JP3520937B2 - Method for producing polyester multifilament composite yarn - Google Patents

Method for producing polyester multifilament composite yarn

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Publication number
JP3520937B2
JP3520937B2 JP30918394A JP30918394A JP3520937B2 JP 3520937 B2 JP3520937 B2 JP 3520937B2 JP 30918394 A JP30918394 A JP 30918394A JP 30918394 A JP30918394 A JP 30918394A JP 3520937 B2 JP3520937 B2 JP 3520937B2
Authority
JP
Japan
Prior art keywords
yarn
polyester multifilament
shrinkage
less
composite yarn
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP30918394A
Other languages
Japanese (ja)
Other versions
JPH08158183A (en
Inventor
右広 西田
佳久 段本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyobo Co Ltd
Original Assignee
Toyobo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyobo Co Ltd filed Critical Toyobo Co Ltd
Priority to JP30918394A priority Critical patent/JP3520937B2/en
Publication of JPH08158183A publication Critical patent/JPH08158183A/en
Application granted granted Critical
Publication of JP3520937B2 publication Critical patent/JP3520937B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明はソフトな触感とドライな
触感を共に満足し、なお且つ適度なふくらみとはり、腰
感を兼ね備えた、婦人用衣料用途に好適なポリエステル
マルチフィラメント複合糸条製造方法を提供するもの
である。
BACKGROUND OF THE INVENTION The present invention relates to a polyester multifilament composite yarn suitable for ladies' clothing, which satisfies both soft and dry touches, and has an appropriate bulge, beam and waist feeling . A manufacturing method is provided.

【0002】[0002]

【従来の技術】従来より布帛にドライ感をソフト感を共
に満足させるための試みとして、主にポリエステルマル
チフィラメントを用いてなるものに、部分融着型仮撚加
工糸や特殊な延伸手法を用いて糸条長手方向に繊度斑、
収縮斑をもたせたシックアンドシン糸等からのアプロー
チが多数提案されている。しかしながら、部分融着型仮
撚加工糸は製造コスト的にはかなり改善されてはきてい
るものの、融着の効果によりシャリ味を付与しているが
ために、融着部分のアルカリ減量加工による脆化の問題
やドレープ性に乏しい等々の欠点があった。
2. Description of the Related Art Conventionally, as an attempt to satisfy a dry feeling and a soft feeling to a fabric, a polyester fusion multifilament is mainly used and a partial fusion type false twisted yarn or a special drawing method is used. The fineness of the yarn lengthwise,
Many approaches from thick and thin yarns with shrinkage spots have been proposed. However, although the partially fused false-twisted yarn has been considerably improved in terms of manufacturing cost, it has a sharp taste due to the effect of the fusion, so that it is treated by alkali reduction processing at the fused portion. There were drawbacks such as brittleness and poor drapability.

【0003】また繊維軸方向に断面積分布を有するシッ
クアンドシン糸は繊維軸方向に配向度分布を有してお
り、太い部分は配向度が低く、細い部分は配向度が高い
構成となっている。この配向度が低く太い部分、即ち未
延伸状態残存部がシックアンドシン糸の特徴となる適度
なドライ感と、高収縮率によるふくらみを同時に与えて
いるものと理解されている。この効果によってシックア
ンドシン糸を布帛に使用すると適度なドライ感と、ふく
らみを付与することが可能となるが、シックアンドシン
糸のふくらみは糸条の収縮によるものであり、布帛は適
当なふくらみ感を有するものの締まった感じに仕上がっ
てしまい、ソフト感やドレープ性を満足し得るものとは
ならない。
A thick and thin yarn having a cross-sectional area distribution in the fiber axis direction has an orientation degree distribution in the fiber axis direction. The thick portion has a low orientation degree and the thin portion has a high orientation degree. There is. It is understood that the thick portion having a low degree of orientation, that is, the unstretched state remaining portion simultaneously imparts an appropriate dry feeling that is characteristic of the thick and thin yarn and a bulge due to a high shrinkage ratio. This effect makes it possible to give a suitable dry feeling and bulge when using thick and thin yarn in the fabric, but the bulge of the thick and thin yarn is due to the contraction of the yarn, and the fabric has a suitable bulge. Although it has a feeling, it is finished to be tight, and the soft feeling and the drape property are not satisfied.

【0004】また太い部分は配向結晶化が充分に促進さ
れておらず、アルカリ減量加工を施すと選択的にアルカ
リ加水分解作用を受け、脆化の程度が著しく、引裂強力
の低下や抗ピリング性能の低下など布帛の基本特性が悪
化する恐れがあった。このために染色加工等の後加工工
程に於ける適性条件範囲が限定されてしまい、最終製品
の風合いを考慮した場合、バリエーションを容易に拡大
できない等の問題があった。
In addition, oriented crystallization is not sufficiently promoted in the thick portion, and when alkali weight reduction processing is performed, it is selectively hydrolyzed by alkali, and the degree of embrittlement is remarkable, the tear strength is lowered and the anti-pilling performance is reduced. There is a risk that the basic characteristics of the fabric may deteriorate, such as a decrease in For this reason, the range of suitability conditions in the post-processing steps such as dyeing processing is limited, and when the texture of the final product is taken into consideration, there is a problem that the variation cannot be easily expanded.

【0005】[0005]

【発明が解決しようとする課題】本発明は上記の如き従
来の欠点を解消し、得られる糸条の物性が良好で、且つ
安定した生産が可能であるポリエステルマルチフィラメ
ント糸よりなるポリエステルマルチフィラメント複合糸
製造方法を提供することを課題とするものである。
更に詳しくは適度な嵩高性とはり、腰を有し、布帛に加
工するとソフトな触感とドライな触感を共に満足し、主
にドレス、ブラウス、スカート、スラックス等婦人用衣
料用途に好適であるポリエステルマルチフィラメント複
合糸条製造方法を提供するものである。
DISCLOSURE OF THE INVENTION The present invention solves the above-mentioned drawbacks of the prior art and provides a polyester multifilament composite comprising a polyester multifilament yarn having good physical properties of the obtained yarn and capable of stable production. it is an object of the present invention to provide a method for producing a yarn.
More specifically, it is a polyester that has moderate bulkiness, has elasticity, and has a soft texture and a dry texture when processed into a fabric, and is mainly suitable for ladies' clothing such as dresses, blouses, skirts, and slacks. there is provided a method for producing a multifilament composite yarn.

【0006】[0006]

【課題を解決するための手段】本発明により得られる
リエステルマルチフィラメント複合糸条は織編物、主に
ドレス、ブラウス、スカート、スラックス等婦人用衣料
用途に好適であり、織編物に加工すると適度なふくらみ
とはり、腰を与え、なお且つ適度なソフト感、ドライ感
を実現させることが可能となる。
The polyester multifilament composite yarn obtained by the present invention is suitable for woven and knitted fabrics, mainly for dresses, blouses, skirts, slacks and the like for women's clothing, and woven and knitted fabrics. When processed into, it is possible to give a proper bulge and firmness, and to give a softness and a proper soft feeling and dry feeling.

【0007】[0007]

【0008】本発明のポリエステルマルチフィラメント
複合糸条を製造するための供給原糸としては芳香族ジカ
ルボン酸を主たる酸成分とし、脂肪族グリコールを主た
るグリコール成分とするポリエステルマルチフィラメン
ト、特にポリエチレンテレフタレートをその主たる対象
とするものであるが、テレフタル酸の一部を例えばイソ
フタル酸、5−ナトリウムスルホイソフタル酸、ナフタ
レンジカルボン酸の如きジカルボン酸やヘキサヒドロテ
レフタル酸の如き脂環族ジカルボン酸、或いはアジピン
酸、セバシン酸の如き脂肪族ジカルボン酸或いはビスフ
ェノールAなど2価フェノール類等で、またエチレング
リコールの一部をトリメチレングリコールやテトラメチ
レングリコールの如き他のグリコール成分で置換したポ
リエステルであってもよく特に限定を加えるものではな
い。
The raw yarn for producing the polyester multifilament composite yarn of the present invention is a polyester multifilament containing an aromatic dicarboxylic acid as a main acid component and an aliphatic glycol as a main glycol component, particularly polyethylene terephthalate. The main target is a part of terephthalic acid, for example, isophthalic acid, 5-sodium sulfoisophthalic acid, dicarboxylic acid such as naphthalenedicarboxylic acid, or alicyclic dicarboxylic acid such as hexahydroterephthalic acid, or adipic acid, It is a polyester obtained by substituting an aliphatic dicarboxylic acid such as sebacic acid or a dihydric phenol such as bisphenol A, or a part of ethylene glycol with another glycol component such as trimethylene glycol or tetramethylene glycol. Is not particularly adding a restriction may be.

【0009】また必要に応じて二酸化チタン、二酸化珪
素、酸化亜鉛、硫酸バリウム、酸化ジルコニウム、酸化
アルミニウム、酸化マグネシウム、炭酸カルシウム、カ
オリナイト等の無機微粒子を含有させたポリエステルで
あってもよく、用途に応じて適宜選択してよい。特にポ
リエステルに対しては分散性の良好な二酸化チタン、二
酸化珪素を使用することが糸条の品質や紡糸、延伸、後
加工操業性の観点からより好ましいと思われる。
If desired, polyester containing inorganic fine particles such as titanium dioxide, silicon dioxide, zinc oxide, barium sulfate, zirconium oxide, aluminum oxide, magnesium oxide, calcium carbonate and kaolinite may be used. It may be appropriately selected according to In particular, it is considered that it is more preferable to use titanium dioxide or silicon dioxide having good dispersibility for polyester from the viewpoints of yarn quality, spinning, drawing, and post-processing operability.

【0010】またポリエステルマルチフィラメント未延
伸糸の弛緩熱処理糸(A)、ポリエステルマルチフィラ
メント延伸糸(B)に使用するポリマーは特に同一であ
る必要はなく、適宜組合わせて使用してもよい。とりわ
け、ポリエステルマルチフィラメント未延伸糸の弛緩熱
処理糸(A)側のポリマーを無機微粒子含有ポリエステ
ルとすると、アルカリ減量によって繊維表面に微細凹凸
が形成され、更にドライな触感を付与することが可能と
なり使用するに好ましい。
The polymers used for the relaxation heat treated yarn (A) and the polyester multifilament drawn yarn (B) of the polyester multifilament undrawn yarn do not have to be the same, and may be used in an appropriate combination. In particular, when the polymer on the relaxation heat treated yarn (A) side of the polyester multifilament undrawn yarn is made of polyester containing inorganic fine particles, fine unevenness is formed on the fiber surface due to alkali weight reduction, and it is possible to impart a dry tactile sensation. Is preferred.

【0011】本発明により得られるポリエステルマルチ
フィラメント複合糸条の構成デニールに関しては特に限
定を加えるものではないが、ドレス、ブラウス、ジャケ
ット、スカート、スラックス等の婦人向け衣料用途をそ
の主な商品ターゲットとすると大略30デニール〜30
0デニールの範囲でその目的、用途に応じ適宜選択する
必要がある。また構成単糸デニールについても特に限定
を加えるものではないが、織編物に適度なソフトタッチ
を与えるためにはポリエステルマルチフィラメント未延
伸糸の弛緩熱処理糸(A)を0.1デニール以上3.5
デニール以下の範囲、より好ましくは0.5デニール以
上2.5デニール以下の範囲内とし、ポリエステルマル
チフィラメント延伸糸(B)の単糸デニールを1.0デ
ニール以上20デニール以下の範囲、更に好ましくは
3.0デニール以上15デニール以下の範囲を採用する
ことが好ましい。該延伸糸(B)の単糸デニールが1.
0デニール未満の範囲となると、織編物に適度なはり、
腰を与えることができず、いわゆるタラッとした感じの
布帛になってしまう。逆に該延伸糸(B)の単糸デニー
ルが20デニールを超過すると、アルカリ減量加工時に
高減量率条件を採用しないと織編物に充分なドレープ性
を与えることができず、該高減量率条件のアルカリ減量
によって該未延伸糸の弛緩熱処理糸(A)側が選択的に
強いアルカリ加水分解作用を受けてしまい、脆化の程度
が著しく、実用に耐え得る物性を保つことが困難となっ
てしまい好ましくないのである。
The composition denier of the polyester multifilament composite yarn obtained according to the present invention is not particularly limited, but its main product target is the use for women's clothing such as dresses, blouses, jackets, skirts and slacks. Then about 30 denier to 30
It should be appropriately selected within the range of 0 denier according to its purpose and application. The constituent single yarn denier is also not particularly limited, but in order to give an appropriate soft touch to the woven or knitted fabric, the relaxed heat treated yarn (A) of the polyester multifilament undrawn yarn is 0.1 denier or more and 3.5 or more.
The range is denier or less, more preferably 0.5 denier or more and 2.5 denier or less, and the monofilament denier of the polyester multifilament drawn yarn (B) is 1.0 denier or more and 20 denier or less, further preferably It is preferable to adopt a range of 3.0 denier or more and 15 denier or less. The single yarn denier of the drawn yarn (B) is 1.
When the range is less than 0 denier, it is suitable for woven and knitted fabrics,
The waist cannot be given, and the fabric becomes so-called loose. On the contrary, if the single yarn denier of the drawn yarn (B) exceeds 20 denier, sufficient drapeability cannot be imparted to the woven or knitted fabric unless the high weight loss condition is adopted during the alkali weight loss processing, and the high weight loss condition is satisfied. Due to the alkali weight loss, the relaxed heat treated yarn (A) side of the undrawn yarn is selectively subjected to a strong alkaline hydrolysis action, the degree of embrittlement is remarkable, and it becomes difficult to maintain the physical properties that can be practically used. It is not desirable.

【0012】該未延伸糸の弛緩熱処理糸(A)及び延伸
糸(B)の断面形状に関しては両者同一でなくともよ
く、特に限定されるものではなく三角断面糸やその他の
多角断面糸、扁平断面糸、丸断面糸、その他異形断面糸
など織編物の風合い、外観品位、表面効果等を考慮し適
宜選択することができる。またその断面形状については
中実断面の他に中空断面を使用し軽さを表現したり腰感
を更に向上させることも可能である。加えてこの断面形
状に関しても、構成単糸が全て均一である必要はなく、
異型断面繊維混繊とし布帛の外観、風合い等に与えるイ
レギュラリティー効果の向上を狙うことも可能であり、
目的に応じて適宜組合せを選択すればよい。
The cross-sectional shapes of the relaxed heat-treated yarn (A) and the drawn yarn (B) of the undrawn yarn may not be the same, and are not particularly limited, and triangular cross-section yarns, other polygonal cross-section yarns, and flattened yarns It can be appropriately selected in consideration of the texture, the appearance quality, the surface effect, etc. of the woven or knitted fabric such as the cross-section yarn, the round-section yarn, and the other-shaped cross-section yarn. Regarding the cross-sectional shape, it is also possible to use a hollow cross section in addition to the solid cross section to express lightness and further improve the waist feeling. In addition, regarding this cross-sectional shape, it is not necessary that the constituent single yarns are all uniform,
It is also possible to use a modified cross-section fiber as a mixed fiber to improve the irregularity effect on the appearance and texture of the fabric.
A combination may be appropriately selected depending on the purpose.

【0013】本発明により得られるポリエステルマルチ
フィラメント複合糸条は、例えば、結晶化度(Xρ)が
20%以下、乾熱160℃に於ける乾熱収縮率(SH
D)が0%未満で自己伸長を示し、動的粘弾性法による
主分散を示す温度(Tα)が90℃以上125℃以下、
力学的損失正接の最大値を示す[(Tanδ)max ]が
0.20以上0.30以下であるポリエステルマルチフ
ィラメント未延伸糸の弛緩熱処理糸(A)と沸水収縮率
(SHW)が5.0%以上60%以下、乾熱160℃に
於ける乾熱収縮率(SHD)が7.0%以上80%以下
であるポリエステルマルチフィラメント延伸糸(B)と
を引揃え或いは常温の高圧空気流を用いた空気交絡処理
による混繊手段にて複合させたものである。該複合糸の
取扱性を考慮すると、混繊手段を用いて複合させること
がより好ましいと思われる。
The polyester multifilament composite yarn obtained by the present invention has , for example, a crystallinity (Xρ) of 20% or less and a dry heat shrinkage (SH) at a dry heat of 160 ° C.
D) is less than 0% and exhibits self-expansion, and the temperature (Tα) at which main dispersion by the dynamic viscoelastic method is 90 ° C. or higher and 125 ° C. or lower
Polyester multifilament undrawn yarn having a maximum mechanical loss tangent value [(Tanδ) max] of 0.20 or more and 0.30 or less has a relaxed heat treatment yarn (A) and a boiling water shrinkage ratio (SHW) of 5.0. % Or more and 60% or less and a dry heat shrinkage (SHD) at a dry heat of 160 ° C. of 7.0% or more and 80% or less and a polyester multifilament drawn yarn (B) are aligned or a high-pressure air stream at room temperature is used. The composite was made by the fiber mixing means by the air entanglement treatment used. Considering the handleability of the composite yarn, it is more preferable to combine the yarns by using a fiber mixing means.

【0014】ここで上記の物性値は以下の測定方法によ
るものである。 (a) 結晶化度(Xρ) 密度勾配管法により20±0.5℃の恒温槽内で試料の
比重を測定し、下記式により結晶化度(Xρ)を算出し
た。尚、密度勾配管法による比重測定には軽比重液とし
て公知のn−ペンタン(比重0.683)と、重比重液
として四塩化炭素(比重1.599)とを調整、混合
し、該混合液に密度勾配をもたせた。尚、試験回数5回
の平均値を測定値とした。 Xρ=〔dk(d−da)〕/〔d(dk−da)〕×
100(%) Xρ=結晶化度(%) dk=1.47g/cm3 (PET完全結晶の比重) da=1.331g/cm3 (PET完全非晶の比重) D=試料の比重(g/cm3
The above-mentioned physical property values are based on the following measuring methods. (A) Crystallinity (Xρ) The specific gravity of the sample was measured in a thermostat at 20 ± 0.5 ° C by the density gradient tube method, and the crystallinity (Xρ) was calculated by the following formula. In the specific gravity measurement by the density gradient tube method, n-pentane (specific gravity 0.683) known as a light specific gravity liquid and carbon tetrachloride (specific gravity 1.599) as a heavy specific gravity liquid are adjusted and mixed, and the mixture is mixed. The solution was given a density gradient. The average value of 5 tests was used as the measured value. Xρ = [dk (d-da)] / [d (dk-da)] ×
100 (%) Xρ = crystallinity (%) dk = 1.47g / cm 3 (PET perfect crystal specific gravity) da = 1.331g / cm 3 ( PET specific gravity of the complete amorphous) D = sample specific gravity (g / Cm 3 )

【0015】(b) 沸水収縮率(SHW) 試料を枠周1.125mの検尺機を用い、0.1g/d
の初荷重を掛け、120回/分の速度で巻き返し、巻き
回数が20回の小綛を作り、初荷重の40倍の重りを掛
けて、綛長L0(mm)を測定する。続いて重りを外
し、収縮が妨げられないような方法で沸騰水(100
℃)中に30分間浸漬した後、取り出して吸取紙又は綿
布で水を拭き取り、水平状態にて風乾する。風乾後、再
度重りを掛けて綛長L1(mm)を測定する。上記L
0、L1を下記式に代入し、沸水収縮率(SHW)を算
出する。尚、試験回数5回の平均値を測定値とする。 SHW[(L0−L1)/L0]×100(%)
(B) Shrinkage rate of boiling water (SHW) A sample was measured at 0.1 g / d using a measuring machine with a frame circumference of 1.125 m.
The initial load is applied, and it is rewound at a speed of 120 times / minute to make a small ridge having 20 turns, and a weight 40 times the initial load is applied to measure the ridge length L0 (mm). Then remove the weight and use boiling water (100
C.) for 30 minutes, take out, wipe off water with absorbent paper or cotton cloth, and air dry in a horizontal state. After air-drying, the weight is applied again to measure the length L1 (mm). L above
Substituting 0 and L1 into the following equation, the boiling water shrinkage rate (SHW) is calculated. In addition, the average value of 5 times of the test is used as the measured value. SHW [(L0-L1) / L0] × 100 (%)

【0016】(c) 乾熱収縮率(SHD) 試料に1/30g/dの荷重を掛け、その長さL0(m
m)を測定する。次いでその荷重を取り除き、試料を乾
燥機に入れ乾熱160℃で30分間乾燥する。乾燥後冷
却し、再度1/30g/dの荷重を掛けてその長さL1
(mm)を測定する。上記L0、L1を式3に代入し、
乾熱収縮率(SHD)を算出する。尚、試験回数5回の
平均値を測定値とする。 SHD=[(L0−L1)/L0]×100(%)
(C) Dry heat shrinkage (SHD) A load of 1/30 g / d is applied to the sample, and its length L0 (m
m) is measured. Then, the load is removed, and the sample is put in a dryer and dried at a dry heat of 160 ° C. for 30 minutes. After drying, it is cooled and a load of 1/30 g / d is applied again, and its length L1
(Mm) is measured. Substituting L0 and L1 into Equation 3,
The dry heat shrinkage (SHD) is calculated. In addition, the average value of 5 times of the test is used as the measured value. SHD = [(L0-L1) / L0] × 100 (%)

【0017】(d) 動的粘弾性測定 オリエンテック社製Vibron DDV−IIC型を使
用し、110Hzの測定周波数、昇温速度1℃/分、乾燥
空気雰囲気下の力学的損失正接Tanδ−温度特性を測
定し、その測定結果より無定形領域内部に存在する高分
子鎖のセグメントが示すミクロブラウン運動に密接に関
係した、主分散を示す温度(Tα)及びTanδ曲線の
最大値[(Tanδ)max ]を読み取る。
(D) Dynamic viscoelasticity measurement Using a Vibron DDV-IIC type manufactured by Orientec Co., a measurement frequency of 110 Hz, a heating rate of 1 ° C./min, a mechanical loss tangent Tan δ in a dry air atmosphere-temperature characteristic From the measurement result, the temperature (Tα) showing the main dispersion and the maximum value of the Tanδ curve [(Tanδ) max, which are closely related to the micro-Brownian motion shown by the segment of the polymer chain existing in the amorphous region, are shown. ]] Is read.

【0018】例えば、本発明により得られるポリエステ
ルマルチフィラメント複合糸条の、実質的に自己伸長を
示す部分を構成するポリエステルマルチフィラメント未
延伸糸の弛緩熱処理糸(A)の結晶化度(Xρ)は20
%以下、より好ましくは15%以下とすることが必要で
ある。過度に結晶化を促進させることは自己伸長性を付
与する上で好ましくない。現在のところ詳細な部分は判
明していないが推定するに紡糸引取速度が2000〜4
000m/min.で溶融紡糸したポリエステルマルチフィ
ラメント糸条はいわゆる高配向状態をもった未延伸糸で
あり、結晶化の程度が比較的低いことがその特徴である
が、該マルチフィラメント糸条を弛緩熱処理し結晶化度
を極力増加させることなく、収縮成分を取り除くことに
より織編物に加工した後の、染色加工に於ける湿熱処理
による結晶c軸方向、即ち繊維軸方向への結晶成長の割
合が糸条の熱収縮率の割合に対して大きくなり実質的に
繊維は自己伸長するものと考えられる。
For example, crystallization of a relaxed heat-treated yarn (A) of a polyester multifilament undrawn yarn which constitutes a portion showing substantially self-elongation of the polyester multifilament composite yarn obtained by the present invention. Degree (Xρ) is 20
% Or less, and more preferably 15% or less. Excessively promoting crystallization is not preferable for imparting self-stretchability. At present, the details are not known, but it is estimated that the spinning take-up speed is 2000-4.
The polyester multifilament yarn melt-spun at 000 m / min. Is an undrawn yarn having a so-called highly oriented state, and its characteristic is that the degree of crystallization is relatively low. The rate of crystal growth in the crystal c-axis direction, that is, in the fiber axis direction by the wet heat treatment in the dyeing process, after the woven or knitted material is processed by removing the shrinkage component without increasing the crystallinity as much as possible, is applied. It is considered that the fiber becomes larger with respect to the heat shrinkage ratio of the yarn, and the fiber self-stretches substantially.

【0019】上記に示したように、弛緩熱処理に供する
ポリエステルマルチフィラメント未延伸糸の紡糸引取速
度は2000〜4000m/min.、より好ましくは26
00〜3800m/min.、更に好ましくは3200〜3
600m/min.の範囲を採用することが好ましい。該紡
糸引取速度が2000m/min.未満であれば、糸条は自
己伸長性を付与するには配向度が低過ぎ、弛緩熱処理を
施しても糸条は自己伸長を示さず、実質的に繊維は収縮
してしまい、本発明の目的とするソフトな触感を満足さ
せることができない。
As described above, the spinning take-up speed of the polyester multifilament undrawn yarn subjected to the relaxation heat treatment is 2000 to 4000 m / min., More preferably 26.
00-3800 m / min., More preferably 3200-3
It is preferable to adopt a range of 600 m / min. If the spinning take-up speed is less than 2000 m / min., The orientation of the yarn is too low to impart self-stretching property, and the yarn does not exhibit self-stretching even when subjected to relaxation heat treatment, and the fiber is substantially Contracts, and the soft tactile sensation intended by the present invention cannot be satisfied.

【0020】また、該紡糸引取速度が4000m/min.
を超過するといわゆる配向結晶化が進行しているために
結晶化度が高くなり過ぎてしまい、逆に熱収縮能が極端
に低下する。このために糸条に充分な弛緩熱処理を付与
することができず、熱収縮応力不足による糸揺れ、ひい
ては供給ローラー部への巻付による糸切れを誘発してし
まい、操業性の面で問題があるばかりか、結晶配向が過
度に進行しているために無定形領域内部に存在する高分
子鎖セグメントが結晶領域に取り込まれる度合、即ち結
晶成長する度合が小さいために、実質的に糸条は自己伸
長を示さず、糸条の挙動は逆に収縮サイドに移行してし
まうために自己伸長による適度なソフト感を織編物に与
えることができなくなる。
The spinning take-up speed is 4000 m / min.
If it exceeds, the crystallinity becomes too high because so-called oriented crystallization is progressing, and conversely the heat shrinkability is extremely reduced. For this reason, sufficient relaxation heat treatment cannot be applied to the yarn, causing yarn sway due to insufficient heat shrinkage stress, and eventually causing yarn breakage due to winding around the supply roller portion, resulting in problems in terms of operability. In addition, the degree of incorporation of the polymer chain segment existing inside the amorphous region into the crystalline region due to excessively advanced crystal orientation, that is, the degree of crystal growth is small, and thus the yarn is substantially formed. Since the yarn does not exhibit self-stretching and the behavior of the yarn shifts to the contracting side, it is impossible to give the woven or knitted fabric an appropriate soft feeling due to self-stretching.

【0021】また該ポリエステルマルチフィラメント未
延伸糸の弛緩熱処理糸(A)は160℃に於ける乾熱収
縮率(SHD)が0%未満で実質的に自己伸長を示し、
沸水収縮率(SHW)は3%以下であることが必要であ
る。更に好ましくは2%以下がよい。該沸水収縮率が3
%を超過すると織編物を沸水リラックス処理する際に糸
条が収縮してしまい、テンターによる巾出しセットや染
色機等による高温湿熱処理等、後工程で生じる自己伸長
が該収縮作用によって打ち消されてしまう恐れがあり、
織編物に充分なソフト感を与えることができない。ま
た、該沸水収縮率の下限としては−2%以上、より好ま
しくは−1%以上を保つことが好ましい。該沸水収縮率
が−2%未満となれば該マルチフィラメント混繊糸条を
撚糸し、通常の真空湿熱セットで撚止セットを施す際、
或いは経糸サイジング処理の際、該弛緩熱処理(A)が
自己伸長を示してしまい、後に続く整経や製織編工程の
操業に支障を来す恐れがあるばかりか、織編物が染色加
工後に自己伸長を示さないためにソフトな触感を充分に
付与することができなくなる。
The relaxation heat-treated yarn (A) of the polyester multifilament undrawn yarn has a dry heat shrinkage (SHD) at 160 ° C. of less than 0% and exhibits substantially self-elongation.
The boiling water shrinkage (SHW) needs to be 3% or less. More preferably, it is 2% or less. The boiling water shrinkage is 3
If the content exceeds 100%, the yarn will shrink when the woven or knitted fabric is subjected to a relaxing treatment with boiling water, and the self-expansion that occurs in the subsequent steps such as tenter setting with a tenter or high temperature wet heat treatment with a dyeing machine is canceled by the shrinking action. There is a risk of
It is impossible to give a soft feeling to the woven or knitted fabric. The lower limit of the boiling water shrinkage ratio is preferably kept at -2% or more, more preferably -1% or more. When the boiling water shrinkage rate is less than -2%, the multifilament mixed filament yarn is twisted, and when a twist stop set is performed by a normal vacuum wet heat set,
Alternatively, during the warp sizing treatment, the relaxation heat treatment (A) shows self-expansion, which may hinder the operation of the subsequent warping and weaving / knitting processes, and the woven / knitted fabric self-expands after dyeing. Therefore, it becomes impossible to give a soft touch feeling sufficiently.

【0022】更にポリエステルマルチフィラメント未延
伸糸の弛緩熱処理糸(A)の動的粘弾性法による主分散
を示す温度(Tα)が90℃以上125℃以下、力学的
損失正接の最大値[(Tanδ)max ]が0.20以上
0.30以下であることが必要である。これらの値は上
記したように110Hzの測定周波数、昇温速度1℃/
分、乾燥空気雰囲気下の力学的損失正接Tanδ−温度
特性の測定結果から読み取られるもので、無定形領域内
部に存在する高分子鎖のセグメントが示すミクロブラウ
ン運動に密接に関係した物性値である。
Further, the temperature (Tα) showing the main dispersion of the relaxed heat-treated polyester multifilament undrawn yarn (A) by the dynamic viscoelastic method is 90 ° C or higher and 125 ° C or lower, and the maximum value of the mechanical loss tangent [(Tanδ ) Max] is required to be 0.20 or more and 0.30 or less. As mentioned above, these values are the measurement frequency of 110 Hz and the heating rate of 1 ° C /
The mechanical loss tangent in a dry air atmosphere can be read from the measurement result of Tan δ-temperature characteristic, which is a physical property value closely related to the micro Brownian motion indicated by the polymer chain segment existing inside the amorphous region. .

【0023】この主分散を示す温度(Tα)が90℃未
満の領域であれば、糸条は熱的に非常に不安定な状態で
あり、多少の熱量の付与にも充分注意を払わねばならな
い。特に撚糸後の撚止セット条件やサイジング条件を考
慮する場合、常用温度より更に低温で処理を施す必要が
あり、後工程に支障なきよう撚止セットやサイジングを
施そうとすれば、処理時間や乾燥時間等を延長させるこ
とが必須となり、ランニングコストの増加を誘発してし
まい好ましくない。また、125℃を超過する範囲、即
ち熱的に非常に安定な領域となれば糸条が自己伸長を示
し難くなり、本発明の目的とするソフトな触感を織編物
に付与することが困難になる。該主分散を示す温度(T
α)が90℃以上125℃以下、より好ましくは105
℃以上120℃以下になるように紡糸条件、弛緩熱処理
条件を調整することによって取扱性がよく、且つ自己伸
長の効果によるソフト感を実現し得る糸条となるのであ
る。
If the temperature (Tα) indicating this main dispersion is in the range of less than 90 ° C., the yarn is in a thermally unstable state, and attention must be paid to giving a certain amount of heat. . In particular, when considering the twist setting and sizing conditions after twisting, it is necessary to perform the treatment at a temperature lower than the normal temperature, and if you try to perform the twist setting and sizing so as not to interfere with the subsequent process, the treatment time and It is essential to extend the drying time and the like, which causes an increase in running cost, which is not preferable. Further, in the range exceeding 125 ° C., that is, in the region where it is very stable thermally, it becomes difficult for the yarn to exhibit self-expansion, and it becomes difficult to impart the soft touch feeling to the woven or knitted fabric, which is the object of the present invention. Become. The temperature (T
α) is 90 ° C. or higher and 125 ° C. or lower, more preferably 105
By adjusting the spinning conditions and the relaxation heat treatment conditions so that the temperature is not lower than 120 ° C and not higher than 120 ° C, the yarn can be handled easily and can realize a soft feeling due to the effect of self-extension.

【0024】また力学的損失正接の最大値[(Tan
δ)max ]は0.20以上0.30以下であることが必
要である。この[(Tanδ)max ]は無定形領域に於
ける高分子鎖セグメントのミクロブラウン運動のし易さ
を示すものであり、この数値が小さい程、該高分子鎖セ
グメントは動き難く、糸条は熱的に安定であり、この数
値が大きい程該高分子鎖セグメントはミクロブラウン運
動し易く、糸条は構造的、熱的に不安定であるというこ
とが知られている。
The maximum value of the mechanical loss tangent [(Tan
δ) max] needs to be 0.20 or more and 0.30 or less. This [(Tan δ) max] indicates the ease of micro Brownian motion of the polymer chain segment in the amorphous region. The smaller this value is, the more difficult the polymer chain segment is to move, and the yarn is It is known that the polymer chain segment is thermally stable, and the larger this value is, the easier it is for the polymer chain segment to carry out micro Brownian motion, and the yarn is structurally and thermally unstable.

【0025】紡糸引取速度2000〜4000m/min.
にて得られたポリエステルマルチフィラメント未延伸糸
は弛緩熱処理されることによって若干結晶化度が増加
し、[(Tanδ)max ]値は若干減少を示す。しかし
ながら過度に結晶化度を増加させ[(Tanδ)max ]
値を減少させることは無定形領域の高分子鎖セグメント
の量が実質的に少なくなることであり、該セグメントの
熱運動性も低下することから、該無定形領域の高分子鎖
セグメントが結晶領域に取り込まれることによる結晶c
軸方向への結晶成長の程度が事実上軽度になってしま
い、糸条の自己伸長能が低下してし、織編物に充分なソ
フト感を付与することができなくなる。何故なのか現在
のところ充分解明されておらず、詳細な部分は理解でき
ないが、この[(Tanδ)max ]値が0.2以上0.
3以下の範囲となるように紡糸条件、弛緩熱処理条件な
ど諸条件を適性化することによって該ポリエステルマル
チフイラメント未延伸糸の弛緩熱処理糸(A)は染色加
工等の後加工を通過させることによって実質的に自己伸
長を示すのである。
Spinning take-off speed 2000-4000 m / min.
The polyester multifilament unstretched yarn obtained in 1. above has a slightly increased crystallinity due to relaxation heat treatment, and the [(Tanδ) max] value shows a slight decrease. However, if the crystallinity is excessively increased, [(Tanδ) max]
Decreasing the value means that the amount of the polymer chain segment in the amorphous region is substantially reduced, and the thermal mobility of the segment also decreases, so that the polymer chain segment in the amorphous region is a crystalline region. Crystal c
The degree of crystal growth in the axial direction becomes practically small, the self-stretching ability of the yarn is reduced, and it becomes impossible to impart a sufficient soft feeling to the woven or knitted fabric. The reason for this is not sufficiently clarified at present, and the detailed part cannot be understood, but this [(Tanδ) max] value is 0.2 or more.
The relaxation heat treated yarn (A) of the polyester multifilament unstretched yarn is substantially subjected to post-treatment such as dyeing by optimizing various conditions such as spinning conditions and relaxation heat treatment conditions so as to be in the range of 3 or less. Self-expanding.

【0026】またポリエステルマルチフィラメント延伸
糸(B)は沸水収縮率(SHW)が5.0%以上60%
以下、より好ましくは6.0%以上18%以下の範囲
を、更に乾熱160℃に於ける乾熱収縮率(SHD)が
7.0%以上80%以下、より好ましくは9.0%以上
20%以下の範囲とすることが必要である。該延伸糸
(B)は通常延伸糸である必要はなく、糸条長手方向に
配向度分布を有するシックアンドシン糸であってもよ
い。この沸水収縮率(SHW)が6.0%未満、或いは
乾熱160℃に於ける乾熱収縮率(SHD)が7.0%
未満の範囲であってもポリエステルマルチフィラメント
未延伸糸の弛緩熱処理糸(A)の自己伸長の効果によっ
て織編物にソフト感、ふくらみ感を与え得るが、若干不
充分なものとなってしまうため、該弛緩熱処理糸(A)
と組み合わせる延伸糸(B)は適当な収縮能をもったも
のとすることが望ましい。しかしながら沸水収縮率(S
HW)が60%を超過、或いは乾熱160℃に於ける乾
熱収縮率(SHD)が80%を超過する範囲の超高収縮
能を有する糸条となれば、撚糸セット条件やサイジング
条件を充分吟味しても後工程通過性に支障を来してしま
うことが予想され、該ポリエステルマルチフィラメント
複合糸条の取扱性を考えると好ましくない範囲であり、
使用には適さない。
The polyester multifilament drawn yarn (B) has a boiling water shrinkage (SHW) of 5.0% or more and 60% or more.
The range of 6.0% to 18% is more preferable, and the dry heat shrinkage (SHD) at 160 ° C of dry temperature is 7.0% to 80%, more preferably 9.0% or more. It is necessary to set the range to 20% or less. The drawn yarn (B) does not have to be a normally drawn yarn, and may be a thick and thin yarn having an orientation degree distribution in the yarn longitudinal direction. The boiling water shrinkage rate (SHW) is less than 6.0%, or the dry heat shrinkage rate (SHD) at a dry heat of 160 ° C is 7.0%.
Even if it is less than the range, the woven or knitted fabric may have a soft feeling and a swelling feeling due to the effect of the self-stretching of the relaxed heat treated yarn (A) of the polyester multifilament unstretched yarn, but it becomes slightly insufficient, The relaxation heat treated yarn (A)
It is desirable that the drawn yarn (B) to be combined with is to have appropriate shrinkage ability. However, the boiling water shrinkage (S
HW) exceeds 60% or dry heat shrinkage (SHD) at a dry heat of 160 ° C exceeds 80%. If the yarn has an extremely high shrinkage, the twisting setting conditions and sizing conditions are It is expected that the post-process passability will be impaired even after thorough examination, and it is in an unfavorable range considering the handleability of the polyester multifilament composite yarn.
Not suitable for use.

【0027】本発明のポリエステルマルチフィラメント
複合糸条の製造方法としては紡糸引取速度が2000〜
4000m/min.で紡糸された沸水収縮率(SHW)が
50%以上のポリエステルマルチフィラメント未延伸糸
を実質的に延伸することなく雰囲気温度が160℃〜2
30℃の条件にて非接触式熱処理を0.05〜0.2秒
間行い、結晶化度(Xρ)が20%以下、乾熱収縮率
(SHD)が0%未満で実質的に自己伸長を示し、動的
粘弾性法による主分散を示す温度(Tα)が90℃以上
125℃以下、力学的損失正接の最大値[(Tanδ)
max ]が0.20以上0.30以下であるポリエステル
マルチフィラメント未延伸糸の弛緩熱処理糸(A)と
し、ポリエステルマルチフィラメント延伸糸(B)とを
引揃え或いは混繊手段を用いて複合させることを特徴と
するものである。
As the method for producing the polyester multifilament composite yarn of the present invention, the spinning take-up speed is from 2000 to
Atmospheric temperature of 160 ° C. to 2 without substantially stretching polyester multifilament unstretched yarn having boiling water shrinkage (SHW) of 50% or more spun at 4000 m / min.
Non-contact heat treatment is performed for 0.05 to 0.2 seconds under the condition of 30 ° C., the crystallinity (Xρ) is 20% or less, and the dry heat shrinkage rate (SHD) is less than 0% to cause substantially self-expansion. The temperature (Tα) showing the main dispersion by the dynamic viscoelastic method is 90 ° C. or higher and 125 ° C. or lower, and the maximum value of the mechanical loss tangent [(Tanδ)
[max] is 0.20 or more and 0.30 or less as a relaxed heat treated yarn (A) of a polyester multifilament undrawn yarn, and the polyester multifilament drawn yarn (B) is aligned or compounded by using a fiber mixing means. It is characterized by.

【0028】紡糸引取速度が2000〜4000m/mi
n.で紡糸された沸水収縮率(SHW)が50%のポリエ
ステルマルチフィラメント未延伸糸を実質的に延伸する
ことなく雰囲気温度が160℃〜230℃の条件にて非
接触式熱処理を0.05〜0.2秒間行い、ポリエステ
ルマルチフィラメント未延伸糸に自己伸長性を付与する
ものであるが、該熱処理に於ける加熱域への過供給率、
即ち弛緩率は0%以上60%以下、より好ましくは20
%以上50%以下とすることが自己伸長性を与える上で
有効である。該弛緩率が60%を超過すると該ポリエス
テルマルチフィラメント未延伸糸の熱収縮不足により糸
条が弛み、糸条のバタツキや供給ローラーへの巻き付き
断糸を引き起こしてしまう。また該弛緩率が0%未満と
なると実質的に糸条は延伸されてしまうために糸条に自
己伸長性を与えることが出来なくなってしまい好ましく
ない。該弛緩率が0%以上60%以下、より好ましくは
20%以上50%以下とすることによって該未延伸糸に
自己伸長性を付与することが可能となり、好ましい条件
範囲なのである。
Spinning take-off speed is 2000-4000 m / mi
The non-contact heat treatment is performed at a temperature of 160 ° C. to 230 ° C. without substantially stretching the polyester multi-filament unstretched yarn having a boiling water shrinkage (SHW) of 50% spun at n. ~ 0.2 seconds to impart self-stretchability to the polyester multifilament unstretched yarn, but the excessive supply rate to the heating region in the heat treatment,
That is, the relaxation rate is 0% or more and 60% or less, more preferably 20%.
% Or more and 50% or less is effective in giving self-stretchability. When the relaxation rate exceeds 60%, the polyester multifilament undrawn yarn is insufficiently heat-contracted, so that the yarn is loosened, which causes flapping of the yarn and breakage of the yarn wound around the supply roller. Further, if the relaxation rate is less than 0%, the yarn is substantially stretched, which makes it impossible to impart self-stretchability to the yarn, which is not preferable. When the relaxation rate is 0% or more and 60% or less, more preferably 20% or more and 50% or less, it becomes possible to impart self-stretchability to the undrawn yarn, which is a preferable condition range.

【0029】該熱処理には雰囲気温度が160℃〜23
0℃の条件にて非接触式熱処理、より具体的には非接触
式スリットヒーター、チューブヒーター等を使用し、該
ヒーター滞留時間を0.05〜0.2秒、より好ましく
は0.09〜0.18秒間弛緩熱処理を施すことを特徴
とする。熱処理に使用する非接触式ヒーターは雰囲気温
度が160℃〜230℃の範囲の任意の設定温度条件に
て高い精度を保つものが好ましい。該熱処理には雰囲気
温度が160℃〜230℃の範囲、より好ましくは18
0℃〜220℃の範囲とすることが該ポリエステルマル
チフィラメント未延伸糸に自己伸長性を付与する上で好
ましい。該雰囲気温度が160℃未満の範囲であれば該
未延伸糸に自己伸長性を与えるには相当量の滞留時間を
稼ぐ必要があり、生産性やコスト面等の観点より好まし
くない。また、230℃を超過すると機台停止時、或い
は糸掛け時に該未延伸糸がヒーターの熱によって溶断し
てしまう恐れがあり、スタート切れ等の頻度が大きくな
り、好ましい条件とは言い難い。
The heat treatment has an ambient temperature of 160 ° C. to 23 ° C.
Non-contact type heat treatment under the condition of 0 ° C., more specifically, using a non-contact type slit heater, tube heater, etc., and the heater residence time is 0.05 to 0.2 seconds, more preferably 0.09 to It is characterized in that a relaxation heat treatment is applied for 0.18 seconds. The non-contact heater used for the heat treatment is preferably one that maintains high accuracy under an arbitrary set temperature condition in which the ambient temperature is in the range of 160 ° C to 230 ° C. For the heat treatment, the ambient temperature is in the range of 160 ° C to 230 ° C, more preferably 18
The range of 0 ° C. to 220 ° C. is preferable for imparting self-stretchability to the polyester multifilament undrawn yarn. If the atmospheric temperature is in the range of less than 160 ° C., a considerable amount of residence time is required to impart self-stretchability to the undrawn yarn, which is not preferable from the viewpoint of productivity and cost. On the other hand, if the temperature exceeds 230 ° C., the unstretched yarn may be melted by the heat of the heater when the machine is stopped or when the yarn is hooked, and the frequency of start breakage increases, which is not a preferable condition.

【0030】該熱処理に於ける非接触式ヒーターの滞留
時間を0.05〜0.2秒、より好ましくは0.09〜
0.18秒間とすることが必要である。該熱処理時間が
0.05秒未満であれば該ポリエステルマルチフィラメ
ント未延伸糸の加熱による結晶化を極力抑制することが
可能であるが、収縮成分を充分に取り除くことができ
ず、該未延伸糸の弛緩熱処理糸(A)は事実上、自己伸
長を示さない。また0.2秒以上滞留させると収縮成分
を充分に取り除くことが可能になるが、逆に結晶化が過
度に促進とれてしまう他、滞留時間を稼ぐために処理速
度を遅くする必要があり、生産性等も考慮すると最適な
条件とは言い難いのである。
The residence time of the non-contact type heater in the heat treatment is 0.05 to 0.2 seconds, more preferably 0.09 to
It is necessary to set it to 0.18 seconds. If the heat treatment time is less than 0.05 seconds, crystallization of the polyester multifilament undrawn yarn by heating can be suppressed as much as possible, but the shrinkage component cannot be sufficiently removed, and the undrawn yarn is not drawn. The relaxed heat treated yarn (A) of (1) shows virtually no self-elongation. Further, if it is retained for 0.2 seconds or more, the shrinkage component can be sufficiently removed, but on the contrary, crystallization is excessively promoted, and in addition, it is necessary to slow the processing speed in order to increase the retention time. It is hard to say that it is the optimum condition in consideration of productivity and the like.

【0031】ポリエステルマルチフィラメント未延伸糸
の弛緩熱処理糸(A)とポリエステルマルチフィラメン
ト延伸糸(B)を複合させるには引揃え或いは混繊、更
に詳しくは常温の高圧空気流を用いた空気交絡手段を用
いる。該空気交絡処理に用いるノズルは特公昭36−1
2230号公報に見られるような公知のインターレース
ノズルの他、撹乱空気流によりループや弛みを形成させ
るタスランノズル等も使用することができる。タスラン
ノズル等を使用して微小なループ、弛みを形成させる時
は巻き取ったパッケージの解舒性悪化を抑制するために
合繊加工糸用コーニングオイル等を適当量付与した後に
パッケージに巻き取ることが望ましい。尚、インターレ
ースノズルを混繊処理に用いた場合の複合糸条1m当た
りの交絡個数は20〜100ケ/m程度有することが後
工程に於ける糸割れ等の問題が少なく、工程通過性の観
点より好適であると思われる。
In order to combine the relaxed heat treated yarn (A) of the polyester multifilament undrawn yarn and the polyester multifilament drawn yarn (B), alignment or mixed fiber, more specifically, air entanglement means using a high pressure air flow at room temperature To use. The nozzle used for the air entanglement treatment is JP-B-36-1.
In addition to the well-known interlaced nozzle as seen in Japanese Patent No. 2230, a Taslan nozzle that forms a loop or a slack by a disturbing air flow can be used. When forming a minute loop or slack using a Taslan nozzle, etc., it may be wound onto the package after applying an appropriate amount of synthetic fiber coning oil for suppressing unwindability of the wound package. desirable. When the interlaced nozzle is used for the mixed fiber treatment, the number of entangled fibers per 1 m of the composite yarn is about 20 to 100 / m, and there are few problems such as yarn cracks in the subsequent process, and the viewpoint of process passability. Seems to be more suitable.

【0032】例えば、本発明により得られるポリエステ
ルマルチフィラメント複合糸条を構成するポリエステル
マルチフィラメント未延伸糸の弛緩熱処理糸(A)とポ
リエステルマルチフィラメント延伸糸(B)の組合せ割
合は、目的に応じて適宜選定することができるが、少な
くとも弛緩熱処理糸(A)糸側が20%を切らない範囲
とすることが必要で、織編物の風合いを考慮した場合、
弛緩熱処理糸(A)と延伸糸(B)の割合は45/55
〜70/30程度が望ましいと思われるが勿論これに限
定されるものではない。
For example, the combination ratio of the relaxation heat treated yarn (A) and the polyester multifilament drawn yarn (B) of the polyester multifilament undrawn yarn constituting the polyester multifilament composite yarn obtained by the present invention is Although it can be appropriately selected according to the purpose, it is necessary that at least the relaxation heat treated yarn (A) yarn side does not cut 20%, and in consideration of the texture of the woven or knitted fabric,
The ratio of relaxed heat treated yarn (A) and drawn yarn (B) is 45/55
It seems that about 70/30 is preferable, but it is not limited to this.

【0033】このようにして得られたポリエステルマル
チフィラメント複合糸条を撚糸し、次いで低温撚糸セッ
ト、或いは低温サイジングを実施した後、製織編し織編
物を得、通常の後加工等で熱処理(110℃〜200
℃)することにより、自己伸長性を有するポリエステル
マルチフィラメント未延伸糸の弛緩熱処理糸(A)が伸
長発現し、風合い良好なふくらみ感、ソフト感とドライ
感を満足する織編物とすることが可能となるのである。
The polyester multifilament composite yarn thus obtained is twisted, then low-temperature twisting set or low-temperature sizing is performed, and then woven and knitted to obtain a woven or knitted product, which is heat-treated by ordinary post-processing or the like (110 ℃ ~ 200
C.), the relaxed heat-treated yarn (A) of the polyester multifilament undrawn yarn having self-extending property develops elongation, and it is possible to make a woven or knitted fabric satisfying a swelling feeling with a good texture, a soft feeling and a dry feeling. It becomes.

【0034】[0034]

【実施例】以下、実施例により本発明を具体的に説明す
る。勿論、本発明は以下の実施例に限定されるものでは
ない。 (実施例1)紡糸引取速度が3200m/min.にて紡糸
された沸水収縮率(SHW)が69%のポリエステルセ
ミダル丸断面マルチフィラメント高配向未延伸糸45デ
ニール18フィラメントを雰囲気温度が210℃の非接
触式スリットヒーターで弛緩率45%、滞留時間0.1
8秒間弛緩熱処理した。弛緩熱処理した後の高配向未延
伸糸は結晶化度(Xρ)14.08%、動的粘弾性法に
よる主分散を示す温度(Tα)は116.3℃、力学的
損失正接の最大値[(Tanδ)max ]は0.2833
であった。また乾熱160℃に於ける乾熱収縮率(SH
D)は−10.3%であり実質的に自己伸長を示すこと
が確認された。
EXAMPLES The present invention will be specifically described below with reference to examples. Of course, the present invention is not limited to the following examples. (Example 1) Polyester semi-dual round cross-section multi-filament highly oriented undrawn yarn 45 denier 18 filaments having a boiling water shrinkage (SHW) of 69% spun at a take-up speed of 3200 m / min. Non-contact type slit heater, relaxation rate 45%, residence time 0.1
Relaxation heat treatment was performed for 8 seconds. The highly oriented undrawn yarn after the relaxation heat treatment had a crystallinity (Xρ) of 14.08%, a temperature (Tα) showing a main dispersion by a dynamic viscoelastic method was 116.3 ° C., and a maximum value of a mechanical loss tangent [ (Tan δ) max] is 0.2833
Met. In addition, the dry heat shrinkage (SH
D) was -10.3%, and it was confirmed to show substantially self-elongation.

【0035】該弛緩熱処理した後の高配向未延伸糸、即
ち本発明でいうポリエステルマルチフィラメント未延伸
糸の弛緩熱処理糸(A)と沸水収縮率(SHW)が16
%、乾熱160℃に於ける乾熱収縮率(SHD)が1
8.5%のポリエステルセミダル丸断面マルチフィラメ
ント延伸糸50デニール10フィラメントを公知のイン
ターレースノズルを用い、常温の高圧空気流によって空
気交絡し、ポリエステルマルチフィラメント複合糸条を
得た。該複合糸条の糸条1m当たりの交絡個数は75ケ
/mであり糸割れ等のない、取扱性に優れた糸条となっ
た。
The highly oriented undrawn yarn after the relaxation heat treatment, that is, the polyester multifilament undrawn yarn in the present invention has a relaxation heat treatment yarn (A) and a boiling water shrinkage ratio (SHW) of 16
%, Dry heat shrinkage (SHD) at a dry heat of 160 ° C is 1
A polyester multi-filament composite yarn was obtained by air entanglement of 8.5% polyester semi-dal cross-section multi-filament drawn yarn 50 denier 10 filaments with a known interlace nozzle by a high pressure air flow at room temperature. The number of entangled yarns per 1 m of the composite yarn was 75 / m, and the yarn was free from yarn cracks and had excellent handleability.

【0036】該ポリエステルマルチフィラメント複合糸
条を村田機械製ダブルツイスター(No.310−C
型)にて1800T/m の撚糸を施した後、雰囲気温度6
5℃で40分間バキュームヒートセッターによる撚止セ
ットを行った。該複合糸条撚糸を経緯糸双方に用い、生
機密度が経143本/吋、緯94本/吋のサテン組織に
製織した。引き続き通常の染色処理を施し、仕上密度が
経160本/吋、緯112本/吋の染色加工布を得た。
風合いは適度のはり、腰感を有する全く新しいタイプの
風合いを持つカシミヤ調の織物を得ることができた。
A double twister (No. 310-C manufactured by Murata Machinery Co., Ltd.)
At the ambient temperature of 6 after twisting 1800 T / m with
Twist stop setting was performed with a vacuum heat setter at 5 ° C. for 40 minutes. The composite yarn twisted yarn was used for both warp and weft and woven into a satin design having a greige density of 143 warps / inch and 94 wefts / inch. Then, a usual dyeing treatment was applied to obtain a dyed cloth having a finishing density of 160 warps / inch and 112 wefts / inch.
It was possible to obtain a cashmere-like woven fabric having an entirely new type of texture, which had an appropriate texture and a feeling of waist.

【0037】(比較例1)ポリエステルマルチフィラメ
ント延伸糸(B)として沸水収縮率(SHW)が2.0
%、乾熱160℃に於ける乾熱収縮率(SHD)が5.
5%であるポリエステルセミダル丸断面マルチフィラメ
ント延伸糸50デニールフィラメントを用いた他は実施
例1と同様の方法にて染色加工布を得た。該染色加工布
はソフト感やドライ感は感じられるものの、暖かみやふ
くらみ感は不足しており、風合いとしては好ましいもの
にならなかった。
Comparative Example 1 A polyester multifilament drawn yarn (B) has a boiling water shrinkage (SHW) of 2.0.
%, Dry heat shrinkage (SHD) at a dry heat of 160 ° C. of 5.
A dyed cloth was obtained in the same manner as in Example 1 except that 50% denier filament of polyester semi-dull round cross-section multifilament drawn yarn of 5% was used. Although the dyed fabric had a soft feel and a dry feel, it lacked warmth and swelling, and was not suitable as a texture.

【0038】[0038]

【発明の効果】本発明により得られるポリエステルマル
チフィラメント複合糸条は、自己伸長能を有するポリエ
ステルマルチフィラメント未延伸糸の弛緩熱処理糸とポ
リエステルマルチフィラメント延伸糸を組合せてなる複
合糸条であり、織編物にソフトな触感、ドライな触感を
共に満足させ、尚且つ適度なふくらみとはり、腰感を兼
ね備えた全く新規の風合いを呈する、婦人用衣料用途に
好適なポリエステルマルチフィラメントからなる複合糸
条である。
The polyester multifilament composite yarn obtained according to the present invention is a composite yarn obtained by combining the relaxation heat-treated yarn of the polyester multifilament unstretched yarn having the self-stretching ability and the polyester multifilament stretched yarn. A composite yarn made of polyester multifilament suitable for women's clothing, which satisfies both soft and dry feels to the knitted fabric, and has a completely new texture with moderate swelling and swelling, and a feeling of waist. is there.

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平2−307930(JP,A) 特開 平3−8824(JP,A) 特開 平8−60471(JP,A) 特開 平4−100936(JP,A) 特開 平4−333634(JP,A) 特開 平6−116828(JP,A) 特開 昭58−13751(JP,A) 特開 平6−228821(JP,A) 特開 平2−53926(JP,A) (58)調査した分野(Int.Cl.7,DB名) D02G 1/18 D01F 6/62 D02G 3/04 D02J 1/00 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) Reference JP-A-2-307930 (JP, A) JP-A-3-8824 (JP, A) JP-A-8-60471 (JP, A) JP-A-4- 100936 (JP, A) JP 4-333634 (JP, A) JP 6-116828 (JP, A) JP 58-13751 (JP, A) JP 6-228821 (JP, A) JP-A-2-53926 (JP, A) (58) Fields investigated (Int.Cl. 7 , DB name) D02G 1/18 D01F 6/62 D02G 3/04 D02J 1/00

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 紡糸引取速度が2000〜4000m/m
in.で紡糸された沸水収縮率(SHW)が50%以上の
ポリエステルマルチフィラメント未延伸糸を実質的に延
伸することなく雰囲気温度が160℃〜230℃の条件
にて非接触式熱処理を0.05〜0.2秒間行い、結晶
化度(Xρ)が20%以下、乾熱160℃に於ける乾熱
収縮率(SHD)が0%未満で、動的粘弾性法による主
分散を示す温度(Tα)が90℃以上125℃以下、力
学的損失正接の最大値を示す[(Tanδ)max ]が
0.20以上0.30以下であるポリエステルマルチフ
ィラメント未延伸糸の弛緩熱処理糸とし、沸水収縮率
(SHW)が5.0%以上60%以下、乾熱160℃に
於ける乾熱収縮率(SHD)が7.0%以上80%以下
であるポリエステルマルチフィラメント延伸糸の両者を
引揃え或いは混繊して複合させることを特徴とするポリ
エステルマルチフィラメント複合糸条の製造方法。
1. A spinning take-up speed of 2000 to 4000 m / m.
The non-contact heat treatment is performed under the condition that the ambient temperature is 160 ° C to 230 ° C without substantially stretching the polyester multifilament undrawn yarn having a boiling water shrinkage (SHW) of 50% or more spun in. The temperature at which the crystallinity (Xρ) is 20% or less, the dry heat shrinkage ratio (SHD) at dry heat of 160 ° C. is less than 0%, and the main dispersion is obtained by the dynamic viscoelastic method is performed for 05 to 0.2 seconds. Polyester multifilament unstretched yarn having (Tα) of 90 ° C or higher and 125 ° C or lower and [(Tanδ) max] showing the maximum value of mechanical loss tangent of 0.20 or higher and 0.30 or lower is used as a relaxed heat treated yarn, and boiling water is used. Align both polyester multifilament drawn yarns with shrinkage (SHW) of 5.0% to 60% and dry heat shrinkage (SHD) at dry heat of 160 ° C of 7.0% to 80%. Or mixed and compounded A method for producing a polyester multifilament composite yarn, comprising:
【請求項2】 混繊手段が常温の高圧空気流を用いた空
気交手段であることを特徴とする請求項1記載のポリ
エステルマルチフィラメント複合糸条の製造方法。
2. A process for producing a polyester multifilament composite yarn of claim 1, wherein the mixed fiber means is air exchange fault means using ambient temperature of the high pressure air stream.
【請求項3】 空気交手段に用いる高圧空気流が撹乱
空気流であることを特徴とする請求項1記載のポリエス
テルマルチフィラメント複合糸条の製造方法。
3. A process for producing a polyester multifilament composite yarn of claim 1, wherein the high pressure air flow to be used for air exchange fault means a disturbance airflow.
JP30918394A 1994-12-13 1994-12-13 Method for producing polyester multifilament composite yarn Expired - Lifetime JP3520937B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP30918394A JP3520937B2 (en) 1994-12-13 1994-12-13 Method for producing polyester multifilament composite yarn

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP30918394A JP3520937B2 (en) 1994-12-13 1994-12-13 Method for producing polyester multifilament composite yarn

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2003194946A Division JP4085327B2 (en) 2003-07-10 2003-07-10 Polyester multifilament composite yarn

Publications (2)

Publication Number Publication Date
JPH08158183A JPH08158183A (en) 1996-06-18
JP3520937B2 true JP3520937B2 (en) 2004-04-19

Family

ID=17989935

Family Applications (1)

Application Number Title Priority Date Filing Date
JP30918394A Expired - Lifetime JP3520937B2 (en) 1994-12-13 1994-12-13 Method for producing polyester multifilament composite yarn

Country Status (1)

Country Link
JP (1) JP3520937B2 (en)

Also Published As

Publication number Publication date
JPH08158183A (en) 1996-06-18

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