JP3329177B2 - Carburized parts with excellent bending strength and impact properties - Google Patents

Carburized parts with excellent bending strength and impact properties

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Publication number
JP3329177B2
JP3329177B2 JP06399196A JP6399196A JP3329177B2 JP 3329177 B2 JP3329177 B2 JP 3329177B2 JP 06399196 A JP06399196 A JP 06399196A JP 6399196 A JP6399196 A JP 6399196A JP 3329177 B2 JP3329177 B2 JP 3329177B2
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JP
Japan
Prior art keywords
carburized
bending strength
steel
hardened layer
content
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP06399196A
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Japanese (ja)
Other versions
JPH09256102A (en
Inventor
暢宏 村井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
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Priority to JP06399196A priority Critical patent/JP3329177B2/en
Publication of JPH09256102A publication Critical patent/JPH09256102A/en
Application granted granted Critical
Publication of JP3329177B2 publication Critical patent/JP3329177B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、曲げ強度と衝撃特
性に優れた浸炭部品に関し、より詳しくは、衝撃的な曲
げ応力による破損が問題となる自動車の差動装置用歯車
などの浸炭部品に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a carburized part having excellent bending strength and impact characteristics, and more particularly to a carburized part such as a gear for a differential gear of an automobile, which is likely to be damaged by an impact bending stress. .

【0002】[0002]

【従来の技術】自動車の差動装置に使用される歯車(傘
歯車)の母材(素材鋼)には浸炭鋼が使用されている
が、衝撃的な曲げ応力が作用して破損する場合がある。
この応力は、車両を急発進、急停車させたり、凹凸道
(悪路)を高速走行する場合などに生ずる衝撃的な負荷
に起因するものである。
2. Description of the Related Art Carburized steel is used as a base material (steel material) of gears (bevel gears) used in differentials of automobiles, but may be damaged by an impact bending stress. is there.
This stress is caused by a shock load generated when the vehicle suddenly starts or stops, or when the vehicle travels at high speed on an uneven road (bad road).

【0003】上記の衝撃負荷が作用する場合の歪速度
は、急発進や急停車の程度、悪路における高速走行の程
度に応じて、さまざまである。このため、広い歪速度範
囲の衝撃的な負荷に対して抵抗性を有する差動装置用歯
車が、換言すれば、高歪速度と低歪速度との双方の下で
曲げ強度に優れた差動装置用歯車が求められている。
[0003] The strain rate when the above-mentioned impact load acts varies depending on the degree of sudden start or stop, and the degree of high-speed running on a rough road. For this reason, a differential gear having resistance to a shocking load in a wide range of strain rates has a differential gear excellent in bending strength under both high strain rates and low strain rates. There is a need for device gears.

【0004】差動装置の傘歯車は、従来、JIS規格鋼
のSCr420やSCM420などを母材として所望形
状に加工した後、これに浸炭処理を施して製造されてき
た。
Conventionally, bevel gears for differentials have been manufactured by processing a desired shape using a JIS standard steel such as SCr420 or SCM420 as a base material and then carburizing the same.

【0005】しかし、最近のエンジンの高出力化や部品
軽量化などの動きは、ますます高い曲げ強度を必要とし
ており、前記のJIS規格鋼を母材とした場合には、上
記の衝撃的な負荷に対しては充分な寿命が得られない。
そこで、上記の衝撃的な負荷に対する抵抗性を高めるた
めに、浸炭処理を前提とした鋼が特開昭62−1843
号公報に提案されている。すなわち、前記公報には、S
iとMoを複合添加し(重量%で、Mo:0.5〜1.
0%で、且つ、Mo+Si:1〜2%)、衝撃強度を高
めた鋼が開示されている。
[0005] However, recent movements such as increasing the output of an engine and reducing the weight of parts require increasingly higher flexural strength. Sufficient life cannot be obtained under load.
Therefore, in order to increase the resistance to the above-mentioned shocking load, steel premised on carburizing treatment is disclosed in Japanese Patent Application Laid-Open No. 62-1843.
No. 1993. That is, in the publication, S
i and Mo are added in combination (Mo: 0.5 to 1.
0% and Mo + Si: 1 to 2%), and a steel having an increased impact strength is disclosed.

【0006】しかしながら、SiとMoとを多量に添加
すれば材料コストが嵩むばかりでなく、歯車の製造工程
である冷間鍛造時の変形抵抗を大きくしたり、切削加工
時の切削性を低下させるという弊害が生ずる。加えて、
本発明者らの研究によると、前記公報に提案された鋼を
母材とした浸炭歯車を用いても、上記のようなエンジン
の高出力化や軽量化を行った場合の衝撃的な負荷による
破損には、必ずしも対応できるものではなく、充分な効
果を有していないことが明らかになった。すなわち、前
記公報に提案された鋼を母材とした場合には、差動装置
用の傘歯車に必要な曲げ強度のうちでも、特に、低歪速
度での曲げ強度を満足できるものではなかったのであ
る。
However, the addition of a large amount of Si and Mo not only increases the material cost, but also increases the deformation resistance during cold forging, which is a gear manufacturing process, and lowers the machinability during cutting. The adverse effect occurs. in addition,
According to the study of the present inventors, even when using a carburized gear made of steel as a base material proposed in the above-mentioned publication, even if the engine is made to have a high output or a light weight as described above, the impact load may cause. It has become clear that damage cannot be always dealt with and does not have a sufficient effect. That is, when the steel proposed in the above publication was used as a base material, among the bending strengths required for bevel gears for differential gears, the bending strength at a low strain rate was not particularly satisfactory. It is.

【0007】[0007]

【発明が解決しようとする課題】本発明の課題は、製造
コストを高めるばかりか、製造時の冷間鍛造性や切削性
に悪影響を及ぼすSiやMoの添加を極力抑えた鋼を母
材とし、自動車の差動装置用傘歯車などで問題となる広
い歪速度範囲の衝撃的な負荷による破損に対して優れた
抵抗性を有する浸炭部品、換言すれば、高い歪速度と低
い歪速度との双方の条件の下で、曲げ強度に優れた浸炭
部品を提供することにある。
SUMMARY OF THE INVENTION An object of the present invention is not only to increase the production cost, but also to minimize the addition of Si or Mo, which adversely affects the cold forgeability and machinability during production, to a steel base material. , Carburized parts that have excellent resistance to damage due to shock loads in a wide strain rate range, which is a problem in bevel gears for automobile differentials, etc., in other words, high strain rates and low strain rates An object of the present invention is to provide a carburized part having excellent bending strength under both conditions.

【0008】[0008]

【課題を解決するための手段】本発明者らは、上記の課
題を解決するため、浸炭部品の母材となる鋼材の化学組
成及び浸炭部品の組織、並びに浸炭部品の破損の態様な
どについて研究を行った結果、下記の知見を得た。
Means for Solving the Problems In order to solve the above-mentioned problems, the present inventors have studied the chemical composition of the steel material as the base material of the carburized part, the structure of the carburized part, and the mode of damage of the carburized part. As a result, the following findings were obtained.

【0009】浸炭後の母材の硬度は曲げ強度と相関を
有する。すなわち、母材硬度の低下とともに浸炭部品の
曲げ強度は大きく低下する。なお、「母材」とは浸炭硬
化していない部分、すなわち浸炭硬化層以外の部分のこ
とで、「素材鋼」のことをいう。
The hardness of the base material after carburization has a correlation with the bending strength. That is, the flexural strength of the carburized part is greatly reduced with the decrease of the base metal hardness. The “base material” is a portion that is not carburized and hardened, that is, a portion other than the carburized hardened layer, and refers to “material steel”.

【0010】Bは鋼の焼入れ性を高める元素として知
られているが、浸炭層のようにC含有量が高い場合に
は、焼入れ性向上効果は殆ど生じない。したがって、B
添加鋼を浸炭焼入れすれば、母材の硬度だけを高めるこ
とができる。
[0010] B is known as an element that enhances the hardenability of steel. However, when the C content is high, such as in a carburized layer, the effect of improving the hardenability hardly occurs. Therefore, B
By carburizing and quenching the added steel, only the hardness of the base material can be increased.

【0011】Mn及びCr量、並びにMn+Cr量
(MnとCrの合計量)を調整して焼入れ性を制御した
鋼に適正量のBを添加して浸炭焼入れすれば、浸炭硬化
層の全域に亘ってマルテンサイトと残留オーステナイト
に加えてトルースタイトを生成させることができる。し
かも、トルースタイト生成量(トルースタイトの面積分
率)の制御は比較的容易である。
If the amount of Mn and Cr and the amount of Mn + Cr (the total amount of Mn and Cr) are adjusted and the appropriate amount of B is added to the steel whose quenchability is controlled and then carburized and quenched, the entire region of the carburized hardened layer is obtained. In addition to martensite and retained austenite, troostite can be formed. In addition, it is relatively easy to control the amount of troostite produced (area fraction of troostite).

【0012】なお、ここでいう「トルースタイト」と
は、通常のガス浸炭を行った場合に鋼材表面部に見られ
る「不完全焼入れ層」とは異なったものである。すなわ
ち、所謂「不完全焼入れ層」は、浸炭焼入れ時に鋼材表
面部のCr、MnやSiなどの合金元素が酸化され、そ
の周辺部で前記の合金元素(Cr、MnやSiなど)が
欠乏し、焼入れ性が不足することが原因で生じた組織で
ある。この組織は鋼材の表面に対して層状、あるいは粒
界の酸化物に沿った形状で現出する。一方、上記の「ト
ルースタイト」は、マルテンサイトと残留オーステナイ
トの中に粒状に観察されるもので、前記の所謂「不完全
焼入れ層」とは明らかに形態が異なった組織である。こ
の両者は、500倍程度の倍率で光学顕微鏡観察すれば
容易に識別できる。
[0012] The "troostite" here is different from the "incompletely quenched layer" found on the surface of a steel material when ordinary gas carburizing is performed. That is, in the so-called "incompletely quenched layer", alloying elements such as Cr, Mn, and Si on the surface of the steel material are oxidized during carburizing and quenching, and the alloying elements (Cr, Mn, Si, and the like) are deficient in the peripheral portion. This is a structure caused by insufficient hardenability. This structure appears as a layer on the surface of the steel material or in a shape along the oxide at the grain boundary. On the other hand, the above-mentioned “troostite” is observed in the form of particles in martensite and retained austenite, and has a structure clearly different from the above-mentioned “incompletely quenched layer”. Both of them can be easily distinguished by observing with an optical microscope at a magnification of about 500 times.

【0013】浸炭硬化層にトルースタイトが生成する
と、静的曲げ強度とシャルピー衝撃値(衝撃特性)が共
に向上する。しかし、トルースタイトの面積分率が大き
くなりすぎると曲げ強度は劣化してしまう。
When the troostite is formed in the carburized hardened layer, both the static bending strength and the Charpy impact value (impact characteristics) are improved. However, if the area fraction of the troostite is too large, the bending strength deteriorates.

【0014】上記の及びから、浸炭部品における
広い歪速度範囲の衝撃的な負荷による破損の発生、換言
すれば、高い歪速度と低い歪速度との双方の条件下での
曲げによる破損発生の問題を解決するには、浸炭焼入れ
後の組織に関して、浸炭硬化層の組織はマルテンサイト
と残留オーステナイト及び静的曲げ強度と衝撃特性に優
れたトルースタイトとの混合組織となせば良い。一方、
母材の組織は、所望の曲げ強度を確保できるだけの硬度
を有しておりさえすれば、何であっても良い。
From the above and the above, the problem of the occurrence of damage due to an impact load in a wide range of strain rates in carburized parts, in other words, the occurrence of damage due to bending under both high strain rates and low strain rates. In order to solve the problem, regarding the structure after carburizing and quenching, the structure of the carburized hardened layer may be a mixed structure of martensite, retained austenite, and troostite having excellent static bending strength and impact properties. on the other hand,
The structure of the base material may be anything as long as it has hardness enough to secure a desired bending strength.

【0015】浸炭硬化層の表面C量は、浸炭部品の耐
摩耗性、曲げ強度及び靭性(衝撃特性)に影響を及ぼ
す。すなわち、浸炭硬化層の表面C量が重量%で0.6
%を下回ると、耐摩耗性が劣化する。一方、重量%で
1.1%を超えると、浸炭硬化層の脆化が著しいため、
曲げ強度と衝撃特性は大きく低下してしまう。
[0015] The surface C content of the carburized hardened layer affects the wear resistance, bending strength and toughness (impact properties) of the carburized part. That is, the surface C amount of the carburized hardened layer is 0.6% by weight.
%, Wear resistance deteriorates. On the other hand, if the content exceeds 1.1% by weight, the carburized hardened layer becomes significantly embrittled,
Flexural strength and impact properties are greatly reduced.

【0016】ここで「表面C量」とは「表面から0.1
mmまでの領域における基地のC濃度(重量%)のこ
と」をいい、「表面C量が0.6%を下回る」というこ
とは、「前記領域でのC濃度分布が一部でも0.6%を
下回る」ことをいう。同様に、「表面C量が1.1%を
超える」ということは、「前記領域でのC濃度分布が一
部でも1.1%を超える」ことをいう。
Here, the “surface C amount” is “0.1 from the surface.
means the C concentration (% by weight) of the matrix in a region up to mm, and "the surface C amount is less than 0.6%" means that the C concentration distribution in the region is 0.6% even if part thereof. % ". Similarly, “the surface C amount exceeds 1.1%” means that “the C concentration distribution in the above-mentioned region partially exceeds 1.1%”.

【0017】表面C量(表面C濃度分布)は、例えば波
長分散型EPMAなどの装置を用いて検量線により測定
すれば良い。
The surface C amount (surface C concentration distribution) may be measured by a calibration curve using an apparatus such as a wavelength dispersion type EPMA.

【0018】極表面においては特性X線の発生領域の問
題から、試料のマウントなどが影響して正確な分析を行
い難い場合があるが、このような時には最も表面に近く
てマウントなどの影響が無い点から外挿して表面C量を
読み取れば良い。
On the extreme surface, there is a case where it is difficult to perform an accurate analysis due to a problem of a characteristic X-ray generation region due to a mount of a sample or the like. In such a case, the influence of the mount is closest to the surface. The surface C amount may be read by extrapolating from the points that do not exist.

【0019】上記知見に基づく本発明の要旨は、下記
(1)〜(3)に示す曲げ強度と衝撃特性に優れた浸炭
部品にある。
The gist of the present invention based on the above findings is as follows.
(1) - Ru carburized parts near excellent in flexural strength and impact properties shown in (3).

【0020】(1)母材が、重量%で、C:0.1〜
0.3%、Mn:0.5〜1.3%、Cr:0.1〜
1.1%で、且つ、Mn+Cr:0.9〜1.9%、
B:0.001〜0.005%、Al:0.01〜0.
1%、Mo:0.01〜0.15%、N0.003
0.015%、Si:0.3%以下、P:0.03%以
下、S:0.03%以下、残部Fe及び不可避不純物の
化学組成の鋼であって、浸炭硬化層の表面C量が重量%
で0.6〜1.1%で、且つその浸炭硬化層におけるト
ルースタイトの面積分率が5〜50%であることを特徴
とする曲げ強度と衝撃特性に優れた浸炭部品。(2)母材が、重量%で、C:0.1〜0.3%、M
n:0.5〜1.3%、Cr:0.1〜1.1%で、且
つ、Mn+Cr:0.9〜1.9%、B:0.001〜
0.005%、Al:0.01〜0.1%、Nb:0.
001〜0.05%及びTi:0.002〜0.05%
のうちの1種以上、N:0.003〜0.015%、S
i:0.3%以下、P:0.03%以下、S:0.03
%以下、残部Fe及び不可避不純物の化学組成の鋼であ
って、浸炭硬化層の表面C量が重量%で0.6〜1.1
%で、且つその浸炭硬化層におけるトルースタイトの面
積分率が5〜50%であることを特徴とする曲げ強度と
衝撃特性に優れた浸炭部品。 (3)母材が、重量%で、C:0.1〜0.3%、M
n:0.5〜1.3%、Cr:0.1〜1.1%で、且
つ、Mn+Cr:0.9〜1.9%、B:0.001〜
0.005%、Al:0.01〜0.1%、Mo:0.
01〜0.15%、Nb:0.001〜0.05%及び
Ti:0.002〜0.05%のうちの1種以上、N:
0.003〜0.015%、Si:0.3%以下、P:
0.03%以下、S:0.03%以下、残部Fe及び不
可避不純物の化学組成の鋼であって、浸炭硬化層の表面
C量が重量%で0.6〜1.1%で、且つその浸炭硬化
層におけるトルースタイトの面積分率が5〜50%であ
ることを特徴とする曲げ強度と衝撃特性に優れた浸炭部
品。 なお、上記の「トルースタイトの面積分率」とは
「浸炭硬化層の全域に亘るトルースタイトの平均の面積
分率」のことを指す。
(1) The base material is C: 0.1 to 100% by weight.
0.3%, Mn: 0.5 to 1.3%, Cr: 0.1 to
1.1%, and Mn + Cr: 0.9 to 1.9%,
B: 0.001-0.005%, Al: 0.01-0.
1%, Mo: 0.01 to 0.15% , N : 0.003 to
0.015%, Si: 0.3% or less, P: 0.03% or less, S: 0.03% or less, steel having a chemical composition of the balance Fe and unavoidable impurities, and the surface carbon content of the carburized hardened layer Is weight%
A carburized part having excellent bending strength and impact characteristics, characterized in that the carburized hardened layer has an area fraction of troostite of 5 to 50%. (2) The base material is, by weight%, C: 0.1 to 0.3%, M
n: 0.5 to 1.3%, Cr: 0.1 to 1.1%, and
Mn + Cr: 0.9-1.9%, B: 0.001-
0.005%, Al: 0.01 to 0.1%, Nb: 0.
001-0.05% and Ti: 0.002-0.05%
One or more of the following, N: 0.003 to 0.015%, S
i: 0.3% or less, P: 0.03% or less, S: 0.03
% Or less, and the chemical composition of the balance of Fe and unavoidable impurities
Thus, the surface C amount of the carburized hardened layer is 0.6 to 1.1 in weight%.
% And the surface of troostite in the carburized hardened layer
A bending strength characterized in that the integral ratio is 5 to 50%;
Carburized parts with excellent impact characteristics. (3) The base material is, by weight%, C: 0.1 to 0.3%, M
n: 0.5 to 1.3%, Cr: 0.1 to 1.1%, and
Mn + Cr: 0.9-1.9%, B: 0.001-
0.005%, Al: 0.01 to 0.1%, Mo: 0.
01-0.15%, Nb: 0.001-0.05% and
Ti: one or more of 0.002 to 0.05%, N:
0.003 to 0.015%, Si: 0.3% or less, P:
0.03% or less, S: 0.03% or less, balance Fe and
Steel with chemical composition of unavoidable impurities, the surface of carburized hardened layer
C content is 0.6-1.1% by weight and its carburizing hardening
The area fraction of troostite in the layer is 5 to 50%.
Carburized section with excellent bending strength and impact characteristics
Goods. In addition, the above-mentioned "area fraction of troostite" refers to "average area fraction of troostite over the entire region of the carburized hardened layer".

【0021】[0021]

【発明の実施の形態】以下に本発明の各要件について詳
しく説明する。なお、成分含有量の「%」は「重量%」
を意味する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The requirements of the present invention will be described below in detail. In addition, "%" of the component content is "wt%".
Means

【0022】(A)母材(素材鋼)の化学組成 C:Cは、浸炭焼入れ後の母材(素材鋼)の硬度を上昇
させて、浸炭部品の曲げ強度を向上させる作用を有す
る。しかし、C含有量が0.1%未満では、添加効果に
乏しい。一方、0.3%を超えると、靭性の低下をもた
らし、シャルピー衝撃特性を劣化させてしまう。したが
って、Cの含有量を0.1〜0.3%とした。なお、C
含有量は0.15〜0.25%とすることが好ましい。
(A) Chemical Composition of Base Material (Material Steel) C: C has the effect of increasing the hardness of the base material (base steel) after carburizing and quenching to improve the bending strength of the carburized part. However, if the C content is less than 0.1%, the effect of addition is poor. On the other hand, if it exceeds 0.3%, the toughness is reduced, and the Charpy impact characteristics are deteriorated. Therefore, the content of C is set to 0.1 to 0.3%. Note that C
The content is preferably set to 0.15 to 0.25%.

【0023】Mn:Mnは、浸炭焼入れ後の母材の硬度
を高めて、曲げ強度を上昇させる作用がある。しかし、
その含有量が0.5%未満では添加効果に乏しい。一
方、Mnを過剰に添加するとオーステナイト粒界の脆化
を招くため、曲げ強度が却って劣化してしまう。特に、
Mn含有量が1.3%を超えると曲げ強度の低下が顕著
になる。したがって、Mnの含有量を0.5〜1.3%
とした。なお、Mnの含有量は0.6〜1.2%とする
ことが望ましい。
Mn: Mn has the effect of increasing the hardness of the base material after carburizing and quenching to increase the bending strength. But,
If the content is less than 0.5%, the effect of addition is poor. On the other hand, if Mn is excessively added, the austenite grain boundary is embrittled, so that the bending strength is rather deteriorated. In particular,
When the Mn content exceeds 1.3%, the bending strength is significantly reduced. Therefore, the content of Mn is set to 0.5 to 1.3%.
And Note that the Mn content is desirably 0.6 to 1.2%.

【0024】Cr:Crも浸炭焼入れ後の母材の硬度を
高めて曲げ強度を上昇させる作用を有する。しかし、そ
の含有量が0.1%未満では上記の作用が期待できな
い。一方、Crを過剰に添加するとオーステナイト粒界
の脆化を招くため、曲げ強度が却って劣化してしまう。
特に、Cr含有量が1.1%を超えると曲げ強度の低下
が著しくなる。したがって、Crの含有量を0.1〜
1.1%とした。なお、Crの好ましい含有量は0.2
〜1.0%である。
Cr: Cr also has the effect of increasing the hardness of the base material after carburizing and quenching to increase the bending strength. However, if the content is less than 0.1%, the above effects cannot be expected. On the other hand, excessive addition of Cr causes embrittlement of austenite grain boundaries, so that bending strength is rather deteriorated.
In particular, when the Cr content exceeds 1.1%, the bending strength is significantly reduced. Therefore, the content of Cr is 0.1 to
1.1%. The preferred content of Cr is 0.2
~ 1.0%.

【0025】Mn+Cr:Mn+Cr量は浸炭硬化層の
トルースタイト生成量に大きく影響し、これを通じて浸
炭部品の特性を左右する。すなわち、この値が0.9%
未満であると浸炭硬化層の全域に亘るトルースタイトの
平均の面積分率が50%を超えてしまうので、浸炭部品
の曲げ強度の劣化をきたす。一方、1.9%を超える
と、浸炭硬化層でのトルースタイトの生成が困難となっ
て、前記のトルースタイト面積分率が5%を下回ってし
まい、浸炭部品の静的曲げ強度とシャルピー衝撃値(衝
撃特性)の双方が劣化してしまう。したがって、Mnと
Crの含有量の和であるMn+Crの量を0.9〜1.
9%とした。なお、Mn+Cr量は1.0〜1.8%と
することが好ましい。
Mn + Cr: The amount of Mn + Cr greatly affects the amount of troostite generated in the carburized hardened layer, thereby affecting the characteristics of the carburized part. That is, this value is 0.9%
If it is less than 50%, the average area fraction of the troostite over the entire area of the carburized hardened layer exceeds 50%, so that the bending strength of the carburized part is deteriorated. On the other hand, if it exceeds 1.9%, it becomes difficult to form troostite in the carburized hardened layer, and the troostite area fraction becomes less than 5%, so that the static bending strength and the Charpy impact of the carburized part are reduced. Both values (impact characteristics) deteriorate. Therefore, the amount of Mn + Cr, which is the sum of the contents of Mn and Cr, is set to 0.9 to 1.
9%. In addition, it is preferable that the amount of Mn + Cr is 1.0 to 1.8%.

【0026】B:Bは、本発明において重要な元素であ
る。Bには、浸炭後に焼入れされる浸炭層の焼入れ性は
上昇させずに、母材の焼入れ性だけを高める作用があ
る。このため、母材硬度の上昇を通じて浸炭部品の曲げ
強度を高める作用を有する。しかし、Bの含有量が0.
001%未満では添加効果に乏しく、0.005%を超
えて含有させても前記効果は飽和してコストの上昇をき
たすことに加えて、熱間加工性の劣化を招く。したがっ
て、Bの含有量を0.001〜0.005%とした。な
お、Bの含有量は0.0015〜0.003%とするこ
とが好ましい。
B: B is an important element in the present invention. B has the effect of increasing only the hardenability of the base material without increasing the hardenability of the carburized layer quenched after carburization. For this reason, it has the effect of increasing the bending strength of the carburized part by increasing the base metal hardness. However, when the content of B is 0.
If the content is less than 001%, the effect of addition is poor. If the content exceeds 0.005%, the effect is saturated and the cost is increased, and the hot workability is deteriorated. Therefore, the content of B is set to 0.001 to 0.005%. Note that the content of B is preferably set to 0.0015 to 0.003%.

【0027】Al:Alは、浸炭処理時のオーステナイ
ト粒の粗大化を抑制して、浸炭焼入れ後の硬化層及び母
材部の結晶粒を微細化する作用がある。しかし、その含
有量が0.01%未満では前記作用は発揮されず、結晶
粒の粗大化によって、浸炭部品の曲げ強度と衝撃特性が
共に低下してしまう。一方、0.1%を超えると前記作
用が飽和する。したがって、Alの含有量を0.01〜
0.1%とした。なお、Alの望ましい含有量は0.0
2〜0.05%である。
Al: Al has an effect of suppressing coarsening of austenite grains at the time of carburizing treatment and miniaturizing crystal grains of a hardened layer and a base material after carburizing and quenching. However, if the content is less than 0.01%, the above-mentioned effect is not exhibited, and both the bending strength and the impact characteristics of the carburized component are reduced due to the coarsening of the crystal grains. On the other hand, when the content exceeds 0.1%, the above-mentioned effect is saturated. Therefore, the content of Al is 0.01 to
0.1%. The preferable content of Al is 0.0
2 to 0.05%.

【0028】N: Nは、窒化物を生成して浸炭処理時のオーステナイト結
晶粒の粗大化を抑制し、浸炭焼入れ後の硬化層及び母材
部の結晶粒を微細化する作用があり、この効果を得るた
めに0.003%以上の含有量とする。しかし、その含
有量が0.015%を超えると前記作用が飽和し、更に
は前記したB添加の効果が失われてしまう。したがっ
て、Nの含有量を0.003〜0.015%とした。な
お、N含有量の上限は0.012%とすることが好まし
い。
N: N forms nitride and forms austenite during carburizing.
Hardening layer and base metal after carburizing and quenching, suppressing coarsening of crystal grains
Has the effect of refining the crystal grains in the part.
Content of at least 0.003%. However,
When the amount exceeds 0.015%, the above-mentioned action is saturated, and
The effect of the addition of B described above is lost. Accordingly
Thus, the content of N was set to 0.003 to 0.015%. What
The upper limit of the N content is preferably set to 0.012%.
No.

【0029】本発明の浸炭部品の母材には、上記の量の
C、Mn、Cr、Mn+Cr、B、Al及びNに加えて
更に、Mo又は/並びにTi及びNbのうちの1種以上
を下記の範囲で含有させる。
The base material of the carburized part of the present invention has the above-mentioned amount
In addition to C, Mn, Cr, Mn + Cr, B, Al and N
Further, Mo or / and one or more of Ti and Nb
Is contained in the following range.

【0030】Mo: Moは、鋼の焼入れ性を高める作用を有する。特に、微
量の添加によって母材部に対して浸炭層の焼入れ性を相
対的に高める作用があるので、浸炭硬化層におけるトル
ースタイト生成量を調整するのに好適な元素である。前
記したMoの作用は0.01%以上の含有量で得られる
が、その効果を確実に得るには、Moは0.05%以上
の含有量とすることが好ましい。しかし、その含有量が
0.15%を超えると浸炭硬化層におけるトルースタイ
トの生成が困難となり、トルースタイトを生成させて浸
炭部品の静的曲げ強度とシャルピー衝撃値(衝撃特性)
を共に高めたいとする本発明の目的が達成できない。し
たがって、Moの含有量を0.01〜0.15%とし
た。
Mo: Mo has an effect of improving the hardenability of steel. In particular, fine
The addition of an amount of quenching improves the hardenability of the carburized layer for the base metal.
Has the effect of increasing the torque in the carburized hardened layer.
It is an element suitable for adjusting the amount of statite formation. Previous
The described action of Mo is obtained at a content of 0.01% or more.
However, to ensure the effect, Mo should be more than 0.05%
Is preferable. However, its content
If it exceeds 0.15%, the trousers in the case hardened
Makes it difficult to generate troostite and impregnate it.
Static bending strength and Charpy impact value (impact characteristics) of charcoal parts
Cannot achieve the object of the present invention, which is to increase both. I
Therefore, the content of Mo is set to 0.01 to 0.15%.
Was.

【0031】Nb、Ti: NbとTiのうちの1種以上、つまり、NbとTiのい
ずれか一方、又は双方を添加、含有させることで、浸炭
処理時のオーステナイト結晶粒の粗大化を抑制すること
ができ、浸炭焼入れ後の硬化層及び母材部の結晶粒を微
細化できる。前記した作用はNbの場合にはその含有量
が0.001%以上で、又、Tiの場合にはその含有量
が0.002%以上で得られるが、前記の効果を確実に
得るには、Nbは0.005%以上の含有量とすること
が好ましく、Tiも0.005%以上の含有量とするこ
とが好ましい。しかし、NbとTiをそれぞれ0.05
%を超えて含有させても前記作用が飽和し、コストが嵩
むばかりである。したがって、NbとTiのうちの1種
以上を添加する場合のNbとTiの含有量をそれぞれ
0.001〜0.05%、0.002〜0.05%とし
た。
Nb, Ti: one or more of Nb and Ti, that is, Nb and Ti
Carburizing by adding or containing one or both of them
Suppression of coarsening of austenite grains during processing
The hardened layer after carburizing and quenching,
Can be thinned. The above-mentioned action is the content of Nb in the case of Nb
Is 0.001% or more, and in the case of Ti, its content
Can be obtained at 0.002% or more,
In order to obtain, the content of Nb should be 0.005% or more.
It is preferable that the content of Ti is 0.005% or more.
Is preferred. However, Nb and Ti are each 0.05%.
%, The effect is saturated and the cost increases.
It's just Therefore, one of Nb and Ti
When adding the above, the contents of Nb and Ti
0.001-0.05%, 0.002-0.05%
Was.

【0032】Si:Siは、ガス浸炭した場合に浸炭部
品の表面のオーステナイト粒界に粒界酸化層を生成させ
る。このため、浸炭部品の曲げ強度と衝撃特性が低下し
てしまう。特にその含有量が0.3%を超えると、粒界
酸化層が表面下の深い位置まで生成するようになり、浸
炭部品の曲げ強度と衝撃特性の低下が著しくなる。した
がって、Siの含有量の上限を0.3%とした。なお、
Si含有量は0.15%以下とすることが望ましい。
Si: Si forms a grain boundary oxide layer at austenite grain boundaries on the surface of a carburized component when gas carburized. For this reason, the bending strength and impact characteristics of the carburized part are reduced. In particular, when the content exceeds 0.3%, the grain boundary oxide layer is formed to a deep position below the surface, and the bending strength and impact characteristics of the carburized part are significantly reduced. Therefore, the upper limit of the content of Si is set to 0.3%. In addition,
It is desirable that the Si content be 0.15% or less.

【0033】P:Pは浸炭硬化層の強度と靭性(衝撃特
性)を劣化させ、特にその含有量が0.03%を超える
と、浸炭部品の曲げ強度と靭性の劣化が著しくなる。し
たがって、Pの含有量の上限を0.03%とした。な
お、Pの含有量は0.025%以下とすることが好まし
い。
P: P deteriorates the strength and toughness (impact characteristics) of the carburized hardened layer, and particularly when the content exceeds 0.03%, the bending strength and toughness of the carburized part are significantly deteriorated. Therefore, the upper limit of the P content is set to 0.03%. Note that the content of P is preferably set to 0.025% or less.

【0034】S:Sも浸炭硬化層の強度と靭性を劣化さ
せる。特にその含有量が0.03%を超えると、浸炭部
品の曲げ強度と靭性の劣化が著しくなる。したがって、
Sの含有量の上限を0.03%とした。なお、Sの含有
量は0.025%以下とすることが好ましい。
S: S also degrades the strength and toughness of the carburized hardened layer. In particular, when the content exceeds 0.03%, the bending strength and toughness of the carburized part are significantly deteriorated. Therefore,
The upper limit of the content of S was set to 0.03%. Note that the content of S is preferably set to 0.025% or less.

【0035】(B)浸炭硬化層の表面C量 浸炭硬化層の表面C量は、浸炭部品の耐摩耗性、曲げ強
度及び衝撃特性に大きな影響を及ぼす。浸炭硬化層の表
面C量が0.6%未満であると、浸炭部品の表面硬度が
低くなってしまい、充分な耐摩耗性を付与させることが
できない。一方、1.1%を超えると浸炭硬化層が脆化
して、浸炭部品の曲げ強度と衝撃特性が共に低下してし
まう。したがって、浸炭後の表面C量を0.6〜1.1
%とした。なお、浸炭後の表面C量は0.7〜1.0%
とすることが好ましい。
(B) Surface C Content of Carburized Hardened Layer The surface C content of the carburized hardened layer has a great influence on the wear resistance, bending strength and impact characteristics of carburized parts. If the surface C content of the carburized hardened layer is less than 0.6%, the surface hardness of the carburized component will be low and sufficient wear resistance cannot be imparted. On the other hand, if it exceeds 1.1%, the carburized hardened layer is embrittled, and both the bending strength and the impact properties of the carburized component are reduced. Therefore, the amount of surface C after carburization is 0.6 to 1.1.
%. In addition, the amount of surface C after carburizing is 0.7 to 1.0%.
It is preferable that

【0036】(C)浸炭硬化層の組織 浸炭硬化層に生成したトルースタイトは、浸炭部品の曲
げ強度と衝撃値を向上させる作用がある。このため、広
い歪速度範囲の衝撃的な負荷による破損に対して優れた
抵抗性を有する浸炭部品を得るためには、浸炭部品の浸
炭硬化層の組織を制御することが重要である。したがっ
て、本発明においては、浸炭焼入れ後の浸炭硬化層の組
織を規定する。
(C) Structure of the carburized hardened layer The troostite generated in the carburized hardened layer has an effect of improving the bending strength and impact value of the carburized part. For this reason, in order to obtain a carburized component having excellent resistance to damage due to an impact load in a wide range of strain rates, it is important to control the structure of the carburized hardened layer of the carburized component. Therefore, in the present invention, the structure of the carburized hardened layer after carburizing and quenching is defined.

【0037】一般に、浸炭焼入れした部品の浸炭硬化層
における主組織はマルテンサイトと残留オーステナイト
から構成される。しかし、Mn、Cr及びMn+Cr量
を厳密に制御した上で適正量のBを添加した、本発明の
対象鋼を母材(素材鋼)とした部品の場合には、浸炭焼
入れで、前記の浸炭硬化層にマルテンサイトと残留オー
ステナイトに加えてトルースタイトが生成する。
Generally, the main structure in the carburized hardened layer of a carburized and quenched part is composed of martensite and retained austenite. However, in the case of a component in which the target steel of the present invention is used as a base material (material steel) in which an appropriate amount of B is added while the amounts of Mn, Cr and Mn + Cr are strictly controlled, the above-described carburization is performed. Troostite is formed in the hardened layer in addition to martensite and retained austenite.

【0038】浸炭硬化層におけるトルースタイトの面積
分率が5%未満の場合には、前記の浸炭部品の曲げ強度
と衝撃値を向上させる作用が期待できない。一方、トル
ースタイトの面積分率が50%を超えると、曲げ強度が
低下してしまう。したがって、浸炭硬化層におけるトル
ースタイトの面積分率を5〜50%とした。なお、浸炭
硬化層におけるトルースタイトの面積分率の好ましい範
囲は10〜40%である。
When the area fraction of troostite in the carburized hardened layer is less than 5%, the effect of improving the bending strength and impact value of the carburized component cannot be expected. On the other hand, when the area fraction of troostite exceeds 50%, the bending strength is reduced. Therefore, the area fraction of troostite in the carburized hardened layer was set to 5 to 50%. The preferred range of the area fraction of troostite in the carburized hardened layer is 10 to 40%.

【0039】浸炭後の母材部組織に関しては、特にこれ
を制限する必要はない。すなわち、母材は所望の曲げ強
度を確保できるだけの硬度を有しておりさえすれば、そ
の組織は何であっても良い。
The structure of the base material after carburization does not need to be particularly limited. That is, as long as the base material has a hardness enough to secure a desired bending strength, any structure may be used.

【0040】本発明の対象鋼を母材とした部品の場合に
は、通常の浸炭焼入れを施すだけで、上記の浸炭硬化層
における組織を得ることができる。
In the case of a component using the steel subject to the present invention as a base material, the structure in the carburized hardened layer can be obtained only by performing normal carburizing and quenching.

【0041】しかし、前記したトルースタイトの面積分
率は、浸炭焼入れ時の冷却速度の大きな部分では小さ
く、冷却速度が遅くなる部分では逆に大きくなる。した
がって、通常の浸炭焼入れを施す場合には、浸炭焼入れ
時の質量効果を考えて、対象とする部品のサイズは外径
(例えば対象部品が「歯車」の場合、歯先円の直径に相
当)で、約25mmから約200mmまでとすることが
好ましい。一方、対象とする部品のサイズに関係なく、
容易に所望の組織とするためには、浸炭焼入れ時の冷却
速度を調整すれば良い。これには、冷却媒体(焼入れ
剤)として水、油、塩(ソルト)などを適宜選び、適当
な温度で用いれば良い。
However, the above-mentioned area fraction of troostite is small in a portion where the cooling rate during carburizing and quenching is large, and is large in a portion where the cooling rate is slow. Therefore, when performing normal carburizing and quenching, considering the mass effect at the time of carburizing and quenching, the size of the target component is the outer diameter (for example, when the target component is a "gear", it corresponds to the diameter of the addendum circle) And preferably from about 25 mm to about 200 mm. On the other hand, regardless of the size of the target part,
In order to easily obtain a desired structure, the cooling rate during carburizing and quenching may be adjusted. For this purpose, water, oil, salt (salt) or the like may be appropriately selected as a cooling medium (quenching agent) and used at an appropriate temperature.

【0042】本発明に係わる浸炭部品は、上記した化学
組成を有する母材(素材鋼)を、例えば通常の方法で溶
製した後、熱間で圧延又は鍛造し、更に必要に応じて熱
処理を行い、次いで切削や圧造などで所望の部品形状と
した後、浸炭焼入れを行い、必要に応じて低温での焼戻
しや研削、研磨をして製造される。
The carburized part according to the present invention is obtained by melting a base material (base steel) having the above-mentioned chemical composition by, for example, a usual method, hot rolling or forging, and further performing a heat treatment if necessary. Then, after forming into a desired part shape by cutting, forging, or the like, carburizing and quenching are performed, and tempering, grinding, and polishing are performed at a low temperature as necessary.

【0043】[0043]

【実施例】表1、2に示す化学組成の鋼を通常の方法に
よって150kg真空溶製した。表1における鋼 A〜 M
は本発明対象鋼(以下、本発明鋼という)、表2におけ
る鋼 N〜 Wは成分のいずれかが本発明で規定する範囲か
ら外れた比較鋼である。比較鋼のうち鋼 U及び Vはそれ
ぞれJIS規格のSCr420及びSCM420に相当
するものである。又、鋼 Wは衝撃特性に優れた浸炭用鋼
として知られている高Si−高Mo鋼である。
EXAMPLE 150 kg of steel having the chemical composition shown in Tables 1 and 2 was vacuum-melted by an ordinary method. Steels A to M in Table 1
Is a steel to be subjected to the present invention (hereinafter referred to as the present invention steel), and steels N to W in Table 2 are comparative steels in which one of the components is out of the range specified in the present invention. Among the comparative steels, steels U and V correspond to JIS standard SCr420 and SCM420, respectively. Steel W is a high Si-Mo steel known as a carburizing steel having excellent impact characteristics.

【0044】[0044]

【表1】 [Table 1]

【0045】[0045]

【表2】 [Table 2]

【0046】次いで、これらの鋼を通常の方法によって
鋼片となした後、1200℃に加熱してから、1200
〜1000℃の温度で熱間鍛造して直径20mmの丸棒
とし、更に、925℃で焼準した。
Next, these steels were formed into billets by a usual method, and then heated to 1200 ° C.
A round bar having a diameter of 20 mm was formed by hot forging at a temperature of 10001000 ° C., and was further normalized at 925 ° C.

【0047】こうして得られた焼準後の丸棒から、図1
に示す曲げ試験片とJIS3号シャルピ−衝撃試験片を
切り出した。
From the round bar after normalization obtained in this way, FIG.
And a JIS No. 3 Charpy impact test piece were cut out.

【0048】(実施例1)本発明鋼である鋼 Aを母材と
する前記した2種類の試験片に対して、浸炭条件を表3
のa〜dと変えて、図2に示すヒートパターンで浸炭焼
入れを施し、その後180℃で2時間の焼戻しを行っ
た。なお、浸炭条件a〜dのすべてにおいて、浸炭後の
試験片は220℃の塩浴中に焼入れした。
(Example 1) Table 3 shows the carburizing conditions for the above two types of test specimens using steel A of the present invention as a base material.
In place of a to d, carburizing and quenching were performed according to the heat pattern shown in FIG. 2, and then tempering was performed at 180 ° C. for 2 hours. Note that, under all of the carburizing conditions a to d, the test pieces after carburizing were quenched in a 220 ° C. salt bath.

【0049】[0049]

【表3】 [Table 3]

【0050】この後、上記の処理を施した試験片を用い
て、常温(室温)でのシャルピー衝撃試験と、常温3点
曲げ試験(スパン45mm、切り欠き底の歪速度0.0
2/秒)を実施した。なお、3点曲げ試験は試験片が破
損するまでの最大荷重で評価し、これを3点曲げ強度と
した。更に、EPMAによる浸炭硬化層の表面C量測定
を行った。又、表面からの硬度分布を測定して浸炭硬化
層を特定し、光学顕微鏡を用いて浸炭硬化層の組織観察
を行った。
Thereafter, using the test piece subjected to the above treatment, a Charpy impact test at room temperature (room temperature) and a three-point bending test at room temperature (span 45 mm, strain rate of notch bottom 0.0
2 / sec). In the three-point bending test, the maximum load before the test piece was broken was evaluated, and this was defined as a three-point bending strength. Further, the surface C amount of the carburized hardened layer was measured by EPMA. Further, the hardness distribution from the surface was measured to specify the carburized hardened layer, and the structure of the carburized hardened layer was observed using an optical microscope.

【0051】表4に試験結果を示す。この表4は、3点
曲げ強度とシャルピー衝撃値(衝撃特性)に及ぼす浸炭
硬化層の表面C量の影響を示すものである。なお、表4
の浸炭硬化層の組織に関し、トルースタイト以外の部分
(面積分率)はマルテンサイトと残留オーステナイトで
あることを意味する。
Table 4 shows the test results. Table 4 shows the effect of the amount of surface C of the carburized hardened layer on the three-point bending strength and the Charpy impact value (impact characteristics). Table 4
With respect to the structure of the carburized hardened layer, the portion other than troostite (area fraction) means martensite and retained austenite.

【0052】表4から、浸炭硬化層の表面C量が本発明
で規定する値より高い浸炭条件dの比較例の場合には、
本発明例の浸炭条件a〜cに比べて曲げ強度とシャルピ
ー衝撃値が共に低いことが明らかである。すなわち、浸
炭条件dでは、表面C量が1.15%と高すぎるために
浸炭硬化層、特に表面部の浸炭硬化層が脆化し、浸炭硬
化層にトルースタイトが生成しているにも拘らず、曲げ
強度と衝撃値が共に低い。
From Table 4, in the case of the comparative example under carburizing condition d in which the surface C amount of the carburized hardened layer is higher than the value specified in the present invention,
It is apparent that both the bending strength and the Charpy impact value are lower than those of the carburizing conditions a to c of the examples of the present invention. In other words, under the carburizing condition d, the carburized hardened layer, particularly the carburized hardened layer on the surface, is embrittled because the surface C amount is too high at 1.15%, and troostite is generated in the carburized hardened layer. , Bending strength and impact value are both low.

【0053】[0053]

【表4】 [Table 4]

【0054】(実施例2)本発明鋼である鋼 A〜 Mと、
比較鋼である鋼 N〜 Wを母材とする前記の2種類の試験
片に対して、表3のaの浸炭条件で、図2に示すヒート
パターンの浸炭焼入れを施し、その後180℃で2時間
の焼戻しを行った。なお、本実施例においても浸炭後の
試験片はすべて220℃の塩浴中に焼入れした。
(Example 2) Steels A to M of the present invention,
The above two types of test specimens, which are steels N to W as comparative steels, were subjected to carburizing and quenching according to the heat pattern shown in FIG. Tempered for hours. In this example, all the test pieces after carburization were quenched in a 220 ° C. salt bath.

【0055】この後、上記の浸炭焼入れ・焼戻しした試
験片を供試材として、実施例1の場合と同じ条件で、シ
ャルピー衝撃試験と、3点曲げ試験を行った。又、実施
例1の場合と同様に、EPMAによる浸炭硬化層の表面
C量測定、硬度分布測定による浸炭硬化層の特定及び光
学顕微鏡を用いた浸炭硬化層の組織観察を行った。
Then, a Charpy impact test and a three-point bending test were performed on the test piece subjected to the above-mentioned carburizing, quenching and tempering under the same conditions as in Example 1. In the same manner as in Example 1, measurement of the surface C amount of the carburized hardened layer by EPMA, identification of the carburized hardened layer by hardness distribution measurement, and observation of the structure of the carburized hardened layer using an optical microscope were performed.

【0056】表5に試験結果を示す。本発明鋼を母材と
する試験片では、表3のaの浸炭条件による浸炭焼入れ
によって、本発明で規定する範囲の浸炭硬化層における
表面C量と組織が共に得られている。そして、いずれの
鋼を母材とした場合も2000kgfを超える3点曲げ
強度と、12.5kgf・m/cm2 以上のシャルピー
衝撃値が得られている。このように本発明鋼を母材とし
た場合には、JIS規格鋼(鋼 U、 V)や高Si−高M
oの従来鋼(鋼 W)を母材とした場合より曲げ強度と衝
撃値がいずれも高く、曲げ強度と衝撃特性に優れている
ことが明らかである。
Table 5 shows the test results. In the test piece using the steel of the present invention as a base material, both the amount of surface C and the structure in the carburized hardened layer within the range specified by the present invention were obtained by carburizing and quenching under the carburizing conditions in Table 3a. When any steel is used as a base material, a three-point bending strength exceeding 2000 kgf and a Charpy impact value of 12.5 kgfmm / cm 2 or more are obtained. As described above, when the steel of the present invention is used as a base material, JIS standard steel (steel U, V) or high Si-high M
It is clear that both the bending strength and the impact value are higher than the case where the conventional steel (steel W) of Example o is used as the base material, and the bending strength and the impact properties are excellent.

【0057】一方、鋼 N〜 Tの比較鋼を母材とした場合
には、3点曲げ強度とシャルピー衝撃値のいずれか一
方、あるいは双方の値が低い。
On the other hand, when the comparative steels N to T are used as the base metal, one or both of the three-point bending strength and the Charpy impact value are low.

【0058】鋼 Nは、Mn+Crの量が本発明で規定す
る値よりも高い。このため、鋼 Nを母材とする場合に
は、浸炭硬化層にトルースタイトが生成せず、曲げ強度
とシャルピー衝撃値が共に低い。
In steel N, the amount of Mn + Cr is higher than the value specified in the present invention. Therefore, when steel N is used as a base material, no troostite is formed in the carburized hardened layer, and both the bending strength and the Charpy impact value are low.

【0059】鋼 Oは、Mn+Crの量が本発明で規定す
る値よりも低い。このため、鋼 Oを母材とする場合に
は、浸炭硬化層にトルースタイトが過剰に生成して、曲
げ強度が低い。
In steel O, the amount of Mn + Cr is lower than the value specified in the present invention. For this reason, when steel O is used as a base material, troostite is excessively generated in the carburized hardened layer, and the bending strength is low.

【0060】鋼 Pは、Crの含有量が本発明で規定する
値よりも高い。このため、浸炭硬化層のトルースタイト
の面積分率は本発明で規定する範囲内にあるが、曲げ強
度が低い。
The steel P has a higher Cr content than the value specified in the present invention. For this reason, the area fraction of troostite in the carburized hardened layer is within the range specified in the present invention, but the bending strength is low.

【0061】鋼 Qは、Mnの含有量が本発明で規定する
値よりも高い。このため、浸炭硬化層のトルースタイト
の面積分率は本発明で規定する範囲内にあるが、曲げ強
度が低い。
The steel Q has a higher Mn content than the value specified in the present invention. For this reason, the area fraction of troostite in the carburized hardened layer is within the range specified in the present invention, but the bending strength is low.

【0062】鋼 Rは、Mn及びCrの含有量が本発明で
規定する値よりも低く、且つ、Mn+Crの量が本発明
で規定する値よりもずいぶんと低い。このため、鋼 Rを
母材とする場合には、浸炭硬化層にトルースタイトが多
量に生成し曲げ強度が低い。
In steel R, the content of Mn and Cr is lower than the value specified in the present invention, and the amount of Mn + Cr is much lower than the value specified in the present invention. For this reason, when steel R is used as the base material, a large amount of troostite is generated in the carburized hardened layer and the bending strength is low.

【0063】鋼 SはMn、Cr及びMn+Crの量が本
発明で規定する値より高い。この鋼S を母材とする場合
には、浸炭硬化層にトルースタイトが生成しないこと
と、Mn及びCrが過剰であることとが重なって曲げ強
度と衝撃値はいずれも低い。
In the steel S, the amounts of Mn, Cr and Mn + Cr are higher than the values specified in the present invention. When steel S is used as a base material, the fact that no troostite is formed in the carburized hardened layer and the excessive amounts of Mn and Cr overlap, and both the bending strength and the impact value are low.

【0064】鋼 Tは、Bの含有量が本発明で規定する値
より低い。このため、鋼 Tを母材とする試験片で母材の
硬度が極めて低く、曲げ強度が低い。ちなみに、鋼 Tの
母材硬度はHv280であった。一方、B、NとTiを
除いた他の成分元素の含有量が鋼 Tとほぼ同じである本
発明鋼 Hの場合、母材硬度はHv350であった。
In the steel T, the B content is lower than the value specified in the present invention. For this reason, the hardness of the base material is extremely low and the bending strength is low in the test piece using steel T as the base material. Incidentally, the base material hardness of steel T was Hv280. On the other hand, in the case of the steel H of the present invention, in which the contents of the other component elements except for B, N and Ti are almost the same as the steel T, the base metal hardness was Hv350.

【0065】[0065]

【表5】 [Table 5]

【0066】[0066]

【発明の効果】本発明の浸炭部品は、廉価な鋼を母材と
し、曲げ強度と衝撃特性に優れることから、広い歪速度
範囲の衝撃的な負荷による破損が問題となる自動車の差
動装置用歯車などの浸炭部品として利用することができ
る。
The carburized part of the present invention is made of inexpensive steel and has excellent bending strength and impact characteristics. Therefore, a differential gear of an automobile in which damage due to an impact load in a wide range of strain rate becomes a problem. It can be used as carburized parts such as gears for vehicles.

【図面の簡単な説明】[Brief description of the drawings]

【図1】実施例で用いた3点曲げ試験片の形状を示す図
である。
FIG. 1 is a view showing the shape of a three-point bending test piece used in an example.

【図2】実施例で施した浸炭焼入れのヒートパターンを
示す図である。
FIG. 2 is a diagram showing a heat pattern of carburizing and quenching performed in an example.

フロントページの続き (56)参考文献 特開 平9−241821(JP,A) 特開 平9−67644(JP,A) 特開 平8−311607(JP,A) 特開 平8−302447(JP,A) 特開 平8−3629(JP,A) 特開 平5−263183(JP,A) 特開 平1−191764(JP,A) 特公 昭47−44855(JP,B1) (58)調査した分野(Int.Cl.7,DB名) C22C 38/00 - 38/60 Continuation of the front page (56) References JP-A-9-241821 (JP, A) JP-A-9-67644 (JP, A) JP-A-8-311607 (JP, A) JP-A-8-302447 (JP) JP-A-8-3629 (JP, A) JP-A-5-263183 (JP, A) JP-A-1-19164 (JP, A) JP-B-47-44855 (JP, B1) (58) Field surveyed (Int. Cl. 7 , DB name) C22C 38/00-38/60

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】母材が、重量%で、C:0.1〜0.3
%、Mn:0.5〜1.3%、Cr:0.1〜1.1%
で、且つ、Mn+Cr:0.9〜1.9%、B:0.0
01〜0.005%、Al:0.01〜0.1%、M
o:0.01〜0.15%、N0.003〜0.01
5%、Si:0.3%以下、P:0.03%以下、S:
0.03%以下、残部Fe及び不可避不純物の化学組成
の鋼であって、浸炭硬化層の表面C量が重量%で0.6
〜1.1%で、且つその浸炭硬化層におけるトルースタ
イトの面積分率が5〜50%であることを特徴とする曲
げ強度と衝撃特性に優れた浸炭部品。
(1) The base material is, by weight%, C: 0.1 to 0.3.
%, Mn: 0.5 to 1.3%, Cr: 0.1 to 1.1%
And Mn + Cr: 0.9-1.9%, B: 0.0
01-0.005%, Al: 0.01-0.1%, M
o: 0.01 to 0.15% , N : 0.003 to 0.01
5%, Si: 0.3% or less, P: 0.03% or less, S:
A steel having a chemical composition of not more than 0.03% and the balance of Fe and unavoidable impurities, wherein the surface C amount of the carburized hardened layer is 0.6% by weight.
A carburized part excellent in bending strength and impact characteristics, characterized in that the carburized hardened layer has an area fraction of troostite of 5 to 50%.
【請求項2】(2) 母材が、重量%で、C:0.1〜0.3The base material is C: 0.1 to 0.3 by weight%.
%、Mn:0.5〜1.3%、Cr:0.1〜1.1%%, Mn: 0.5 to 1.3%, Cr: 0.1 to 1.1%
で、且つ、Mn+Cr:0.9〜1.9%、B:0.0And Mn + Cr: 0.9-1.9%, B: 0.0
01〜0.005%、Al:0.01〜0.1%、N01-0.005%, Al: 0.01-0.1%, N
b:0.001〜0.05%及びTi:0.002〜b: 0.001-0.05% and Ti: 0.002-
0.05%のうちの1種以上、N:0.003〜0.0One or more of 0.05%, N: 0.003 to 0.0
15%、Si:0.3%以下、P:0.03%以下、15%, Si: 0.3% or less, P: 0.03% or less,
S:0.03%以下、残部Fe及び不可避不純物の化学S: 0.03% or less, balance Fe and unavoidable impurity chemistry
組成の鋼であって、浸炭硬化層の表面C量が重量%でA steel having a composition in which the carburized hard layer has a surface C content of
0.6〜1.1%で、且つその浸炭硬化層におけるトル0.6 to 1.1% and the tor in the carburized hardened layer
ースタイトの面積分率が5〜50%であることを特徴とCharacterized in that the area fraction of the ostite is 5 to 50%.
する曲げ強度と衝撃特性に優れた浸炭部品。Carburized parts with excellent bending strength and impact characteristics.
【請求項3】(3) 母材が、重量%で、C:0.1〜0.3The base material is C: 0.1 to 0.3 by weight%.
%、Mn:0.5〜1.3%、Cr:0.1〜1.1%%, Mn: 0.5 to 1.3%, Cr: 0.1 to 1.1%
で、且つ、Mn+Cr:0.9〜1.9%、B:0.0And Mn + Cr: 0.9-1.9%, B: 0.0
01〜0.005%、Al:0.01〜0.1%、M01-0.005%, Al: 0.01-0.1%, M
o:0.01〜0.15%、Nb:0.001〜0.0o: 0.01 to 0.15%, Nb: 0.001 to 0.0
5%及びTi:0.002〜0.05%のうちの1種以5% and Ti: at least one of 0.002 to 0.05%
上、N:0.003〜0.015%、Si:0.3%以Above, N: 0.003 to 0.015%, Si: 0.3% or less
下、P:0.03%以下、S:0.03%以下、残部FBottom, P: 0.03% or less, S: 0.03% or less, balance F
e及び不可避不純物の化学組成の鋼であって、浸炭硬化steel with chemical composition of e and unavoidable impurities, carburized
層の表面C量が重量%で0.6〜1.1%で、且つそのThe surface C content of the layer is 0.6 to 1.1% by weight and
浸炭硬化層におけるトルースタイトの面積分率が5〜5The area fraction of troostite in the carburized hardened layer is 5-5
0%であることを特徴とする曲げ強度と衝撃特性に優れExcellent bending strength and impact characteristics characterized by 0%
た浸炭部品。Carburized parts.
JP06399196A 1996-03-21 1996-03-21 Carburized parts with excellent bending strength and impact properties Expired - Fee Related JP3329177B2 (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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JP3329177B2 true JP3329177B2 (en) 2002-09-30

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