JP3563916B2 - Electrophotographic photoreceptor, electrophotographic apparatus and process cartridge using the electrophotographic photoreceptor - Google Patents

Electrophotographic photoreceptor, electrophotographic apparatus and process cartridge using the electrophotographic photoreceptor Download PDF

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JP3563916B2
JP3563916B2 JP10608097A JP10608097A JP3563916B2 JP 3563916 B2 JP3563916 B2 JP 3563916B2 JP 10608097 A JP10608097 A JP 10608097A JP 10608097 A JP10608097 A JP 10608097A JP 3563916 B2 JP3563916 B2 JP 3563916B2
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electrophotographic
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JPH1048858A (en
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正人 田中
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Canon Inc
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Canon Inc
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Description

【0001】
【発明の属する技術分野】
本発明は、電子写真感光体、該電子写真感光体を備えた電子写真装置及びプロセスカートリッジに関する。
【0002】
【従来の技術】
従来、電子写真感光体に、セレン、硫化カドミウム、酸化亜鉛等の無機光導電性物質が広く用いられていた。一方、有機光導電性物質を用いた電子写真感光体としてはポリ−N−ビニルカリバゾールに代表される光導電性ポリマーや2,5−ビス(p−ジエチルアミノフェニル)−1,3,4−オキサジアゾールのような低分子の有機光導電性物質を用いたもの、更には、かかる有機光導電性物質と各種染料や顔料を組み合わせたもの等が知られている。
【0003】
有機光導電性物質を用いた電子写真感光体は成膜性が良く、塗工によって生産できるため、極めて生産性が高く安価な電子写真感光体を提供できる利点を有している。また、使用する染料や顔料等の選択により、感光波長域を自在にコントロールできる等の利点を有し、これまで幅広い検討がなされてきた。特に最近では、有機光導電性染料や顔料を含有した電荷発生層と光導電性ポリマーや低分子の有機光導電性物質を含有した電荷輸送層を積層した機能分離型感光体の開発により、従来の有機電子写真感光体の欠点とされていた感度や耐久性に著しい改善がなされてきた。
【0004】
有機光導電性物質としてアゾ顔料があるが、アゾ顔料は優れた光導電性を示し、しかもアゾ成分とカプラー成分の組み合わせ方で様々な特性を持った化合物が容易に得られることから、これまで数多くの化合物が提案されており、例えば特開昭54−22834号公報、特開昭58−177955号公報、特開昭58−194035号公報、特開昭61−215556号公報、特開昭61−241763号公報、特開昭63−17456号公報等が挙げられる。
【0005】
【発明が解決しようとする課題】
しかしながら、従来のアゾ顔料を用いた電子写真感光体は、感度や繰り返し使用時の電位安定性の面で必ずしも十分であるとは言えず、実用化されているのは極く僅かな材料のみである。
【0006】
本発明の目的は、高感度特性と、繰り返し使用時の安定した電位特性を有する電子写真感光体、該電子写真感光体を用いた電子写真装置及びプロセスカートリッジを提供することである。
【0007】
【課題を解決するための手段】
本発明の電子写真感光体は、支持体上に少なくとも感光層を有する電子写真感光体において、前記感光層がカリックス〔n〕アレーン化合物と、少なくとも2つのアゾを有するアゾニウム化合物とのカップリングで生成したアゾ化カリックス〔n〕アレーン化合物を含有するものである。
【0008】
また、本発明の電子写真装置は、上記電子写真感光体と、前記電子写真感光体を帯電させる帯電手段と、帯電した前記電子写真感光体に対し像露光を行ない静電潜像を形成する像露光手段と、静電潜像の形成された前記電子写真感光体をトナーで現像する現像手段とを有するものである。
【0009】
更に、本発明のプロセスカートリッジは、上記電子写真感光体と、前記電子写真感光体を帯電させる帯電部材とを有するものである。
【0010】
【発明の実施の形態】
本発明の電子写真感光体は支持体上に少なくとも感光層を有するもので、前記感光層に、下記一般式(1)で示されるカリックス[n]アレーン化合物と、下記一般式(2)で示される少なくとも2つのアゾを有するアゾニウム化合物とのカップリングで生成したアゾ化カリックス[n]アレーン化合物を電荷発生物質として含有する。
【0012】
【外3】

Figure 0003563916
【0013】
上記式(1)中、R 、R 及びR は水素原子またはアルキル基を示す。nは4−8の整数を示す。
【0014】
上記アルキル基としては、メチル基、エチル基又はプロピル基が好ましい。
【0016】
Ar−(N ・X) (2)
【0017】
上記式(2)中、Arは置換基を有してもよい芳香族炭化水素環、置換基を有してもよい複素環、複数の芳香族炭化水素環を結合したものあるいは複数の複素環を結合したものを示す。XはBF 、ZnCl 又はハロゲン原子を示す。mは2−4の整数を示す。
【0018】
上記芳香族炭化水素環または複素環としては、ベンゼン、ナフタレン、フルオレン、フェナンスレン、アンスラセン、フルオランテン、ピレン等の炭化水素系芳香環、あるいはフラン、チオフェン、ピリジン、インドール、ベンゾチアゾール、カルバゾール、ベンゾカルバゾール、アクリドン、ジベンゾチオフェン、ベンゾオキサゾール、ベンゾトリアゾール、オキサチアゾール、チアゾール、フェナジン、シンノリン、ベンゾシンノリン等の芳香族性の複素環が好ましい。また、Arは複数の芳香族炭化水素環または複数の複素環を、芳香族性あるいは非芳香族性の結合基で、または直接に結合したものでもよい。このようなArとしては、例えばトリフェニルアミン、ジフェニルアミン、N−メチルジフェニルアミン、ビフェニル、ターフェニル、ビナフチル、フルオレノン、フェナンスレンキノン、アンスラキノン、ベンズアントロン、ジフェニルオキサゾール、フェニルベンズオキサゾール、ジフェニルメタン、ジフェニルスルホン、ジフェニルエーテル、ベンゾフェノン、スチルベン、ジスチリルベンゼン、テトラフェニル−p−フェニレンジアミン、テトラフェニルベンジジン等が挙げられる。
【0019】
Arの置換基としては、例えば、メチル、エチル、プロピル、ブチル等のアルキル基、メトキシ、エトキシ等のアルコキシ基、ジメチルアミノ、ジエチルアミノ等のジアルキルアミノ基、フッ素原子、塩素原子、臭素原子等のハロゲン原子、ヒドロキシ基、ニトロ基、シアノ基、ハロメチル基等が挙げられる。
【0020】
Xで表わされるハロゲン原子としては、例えばフッ素原子、塩素原子、臭素原子、ヨウ素原子が挙げられる。
【0021】
本発明の電子写真感光体に含有するアゾ化カリックス〔n〕アレーン化合物は、上記一般式(1)のカリックス〔n〕アレーン化合物と、上記一般式(2)のアゾニウム化合物とのカップリング生成物である。更にアゾ化カリックス〔n〕アレーン化合物としては、下記一般式(3)で示されるものが好ましい。
【0022】
【外4】
Figure 0003563916
【0023】
上記式(3)中、R −R 及びnは一般式(1)のR −R 及びnと同じ意味を持つものである。またR −R は水素原子またはアルキル基を示し、アルキル基としてはメチル基、エチル基又はプロピル基が好ましい。
【0024】
以下、本発明で使用するアゾ化カリックス〔n〕アレーン化合物の好ましい例を記載する。尚、以下の例示のうち、例示化合物(1)−(15)は上記一般式(3)に属する化合物であり、Ar,R −R ,nのみで表わした。
【0025】
【外5】
Figure 0003563916
【0026】
【外6】
Figure 0003563916
【0027】
【外7】
Figure 0003563916
【0028】
【外8】
Figure 0003563916
【0029】
【外9】
Figure 0003563916
【0030】
【外10】
Figure 0003563916
【0031】
【外11】
Figure 0003563916
【0032】
本発明で用いるアゾ化カリックス〔n〕アレーン化合物は、アミンを常法によりテトラゾ化し、アルカリの存在下カリックス〔n〕アレーンと水系でカップリングするか、アゾニウム塩をホウフッ化塩や塩化亜鉛複塩等に変換した後、N,N−ジメチルホルムアミド、ジメチルスルホキシドあるいはテトラヒドロフラン等の有機溶剤中で酢酸ソーダ、トリエチルアミン、ピリジン、N−メチルモルホリン等の塩基の存在下、カリックス〔n〕アレーンとカップリングすることによって容易に合成できる。
【0033】
合成例(例示化合物(1)の合成)
300ミリリットルのビーカーに、水75ミリリットル、濃塩酸15ミリリットル及び2,7−ジアミノフルオレノン10.5g(0.05モル)を入れ、0℃まで冷却した。この溶液の中へ、亜硝酸ソーダ7.6g(0.11モル)を水17gに溶かした液を液温5℃以下に保ちながら10分間で滴下した。20分間撹拌した後、カーボンろ過し、この溶液の中へホウフッ化ソーダ19.8g(0.18モル)を水60ミリリットルに溶かした液を撹拌下滴下し、析出したホウフッ化塩をろ取し、冷水で洗浄した後、冷アセトニトリル−イソプロピリエーテルで洗浄し、室温で減圧乾燥した。収量18.3g、収率90.0%であった。
【0034】
次に、1000ミリリットルのビーカーにN,N−ジメチルホルムアミド800ミリリットルとカリックス〔n〕アレーン4.24g(0.01モル)を入れ、0℃まで冷却し、この溶液の中へ先に得たホウフッ化塩2.04g(0.005モル)を加え、次いでN−メチルモルホリン4.5gをゆっくり加えた。液温を5℃以下に保ちながら2時間撹拌した後、室温で更に1時間撹拌した。析出物をろ取、N,N−ジメチルホルムアミドで精製後、水洗浄し、室温で減圧乾燥した。収量4.71g、収率53.0%であった。
【0035】
こうして得た例示化合物(1)について、元素分析装置(CARLO ERBA INSTRUMENTS社製EA−1108)を用いて元素分析を行なった。結果を以下に示した。
【0036】
Figure 0003563916
【0037】
本発明の電子写真感光体は、導電性支持体上にアゾ化カリックス〔n〕アレーン化合物を含有する感光層を有する。感光層は単一層でもかまわないが、アゾ化カリックス〔n〕アレーン化合物を含有する層を電荷発生層とし、これに電荷輸送物質を含有する電荷輸送層を積層した機能分離型の感光層が好ましい。
【0038】
電荷発生層は、前記のアゾ化カリックス〔n〕アレーン化合物を適当な溶剤中でバインダー樹脂と共に分散した塗布液を、導電性支持体上に公知の方法によって塗布することによって形成することができる。電荷発生層の膜厚は5μm以下、好ましくは0.1〜1μmとすることが望ましい。アゾ化カリックス〔n〕アレーン化合物の含有量は、アゾ化カリックス〔n〕アレーン化合物の含有する層に対して40−85重量%更には50−80重量%が好ましい。
【0039】
電荷発生層に用いるバインダー樹脂は、広範な絶縁性樹脂あるいは有機光導電性ポリマーから選択されるが、例えば置換または無置換のポリビニルブチラール、ポリビニルベンザール、ポリアリレート、ポリカーボネート、ポリエステル、フェノキシ樹脂、セルロース樹脂、アクリル樹脂、ポリウレタン等が好ましく、置換基としてはハロゲン原子、アルキル基、アルコキシ基、ニトロ基、トリフルオロメチル基、シアノ基等が好ましい。
【0040】
また、使用する溶剤は、前記のバインダー樹脂を溶解し、後述の電荷輸送層や下引き層を溶解しない溶剤を選択することが好ましい。例えばテトラヒドロフラン、1,4−ジオキサン等のエーテル類、シクロヘキサノン、メチエチルケトン等のケトン類、N,N−ジメチルホルムアミド等のアミド類、酢酸メチル、酢酸エチル等のエステル類、トルエン、キシレン、クロロベンゼン等の芳香族炭化水素化合物、メタノール、エタノール、2−プロパノール等のアルコール類、クロロホルム、塩化メチレン等の脂肪族炭化水素化合物等が挙げられる。
【0041】
電荷輸送層は電荷発生層の上または下に積層される。電荷輸送層は電荷輸送物質を必要に応じて適当なバインダー樹脂と共に溶剤中に溶解した塗布液を塗布することによって形成される。電荷発生層の膜厚は5〜40μm、好ましくは10〜30μmである。
【0042】
電荷輸送物質には電子輸送物質と正孔輸送物質があり、電子輸送物質としては、例えば2,4,7−トリニトロフロオレノン、2,4,5,7−テトラニトロフルオレノン、クロラニル、テトラシアノキノジメタン等の電子吸引性物質やこれ等電子吸引性物質を高分子化したもの等が挙げられる。また、正孔輸送物質としては、例えばピレン、アントラセン等の多環芳香族化合物、カルバゾール、インドール、イミダゾール、オキサゾール、チアゾール、オキサジアゾール、ピラゾール、ピラゾリン、チアジアゾール、トリアゾール系化合物等の複素環化合物、p−ジエチルアミドベンズアルデヒド−N,N−ジフェニルヒドラゾン、N,N−ジフェニルヒドラジノ−3−メチリデン−9−エチルカルバゾール等のヒドラゾン系化合物、α−フェニル−4′−N,N−ジフェニルアミノスチルベン、5−〔4−(ジ−p−トリルアミノ)ベンジリデン〕−5H−ジベンゾ〔a,b〕シクロヘプテン等のスチリル系化合物、ベンジジン系化合物、トリアリールメタン系化合物、トリ(p−トリル)アミン、2−〔ジ(p−トリル)〕−アミノビフェニル、1−〔ジ−(p−トリル)〕−アミノピレン等のトリアリールアミン系化合物あるいはこれ等の化合物からなる基を主鎖または側鎖に有するポリマー(例えばポリ−N−ビニルカルバゾール、ポリビニルアントランセン等)が挙げられる。
【0043】
これ等の有機電荷輸送物質の他にセレン、セレン−テルル、アモルファスシリコン、硫化カドミウム等の無機材料も用いることができる。また、これ等の電荷輸送物質は1種または2種以上を組み合わせて用いることができる。電荷輸送物質の含有率は、電荷輸送層に対して30〜70重量%が好ましい。
【0044】
電荷輸送物質に用いるバインダー樹脂としては、例えばアクリル樹脂、ポリアリレート、ポリカーボネート、ポリエステル、ポリスチレン、アクリロニトリル−スチレンコポリマー、ポリアクリルアミド、ポリアミド、塩素化ゴム等の絶縁性樹脂あるいはポリ−N−ビニルカルバゾール、ポリビニルアントラセン等の有機光導電性ポリマーなどが挙げられる。
【0045】
感光層が単一層の場合、感光層の厚みは5〜40μm、更には10〜30μmが好ましい。
【0046】
感光層が単一層の場合、前記アゾ化カリックス〔n〕アレーン化合物と電荷輸送物質を適当な樹脂溶液中に分散させた液を導電性支持体上に塗布乾燥して作成することができる。
【0047】
各層を塗工するコーティング法としては、一般的なものが使用でき、例えば、浸漬コーティング法、スプレーコーティング法、スピンナーコーティング法、ローラーコーティング法、マイヤーバーコーティング法、ブレードコーティング法などのコーティング法が使用できる。
【0048】
感光層が形成される導電性支持体の材料としては、例えばアルミニウム、アルミニウム合金、銅、亜鉛、ステンレス、バナジウム、モリブデン、クロム、チタン、ニッケル、インジウム、金や白金等が用いられる。またこれ等の金属または合金を真空蒸着したプラスチック(例えばポリエチレン、ポリプロピレン、ポリ塩化ビニル、ポリエチレンテレフタレート、アクリル樹脂等)や導電性粒子(例えばカーボンブラック、銀粒子等)を適当なバインダー樹脂と共にプラスチックまたは金属基板上に被覆した支持体、更には導電性粒子をプラスチックや紙に含浸させた支持体等を用いることができる。
【0049】
導電性支持体と感光層の中間にバリヤー機能と接着機能を有する下引き層を設けることもできる。下引き層はカゼイン、ポリビニルアルコール、ニトロセルロース、ポリアミド(ナイロン6、ナイロン66、ナイロン610、共重合ナイロン、アルコキシメチル化ナイロン等)、ポリウレタン、酸化アルミニウム等によって形成できる。その膜厚は5μm以下、好ましくは0.1〜3μmが適当である。
【0050】
本発明で使用するアゾ化カリックス〔n〕アレーン化合物の結晶形は非晶質であっても結晶質であってもよく、また必要に応じて前記アゾ化カリックス〔n〕アレーン化合物を2種以上組み合わせたり、公知の電荷発生物質、例えばフタロシアニン系顔料、アゾ系顔料、ペリレン系顔料等と組み合わせて使用することも可能である。
【0051】
本発明の電子写真感光体は電子写真複写機及びファクシミリのプリンターに利用するのみならず、レーザービームプリンター、CRTプリンター、LEDプリンター、液晶プリンター、レーザー製版等の電子写真応用分野にも広く用いることができる。
【0052】
感光層上には、必要に応じて保護層を設けてもよい。保護層は、ポリビニルブチラール,ポリエステル、ポリカーボネート(ポリカーボネートZ、変性ポリカーボネート等)、ナイロン、ポリイミド、ポリアリレート、ポリウレタン、スチレン−ブタジエンコポリマー、スチレン−アクリル酸コポリマー、スチレン−アクリロニトリルコポリマーなどの樹脂を適当な有機溶剤によって溶解し、感光層の上に塗布、乾燥して形成できる。保護層の膜厚は、0.05〜20μmが好ましい。また、保護層中に導電性粒子や紫外線吸収剤などを含ませてもよい。導電性粒子としては、例えば酸化錫粒子等の金属酸化物が好ましい。
【0053】
次に、本発明の電子写真感光体を用いた電子写真装置について説明する。
【0054】
図1において、1は本発明のドラム型感光体であり軸1aを中心に矢印方向に所定の周速度で回転駆動する。該感光体1はその回転過程で帯電手段2によりその周面に正または負の所定電位の均一帯電を受け、次いで露光部3にて不図示の像露光手段により光像露光L(スリット露光あるいはレーザービーム走査露光など)を受ける。これにより感光体周面に露光像に対応した静電潜像が順次形成されていく。その静電潜像は、次いで現像手段4でトナー現像され、そのトナー現像像がコロナ転写手段5により不図示の給紙部から感光体1と転写手段5との間に感光体1の回転と同期取りされて給送された記録材9の面に順次転写されていく。像転写を受けた記録材9は感光体面から分離されて像定着手段8へ導入されて像定着を受けて複写物(コピー)として機外へプリントアウトされる。像転写後の感光体1の表面はクリーニング手段6にて転写残りトナーの除去を受けて清浄面化され、前露光手段7により除電処理がされて繰り返して像形成に使用される。
【0055】
また、図2に示す装置では、少なくとも感光体1、帯電手段2及び現像手段4を容器20に納めてプロセスカートリッジとし、このプロセスカートリッジを装置本体のレールなどの案内手段12を用いて着脱自在に構成している。クリーニング手段6は容器20内に配置しても配置しなくてもよい。
【0056】
また、図3及び図4に示すように、帯電手段として直接帯電部材10を用い、電圧印加された直接帯電部材10を感光体1に接触させることにより感光体1の帯電を行なってもよい(この帯電方法を、以下直接帯電という)。図3及び図4に示す装置では感光体1上のトナー像も直接帯電部材23で記録材9に転写される。即ち、電圧印加された直接帯電部材23を記録材9に接触させることにより感光体1上のトナー像を記録材9に転写させる。
【0057】
更に図4に示す装置では、少なくとも感光体1及び直接帯電部材10を第1の容器21に納めて第1のプロセスカートリッジとし、少なくとも現像手段4を第2の容器22に納めて第2のプロセスカートリッジとし、これら第1のプロセスカートリッジと、第2のプロセスカートリッジとを着脱自在に構成している。クリーニング手段6は容器21内に配置しても配置しなくてもよい。
【0058】
光像露光Lは、電子写真装置を複写機やプリンターとして使用する場合には、原稿からの反射光や透過光を用いる、あるいは、原稿を読み取り信号化に従って、この信号によりレーザービームの走査、発光ダイオードアレイの駆動、または液晶シャッターアレイの駆動などを行なうことにより行なわれる。
【0059】
本発明の電子写真感光体は、高い感度を有し、繰り返し使用しても安定して優れた電位特性を有するという顕著な効果を奏する。また、プロセスカートリッジ及び電子写真装置に装着して同様に優れた効果を奏する。
【0060】
【実施例】
実施例1〜8
シート状のアルミニウム支持体上にメトキシメチル化ナイロン(重量平均分子量32000)5gとアルコール可溶性共重合ナイロン(重量平均分子量29000)10gをメタノール95gに溶解した液をマイヤーバーで塗布し、乾燥後の膜厚が1μmの下引き層を形成した。
【0061】
次に、前記例示化合物(1)6gを、シクロヘキサノン95gにブチラール樹脂(ブチラール化度63モル%)2gを溶解した液に加え、サンドミルで20時間分散した。この分散液を上記下引き層の上に乾燥後の膜厚が0.2μmとなるようにマイヤーバーで塗布し、電荷発生層を形成した。
【0062】
次に、下記構造式を有するヒドラゾン化合物5g
【0063】
【外12】
Figure 0003563916
とポリメチルメタクリレート(数平均分子量100000)5gをクロロベンゼン40gに溶解した液を上記電荷発生層の上にマイヤーバーで塗布し、乾燥して、膜厚16μmの電荷感光層を形成し、本発明の電子写真感光体を作成した。
【0064】
例示化合物(1)に代えて、表1に示した例示化合物を用いた他は、実施例1と全く同様にして実施例2〜8の電子写真感光体を作成した。
【0065】
この様にして作成した電子写真感光体を静電複写紙試験装置(SP−428、川口電機(株)製)を用いて−5KVのコロナ放電で負に帯電し、1秒間暗所放置した後、ハロゲンランプを用いて照度10ルックスで露光し、帯電特性を評価した。帯電特性としては帯電直後の表面電位V と、1秒間の暗所放置後の表面電位を1/2に減衰するに必要な露光料をE1/2 を測定した。結果を表1に示した。
【0066】
【表1】
Figure 0003563916
【0067】
比較例1及び2
実施例1で用いた例示化合物(1)に代えて、下記の比較顔料1及び2を用いた他は、実施例1と全く同様にして電子写真感光体を作成し、それぞれの感光体について実施例1と同様にして帯電特性を評価した。結果を表2に示した。
【0068】
比較顔料1
【0069】
【外13】
Figure 0003563916
【0070】
比較顔料2
【0071】
【外14】
Figure 0003563916
【0072】
【表2】
Figure 0003563916
【0073】
この結果から、本発明の電子写真感光体はいずれも十分な帯電能と改善された優れた感度特性を有することが知られる。
【0074】
実施例9〜13
実施例1で作成した電子写真感光体を、図2の電子写真複写機のシリンダーに貼り付けた。コロナ帯電器には−7.0kVの電圧をかけた。初期の暗部電位V と明部電位V がそれぞれ−700V付近,−200V付近になるように設定した後、帯電,露光,除電のサイクルを5000回繰り返し使用し、初期と繰り返し使用後での暗部電位の変動量ΔV と明部電位の変動量ΔV を測定することにより耐久特性を評価した。結果を表3に示した。なお、電位変動における負符号は電位の絶対値が減少したことを表わし、正符号は電位の絶対値が増加したことを表わす。
【0075】
実施例2、3、5及び8で作成した電子写真感光体についても同様に評価を行なった。結果を表3に示した。
【0076】
【表3】
Figure 0003563916
【0077】
比較例3及び4
比較例1及び2で作成した電子写真感光体について、実施例9と同様の方法で繰り返し使用時の電位変動量を測定した。結果を表4に示した。
【0078】
【表4】
Figure 0003563916
【0079】
実施例9〜13、比較例3及び4の結果から、本発明の電子写真感光体は繰り返し使用時の電位変動が少ないことがわかる。
【0080】
実施例14
シート状のアルミニウム支持体上に、膜厚0.5μmのポリビニルアルコールの下引き層を形成した。
【0081】
下引き層の上に、実施例7において用いたと同じ例示化合物(18)の分散液をマイヤーバーで塗布し、乾燥することによって、膜厚が0.2μmの電荷発生層を形成した。
【0082】
次に、下記構造式を有する化合物5g
【0083】
【外15】
Figure 0003563916
とポリカーボネート(重量平均分子量55000)5gをテトラヒドロフラン40gに溶解した液を電荷発生層の上に塗布乾燥して、膜厚16μmの電荷輸送層を形成し、本発明の電子写真感光体を作成した。
【0084】
この電子写真感光体について、以下のようにして感度を測定した。
【0085】
作成した電子写真感光体を、直接帯電で帯電を行なうレーザービームプリンター(商品名LBP−SX,キヤノン(株)製)のシリンダーに貼り付けて暗部電位が−700Vになるように帯電した。その後波長802nmのレーザー光を電子写真感光体に照射して−700Vの電位を−150Vまで下げるのに必要な光量を測定して感度とした。
【0086】
次に、暗部電位−700V、明部電位−150Vに設定した状態で連続4000枚の通紙耐久試験を行なって暗部電位変動量ΔV と明部電位変動量ΔV を測定した。感度と電位変動量の測定結果を以下に示した。
【0087】
感 度:1.25μJ/cm
ΔV :0V
ΔV :+5V
【0088】
実施例15
シート状のアルミニウム支持体上に、膜厚0.5μmの膜厚を有するポリビニルアルコールの下引き層を形成した。
【0089】
下引き層の上に実施例5において用いたと同じ例示化合物(14)の分散液をマイヤーバーで塗布乾燥して、膜厚0.2μmの電荷発生層を形成した。
【0090】
次に、下記構造式を有する化合物5g
【0091】
【外16】
Figure 0003563916
とポリカーボネート(重量平均分子量55000)5gをテトラヒドロフラン40gに溶解した液を電荷発生層の上に塗布乾燥して、膜厚17μmの電荷輸送層を形成し、本発明の電子写真感光体を作成した。
【0092】
この電子写真感光体の感度と、耐久試験による電位変動量とを実施例14と同様にして測定した。測定結果を以下に示した。
【0093】
感 度:1.10μJ/cm
ΔV :0V
ΔV :+5V
【0094】
実施例16
実施例5で作成した電子写真感光体の電荷発生層と電荷輸送層を逆の順番で積層した本発明の電子写真感光体を作成し、実施例1と同様の方法で帯電特性を評価した。ただし、帯電は正帯電とした。結果を以下に示した。
【0095】
:+620V
1/2 :2.75ルックス・秒
【0096】
実施例17
実施例5におけると同様にして電荷発生層までを形成した。その上に2,4,7−トリニトロ−9−フルオレノン5gとポリ−4,4−ジオキシジフェニル−2,2−プロパンカーボネート(重量平均分子量300000)5gをテトラヒドロフラン50gに溶解した液をマイヤーバーで塗布乾燥して、膜厚が16μmの電荷輸送層を形成し、電子写真感光体を作成した。実施例1と同様の方法で帯電特性を評価した。ただし、帯電は正帯電とした。結果を以下に示した。
【0097】
:+650V
1/2 :2.50ルックス・秒
【0098】
実施例18
0.5gの例示化合物(2)をシクロヘキサノン9.5gに加え、ペイントシェイカーで5時間分散した。この分散液に実施例1で用いたと同じ電荷輸送物質5gとポリカーボネート5gをテトラヒドロフラン40gに溶解した溶液を加え、更に1時間振とうした。調製した塗布液をアルミニウム基板上にマイヤーバーで塗布乾燥して膜厚20μmの感光層を形成し、本発明の電子写真感光体を作成した。この電子写真感光体について実施例1と同様の方法で帯電特性を評価した。ただし、帯電は正帯電とした。結果を以下に示した。
【0099】
:+640V
1/2 :2.20ルックス・秒
【0100】
【発明の効果】
本発明の電子写真感光体は、高い感度を有し、繰り返し使用しても安定して優れた電位特性を有するという顕著な効果を奏する。また、プロセスカートリッジ及び電子写真装置に装着して同様に優れた効果を奏する。
【図面の簡単な説明】
【図1】本発明の電子写真装置の一例を示す図である。
【図2】本発明の電子写真装置の他の例を示す図である。
【図3】本発明の電子写真装置の他の例を示す図である。
【図4】本発明の電子写真装置の他の例を示す図である。
【符号の説明】
1 電子写真感光体
2 帯電手段
4 現像手段
5 転写手段
6 クリーニング手段
7 前露光手段
9 記録材
10 直接帯電部材[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an electrophotographic photosensitive member, an electrophotographic apparatus including the electrophotographic photosensitive member, and a process cartridge.
[0002]
[Prior art]
Conventionally, inorganic photoconductive substances such as selenium, cadmium sulfide, and zinc oxide have been widely used for electrophotographic photoreceptors. On the other hand, as an electrophotographic photoreceptor using an organic photoconductive substance, a photoconductive polymer represented by poly-N-vinylcalibazole or 2,5-bis (p-diethylaminophenyl) -1,3,4- Known are those using a low-molecular organic photoconductive substance such as oxadiazole, and those combining such an organic photoconductive substance with various dyes and pigments.
[0003]
An electrophotographic photosensitive member using an organic photoconductive substance has good film-forming properties and can be produced by coating, and thus has an advantage of providing an inexpensive electrophotographic photosensitive member with extremely high productivity. In addition, there is an advantage that the photosensitive wavelength range can be freely controlled by selecting a dye or a pigment to be used, and wide studies have been made so far. In particular, recently, the development of a function-separated photoconductor in which a charge generation layer containing an organic photoconductive dye or pigment and a charge transport layer containing a photoconductive polymer or a low-molecular organic photoconductive substance are laminated, Significant improvements have been made in the sensitivity and durability, which have been regarded as disadvantages of the organic electrophotographic photoreceptor.
[0004]
There is an azo pigment as an organic photoconductive substance.Since azo pigments show excellent photoconductivity and compounds with various properties can be easily obtained by combining azo components and coupler components, Numerous compounds have been proposed, for example, JP-A-54-22834, JP-A-58-177555, JP-A-58-194035, JP-A-61-215556, and JP-A-61-215556. And Japanese Patent Application Laid-Open No. Sho 63-17456.
[0005]
[Problems to be solved by the invention]
However, electrophotographic photoreceptors using conventional azo pigments are not always sufficient in terms of sensitivity and potential stability during repeated use, and only a few materials have been put to practical use. is there.
[0006]
An object of the present invention is to provide an electrophotographic photosensitive member having high sensitivity characteristics and a stable potential characteristic when repeatedly used, and an electrophotographic apparatus and a process cartridge using the electrophotographic photosensitive member.
[0007]
[Means for Solving the Problems]
The electrophotographic photoreceptor of the present invention is an electrophotographic photoreceptor having at least a photosensitive layer on a support, wherein the photosensitive layer is formed by coupling a calix [n] arene compound with an azonium compound having at least two azos. Containing the azotized calix [n] arene compound.
[0008]
Further, the electrophotographic apparatus of the present invention includes the above electrophotographic photosensitive member, a charging unit for charging the electrophotographic photosensitive member, and an image for forming an electrostatic latent image by performing image exposure on the charged electrophotographic photosensitive member. An exposure unit; and a developing unit for developing the electrophotographic photosensitive member, on which the electrostatic latent image is formed, with toner.
[0009]
Further, a process cartridge of the present invention includes the above-described electrophotographic photosensitive member, and a charging member for charging the electrophotographic photosensitive member.
[0010]
BEST MODE FOR CARRYING OUT THE INVENTION
The electrophotographic photoreceptor of the present invention has at least a photosensitive layer on a support, and the photosensitive layerRepresented by the following general formula (1)A calix [n] arene compound,Represented by the following general formula (2)An azide calix [n] arene compound generated by coupling with at least two azo-containing azonium compounds is contained as a charge generating substance.
[0012]
[Outside 3]
Figure 0003563916
[0013]
In the above formula (1), R1  , R2  And R3  Represents a hydrogen atom or an alkyl group. n shows the integer of 4-8.
[0014]
The alkyl group is preferably a methyl group, an ethyl group or a propyl group.
[0016]
Ar- (N2  ・ X)m                                    (2)
[0017]
In the above formula (2), Ar is an aromatic hydrocarbon ring which may have a substituent, a heterocyclic ring which may have a substituent, one in which a plurality of aromatic hydrocarbon rings are bonded, or a plurality of heterocycles Are combined. X is BF4  , ZnCl2  Or a halogen atom. m shows the integer of 2-4.
[0018]
Examples of the aromatic hydrocarbon ring or heterocyclic ring, benzene, naphthalene, fluorene, phenanthrene, anthracene, fluoranthene, hydrocarbon aromatic ring such as pyrene, or furan, thiophene, pyridine, indole, benzothiazole, carbazole, benzocarbazole, Preferred are aromatic heterocycles such as acridone, dibenzothiophene, benzoxazole, benzotriazole, oxathiazole, thiazole, phenazine, cinnoline, and benzocinnoline. Ar may be one in which a plurality of aromatic hydrocarbon rings or a plurality of heterocycles are bonded with an aromatic or non-aromatic bonding group or directly. Examples of such Ar include, for example, triphenylamine, diphenylamine, N-methyldiphenylamine, biphenyl, terphenyl, binaphthyl, fluorenone, phenanthrenequinone, anthraquinone, benzanthrone, diphenyloxazole, phenylbenzoxazole, diphenylmethane, diphenylsulfone , Diphenyl ether, benzophenone, stilbene, distyrylbenzene, tetraphenyl-p-phenylenediamine, tetraphenylbenzidine and the like.
[0019]
Examples of the substituent for Ar include an alkyl group such as methyl, ethyl, propyl, and butyl; an alkoxy group such as methoxy and ethoxy; a dialkylamino group such as dimethylamino and diethylamino; a halogen atom such as a fluorine atom, a chlorine atom, and a bromine atom. Examples include an atom, a hydroxy group, a nitro group, a cyano group, and a halomethyl group.
[0020]
Examples of the halogen atom represented by X include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
[0021]
The azoxy calix [n] arene compound contained in the electrophotographic photoreceptor of the present invention is a coupling product of the calix [n] arene compound of the above general formula (1) and the azonium compound of the above general formula (2).It is.Further, as the azotized calix [n] arene compound, a compound represented by the following general formula (3) is preferable.
[0022]
[Outside 4]
Figure 0003563916
[0023]
In the above formula (3), R1  -R3  And n are R of the general formula (1)1  -R3  And n have the same meaning. Also R4  -R6  Represents a hydrogen atom or an alkyl group, and the alkyl group is preferably a methyl group, an ethyl group or a propyl group.
[0024]
Hereinafter, preferred examples of the azoxy calix [n] arene compound used in the present invention will be described. In addition, in the following examples, the exemplified compounds (1) to (15) are compounds belonging to the general formula (3), and Ar, R1  -R6  , N only.
[0025]
[Outside 5]
Figure 0003563916
[0026]
[Outside 6]
Figure 0003563916
[0027]
[Outside 7]
Figure 0003563916
[0028]
[Outside 8]
Figure 0003563916
[0029]
[Outside 9]
Figure 0003563916
[0030]
[Outside 10]
Figure 0003563916
[0031]
[Outside 11]
Figure 0003563916
[0032]
The azylated calix [n] arene compound used in the present invention is obtained by subjecting an amine to tetrazotization by an ordinary method and coupling the calix [n] arene with an aqueous system in the presence of an alkali, or converting an azonium salt into a borofluoride or a zinc chloride double salt. And then coupled with calix [n] arene in an organic solvent such as N, N-dimethylformamide, dimethylsulfoxide or tetrahydrofuran in the presence of a base such as sodium acetate, triethylamine, pyridine or N-methylmorpholine. Can be easily synthesized.
[0033]
Synthesis Example (Synthesis of Exemplified Compound (1))
A 300 ml beaker was charged with 75 ml of water, 15 ml of concentrated hydrochloric acid and 10.5 g (0.05 mol) of 2,7-diaminofluorenone, and cooled to 0 ° C. A solution prepared by dissolving 7.6 g (0.11 mol) of sodium nitrite in 17 g of water was dropped into this solution over 10 minutes while maintaining the temperature at 5 ° C. or lower. After stirring for 20 minutes, the mixture was filtered with carbon, and a solution prepared by dissolving 19.8 g (0.18 mol) of sodium borofluoride in 60 ml of water was dropped into this solution with stirring, and the precipitated borofluoride was collected by filtration. After washing with cold water, the mixture was washed with cold acetonitrile-isopropylether and dried at room temperature under reduced pressure. The yield was 18.3 g and the yield was 90.0%.
[0034]
Next, 800 ml of N, N-dimethylformamide and 4.24 g (0.01 mol) of calix [n] arene were placed in a 1000 ml beaker, cooled to 0 ° C., and the previously obtained fluorinated solution was poured into the solution. 2.04 g (0.005 mol) of the chlorinated salt was added, and then 4.5 g of N-methylmorpholine was slowly added. After stirring for 2 hours while maintaining the liquid temperature at 5 ° C. or lower, the mixture was further stirred at room temperature for 1 hour. The precipitate was collected by filtration, purified with N, N-dimethylformamide, washed with water, and dried at room temperature under reduced pressure. The yield was 4.71 g, and the yield was 53.0%.
[0035]
The exemplary compound (1) thus obtained was subjected to elemental analysis using an elemental analyzer (EA-1108 manufactured by CARLO ERBA INSTRUMENTS). The results are shown below.
[0036]
Figure 0003563916
[0037]
The electrophotographic photoreceptor of the present invention has a photosensitive layer containing an azoxy calix [n] arene compound on a conductive support. The photosensitive layer may be a single layer, but a function-separated type photosensitive layer in which a layer containing an azide calix [n] arene compound is used as a charge generation layer and a charge transport layer containing a charge transport substance is laminated thereon is preferred. .
[0038]
The charge generation layer can be formed by applying a coating solution obtained by dispersing the above-described azotized calix [n] arene compound together with a binder resin in an appropriate solvent onto a conductive support by a known method. It is desirable that the thickness of the charge generation layer be 5 μm or less, preferably 0.1 to 1 μm. The content of the azotized calix [n] arene compound is preferably from 40 to 85% by weight, more preferably from 50 to 80% by weight, based on the layer containing the azotized calix [n] arene compound.
[0039]
The binder resin used for the charge generation layer is selected from a wide range of insulating resins or organic photoconductive polymers.For example, substituted or unsubstituted polyvinyl butyral, polyvinyl benzal, polyarylate, polycarbonate, polyester, phenoxy resin, cellulose Resins, acrylic resins, polyurethanes and the like are preferred, and the substituents are preferably halogen atoms, alkyl groups, alkoxy groups, nitro groups, trifluoromethyl groups, cyano groups and the like.
[0040]
Further, as the solvent to be used, it is preferable to select a solvent that dissolves the binder resin and does not dissolve the charge transport layer or the undercoat layer described below. For example, ethers such as tetrahydrofuran and 1,4-dioxane, cyclohexanone, methylLeKetones such as ethyl ketone, amides such as N, N-dimethylformamide, esters such as methyl acetate and ethyl acetate, aromatic hydrocarbon compounds such as toluene, xylene and chlorobenzene, alcohols such as methanol, ethanol and 2-propanol And aliphatic hydrocarbon compounds such as chloroform and methylene chloride.
[0041]
The charge transport layer is laminated above or below the charge generation layer. The charge transport layer is formed by applying a coating solution in which a charge transport material is dissolved in a solvent together with an appropriate binder resin as required. The thickness of the charge generation layer is 5 to 40 μm, preferably 10 to 30 μm.
[0042]
The charge transport material includes an electron transport material and a hole transport material. Examples of the electron transport material include 2,4,7-trinitrofluorenone, 2,4,5,7-tetranitrofluorenone, chloranil, and tetra Examples thereof include an electron-withdrawing substance such as cyanoquinodimethane and a substance obtained by polymerizing such an electron-withdrawing substance. Further, as the hole transporting substance, for example, polycyclic aromatic compounds such as pyrene and anthracene, carbazole, indole, imidazole, oxazole, thiazole, oxadiazole, pyrazole, pyrazoline, thiadiazole, heterocyclic compounds such as triazole-based compounds, hydrazone compounds such as p-diethylamidobenzaldehyde-N, N-diphenylhydrazone, N, N-diphenylhydrazino-3-methylidene-9-ethylcarbazole, α-phenyl-4′-N, N-diphenylaminostilbene, 5 Styryl compounds such as-[4- (di-p-tolylamino) benzylidene] -5H-dibenzo [a, b] cycloheptene, benzidine compounds, triarylmethane compounds, tri (p-tolyl) amine, 2- [ Di (p-tolyl)]-ami Triarylamine compounds such as biphenyl and 1- [di- (p-tolyl)]-aminopyrene or polymers having a group consisting of these compounds in the main chain or side chain (for example, poly-N-vinylcarbazole, polyvinylanthra And the like).
[0043]
In addition to these organic charge transport materials, inorganic materials such as selenium, selenium-tellurium, amorphous silicon, and cadmium sulfide can also be used. These charge transport materials can be used alone or in combination of two or more. The content of the charge transport material is preferably 30 to 70% by weight based on the charge transport layer.
[0044]
As the binder resin used for the charge transport material, for example, an insulating resin such as acrylic resin, polyarylate, polycarbonate, polyester, polystyrene, acrylonitrile-styrene copolymer, polyacrylamide, polyamide, chlorinated rubber or poly-N-vinylcarbazole, polyvinyl Organic photoconductive polymers such as anthracene are exemplified.
[0045]
When the photosensitive layer is a single layer, the thickness of the photosensitive layer is preferably 5 to 40 μm, more preferably 10 to 30 μm.
[0046]
When the photosensitive layer is a single layer, it can be prepared by applying a liquid obtained by dispersing the above-mentioned azoxy calix [n] arene compound and a charge transport material in an appropriate resin solution on a conductive support and drying it.
[0047]
As the coating method for coating each layer, a general method can be used, for example, a coating method such as a dip coating method, a spray coating method, a spinner coating method, a roller coating method, a Meyer bar coating method, or a blade coating method is used. it can.
[0048]
As the material of the conductive support on which the photosensitive layer is formed, for example, aluminum, aluminum alloy, copper, zinc, stainless steel, vanadium, molybdenum, chromium, titanium, nickel, indium, gold, platinum, and the like are used. In addition, a plastic (for example, polyethylene, polypropylene, polyvinyl chloride, polyethylene terephthalate, acrylic resin, etc.) obtained by vacuum-depositing these metals or alloys or conductive particles (for example, carbon black, silver particles, etc.) together with a suitable binder resin, together with a plastic or A support coated on a metal substrate, a support in which conductive particles are impregnated in plastic or paper, or the like can be used.
[0049]
An undercoat layer having a barrier function and an adhesive function may be provided between the conductive support and the photosensitive layer. The undercoat layer can be formed of casein, polyvinyl alcohol, nitrocellulose, polyamide (nylon 6, nylon 66, nylon 610, copolymer nylon, alkoxymethylated nylon, etc.), polyurethane, aluminum oxide, or the like. The film thickness is suitably 5 μm or less, preferably 0.1 to 3 μm.
[0050]
The crystal form of the azotized calix [n] arene compound used in the present invention may be amorphous or crystalline, and if necessary, two or more of the azotized calix [n] arene compounds may be used. It is also possible to use in combination with known charge generating substances such as phthalocyanine pigments, azo pigments and perylene pigments.
[0051]
The electrophotographic photoreceptor of the present invention can be widely used not only for electrophotographic copying machines and facsimile printers but also for electrophotographic applications such as laser beam printers, CRT printers, LED printers, liquid crystal printers, and laser plate making. it can.
[0052]
A protective layer may be provided on the photosensitive layer as needed. The protective layer is made of a resin such as polyvinyl butyral, polyester, polycarbonate (polycarbonate Z, modified polycarbonate, etc.), nylon, polyimide, polyarylate, polyurethane, styrene-butadiene copolymer, styrene-acrylic acid copolymer, styrene-acrylonitrile copolymer. It can be formed by dissolving with a solvent, coating and drying the photosensitive layer. The thickness of the protective layer is preferably 0.05 to 20 μm. Further, the protective layer may contain conductive particles, an ultraviolet absorber and the like. As the conductive particles, for example, metal oxides such as tin oxide particles are preferable.
[0053]
Next, an electrophotographic apparatus using the electrophotographic photoreceptor of the present invention will be described.
[0054]
In FIG. 1, reference numeral 1 denotes a drum-type photosensitive member of the present invention, which is driven to rotate around an axis 1a in a direction of an arrow at a predetermined peripheral speed. The photoreceptor 1 is uniformly charged at a predetermined positive or negative potential on its peripheral surface by a charging means 2 during the rotation process, and then, in an exposure section 3, a light image exposure L (slit exposure or Laser beam scanning exposure). As a result, an electrostatic latent image corresponding to the exposure image is sequentially formed on the peripheral surface of the photoconductor. The electrostatic latent image is then developed with toner by developing means 4, and the developed toner image is transferred by a corona transfer means 5 from a paper feeding unit (not shown) to the photosensitive body 1 between the photosensitive body 1 and the transfer means 5. The recording material 9 is sequentially transferred to the surface of the recording material 9 which is fed synchronously. The recording material 9 to which the image has been transferred is separated from the surface of the photoreceptor, introduced into the image fixing means 8, subjected to image fixing, and printed out of the apparatus as a copy. The surface of the photoreceptor 1 after the image transfer is cleaned and cleaned by the removal of untransferred toner by the cleaning unit 6, is subjected to a charge removal treatment by the pre-exposure unit 7, and is repeatedly used for image formation.
[0055]
In the apparatus shown in FIG. 2, at least the photosensitive member 1, the charging means 2 and the developing means 4 are housed in a container 20 to form a process cartridge, and this process cartridge is detachably attached to the apparatus body by using a guide means 12 such as a rail. Make up. The cleaning means 6 may or may not be disposed in the container 20.
[0056]
Further, as shown in FIGS. 3 and 4, the charging of the photoconductor 1 may be performed by using the direct charging member 10 as a charging unit and bringing the direct charging member 10 to which the voltage is applied into contact with the photoconductor 1 ( This charging method is hereinafter referred to as direct charging). In the apparatus shown in FIGS. 3 and 4, the toner image on the photoconductor 1 is also directly transferred to the recording material 9 by the charging member 23. That is, the toner image on the photoconductor 1 is transferred to the recording material 9 by bringing the direct charging member 23 to which the voltage is applied into contact with the recording material 9.
[0057]
Further, in the apparatus shown in FIG. 4, at least the photoreceptor 1 and the direct charging member 10 are housed in a first container 21 to form a first process cartridge, and at least the developing means 4 is housed in a second container 22 for a second process. The first process cartridge and the second process cartridge are configured to be detachable. The cleaning means 6 may or may not be disposed in the container 21.
[0058]
In the case where the electrophotographic apparatus is used as a copier or a printer, the light image exposure L uses the reflected light or transmitted light from the original, or scans and emits a laser beam according to the read signal of the original according to a signal. This is performed by driving a diode array or a liquid crystal shutter array.
[0059]
The electrophotographic photoreceptor of the present invention has a remarkable effect that it has high sensitivity and has excellent potential characteristics stably even when used repeatedly. In addition, it can be mounted on a process cartridge and an electrophotographic apparatus to provide the same excellent effects.
[0060]
【Example】
Examples 1 to 8
A solution prepared by dissolving 5 g of methoxymethylated nylon (weight average molecular weight: 32,000) and 10 g of alcohol-soluble copolymerized nylon (weight average molecular weight: 29000) in 95 g of methanol is applied on a sheet-like aluminum support with a Meyer bar, and dried. An undercoat layer having a thickness of 1 μm was formed.
[0061]
Next, 6 g of the exemplified compound (1) was added to a solution prepared by dissolving 2 g of butyral resin (butyralization degree: 63 mol%) in 95 g of cyclohexanone, and dispersed by a sand mill for 20 hours. This dispersion was applied on the undercoat layer with a Meyer bar so that the film thickness after drying was 0.2 μm, to form a charge generation layer.
[0062]
Next, 5 g of a hydrazone compound having the following structural formula
[0063]
[Outside 12]
Figure 0003563916
And a solution prepared by dissolving 5 g of polymethyl methacrylate (number average molecular weight 100,000) in 40 g of chlorobenzene was applied on the above-mentioned charge generating layer with a Meyer bar, and dried to form a charge-sensitive layer having a thickness of 16 μm. An electrophotographic photoreceptor was prepared.
[0064]
The electrophotographic photoreceptors of Examples 2 to 8 were prepared in exactly the same manner as in Example 1 except that the exemplified compounds shown in Table 1 were used instead of the exemplified compound (1).
[0065]
The electrophotographic photoreceptor thus prepared was negatively charged by a corona discharge of -5 KV using an electrostatic copying paper tester (SP-428, manufactured by Kawaguchi Electric Co., Ltd.), and left in a dark place for 1 second. Exposure was performed at an illuminance of 10 lux using a halogen lamp, and the charging characteristics were evaluated. The charging characteristics include the surface potential V immediately after charging.0  And the exposure charge required to attenuate the surface potential after being left in a dark place for 1 second to E1/2  Was measured. The results are shown in Table 1.
[0066]
[Table 1]
Figure 0003563916
[0067]
Comparative Examples 1 and 2
An electrophotographic photoreceptor was prepared in exactly the same manner as in Example 1, except that the following comparative pigments 1 and 2 were used in place of the exemplary compound (1) used in Example 1, and each photoreceptor was used. The charging characteristics were evaluated in the same manner as in Example 1. The results are shown in Table 2.
[0068]
Comparative pigment 1
[0069]
[Outside 13]
Figure 0003563916
[0070]
Comparative pigment 2
[0071]
[Outside 14]
Figure 0003563916
[0072]
[Table 2]
Figure 0003563916
[0073]
From these results, it is known that all of the electrophotographic photoreceptors of the present invention have a sufficient charging ability and improved sensitivity characteristics.
[0074]
Examples 9 to 13
The electrophotographic photosensitive member prepared in Example 1 was attached to the cylinder of the electrophotographic copying machine shown in FIG. A voltage of -7.0 kV was applied to the corona charger. Initial dark area potential VD  And bright part potential VL  Are set to around -700 V and around -200 V, respectively, and the cycle of charging, exposure, and charge elimination is repeated 5000 times, and the variation ΔV of the dark portion potential at the initial stage and after the repeated use is obtained.D  And the variation ΔV of the bright portion potentialL  Was measured to evaluate the durability characteristics. The results are shown in Table 3. Note that a negative sign in the potential fluctuation indicates that the absolute value of the potential has decreased, and a positive sign indicates that the absolute value of the potential has increased.
[0075]
The electrophotographic photosensitive members prepared in Examples 2, 3, 5, and 8 were similarly evaluated. The results are shown in Table 3.
[0076]
[Table 3]
Figure 0003563916
[0077]
Comparative Examples 3 and 4
With respect to the electrophotographic photosensitive members prepared in Comparative Examples 1 and 2, the amount of potential fluctuation during repeated use was measured in the same manner as in Example 9. The results are shown in Table 4.
[0078]
[Table 4]
Figure 0003563916
[0079]
From the results of Examples 9 to 13 and Comparative Examples 3 and 4, it can be seen that the electrophotographic photoreceptor of the present invention has little potential fluctuation upon repeated use.
[0080]
Example 14
An undercoat layer of polyvinyl alcohol having a thickness of 0.5 μm was formed on a sheet-like aluminum support.
[0081]
On the undercoat layer, a dispersion liquid of the same exemplified compound (18) as used in Example 7 was applied with a Meyer bar, and dried to form a charge generation layer having a thickness of 0.2 μm.
[0082]
Next, 5 g of a compound having the following structural formula
[0083]
[Outside 15]
Figure 0003563916
And a solution of 5 g of polycarbonate (weight average molecular weight: 55000) dissolved in 40 g of tetrahydrofuran was applied on the charge generating layer and dried to form a charge transporting layer having a thickness of 16 μm, thereby preparing an electrophotographic photoreceptor of the present invention.
[0084]
The sensitivity of this electrophotographic photosensitive member was measured as follows.
[0085]
The prepared electrophotographic photoreceptor was attached to a cylinder of a laser beam printer (trade name: LBP-SX, manufactured by Canon Inc.) which performs charging by direct charging, and was charged so that the dark portion potential became -700V. Thereafter, a laser beam having a wavelength of 802 nm was irradiated on the electrophotographic photosensitive member to measure the amount of light required to reduce the potential of -700 V to -150 V, and the sensitivity was determined.
[0086]
Next, a continuous paper passing durability test of 4000 sheets was performed with the dark part potential set to −700 V and the light part potential −150 V, and the dark part potential variation ΔVD  And the bright portion potential variation ΔVL  Was measured. The measurement results of the sensitivity and the amount of potential fluctuation are shown below.
[0087]
Sensitivity: 1.25 μJ / cm2
ΔVD  : 0V
ΔVL  : + 5V
[0088]
Example 15
An undercoat layer of polyvinyl alcohol having a thickness of 0.5 μm was formed on a sheet-like aluminum support.
[0089]
On the undercoat layer, the same dispersion of the exemplified compound (14) as used in Example 5 was applied using a Meyer bar and dried to form a 0.2 μm-thick charge generation layer.
[0090]
Next, 5 g of a compound having the following structural formula
[0091]
[Outside 16]
Figure 0003563916
And a solution of 5 g of polycarbonate (weight average molecular weight: 55000) dissolved in 40 g of tetrahydrofuran was applied on the charge generation layer and dried to form a charge transport layer having a thickness of 17 μm, thereby preparing an electrophotographic photoreceptor of the present invention.
[0092]
The sensitivity of the electrophotographic photoreceptor and the amount of potential fluctuation in the durability test were measured in the same manner as in Example 14. The measurement results are shown below.
[0093]
Sensitivity: 1.10 μJ / cm2
ΔVD  : 0V
ΔVL  : + 5V
[0094]
Example 16
An electrophotographic photoreceptor of the present invention was prepared by laminating the charge generation layer and the charge transport layer of the electrophotographic photoreceptor prepared in Example 5 in reverse order, and the charging characteristics were evaluated in the same manner as in Example 1. However, the charging was positive. The results are shown below.
[0095]
V0    : + 620V
E1/2  : 2.75 lux seconds
[0096]
Example 17
In the same manner as in Example 5, the layers up to the charge generation layer were formed. A solution prepared by dissolving 5 g of 2,4,7-trinitro-9-fluorenone and 5 g of poly-4,4-dioxydiphenyl-2,2-propanecarbonate (weight average molecular weight: 300,000) in 50 g of tetrahydrofuran was further subjected to a Meyer bar. After coating and drying, a charge transport layer having a thickness of 16 μm was formed, and an electrophotographic photosensitive member was prepared. The charging characteristics were evaluated in the same manner as in Example 1. However, the charging was positive. The results are shown below.
[0097]
V0      : + 650V
E1/2  : 2.50 looks / sec
[0098]
Example 18
0.5 g of Exemplified Compound (2) was added to 9.5 g of cyclohexanone, and dispersed for 5 hours with a paint shaker. To this dispersion, a solution in which 5 g of the same charge transporting substance as used in Example 1 and 5 g of polycarbonate were dissolved in 40 g of tetrahydrofuran was added, and the mixture was further shaken for 1 hour. The prepared coating solution was applied on an aluminum substrate with a Meyer bar and dried to form a photosensitive layer having a thickness of 20 μm, thereby preparing an electrophotographic photosensitive member of the present invention. The charging characteristics of this electrophotographic photosensitive member were evaluated in the same manner as in Example 1. However, the charging was positive. The results are shown below.
[0099]
V0      : + 640V
E1/2  : 2.20 looks / sec
[0100]
【The invention's effect】
The electrophotographic photoreceptor of the present invention has a remarkable effect that it has high sensitivity and has excellent potential characteristics stably even when used repeatedly. In addition, it can be mounted on a process cartridge and an electrophotographic apparatus to provide the same excellent effects.
[Brief description of the drawings]
FIG. 1 is a diagram illustrating an example of an electrophotographic apparatus according to the present invention.
FIG. 2 is a diagram illustrating another example of the electrophotographic apparatus of the present invention.
FIG. 3 is a diagram illustrating another example of the electrophotographic apparatus of the present invention.
FIG. 4 is a diagram showing another example of the electrophotographic apparatus of the present invention.
[Explanation of symbols]
1. Electrophotographic photoreceptor
2 Charging means
4 Developing means
5 transfer means
6 Cleaning means
7 Pre-exposure means
9 Recording materials
10 Direct charging member

Claims (10)

支持体上に少なくとも感光層を有する電子写真感光体において、前記感光層が下記一般式(1)で示されるカリックス〔n〕アレーン化合物と、下記一般式(2)で示される少なくとも2つのアゾを有するアゾニウム化合物とのカップリングで生成したアゾ化カリックス〔n〕アレーン化合物を含有することを特徴とする電子写真感光体
【外1】
Figure 0003563916
(前記式(1)中、R 、R 及びR は水素原子またはアルキル基を示す。nは4−8の整数を示す);
Ar−(N ・X) (2)
(前記式(2)中、XはBF 、ZnCl またはハロゲン原子を示し、Arは置換基を有してもよい芳香族炭化水素環、置換基を有してもよい複素環、または複数の芳香族炭化水素環あるいは複数の複素環を結合したものを示し、mは2−4の整数を示す)
In an electrophotographic photosensitive member having at least a photosensitive layer on a support, the photosensitive layer comprises a calix [n] arene compound represented by the following general formula (1) and at least two azo compounds represented by the following general formula (2). An electrophotographic photoreceptor comprising an azoxy calix [n] arene compound formed by coupling with an azonium compound having :
[Outside 1]
Figure 0003563916
(In the formula (1), R 1 , R 2 and R 3 represent a hydrogen atom or an alkyl group; n represents an integer of 4-8);
Ar- (N 2 · X) m (2)
(In the formula (2), X represents BF 4 , ZnCl 2 or a halogen atom, and Ar represents an aromatic hydrocarbon ring which may have a substituent, a heterocyclic ring which may have a substituent, or a plurality of In which an aromatic hydrocarbon ring or a plurality of heterocyclic rings are combined, and m represents an integer of 2-4) .
前記アゾ化カリックス〔n〕アレーン化合物が下記一般式(3)である請求項1記載の電子写真感光体
【外2】
Figure 0003563916
前記(3)中、R−Rは水素原子またはアルキル基を示す。nは4−8の整数を示す
2. The electrophotographic photoreceptor according to claim 1, wherein the azolic calix [n] arene compound has the following general formula (3) :
[Outside 2]
Figure 0003563916
(In the above (3), R 1 -R 6 represent a hydrogen atom or an alkyl group, and n represents an integer of 4-8 ) .
前記アゾ化カリックス〔n〕アレーン化合物の含有量が、前記アゾ化カリックス〔n〕アレーン化合物含有する層に対して40−85重量%である請求項1記載の電子写真感光体。The content of the azo reduction calix [n] arene compound, the azo reduction calix [n] electrophotographic photoreceptor according to claim 1, wherein a 40-85% by weight with respect to the layer containing the arene compound. 前記含有量が50−80重量%である請求項記載の電子写真感光体。The electrophotographic photosensitive member according to claim 3 , wherein the content is 50 to 80% by weight. 前記感光層が、少なくとも電荷発生層及び電荷輸送層を積層したもので、前記電荷発生層に前記アゾ化カリックス〔n〕アレーン化合物を含有する請求項1記載の電子写真感光体。2. The electrophotographic photoreceptor according to claim 1, wherein the photosensitive layer is obtained by laminating at least a charge generation layer and a charge transport layer, and the charge generation layer contains the azide calix [n] arene compound. 前記感光層が一層で構成された請求項1記載の電子写真感光体。2. The electrophotographic photoreceptor according to claim 1, wherein said photosensitive layer is composed of a single layer. 請求項1記載の電子写真感光体と、前記電子写真感光体を帯電させる帯電手段と、帯電した前記電子写真感光体に対し像露光を行ない静電潜像を形成する像露光手段と、静電潜像の形成された前記電子写真感光体をトナーで現像する現像手段とを有することを特徴とする電子写真装置。2. An electrophotographic photosensitive member according to claim 1, charging means for charging said electrophotographic photosensitive member, image exposing means for performing image exposure on said charged electrophotographic photosensitive member to form an electrostatic latent image; Developing means for developing the electrophotographic photosensitive member having the latent image formed thereon with toner. 前記帯電手段が、直接帯電部材である請求項記載の電子写真装置。The electrophotographic apparatus according to claim 7 , wherein the charging unit is a direct charging member. 請求項1記載の電子写真感光体と前記電子写真感光体を帯電させる帯電部材とを有することを特徴とするプロセスカートリッジ。A process cartridge comprising: the electrophotographic photosensitive member according to claim 1; and a charging member for charging the electrophotographic photosensitive member. 前記電子写真感光体に形成された静電潜像を現像する現像手段を有する請求項記載のプロセスカートリッジ。The process cartridge according to claim 9, further comprising a developing unit that develops an electrostatic latent image formed on the electrophotographic photosensitive member.
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