JP3496922B2 - Manufacturing method of piezoelectric vibrator - Google Patents

Manufacturing method of piezoelectric vibrator

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Publication number
JP3496922B2
JP3496922B2 JP22490298A JP22490298A JP3496922B2 JP 3496922 B2 JP3496922 B2 JP 3496922B2 JP 22490298 A JP22490298 A JP 22490298A JP 22490298 A JP22490298 A JP 22490298A JP 3496922 B2 JP3496922 B2 JP 3496922B2
Authority
JP
Japan
Prior art keywords
piezoelectric vibrator
welding
inert gas
laser
piezoelectric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP22490298A
Other languages
Japanese (ja)
Other versions
JP2000059163A (en
Inventor
龍夫 池田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Seiko Epson Corp
Original Assignee
Seiko Epson Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Seiko Epson Corp filed Critical Seiko Epson Corp
Priority to JP22490298A priority Critical patent/JP3496922B2/en
Publication of JP2000059163A publication Critical patent/JP2000059163A/en
Application granted granted Critical
Publication of JP3496922B2 publication Critical patent/JP3496922B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)

Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】本発明はレーザ溶接を用いた
圧電振動子の製造方法に関する。 【0002】 【従来の技術】従来のレーザ溶接を用いた圧電振動子の
製造方法を以下に述べる。図6は圧電振動子1の断面図
を示す。圧電振動子1は図6に示すように気密端子25
と圧電発振片22とケース21とから構成されている。
ガラス26により絶縁されたリード27を有する気密端
子25と蒸着やスパッタ等の手段を用いてAuやAg等
の金属で形成した電極23を有する圧電発振片22をA
gペースト24等でリード27に固定する。 【0003】次に電極23の金属を削るか重りの金属を
付加する等の方式で周波数を調整する。 【0004】そして、ケース21をかぶせて気密端子2
5とケース21の合わせ部をレーザ溶接により封止を行
い、圧電振動子1を製作する。レーザはYAGレーザ等
のパワーの小さいもので十分である。 【0005】従来のレーザ溶接機の部分拡大図を図7に
示す。窒素BOX5内は1%以下の酸素濃度に保たれて
いる。チャック治具2に圧電振動子1をチャックする。
レーザは窒素BOX5の上部に取り付けられたレーザヘ
ッド部3からガラス4を通して圧電振動子1に照射され
る。 【0006】従来のチャック部を図8に示す。チャック
治具2に圧電振動子1をチャックし、上部よりレーザ光
を気密端子25とケース21の合わせ部に照射する。 【0007】 【発明が解決しようとする課題】しかし、従来の技術で
はこのレーザ溶接時にケースと気密端子の金属を溶融し
て封止を行うため高熱が封止部にかかる。 【0008】このため圧電振動子の周波数が大きく変化
してしまう問題があった。また、リードとガラスの間に
クラックが発生し、リークとなる問題があった。 【0009】さらに溶接中に溶接クズがススとなって窒
素BOX内に飛散し、圧電振動子やガラス等に付着し、
清掃がたいへんであった。 【0010】 【課題を解決するための手段】そこで本発明はこのよう
な課題を解決するもので、 (1)気密端子とケースを用いた圧電振動子のレーザ溶
接封止において、窒素ガスまたは不活性ガス雰囲気に保
たれたBOX中で、かつ、前記圧電振動子と前記圧電振
動子をチャックする治具前記治具の近くに取り付けた
窒素ガスまたは不活性ガスを吹き付けるためのノズル
をカバーで囲み、前記ノズルより溶接部に前記窒素ガス
または前記不活性ガスを吹き付け、前記溶接部を冷却
し、同時にポンプにより強制的に溶接後の溶接くずを前
記カバー内から排気しながら溶接を行うことを特徴とす
る。 【0011】 【0012】 【0013】 【0014】 【0015】 【発明の実施の形態】以下本発明を図面に基づいて説明
する。 【0016】[実施例]本発明の実施例を図1の部分拡
大図により説明する。圧電振動子1は従来例の図6で説
明したものと同様である。チャック治具2に圧電振動子
1をチャックする。 【0017】窒素BOX5内は99%以上の窒素や不活
性ガスで充満されている。窒素BOX5内は酸素濃度1
%以下になっており、酸化はしないが、特段冷却の効果
はない。窒素BOX5内は窒素ガスでなくて不活性ガス
でも良い。レーザは窒素BOX5の上部に取り付けられ
たレーザヘッド部3からガラス4を通して圧電振動子1
に照射される。チャック治具2の近くに冷却用の冷却ノ
ズル6が取り付けてある。 【0018】また、不活性ガス吹き付け部のまわりをカ
バー7で囲ってある。 【0019】チャック治具2はレーザ溶接と同時に回転
して、圧電振動子1の外周をレーザ溶接により封止す
る。レーザの照射と同時に冷却ノズル6から不活性ガス
を吹き付けて、溶接中の圧電振動子1の温度上昇を押さ
えるための冷却を行いながらレーザ溶接をする。吹き付
ける不活性ガスは窒素等を用いる。 【0020】図2は本発明の冷却部を示す。冷却ノズル
6は圧電振動子のできるだけ近くに設置することがのぞ
ましい。遠くになるほど不活性ガスの流速が遅くなり、
冷却の効果も減少する。また、遠いと不活性ガスの使用
量も多く、無駄になる。不活性ガスの吹き付ける方向は
図2のように圧電振動子1の側面方向から吹き付ける方
が望ましい。 【0021】上部からレーザ光が照射されるので溶接部
の近傍と圧電振動子1全体を冷却するには不活性ガスを
側面方向から吹き付ける方が効果がある。 【0022】吹き付ける不活性ガスの温度は高すぎると
冷却の効果がなくなり、低すぎると溶接部の温度が下が
り過ぎて、溶融が均一に行われず、穴あきやリークの原
因となる。この為、不活性ガスの温度は5℃〜50℃の
範囲に管理する必要がある。 【0023】図3は圧電振動子1の溶接部の断面図を示
してある。溶接部8とガラス26の距離が近いため溶接
時の熱が伝わりやすい。ケース21と気密端子25をレ
ーザで溶融するときに鉄、ニッケル系の金属を使用して
いるため1400℃近い温度が発生する。レーザ光の照
射時間が短時間のため溶融部8以外は1000℃以下に
なるが冷却を行わないとガラス26とリード27や気密
端子25の金属との界面に隙間が生じ、リークとなる。
特にガラス26は急熱、急冷に弱いため、金属との界面
から剥離し、リークとなり易い。このためレーザ溶接と
同時に溶接部8、及び、圧電振動子1全体を不活性ガス
で冷却し、ガラス26近辺のリークを防ぐ。 【0024】図4は本圧電振動子の特性図を示す。縦軸
に周波数の変化量、横軸に時間をとってある。本発明の
圧電振動子はレーザ溶接時に冷却することにより、内部
に熱がかかりにくいため時間が経っても周波数の変化は
少ない。これに対し、冷却をしない従来の圧電振動子は
時間と共に周波数がマイナスにどんどん変化していって
しまう。これはケース21や圧電発振片22等について
いたガスや水分等が加熱により着いたり、離れたりし、
溶接後、圧電発振片22に付着するためである。 【0025】図5は本発明のチャック部を示す。チャッ
ク治具2の近傍にカバー7を取り付ける事によりレーザ
溶接時に出る溶接クズを他に飛散しないように、図示し
ないポンプにより強制的に外部に排気を行う。カバー7
の上部にはレーザ光がはいる穴を、正面には圧電振動子
をチャック治具2に供給、排出できる穴を加工してお
く。レーザ溶接と同時に排気を行うことで窒素BOX5
内への溶接クズを強制的に外部に排出できる。溶接クズ
をカバー7内にできるだけ閉じ込めて、排気をすること
により、窒素BOX5内に溶接クズを飛散させないよう
にする事でススによる汚れが極端に減少する。 【0026】 【発明の効果】本発明は気密端子とケースを用いた圧電
振動子のレーザ溶接封止において窒素ガス雰囲気中で、
かつ、溶接部に不活性ガスを吹き付け、冷却しながら溶
接する事により溶接部の温度上昇を押さえる。 【0027】これにより、圧電振動子としての周波数変
化を押さえ、特性の向上ができる。 【0028】また、熱影響による気密端子のガラスと金
属の界面の剥離によるリークをなくす事が可能となる。 【0029】溶接部近傍にカバーを取り付ける事によ
り、溶接クズの窒素BOX内への飛散を極端に減少する
事ができる。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a piezoelectric vibrator using laser welding. [0002] A conventional method of manufacturing a piezoelectric vibrator using laser welding will be described below. FIG. 6 shows a sectional view of the piezoelectric vibrator 1. The piezoelectric vibrator 1 has an airtight terminal 25 as shown in FIG.
, A piezoelectric oscillating piece 22 and a case 21.
A piezoelectric vibrating piece 22 having an airtight terminal 25 having a lead 27 insulated by a glass 26 and an electrode 23 made of a metal such as Au or Ag by means of vapor deposition, sputtering or the like.
g. Fix to the lead 27 with paste 24 or the like. [0003] Next, the frequency is adjusted by shaving the metal of the electrode 23 or adding a heavy metal. Then, the case 21 is covered and the airtight terminals 2
The joining portion of the case 5 and the case 21 is sealed by laser welding, and the piezoelectric vibrator 1 is manufactured. A laser having a small power such as a YAG laser is sufficient. FIG. 7 shows a partially enlarged view of a conventional laser welding machine. The nitrogen box 5 is maintained at an oxygen concentration of 1% or less. The piezoelectric vibrator 1 is chucked to the chuck jig 2.
The laser is applied to the piezoelectric vibrator 1 through the glass 4 from the laser head 3 attached to the upper part of the nitrogen box 5. FIG. 8 shows a conventional chuck portion. The piezoelectric vibrator 1 is chucked to the chuck jig 2, and a laser beam is irradiated from above on the joint between the airtight terminal 25 and the case 21. [0007] However, in the conventional technique, high heat is applied to the sealing portion because the metal of the case and the hermetic terminal is melted and sealed during the laser welding. For this reason, there has been a problem that the frequency of the piezoelectric vibrator greatly changes. In addition, there is a problem that cracks occur between the lead and the glass, resulting in a leak. Further, during welding, welding debris becomes soot and scatters in the nitrogen box, and adheres to a piezoelectric vibrator, glass, and the like.
Cleaning was very difficult. The present invention solves such problems. (1) In the laser welding sealing of a piezoelectric vibrator using a hermetic terminal and a case, nitrogen gas or non- coercive in active gas atmosphere
In sauce was BOX, and, in covering <br/> a nozzle for blowing nitrogen gas or inert gas which is attached near the jig and the jig for chucking the piezoelectric vibrator and the piezoelectric vibrator Enclosing, spraying the nitrogen gas or the inert gas to the welded portion from the nozzle, cooling the welded portion, and simultaneously performing the welding while forcibly exhausting the welding debris from the cover by the pump using the pump. Features. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to the drawings. [Embodiment] An embodiment of the present invention will be described with reference to a partially enlarged view of FIG. The piezoelectric vibrator 1 is the same as that described with reference to FIG. The piezoelectric vibrator 1 is chucked to the chuck jig 2. The inside of the nitrogen box 5 is filled with 99% or more of nitrogen or an inert gas. Oxygen concentration 1 in nitrogen BOX5
% And does not oxidize, but has no special cooling effect. The inside of the nitrogen box 5 may be an inert gas instead of the nitrogen gas. The laser is applied to the piezoelectric vibrator 1 through the glass 4 from the laser head 3 mounted on the nitrogen box 5.
Is irradiated. A cooling nozzle 6 for cooling is attached near the chuck jig 2. A cover 7 surrounds the inert gas blowing portion. The chuck jig 2 rotates simultaneously with the laser welding, and seals the outer periphery of the piezoelectric vibrator 1 by laser welding. Inert gas is blown from the cooling nozzle 6 at the same time as laser irradiation, and laser welding is performed while cooling to suppress the temperature rise of the piezoelectric vibrator 1 during welding. Nitrogen or the like is used as the inert gas to be blown. FIG. 2 shows a cooling unit according to the present invention. It is preferable that the cooling nozzle 6 be installed as close as possible to the piezoelectric vibrator. As the distance increases, the flow rate of the inert gas decreases,
The cooling effect is also reduced. Further, if the distance is far, a large amount of the inert gas is used, which is wasted. It is desirable to blow the inert gas from the side of the piezoelectric vibrator 1 as shown in FIG. Since the laser beam is irradiated from above, it is more effective to blow an inert gas from the side to cool the vicinity of the welded portion and the entire piezoelectric vibrator 1. If the temperature of the inert gas to be blown is too high, the cooling effect will be lost, and if it is too low, the temperature of the welded portion will be too low, so that the melting will not be performed uniformly, causing holes and leaks. For this reason, it is necessary to control the temperature of the inert gas in the range of 5 ° C to 50 ° C. FIG. 3 is a sectional view of a welded portion of the piezoelectric vibrator 1. Since the distance between the welding portion 8 and the glass 26 is short, heat during welding is easily transmitted. When the case 21 and the airtight terminal 25 are melted by a laser, a temperature close to 1400 ° C. is generated because an iron or nickel-based metal is used. Since the irradiation time of the laser beam is short, the temperature of the portion other than the melting portion 8 becomes 1000 ° C. or less.
In particular, since the glass 26 is vulnerable to rapid heat and rapid cooling, the glass 26 peels off from the interface with the metal, and easily leaks. Therefore, simultaneously with the laser welding, the welded portion 8 and the entire piezoelectric vibrator 1 are cooled with an inert gas to prevent leakage near the glass 26. FIG. 4 shows a characteristic diagram of the present piezoelectric vibrator. The vertical axis represents the amount of change in frequency, and the horizontal axis represents time. The piezoelectric vibrator of the present invention is cooled during laser welding, so that heat is hardly applied to the inside, so that a change in frequency is small even if time passes. On the other hand, the frequency of a conventional piezoelectric vibrator without cooling changes negatively and rapidly over time. This is because gas, moisture, etc. attached to the case 21, the piezoelectric oscillating piece 22, etc. arrive or separate by heating,
This is because after welding, it adheres to the piezoelectric oscillation piece 22. FIG. 5 shows a chuck portion of the present invention. By attaching the cover 7 in the vicinity of the chuck jig 2, a pump (not shown) is forcibly exhausted to the outside so that welding chips generated during laser welding are not scattered. Cover 7
In the upper part, a hole into which a laser beam is inserted, and in the front, a hole through which a piezoelectric vibrator can be supplied to and discharged from the chuck jig 2. Nitrogen BOX5 by evacuating simultaneously with laser welding
Welding waste inside can be forcibly discharged to the outside. By confining the welding debris in the cover 7 as much as possible and evacuating, the welding debris is prevented from being scattered in the nitrogen BOX 5, so that the contamination by soot is extremely reduced. According to the present invention, in a laser welding sealing of a piezoelectric vibrator using a hermetic terminal and a case in a nitrogen gas atmosphere,
In addition, an inert gas is blown onto the welded portion, and welding is performed while cooling, thereby suppressing a rise in the temperature of the welded portion. Thus, the frequency change as the piezoelectric vibrator can be suppressed, and the characteristics can be improved. Further, it is possible to eliminate the leak due to the peeling of the interface between the glass and the metal of the hermetic terminal due to the influence of heat. By attaching a cover in the vicinity of the welded portion, the scattering of welding dust into the nitrogen BOX can be extremely reduced.

【図面の簡単な説明】 【図1】本発明の圧電振動子の製造に使用するレーザ溶
接機の部分拡大図。 【図2】本発明の冷却部を示す部分拡大図。 【図3】圧電振動子の溶接部の断面図。 【図4】圧電振動子の特性図。 【図5】本発明の圧電振動子の製造に使用するチャック
部の部分拡大図。 【図6】圧電振動子の断面図。 【図7】従来の圧電振動子の製造に使用するレーザ溶接
機の部分拡大図。 【図8】従来の圧電振動子の製造に使用するチャック部
の部分拡大図。 【符号の説明】 1.圧電振動子 2.チャック治具 3.レーザヘッド部 4.ガラス 5.窒素BOX 6.冷却ノズル 7.カバー 8.溶接部 21.ケース 22.圧電発振片 23.電極 24.Agペースト 25.気密端子 26.ガラス 27.リード
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a partially enlarged view of a laser welding machine used for manufacturing the piezoelectric vibrator of the present invention. FIG. 2 is a partially enlarged view showing a cooling unit of the present invention. FIG. 3 is a sectional view of a welded portion of the piezoelectric vibrator. FIG. 4 is a characteristic diagram of a piezoelectric vibrator. FIG. 5 is a partially enlarged view of a chuck portion used for manufacturing the piezoelectric vibrator of the present invention. FIG. 6 is a sectional view of a piezoelectric vibrator. FIG. 7 is a partially enlarged view of a laser welding machine used for manufacturing a conventional piezoelectric vibrator. FIG. 8 is a partially enlarged view of a chuck portion used for manufacturing a conventional piezoelectric vibrator. [Explanation of reference numerals] 1. Piezoelectric vibrator 2. Chuck jig Laser head section 4. Glass5. Nitrogen BOX Cooling nozzle7. Cover 8. Weld 21. Case 22. Piezoelectric oscillation piece 23. Electrode 24. Ag paste 25. Airtight terminal 26. Glass 27. Lead

Claims (1)

(57)【特許請求の範囲】 【請求項1】 気密端子とケースを用いた圧電振動子の
レーザ溶接封止において、窒素ガスまたは不活性ガス雰
囲気に保たれたBOX中で、かつ、前記圧電振動子と
記圧電振動子をチャックする治具前記治具の近くに取
り付けた窒素ガスまたは不活性ガスを吹き付けるための
ノズルをカバーで囲み、前記ノズルより溶接部に前記
窒素ガスまたは前記不活性ガスを吹き付け、前記溶接部
を冷却し、同時にポンプにより強制的に溶接後の溶接く
ずを前記カバー内から排気しながら溶接を行うことを特
徴とする圧電振動子の製造方法。
(57) In the laser welding the sealing of the piezoelectric vibrator with Claims 1. A hermetic terminal and the case, a nitrogen gas or BOX in was maintained at an inert gas atmosphere, and the piezoelectric surrounds a nozzle for blowing vibrator before <br/> Symbol nitrogen gas or inert gas, fitted with a piezoelectric vibrator in the vicinity of the jig and the jig for chucking a cover, wherein the weld from the nozzle A method for manufacturing a piezoelectric vibrator, comprising blowing nitrogen gas or the inert gas to cool the welded portion, and simultaneously performing welding while forcibly exhausting welding waste from the cover using a pump. .
JP22490298A 1998-08-07 1998-08-07 Manufacturing method of piezoelectric vibrator Expired - Lifetime JP3496922B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP22490298A JP3496922B2 (en) 1998-08-07 1998-08-07 Manufacturing method of piezoelectric vibrator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP22490298A JP3496922B2 (en) 1998-08-07 1998-08-07 Manufacturing method of piezoelectric vibrator

Publications (2)

Publication Number Publication Date
JP2000059163A JP2000059163A (en) 2000-02-25
JP3496922B2 true JP3496922B2 (en) 2004-02-16

Family

ID=16820956

Family Applications (1)

Application Number Title Priority Date Filing Date
JP22490298A Expired - Lifetime JP3496922B2 (en) 1998-08-07 1998-08-07 Manufacturing method of piezoelectric vibrator

Country Status (1)

Country Link
JP (1) JP3496922B2 (en)

Also Published As

Publication number Publication date
JP2000059163A (en) 2000-02-25

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