JP3511429B2 - Replacement of existing buried pipes - Google Patents

Replacement of existing buried pipes

Info

Publication number
JP3511429B2
JP3511429B2 JP01518096A JP1518096A JP3511429B2 JP 3511429 B2 JP3511429 B2 JP 3511429B2 JP 01518096 A JP01518096 A JP 01518096A JP 1518096 A JP1518096 A JP 1518096A JP 3511429 B2 JP3511429 B2 JP 3511429B2
Authority
JP
Japan
Prior art keywords
pipe
buried
buried pipe
new
shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP01518096A
Other languages
Japanese (ja)
Other versions
JPH09210249A (en
Inventor
秀雄 萩原
定正 小平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komatsu Ltd
Original Assignee
Komatsu Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komatsu Ltd filed Critical Komatsu Ltd
Priority to JP01518096A priority Critical patent/JP3511429B2/en
Publication of JPH09210249A publication Critical patent/JPH09210249A/en
Application granted granted Critical
Publication of JP3511429B2 publication Critical patent/JP3511429B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Excavating Of Shafts Or Tunnels (AREA)

Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】本発明は、上下水道管等とし
て用いられるヒューム管、陶管、塩化ビニール管、FR
P管等の既埋設管を非開削で新管に置換する工法に関す
る。 【0002】 【従来の技術】既埋設管を非開削で新管に置換する工法
としては、例えば特開平7−286682号公報に示す
公報が知られている。 【0003】この工法は、既埋設管における新管と置換
する置換区間の一側に発進立坑、同他側に到達立坑を設
け、既埋設管内に閉塞材を充填することにより既埋設管
内を周囲の地盤圧状態に近い状態にした後、掘削機を用
いて発進立坑から既埋設管内又は既埋設管に沿って掘削
していき、新管を推進布設する工法である。 【0004】前述の工法は、既埋設管内を閉塞材で周囲
の地盤圧状態に近い状態にした後に掘削機で掘削してい
くため、新管前方において掘削機の先導方向付けをする
ための地盤圧相当の反力を閉塞材から得ることが可能と
なり、既埋設管と新管の口径の組み合わせを制限するこ
となく、精度のよい施工が期待できる。 【0005】また、拡径更新の場合でも新管布設に必要
なスペースを排土することにより確保しつつ新管に置換
するので、比較的大きな口径でも路面等に悪影響を与え
ることなく施工可能となる。 【0006】また、既埋設管が経年変化によって不陸部
を有する状態となっている場合に新管を計画線に沿って
正しく推進埋設できるし、この場合に新管の周囲に空洞
部が生じないので、施工後に路面が陥没することがな
い。 【0007】 【発明が解決しようとする課題】通常一般に既埋設管は
開削によって埋設されている。例えば図7に示すよう
に、埋設用溝1を掘削し、その埋設用溝1内に管2を敷
設した後に土3を埋め戻している。 【0008】前述の埋め戻しする土3は、一般的に山砂
を使用するか、掘削した土(開削土)を使用しているの
で、埋設した管2(既埋設管)の周囲の土(地盤)の支
持力(N値、圧縮強度)は小さい値である。 【0009】このために、図8に示すように既埋設管2
内部を閉塞材4によって周囲の地盤圧と同じにしても、
掘削機5の掘削反力を周囲の地盤によって支持できずに
掘削機5の直進性を維持できない。 【0010】そこで、本発明は前述の課題を解決できる
ようにした既埋設管の置換工法を提供することを目的と
する。 【0011】 【課題を解決するための手段及び作用・効果】本発明
は、既埋設管10における新管と置換する置換区間の一
側に発進立坑11、他側に到達立坑12をそれぞれ設
け、前記既埋設管10の内部及び外周部に、土の支持力
を向上する充填材を注入して既埋設管10の内部及び外
周部をほぼ均一で十分なる大きさの支持力を有する状態
とし、この後に、推進部14と、この推進部14により
推進される回転駆動する掘削部15を備えた掘削機13
を、発進立坑11から到達立坑12に向けて推進しなが
ら回転することで、前述の既埋設管10を切削し、その
切削した部分に新管29を推設埋設することで既埋設管
10を新管29に置換することを特徴とする既埋設管の
置換工法である。 【0012】本発明によれば、既埋設管10を掘削機1
の掘削部15を回転しながら推進部14で推進しなが
掘削する際に、既埋設管10の内部及び外周部が充填
材によって、ほぼ均一で十分なる大きさの支持力を有す
る状態となっているので、掘削機13の掘削部15の
削反力を既埋設管10の内部及び外周部によってほぼ均
一に支持される。 【0013】このようであるから、既埋設管10の外周
部の地盤の支持力が大きくなるために、掘削機13の直
進性を維持できる。また、既埋設管10を掘削機13に
より掘削しながら後方より新管29を埋設しても既埋設
管10は固定された状態となるので、掘削部15の回転
による掘削力により動いてしまうことなく効率よく新管
29を埋設できる。加えて既埋設管10の内部も充填材
を注入しているので既埋設管10の中心と掘削機13の
掘進部15の中心がずれた場合でも回転方向に均一に支
持でき、既埋設管10と異なった方向に新管29を埋設
する場合においても掘削機13の掘削反力は既埋設管1
0の有無にほとんど関係なくほぼ均等に支持されるので
掘削機13は計画線に沿って掘削し新管29を正しく埋
設できる。 【0014】 【発明の実施の形態】図1に示すように、既埋設管10
における新管と置換する置換区間の一側に発進立坑11
を設け、その他側に到達立坑12を設ける。前記発進立
坑11に掘削機13を設置する。 【0015】前記掘削機13はシリンダ等の推進部14
と、この推進部14により推進されると共に、回転駆動
される掘削部15より成る。前記掘削部15は本体15
aにカッタを備えた回転部15bを図示しない上下揺動
用シリンダ、左右揺動用シリンダによって360度の方
向に揺動可能に取付けたものである。この掘削機13は
小口径管推進機として従来周知のものである。 【0016】図2に示すように、薬液注入機20によっ
て既埋設管10の発進立坑11寄り部分における内部と
外周部に充填材21を注入する。 【0017】前記薬液注入機20は機械本体22に中空
のロッド23を上下動及び回動同自在に設け、このロッ
ド23の先端部にカッタ24と噴出口25を設け、その
ロッド23内に充填材を圧送して噴出口25より噴出す
るものである。 【0018】前記薬液注入機20により充填材21を注
入するには、ロッド23を回転しながら下降してカッタ
24と噴出口25を既埋設管10内に突出する。この状
態でロッド23を上昇しながらロッド23内に充填材を
圧送して噴出口25より噴出して既埋設管10の内部と
外周部に注入する。 【0019】このようにすることで、図3に示すように
既埋設管10の内部及び外周部の埋め戻し土26に充填
材27が注入され、外周部の埋め戻し土26が地盤改良
され、既埋設管10の内部及び外周部の支持力が大きい
値となるようにする。 【0020】薬液注入機20を到達立坑12に向けて所
定距離毎に移動して前述と同様に充填材注入作業を複数
回繰り返して図4に示すように既埋設管10の置換区画
全長に亘って充填材27を注入する。 【0021】前記充填材27としては、例えばセメン
ト、スラグセメント等のアルカリ系懸濁型のもの、セメ
ントミルク、セメント・ベントナイト等の非薬液系のも
の、つまり土の支持力を向上するものであれば良い。 【0022】掘削部15の回転部15bを回転しながら
推進部14で掘削部15を推進して既埋設管10を掘削
し、掘削部15が所定ストローク推進したら推進部14
を後退し、図5に示すように既埋設管10の掘削跡28
に新管29を推進部14で押し込み、その新管29で掘
削部15を推進する。 【0023】以上の動作を複数回繰り返して既埋設管1
0を新管29置換する。 【0024】前述のように、既埋設管10の内部及び外
周部が充填材によって支持力が大きい値となるから、掘
削部15の切削反力を支持して掘削機13の直進性を維
持できる。 【0025】また、図6に示すように、既埋設管10の
中心と掘削機13(掘削部15)の中心がずれた場合に
掘削部15の掘削反力を、既埋設管10の外周部の充填
材27で地盤改良された土と既埋設管10の内部の充填
材27によって回転方向に均一に支持できる。 【0026】前述の充填材27を注入するには、発進立
坑11又は到達立坑12より既埋設管10の内部、外周
部に水平方向に注入しても良いし、発進立坑11又は到
達立坑12より既埋設管10の内部から外部に注入して
も良く、さらには発進立坑11又は到達立坑12から既
埋設管10の内部に注入すると共に、地上から既埋設管
10の外周部に注入しても良い。 【0027】以上の実施例では既埋設管10を切削しな
がら新管29を順次推進埋設したが、既埋設管10を置
換区間全長に亘って切削し、その後に新管29を推進埋
設しても良い。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to fume pipes, ceramic pipes, vinyl chloride pipes, and FRs used as water and sewage pipes.
The present invention relates to a method of replacing existing pipes such as P pipes with new pipes without cutting. 2. Description of the Related Art As a method of replacing a buried pipe with a new pipe without cutting, for example, Japanese Unexamined Patent Publication No. Hei 7-286682 is known. [0003] In this method, a starting shaft is provided on one side of a replacement section for replacing a new pipe in an existing buried pipe, and a reaching shaft is provided on the other side thereof. This is a method of excavating from a starting shaft by using an excavator in the existing buried pipe or along the buried pipe, and propelling and laying a new pipe. In the above-mentioned construction method, since the inside of an already buried pipe is brought into a state close to the surrounding ground pressure state with a plugging material and then excavated by an excavator, the ground for guiding the excavator in front of the new pipe is oriented. A reaction force equivalent to the pressure can be obtained from the plugging material, and accurate construction can be expected without restricting the combination of the diameters of the buried pipe and the new pipe. [0005] In addition, even in the case of renewal of the expanded diameter, the space required for laying the new pipe is replaced by a new pipe while securing the space by discharging the soil, so that even a relatively large diameter can be constructed without adversely affecting the road surface and the like. Become. Further, when the existing pipe has a non-landing part due to aging, the new pipe can be properly buried along the planning line, and in this case, a cavity is formed around the new pipe. There is no road surface collapse after construction. [0007] Generally, an already buried pipe is buried by digging. For example, as shown in FIG. 7, a buried trench 1 is excavated, a pipe 2 is laid in the buried trench 1, and soil 3 is backfilled. [0008] Since the above-mentioned backfilling soil 3 generally uses mountain sand or excavated soil (open soil), the soil 3 around the buried pipe 2 (already buried pipe) is used. The supporting force (N value, compressive strength) of the ground is a small value. For this purpose, as shown in FIG.
Even if the inside is the same as the surrounding ground pressure by the blocking material 4,
Excavation reaction force of the excavator 5 cannot be supported by the surrounding ground, and the straightness of the excavator 5 cannot be maintained. Accordingly, an object of the present invention is to provide a method of replacing a buried pipe which can solve the above-mentioned problems. The present invention is directed to a replacement section for replacing a new pipe in the buried pipe 10 with a new section.
Start shaft 11 on the side and reach shaft 12 on the other side.
In this state, a filling material for improving soil support is injected into the inner and outer peripheral portions of the buried pipe 10 so that the inner and outer peripheral parts of the buried pipe 10 have substantially uniform and sufficient supporting force. After that, the propulsion unit 14 and the propulsion unit 14
Excavator 13 with propulsion and rotary driven excavator 15
From the starting shaft 11 to the reaching shaft 12
By rotating from the above, the previously buried pipe 10 is cut,
This is a method of replacing an existing buried pipe, wherein the existing pipe 10 is replaced with the new pipe 29 by erecting and embedding a new pipe 29 in a cut portion . According to the present invention, the buried pipe 10 is connected to the excavator 1
While propelling by the propulsion unit 14 while rotating the excavation unit 15 of No. 3
When excavating from the inside, the inside and outer periphery of the buried pipe 10 are filled
Since the material has a substantially uniform and sufficiently large supporting force due to the material , the excavating reaction force of the excavating portion 15 of the excavator 13 is substantially reduced by the inner and outer peripheral portions of the buried pipe 10. Supported uniformly. [0013] As described above, since the supporting force of the ground on the outer peripheral portion of the buried pipe 10 becomes large , the
You can maintain aggressiveness. Also, already buried even buried Shinkan 29 from the rear while drilling the already buried pipe 10 by excavator 13
Since the pipe 10 is in a fixed state, the rotation of the excavation part 15
The new pipe 29 can be buried efficiently without being moved by the excavation force caused by the excavation. In addition, since the filling material is also injected into the inside of the buried pipe 10, the center of the buried pipe 10 and the excavator 13
Even if the center of the excavation part 15 is shifted, it is uniformly supported in the rotation direction.
Even when the new pipe 29 is buried in a direction different from that of the buried pipe 10, the excavation reaction force of the
Since the excavator 13 is supported almost equally irrespective of the presence or absence of zero, the excavator 13 can excavate along the planning line and bury the new pipe 29 correctly. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS As shown in FIG.
Shaft 11 on one side of the replacement section to replace the new pipe in
Is provided, and the reaching shaft 12 is provided on the other side. An excavator 13 is installed in the starting shaft 11. The excavator 13 includes a propulsion unit 14 such as a cylinder.
And an excavating unit 15 propelled by the propelling unit 14 and driven to rotate. The excavation part 15 is a main body 15
The rotary unit 15b provided with a cutter is mounted so as to be swingable in a 360-degree direction by a vertical swing cylinder and a left-right swing cylinder (not shown). The excavator 13 is conventionally known as a small-diameter pipe propulsion machine. As shown in FIG. 2, a filler 21 is injected into the inner and outer peripheral portions of the buried pipe 10 near the starting shaft 11 by a chemical injector 20. The liquid injector 20 is provided with a hollow rod 23 in a machine body 22 so as to be vertically movable and rotatable. A cutter 24 and a spout 25 are provided at the tip of the rod 23 so that the rod 23 is filled. The material is fed under pressure and spouted from the spout 25. In order to inject the filler 21 by the chemical injector 20, the rod 23 is lowered while rotating, and the cutter 24 and the ejection port 25 are projected into the buried pipe 10. In this state, the filler is pressure-fed into the rod 23 while being raised, and is ejected from the ejection port 25 to be injected into the inside and the outer periphery of the buried pipe 10. By doing so, as shown in FIG. 3, the filler 27 is injected into the backfill soil 26 inside and outside the buried pipe 10, and the backfill soil 26 around the outside is improved in ground. Large supporting force in the inner and outer periphery of the buried pipe 10
Value . The chemical liquid injector 20 is moved at a predetermined distance toward the arrival shaft 12, and the filling material injection operation is repeated a plurality of times in the same manner as described above, so as to extend over the entire replacement section of the buried pipe 10 as shown in FIG. The filling material 27 is injected. The filler 27 may be, for example, an alkaline suspension type such as cement or slag cement, or a non-chemical type such as cement milk or cement / bentonite, that is, a material for improving the soil bearing capacity. Good. The propulsion unit 14 propells the excavation unit 15 while rotating the rotating unit 15b of the excavation unit 15 to excavate the already buried pipe 10, and when the excavation unit 15 protrudes a predetermined stroke, the propulsion unit 14
And the excavated traces 28 of the buried pipe 10 as shown in FIG.
The new pipe 29 is pushed in by the propulsion unit 14, and the excavation unit 15 is propelled by the new pipe 29. The above operation is repeated a plurality of times to bury the buried pipe 1
0 is replaced with the new tube 29. As described above, the inner and outer peripheral portions of the buried pipe 10 have a large supporting force due to the filler, so that the cutting reaction force of the excavating portion 15 is supported and the straightness of the excavator 13 can be maintained. . As shown in FIG. 6, when the center of the buried pipe 10 is deviated from the center of the excavator 13 (the digging section 15), the excavation reaction force of the digging section 15 is reduced. The soil whose ground has been improved by the filler 27 and the filler 27 inside the buried pipe 10 can be uniformly supported in the rotation direction. In order to inject the above-mentioned filler 27, the starting shaft 11 or the reaching shaft 12 may be horizontally injected into the inner and outer peripheral portions of the buried pipe 10, or may be injected from the starting shaft 11 or the reaching shaft 12. Injection may be performed from the inside of the buried pipe 10 to the outside, or further, may be performed from the starting shaft 11 or the reaching shaft 12 into the buried pipe 10 and may be performed from the ground to an outer peripheral portion of the buried pipe 10. good. In the above embodiment, the new pipes 29 are sequentially buried while cutting the buried pipes 10. However, the buried pipes 10 are cut over the entire length of the replacement section, and then the new pipes 29 are buried. Is also good.

【図面の簡単な説明】 【図1】本発明の実施例を示す立坑と掘削機を設けた状
態を示す断面図である。 【図2】発進立寄り部分に充填材を注入した状態を示
す断面図である。 【図3】図2のA−A断面図である。 【図4】既埋設管の置換区間全長に充填材を注入した状
態を示す断面図である。 【図5】新管を推進埋設する直前の状態を示す断面図で
ある。 【図6】掘削機による既埋設管の切削状態の説明図であ
る。 【図7】開削工法により埋設した既埋設管の断面図であ
る。 【図8】従来例による不具合説明図である。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a sectional view showing a state where a shaft and an excavator according to an embodiment of the present invention are provided. 2 is a sectional view showing a state in which injection of filler material starting shaft pit portion close. FIG. 3 is a sectional view taken along line AA of FIG. 2; FIG. 4 is a sectional view showing a state in which a filler is injected into the entire length of the replacement section of the buried pipe. FIG. 5 is a cross-sectional view showing a state immediately before propulsion burying a new pipe. FIG. 6 is an explanatory diagram of a cutting state of an already buried pipe by an excavator. FIG. 7 is a cross-sectional view of an already buried pipe buried by an open-cutting method. FIG. 8 is an explanatory diagram of a defect according to a conventional example.

フロントページの続き (58)調査した分野(Int.Cl.7,DB名) F16L 1/024 Continuation of front page (58) Field surveyed (Int.Cl. 7 , DB name) F16L 1/024

Claims (1)

(57)【特許請求の範囲】 【請求項1】 既埋設管(10)における新管と置換す
る置換区間の一側に発進立坑(11)、他側に到達立坑
(12)をそれぞれ設け、 前記既埋設管(10)の内部及び外周部に、土の支持力
を向上する充填材を注入して既埋設管(10)の内部及
び外周部をほぼ均一で十分なる大きさの支持力を有する
状態とし、 この後に、推進部(14)と、この推進部(14)によ
り推進される回転駆動する掘削部(15)を備えた掘削
機(13)を、発進立坑(11)から到達立坑(12)
に向けて推進しながら回転することで、前述の既埋設管
(10)を切削し、その切削した部分に新管(29)を
推設埋設することで既埋設管(10)を新管(29)に
置換することを特徴とする既埋設管の置換工法。
(57) [Claims] [Claim 1] Replace the existing pipe (10) with a new pipe.
Shaft (11) on one side of the replacement section, reaching shaft on the other side
(12) is provided, and a filling material for improving the soil supporting force is injected into the inner and outer peripheral portions of the buried pipe (10) so that the inner and outer peripheral parts of the buried pipe (10) are substantially uniform and sufficient. A state of having a supporting force of a certain magnitude, and thereafter, the propulsion unit (14) and the propulsion unit (14)
Excavation with rotary driven excavator (15) to be propelled
Machine (13) from the starting shaft (11) to the reaching shaft (12)
By rotating while propelling toward
(10) is cut, and a new pipe (29) is erected and buried in the cut portion to replace the buried pipe (10) with a new pipe (29). Pipe replacement method.
JP01518096A 1996-01-31 1996-01-31 Replacement of existing buried pipes Expired - Fee Related JP3511429B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP01518096A JP3511429B2 (en) 1996-01-31 1996-01-31 Replacement of existing buried pipes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP01518096A JP3511429B2 (en) 1996-01-31 1996-01-31 Replacement of existing buried pipes

Publications (2)

Publication Number Publication Date
JPH09210249A JPH09210249A (en) 1997-08-12
JP3511429B2 true JP3511429B2 (en) 2004-03-29

Family

ID=11881633

Family Applications (1)

Application Number Title Priority Date Filing Date
JP01518096A Expired - Fee Related JP3511429B2 (en) 1996-01-31 1996-01-31 Replacement of existing buried pipes

Country Status (1)

Country Link
JP (1) JP3511429B2 (en)

Also Published As

Publication number Publication date
JPH09210249A (en) 1997-08-12

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