに、それぞれ、異なる水に難溶性な熱可塑性材料を採用して、独立に徐放性制御を行うことで、粒径、ならびに内核部と外層部の直径比を前記の範囲内とする限り、所望の溶出特性を達成することができる。
【0033】
具体的には、内核部、外層部ともに、それぞれ農薬活性成分に加えて、無機系希釈担体を含有する構成をとることで、単位体積当たりに含有される農薬活性成分量を広い範囲で調整することが可能となるため、農薬活性成分の単位含有量当たりの粒剤表面積を一定の範囲に調製することも可能となる。その際、内核部と外層部のぞれぞれにおいて、各農薬活性成分を無機系希釈担体により均一に希釈するため、各農薬活性成分と無機系希釈担体を、共に粉末形状として互いに混合する手法を用いることがより好ましい。
【0034】
本発明の被覆型徐放性農薬粒剤において、その内核と外層部とにそれぞれ含有させる異なる種類の農薬活性成分には、一般に、対象となる植物体、例えば、水稲に対して利用可能な農薬活性成分のうち、20℃における水溶解度が1000ppm以上10%以下の範囲である水溶解度の高い農薬活性成分の少なくとも一種以上と、20℃における水溶解度が0.01〜500ppmの範囲である水溶解度の低い農薬活性成分の少なくとも一種以上とに、いずれも殺生物活性を有し、農園芸用に使用される化合物を用いることが好ましい。例えば、好ましくは、前記の殺生物活性を有する化合物には、殺虫剤と殺菌剤の組み合わせを選択するが、互いにその作用機構を異にする殺虫剤同士の組み合わせ、あるいは殺菌剤同士の組み合わせなど、その有効な防除期間に差異のある薬剤の組み合わせを選択することを、好適な組み合わせより除外するものではない。また、被覆型徐放性農薬粒剤中のこれら農薬活性成分の含有量は、その含有部位が内核であるか、外層部あるかに依る区別はなく、各部分において、通常、0.01質量%から50質量%の範囲に、好ましくは0.5質量%から30質量%の範囲に選択できるが、特に限定されるものでない。すなわち、粒剤当たり、含有される各農薬活性成分の含有量は、その活性成分の物性、適用場面によって決まり、その散布形態、例えば、育苗箱用粒剤として散布する形態に応じて、10アール当たりに散布される量が、10アール当たりの必要処理量を満たすように、含有量を選択すればよい。
【0035】
本発明の被覆型徐放性農薬粒剤において、水溶解度が格段に異なる二種以上の農薬活性成分が個々に徐放化された混合粒剤を得るためには、内核に含有させる農薬活性成分の20℃における水溶解度が、外層部に含有させる農薬活性成分の水溶解度よりも、有意に高いことが必須である。つまり、内核に含有させる農薬活性成分の20℃における水溶解度は、少なくとも1000ppm以上10%以下、好ましくは5000ppm以上10%以下、より好ましくは10000ppm以上10%以下の範囲に選択し、一方、外層部に含有させる農薬活性成分の20℃における水溶解度は、少なくとも、0.01〜500ppm、好ましくは0.1〜300ppm、より好ましくは0.5〜200ppmの範囲に選択することにより、両者の水溶解度間に桁違いの差異が存在するように選択することが好ましい。
【0036】
また、内核に含有させる農薬活性成分の融点が、内核に用いる第一の熱可塑性材料の融点と同じか低い場合、本発明の徐放性農薬粒剤を製造する工程において、内核用の造粒物を調製する際、第一の熱可塑性材料を融解するため加熱すると、それに混じる農薬活性成分も融解してしまう。この状態では、互いに液体状態で均一に混合しない可能性もあり、また、均一に混合したとしても、その後凝固する際、農薬活性成分が局在化し、均一に分散しない可能性もある。このような場合には、内核中において、添加されている無機系希釈担体とともに、農薬活性成分が均一に第一の熱可塑性材料のワックスマトリックス中に分散された形態が達成されず、期待する徐放化の達成がなされない大きな懸念がある。その懸念を排除するため、内核中に含有させる農薬活性成分の融点は、用いる第一の熱可塑性材料の融点より高いことが望ましく、好ましくは、融点が100℃以上のものを利用する。かかる選択をし、内核中に含有させる農薬活性成分は融解しないが、第一の熱可塑性材料は軟化、融解する温度に加熱して、例えば、粉体状の農薬活性成分と無機系希釈担体とを第一の熱可塑性材料中に均一に、混合・分散する形態とすることが好ましい。同じく、外層部に含有させる農薬活性成分の融点が、外層部に用いる第二の熱可塑性材料の融点と同じか低い場合にも、外層部を被覆する工程において、第二の熱可塑性材料を融解するため加熱すると、それに混じる農薬活性成分も融解してしまう。その際には、同じような不具合が生じる懸念がある。それを予め回避する上では、外層部に含有させる農薬活性成分の融点は、少なくとも、用いる第二の熱可塑性材料の融点より高い、できれば、それよりも融点の高い、第一の熱可塑性材料の融点より高いことが望ましく、好ましくは、融点が100℃以上のものを利用する。
【0037】
以上の条件を満たす農薬活性成分として、具体的には次のようなものが挙げられる。内核に含有させる農薬活性成分として、例えば殺虫剤では、融点と20℃における水溶解度とがそれぞれ括弧内に示す値を有する、チオシクラム(125〜128℃、約8%)、アセタミプリド(101〜103.3℃、4200ppm)、チアメトキサム(139.1℃、4100ppm)、あるいは、特開平7−179448号に示された化合物(RS)−1−メチル−2−ニトロ−3−(テトラヒドロ−3−フリルメチル)グアニジン(約105℃、54000ppm)を例示でき、また、殺菌剤としては、ピロキロン(112℃、4000ppm)、ブラストサイジンS(235℃、3%)などが挙げられる。
【0038】
一方、外層部に含有させる農薬活性成分として、例えば殺虫剤では、融点と20℃における水溶解度とがそれぞれ括弧内に示す値を有する、NAC(142℃、約100ppm)、ベンダイオカルブ(124.6〜128.7℃、40ppm)、クロチアニジン(176〜178℃、270ppm)、ピメトロジン(234.4℃、270ppm)、フィプロニル(約200℃、1.9ppm)、ブプロフェジン(約105℃、0.9ppm)、テブフェノジド(191℃、0.83ppm)を例示でき、また、殺菌剤としては、チウラム(155℃、30ppm)、イプロジオン(136℃、13ppm)、フルトラニル(102℃、9.6ppm)、チフルザミド(約178℃、1.59ppm)、カルプロパミド(147〜149℃、3.6ppm)、アゾキシストロビン(約118℃、10ppm)、プロベナゾール(138℃、150ppm)、ジクロシメット(約150℃、5ppm)、オキソリニック酸(310℃、3.2ppm)、テクロフタラム(198℃、14ppm)、フェリムゾン(175℃、162ppm)、ジクロメジン(250〜253.5℃、0.74ppm)、キャプタン(178℃、3.3ppm)などが挙げられる。中でも、内核に殺虫剤の(RS)−1−メチル−2−ニトロ−3−(テトラヒドロ−3−フリルメチル)グアニジンを、外層部に殺菌剤のプロベナゾールをそれぞれ配した組み合わせは、本発明の徐放性農薬粒剤を、育苗箱用粒剤として調製する際、好適な組み合わせの一つである。
【0039】
本発明の徐放性農薬粒剤に使用される内核用の第一の熱可塑性材料には、20℃における水溶解度が0.5%未満の、水に不溶または難溶性の常温で固体状の有機物であり、融点が70℃〜110℃、好ましくは72℃〜100℃、より好ましくは74℃〜98℃の範囲のものを利用することが好ましい。例えば、キャンデリラワックス、シュガーケンワックス、ライスワックスなどの植物系ワックス、モンタン酸ワックス、オゾケライト、セレシンなどの鉱物系ワックス、マイクロクリスタリンワックス、ペトロラタムなどの石油系ワックス、フィッシャートロプシュワックスなどの合成炭化水素、モンタン酸ワックス誘導体、パラフィンワックス誘導体、マイクロクリスタリンワックス誘導体などの変性ワックス、硬化ヒマシ油、硬化ヒマシ油誘導体の水素化ワックス、12−ヒドロキシステアリン酸、ステアリン酸アミド、無水フタル酸イミド、さらには、塩素化炭化水素基を有する脂肪酸、酸アミド、エステル、ケトン等が挙げられる。中でも、ASTM D1386 に規定される試験法に従い、アルカリを用いた滴定により求められる酸価として、酸価が10mgKOH/g以上のものが好ましい。例えば、シュガーケンワックス(融点;75℃、酸価;約21mgKOH/g)やモンタン酸ワックス(BASF社製、商品名Luwax S、融点;75〜85℃、酸価;135〜160mgKOH/g)、モンタン酸エステルワックス(BASF社製、商品名Luwax E、融点;75〜85℃、酸価;10〜25mgKOH/g)などは、徐放性を付与しながらも、内核中に含有する農薬活性成分を100%近く放出でき、特に好適である。なお、これらのワックス、熱可塑性材料は、一種のみを用いる他、二種以上を混合して使用してもよい。第一の熱可塑性材料合計の使用量は、本発明の徐放性農薬粒剤を構成する内核の組成物全重量に対して、通常5質量%以上、好ましくは、10質量%以上に選択するが、添加される農薬活性成分の量、無機系希釈担体の物性とその量を考慮して、適宜決めることができる。好ましくは、経済的な観点から、第一の熱可塑性材料の添加量の上限は、20質量%に選択するとよい。
【0040】
本発明の徐放性農薬粒剤に使用される内核用の無機系希釈担体は、少なくともほとんど水溶性を示さない限り、特に限定されるものではなく、例えば、クレー、珪石、タルク、ベントナイト、炭酸カルシウム、軽石、ケイソウ土、バーミキュライト、パーライト、アタパルジャイトおよび非晶質含水珪酸、通称ホワイトカーボンなどが挙げられ、通常農薬粉剤や粒剤に利用される、いわゆる増量剤や担体が一種またはそれ以上を併用できる。
【0041】
また、本発明の徐放性農薬粒剤において、内核には、前記無機系希釈担体以外に、本発明の目的と効果を損なわない範囲で、酸化防止剤や紫外線吸収剤、帯電防止剤などの各種添加剤をも添加して、粒剤となすこともできる。例えば、酸化防止剤としては、ヒンダードフェノール系酸化防止剤や、イオウ系酸化防止剤、リン系酸化防止剤、アミン系酸化防止剤、ラクトン系酸化防止剤、ビタミンE系酸化防止剤などが挙げられる。また、紫外線吸収剤としては、二酸化チタンなどの無機化合物系紫外線吸収剤、ベンゾトリアゾールやベンゾフェノン、トリアジン、ベンゾエート、サリシレートなどの有機化合物系紫外線吸収剤などが挙げられる。その際、これら酸化防止剤や紫外線吸収剤は、内核に含有される農薬活性成分の物理化学的性質によって選択すればよく、またその効果が認められる量を配合すればよい。
【0042】
さらに、帯電防止剤としては、酸化チタン、酸化亜鉛、酸化マグネシウムなどの無機化合物、リン酸カルシウム系化合物などが挙げられる。また、ポリオキシエチレンアルキルエーテルリン酸エステルなどのリン酸エステル系界面活性剤も、帯電防止剤として使用することができる。なお、帯電防止剤は必要に応じて使用すればよく、その配合量も本発明の目的と効果を損なわない範囲で、帯電防止効果が認められる量とすればよい。
【0043】
一方、本発明の徐放性農薬粒剤において、その外層部の水に難溶性の第二の熱可塑性材料としては、内核に用いられる熱可塑性材料とほぼ同等の材料であり、二種以上を混合して使用してもよい。内核に含まれる第一の熱可塑性材料よりもその融点が低くなければならず、具体的には、第二の熱可塑性材料の融点は、40℃〜70℃、好ましくは50℃〜69℃、より好ましくは60℃〜68℃の範囲に選択することが好ましい。さらに、第二の熱可塑性材料は、被覆する工程において、加熱溶融させてバインダーとするため、溶融粘度が低いものであれば、被覆時の粒同士の付着なども少なくなり、好適である。前記の各種条件を満たす、第二の熱可塑性材料に好適なものの具体例として、キャンデリラワックス、木ロウ等の植物系ワックス、蜜ロウ、ラウリン、鯨ロウ、牛脂等の動物系ワックス、パラフィンワックス、ペトロラタム等の石油系ワックス、フィッシャートロプシュワックス等の合成炭化水素、パラフィンワックス誘導体等の変性ワックス等が挙げられる。この中でも、特にパラフィンワックス(日本精蝋(株)製、商品名パラフィンワックス140、融点;61℃や、商品名SP−0145、融点;63℃、パラフィンワックス150、融点;66℃)がより好ましい。その使用量は、外層部に含有される農薬活性成分の量、無機系希釈担体の物性によって決まるが、本発明の徐放性農薬粒剤において、その外層部の組成物全重量に対して、通常1質量%〜20質量%、好ましくは1質量%〜15質量%の範囲に選択する。なお、第二の熱可塑性材料の含有量は、かかる外層部の組成物の総吸油能以下に設定される。
【0044】
本発明の徐放性農薬粒剤に使用される外層部用の無機系希釈担体も、少なくともほとんど水溶性を示さない限り、特に限定されるものではなく、先に述べた内核用の無機系希釈担体とほぼ同等の材料であれば目的を十分に達成することができる。従って、例えば、クレー、珪石、タルク、ベントナイト、炭酸カルシウム、軽石、ケイソウ土、バーミキュライト、パーライト、アタパルジャイトおよび非晶質含水珪酸通称ホワイトカーボンなどが挙げられ、通常農薬粉剤や粒剤に利用される、いわゆる増量剤や担体が一種またはそれ以上を併用できる。
【0045】
また、本発明の徐放性農薬粒剤において、外層部には、前記無機系希釈担体以外に、本発明の目的と効果を損なわない範囲で、界面活性剤及び補助剤を含有させることもできる。
【0046】
本発明の徐放性農薬粒剤において、外層部に添加可能な界面活性剤としては、農薬製剤に通常使用される非イオン性界面活性剤、陰イオン性界面活性剤、陽イオン性界面活性剤及び両性界面活性剤が挙げられる。例えば、アルキルエーテル、ポリオキシエチレンアルキルアリールエーテル、ポリオキシエチレンスチリルフェニルエーテル、ポリオキシエチレンアルキルエステル、ポチオキシエチレンソルビタンアルキレート、ポリオキシエチレンフェニルエーテルポリマー、ポリオキシエチレンアルキレンアリールフェニルエーテル、ポリオキシエチレンアルキレングリコール、ポリオキシエチレンポリオキシプロピレンブロックポリマー等の非イオン性界面活性剤、リグニンスルホン酸塩、アルキルアリールスルホン酸塩、ジアルキルスルホサクシネート、ポリオキシエチレンアルキルアリールエーテルサルフェート、アルキルナフタレンスルホン酸塩、ポリオキシエチレンスチリルフェニルエーテルサルフェート等の陰イオン性界面活性剤、アルキルアミン塩、第四級アンモニウム塩、アルキルベタイン、アミンオキサイド等の陽イオン性界面活性剤及び両性界面活性剤が挙げられる。これらの界面活性剤を添加する際には、一種でもよいが、同種のものあるいは異種のものを併用してもよい。
【0047】
界面活性剤以外に、外層部に添加可能である補助剤としては、芳香族カルボン酸、多価カルボン酸、糖誘導型カルボン酸等の固体状の有機酸や水溶性高分子などが挙げられる。具体的に、有機酸としては、蓚酸、マロン酸、コハク酸、マレイン酸、フマル酸等の二塩基酸、あるいはリンゴ酸、酒石酸等のヒドロキシ置換二塩基酸、アスコルビン酸、クエン酸等の糖誘導型カルボン酸が挙げられる。また、水溶性高分子としては、ポリビニルアルコール、カルボキシメチルセルロース、デキストリン、ヒドロキシエチルセルロース、メチルセルロース、アルギン酸塩、ゼラチン、ペクチン、プルラン、ポリビニルピロリドン、ポリアクリル酸塩、ポリエチレンオキサイド等が挙げられる。界面活性剤及びこれらの補助剤の添加量は、両者の合計として、外層部の組成物全重量に対して、通常0.01質量%〜20質量%、好ましくは0.01質量%〜10質量%の範囲に留めることが好ましい。
【0048】
以上に説明する構成の本発明の徐放性農薬粒剤は、異なる2種類またはそれ以上の、特に水溶解度が極端に異なる農薬活性成分を個々の溶出速度で放出されるように徐放化することができ、特に、水稲の育苗箱用粒剤に好適に利用できる農薬粒剤とすることができる。本発明の徐放性農薬粒剤を利用することで、水稲の育苗箱用粒剤に求められる、田植えから水稲栽培期間中病害虫防除の必要な30日から60日、場合によってはそれ以上の期間農薬活性成分を持続してしかもほぼ完全に放出することが可能である。また、本発明の徐放性農薬粒剤は、その製造の際、特開2000−44404号公報記載の方法では必要である乾燥工程を省くことが出来るため、製造コストを低く抑えることができるメリットもある。本発明の徐放性農薬粒剤は、例えば、水稲の育苗箱用粒剤とする際、田植え前の水稲育苗箱に施用する。また、育苗箱用粒剤とする際、その施用量は水稲育苗箱(約30cm×60cm)当たり10g〜100g、通常50g程度であるが、特に限定されるものでなく製剤中の農薬活性成分の含有量、病害虫の必要防除期間、10a当たりに使用する育苗箱枚数によって決めればよい。
【0049】
また、本発明の農薬粒剤は、例えば、水稲育苗箱に施用する際、苗箱全体に均一に粒剤を散布し、水田に苗を移植した時、一株の苗当たり同伴する農薬粒剤の個数におおきなバラツキを生じないようにすることが好ましい。その目的では、粒剤の粒径、具体的には、その粒径分布を決める篩別などに用いる目開きを大きくしすぎ、所定の施用量に相当する農薬粒剤の粒数が少なくなり過ぎることを回避することが望ましい。すなわち、水稲の育苗箱用粒剤として利用する上では、農薬粒剤1g当たりの粒数は300個以上、好ましくは、400個以上となるように、前記目開きを選択することが望ましい。ただし、含有される無機系希釈担体の含有率、その嵩比重などにも因るが、粒剤の粒径があまりに小さくなり過ぎ、水中に浮遊する状態に至ることも回避する必要がある。外層部には、界面活性剤などを添加し、水に対する表面の親和性を増し、前記の不具合の防止を図ることも可能であるが、農薬粒剤1g当たりの粒数は、2000個を超えない程度に留めることが望ましい。
【0050】
【実施例】
次に実施例により、本発明をさらに詳細に説明する。特に、本発明の徐放性農薬粒剤を、水稲の育苗箱用粒剤とする事例を示すが、かかる育苗箱用粒剤の調製方法および得られる製剤処方は何ら限定されるものではない。例えば、内核の農薬活性成分として例示した(RS)−1−メチル−2−ニトロ−3−(テトラヒドロ−3−フリルメチル)グアニジン、外層部の農薬活性成分として例示したプロベナゾールを前記した各種の農薬活性成分に代えて、あるいは、実施例に例示した内核と外層部に使用する各熱可塑性材料、無機系希釈担体を前記した他のものに代えるなどして、本発明の徐放性農薬粒剤による、水稲の育苗箱用粒剤を得ることもできる。
【0051】
なお、下記する具体例に示す配合割合は、特に指定する場合を除き、すべて質量%とする。
【0052】
(参考例1〜6)
表1に示す配合割合で、以下に示す作製方法に従い、参考例1〜6の内核を得た。
【0053】
内核に含有する農薬活性成分として、特開平7−179448号記載の方法に従って合成された(RS)−1−メチル−2−ニトロ−3−(テトラヒドロ−3−フリルメチル)グアニジン(以下「化合物1」と略称する)、無機系希釈担体として、ホワイトカーボン、タルク、炭酸カルシウム、第一の熱可塑性材料として、モンタン酸ワックス(BASF社製、商品名Luwax S、融点;75〜85℃、酸価;135〜160mgKOH/g)、及び/またはモンタン酸エステルワックス(BASF社製、商品名Luwax E、融点;75〜85℃、酸価;10〜25mgKOH/g)を、一括して加熱装置を装着したフローティングミキサーに入れ、83℃または90℃まで加熱し混合した。この混合物を、加熱装置により90℃に保持した横形押出し造粒機(目開き0.7mmまたは0.8mmのスクリーン)を用いて押出し造粒した。それぞれ表1に示す、仕込み組成、製造条件で得られた造粒物を、解砕後、篩別し、参考例1〜6の造粒物(内核)を得た。
【0054】
【表1】

Figure 0003614773
【0055】
(試験例1):内核の溶出試験
参考例1〜6で得られた内核から放出される農薬活性成分(化合物1)の溶出率を以下に示す方法で測定した。
【0056】
即ち、標準3度硬水25mlを入れた50ml容の密栓付きサンプル管に、参考例1〜6で得られた内核を、それぞれ含有する農薬活性成分が全て溶出した際には、農薬活性成分(化合物1)の濃度が920ppmになる量に相当する量を投入して水中に沈めた。その状態で、25℃下所定時間静置後、全量を濾別し、濾液中に溶解している農薬活性成分(化合物1)量をHPLCにて測定した。測定値より、下記式に基づき溶出率を計算し、結果を表2にまとめた。
【0057】
溶出率=(濾液中の農薬活性成分量/粒剤中の農薬活性成分量)×100
表2に示す結果より明らかなように、本発明の徐放性農薬粒剤においてその内核に相当する参考例1〜6の造粒物(内核)は、含有する農薬活性成分(化合物1)を一週間から2ヶ月の範囲で任意の期間徐放化するとともに、ほぼ完全に放出させることが可能である。
【0058】
【表2】
Figure 0003614773
【0059】
(実施例1〜12)
表3に示す配合割合で、内核とする参考例1〜6の造粒物に、外層部を以下に示す方法により被覆形成して、実施例1〜12の水稲の育苗箱用粒剤を得た。
【0060】
まず、外層部の原料粉末として、含有させる農薬活性成分のプロベナゾール原体、無機系希釈担体としてクレー、第二の熱可塑性材料としてパラフィンワックス(日本精蝋(株)製、商品名パラフィンワックス150、融点66℃)、ならびに、必要に応じて界面活性剤としてジアルキルスルホサクシネート(東邦化学工業(株)製、商品名Sorpol−5050)、または補助剤としてクエン酸を、一括してフローティングミキサーに入れ混合した。
【0061】
次に、参考例1〜6にて得られた造粒物(内核)のいずれかを、加熱装置を装着したフローティングミキサーの中に入れ70℃まで加熱しながら混合し、先の外層部原料粉末を定量的に添加していき、それぞれ目標の粒度分布、目開き1.0〜2.0mmに相当する粒径を持つ粒子となるように被覆して、実施例1〜12の水稲の育苗箱用粒剤を得た。なお、ここで得られた粒剤は、いずれも1g当たりの粒子数はおよそ400粒であった。
【0062】
【表3】
Figure 0003614773
【0063】
(比較例1、2)
二種の農薬活性成分(化合物1(殺虫剤)とプロベナゾール(殺菌剤))とを共に造粒物中に含み、且つ被覆層を設けていない粒剤を得るために、表4に示す配合割合で、参考例1〜6の造粒物(内核)と同様の造粒方法で造粒物を調製した。得られた造粒物を、解砕後、篩別し、比較例1、2の粒剤を得た。
【0064】
【表4】
Figure 0003614773
【0065】
(比較例3〜5)
表5に示すように、二種の農薬活性成分(化合物1(殺虫剤)とプロベナゾール(殺菌剤))とを共に配合し、参考例1〜6と同様の造粒方法で造粒物(内核)を得た。その後、実施例1〜12と同様の手順で、農薬活性成分を全く含有していない外層部原料粉末を被覆して、比較例3〜5の粒剤を得た。
【0066】
【表5】
Figure 0003614773
【0067】
(比較例6〜8)
表6に示すように、内核にプロベナゾール(殺菌剤))を配合し、参考例1〜6と同様の造粒方法で造粒物(内核)を得た。次いで、化合物1(殺虫剤)を入れて混合した外層部原料粉末を、実施例1〜12と同様の手順で、造粒物(内核)表面に被覆して比較例6〜8の粒剤を得た。
【0068】
【表6】
Figure 0003614773
【0069】
(比較例9)
表7に示す組成となるように、予め化合物1(殺虫剤)を溶解しておいたメタノール溶液を球状固体担体(東海工業(株)製、商品名 伊豆珪石粒、粒度0.3〜1mm)表面に吹き付けた後、50℃乾燥器中に3時間静置してメタノールを除去し、徐放化されていない内核を得た。次いで、表7に示す組成の、プロベナゾール(殺菌剤)を入れて混合した外層部原料粉末を、実施例1〜12と同様の方法で前記内核表面に被覆して、比較例9の粒剤を得た。
【0070】
【表7】
Figure 0003614773
【0071】
(試験例2):水稲の育苗箱用粒剤の溶出試験
上記の実施例1〜12ならびに比較例1〜9で得られた粒剤について、各粒剤から放出される農薬活性成分の溶出率を測定した。
【0072】
(1)化合物1(殺虫剤)の溶出率
実施例1〜12ならびに比較例1〜9で得られた粒剤に含まれる二種の農薬活性成分のうち、各粒剤から放出される化合物1(殺虫剤)の溶出率を以下に示す方法で測定した。
【0073】
即ち、標準3度硬水25mlを入れた50ml容の密栓付きサンプル管に、実施例および比較例で得られた各粒剤を、それぞれ含有する化合物1(殺虫剤)が全て溶出した際には、化合物1(殺虫剤)の濃度が920ppmになる量に相当する量を投入して水中に沈めた。その状態で、25℃下所定時間静置後、全量を濾別し、濾液中に溶解している化合物1(殺虫剤)量をHPLCにて測定した。測定値より、下記式に基づき溶出率を計算し、結果を表8にまとめた。
【0074】
溶出率=(濾液中の殺虫剤量/粒剤中の殺虫剤量)×100
【0075】
【表8】
Figure 0003614773
【0076】
表8に示す結果より明らかなように、実施例の粒剤では、内核に含有している殺虫活性成分を約1ヶ月から3ヶ月間、持続して放出させることが可能であり、しかも、ほぼ完全に含有されている殺虫活性成分の全量が放出された。これに対して、被覆層を設けていない比較例1、2、また、内核でなく、外層部中に化合物1を含んでいる比較例6〜8、あるいは、徐放化技術を施していない内核に化合物1を含有させている比較例9では、いずれも徐放化されず、ほぼ1〜3日の間に、100%近い溶出率に達していた。
【0077】
(2)プロベナゾール(殺菌剤)の溶出率
実施例1〜12ならびに比較例1〜9で得られた粒剤に含まれる二種の農薬活性成分のうち、各粒剤から放出されるプロベナゾール(殺菌剤)の溶出率を以下に示す方法で測定した。
【0078】
即ち、イオン交換水1000mlを入れた1000ml容の密栓付き三角フラスコに、実施例および比較例で得られた各粒剤を、それぞれ含有するプロベナゾール(殺菌剤)が全て溶出した際には、プロベナゾール(殺菌剤)の濃度が30ppmになる量に相当する量を投入して水中に沈めた。その状態で、25℃下静置した。次いで、所定時間毎に水深5cmの深さより、1mlを採水し、その採水サンプル中の殺菌剤濃度をHPLCにて測定した。供試粒剤中の殺菌剤全量が三角フラスコ中の水1000mlに溶出したときの濃度は、30ppmに達する条件であり、その殺菌剤濃度測定値を30ppmで除して、溶出率とした。結果を、表9にまとめた。
【0079】
【表9】
Figure 0003614773
【0080】
表9に示す結果より明らかなように、実施例の各粒剤は、約3ヶ月間一定の殺菌剤を放出させることが可能であり、しかも、外層部に含有している殺菌剤の全量がほぼ完全に放出されていた。これに対して、内核に殺菌剤を含有している比較例3〜8の粒剤では、約2ヶ月経過しても、含有量の一部しか溶出しておらず、従って、極端に低い溶出率となっていた。
【0081】
【発明の効果】
本発明の被覆型徐放性農薬粒剤においては、水溶解度が極端に異なる二種以上の農薬活性成分を含有する際、特に一方の水溶解度が1000ppm以上である場合においても、それら二種以上の農薬活性成分をそれぞれ徐放化することができ、例えば、水稲の育苗箱用粒剤に適する農薬混合粒剤が得られる。また、本発明の被覆型徐放性農薬粒剤では、含有する農薬活性成分二種以上ともに、その含有量の全量をほぼ完全に放出することができるため、所望の期間中に圃場に徐々に散布すべき農薬活性成分が溶出を終えず、その一部が粒剤中に残留する恐れもない。さらには、本発明の被覆型徐放性農薬粒剤は、その製造に際して、内核を、その表面を樹脂で被覆した被覆粒とする必要がなく、この樹脂被覆後に設ける乾燥工程など、余剰な工程を省くことができるため、二層構造の剤型を採用しつつ、その製造コストを低く抑えることができる利点も有する。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a sustained-release agrochemical granule that contains two or more different types of agrochemical active ingredients and is used to elute and supply each agrochemical active ingredient to an aqueous medium, and a method for producing the same. Specifically, for example, when it is applied to a seedling box used for raising rice seedlings and then planted in rice, it is transferred to the rice field together with the stored seedlings, and then a plurality of kinds of pesticide activities contained in the granules for a certain period of time. The present invention relates to a sustained-release agrochemical granule that can be suitably used as a pesticide granule for a nursery box in which components are continuously released at individual elution rates and a method for producing the same.
[0002]
[Prior art]
In recent years, paddy fields have been rapidly scaled up and mechanized to reduce the cost of rice cultivation. In response to this, technological innovation related to the spraying method of agricultural chemicals has progressed, and various labor-saving preparations and spraying methods have been studied. As an example, development of a seedling box treatment method in which an agrochemical composition is applied to a paddy rice seedling box before planting rice is being promoted. The greatest advantage of the seedling box treatment method in paddy rice cultivation is that the seedlings can be treated with agricultural chemicals at the same time as rice planting. Moreover, even after being transferred to the rice field together with the seedlings, pest control can be achieved over a long period of time after rice planting by slow release of the pesticidal active ingredient contained in the agricultural chemical preparation to be used. Because of this advantage, the seedling box treatment method is an ideal labor-saving application method for pesticides that need to be sprayed during the rice planting season.
[0003]
On the other hand, in recent years, more than two kinds of pesticidal active ingredients, for example, a preparation containing only one pesticidal active ingredient, Insecticide When Fungicide Thus, there is a demand for an agrochemical formulation that enables simultaneous control by a single treatment. That is, a mixed preparation having two or more pesticidal active ingredients that exhibit different actions, and more specifically, 30 to 60 days that need pest control during the rice cultivation period, or more in some cases There is a need for a mixed preparation that releases a pesticidal active ingredient continuously over a long period of time.
[0004]
As an example of sustained release of two or more kinds of pesticidal active ingredients, Japanese Patent Application Laid-Open No. 2000-44404 discloses that the inner core particles containing pesticidal active ingredients that require sustained release are coated with a resin. There is disclosed a mixed preparation having a structure in which an outer layer portion containing another pesticidal active ingredient is further provided outside the coated grain after the coated grain is formed. The important features in the composition of the mixed preparation described here are that (1) it is essential to coat the surface of the inner core particle with a resin, and (2) the outer layer part is not necessarily released gradually. In addition, (3) there is no particular consideration for the difference in water solubility between the two types of active ingredients of the agricultural chemicals contained mainly in the inner core particle and the outer layer part.
[0005]
Referring to Japanese Patent Application Laid-Open No. 2000-44404 in more detail, with respect to the effect of coating the inner core particles with resin, in Table 4 showing the results of Test Example 1 (dissolution test), Examples 2 to 4 and Comparative Examples When the results of 2 to 4 are compared, the elution of the compound contained in the inner core particles is suppressed in Examples 2 to 4 in which the inner core particles are coated with the resin, compared to Comparative Examples 2 to 4 in which the inner core particles are not coated. From this, it is clear that the provision of the resin coating has a significant contribution to the sustained release of the pesticidal active ingredient contained in the inner core particles (the elution is controlled). In addition, once the inner core particles are prepared, a process for coating the surface with a resin is provided, so of course, the number of granule manufacturing steps is increased accordingly, and the operation cost is increased accordingly. To do.
[0006]
Moreover, about the point by which slow release of an outer layer part is not essential, Examples 1-3 in which the elution characteristic is verified in Test Example 1 (elution test) utilize an inorganic solid support for the outer layer part Therefore, there is no room for discussion because it shows a case where it is molded, and in particular, the case where the sustained release treatment is not performed. However, Table 4 shows the result that benfuracarb, an agrochemical active ingredient contained in the outer layer part, gradually elutes in water. This slow elution has a water solubility of benfuracarb at 20 ° C. of 80 ppm, and benfuracarb itself is a compound that is relatively difficult to dissolve in water. Is understood to reflect that. In addition, the test period is a relatively short period of 10 days. Within this period, the inorganic solid carrier molding layer constituting the outer layer portion is slightly disintegrated, and the sustained release treatment is not necessarily performed. Even if it is not applied, it is presumed that contact with the aqueous medium is suppressed.
[0007]
With respect to the two types of agrochemical active ingredients to be contained in the inner core particle and the outer layer part, in this Japanese Patent Application Laid-Open No. 2000-44404, the water solubility of the agrochemical active ingredient to be used is not particularly taken into account. No consideration is given to the difference. Incidentally, in the mixed preparation shown in the Examples, the water solubility of benfuracarb contained in the outer layer part is 80 ppm as described above, and the water solubility of propenazole contained in the inner core particle at 20 ° C. is 150 ppm, The difference is only 70 ppm, which is not very different.
[0008]
In addition, as disclosed in Japanese Patent Application Laid-Open No. 2000-26206, it is already known to use a wax for sustained release of an agrochemical active ingredient having high water solubility. However, by using a sustained release method using a hydrophobic substance such as wax, the same is applied to two or more pesticidal active ingredients, particularly two pesticidal active ingredients having extremely different solubility in water. When trying to release slowly using a wax, if the wax with the optimal release rate of one pesticidal active ingredient is selected, the release rate of the other pesticidal active ingredient becomes extremely fast, or conversely, Either slow, or both, it was difficult to achieve a moderately slow release rate. That is, as far as the present inventors know, as an agrochemical formulation containing two or more kinds of pesticidal active ingredients having extremely different water solubility in one granule and simultaneously releasing the two or more pesticidal active ingredients simultaneously, A suitable dosage form is not known, and there is no report of an example in which two or more kinds of waxes are used for sustained release of different pesticidal active ingredients.
[0009]
[Problems to be solved by the invention]
As described above, two or more kinds of pesticidal active ingredients are contained, and at least one of the pesticidal active ingredients has been proposed for sustained release, but the pesticidal active ingredients having extremely different water solubility are proposed. In the agrochemical formulation containing at least two kinds, if both of them can be simultaneously released so as to be released at individual elution rates, for example, it is suitable as an agrochemical granule for use in a rice seedling box treatment method. So far, there has been no proposal of a dosage form that satisfies this demand.
[0010]
The present invention solves the above-mentioned problems, and an object of the present invention is, for example, two different types or more different in one agrochemical formulation desired for agrochemical granule used in a rice seedling box treatment method. A novel dosage form containing pesticidal active ingredients with extremely different water solubility, and each pesticidal active ingredient with extremely different water solubilities being released simultaneously at a desired dissolution rate It is an object of the present invention to provide a sustained release agrochemical granule and an efficient production method thereof.
[0011]
[Means for Solving the Problems]
As a result of diligent research and examination to solve the above-mentioned problems, the inventors of the present invention have high water solubility when each of two or more agricultural chemical active ingredients having extremely different water solubility is released slowly. The pesticidal active ingredient is dispersed in a wax matrix and formed into a granulated product, which is used as the inner core. On the other hand, the pesticidal active ingredient having a low water solubility is mixed with another wax having a melting point lower than that of the inner core and mixed with the surface of the inner core. It was considered to form a granule with a double structure by coating the outer layer with the outer layer.
[0012]
The present inventors have found that by adopting such a configuration, both the pesticidal active ingredient having a high water solubility in the inner core and the pesticidal active ingredient having a low water solubility in the outer layer are gradually released.
[0013]
More specifically, the agrochemical granule of the present invention is prepared as follows.
[0014]
First, at least one kind of highly water-soluble pesticidal active ingredient, inorganic diluent carrier and first thermoplastic material that is hardly soluble in water used as a wax component are heated, mixed and granulated, A granulated product that is a uniformly dispersed inner core is prepared.
[0015]
Next, at least one kind of agrochemical active ingredient having low water solubility, an inorganic diluent carrier, and a second thermoplastic material having a melting point lower than that of the first thermoplastic material and hardly soluble in water are used as the first thermoplastic material. The double-structured granule of the present invention is obtained by coating a mixture in which each component obtained by heating and mixing at a temperature not exceeding the melting point of the material is uniformly dispersed on the surface of the granulated material as the inner core and then cooling it. Is made.
[0016]
According to the study of the present inventors, in the granule of the present invention, by adopting the dual structure prepared as described above, the agrochemical active ingredient contained in the inner core has high water solubility. Nevertheless, sufficient sustained release is achieved by the action of the first thermoplastic material, and the other agrochemical active ingredients contained in the outer layer portion are added to the second thermoplasticity in addition to the poor water solubility of the agrochemical active ingredient itself. It has been found that sufficient sustained release is achieved by the action of the materials, and eventually two or more kinds of agrochemical active ingredients having different water solubility in one granule can be appropriately sustainedly released. The inventors of the present invention have completed the present invention on the basis of the knowledge acquired through these studies and examinations.
[0017]
That is, the sustained release agricultural chemical granules of the present invention are:
A sustained release agrochemical granule used to continuously elute and supply agrochemical active ingredients to an aqueous medium,
The granule has a configuration of a coated granule composed of an inner core and an outer layer portion covering the surface thereof,
The inner core is a granulated product comprising at least one agrochemical active ingredient having a water solubility at 20 ° C. of 1000 ppm or more and 10% or less, an inorganic diluent carrier, and a first thermoplastic material that is hardly soluble in water. Yes,
The outer layer portion has a melting point lower than that of the first thermoplastic material contained in the inner core, at least one agrochemical active ingredient having a water solubility of 0.01 to 500 ppm at 20 ° C., an inorganic diluent carrier, and It is a coating layer composed of a second thermoplastic material which is a different material and hardly soluble in water,
With such a constitution of the coated granule, the sustained release pesticide granule is characterized in that the pesticidal active ingredient contained in the inner core and the pesticidal active ingredient contained in the outer layer part are each controlled for sustained release. is there.
[0018]
In the sustained-release agrochemical granule of the present invention, the outer layer portion may further contain a surfactant. Further, for example, the first thermoplastic material that is hardly soluble in water contained in the inner core may be a montanic acid wax and / or a montanic acid ester wax. On the other hand, the second thermoplastic material that is hardly soluble in water contained in the outer layer portion is preferably a paraffin wax.
[0019]
In the sustained-release agrochemical granule of the present invention, for example, the agrochemical active ingredient contained in the inner core is (RS) -1-methyl-2-nitro-3- (tetrahydro-3-furylmethyl) guanidine,
A configuration in which the agrochemical active ingredient contained in the outer layer portion is probenazole can be selected.
[0020]
In addition, the method for producing the sustained-release agrochemical granule of the present invention comprises:
A method for producing a sustained-release agrochemical granule having the above-described structure,
When forming a coating layer that is an outer layer portion on the surface of the granulated product that becomes the inner core,
The second thermoplastic material constituting the coating layer is heated and melted to achieve a coating on the surface of the granulated material, and heated to a temperature that does not reach the melting point of the first thermoplastic material contained in the inner core. It is the manufacturing method of the granule characterized by doing.
[0021]
In the two-layer structure of the sustained-release agrochemical granule of the present invention, the term “inner core” is used to mean the portion that becomes the agrochemical nucleus in the central part inside the granule, and the term “outer layer part” is used as the surface of the granule. , Used to mean the portion covering the outer periphery of the inner core.
[0022]
DETAILED DESCRIPTION OF THE INVENTION
Below, the sustained release agricultural chemical granules of the present invention will be described in more detail.
[0023]
The sustained-release agrochemical granule of the present invention is, for example, a mixed preparation containing, in one granule, an agrochemical active ingredient having at least two kinds of action in a granule for a seedling box used for a seedling box treatment of paddy rice In this case, the dosage form can be suitably used. In other words, after spraying as a seedling box granule, when two or more kinds of pesticide active ingredients with different actions that need to be gradually eluted and maintained at a desired concentration are supplied. By using the sustained-release pesticidal granules of the present invention having a two-layer structure, the release of one pesticidal active ingredient from the outer layer for a certain period of time and the other pesticidal active ingredient from the inner core over a long period of time Release can be sustained. Therefore, the elution control achieved with the sustained-release agricultural chemical granules of the present invention indicates that different types of agricultural chemical active ingredients contained in the outer layer and the inner core are simultaneously and gradually eluted.
[0024]
The sustained-release agrochemical granule of the present invention takes a two-layer structure composed of an inner core and an outer layer portion, and contains two or more pesticide active ingredients with extremely different water solubility. The inner core contains a pesticide active ingredient with high water solubility, and the outer layer contains a pesticide active ingredient with low water solubility. According to the water solubility of the pesticide active ingredient, It is divided. Specifically, the agrochemical active ingredient contained in the inner core is selected so that the water solubility at 20 ° C. is 1000 ppm or more and 10% or less, and conversely, the agrochemical active ingredient contained in the outer layer portion has an aqueous solubility at 20 ° C. The combination is limited to 0.01 to 500 ppm and has a remarkable difference in water solubility between the two.
[0025]
At that time, the pesticidal active ingredient contained in the inner core, which has a very high water solubility, has a form dispersed in a wax matrix in order to control its dissolution and release rate and to give sufficient sustained release, As the wax component for the matrix, the first thermoplastic material that is hardly soluble in water is used. As a result of forming the first thermoplastic material, which is hardly soluble in water, as a matrix, contact between the aqueous medium and the agrochemical active ingredient is suppressed. In addition, although the outer layer portion is also composed of a second thermoplastic material that is sparingly soluble in other types of water, it also functions as a coating layer using a wax as a binder, and as a result, the agrochemical active ingredient further contained in the inner core Sustained release of is increased. On the other hand, the pesticidal active ingredient with low water solubility contained in the outer layer part is dispersed in the wax matrix using the second thermoplastic material which is hardly soluble in water, and the low water solubility is combined. Thus, the dissolution and release rate is controlled, and a desired sustained release property is imparted.
[0026]
Thus, in the sustained-release agrochemical granule of the present invention, the existence location in the two-layer structure composed of the inner core and the outer layer portion, depending on the difference in water solubility, for the plural types of agrochemical active ingredients to be contained In addition, the type of wax to be used is differentiated according to its water solubility so that the wax matrix is optimal for achieving the desired sustained release. At that time, since the release rate also depends on the particle diameter of the granule (ratio of surface area to volume), for the purpose of setting the desired inner core particle diameter and the entire particle diameter covering the outer layer part to a predetermined value, In addition to each pesticidal active ingredient, an inorganic diluent carrier is added, and the pesticidal active ingredient and inorganic diluent carrier are uniformly mixed with each other and dispersed in a wax matrix composed of a thermoplastic material. The content of the pesticidal active ingredient per volume is adjusted to an appropriate range.
[0027]
As described above, the sustained-release agrochemical granule of the present invention has a two-layer structure composed of an inner core and an outer layer part, each of which is a wax matrix using different thermoplastic materials. And a shape that is clearly divided into an outer layer portion. In order to easily produce the structure, once using the first thermoplastic material as the inner core, after heating and mixing, a granulated product molded to the desired particle size is prepared, and this surface becomes the outer layer part The coating composition is coated, the second thermoplastic material is melted under heating to form a liquid, and then the composition is suitable for the production method of coating on the granulated product. Specifically, in the step of coating the outer layer portion, when used in the heating environment, the outer layer portion is used in order to avoid remelting of the first thermoplastic material that maintains the shape of the granulated material serving as the inner core. The melting point of the second thermoplastic material is selected to be lower than the melting point of the first thermoplastic material. Therefore, although the heating condition in the step of forming the outer layer portion is equal to or higher than the melting point of the second thermoplastic material, the first thermoplastic material is prevented from causing melting of the first thermoplastic material. Select a temperature that does not exceed the melting point of.
[0028]
Thus, in the sustained-release agrochemical granule of the present invention, as a result of subjecting the inner core and the outer layer portion to a sustained release treatment using different thermoplastic materials, for example, pathogens that require different control periods, Even when two or more pesticidal active ingredients having a controlling action against pests are contained, a sustained release function in which the release of these two or more pesticidal active ingredients individually can be secured.
[0029]
Furthermore, the method for producing the sustained-release agricultural chemical granules of the present invention will be described more specifically. First, the pesticidal active ingredient and the inorganic diluent carrier are used as a first heat that is sparingly soluble in water so that the elution of the pesticidal active ingredient having a water solubility at 20 ° C. of 1000 ppm to 10% is gradually released. Using a plastic material, the mixture is heated to a temperature equal to or higher than the melting point of the first thermoplastic material, and the uniformly mixed composition is formed into a desired shape and particle size, cooled, and the granulated product for the inner core is formed. Prepare. Next, the surface of the granule for inner core is uniformly mixed with an agrochemical active ingredient having an aqueous solubility of 0.01 to 500 ppm at 20 ° C. and an inorganic diluent carrier together with a second thermoplastic material that is hardly soluble in water. A two-layered granule having an inner core and an outer layer portion provided on the surface thereof is obtained by coating the composition while being heated to a temperature equal to or higher than the melting point of the second thermoplastic material. Can do. At this time, the melting point of the second thermoplastic material is selected so that the melting point of the second thermoplastic material is lower than the melting point of the first thermoplastic material. It becomes possible to set the temperature so as not to reach the melting point of the thermoplastic material. The state in which the elution of the agrochemical active ingredient in the inner core is sustained is the release of the agrochemical active ingredient into water by heating and melting the first thermoplastic material, which is sparingly soluble in water, into a matrix. It means that it is a pesticide granule that controls
[0030]
That is, the sustained-release agrochemical granule of the present invention can be specifically produced by the following steps.
Process {circle around (1)} First, a mixer equipped with a heating device for an agrochemical active ingredient with high water solubility, a water solubility at 20 ° C. in the range of 1000 ppm to 10%, and an inorganic diluent carrier, and the first thermoplastic material Mix by heating (for example, a floating mixer). At this time, the heating temperature is not lower than the melting temperature of the first thermoplastic material and does not reach the melting point of the pesticidal active ingredient contained therein.
Step {circle around (2)} After heating and mixing, the obtained uniform mixture is granulated by a granulator equipped with a heating device. The type of granulator is appropriately selected in consideration of the shape of the intended granulated product, the particle diameter, and the like. Specifically, when a cylindrical molded product is obtained, an extrusion granulator equipped with a screen suitable for the target particle size is exemplified, and when a spherical molded product is obtained, a rolling granulator is exemplified. . The granulation temperature is preferably set to a temperature not lower than the temperature at which the first thermoplastic material to be used is melted and not reaching the melting point of the agrochemical active ingredient contained therein.
Step {circle around (3)} The obtained granulated product often adheres to each other, and is crushed and classified with a sieve if necessary, and the sustained-release granulated product having a desired shape and particle diameter ( Inner core).
Step (4) Unlike the pesticidal active ingredient having a high water solubility contained in the inner core, the pesticidal active ingredient having a low water solubility in the range of 0.01 to 500 ppm at 20 ° C. and an inorganic diluent carrier, A second thermoplastic material that is different from the first thermoplastic material contained in the inner core and has a lower melting point than the first thermoplastic material and is sparingly soluble in water, and optionally a surfactant and The auxiliary agent is mixed together with a mixer (for example, a floating mixer) to obtain a raw material powder for the outer layer portion.
Process (5) Put the inner core prepared in process (3) into a mixer equipped with a heating device (eg floating mixer, rolling granulator, cooler mixer, drum mixer, malmerizer, etc.) and mix while heating. Then, the outer layer raw material powder prepared in the step (4) is quantitatively charged and coated so as to be particles having a target particle size distribution. At that time, the outer layer part to be coated is set to a temperature at which the second thermoplastic material containing the heating temperature is dissolved, so that the melted second thermoplastic material serves as a binder and the agrochemical active ingredient has low water solubility. A coating layer in which the inorganic diluent is uniformly dispersed is formed, and the coated sustained-release agrochemical granule of the present invention is obtained. In order to avoid adhesion and fusion of inner core particles due to softening / melting of the first thermoplastic material in the inner core during the heating / coating process, and further to avoid adhesion / crimping of the inner core to the inner wall of the mixing tank, It is essential that the heating temperature is equal to or higher than the temperature at which the second thermoplastic material used for the outer layer is melted and does not reach the melting point of the first thermoplastic material used for the inner core.
[0031]
In the coated sustained-release agrochemical granule of the present invention having the structural features described above, the composition ratio of each composition constituting the outer layer portion and the inner core is not particularly limited, and the outer layer portion and the inner core are respectively limited. The dissolution rate of each at least one pesticidal active ingredient to be contained, the metabolic degradation rate in the plant body and the absorption rate into the plant body, and further, in the field where plant seedlings are replanted, The concentration range to be maintained, for example, the control effect expression concentration, the period during which the concentration should be maintained, and the like may be appropriately determined. At that time, generally, the weight of each at least one pesticidal active ingredient to be contained in the outer layer portion and the inner core per one granule is subtotaled, and the ratio of the subtotal weight is determined as inner core: outer layer portion = 1. It is good to set it as the range of 15-15: 1. The coated sustained-release agrochemical granule of the present invention is not limited in its outer size and dosage form as long as it is a solid agent composed of an outer layer part and an inner core. For example, a normal granule type, a pill Any shape such as a type and a tablet type may be used. Moreover, when taking the said dosage form, the magnitude | size can also be suitably selected according to a usage form, For example, if a cylindrical shape and a spherical diameter are in the range of 0.1-3 mm, it will not specifically limit. Specifically, in the coated sustained-release agrochemical granule of the present invention, the particle size is appropriately selected according to the form to be sprayed, and for example, it is applied to a rice seedling box granule. In this case, it is preferable to select a screen opening for adjusting the particle diameter and the outer shape in the range of 0.3 to 3 mm. In addition, it is preferable to select the columnar length within a range that does not become excessively long according to the diameter. For example, if the columnar diameter is within a range of 0.1 to 3 mm, the length Is preferably selected in the range of 0.1 to 10 mm.
[0032]
In the coated sustained-release agrochemical granule of the present invention, for example, when taking a spherical shape, the diameter ratio of the inner core part to the outer layer part is not particularly limited, and is generally in a range not exceeding 1: 3. You can choose. In general, the elution of the contained pesticidal active ingredient is accelerated as the particle size of the granule decreases and the granule surface area per unit content of the pesticidal active ingredient increases. In sustained-release agrochemical granules, the inner core and outer layer are each made of a thermoplastic material that is sparingly soluble in different waters. As long as the diameter ratio of the outer layer portion is within the above range, desired elution characteristics can be achieved.
[0033]
Specifically, the inner core part and the outer layer part each have a constitution containing an inorganic diluent carrier in addition to the agricultural chemical active ingredient, thereby adjusting the amount of the agricultural chemical active ingredient contained per unit volume in a wide range. Therefore, the granule surface area per unit content of the pesticidal active ingredient can be adjusted within a certain range. At that time, in order to dilute each pesticidal active ingredient uniformly with an inorganic diluent carrier in each of the inner core part and the outer layer part, a method in which each pesticidal active ingredient and inorganic diluent carrier are mixed together in powder form. It is more preferable to use
[0034]
In the coated sustained-release agrochemical granule of the present invention, different types of agrochemical active ingredients to be contained in the inner core and the outer layer, respectively, generally include pesticides that can be used for target plants, for example, paddy rice. Among the active ingredients, at least one or more pesticidal active ingredients having high water solubility in the range of 1000 ppm to 10% in water solubility at 20 ° C., and water solubility in the range of 0.01 to 500 ppm water solubility at 20 ° C. It is preferable to use a compound that has biocidal activity and is used for agricultural and horticultural use, at least one of the low pesticidal active ingredients. For example, preferably, for the compound having biocidal activity, a combination of insecticide and fungicide is selected, but a combination of insecticides whose action mechanisms are different from each other, or a combination of fungicides, Selecting a combination of drugs that differ in their effective control period is not excluded from the preferred combination. In addition, the content of these pesticidal active ingredients in the coated sustained-release pesticidal granules is not distinguished depending on whether the containing site is the inner core or the outer layer part, and in each part, usually 0.01 mass % To 50% by mass, preferably 0.5% to 30% by mass, but is not particularly limited. That is, the content of each pesticidal active ingredient contained per granule is determined by the physical properties of the active ingredient and the application scene, and depending on its application form, for example, the form of application as a seedling box granule, What is necessary is just to select content so that the quantity spread | dispersed per hit may satisfy | fill the required processing amount per 10 are.
[0035]
In the coated sustained-release agrochemical granule of the present invention, in order to obtain a mixed granule in which two or more kinds of agrochemical active ingredients having significantly different water solubility are individually released, the agrochemical active ingredient contained in the inner core It is essential that the water solubility at 20 ° C. is significantly higher than the water solubility of the agrochemical active ingredient contained in the outer layer portion. That is, the water solubility at 20 ° C. of the pesticidal active ingredient to be contained in the inner core is selected in the range of at least 1000 ppm to 10%, preferably 5000 ppm to 10%, more preferably 10,000 ppm to 10%, while the outer layer portion. The water solubility of the pesticidal active ingredient to be contained in 20 ° C. is at least 0.01 to 500 ppm, preferably 0.1 to 300 ppm, more preferably 0.5 to 200 ppm. It is preferred to select such that there are orders of magnitude differences between them.
[0036]
In addition, when the melting point of the pesticidal active ingredient to be contained in the inner core is the same as or lower than the melting point of the first thermoplastic material used in the inner core, in the step of producing the sustained-release pesticidal granules of the present invention, granulation for the inner core When the product is prepared and heated to melt the first thermoplastic material, the pesticidal active ingredient mixed therein is also melted. In this state, there is a possibility that they are not uniformly mixed with each other in a liquid state, and even if they are uniformly mixed, there is a possibility that the agrochemical active ingredient is localized and not uniformly dispersed when solidified thereafter. In such a case, in the inner core, the form in which the pesticidal active ingredient is uniformly dispersed in the wax matrix of the first thermoplastic material together with the added inorganic diluent carrier is not achieved, and the expected slowdown is not achieved. There is great concern that liberalization will not be achieved. In order to eliminate the concern, it is desirable that the melting point of the pesticidal active ingredient contained in the inner core is higher than the melting point of the first thermoplastic material to be used, and preferably one having a melting point of 100 ° C. or higher is used. The pesticide active ingredient contained in the inner core is not melted by such selection, but the first thermoplastic material is heated to a temperature at which it softens and melts, for example, a powdery pesticide active ingredient and an inorganic diluent carrier Is preferably uniformly mixed and dispersed in the first thermoplastic material. Similarly, when the melting point of the pesticidal active ingredient contained in the outer layer part is the same as or lower than the melting point of the second thermoplastic material used in the outer layer part, the second thermoplastic material is melted in the step of coating the outer layer part. Therefore, when heated, the pesticidal active ingredient mixed with it will also melt. In that case, there is a concern that the same problem occurs. In avoiding this in advance, the melting point of the agrochemical active ingredient contained in the outer layer portion is at least higher than the melting point of the second thermoplastic material to be used, and preferably higher than that of the first thermoplastic material. It is desirable that the melting point is higher than the melting point. Preferably, a melting point of 100 ° C. or higher is used.
[0037]
Specific examples of the pesticidal active ingredient satisfying the above conditions include the following. As an agrochemical active ingredient to be contained in the inner core, for example, in insecticides, thiocyclam (125 to 128 ° C., about 8%), acetamiprid (101 to 103...) Having melting points and water solubility at 20 ° C. shown in parentheses, respectively. 3 ° C., 4200 ppm), thiamethoxam (139.1 ° C., 4100 ppm), or compound (RS) -1-methyl-2-nitro-3- (tetrahydro-3-furylmethyl) disclosed in JP-A-7-179448 ) Guanidine (about 105 ° C., 54000 ppm), and examples of the bactericidal agent include pyrokilone (112 ° C., 4000 ppm), blasticidin S (235 ° C., 3%), and the like.
[0038]
On the other hand, as an agrochemical active ingredient to be contained in the outer layer portion, for example, insecticides, NAC (142 ° C., about 100 ppm), Bendiocarb (124. 6-128.7 ° C., 40 ppm), clothianidin (176-178 ° C., 270 ppm), pymetrozine (234.4 ° C., 270 ppm), fipronil (about 200 ° C., 1.9 ppm), buprofezin (about 105 ° C., 0.9 ppm) ), Tebufenozide (191 ° C., 0.83 ppm), and as fungicides, thiuram (155 ° C., 30 ppm), iprodione (136 ° C., 13 ppm), flutolanil (102 ° C., 9.6 ppm), tifluzamide ( About 178 ° C., 1.59 ppm), carpropamide (147-149 ° C., .6 ppm), azoxystrobin (about 118 ° C., 10 ppm), probenazole (138 ° C., 150 ppm), diclosimet (about 150 ° C., 5 ppm), oxolinic acid (310 ° C., 3.2 ppm), teclophthalam (198 ° C., 14 ppm) ), Ferrimzone (175 ° C., 162 ppm), dichromedin (250-253.5 ° C., 0.74 ppm), captan (178 ° C., 3.3 ppm), and the like. Among them, the combination in which the insecticide (RS) -1-methyl-2-nitro-3- (tetrahydro-3-furylmethyl) guanidine is arranged in the inner core and the fungicide probenazole is arranged in the outer layer portion is the slowness of the present invention. When preparing a releasable agrochemical granule as a granule for a seedling box, it is one of suitable combinations.
[0039]
The first thermoplastic material for the inner core used in the sustained-release agrochemical granule of the present invention has a water solubility at 20 ° C. of less than 0.5% and is insoluble or hardly soluble in water at room temperature. It is preferable to use an organic substance having a melting point of 70 ° C to 110 ° C, preferably 72 ° C to 100 ° C, more preferably 74 ° C to 98 ° C. For example, plant waxes such as candelilla wax, sugarken wax, rice wax, mineral waxes such as montanic acid wax, ozokerite, and ceresin, petroleum waxes such as microcrystalline wax and petrolatum, and synthetic hydrocarbons such as Fischer-Tropsch wax Modified waxes such as montanic acid wax derivatives, paraffin wax derivatives, microcrystalline wax derivatives, hydrogenated waxes of hardened castor oil, hardened castor oil derivatives, 12-hydroxystearic acid, stearamide, phthalimide anhydride, Examples include fatty acids having a chlorinated hydrocarbon group, acid amides, esters, and ketones. Among them, an acid value of 10 mgKOH / g or more is preferable as an acid value obtained by titration with an alkali in accordance with a test method defined in ASTM D1386. For example, sugarken wax (melting point: 75 ° C., acid value: about 21 mg KOH / g) and montanic acid wax (manufactured by BASF, trade name Luwax S, melting point: 75-85 ° C., acid value: 135-160 mg KOH / g), Montanic acid ester wax (BASF, trade name Luwax E, melting point: 75 to 85 ° C., acid value: 10 to 25 mg KOH / g) and the like are imparted with a sustained release property, but are contained in the inner core Can be released almost 100%, which is particularly preferable. These waxes and thermoplastic materials may be used alone or in combination of two or more. The total amount of the first thermoplastic material used is usually 5% by mass or more, preferably 10% by mass or more, with respect to the total weight of the composition of the inner core constituting the sustained-release agricultural chemical granules of the present invention. However, it can be appropriately determined in consideration of the amount of the pesticidal active ingredient to be added and the physical properties and amount of the inorganic diluent carrier. Preferably, from the economical viewpoint, the upper limit of the amount of the first thermoplastic material added is preferably 20% by mass.
[0040]
The inorganic diluent carrier for the inner core used in the sustained-release agrochemical granule of the present invention is not particularly limited as long as it shows at least almost no water solubility. For example, clay, quartzite, talc, bentonite, carbonic acid Calcium, pumice, diatomaceous earth, vermiculite, pearlite, attapulgite, amorphous hydrous silicic acid, commonly known as white carbon, etc., and commonly used in agricultural powders and granules, so-called extenders and carriers are used in combination with one or more it can.
[0041]
Further, in the sustained-release agrochemical granule of the present invention, the inner core contains an antioxidant, an ultraviolet absorber, an antistatic agent, etc., as long as the purpose and effect of the present invention are not impaired, in addition to the inorganic diluent carrier. Various additives can also be added to form granules. Examples of antioxidants include hindered phenol antioxidants, sulfur antioxidants, phosphorus antioxidants, amine antioxidants, lactone antioxidants, vitamin E antioxidants, and the like. It is done. Examples of the UV absorber include inorganic compound UV absorbers such as titanium dioxide, and organic compound UV absorbers such as benzotriazole, benzophenone, triazine, benzoate, and salicylate. In that case, these antioxidants and ultraviolet absorbers may be selected depending on the physicochemical properties of the pesticidal active ingredient contained in the inner core, and may be blended in an amount in which the effect is recognized.
[0042]
Furthermore, examples of the antistatic agent include inorganic compounds such as titanium oxide, zinc oxide, and magnesium oxide, and calcium phosphate compounds. Further, phosphate ester surfactants such as polyoxyethylene alkyl ether phosphates can also be used as antistatic agents. In addition, what is necessary is just to use an antistatic agent as needed, and should just make it the quantity which the antistatic effect is recognized in the range which does not impair the objective and effect of this invention.
[0043]
On the other hand, in the sustained-release agrochemical granule of the present invention, the second thermoplastic material hardly soluble in water of the outer layer portion is substantially the same material as the thermoplastic material used for the inner core, and two or more types are used. You may mix and use. Its melting point must be lower than that of the first thermoplastic material contained in the inner core. Specifically, the melting point of the second thermoplastic material is 40 ° C. to 70 ° C., preferably 50 ° C. to 69 ° C., More preferably, it is preferable to select in the range of 60 ° C to 68 ° C. Furthermore, since the second thermoplastic material is heated and melted to form a binder in the coating step, if the melt viscosity is low, adhesion of particles at the time of coating is reduced, which is preferable. Specific examples of materials suitable for the second thermoplastic material that satisfy the above-mentioned various conditions include plant waxes such as candelilla wax and tree wax, animal waxes such as beeswax, laurin, whale wax, and beef tallow, and paraffin wax. And petroleum waxes such as petrolatum, synthetic hydrocarbons such as Fischer-Tropsch wax, and modified waxes such as paraffin wax derivatives. Among these, paraffin wax (manufactured by Nippon Seiwa Co., Ltd., trade name paraffin wax 140, melting point: 61 ° C., trade name SP-0145, melting point: 63 ° C., paraffin wax 150, melting point: 66 ° C.) is more preferable. . The amount used depends on the amount of the pesticidal active ingredient contained in the outer layer part and the physical properties of the inorganic diluent carrier, but in the sustained-release pesticidal granule of the present invention, with respect to the total weight of the composition of the outer layer part, Usually, it is selected in the range of 1% by mass to 20% by mass, preferably 1% by mass to 15% by mass. In addition, content of a 2nd thermoplastic material is set to below the total oil absorption capacity of the composition of this outer layer part.
[0044]
The inorganic diluent carrier for the outer layer used in the sustained-release agrochemical granule of the present invention is not particularly limited as long as it shows at least almost water solubility, and the inorganic dilution for the inner core described above is not limited. If the material is almost the same as that of the carrier, the object can be sufficiently achieved. Therefore, for example, clay, silica, talc, bentonite, calcium carbonate, pumice, diatomaceous earth, vermiculite, perlite, attapulgite, and amorphous hydrous silicic acid, commonly known as white carbon, are usually used for agricultural chemical powders and granules. One or more so-called extenders and carriers can be used in combination.
[0045]
In the sustained-release agrochemical granule of the present invention, in addition to the inorganic diluent carrier, the outer layer portion can contain a surfactant and an auxiliary agent within a range not impairing the object and effect of the present invention. .
[0046]
In the sustained-release agrochemical granule of the present invention, as a surfactant that can be added to the outer layer portion, nonionic surfactants, anionic surfactants, cationic surfactants that are usually used in agrochemical formulations are used. And amphoteric surfactants. For example, alkyl ether, polyoxyethylene alkyl aryl ether, polyoxyethylene styryl phenyl ether, polyoxyethylene alkyl ester, polyoxyethylene sorbitan alkylate, polyoxyethylene phenyl ether polymer, polyoxyethylene alkylene aryl phenyl ether, polyoxyethylene Nonionic surfactants such as alkylene glycol, polyoxyethylene polyoxypropylene block polymer, lignin sulfonate, alkyl aryl sulfonate, dialkyl sulfo succinate, polyoxyethylene alkyl aryl ether sulfate, alkyl naphthalene sulfonate, Anionic surfactants such as polyoxyethylene styryl phenyl ether sulfate, alkyl Amine salts, quaternary ammonium salts, alkyl betaines, cationic surfactants and amphoteric surfactants such as an amine oxide. When these surfactants are added, one type may be used, but the same type or different types may be used in combination.
[0047]
In addition to the surfactant, auxiliary agents that can be added to the outer layer include solid organic acids such as aromatic carboxylic acids, polyvalent carboxylic acids, and sugar-derived carboxylic acids, water-soluble polymers, and the like. Specific examples of organic acids include dibasic acids such as succinic acid, malonic acid, succinic acid, maleic acid and fumaric acid, or hydroxy-substituted dibasic acids such as malic acid and tartaric acid, and sugar derivatives such as ascorbic acid and citric acid. Type carboxylic acid. Examples of the water-soluble polymer include polyvinyl alcohol, carboxymethyl cellulose, dextrin, hydroxyethyl cellulose, methyl cellulose, alginate, gelatin, pectin, pullulan, polyvinyl pyrrolidone, polyacrylate, polyethylene oxide and the like. The addition amount of the surfactant and these adjuvants is generally 0.01% by mass to 20% by mass, preferably 0.01% by mass to 10% by mass with respect to the total weight of the composition of the outer layer part as the total of both. % Is preferable.
[0048]
The sustained-release agrochemical granule of the present invention having the above-described configuration gradually releases two or more different agrochemical active ingredients having extremely different water solubility so as to be released at individual elution rates. In particular, it can be used as an agrochemical granule that can be suitably used as a granule for a rice seedling box. By using the sustained-release agrochemical granule of the present invention, 30 to 60 days required for pest control during rice planting to paddy rice cultivation, or longer than that required for rice seedling box granules It is possible to release the pesticidal active ingredient continuously and almost completely. In addition, the sustained-release agrochemical granule of the present invention can eliminate the drying step required in the method described in JP-A-2000-44404 at the time of production, so that the production cost can be kept low. There is also. The sustained-release agricultural chemical granule of the present invention is applied to a paddy rice seedling box before planting rice, for example, when it is used as a granule for a paddy rice seedling box. Moreover, when it is used as a granule for a seedling box, the application amount is 10 g to 100 g per paddy rice seedling box (about 30 cm × 60 cm), usually about 50 g, but is not particularly limited, and the agrochemical active ingredient in the preparation What is necessary is just to decide by content, the required control period of a pest, and the number of seedling boxes used per 10a.
[0049]
In addition, when the pesticide granule of the present invention is applied to, for example, a paddy rice seedling box, the pesticide granule that is entrained per seedling when the seedling is sprayed uniformly over the entire seedling box and the seedling is transplanted into a paddy field. It is preferable not to cause a large variation in the number of pieces. For that purpose, the particle size of the granule, specifically, the opening used for sieving to determine the particle size distribution is made too large, and the number of agrochemical granules corresponding to a predetermined application rate becomes too small. It is desirable to avoid this. That is, when used as a granule for a seedling box for paddy rice, it is desirable to select the openings so that the number of grains per 1 g of agrochemical granule is 300 or more, preferably 400 or more. However, although it depends on the content of the inorganic diluted carrier contained, the bulk specific gravity, etc., it is necessary to avoid that the particle size of the granule becomes too small and floats in water. It is possible to add a surfactant to the outer layer to increase the surface affinity for water and prevent the above problems, but the number of grains per gram of agricultural chemical granules exceeds 2000. It is desirable to keep it to a certain extent.
[0050]
【Example】
Next, the present invention will be described in more detail by way of examples. In particular, an example in which the sustained-release agrochemical granule of the present invention is used as a granule for a rice seedling box is shown, but the method for preparing such a seedling box granule and the resulting formulation are not limited in any way. For example, (RS) -1-methyl-2-nitro-3- (tetrahydro-3-furylmethyl) guanidine exemplified as an agrochemical active ingredient of the inner core, and various kinds of agrochemicals described above as probenazole exemplified as an agrochemical active ingredient of the outer layer portion The sustained-release agrochemical granule of the present invention may be used in place of the active ingredient or each thermoplastic material and inorganic diluent carrier used in the inner core and outer layer exemplified in the examples may be replaced with the other ones described above. It is also possible to obtain granules for rice seedling box.
[0051]
In addition, all the mixture ratios shown in the specific examples described below are mass% unless otherwise specified.
[0052]
(Reference Examples 1-6)
The inner cores of Reference Examples 1 to 6 were obtained at the blending ratios shown in Table 1 according to the production methods shown below.
[0053]
As an agrochemical active ingredient contained in the inner core, (RS) -1-methyl-2-nitro-3- (tetrahydro-3-furylmethyl) guanidine (hereinafter referred to as “Compound 1”) synthesized according to the method described in JP-A-7-179448. ), White carbon, talc, calcium carbonate as the inorganic diluent carrier, montanic acid wax (trade name Luwax S, manufactured by BASF Corp., melting point: 75 to 85 ° C., acid value as the first thermoplastic material 135-160 mgKOH / g), and / or montanic acid ester wax (manufactured by BASF, trade name Luwax E, melting point: 75-85 ° C., acid value: 10-25 mgKOH / g) is attached to the heating device The mixture was then heated to 83 ° C. or 90 ° C. and mixed. This mixture was extruded and granulated using a horizontal extrusion granulator (a screen having an opening of 0.7 mm or 0.8 mm) maintained at 90 ° C. by a heating device. Granules obtained under the charge composition and production conditions shown in Table 1 were crushed and sieved to obtain granulations (inner cores) of Reference Examples 1 to 6.
[0054]
[Table 1]
Figure 0003614773
[0055]
(Test Example 1): Inner core dissolution test
The elution rate of the agrochemical active ingredient (compound 1) released from the inner core obtained in Reference Examples 1 to 6 was measured by the method shown below.
[0056]
That is, when all the pesticidal active ingredients each containing the inner core obtained in Reference Examples 1 to 6 were eluted in a 50 ml sealed sample tube containing 25 ml of standard 3 degree hard water, the pesticidal active ingredients (compounds) An amount corresponding to the concentration at which the concentration of 1) was 920 ppm was added and submerged in water. In that state, after standing at 25 ° C. for a predetermined time, the whole amount was filtered off, and the amount of the pesticidal active ingredient (compound 1) dissolved in the filtrate was measured by HPLC. From the measured values, the dissolution rate was calculated based on the following formula, and the results are summarized in Table 2.
[0057]
Elution rate = (Agricultural active ingredient content in filtrate / Agricultural active ingredient content in granules) × 100
As is clear from the results shown in Table 2, the granulated product (inner core) of Reference Examples 1 to 6 corresponding to the inner core in the sustained release agricultural chemical granule of the present invention contains the agrochemical active ingredient (compound 1) contained therein. It is possible to release it almost completely as well as to release it for an arbitrary period in the range of one week to two months.
[0058]
[Table 2]
Figure 0003614773
[0059]
(Examples 1-12)
The outer layer portion is coated and formed on the granulated product of Reference Examples 1 to 6 as the inner core at the blending ratio shown in Table 3 to obtain granules for seedling boxes for paddy rice of Examples 1 to 12 It was.
[0060]
First, as the raw material powder of the outer layer part, the probenazole raw material of the agrochemical active ingredient to be contained, clay as the inorganic diluent carrier, paraffin wax (made by Nippon Seiwa Co., Ltd., trade name paraffin wax 150, as the second thermoplastic material) Melting point 66 ° C.) and dialkylsulfosuccinate (trade name Sorpol-5050, manufactured by Toho Chemical Industry Co., Ltd.) as a surfactant, or citric acid as an auxiliary agent, if necessary, in a floating mixer. Mixed.
[0061]
Next, any one of the granulated products (inner core) obtained in Reference Examples 1 to 6 is placed in a floating mixer equipped with a heating device and mixed while heating up to 70 ° C. The rice seedling boxes of Examples 1 to 12 were coated so as to be particles having a particle size corresponding to a target particle size distribution and an opening of 1.0 to 2.0 mm. A granule was obtained. In addition, as for the granule obtained here, the number of particles per 1g was about 400.
[0062]
[Table 3]
Figure 0003614773
[0063]
(Comparative Examples 1 and 2)
Two types of pesticide active ingredients (Compound 1 (insecticide) and probenazole (bactericidal agent)) In order to obtain a granule in which both are included in the granulated product and are not provided with a coating layer, the same granulation method as the granulated product (inner core) of Reference Examples 1 to 6 at the blending ratio shown in Table 4 Granulate with Prepared. The resulting granulated product After pulverization, the mixture was sieved to obtain granules of Comparative Examples 1 and 2.
[0064]
[Table 4]
Figure 0003614773
[0065]
(Comparative Examples 3-5)
As shown in Table 5, two types of pesticide active ingredients (Compound 1 (insecticide) and probenazole (bactericidal agent)) And a granulated product (inner core) was obtained by the same granulation method as in Reference Examples 1-6. Then, the outer layer part raw material powder which does not contain any agrochemical active ingredient was coat | covered in the same procedure as Examples 1-12, and the granule of Comparative Examples 3-5 was obtained.
[0066]
[Table 5]
Figure 0003614773
[0067]
(Comparative Examples 6-8)
As shown in Table 6, Probenazole (bactericide) And a granulated product (inner core) was obtained by the same granulation method as in Reference Examples 1-6. Then Compound 1 (insecticide) In the same manner as in Examples 1 to 12, the outer layer part raw material powder mixed with was coated on the surface of the granulated product (inner core) to obtain granules of Comparative Examples 6 to 8.
[0068]
[Table 6]
Figure 0003614773
[0069]
(Comparative Example 9)
In order to obtain the composition shown in Table 7, Compound 1 (insecticide) After spraying the methanol solution that had been dissolved on the surface of a spherical solid carrier (trade name: Izu silica stone, particle size: 0.3 to 1 mm, manufactured by Tokai Kogyo Co., Ltd.), left in a 50 ° C. dryer for 3 hours. The methanol was removed to obtain an inner core that was not released slowly. Next, the composition shown in Table 7 Probenazole (bactericidal agent) The outer layer raw material powder mixed with and mixed was coated on the surface of the inner core in the same manner as in Examples 1 to 12 to obtain granules of Comparative Example 9.
[0070]
[Table 7]
Figure 0003614773
[0071]
(Test Example 2): Dissolution test of granule for rice seedling box
About the granule obtained in said Examples 1-12 and Comparative Examples 1-9, the elution rate of the agrochemical active ingredient released from each granule was measured.
[0072]
(1) Compound 1 (insecticide) Elution rate
In Examples 1-12 and Comparative Examples 1-9 Obtained Of the two types of active ingredients contained in granules, released from each granule Compound 1 (insecticide) Was measured by the method shown below.
[0073]
That is, each granule obtained in Examples and Comparative Examples is contained in a 50 ml-capacity sample tube with 25 ml of standard 3 degree hard water. Compound 1 (insecticide) When all of the Compound 1 (insecticide) An amount corresponding to the amount at which the concentration of 920 was 920 ppm was added and submerged in water. In that state, after standing at 25 ° C. for a predetermined time, the whole amount is separated by filtration and dissolved in the filtrate. Compound 1 (insecticide) The amount was measured by HPLC. From the measured values, the dissolution rate was calculated based on the following formula, and the results are summarized in Table 8.
[0074]
Elution rate = (in the filtrate Insecticide Amount / in granules Insecticide Amount) x 100
[0075]
[Table 8]
Figure 0003614773
[0076]
As is clear from the results shown in Table 8, in the granule of the example, it is possible to continuously release the insecticidal active ingredient contained in the inner core for about 1 to 3 months, The entire amount of insecticidal active ingredient contained completely was released. On the other hand, Comparative Examples 1 and 2 not provided with a coating layer, Comparative Examples 6 to 8 containing Compound 1 in the outer layer portion instead of the inner core, or Inner core not subjected to the sustained release technique In Comparative Example 9 in which Compound 1 was contained, none was sustained-released, and the dissolution rate reached nearly 100% in about 1 to 3 days.
[0077]
(2) Probenazole (bactericidal agent) Elution rate
In Examples 1-12 and Comparative Examples 1-9 Obtained Of the two types of active ingredients contained in granules, released from each granule Probenazole (bactericidal agent) Was measured by the method shown below.
[0078]
That is, each granule obtained in the examples and comparative examples is contained in a 1000 ml-capacity Erlenmeyer flask containing 1000 ml of ion-exchanged water. Probenazole (bactericidal agent) When all of the Probenazole (bactericidal agent) An amount corresponding to an amount of 30 ppm was submerged in water. In that state, it was allowed to stand at 25 ° C. Next, 1 ml of water is sampled from a depth of 5 cm every predetermined time, Fungicide The concentration was measured by HPLC. In the test granules Fungicide The concentration when the total amount was eluted in 1000 ml of water in the Erlenmeyer flask was a condition that reached 30 ppm, and the measured disinfectant concentration value was divided by 30 ppm to obtain the dissolution rate. The results are summarized in Table 9.
[0079]
[Table 9]
Figure 0003614773
[0080]
As is apparent from the results shown in Table 9, each granule of the example can release a certain bactericidal agent for about 3 months, and the total amount of the bactericidal agent contained in the outer layer portion is as follows. Almost completely released. On the other hand, in the granules of Comparative Examples 3 to 8 containing the bactericide in the inner core, only a part of the content was eluted even after about 2 months, and therefore extremely low elution It was a rate.
[0081]
【The invention's effect】
In the coated sustained-release pesticidal granules of the present invention, when two or more kinds of pesticidal active ingredients having extremely different water solubility are contained, particularly when one of the water solubility is 1000 ppm or more, these two or more kinds are used. Each of these agrochemical active ingredients can be gradually released, and for example, an agrochemical mixed granule suitable for a granule for a seedling box for paddy rice can be obtained. Further, in the coated sustained-release pesticidal granules of the present invention, the total amount of the two or more pesticidal active ingredients contained therein can be almost completely released. The pesticidal active ingredient to be sprayed does not finish elution and there is no fear that a part of it remains in the granules. Furthermore, the coated sustained-release agrochemical granule of the present invention does not require the inner core to be coated particles whose surface is coated with a resin in the production thereof, and an extra step such as a drying step provided after the resin coating. Therefore, there is an advantage that the manufacturing cost can be kept low while adopting a dosage form having a two-layer structure.

Claims (6)

水媒体へ農薬活性成分を持続的に溶出供給するために利用される徐放性の農薬粒剤であって、
前記粒剤は、内核とその表面を被覆する外層部とからなる被覆型粒剤の構成を有し、
前記内核は、20℃における水溶解度が1000ppm以上10%以下の少なくとも1種類の農薬活性成分と、無機系希釈担体と、水に難溶性である第一の熱可塑性材料とからなる造粒物であり、
前記外層部は、20℃における水溶解度が0.01〜500ppmの少なくとも1種類の農薬活性成分と、無機系希釈担体と、前記内核に含有される第一の熱可塑性材料よりも融点が低くかつ異なる材料である、水に難溶性の第二の熱可塑性材料とからなる被覆層であり、
かかる被覆型粒剤の構成により、前記内核に含まれる農薬活性成分と外層部に含まれる農薬活性成分とがそれぞれ徐放性溶出制御がなされていることを特徴とする徐放性農薬粒剤。
A sustained release agrochemical granule used to continuously elute and supply agrochemical active ingredients to an aqueous medium,
The granule has a configuration of a coated granule composed of an inner core and an outer layer portion covering the surface thereof,
The inner core is a granulated product comprising at least one agrochemical active ingredient having a water solubility at 20 ° C. of 1000 ppm or more and 10% or less, an inorganic diluent carrier, and a first thermoplastic material that is hardly soluble in water. Yes,
The outer layer portion has a melting point lower than that of the first thermoplastic material contained in the inner core, at least one agrochemical active ingredient having a water solubility of 0.01 to 500 ppm at 20 ° C., an inorganic diluent carrier, and It is a coating layer composed of a second thermoplastic material which is a different material and hardly soluble in water,
The sustained-release pesticide granule is characterized in that controlled release elution control is carried out for the agrochemical active ingredient contained in the inner core and the agrochemical active ingredient contained in the outer layer part by the constitution of the coated granule.
外層部は、さらに界面活性剤を含むことを特徴とする請求項1に記載の徐放性農薬粒剤。The sustained-release agricultural chemical granule according to claim 1, wherein the outer layer part further contains a surfactant. 内核に含まれる前記水に難溶性である第一の熱可塑性材料が、モンタン酸ワックス、及び/またはモンタン酸エステルワックスである請求項1または2に記載の徐放性農薬粒剤。The sustained-release agrochemical granule according to claim 1 or 2, wherein the first thermoplastic material hardly soluble in water contained in the inner core is a montanic acid wax and / or a montanic acid ester wax. 外層部に含まれる前記水に難溶性である第二の熱可塑性材料が、パラフィンワックスである請求項1〜3のいずれか一項に記載の徐放性農薬粒剤。The sustained-release agrochemical granule according to any one of claims 1 to 3, wherein the second thermoplastic material that is sparingly soluble in water contained in the outer layer portion is paraffin wax. 内核に含まれる農薬活性成分が、(RS)−1−メチル−2−ニトロ−3−(テトラヒドロ−3−フリルメチル)グアニジンであり、
外層部に含まれる農薬活性成分が、プロベナゾールであることを特徴とする請求項1〜4のいずれか一項に記載の徐放性農薬粒剤。
The agrochemical active ingredient contained in the inner core is (RS) -1-methyl-2-nitro-3- (tetrahydro-3-furylmethyl) guanidine,
The sustained-release agrochemical granule according to any one of claims 1 to 4, wherein the agrochemical active ingredient contained in the outer layer part is probenazole.
請求項1に記載の徐放性農薬粒剤を製造する方法であって、
内核となる前記造粒物に対して、その表面に外層部となる被覆層を形成する際、
前記被覆層を構成する第二の熱可塑性材料を加熱融解して、前記造粒物表面への被覆を達成するため、内核に含まれる前記第一の熱可塑性材料の融点に達しない温度に加熱することを特徴とする徐放性農薬粒剤の製造方法。
A method for producing the sustained release agricultural chemical granules according to claim 1,
When forming a coating layer that is an outer layer portion on the surface of the granulated product that becomes the inner core,
The second thermoplastic material constituting the coating layer is heated and melted to achieve a coating on the surface of the granulated material, and heated to a temperature that does not reach the melting point of the first thermoplastic material contained in the inner core. A method for producing a sustained-release agrochemical granule, characterized by comprising:
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