JP3301907B2 - Manufacturing method of wiring board - Google Patents

Manufacturing method of wiring board

Info

Publication number
JP3301907B2
JP3301907B2 JP3608096A JP3608096A JP3301907B2 JP 3301907 B2 JP3301907 B2 JP 3301907B2 JP 3608096 A JP3608096 A JP 3608096A JP 3608096 A JP3608096 A JP 3608096A JP 3301907 B2 JP3301907 B2 JP 3301907B2
Authority
JP
Japan
Prior art keywords
metal
melting point
precursor
powder
metal paste
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP3608096A
Other languages
Japanese (ja)
Other versions
JPH09232727A (en
Inventor
直広 鹿取
省吾 松尾
洋一 関岡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kyocera Corp
Original Assignee
Kyocera Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kyocera Corp filed Critical Kyocera Corp
Priority to JP3608096A priority Critical patent/JP3301907B2/en
Priority to US08/717,119 priority patent/US5837356A/en
Publication of JPH09232727A publication Critical patent/JPH09232727A/en
Application granted granted Critical
Publication of JP3301907B2 publication Critical patent/JP3301907B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/1515Shape
    • H01L2924/15153Shape the die mounting substrate comprising a recess for hosting the device
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/153Connection portion
    • H01L2924/1531Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
    • H01L2924/15311Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/161Cap
    • H01L2924/1615Shape
    • H01L2924/16195Flat cap [not enclosing an internal cavity]

Landscapes

  • Parts Printed On Printed Circuit Boards (AREA)
  • Manufacturing Of Printed Wiring (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、半導体素子を収容
するための半導体素子収納用パッケージや混成集積回路
基板等に用いられる配線基板に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wiring board used for a package for housing a semiconductor element for housing a semiconductor element or a hybrid integrated circuit board.

【0002】[0002]

【従来の技術】従来、配線基板、例えば半導体素子を収
容する半導体素子収納用パッケージに使用される配線基
板は、酸化アルミニウム質焼結体等のセラミックスより
成り、その上面中央部に半導体素子を収容する凹部を有
する絶縁基体と、前記絶縁基体の凹部周辺から下面にか
けて導出されたタングステン、モリブデン等の高融点金
属粉末から成る配線導体とから構成されており、前記絶
縁基体の凹部底面に半導体素子をガラス、樹脂、ロウ材
等の接着剤を介して接着固定するとともに半導体素子の
各電極を例えばボンディングワイヤ等の電気的接続手段
を介して配線導体に電気的に接続し、しかる後、前記絶
縁基体の上面に、金属やセラミックス等から成る蓋体を
絶縁基体の凹部を塞ぐようにしてガラス、樹脂、ロウ材
等の封止材を介して接合させ、絶縁基体の凹部内に半導
体素子を気密に収容することによって製品としての半導
体装置となり、配線導体の絶縁基体下面に導出した部位
を外部電気回路基板の配線導体に接続することによって
半導体素子の各電極が外部電気回路基板に電気的に接続
されることとなる。
2. Description of the Related Art Conventionally, a wiring board, for example, a wiring board used for a semiconductor element housing package for housing a semiconductor element is made of ceramics such as an aluminum oxide sintered body, and a semiconductor element is housed in a central portion of an upper surface thereof. And a wiring conductor made of a refractory metal powder such as tungsten or molybdenum which is led out from the periphery of the recess to the lower surface of the insulating base, and a semiconductor element is formed on the bottom of the recess of the insulating base. The electrodes of the semiconductor element are electrically connected to wiring conductors via electrical connection means such as a bonding wire, and then the insulating base is adhered and fixed by an adhesive such as glass, resin, or brazing material. A lid made of metal, ceramics, or the like is placed on the top surface of the insulating base with a sealing material such as glass, resin, brazing material, etc. A semiconductor device as a product is obtained by joining the semiconductor elements in the recesses of the insulating base in an airtight manner, and connecting a portion of the wiring conductor led out to the lower surface of the insulating base to the wiring conductor of the external electric circuit board. Are electrically connected to the external electric circuit board.

【0003】尚、前記配線基板は一般に、セラミックグ
リーンシート積層法によって製作されており、具体的に
は、酸化アルミニウム、酸化珪素、酸化マグネシウム、
酸化カルシウム等のセラミック原料粉末に適当な有機バ
インダー、溶剤等を添加混合して泥漿状となすとともに
これを従来周知のドクターブレード法を採用してシート
状とすることによって複数のセラミックグリーンシート
を得、しかる後、前記セラミックグリーンシートに適当
な打ち抜き加工を施すとともに配線導体となる金属ペー
ストを所定パターンに印刷塗布し、最後に前記セラミッ
クグリーンシートを所定の順に上下に積層して生セラミ
ック成形体となすとともに該セラミック生成形体を還元
雰囲気中約1600℃の高温で焼成することによって製
作される。
Incidentally, the wiring board is generally manufactured by a ceramic green sheet laminating method, and specifically, aluminum oxide, silicon oxide, magnesium oxide,
A ceramic raw material powder such as calcium oxide is mixed with an appropriate organic binder, a solvent, and the like to form a slurry, which is formed into a sheet by employing a conventionally known doctor blade method, thereby obtaining a plurality of ceramic green sheets. Thereafter, the ceramic green sheet is subjected to a suitable punching process and a metal paste to be a wiring conductor is printed and applied in a predetermined pattern, and finally, the ceramic green sheets are stacked up and down in a predetermined order to form a green ceramic molded body. It is manufactured by sintering and firing the ceramic forming body at a high temperature of about 1600 ° C. in a reducing atmosphere.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、この従
来の配線基板においては、セラミック生成形体を焼成す
る際、セラミック生成形体に不均一な焼成収縮が発生
し、得られる配線基板に反り等の変形や寸法のばらつき
が発生し、その結果、半導体素子の各電極と配線導体と
を、或いは配線導体と外部電気回路基板の配線導体とを
正確、且つ確実に電気的に接続することが困難であると
いう欠点を有していた。
However, in this conventional wiring board, when the ceramic forming body is fired, uneven firing shrinkage occurs in the ceramic forming body, and the resulting wiring board has deformation such as warpage. Variations in dimensions occur, and as a result, it is difficult to accurately and reliably electrically connect each electrode of the semiconductor element and the wiring conductor, or the wiring conductor and the wiring conductor of the external electric circuit board. Had disadvantages.

【0005】また得られる配線基板は、絶縁基体を構成
する酸化アルミニウム質焼結体等のセラミックスが硬く
て脆い性質を有するため、搬送工程や半導体装置製作の
自動ライン等において配線基板同士が、あるいは配線基
板と半導体装置製作自動ラインの一部とが激しく衝突す
ると絶縁基体に欠けや割れ、クラック等が発生し、その
結果、半導体素子を気密に収容することができず、半導
体素子を長期間にわたり正常、且つ安定に作動させるこ
とができなくなるという欠点も有していた。
In the obtained wiring board, ceramics such as an aluminum oxide sintered body constituting an insulating base have a hard and brittle property, and therefore, the wiring boards are not connected to each other in a transfer step or an automatic line for manufacturing semiconductor devices. If the wiring board and a part of the automatic semiconductor device manufacturing line collide violently, the insulating substrate may be chipped, cracked, cracked, etc. There was also a disadvantage that normal and stable operation could not be achieved.

【0006】[0006]

【課題を解決するための手段】本発明の絶縁基体に所定
パターンの配線導体を被着させた配線基板の製造方法
は、熱硬化性樹脂前駆体と無機絶縁物粉末とを混合して
成る前駆体シートを準備する工程と、前記前駆体シート
に、熱硬化性樹脂前駆体と表面が融点300℃以下の低
融点金属で被覆された銅粉末もしくは銀粉末とを混合し
て成る金属ペーストを所定パターンに印刷する工程と、
前記前駆体シートを加熱して半硬化させる工程と、前記
金属ペーストが印刷された半硬化の前駆体シートを複数
枚上下に積層するとともにこれを熱処理し、銅粉末もし
くは銀粉末を低融点金属で接合させるとともに、前記前
駆体シートの熱硬化性樹脂前駆体と前記金属ペーストの
熱硬化性樹脂前駆体とを熱硬化させて一体化させる工程
と、から成ることを特徴とするものである。
According to the present invention, there is provided a method of manufacturing a wiring board in which a wiring conductor having a predetermined pattern is adhered to an insulating substrate, comprising a step of mixing a thermosetting resin precursor and an inorganic insulating powder. A step of preparing a body sheet, and applying, to the precursor sheet, a metal paste formed by mixing a thermosetting resin precursor and copper powder or silver powder whose surface is coated with a low melting point metal having a melting point of 300 ° C. or less. Printing on the pattern;
Heating the precursor sheet and semi-curing the same, and stacking a plurality of semi-cured precursor sheets on which the metal paste is printed and heat-treating the same to form a copper powder or a silver powder with a low melting metal. Bonding and thermosetting the thermosetting resin precursor of the precursor sheet and the thermosetting resin precursor of the metal paste to integrate them.

【0007】また、本発明の製造方法は、前記金属ペー
ストの熱硬化性樹脂前駆体が導電性であることを特徴と
するものである。
[0007] The production method of the present invention is characterized in that the thermosetting resin precursor of the metal paste is conductive.

【0008】更に、本発明の製造方法は、前記金属ペー
スト中に脂肪酸またはその金属塩、金属キレート剤、オ
キシジカルボン酸またはアミノジカルボン酸及びそれら
の金属塩のうちの少なくとも1種が含有されていること
を特徴とするものである。
Further, in the production method of the present invention, the metal paste contains at least one of a fatty acid or a metal salt thereof, a metal chelating agent, an oxydicarboxylic acid or an aminodicarboxylic acid, and a metal salt thereof. It is characterized by the following.

【0009】また更に、本発明の製造方法は、前記金属
ペースト中に無溶剤型希釈剤が含有されていることを特
徴とするものである。
Still further, the production method of the present invention is characterized in that the metal paste contains a solventless diluent.

【0010】本発明の配線基板の製造方法によれば、配
線導体が被着される絶縁基体を熱硬化性樹脂前駆体と無
機絶縁物粉末とを混合して成り、金属ペーストが所定パ
ターンに印刷された半硬化の前駆体シートを複数枚上下
に積層するとともにこれを熱処理して熱硬化させること
によって形成しており、絶縁基体を得る際に焼成工程が
ないことから焼成に伴う不均一な収縮による変形や寸法
のばらつきが発生することはない。
According to the method for manufacturing a wiring board of the present invention, an insulating base on which a wiring conductor is to be adhered is formed by mixing a thermosetting resin precursor and an inorganic insulating powder, and a metal paste is printed in a predetermined pattern. It is formed by laminating a plurality of semi-cured precursor sheets on top and bottom and heat-treating and thermally curing them. There is no baking step when obtaining an insulating substrate, so uneven shrinkage due to baking There is no deformation or dimensional variation due to deformation.

【0011】また、本発明の配線基板の製造方法によれ
ば、金属ペーストを熱処理し、銅粉末もしくは銀粉末
を、該銅粉末もしくは銀粉末の表面に被着している低融
点金属で接合させることによって配線導体を形成してお
り、銅粉末もしくは銀粉末間の接合が低融点金属で確実
となり、その結果、配線導体の電気抵抗を低抵抗となす
ことができる。
Further, according to the method for manufacturing a wiring board of the present invention, the metal paste is heat-treated, and the copper powder or the silver powder is bonded with the low melting point metal adhered to the surface of the copper powder or the silver powder. As a result, the wiring conductor is formed, and the bonding between the copper powder and the silver powder is made of a low melting point metal, and as a result, the electric resistance of the wiring conductor can be reduced.

【0012】更に、本発明の配線基板の製造方法によれ
ば、金属ペーストに使用される熱硬化性樹脂前駆体を導
電性としておくと銅粉末もしくは銀粉末を低融点金属で
接合させるとともに、熱硬化性樹脂前駆体を熱硬化させ
て配線導体となす際、銅粉末もしくは銀粉末の電気的接
続がより確実となり、配線導体の電気抵抗をより低抵抗
となすことができる。
Further, according to the method of manufacturing a wiring board of the present invention, when the thermosetting resin precursor used for the metal paste is made conductive, the copper powder or the silver powder is joined with a low melting point metal, When the curable resin precursor is thermally cured to form a wiring conductor, the electrical connection of the copper powder or the silver powder becomes more reliable, and the electric resistance of the wiring conductor can be made lower.

【0013】更に、本発明の配線基板の製造方法によれ
ば、金属ペースト中に脂肪酸またはその金属塩、金属キ
レート剤、オキシジカルボン酸またはアミノジカルボン
酸及びそれらの金属塩のうちの少なくとも1種を含有さ
せておくと金属ペーストを熱処理して配線導体となす
際、銅粉末もしくは銀粉末の表面を被覆している低融点
金属の溶融、流れ出しが速く起こり、その結果、銅粉末
もしくは銀粉末間の低融点金属を介して接合が良好とな
り、配線導体の電気抵抗を低抵抗となすことができる。
Further, according to the method for producing a wiring board of the present invention, at least one of a fatty acid or a metal salt thereof, a metal chelating agent, an oxydicarboxylic acid or an aminodicarboxylic acid and a metal salt thereof is contained in the metal paste. When it is included, when the metal paste is heat-treated to form a wiring conductor, the low-melting-point metal coating the surface of the copper powder or silver powder melts and flows out quickly, and as a result, between the copper powder or silver powder. Good bonding is achieved via the low melting point metal, and the electric resistance of the wiring conductor can be reduced.

【0014】更に、本発明の配線基板の製造方法によれ
ば、金属ペースト中に無溶剤型希釈剤を含有させておく
と、金属ペーストを熱処理し、銅粉末もしくは銀粉末を
低融点金属で接合させるとともに、熱硬化性樹脂前駆体
を熱硬化させて配線導体となす際、熱硬化性樹脂前駆体
の粘度が下がり、銅粉末もしくは銀粉末の表面を被覆し
ている低融点金属の溶融、流動が容易となって銅粉末も
しくは銀粉末間の低融点金属を介して接合が良好とな
り、配線導体の電気抵抗を低抵抗となすことができる。
Further, according to the method of manufacturing a wiring board of the present invention, when a solventless diluent is contained in the metal paste, the metal paste is heat-treated, and the copper powder or the silver powder is joined with the low melting point metal. At the same time, when the thermosetting resin precursor is heat-cured to form a wiring conductor, the viscosity of the thermosetting resin precursor decreases, and the melting and flowing of the low melting point metal coating the surface of the copper powder or silver powder. This facilitates the bonding via the low melting point metal between the copper powder or the silver powder, and makes it possible to reduce the electric resistance of the wiring conductor.

【0015】更に、本発明の製造方法によって得られる
配線基板は、絶縁基体が無機絶縁物粉末を靱性に優れる
熱硬化性樹脂で結合することによって形成されているこ
とから配線基板同士あるいは配線基板と半導体装置製作
自動ラインの一部とが激しく衝突しても絶縁基体に欠け
や割れ、クラック等が発生することはない。
Further, in the wiring board obtained by the manufacturing method of the present invention, since the insulating base is formed by bonding the inorganic insulating powder with a thermosetting resin having excellent toughness, the wiring boards are connected to each other or to the wiring board. Even if a part of the automatic line for manufacturing semiconductor devices collides violently, the insulating substrate will not be chipped, cracked, cracked or the like.

【0016】[0016]

【発明の実施の形態】次に、本発明を添付図面に基づき
詳細に説明する。
Next, the present invention will be described in detail with reference to the accompanying drawings.

【0017】図1は、本発明の製造方法によって製作さ
れる配線基板を半導体素子を収容する半導体素子収納用
パッケージに適用した場合の一実施例を示し、1は絶縁
基体、2は配線導体である。
FIG. 1 shows an embodiment in which a wiring board manufactured by the manufacturing method of the present invention is applied to a semiconductor element housing package for housing a semiconductor element, wherein 1 is an insulating base, and 2 is a wiring conductor. is there.

【0018】前記絶縁基体1は、三枚の絶縁基板1a、
1b、1cを積層することによって形成されており、そ
の上面中央部に半導体素子を収容するための凹部1dを
有し、該凹部1dの底面には半導体素子3が樹脂等の接
着剤を介して接着固定される。
The insulating substrate 1 comprises three insulating substrates 1a,
The semiconductor device 3 is formed by laminating 1b and 1c, and has a concave portion 1d for accommodating a semiconductor element in the center of the upper surface, and the semiconductor element 3 is provided on the bottom surface of the concave portion 1d via an adhesive such as resin. Adhesively fixed.

【0019】前記絶縁基体1を構成する絶縁基板1a、
1b、1cは、例えば酸化珪素、酸化アルミニウム、窒
化アルミニウム、炭化珪素、チタン酸バリウム、ゼオラ
イト等の無機絶縁物粉末をエポキシ樹脂、ポリイミド樹
脂,ポリフェニレンエーテル樹脂等の熱硬化性樹脂で結
合することによって形成されており、絶縁基体1を構成
する三枚の絶縁基板1a、1b、1cはその各々が無機
絶縁物粉末を靭性に優れる熱硬化性樹脂で結合すること
によって形成されていることから絶縁基体1に外力が印
加されても該外力によって絶縁基体1に欠けや割れ、ク
ラック等が発生することはない。
An insulating substrate 1a constituting the insulating base 1;
1b and 1c are obtained by bonding an inorganic insulating powder such as silicon oxide, aluminum oxide, aluminum nitride, silicon carbide, barium titanate, and zeolite with a thermosetting resin such as an epoxy resin, a polyimide resin, and a polyphenylene ether resin. The three insulating substrates 1a, 1b, and 1c constituting the insulating substrate 1 are formed by bonding inorganic insulating powder with a thermosetting resin having excellent toughness. Even when an external force is applied to the insulating substrate 1, the external force does not cause chipping, cracking, cracking or the like in the insulating substrate 1.

【0020】尚、前記無機絶縁物粉末を熱硬化性樹脂で
結合して成る絶縁基体1を構成する三枚の絶縁基板1
a、1b、1cは、無機絶縁物粉末の含有量が60重量
%未満であると絶縁基体1の熱膨張係数が半導体素子3
の熱膨張係数に対して大きく相違し、半導体素子3が作
動時に熱を発し、該熱が半導体素子3と絶縁基体1の両
者に印加されると、両者間に両者の熱膨張係数の相違に
起因する大きな熱応力が発生し、この大きな熱応力によ
って半導体素子3が絶縁基体1から剥離したり、半導体
素子3に割れや欠け等が発生する危険性がある。また9
5重量%を超えると無機絶縁物粉末を熱硬化性樹脂で完
全に結合させることができず、所定の絶縁基板1a、1
b、1cを得ることが困難となる。従って、前記絶縁基
体1を構成する絶縁基板1a、1b、1cは、その各々
の内部に含有される無機絶縁物粉末の量を60乃至95
重量%の範囲としておくことが好ましい。
Incidentally, three insulating substrates 1 constituting an insulating base 1 formed by bonding the inorganic insulating powder with a thermosetting resin.
a, 1b, and 1c show that when the content of the inorganic insulating powder is less than 60% by weight, the thermal expansion coefficient of the insulating base 1 is lower than that of the semiconductor element 3.
When the semiconductor element 3 generates heat during operation and the heat is applied to both the semiconductor element 3 and the insulating base 1, the difference in thermal expansion coefficient between the two increases. Due to the large thermal stress, there is a risk that the semiconductor element 3 may be peeled off from the insulating base 1 or the semiconductor element 3 may be cracked or chipped. 9
If it exceeds 5% by weight, the inorganic insulating powder cannot be completely bonded with the thermosetting resin, and the predetermined insulating substrates 1a, 1
It is difficult to obtain b and 1c. Therefore, the insulating substrates 1a, 1b, and 1c constituting the insulating base 1 have an amount of the inorganic insulating powder contained in each of them of 60 to 95.
It is preferable to set it in the range of% by weight.

【0021】また前記絶縁基体1は、その凹部1d周辺
から下面にかけて配線導体2が被着形成されており、該
配線導体2は銅もしくは銀粉末を融点が300℃以下の
低融点金属、例えば半田で接合させたものを熱硬化性樹
脂を介し絶縁基体1に接着させて形成されている。
A wiring conductor 2 is formed on the insulating base 1 from the periphery of the concave portion 1d to the lower surface. The wiring conductor 2 is made of a low melting point metal having a melting point of 300.degree. Are bonded to the insulating substrate 1 via a thermosetting resin.

【0022】前記配線導体2は、内部に収容する半導体
素子3の各電極を外部電気回路に電気的に接続する作用
を為し、絶縁基体1の凹部1d周辺に位置する部位には
半導体素子3の各電極がボンディングワイヤ4を介して
電気的に接続され、また絶縁基体1の下面に導出された
部位は外部電気回路に電気的に接続される。
The wiring conductor 2 serves to electrically connect each electrode of the semiconductor element 3 housed therein to an external electric circuit. Are electrically connected via bonding wires 4, and a portion led out to the lower surface of the insulating base 1 is electrically connected to an external electric circuit.

【0023】前記配線導体2はまた銅粉末もしくは銀粉
末を融点が300℃以下の低融点金属で接合することに
よって形成されており、銅粉末もしくは銀粉末間の電気
的接続を確実として配線導体2の電気抵抗を低抵抗とな
すことができる。
The wiring conductor 2 is formed by joining a copper powder or a silver powder with a low melting point metal having a melting point of 300 ° C. or less, and ensures electrical connection between the copper powder or the silver powder. Can have a low electric resistance.

【0024】尚、前記配線導体2は、その露出する表面
にニッケル、金等の耐食性に優れ、かつ良導電性の金属
をメッキ法により1.0乃至20.0μmの厚みに層着
させておくと配線導体2の酸化腐食を有効に防止するこ
とができるとともに配線導体2とボンディングワイヤ4
とを強固に電気的に接続させることができる。従って前
記配線導体2は、その露出する表面にニッケルや金等の
耐食性に優れ、且つ良導電性の金属をメッキ法により
1.0乃至20.0μmの厚みに層着させておくことが
好ましい。
The exposed surface of the wiring conductor 2 is coated with a metal having excellent corrosion resistance and good conductivity, such as nickel or gold, to a thickness of 1.0 to 20.0 μm by plating. And the oxidative corrosion of the wiring conductor 2 and the wiring conductor 2 and the bonding wire 4 can be effectively prevented.
Can be firmly and electrically connected. Therefore, it is preferable that the wiring conductor 2 is coated with a metal having excellent corrosion resistance such as nickel or gold and a good conductivity to a thickness of 1.0 to 20.0 μm by a plating method on the exposed surface.

【0025】かくして本発明の配線基板によれば、絶縁
基体1の凹部1d底面に半導体素子3を樹脂等の接着剤
を介して接着固定するとともに半導体素子3の各電極を
ボンディングワイヤ4を介して配線導体2に電気的に接
続し、最後に前記絶縁基体1の上面に蓋体5を樹脂等か
ら成る封止材を介して接合させ、絶縁基体1と蓋体5と
から成る容器内部に半導体素子3を気密に収容すること
により製品としての半導体装置が完成する。
Thus, according to the wiring board of the present invention, the semiconductor element 3 is bonded and fixed to the bottom surface of the concave portion 1d of the insulating base 1 with an adhesive such as a resin, and each electrode of the semiconductor element 3 is bonded via the bonding wire 4. It is electrically connected to the wiring conductor 2, and finally, the lid 5 is joined to the upper surface of the insulating base 1 via a sealing material made of resin or the like, and the semiconductor is placed inside the container formed of the insulating base 1 and the lid 5. The semiconductor device as a product is completed by housing the element 3 in an airtight manner.

【0026】次に前記半導体素子収納用パッケージに使
用される配線基板の製造方法について図2に基づき説明
する。
Next, a method of manufacturing a wiring board used in the package for housing a semiconductor element will be described with reference to FIG.

【0027】先ず、図2(a)に示すように三枚の前駆
体シート11a、11b、11cを準備する。
First, as shown in FIG. 2A, three precursor sheets 11a, 11b and 11c are prepared.

【0028】前記三枚の前駆体シート11a、11b、
11cは、酸化珪素、酸化アルミニウム、窒化アルミニ
ウム、炭化珪素、チタン酸バリウム、ゼオライト等の無
機絶縁物粉末をエポキシ樹脂、ポリイミド樹脂,ポリフ
ェニレンエーテル樹脂等の熱硬化性樹脂前駆体で結合す
ることによって形成されており、例えば、粒径が0.1
μm〜100μm程度の酸化珪素粉末にビスフェノール
A型エポキシ樹脂、ノボラック型エポキシ樹脂、グリシ
ジルエステル型エポキシ樹脂等のエポキシ樹脂及びアミ
ン系硬化剤、イミダゾール系硬化剤、酸無水物系硬化剤
等の硬化剤を添加混合してペースト状となし、しかる
後、このペーストをシート状になすとともに約25〜1
00℃の温度で1〜60分間加熱し、半硬化させること
によって製作される。
The three precursor sheets 11a, 11b,
11c is formed by bonding an inorganic insulating powder such as silicon oxide, aluminum oxide, aluminum nitride, silicon carbide, barium titanate, and zeolite with a thermosetting resin precursor such as an epoxy resin, a polyimide resin, or a polyphenylene ether resin. For example, the particle size is 0.1
Epoxy resin such as bisphenol A type epoxy resin, novolac type epoxy resin, glycidyl ester type epoxy resin and amine type curing agent, imidazole type curing agent, acid anhydride type curing agent etc. to silicon oxide powder of about μm-100 μm Is added and mixed to form a paste. Thereafter, the paste is formed into a sheet and about 25 to 1
It is manufactured by heating at a temperature of 00 ° C. for 1 to 60 minutes and semi-curing.

【0029】次に図2(b)に示すように前記三枚の前
駆体シート11a、11b、11cのうち二枚の前駆体
シート11a、11bに半導体素子3を収容する凹部1
dとなる開口A、A’を、二枚の前駆体シート11b、
11cに配線導体2を引き回すための貫通孔B、B’を
各々形成する。
Next, as shown in FIG. 2 (b), two of the three precursor sheets 11a, 11b, 11c have the recess 1 for accommodating the semiconductor element 3 in the two precursor sheets 11a, 11b.
The openings A and A ′ to be d are formed by two precursor sheets 11b,
11c, through holes B and B 'for routing the wiring conductor 2 are respectively formed.

【0030】前記開口A、A’及び貫通孔B、B’は、
前駆体シート11a、11b、11cに従来周知のパン
チング加工法を施し、前駆体シート11a、11b、1
1cの各々に所定形状の孔を穿孔することによって形成
される。
The openings A and A 'and the through holes B and B'
The precursor sheets 11a, 11b, and 11c are subjected to a conventionally known punching method, and the precursor sheets 11a, 11b, and 1c are subjected to punching.
1c is formed by piercing a hole of a predetermined shape.

【0031】次に図2(c)に示すように、前記前駆体
シート11b、11cの上下面及び貫通孔B、B’内に
配線導体2となる金属ペースト12を従来周知のスクリ
ーン印刷法及び充填法を採用して所定パターンに印刷塗
布する。
Next, as shown in FIG. 2C, a metal paste 12 to be the wiring conductor 2 is formed on the upper and lower surfaces of the precursor sheets 11b and 11c and in the through holes B and B 'by a screen printing method known in the art. Printing and applying in a predetermined pattern by employing a filling method.

【0032】前記配線導体2となる金属ペースト12と
しては、例えば、粒径が0.1〜20μm程度の表面が
融点300℃以下の低融点金属で被覆されている銅粉末
もしくは銀粉末と、ビスフェノールA型エポキシ樹脂、
ノボラック型エポキシ樹脂、グリシジルエステル型エポ
キシ樹脂等のエポキシ樹脂及びアミン系硬化剤、イミゾ
ール系硬化剤、酸無水物系硬化剤等の硬化剤を添加混合
し、ペースト状となしたものが使用される。
The metal paste 12 serving as the wiring conductor 2 includes, for example, copper powder or silver powder whose surface having a particle size of about 0.1 to 20 μm is coated with a low melting point metal having a melting point of 300 ° C. or less, bisphenol A type epoxy resin,
An epoxy resin such as a novolak type epoxy resin and a glycidyl ester type epoxy resin and a curing agent such as an amine curing agent, an imidazole curing agent, and an acid anhydride curing agent are added and mixed to form a paste. .

【0033】尚、前記金属ペースト12の銅粉末もしく
は銀粉末の表面を被覆する融点300℃以下の低融点金
属としては、例えば錫−鉛から成る半田が使用されてお
り、且つ前記金属ペースト12に含有される表面が融点
300℃以下の低融点金属で被覆されている銅粉末もし
くは銀粉末は、その平均粒径が0.1μm未満となると
銅粉末もしくは銀粉末が凝集して均一な分散が得られな
くなり、また50μmを超えると配線導体2の幅を一般
的に要求される50μm〜200μmの範囲に印刷形成
するのが困難となる傾向にある。従って、前記金属ペー
スト12に含有される表面が融点300℃以下の低融点
金属で被覆されている銅粉末もしくは銀粉末はその平均
粒径を0.1μm乃至50μmの範囲としておくことが
好ましい。
As a low melting point metal having a melting point of 300 ° C. or less for coating the surface of the copper powder or silver powder of the metal paste 12, for example, a solder made of tin-lead is used. Copper powder or silver powder whose surface is coated with a low-melting point metal having a melting point of 300 ° C. or less, when the average particle diameter is less than 0.1 μm, the copper powder or silver powder is aggregated to obtain a uniform dispersion. When the width exceeds 50 μm, it tends to be difficult to print and form the width of the wiring conductor 2 in a generally required range of 50 μm to 200 μm. Therefore, it is preferable that the average particle diameter of the copper powder or the silver powder whose surface contained in the metal paste 12 is coated with a low melting point metal having a melting point of 300 ° C. or lower be in the range of 0.1 μm to 50 μm.

【0034】そして最後に前記三枚の半硬化された前駆
体シート11a、11b、11cを上下に積層するとと
もにこれを約300℃の温度で約10秒〜24時間加熱
し、前駆体シート11b、11cに所定パターンに印刷
塗布された金属ペースト12の銅粉末もしくは銀粉末の
表面を被覆している低融点金属を溶融させ、該溶融した
低融点金属で銅粉末もしくは銀粉末を接合させるととも
に前駆体シート11a、11b、11cの熱硬化性樹脂
前駆体と金属ペースト12の熱硬化性樹脂前駆体とを完
全に熱硬化させ、一体化させることによって図1に示す
ような絶縁基体1に配線導体2を被着させた配線基板が
完成する。この場合、熱処理温度が300℃であること
から前駆体シート11a、11b、11cの熱硬化性樹
脂を熱分解させることなく低融点金属を溶融させ、銅粉
末もしくは銀粉末を低融点金属で接合させることができ
る。また前記前駆体シート11a、11b、11c及び
金属ペースト12は、熱硬化時に収縮することは殆どな
く、従って、得られる配線基板に変形や寸法のばらつき
が発生することも有効に防止されて半導体素子と配線導
体とを正確に接続することが可能となる。
Finally, the three semi-cured precursor sheets 11a, 11b, and 11c are vertically stacked and heated at a temperature of about 300 ° C. for about 10 seconds to 24 hours to form precursor sheets 11b, 11b, and 11c. 11c, the low melting point metal covering the surface of the copper powder or silver powder of the metal paste 12 printed and applied in a predetermined pattern is melted, and the copper powder or silver powder is joined with the molten low melting point metal and the precursor is melted. The thermosetting resin precursor of the sheets 11a, 11b, 11c and the thermosetting resin precursor of the metal paste 12 are completely thermoset and integrated to form the wiring conductor 2 on the insulating base 1 as shown in FIG. Is completed. In this case, since the heat treatment temperature is 300 ° C., the low-melting-point metal is melted without thermally decomposing the thermosetting resin of the precursor sheets 11a, 11b, and 11c, and copper powder or silver powder is joined with the low-melting-point metal. be able to. In addition, the precursor sheets 11a, 11b, 11c and the metal paste 12 hardly shrink during thermosetting, so that the resulting wiring board is effectively prevented from being deformed and having a variation in dimensions, and the semiconductor element is effectively prevented. And the wiring conductor can be accurately connected.

【0035】更に金属ペースト12を熱処理することに
よって形成される配線導体2は融点が300℃以下の低
融点金属で銅粉末もしくは銀粉末間を接合していること
から銅粉末もしくは銀粉末間の電気的接続が確実とな
り、配線導体2の電気抵抗を低抵抗となすことができ
る。
Further, the wiring conductor 2 formed by heat-treating the metal paste 12 is a low-melting metal having a melting point of 300 ° C. or less and joins the copper powder or the silver powder. As a result, the electrical connection of the wiring conductor 2 can be reduced.

【0036】また更に、前記配線導体2となる金属ペー
スト12はビスフェノールA型エポキシ樹脂やノボラッ
ク型エポキシ樹脂等に替えて導電性ポリピロール樹脂や
ポリパラフェニレン樹脂、ポリアニリン樹脂等の導電性
樹脂を使用すると、金属ペースト12を熱処理し、銅粉
末もしくは銀粉末間を、該銅粉末もしくは銀粉末の表面
を被覆している融点が300℃以下の低融点金属で接合
するとともに熱硬化性樹脂前駆体を熱硬化させて配線導
体2となす際、低融点金属による銅粉末もしくは銀粉末
間の接合に一部不完全なところがあったとしてもその不
完全な部分は導電性の樹脂による電気的接続で補充さ
れ、その結果、銅粉末もしくは銀粉末の電気的接続がよ
り確実となり、配線導体2の電気抵抗をより低抵抗とな
すことができる。
Further, when the metal paste 12 serving as the wiring conductor 2 is made of a conductive resin such as a conductive polypyrrole resin, a polyparaphenylene resin, or a polyaniline resin instead of bisphenol A type epoxy resin or novolak type epoxy resin. Then, the metal paste 12 is heat-treated to join the copper powder or the silver powder with a low melting point metal having a melting point of 300 ° C. or less covering the surface of the copper powder or the silver powder, and to heat the thermosetting resin precursor. When the wiring conductor 2 is hardened, even if there is a partial imperfection in the joining between the copper powder or the silver powder by the low melting point metal, the imperfect part is supplemented by the electrical connection by the conductive resin. As a result, the electric connection of the copper powder or the silver powder becomes more reliable, and the electric resistance of the wiring conductor 2 can be made lower.

【0037】更にまた、前記配線導体2となる金属ペー
スト12はその内部に脂肪酸またはその金属塩、金属キ
レート剤、オキシジカルボン酸またはアミノジカルボン
酸及びそれらの金属塩のうちの少なくとも1種を含有さ
せておくと金属ペースト12を熱処理して配線導体2を
形成する際、銅粉末もしくは銀粉末の表面を被覆してい
る低融点金属の溶融、流れ出しが速く起こり、その結
果、銅粉末もしくは銀粉末間の低融点金属を介して接合
が良好となり、配線導体2の電気抵抗を低抵抗となすこ
とができる。尚、この場合、脂肪酸またはその金属塩、
金属キレート剤、オキシジカルボン酸またはアミノジカ
ルボン酸及びそれらの金属塩のうちの少なくとも1種は
その含有量が金属ペースト12の全重量に対し1.0重
量%を超えると、該脂肪酸またはその金属塩、金属キレ
ート剤、オキシジカルボン酸またはアミノジカルボン酸
及びそれらの金属塩が配線導体2中に大量に残留して配
線導体2の電気抵抗が高いものとなる危険性があり、ま
た0.01重量%未満となると低融点金属の溶融、流れ
出しを速く起こすことができず、銅粉末もしくは銀粉末
間の低融点金属を介しての接合を良好とすることが困難
となる危険性がある。
Further, the metal paste 12 serving as the wiring conductor 2 contains therein at least one of a fatty acid or a metal salt thereof, a metal chelating agent, an oxydicarboxylic acid or an aminodicarboxylic acid, and a metal salt thereof. When the metal paste 12 is heat-treated to form the wiring conductor 2, the low-melting-point metal coating the surface of the copper powder or the silver powder melts and flows out quickly. And the electrical resistance of the wiring conductor 2 can be reduced. In this case, the fatty acid or its metal salt,
When the content of at least one of the metal chelating agent, oxydicarboxylic acid or aminodicarboxylic acid and the metal salt thereof exceeds 1.0% by weight based on the total weight of the metal paste 12, the fatty acid or the metal salt thereof is used. There is a danger that a large amount of metal chelating agent, oxydicarboxylic acid or aminodicarboxylic acid and their metal salts will remain in the wiring conductor 2 to increase the electrical resistance of the wiring conductor 2, and 0.01% by weight. If the melting point is less than 1, melting and flowing out of the low melting point metal cannot be performed quickly, and there is a risk that it is difficult to improve the bonding between the copper powder and the silver powder through the low melting point metal.

【0038】従って、金属ペースト12中に含有される
脂肪酸またはその金属塩、金属キレート剤、オキシジカ
ルボン酸またはアミノジカルボン酸及びそれらの金属塩
のうちの少なくとも1種はその含有量が金属ペースト1
2の全重量に対し0.01重量%乃至1.0重量%の範
囲としておくことが好ましい。
Accordingly, at least one of the fatty acid or the metal salt thereof, the metal chelating agent, the oxydicarboxylic acid or the aminodicarboxylic acid, and the metal salt thereof contained in the metal paste 12 has a content of the metal paste 1.
It is preferable that the content be in the range of 0.01% by weight to 1.0% by weight based on the total weight of 2.

【0039】前記配線導体2となる金属ペースト12は
またその内部に無溶剤型希釈剤、具体的にはO−トルイ
ジンやアニリン等のグリシジルアミンを含有させておく
と、金属ペースト12を熱処理し、銅粉末もしくは銀粉
末を低融点金属で接合させるとともに、熱硬化性樹脂前
駆体を熱硬化させて配線導体2となす際、熱硬化性樹脂
前駆体の粘度を下げ、銅粉末もしくは銀粉末の表面を被
覆している低融点金属の溶融、流動を容易として銅粉末
もしくは銀粉末間の低融点金属を介しての接合が良好と
なり、配線導体2の電気抵抗を低抵抗となすことができ
る。この無溶剤型希釈剤は金属ペースト12の全重量に
対し10重量%を超えると配線導体2の強度が低いもの
となるとともに配線導体2と絶縁基板1b、1cとの密
着性が悪いものとなり、配線導体2が絶縁基板1b、1
cから剥離してしまう危険性があり、また0.1重量%
未満となると、金属ペースト12の粘度を十分に低下さ
せることができず、銅粉末もしくは銀粉末の表面を被覆
している低融点金属の溶融、流動を容易として銅粉末も
しくは銀粉末間の低融点金属を介しての接合を良好とす
ることが困難となる危険性がある。従って、金属ペース
ト12中に含有される無溶剤型希釈剤は金属ペースト1
2の全重量に対し0.1重量%乃至10重量%の範囲と
しておくことが好ましい。
When the metal paste 12 serving as the wiring conductor 2 contains a solventless diluent, specifically, glycidylamine such as O-toluidine or aniline, the metal paste 12 is heat-treated. When the copper powder or the silver powder is bonded with a low melting point metal and the thermosetting resin precursor is thermoset to form the wiring conductor 2, the viscosity of the thermosetting resin precursor is reduced, and the surface of the copper powder or the silver powder is reduced. This facilitates the melting and flow of the low-melting metal coating, thereby improving the bonding between the copper powder and the silver powder via the low-melting metal, and lowering the electric resistance of the wiring conductor 2. If this solventless diluent exceeds 10% by weight with respect to the total weight of the metal paste 12, the strength of the wiring conductor 2 becomes low and the adhesion between the wiring conductor 2 and the insulating substrates 1b and 1c becomes poor. The wiring conductor 2 is an insulating substrate 1b, 1
There is a risk of peeling from c, and 0.1% by weight
If it is less than 3, the viscosity of the metal paste 12 cannot be sufficiently reduced, and the melting and flowing of the low melting point metal coating the surface of the copper powder or the silver powder can be facilitated to reduce the melting point between the copper powder or the silver powder. There is a risk that it will be difficult to achieve good bonding through the metal. Therefore, the solventless diluent contained in the metal paste 12 is
It is preferable that the content is in the range of 0.1% by weight to 10% by weight based on the total weight of 2.

【0040】また前記配線導体2となる金属ペースト1
2は銅粉末もしくは銀粉末と、融点が300℃以下の低
融点金属の合計重量が金属ペースト12の全重量に対
し、70重量%未満となると銅粉末もしくは銀粉末と低
融点金属との接合が不完全となる危険性があり、また9
5重量%を超えると熱硬化性樹脂で配線導体2を絶縁基
体1に強固に接着させるのが困難となるとともに配線導
体2が脆弱となる傾向にある。従って、前記金属ペース
ト12に含有される銅粉末もしくは銀粉末と、低融点金
属の合計重量は金属ペースト12の全重量に対し70重
量%乃至95重量%の範囲としておくことが好ましい。
The metal paste 1 serving as the wiring conductor 2
2 indicates that when the total weight of the copper powder or silver powder and the low melting point metal having a melting point of 300 ° C. or less is less than 70% by weight based on the total weight of the metal paste 12, the joining of the copper powder or silver powder and the low melting point metal may occur. Risk of imperfection and 9
If the content exceeds 5% by weight, it becomes difficult to firmly adhere the wiring conductor 2 to the insulating base 1 with a thermosetting resin, and the wiring conductor 2 tends to be weak. Therefore, the total weight of the copper powder or silver powder and the low melting point metal contained in the metal paste 12 is preferably in the range of 70% by weight to 95% by weight based on the total weight of the metal paste 12.

【0041】更に前記金属ペースト12に含有される銅
粉末もしくは銀粉末と、融点が300℃以下の低融点金
属は、銅粉末もしくは銀粉末の量が該銅粉末もしくは銀
粉末と融点が300℃以下の低融点金属の合計重量に対
し20重量%未満となると銅粉末もしくは銀粉末に対し
て低融点金属が多くなり、低融点金属同士が溶融し合っ
て銅粉末もしくは銀粉末を取り込んだ一体化が困難とな
って配線導体2の電気抵抗値が高くなる傾向にあり、ま
た80重量%を超えると銅粉末もしくは銀粉末を接合さ
せる低融点金属の量が相対的に少なくなり、銅粉末もし
くは銀粉末を完全に接合させることができず、配線導体
2の電気抵抗値が高くなってしまう傾向にある。従っ
て、前記配線導体2となる金属ペースト12に含有され
る銅粉末もしくは銀粉末は、該銅粉末もしくは銀粉末と
融点が300℃以下の低融点金属の合計重量に対し20
重量%乃至80重量%の範囲としておくことが好まし
い。
Further, the copper powder or silver powder contained in the metal paste 12 and the low melting point metal having a melting point of 300 ° C. or less, the amount of the copper powder or silver powder is not more than 300 ° C. If the content is less than 20% by weight with respect to the total weight of the low melting point metal, the low melting point metal is increased relative to the copper powder or silver powder, and the low melting point metals are fused together to incorporate the copper powder or silver powder. It becomes difficult to increase the electric resistance value of the wiring conductor 2, and if it exceeds 80% by weight, the amount of the low melting point metal joining the copper powder or the silver powder becomes relatively small, and the copper powder or the silver powder Cannot be completely joined, and the electric resistance value of the wiring conductor 2 tends to increase. Therefore, the copper powder or silver powder contained in the metal paste 12 to be the wiring conductor 2 is 20% of the total weight of the copper powder or silver powder and the low melting point metal having a melting point of 300 ° C. or less.
It is preferable to set it in the range of from 80% by weight to 80% by weight.

【0042】尚、本発明は、上述の実施例に限定される
ものではなく、本発明の要旨を逸脱しない範囲であれ
ば、種々の変更は可能であり、例えば上述の実施例で
は、本発明の配線基板を半導体素子を収容する半導体素
子収納用パッケージに適用した場合を例に採って説明し
たが、例えば混成集積回路等他の用途に使用される配線
基板に適用してもよい。
It should be noted that the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the gist of the present invention. Although the description has been given by taking as an example the case where the wiring board is applied to a semiconductor element housing package for housing a semiconductor element, the wiring board may be applied to a wiring board used for other purposes such as a hybrid integrated circuit.

【0043】また、上述の実施例では、三枚の前駆体シ
ートを積層することによって配線基板を製作したが、二
枚、あるいは四枚以上の前駆体シートを使用して配線基
板を製作してもよい。
In the above-described embodiment, a wiring board is manufactured by laminating three precursor sheets. However, a wiring board is manufactured by using two or four or more precursor sheets. Is also good.

【0044】[0044]

【発明の効果】本発明の配線基板の製造方法によれば、
配線導体が被着される絶縁基体を熱硬化性樹脂前駆体と
無機絶縁物粉末とを混合して成り、金属ペーストが所定
パターンに印刷された半硬化の前駆体シートを複数枚上
下に積層するとともにこれを熱処理して熱硬化させるこ
とによって形成しており、絶縁基体を得る際に焼成工程
がないことから焼成に伴う不均一な収縮による変形や寸
法のばらつきが発生することはない。
According to the method of manufacturing a wiring board of the present invention,
An insulating substrate on which a wiring conductor is applied is formed by mixing a thermosetting resin precursor and an inorganic insulating powder, and a plurality of semi-cured precursor sheets on which a metal paste is printed in a predetermined pattern are vertically stacked. In addition, it is formed by heat-treating and heat-curing it, and since there is no baking step when obtaining the insulating substrate, there is no deformation or dimensional variation due to uneven shrinkage due to baking.

【0045】また、本発明の配線基板の製造方法によれ
ば、金属ペーストを熱処理し、銅粉末もしくは銀粉末
を、該銅粉末もしくは銀粉末の表面に被着している低融
点金属で接合させることによって配線導体を形成してお
り、銅粉末もしくは銀粉末間の接合が低融点金属で確実
となり、その結果、配線導体の電気抵抗を低抵抗となす
ことができる。
Further, according to the method of manufacturing a wiring board of the present invention, the metal paste is heat-treated, and the copper powder or the silver powder is bonded with the low melting point metal adhered to the surface of the copper powder or the silver powder. As a result, the wiring conductor is formed, and the bonding between the copper powder and the silver powder is made of a low melting point metal, and as a result, the electric resistance of the wiring conductor can be reduced.

【0046】更に、本発明の配線基板の製造方法によれ
ば、金属ペーストに使用される熱硬化性樹脂前駆体を導
電性としておくと銅粉末もしくは銀粉末を低融点金属で
接合させるとともに、熱硬化性樹脂前駆体を熱硬化させ
て配線導体となす際、銅粉末もしくは銀粉末の電気的接
続がより確実となり、配線導体の電気抵抗をより低抵抗
となすことができる。
Further, according to the method of manufacturing a wiring board of the present invention, when the thermosetting resin precursor used for the metal paste is made conductive, the copper powder or the silver powder is bonded with the low melting point metal, When the curable resin precursor is thermally cured to form a wiring conductor, the electrical connection of the copper powder or the silver powder becomes more reliable, and the electric resistance of the wiring conductor can be made lower.

【0047】更に、本発明の配線基板の製造方法によれ
ば、金属ペースト中に脂肪酸またはその金属塩、金属キ
レート剤、オキシジカルボン酸またはアミノジカルボン
酸及びそれらの金属塩のうちの少なくとも1種を含有さ
せておくと金属ペーストを熱処理して配線導体となす
際、銅粉末もしくは銀粉末の表面を被覆している低融点
金属の溶融、流れ出しが速く起こり、その結果、銅粉末
もしくは銀粉末間の低融点金属を介して接合が良好とな
り、配線導体の電気抵抗を低抵抗となすことができる。
Further, according to the method for producing a wiring board of the present invention, at least one of a fatty acid or a metal salt thereof, a metal chelating agent, an oxydicarboxylic acid or an aminodicarboxylic acid and a metal salt thereof is contained in the metal paste. When it is included, when the metal paste is heat-treated to form a wiring conductor, the low-melting-point metal coating the surface of the copper powder or silver powder melts and flows out quickly, and as a result, between the copper powder or silver powder. Good bonding is achieved via the low melting point metal, and the electric resistance of the wiring conductor can be reduced.

【0048】更に、本発明の配線基板の製造方法によれ
ば、金属ペースト中に無溶剤型希釈剤を含有させておく
と、金属ペーストを熱処理し、銅粉末もしくは銀粉末を
低融点金属で接合させるとともに、熱硬化性樹脂前駆体
を熱硬化させて配線導体となす際、熱硬化性樹脂前駆体
の粘度が下がり、銅粉末もしくは銀粉末の表面を被覆し
ている低融点金属の溶融、流動が容易となって銅粉末も
しくは銀粉末間の低融点金属を介して接合が良好とな
り、配線導体の電気抵抗を低抵抗となすことができる。
Further, according to the method of manufacturing a wiring board of the present invention, when a solventless diluent is contained in a metal paste, the metal paste is heat-treated, and copper powder or silver powder is bonded with a low melting point metal. At the same time, when the thermosetting resin precursor is heat-cured to form a wiring conductor, the viscosity of the thermosetting resin precursor decreases, and the melting and flowing of the low melting point metal coating the surface of the copper powder or silver powder. This facilitates the bonding via the low melting point metal between the copper powder or the silver powder, and makes it possible to reduce the electric resistance of the wiring conductor.

【0049】更に、本発明の製造方法によって得られる
配線基板は、絶縁基体が無機絶縁物粉末を靱性に優れる
熱硬化性樹脂で結合することによって形成されているこ
とから配線基板同士あるいは配線基板と半導体装置製作
自動ラインの一部とが激しく衝突しても絶縁基体に欠け
や割れ、クラック等が発生することはない。
Furthermore, the wiring board obtained by the manufacturing method of the present invention is formed by bonding the inorganic insulating powder with a thermosetting resin having excellent toughness, so that the wiring boards can be connected to each other or to the wiring board. Even if a part of the automatic line for manufacturing semiconductor devices collides violently, the insulating substrate will not be chipped, cracked, cracked or the like.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の製造方法によって製作される配線基板
を半導体素子収納用パッケージに適用した場合の一実施
例を示す断面図である。
FIG. 1 is a cross-sectional view showing one embodiment in which a wiring board manufactured by a manufacturing method of the present invention is applied to a package for housing a semiconductor element.

【図2】本発明の配線基板の製造方法を説明するための
図である。
FIG. 2 is a diagram illustrating a method for manufacturing a wiring board according to the present invention.

【符号の説明】[Explanation of symbols]

1・・・絶縁基体 2・・・配線導体 11・・・前駆体シート 12・・・金属ペースト DESCRIPTION OF SYMBOLS 1 ... Insulating base 2 ... Wiring conductor 11 ... Precursor sheet 12 ... Metal paste

フロントページの続き (56)参考文献 特開 平4−61395(JP,A) 特開 平7−9609(JP,A) 特開 平4−348935(JP,A) 特開 平5−28829(JP,A) 特開 昭57−113505(JP,A) 特開 昭58−121504(JP,A) 特開 平1−294303(JP,A) (58)調査した分野(Int.Cl.7,DB名) H05K 1/02,1/03,1/09 H05K 3/12,3/46 H01L 23/12 - 23/15 H01B 1/00 - 1/24 Continuation of front page (56) References JP-A-4-61395 (JP, A) JP-A-7-9609 (JP, A) JP-A-4-348935 (JP, A) JP-A-5-28829 (JP) JP-A-57-113505 (JP, A) JP-A-58-121504 (JP, A) JP-A-1-294303 (JP, A) (58) Fields studied (Int. Cl. 7 , DB Name) H05K 1 / 02,1 / 03,1 / 09 H05K 3 / 12,3 / 46 H01L 23/12-23/15 H01B 1/00-1/24

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】熱硬化性樹脂前駆体と無機絶縁物粉末とを
混合して成る前駆体シートを準備する工程と、前記前駆
体シートに、熱硬化性樹脂前駆体と表面が融点300℃
以下の低融点金属で被覆された銅粉末もしくは銀粉末と
を混合して成る金属ペーストを所定パターンに印刷する
工程と、前記前駆体シートを加熱して半硬化させる工程
と、前記金属ペーストが印刷された半硬化の前駆体シー
トを複数枚上下に積層するとともにこれを熱処理し、銅
粉末もしくは銀粉末を低融点金属で接合させるととも
に、前記前駆体シートの熱硬化性樹脂前駆体と前記金属
ペーストの熱硬化性樹脂前駆体とを熱硬化させて一体化
させる工程と、から成ることを特徴とする絶縁基体に所
定パターンの配線導体を被着させた配線基板の製造方
法。
And 1. A step of mixing a thermosetting resin precursor and the inorganic insulating powder is prepared formed Ru precursor sheet, wherein the precursor sheet, a thermosetting resin precursor and the surface melting point 300 ° C.
Step and a step of semi-curing by heating the precursor sheet by mixing the following and copper powder or silver powder coated with a low melting point metal prints formed Ru metal paste in a predetermined pattern
A plurality of semi-cured precursor sheets on which the metal paste is printed are laminated one above the other and heat-treated, and copper powder or silver powder is joined with a low melting point metal, and the thermosetting properties of the precursor sheet are reduced. manufacturing a wiring board was deposited a wiring conductor in a predetermined pattern on the insulating substrate, characterized by comprising a resin precursor and the thermosetting resin precursor of the metal paste from the step of integrating is thermally cured, Method.
【請求項2】前記金属ペーストの熱硬化性樹脂前駆体が
導電性であることを特徴とする請求項1に記載の配線基
板の製造方法。
2. The method according to claim 1, wherein the thermosetting resin precursor of the metal paste is conductive.
【請求項3】前記金属ペースト中に脂肪酸またはその金
属塩、金属キレート剤、オキシジカルボン酸またはアミ
ノジカルボン酸及びそれらの金属塩のうちの少なくとも
1種が含有されていることを特徴とする請求項1もしく
は請求項2に記載の配線基板の製造方法。
3. The metal paste contains at least one of a fatty acid or a metal salt thereof, a metal chelating agent, an oxydicarboxylic acid or an aminodicarboxylic acid, and a metal salt thereof. The method for manufacturing a wiring board according to claim 1.
【請求項4】前記金属ペースト中に無溶剤型希釈剤が含
有されていることを特徴とする請求項1乃至請求項3
いずれかに記載の配線基板の製造方法。
4. The method according to claim 1, wherein the metal paste contains a solventless diluent .
A method for manufacturing the wiring board according to any one of the above.
JP3608096A 1995-09-22 1996-02-23 Manufacturing method of wiring board Expired - Fee Related JP3301907B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP3608096A JP3301907B2 (en) 1996-02-23 1996-02-23 Manufacturing method of wiring board
US08/717,119 US5837356A (en) 1995-09-22 1996-09-20 Wiring board and method for manufacturing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3608096A JP3301907B2 (en) 1996-02-23 1996-02-23 Manufacturing method of wiring board

Publications (2)

Publication Number Publication Date
JPH09232727A JPH09232727A (en) 1997-09-05
JP3301907B2 true JP3301907B2 (en) 2002-07-15

Family

ID=12459769

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3608096A Expired - Fee Related JP3301907B2 (en) 1995-09-22 1996-02-23 Manufacturing method of wiring board

Country Status (1)

Country Link
JP (1) JP3301907B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4908194B2 (en) * 2006-12-28 2012-04-04 日本航空電子工業株式会社 Conductive ink, printed wiring board using the same, and manufacturing method thereof
JP5087384B2 (en) * 2007-12-14 2012-12-05 三菱製紙株式会社 Manufacturing method of conductive member and conductive member
JP7198855B2 (en) * 2020-03-26 2023-01-04 Dowaエレクトロニクス株式会社 Silver powder, its manufacturing method, and conductive paste

Also Published As

Publication number Publication date
JPH09232727A (en) 1997-09-05

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