JP3325483B2 - Method of manufacturing glaze substrate for thermal head - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

[0001] 1. Field of the Invention [0002] The present invention relates to a glaze substrate used for producing a thermal head by a multi-cavity method and a method of manufacturing the same.

[0002]

2. Description of the Related Art A thermal head used in a thermal printer includes a glaze layer provided on the entire surface or a part of a ceramic plate and a conductive pattern such as a heating element and a protective layer.

When manufacturing this thermal head, FIG.
As shown in FIG. 1, a ceramic substrate 10 is provided with a glaze layer 20 partially on the surface thereof, and is formed by a multi-cavity method using a glaze substrate 1 in which vertical and horizontal division grooves 11 and 12 are formed. That is, the dividing groove 11 on the glaze substrate 1
After a predetermined conductive pattern or the like is formed in each region surrounded by 12 and divided by dividing grooves 11 and 12, a single body 2 having a glaze layer 20 on a ceramic body 13 as shown in FIG. This can be used as a thermal head.

Further, the thermal head moves laterally during use, and the edge portion slides on the ink ribbon or the photographic paper. Therefore, the glaze layer 20 of the ceramic body 13 forming the thermal head does not damage them. A chamfer 13a is formed on the outer peripheral portion of the same surface as that of FIG.

In the glaze substrate 1 for a thermal head, there are the following three methods for forming the dividing grooves 11 and 12.

First, as shown in FIG. 5A, by forming a dividing groove 11 on the back surface of the ceramic substrate 10 opposite to the glaze layer 20 by laser processing, the opening angle is small and the deep dividing groove 11 is high. Can be formed with precision. Also,
As shown in FIG. 6A, by forming the dividing grooves 11 on the surface of the ceramic substrate 10 by mechanical processing such as grinding, it is possible to form the shallow dividing grooves 11 with a large opening angle. Alternatively, although not shown, the divided grooves 11 can be formed by pressing a mold having a blade in a state of the green sheet before firing the ceramic substrate 10.

[0007]

The division groove 11 formed by laser processing as shown in FIG. 5A has a small opening angle and is a deep groove, and therefore has excellent division performance. There was a problem that it easily occurred. That is, FIG.
As shown in (b), the single ceramic body 13 after the division
In the outer peripheral portion of the same surface as that of the glaze layer 20, burrs are generated or sharp edges are formed. Therefore, in order to use as a thermal head as described above, the outer peripheral portion of the divided ceramic body 13 must be processed and chamfered 13a as shown in FIG. However, such a process is very time-consuming.

Further, since the dividing groove 11 formed by machining as shown in FIG. 6A is a groove having a large opening angle and a shallow groove, the end face after division can be directly formed into a chamfered shape. It was inevitable that the bottom of the groove 11 would be curved. For this reason, the linearity at the time of division is poor, and as shown in FIG. 6B, the end face of the ceramic body 13 after division does not have a predetermined shape, and the dimensional accuracy is disadvantageously deteriorated.

Further, in the method of forming a dividing groove by pressing a mold against a green sheet, a size of about 4 inches square is a limit, and if it is larger than this, it is difficult to satisfy dimensional accuracy required for a thermal head. There was a problem that is.

[0010]

SUMMARY OF THE INVENTION Accordingly, the present invention is directed to a thermal head glaze substrate having a glaze layer on a ceramic substrate and having a plurality of division grooves for dividing the ceramic substrate into a plurality of division grooves. Is characterized in that the inner wall surface is formed as a multi-step slope or curved surface.

That is, as a dividing groove of the glaze substrate for a thermal head, the central portion has a small opening angle and a deep groove to enhance the dividing property, while the end portion has a multi-step slope or curved surface having a larger opening angle. With such a shape, the inclined surface at the end is formed into a chamfered shape as it is after the division.

Further, according to the present invention, after forming a divided groove by performing groove processing by laser irradiation and groove processing with a large opening angle by machining on the same portion on the ceramic substrate,
A method of manufacturing a grace substrate for a thermal head, which comprises a step of forming a glaze layer at a required position.

That is, a deep central groove having a small opening angle is formed by processing by laser irradiation, while a groove having a large opening angle is formed by machining to form a slope at an end, and the above-described multi-step slope is formed. Alternatively, a curved dividing groove can be easily formed.

[0014]

DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below with reference to the drawings.

The glaze substrate for a thermal head according to the present invention is provided with a glaze layer 20 partially on a ceramic substrate 10 as shown in FIG. 1, a division groove 11 on the same surface as the glaze layer 20, and a division groove 12 on the back surface. Are formed respectively. It should be noted that the glaze layer 20 is not formed in the outermost peripheral region, but serves as a dummy portion.

After a conductive pattern such as a heating element, a protective film and the like (both not shown) are formed on the glaze layer 20 and divided by dividing grooves 11 and 12, a ceramic as shown in FIG. The single body 2 having the glaze layer 20 on the body 13 can be used as a thermal head.

Further, a cross-sectional view of the dividing groove 11 formed on the same surface as the glaze layer 20 of the ceramic substrate 10 as shown in FIG. 3, the dividing groove 11, a deep small angle theta ₀ opened in the central portion has a groove 11a, both end portions is provided with a large opening angle theta ₁ of the inclined surface 11b than this, the inner wall surface has a multi-stage slope shape as a whole.

For this reason, the glaze substrate 1 is
In the case of division by 1, the division property can be improved by the deep groove 11a at the center. Further, as shown in FIG. 2B, in the single body 2 after the division, the slope 11b of the division groove 11 becomes the chamfer 13a at the end as it is, so that the single body 2 after the division needs to be chamfered. And the manufacturing process can be greatly simplified.

Next, a method of manufacturing the glaze substrate 1 will be described.

First, as shown in FIG. 4A, a groove 11a is formed on a predetermined portion of a ceramic substrate 10 obtained by molding and firing using a predetermined ceramic raw material by a known method, by laser irradiation. Form. After that, as shown in FIG. 4B, the same groove 11a is machined by grinding or the like.
By performing shallow groove processing with a larger angle than this, the edge of the previously formed groove 11a is scraped off to form the slope 11b. As a result, the formed dividing groove 11 is formed.
May have a multi-stage slope as described above.
Thereafter, a glaze layer of the present invention can be obtained by forming a glaze layer on a required portion of the ceramic substrate by screen printing or the like.

At this time, the opening angle θ ₀ of the central groove 11a formed by laser processing is preferably in the range of 25 to 50 ° in order to maintain good division, while the slope 11b formed by mechanical processing is preferred. opening angle theta _1, since as a post-decomposition of chamfered shape, preferably in the range of 30 to 120 °.

Further, in order to form the divided groove 11 into a multi-step slope as described above, the width W ₀ and the depth D ₀ of the groove 11a at the time of laser processing shown in FIG. width W ₁ and depth D ₁ of the groove during machining shown in (b) is, W ₀ <W ₁
In addition, D ₀ > D ₁ may be satisfied. Therefore, as shown in FIG. 3, the width of the final split grooves 11, next to the width W ₁ at the time of machining, the a depth D ₀ at the time of laser processing depth.

Here, the depth D ₀ of the dividing groove 11 is １ ／ to 厚 み of the thickness of the ceramic substrate 10 in view of the dividing property.
It is preferable to set it in the range of 1/2.

In the above-described manufacturing method, machining is performed after laser processing. However, the order may be reversed, and these steps may be repeated many times to form three or more steps of slopes. Can also. Further, a curved inner wall surface may be smoothly continuous between the groove 11a at the center and the slope 11b at the end of the divided groove 11.

Further, in the glaze substrate 1 of the present invention, the division grooves 11 provided on the same surface as the glaze layer 20 need to be formed in a multi-step slope or curved surface. Also, it is preferable that the multi-level slope is formed as described above. Note that these dividing grooves 11, 1
When both 2 are formed on the same surface as the glaze layer 20, both of the divided grooves 11, 12 have a multi-step slope or curved surface.

In the glaze substrate 1 of the present invention, the ceramic constituting the ceramic substrate 10 is 93 to 9
9.6% of Al ₂ O ₃ as main component, SiO ₂ , Mg
Alumina ceramics containing O, CaO or the like as a sintering aid is used, but ceramics such as zirconia or mullite can also be used. Further, as the glass forming the glaze layer 20, SiO ₂ , BaO, Ca
A material containing components such as O, SrO, B ₂ O ₃ , and Al ₂ O ₃ is used.

[0027]

EXAMPLE As an example of the present invention, a glaze substrate 1 for a thermal head shown in FIG. 1 was manufactured. Ceramic substrate 10
Is made of ceramics containing 96% of Al ₂ O ₃ as a main component, has dimensions of 270 × 60 × 0.635 mm, and has vertical and horizontal dividing grooves 11 and 1 so that one area is 5 × 10 mm.
2 was formed. The central groove 11a of the divided groove 11 is formed by laser processing, the opening angle θ _{0 is set} to 40 °, and the slope 11b
Is formed by grinding using a grindstone and the opening angle θ ₁ is 90
° and the width W ₁ of the final split groove 11 0.2 mm, the depth D ₀ was 0.22 mm. This ceramic substrate 10
A glaze layer 20 composed of SiO ₂ , BaO, CaO, and Al ₂ O ₃ was formed thereon by screen printing.

On the other hand, as a comparative example, a ceramic substrate 10 having the same material and dimensions and having a dividing groove 11 formed only by grinding, and a die pressed against a green sheet to form the dividing groove 1 are used.
1 was produced. For each of the glaze substrates 1, the dimensional accuracy of the division grooves 11 and the division property when actually dividing were examined, and the size of the range in which the division grooves 11 could be formed was compared.

The results are as shown in Table 1. From this result, in the glaze substrate 1 in which the mold was pressed against the green sheet to form the division grooves 11, the dimensional accuracy of the division grooves 11 was poor, the linearity at the time of division was poor, and the size was 4 inches square or more. Could not be formed. Further, even in the glaze substrate 1 in which the division grooves 11 are formed only by grinding, the linearity at the time of division is poor.

On the other hand, in the embodiment of the present invention in which the multi-step sloped groove 11 is formed by laser processing and grinding, the dimensional accuracy of the divided groove 11 and the linearity at the time of division are excellent, so that a large dimension can be obtained. It can be seen that it is easy to form. Further, in the glaze substrate 1 according to the embodiment of the present invention, the chamfer 13b (slope 11b) is already formed on the outer peripheral portion of the same surface as the glaze layer 20 of the single unit 2 after the division.
It was also confirmed that there was no need for further processing after the division.

[0031]

[Table 1]

[0032]

As described above, according to the present invention, in a glaze substrate for a thermal head having a glaze layer on a ceramic substrate and having a division groove for dividing into a plurality of parts, the cross-sectional shape of the division groove By forming the inner wall surface in a multi-step slope or curved surface, the dividing groove can be formed with high accuracy, the dividing property can be enhanced, and the edge of the divided single unit becomes a chamfered shape, so it is processed into each single unit , And can be used as a thermal head.

Further, according to the present invention, after a groove is formed on the ceramic substrate by laser irradiation and a groove having a large opening angle by machining is formed on the same portion to form a divided groove, a glaze layer is formed at a required position. By manufacturing a grace substrate for a thermal head from the step of forming a glazing substrate, a glazing substrate having the above-mentioned multi-step inclined surface or curved dividing groove can be manufactured with high accuracy by a simple process.

[Brief description of the drawings]

FIG. 1 is a plan view showing a glaze substrate for a thermal head of the present invention.

2A is a plan view showing a single unit after dividing the glaze substrate of FIG. 1, and FIG. 2B is a cross-sectional view taken along line XX in FIG. 2A.

FIG. 3 is an enlarged transverse sectional view of a dividing groove of the glaze substrate for a thermal head of the present invention.

FIGS. 4A and 4B are cross-sectional views illustrating a method of manufacturing a glaze substrate for a thermal head according to the present invention.

5A to 5C are cross-sectional views showing a conventional glaze substrate and a single unit obtained by dividing the same.

6A and 6B are cross-sectional views showing a conventional glaze substrate and a single unit obtained by dividing the same.

[Explanation of symbols]

 1: glaze substrate 2: simple substance 10: ceramic substrate 11: division groove 11a: groove 11b: slope 12: division groove 13: ceramic body 13a: chamfer 20: glaze layer

Claims (1)

(57) [Claims] 1. A step of forming a groove on a ceramic substrate by laser irradiation and forming a groove having a large opening angle by mechanical processing on the same portion to form a divided groove, and then forming a glaze layer at a required portion. A method for manufacturing a glaze substrate for a thermal head.