JP3592279B2 - Substrate inspection probe and substrate inspection device using the same - Google Patents

Substrate inspection probe and substrate inspection device using the same Download PDF

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Publication number
JP3592279B2
JP3592279B2 JP2001289333A JP2001289333A JP3592279B2 JP 3592279 B2 JP3592279 B2 JP 3592279B2 JP 2001289333 A JP2001289333 A JP 2001289333A JP 2001289333 A JP2001289333 A JP 2001289333A JP 3592279 B2 JP3592279 B2 JP 3592279B2
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needle pin
probe
inspection
substrate
tip
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JP2003098214A (en
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秀雄 西川
兼典 浅井
正之 中原
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Nidec Read Corp
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Nidec Read Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、回路基板上の回路パターンの導通検査、絶縁検査等を行うための基板検査用プローブ及びそれを用いた基板検査装置に関する。
【0002】
【従来の技術】
従来の基板検査用プローブとして、特開2001−41979号公報には、プローブの先端にあるニードルピンの先端部を非検査時に拘束部材で拘束する形態にしてニードルピンの振動特性を改善し、検査を繰り返し行う時におけるニードルピンの振動を低減して検査の高速化を図る技術が開示されている。
【0003】
具体的には、図8に示すように、プローブ90は、ソケット95に半田付けされたニードルピン93が電極棒97に脱着自在に支持され、この電極棒97を保持する略L字状断面をなす保持部材99が図略の駆動機構で駆動されることによって、プローブ90が所定の位置に位置決めされるようになっている。保持部材99にはニードルピン93の先端部を拘束する拘束部材100がねじ110で固定されている。この拘束部材100は導電性材料からなり、図9に示すように、下部水平部101には略雫形状の孔102が形成され、その中にニードルピン30を挿通させる構造になっている。電極棒97と拘束部材100は電線103で電気的に接続され、その経路の途中に設けられた電流計104によってニードルピン30と拘束部材100の導通を検知し、それによってニードルピン30の基板Pへの接触を検知する接触検知回路が構成されている。
【0004】
すなわち、このプローブ90では、図8中実線で示すニードルピン93が基板Pに接触していない状態では、ニードルピン93が拘束部材100の孔102の左端壁に当接し拘束されているので、ニードルピン93と拘束部材100とが導通状態となり、拘束部材100、ニードルピン93、ソケット95、電極棒97及び電線103からなる接触検知回路が閉となる一方、図8中2点鎖線で示すニードルピン30が押し込まれて基板Pに接触した状態では、ニードルピン93が+X方向に撓み拘束部材100の孔102の内壁から離れて、ニードルピン93と拘束部材100とが非導通状態となり、上記接触検知回路が開となる。
【0005】
このプローブ90を用いた基板検査装置では、電流計104による開閉信号によってニードルピン93の鉛直方向(Z軸方向)の高さを検出することを可能とすると共に、検査を繰り返し行う時に非検査時におけるニードルピン93の振動を拘束部材100でニードルピン93の先端部を拘束して減衰させることによって検査の高速化を図っている。
【0006】
【発明が解決しようとする課題】
しかしながら、上記プローブ90を用いた基板検査装置では、非検査時におけるニードルピン93の振動を1つの拘束部材100でニードルピン93の先端部を拘束して減衰させる構成をとっているため、検査速度が所定値を越えるとニードルピン93の振動を十分に減衰させることができなくなり、検査精度が低下するという問題が生じるおそれがあった。
【0007】
本発明は、こうした従来技術の課題を解決するものであり、減衰特性が良好で検査の高速化を図ることができる基板検査用プローブ及びそれを用いた基板検査装置を提供することを目的とする。
【0008】
【課題を解決するための手段】
本発明に係る基板検査用プローブは、基端側が保持部材に保持されたニードルピンの先端を押し込み方向に相対移動させ回路基板に当接させて回路パターンの検査を行うためのものであって、上記ニードルピンは、導電性弾性部材からなり、その先端部が第1拘束部材によって撓み方向に拘束される一方、中間部が第2拘束部材によって撓み方向とは逆の方向に拘束されて湾曲した状態で保持されていて、先端に押し込み方向の力が作用したときに押し込み方向と直交する所定の撓み方向に変形して両拘束部材による拘束が解除されるように構成されている。
【0009】
この構成によれば、ニードルピンの先端に押し込み方向の力が作用すると、ニードルピンが押し込み方向と直交する所定の撓み方向に変形し、両拘束部材によるニードルピンの拘束が解除された状態となり、ニードルピンがそれ自身の靱性特性で回路基板の回路パターンと接触するため、ニードルピンの先端が回路パターンにおける測定位置からずれることがなくなり、回路パターンの検査を高精度に基板に傷を付けることなく行うことが可能となる。
【0010】
他方、押し込み方向の力が作用しなくなると、撓んでいたニードルピンが元の形状に戻りニードルピンが両拘束部材によって先端部と中間部で相反する方向に拘束されるため、ニードルピンの振動が急速に短時間で減衰する。従って、回路パターンにおける次の検査箇所にすぐに移行でき、検査の高速化を図って基板の検査時間を短縮させることが可能となる。
【0011】
上記基板検査用プローブにおいて、上記第1拘束部材と上記ニードルピンの導通を検知することによりニードルピンの回路基板への接触を検知する接触検知回路を有し、ニードルピンの先端に押し込み方向の力が作用し両拘束部材によるニードルピンの拘束が解除されることで接触検知回路が開く一方、押し込み方向の力が作用せず両拘束部材によってニードルピンが拘束されることで接触検知回路が閉じるように構成する。
【0012】
この構成によれば、ニードルピンの先端に押し込み方向の力が作用すると、ニードルピンが押し込み方向と直交する所定の撓み方向に変形し、両拘束部材によるニードルピンの拘束が解除され第1拘束部材とニードルピンとが非導通状態になり接触検知回路が開かれ、ニードルピンの先端が回路基板に当接したことが検出される。
【0013】
他方、押し込み方向の力が作用しなくなると、撓んでいたニードルピンが元の形状に戻りニードルピンが両拘束部材によって先端部と中間部で拘束されるため、第1拘束部材とニードルピンとが導通状態になり接触検知回路が閉じ、ニードルピンの先端が回路基板から離反したことが検出される。
【0014】
本発明に係る基板検査装置は、上記いずれかの基板検査用プローブと、該プローブを移動させる検査ユニットと、検査される回路基板を搬送する搬送テーブルとを備え、プローブの先端を押し込み方向に相対移動させ回路基板に当接させて回路パターンの検査を行うように構成されている。
【0015】
この構成によれば、基板検査用プローブが良好な減衰特性を示すので、検査される回路基板を搬送テーブルで搬送すると共に、検査ユニットでプローブを回路パターンの検査箇所に高速に移動させて、回路パターンの検査を短時間で高精度に行うことが可能となる。
【0016】
【発明の実施の形態】
以下に、本発明の実施の形態を図面に基づいて具体的に説明する。
【0017】
図1は、本発明に係る基板検査用プローブ3を用いた基板検査装置1の構成例を示す。
【0018】
この基板検査装置1は、装置本体1aの手前側(−X方向)に開閉扉21が開閉自在に取付けられており、この開閉扉21を開いて検査対象である基板Pを搬送テーブル2上に載置して、検査部Tで基板Pの検査を行う構成となっている。ここで、基板Pは、回路パターンがプリントされた裸基板であって、ICチップ、コンデンサ、抵抗等の電子部品は実装されていない。
【0019】
この基板検査装置1では、基板Pが検査部Tによって検査され、その良否の判定が行われた後、検査済みの基板Pが開閉扉21を開放して搬出入部Cからオペレータによって搬出される。
【0020】
尚、この実施形態では、基板Pの搬出入はオペレータによるマニュアル操作となっているが、搬出入部Cの±X方向の一方側に外部装置から基板Pを受取り、搬出入部Cに検査前の基板Pを移載する基板搬入機構を設ける一方、他方側に搬出入部Cから検査済みの基板Pを受取り、外部装置に搬出する基板搬出機構を別途追加装備することで基板Pの自動搬送が可能となる。
【0021】
この基板検査装置1では、搬送テーブル駆動機構6によって搬出入部Cと検査部Tとの間で基板Pを搬送するために、搬送テーブル2が±X方向に往復動自在に設けられている。具体的には、搬送テーブル駆動機構6がボールネジ等の送りねじ62、駆動軸64及びモータ63で構成され、ボールネジ62に螺合するブラケット65を介して、搬送テーブル2がモータ63の回転量に応じて移動するようになっている。
【0022】
検査部Tには、複数の基板検査用プローブ3を備えた検査ユニット4が設けられ、搬送テーブル駆動機構6の上部に配置されている。各プローブ3は制御装置で制御されるプローブ駆動機構43によって駆動される。プローブ駆動機構43は、プローブ3を基板検査装置1に対してXYZθ軸方向に駆動する駆動部を備えている。基板Pは搬送テーブル2上に載置されて所定の検査位置に搬送される。そして、検査位置にある基板P上にプローブ3を位置決めした後に−Z方向に下動し、ニードルピン30の先端を基板Pの回路パターンに接触させて検査を行い、検査後ニードルピン30の先端を基板Pから離反させる構成になっている。
【0023】
このプローブ3のニードルピン30は、導電性弾性部材からなり、図2において実線で示すように、その先端部30aが第1拘束部材33によって撓み方向H1に拘束される一方、中間部30bが第2拘束部材34によって撓み方向H1とは逆の方向H2に拘束されて湾曲した状態で保持されている。そして、ニードルピン30の先端に押し込み方向V1の力が作用したときに、図2において2点鎖線で示すように、押し込み方向V1と直交する撓み方向H1にニードルピン30が変形して両拘束部材33,34による拘束が解除されるように構成されている。
【0024】
このニードルピン30は、基板Pへの押し込みがなされても応力が極めて微少な靭性特性を有する導電性素材であれば特に素材の種類を問わないが、例えばSK鋼、リン青銅、黄銅を使用することができる。ここでは、直径がφ125μm、長さ25mmのSK鋼を用いている。図7は、このニードルピン30の靱性特性を示している。ニードルピン30をV方向に押し込んで靱性特性を測定した結果、ニードルピン30の応力は、V方向への押し込み量が0mmではほぼ0gであり、押し込み量が0.03mm以上では略8gで一定となっている一方、ニードルピンの接触抵抗値は、押し込み量が0mmでは10KΩ以上であるが、押し込み量0.5mm以上では約3Ωで一定になっている。この応力特性より明らかなように、押し込み量が0.03mm以上になれば応力が一定になることから、ニードルピン30を0.03mm以上押し込むようにプローブ3を下降させることが好ましい。但し、押し込み量を大きくし過ぎると、プローブ3の移動時間が長くかかることにより、結果として測定時間が長くなってしまうので、測定時間を短くするためには、ニードルピン30の押し込み量を必要以上に大きくしないようにする。
【0025】
このニードルピン30の基端側は、表面に金メッキが施されたガラスエポキシ材からなるホルダ32に半田付けされていて、このホルダ32がアルミニウム材からなるホルダベース31の上部にねじで固定されている。このホルダベース31は検査ユニット4のプローブ保持部材41の下部に下方からねじで固定されている。このホルダベース31の下面には、帯板状の第2拘束部材34、略矩形状のスペーサ35、略く字状断面をなす第1拘束部材33がこの順に積み重ねられた状態でホルダベース31にねじで共締めされている。ここで、第2拘束部材34はSUS304からなり、スペーサ35はアルミニウム材からなり、第1拘束部材33は黄銅からなる。ホルダ32と電気的に接続された電極部材36と第1拘束部材33には電線が接続されて、ニードルピン30と第1拘束部材33を接続する閉ループの接触検知回路21が形成され、電流計22で第1拘束部材33とニードルピン30の導通を検知し、それによりニードルピン30の基板Pへの接触が検知できるようになっている。
【0026】
図2において実線で示すニードルピン30の先端に押し込み方向V1の力が作用しない状態では、ニードルピン30の先端部30aは第1拘束部材33の傾斜部33aの先端に形成されたV溝33b(図4参照)で撓み方向H1に拘束される一方、ニードルピン30の中間部30bは第2拘束部材34に形成された略雫形状の孔34aの狭小部34b(図5参照)で撓み方向H1とは逆の方向H2に拘束されている。
【0027】
より詳しくは、図2において2点鎖線で示すニードルピン30の先端部30aに押し込み方向V1の力が作用した状態で、ニードルピン30が撓んで両拘束部材33,34によるニードルピン30の拘束が解除される。すなわち、図6において2点鎖線で示すようにニードルピン30の先端部30aがH1方向に移動して第1拘束部材33の傾斜部33aの先端に形成されたV溝33bから離れる。それと同時に、図5に示すように中間部30bが第2拘束部材34に形成された略雫形状の孔34aの狭小部34bからH1方向に離れG点位置にくる。これにより、ニードルピン30が2つの拘束部材33,34から非拘束状態になり、ニードルピン30がそれ自身の靱性特性で基板Pの回路パターンと接触する。また、第1拘束部材33とニードルピン30とが非導通状態になり接触検知回路21が開く。
【0028】
他方、図2において実線で示す押し込み方向V1の力が作用しない状態でニードルピン30が元の形状に戻り、両拘束部材33,34によってニードルピン30が拘束される。すなわち、図6において実線で示すようにニードルピン30の先端部30aがH2方向に移動して第1拘束部材33の傾斜部33aの先端に形成されたV溝33bに当接して拘束される。それと同時に、図5に示すように中間部30bが第2拘束部材34に形成された略雫形状の孔34aの狭小部34bからH2方向に移動して側壁に当接するF点位置にくる。このように、ニードルピン30は2つの拘束部材33,34によって相反する方向に拘束され、2つの拘束部材33,34はニードルピン30に対し押し引きの関係にあるため、ニードルピン30の振動が急速に短時間で減衰する。また、第1拘束部材33とニードルピン30とが導通状態になり接触検知回路21が閉じる。
【0029】
このように、上述したプローブ3を用いた基板検査装置1では、ニードルピン30の先端部30aに押し込み方向V1の力が作用したときに、ニードルピン30を押し込み方向V1と直交する所定の撓み方向H1に変形させ、両拘束部材33,34によるニードルピン30の拘束を解除し、ニードルピン30をそれ自身の靱性特性で基板Pの回路パターンと接触させて、ニードルピン30の先端が基板Pの回路パターンにおける測定位置からずれないようにして、回路パターンの検査を高精度に基板Pに傷を付けることなく行うことを可能としている。また、第1拘束部材33とニードルピン30とを非導通状態にして接触検知回路21を開くことで、ニードルピン30の先端が基板Pの表面に当接したことが検出されるようにしている。
【0030】
他方、押し込み方向V1の力が作用しないときは、撓んでいたニードルピン30を元の形状に戻しニードルピン30が両拘束部材33,34によって先端部30aと中間部30bで相反する方向に拘束されるようにして、ニードルピン30の振動を急速に短時間で減衰させている。また、第1拘束部材33とニードルピン30とを導通状態にして接触検知回路21を閉じることでニードルピン30の先端が基板Pから離反したことが検出されるようにしている。こうして、回路パターンにおける次の検査箇所にすぐに移行させ、検査の高速化を図って基板Pの検査時間を短縮させることを可能としている。
【0031】
また、この基板検査装置1では、良好な減衰特性を示す基板検査用プローブ3を用いて、検査される基板Pを搬送テーブル2で搬送すると共に、検査ユニットTでプローブ3を基板Pの回路パターンの検査箇所に高速に移動させて、回路パターンの検査を短時間で高精度に行うことを可能としている。
【0032】
また、上記接触検知回路21を構成したことにより、磨耗、折れ等のため古いニードルピン30を新しいニードルピン30に交換するとき等に、ニードルピン30の基板Pへの接触を電流計22で検出して、ニードルピン30の先端におけるZ軸方向の高さ調整を容易にしている。
【0033】
尚、本発明に係る基板検査用プローブ及びそれを用いた基板検査装置は、上記した実施形態の具体的構成に限定されるものではなく、必要に応じ適宜構成を変形、追加、置換又は削除した構成としてもよいことは言うまでもない。
【0034】
例えば、上記では、静止している基板Pに対してプローブ3をXY方向に移動して位置決めした後にプローブ3をZ軸方向に下動してニードルピン30を基板Pに押し込んで検査する形態を示したが、本発明はこれに限定されるものではなく、プローブ3をXY方向に移動して位置決めした後に基板P側をZ方向に上昇させてプローブ3のニードルピン30に接触させる構成としてもよい。また、ニードルピン30をZ軸方向への押し込みではなく、X軸方向又はY軸方向への押し込みで基板Pに接触させる構成とすることも可能である。
【0035】
【発明の効果】
以上説明したように、本発明に係る基板検査用プローブによれば、ニードルピンの先端に押し込み方向の力が作用しない状態で、ニードルピンの先端が第1拘束部材によって撓み方向に拘束される一方、中間部が第2拘束部材によって撓み方向とは逆の方向に拘束されて湾曲した状態で保持されるため、ニードルピンの振動を急速に短時間で減衰させることができる。
【0036】
一方、ニードルピンの先端に押し込み方向の力が作用したときに、ニードルピンが押し込み方向と直交する所定の撓み方向に変形して両拘束部材による拘束が解除されるので、ニードルピンがそれ自身の靱性特性で基板の回路パターンと接触するため、ニードルピンの先端が基板の回路パターンにおける測定位置からずれることがなくなり、回路パターンの検査を高精度に基板に傷を付けることなく行うことができる。
【0037】
また、このような良好な減衰特性を示すプローブを基板検査装置に用いることで、検査の高速化を図ることができ、回路パターンの検査を短時間で高精度に行うことができる。
【0038】
また、プローブに第1拘束部材とニードルピンの導通を検知する接触検知回路を構成すると、ニードルピンの回路基板への接触を検知することができる。
【図面の簡単な説明】
【図1】本発明に係る基板検査用プローブを用いた基板検査装置の構成例を示す側面図である。
【図2】本発明に係る基板検査用プローブの構成例を示す側面図である。
【図3】本発明に係る基板検査用プローブの構成例を示す正面図である。
【図4】本発明に係る基板検査用プローブの構成例を示す下視図であって、(a)は全体図を、(b)は第1拘束部材による拘束状態を示す要部拡大図をそれぞれ表す。
【図5】本発明に係る基板検査用プローブの第2拘束部材に形成された孔の形状例を示す下視図である。
【図6】本発明に係る基板検査用プローブのニードルピンを押し込み方向に押し込んで、第1拘束部材によって拘束されたニードルピンの先端部における拘束を解除する様子を示す拡大要部側面図である。
【図7】本発明に係る基板検査用プローブに用いるニードルピンの靱性特性を示す図である。
【図8】従来の基板検査用プローブの構成例を示す側面図である。
【図9】従来の基板検査用プローブの構成例を示す下視図である。
【符号の説明】
1 基板検査装置
2 搬送テーブル
3 基板検査用プローブ
4 検査ユニット
21 接触検知回路
30 ニードルピン
30a ニードルピンの先端部
30b ニードルピンの中間部
31 ホルダベース(保持部材)
32 ホルダ(保持部材)
33 第1拘束部材
34 第2拘束部材
V1 押し込み方向
H1 押し込み方向と直交する撓み方向
P 基板(回路基板)
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a board inspection probe for performing continuity inspection, insulation inspection, and the like of a circuit pattern on a circuit board, and a board inspection apparatus using the same.
[0002]
[Prior art]
As a conventional board inspection probe, Japanese Unexamined Patent Application Publication No. 2001-41979 discloses a technique in which the tip of a needle pin at the tip of the probe is restrained by a restraining member during non-inspection to improve the vibration characteristics of the needle pin. A technique has been disclosed for reducing the vibration of the needle pin when repeatedly performing the above, thereby speeding up the inspection.
[0003]
Specifically, as shown in FIG. 8, the probe 90 has a needle pin 93 soldered to a socket 95 supported detachably on an electrode bar 97, and has a substantially L-shaped cross section for holding the electrode bar 97. When the holding member 99 is driven by a drive mechanism (not shown), the probe 90 is positioned at a predetermined position. A restraining member 100 for restraining the tip of the needle pin 93 is fixed to the holding member 99 with a screw 110. The restraining member 100 is made of a conductive material. As shown in FIG. 9, a substantially drop-shaped hole 102 is formed in the lower horizontal portion 101, and has a structure in which the needle pin 30 is inserted therethrough. The electrode rod 97 and the restraining member 100 are electrically connected by an electric wire 103, and the conduction between the needle pin 30 and the restraining member 100 is detected by an ammeter 104 provided in the middle of the path, whereby the substrate P of the needle pin 30 is detected. A contact detection circuit configured to detect contact with the device is configured.
[0004]
That is, in the probe 90, when the needle pin 93 shown by a solid line in FIG. 8 is not in contact with the substrate P, the needle pin 93 abuts on the left end wall of the hole 102 of the restraining member 100 and is restrained. The pin 93 and the restraining member 100 are brought into conduction, and the contact detection circuit including the restraining member 100, the needle pin 93, the socket 95, the electrode rod 97, and the electric wire 103 is closed, while the needle pin indicated by a two-dot chain line in FIG. When the pin 30 is pushed into contact with the substrate P, the needle pin 93 bends in the + X direction and separates from the inner wall of the hole 102 of the restraining member 100, so that the needle pin 93 and the restraining member 100 become non-conductive. The circuit opens.
[0005]
In the board inspection apparatus using the probe 90, the height of the needle pin 93 in the vertical direction (Z-axis direction) can be detected by an open / close signal from the ammeter 104, and the inspection is not performed when the inspection is repeated. The speed of the inspection is increased by restraining the tip of the needle pin 93 with the restraining member 100 to attenuate the vibration of the needle pin 93 in the above.
[0006]
[Problems to be solved by the invention]
However, the substrate inspection apparatus using the probe 90 has a configuration in which the vibration of the needle pin 93 during non-inspection is attenuated by restraining the tip end of the needle pin 93 with one restraining member 100. If the value exceeds a predetermined value, the vibration of the needle pin 93 cannot be sufficiently attenuated, and there is a possibility that a problem that the inspection accuracy is reduced may occur.
[0007]
An object of the present invention is to solve such a problem of the related art, and an object of the present invention is to provide a board inspection probe which has good attenuation characteristics and can speed up the inspection, and a board inspection apparatus using the same. .
[0008]
[Means for Solving the Problems]
The board inspection probe according to the present invention is for performing a circuit pattern inspection by relatively moving the distal end of the needle pin held in the holding member on the base end side in the pushing direction and making contact with the circuit board, The needle pin is made of a conductive elastic member, and its tip is restrained in a bending direction by a first restraining member, while an intermediate portion is restrained in a direction opposite to the bending direction by a second restraining member and is curved. It is held in a state, and is configured such that when a force in the pushing direction acts on the distal end, the tip is deformed in a predetermined bending direction orthogonal to the pushing direction and the restraint by the two restraining members is released.
[0009]
According to this configuration, when a force in the pushing direction acts on the tip of the needle pin, the needle pin is deformed in a predetermined bending direction orthogonal to the pushing direction, and the restraining of the needle pin by both restraining members is released, Since the needle pin comes into contact with the circuit pattern of the circuit board due to its own toughness characteristics, the tip of the needle pin does not deviate from the measurement position in the circuit pattern, and the circuit pattern inspection can be performed with high precision without damaging the board It is possible to do.
[0010]
On the other hand, when the force in the pushing direction is no longer applied, the bent needle pin returns to its original shape, and the needle pin is restrained by the two restraining members in directions opposite to each other at the distal end portion and the intermediate portion. Decays quickly and quickly. Therefore, it is possible to immediately move to the next inspection location in the circuit pattern, and to speed up the inspection and shorten the inspection time of the substrate.
[0011]
The board inspection probe has a contact detection circuit that detects contact of the needle pin with the circuit board by detecting conduction between the first constraint member and the needle pin, and a force in a pushing direction is applied to the tip of the needle pin. The contact detection circuit opens when the needle pin is restrained by the two restraining members and the contact detection circuit opens while the force in the pushing direction does not act and the needle pin is restrained by the two restraining members so that the contact detection circuit closes. To be configured.
[0012]
According to this configuration, when a force in the pushing direction acts on the tip of the needle pin, the needle pin is deformed in a predetermined bending direction orthogonal to the pushing direction, and the restraining of the needle pin by the two restraining members is released, and the first restraining member is released. And the needle pin becomes non-conductive, the contact detection circuit is opened, and it is detected that the tip of the needle pin has contacted the circuit board.
[0013]
On the other hand, when the force in the pushing direction is no longer applied, the bent needle pin returns to its original shape and the needle pin is restrained at the distal end portion and the intermediate portion by both restraining members, so that the first restraining member and the needle pin are electrically connected. In this state, the contact detection circuit is closed, and it is detected that the tip of the needle pin has separated from the circuit board.
[0014]
A substrate inspection apparatus according to the present invention includes any one of the above-described substrate inspection probes, an inspection unit that moves the probe, and a transport table that transports a circuit board to be inspected. The circuit pattern is inspected by being moved and brought into contact with the circuit board.
[0015]
According to this configuration, since the board inspection probe exhibits good attenuation characteristics, the circuit board to be inspected is transported by the transport table, and the probe is moved to the inspection location of the circuit pattern by the inspection unit at a high speed. Inspection of the pattern can be performed with high accuracy in a short time.
[0016]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be specifically described with reference to the drawings.
[0017]
FIG. 1 shows a configuration example of a board inspection apparatus 1 using a board inspection probe 3 according to the present invention.
[0018]
In the board inspection apparatus 1, an opening / closing door 21 is attached to the front side (−X direction) of the apparatus main body 1 a so as to be openable and closable. It is configured to be mounted and the inspection unit T inspects the substrate P. Here, the substrate P is a bare substrate on which a circuit pattern is printed, and on which electronic components such as an IC chip, a capacitor, and a resistor are not mounted.
[0019]
In the board inspection apparatus 1, after the board P is inspected by the inspection unit T and the quality of the board P is determined, the inspected board P is opened by the opening / closing door 21 and carried out from the carry-in / out unit C by the operator.
[0020]
In this embodiment, the loading and unloading of the substrate P is performed manually by the operator. However, the substrate P is received from an external device on one side in the ± X direction of the loading / unloading portion C, and the substrate before inspection is transferred to the loading / unloading portion C. It is possible to automatically transfer the substrate P by providing a board loading mechanism for transferring the P, and additionally installing a board loading mechanism for receiving the inspected board P from the loading / unloading section C on the other side and unloading the board to an external device. Become.
[0021]
In the substrate inspection apparatus 1, the transport table 2 is provided so as to be reciprocally movable in the ± X direction in order to transport the substrate P between the carry-in / out section C and the inspection section T by the transport table driving mechanism 6. Specifically, the transport table driving mechanism 6 includes a feed screw 62 such as a ball screw, a drive shaft 64, and a motor 63, and the transport table 2 adjusts the rotation amount of the motor 63 via a bracket 65 screwed to the ball screw 62. It is designed to move accordingly.
[0022]
The inspection unit T is provided with an inspection unit 4 including a plurality of substrate inspection probes 3, and is disposed above the transport table drive mechanism 6. Each probe 3 is driven by a probe driving mechanism 43 controlled by a control device. The probe driving mechanism 43 includes a driving unit that drives the probe 3 with respect to the substrate inspection apparatus 1 in the XYZθ axis directions. The substrate P is placed on the transport table 2 and transported to a predetermined inspection position. Then, after positioning the probe 3 on the substrate P at the inspection position, the probe 3 is moved downward in the −Z direction, and the tip of the needle pin 30 is brought into contact with the circuit pattern of the substrate P for inspection. Is separated from the substrate P.
[0023]
The needle pin 30 of the probe 3 is made of a conductive elastic member. As shown by a solid line in FIG. 2, the distal end portion 30a is restrained in the bending direction H1 by the first restraining member 33, while the intermediate portion 30b is The second restraining member 34 restrains in a direction H2 opposite to the bending direction H1 and is held in a curved state. When a force in the pushing direction V1 acts on the tip of the needle pin 30, the needle pin 30 is deformed in a bending direction H1 orthogonal to the pushing direction V1 as shown by a two-dot chain line in FIG. It is configured such that the restraint by 33 and 34 is released.
[0024]
The type of the needle pin 30 is not particularly limited as long as it is a conductive material having extremely small toughness even when pressed into the substrate P. For example, SK steel, phosphor bronze, or brass is used. be able to. Here, SK steel having a diameter of 125 μm and a length of 25 mm is used. FIG. 7 shows the toughness characteristics of the needle pin 30. As a result of measuring the toughness characteristics by pushing the needle pin 30 in the V direction, the stress of the needle pin 30 was almost 0 g when the pushing amount in the V direction was 0 mm, and was approximately 8 g when the pushing amount was 0.03 mm or more. On the other hand, the contact resistance value of the needle pin is 10 KΩ or more when the pushing amount is 0 mm, but is constant at about 3Ω when the pushing amount is 0.5 mm or more. As is apparent from this stress characteristic, since the stress becomes constant when the pushing amount becomes 0.03 mm or more, it is preferable to lower the probe 3 so as to push the needle pin 30 by 0.03 mm or more. However, if the pushing amount is too large, the moving time of the probe 3 takes a long time, resulting in a longer measuring time. Therefore, in order to shorten the measuring time, the pushing amount of the needle pin 30 must be increased more than necessary. Not to be too large.
[0025]
The base end side of the needle pin 30 is soldered to a holder 32 made of a glass epoxy material having a gold plated surface, and the holder 32 is fixed to an upper portion of a holder base 31 made of an aluminum material by screws. I have. The holder base 31 is fixed to the lower part of the probe holding member 41 of the inspection unit 4 with a screw from below. On the lower surface of the holder base 31, a band-shaped second restraining member 34, a substantially rectangular spacer 35, and a first restraining member 33 having a substantially rectangular cross section are stacked on the holder base 31 in this order. They are fastened together with screws. Here, the second constraint member 34 is made of SUS304, the spacer 35 is made of aluminum, and the first constraint member 33 is made of brass. An electric wire is connected to the electrode member 36 and the first restraining member 33 that are electrically connected to the holder 32 to form a closed-loop contact detection circuit 21 that connects the needle pin 30 and the first restraining member 33. At 22, conduction between the first restraining member 33 and the needle pin 30 is detected, whereby contact of the needle pin 30 with the substrate P can be detected.
[0026]
In the state where the force in the pushing direction V1 does not act on the tip of the needle pin 30 indicated by the solid line in FIG. 2, the tip 30a of the needle pin 30 is formed at the tip of the inclined portion 33a of the first restraining member 33 by the V groove 33b ( The intermediate portion 30b of the needle pin 30 is restrained in the bending direction H1 by the narrow portion 34b (see FIG. 5) of the substantially drop-shaped hole 34a formed in the second restraining member 34. In the opposite direction H2.
[0027]
More specifically, in a state in which a force in the pushing direction V1 is applied to the distal end portion 30a of the needle pin 30 indicated by a two-dot chain line in FIG. It is released. That is, as shown by a two-dot chain line in FIG. 6, the distal end portion 30a of the needle pin 30 moves in the H1 direction and separates from the V groove 33b formed at the distal end of the inclined portion 33a of the first restraining member 33. At the same time, as shown in FIG. 5, the intermediate portion 30b separates from the narrow portion 34b of the substantially drop-shaped hole 34a formed in the second restraining member 34 in the direction H1 and comes to the position G. As a result, the needle pin 30 is released from the two restraining members 33 and 34, and the needle pin 30 comes into contact with the circuit pattern of the substrate P with its own toughness characteristics. Further, the first restraining member 33 and the needle pin 30 are brought out of conduction, and the contact detection circuit 21 is opened.
[0028]
On the other hand, the needle pin 30 returns to the original shape in a state where the force in the pushing direction V1 indicated by the solid line in FIG. 2 does not act, and the needle pin 30 is restrained by the restraining members 33 and 34. That is, as shown by the solid line in FIG. 6, the tip end portion 30a of the needle pin 30 moves in the H2 direction and contacts and is restricted by the V groove 33b formed at the tip end of the inclined portion 33a of the first constraint member 33. At the same time, as shown in FIG. 5, the intermediate portion 30b moves in the H2 direction from the narrow portion 34b of the substantially drop-shaped hole 34a formed in the second restraining member 34, and comes to the point F where it comes into contact with the side wall. As described above, the needle pin 30 is restrained in the opposite directions by the two restraining members 33 and 34, and the two restraining members 33 and 34 have a push-pull relationship with respect to the needle pin 30. Decays quickly and quickly. Further, the first restraining member 33 and the needle pin 30 are brought into conduction, and the contact detection circuit 21 is closed.
[0029]
As described above, in the board inspection apparatus 1 using the above-described probe 3, when a force in the pushing direction V1 is applied to the distal end portion 30a of the needle pin 30, the needle pin 30 is moved in the predetermined bending direction orthogonal to the pushing direction V1. Then, the needle pin 30 is released from the restraint by the restraining members 33 and 34, and the needle pin 30 is brought into contact with the circuit pattern of the substrate P by its own toughness characteristic. The circuit pattern can be inspected with high accuracy without damaging the substrate P so as not to deviate from the measurement position in the circuit pattern. In addition, the contact detection circuit 21 is opened with the first restraining member 33 and the needle pin 30 in a non-conductive state, so that it is detected that the tip of the needle pin 30 has contacted the surface of the substrate P. .
[0030]
On the other hand, when the force in the pushing direction V1 does not act, the bent needle pin 30 is returned to the original shape, and the needle pin 30 is restrained by the restraining members 33 and 34 in the opposite directions at the distal end portion 30a and the intermediate portion 30b. Thus, the vibration of the needle pin 30 is rapidly attenuated in a short time. In addition, by bringing the first restraining member 33 and the needle pin 30 into a conductive state and closing the contact detection circuit 21, it is detected that the tip of the needle pin 30 has separated from the substrate P. In this way, it is possible to immediately move to the next inspection location in the circuit pattern, to speed up the inspection, and to shorten the inspection time of the substrate P.
[0031]
In the board inspection apparatus 1, the board P to be inspected is transported on the transport table 2 using the board inspection probe 3 exhibiting good attenuation characteristics, and the probe 3 is connected to the circuit pattern of the board P by the inspection unit T. The inspection pattern can be moved to the inspection location at a high speed, and the inspection of the circuit pattern can be performed in a short time with high accuracy.
[0032]
Further, by configuring the contact detection circuit 21, when the old needle pin 30 is replaced with a new needle pin 30 due to wear, breakage, or the like, the contact of the needle pin 30 with the substrate P is detected by the ammeter 22. Thus, the height adjustment in the Z-axis direction at the tip of the needle pin 30 is facilitated.
[0033]
The substrate inspection probe according to the present invention and the substrate inspection apparatus using the same are not limited to the specific configuration of the above-described embodiment, and the configuration is appropriately modified, added, replaced, or deleted as necessary. Needless to say, the configuration may be adopted.
[0034]
For example, in the above description, the probe 3 is moved in the XY directions with respect to the stationary substrate P and positioned, and then the probe 3 is moved down in the Z-axis direction and the needle pins 30 are pushed into the substrate P for inspection. Although shown, the present invention is not limited to this, and the probe P may be moved in the XY directions and positioned, and then the substrate P may be raised in the Z direction and contacted with the needle pins 30 of the probe 3. Good. Further, it is also possible to adopt a configuration in which the needle pins 30 are brought into contact with the substrate P by being pushed in the X-axis direction or the Y-axis direction instead of being pushed in the Z-axis direction.
[0035]
【The invention's effect】
As described above, according to the board inspection probe of the present invention, the tip of the needle pin is restrained in the bending direction by the first restraint member in a state where the force in the pushing direction does not act on the tip of the needle pin. Since the intermediate portion is held in a curved state by being restrained by the second restraining member in a direction opposite to the bending direction, the vibration of the needle pin can be rapidly attenuated in a short time.
[0036]
On the other hand, when a force in the pushing direction acts on the tip of the needle pin, the needle pin is deformed in a predetermined bending direction orthogonal to the pushing direction and the restraint by the two restraining members is released, so that the needle pin has its own pin. Since the toughness comes into contact with the circuit pattern of the substrate, the tip of the needle pin does not deviate from the measurement position in the circuit pattern of the substrate, and the circuit pattern can be inspected with high accuracy without damaging the substrate.
[0037]
In addition, by using a probe exhibiting such good attenuation characteristics in the substrate inspection apparatus, the inspection can be speeded up, and the inspection of the circuit pattern can be performed in a short time and with high accuracy.
[0038]
In addition, if the probe has a contact detection circuit configured to detect conduction between the first restraining member and the needle pin, it is possible to detect contact of the needle pin with the circuit board.
[Brief description of the drawings]
FIG. 1 is a side view showing a configuration example of a board inspection apparatus using a board inspection probe according to the present invention.
FIG. 2 is a side view showing a configuration example of a substrate inspection probe according to the present invention.
FIG. 3 is a front view showing a configuration example of a board inspection probe according to the present invention.
4A and 4B are lower views showing a configuration example of a board inspection probe according to the present invention, wherein FIG. 4A is an overall view, and FIG. 4B is an enlarged view of a main part showing a restrained state by a first restraining member. Respectively.
FIG. 5 is a bottom view showing an example of a shape of a hole formed in a second restraining member of the probe for board inspection according to the present invention.
FIG. 6 is an enlarged main part side view showing a state in which the needle pin of the board inspection probe according to the present invention is pushed in the pushing direction to release the restraint at the distal end of the needle pin restrained by the first restraining member. .
FIG. 7 is a diagram showing toughness characteristics of a needle pin used in a probe for substrate inspection according to the present invention.
FIG. 8 is a side view showing a configuration example of a conventional board inspection probe.
FIG. 9 is a bottom view showing a configuration example of a conventional board inspection probe.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Substrate inspection apparatus 2 Carrying table 3 Substrate inspection probe 4 Inspection unit 21 Contact detection circuit 30 Needle pin 30a Needle pin tip part 30b Needle pin intermediate part 31 Holder base (holding member)
32 Holder (holding member)
33 1st restraint member 34 2nd restraint member V1 Pushing direction H1 Bending direction P orthogonal to pushing direction P board (circuit board)

Claims (3)

基端側が保持部材に保持されたニードルピンの先端を押し込み方向に相対移動させ回路基板に当接させて回路パターンの検査を行うための基板検査用プローブであって、上記ニードルピンは、導電性弾性部材からなり、その先端部が第1拘束部材によって撓み方向に拘束される一方、中間部が第2拘束部材によって撓み方向とは逆の方向に拘束されて湾曲した状態で保持されていて、先端に押し込み方向の力が作用したときに押し込み方向と直交する所定の撓み方向に変形して両拘束部材による拘束が解除されるように構成されていることを特徴とする基板検査用プローブ。A probe for inspecting a circuit pattern in which a proximal end of a needle pin held by a holding member is relatively moved in a pushing direction to abut on a circuit board to inspect a circuit pattern. It is made of an elastic member, and its tip is restrained in a bending direction by a first restraining member, while an intermediate portion is restrained by a second restraining member in a direction opposite to the bending direction and held in a curved state, A substrate inspection probe characterized in that, when a force in the pushing direction acts on the tip, the tip is deformed in a predetermined bending direction orthogonal to the pushing direction and the restraint by the two restraining members is released. 上記第1拘束部材と上記ニードルピンの導通を検知することによりニードルピンの回路基板への接触を検知する接触検知回路を有し、ニードルピンの先端に押し込み方向の力が作用し両拘束部材によるニードルピンの拘束が解除されることで接触検知回路が開く一方、押し込み方向の力が作用せず両拘束部材によってニードルピンが拘束されることで接触検知回路が閉じるように構成されている請求項1記載の基板検査用プローブ。A contact detection circuit for detecting contact of the needle pin with the circuit board by detecting conduction between the first restraining member and the needle pin; The contact detection circuit is configured to be opened when the restriction of the needle pin is released, while the contact detection circuit is closed by the restriction of the needle pin by both restriction members without the force in the pushing direction being applied. The probe for substrate inspection according to 1. 請求項1又は請求項2記載の基板検査用プローブと、該プローブを移動させる検査ユニットと、検査される回路基板を搬送する搬送テーブルとを備え、プローブの先端を押し込み方向に相対移動させ回路基板に当接させて回路パターンの検査を行うことを特徴とする基板検査装置。3. A circuit board, comprising: a board inspection probe according to claim 1; an inspection unit configured to move the probe; and a transport table configured to transport a circuit board to be inspected, wherein a tip of the probe is relatively moved in a pushing direction. A board inspection apparatus for inspecting a circuit pattern in contact with a substrate.
JP2001289333A 2001-09-21 2001-09-21 Substrate inspection probe and substrate inspection device using the same Expired - Fee Related JP3592279B2 (en)

Priority Applications (1)

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