JP3205505B2 - Rotary atomizing head type coating machine - Google Patents

Rotary atomizing head type coating machine

Info

Publication number
JP3205505B2
JP3205505B2 JP12255296A JP12255296A JP3205505B2 JP 3205505 B2 JP3205505 B2 JP 3205505B2 JP 12255296 A JP12255296 A JP 12255296A JP 12255296 A JP12255296 A JP 12255296A JP 3205505 B2 JP3205505 B2 JP 3205505B2
Authority
JP
Japan
Prior art keywords
air
atomizing head
coating machine
rotary atomizing
supplementary
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP12255296A
Other languages
Japanese (ja)
Other versions
JPH09285742A (en
Inventor
将俊 近
治 吉田
Original Assignee
エービービー株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by エービービー株式会社 filed Critical エービービー株式会社
Priority to JP12255296A priority Critical patent/JP3205505B2/en
Publication of JPH09285742A publication Critical patent/JPH09285742A/en
Application granted granted Critical
Publication of JP3205505B2 publication Critical patent/JP3205505B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1064Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces the liquid or other fluent material to be sprayed being axially supplied to the rotating member through a hollow rotating shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1007Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member
    • B05B3/1014Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1092Means for supplying shaping gas

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、例えば自動車の車
体等の被塗物を塗装するのに用いて好適な回転霧化頭型
塗装機に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rotary atomizing head type coating machine suitable for coating an object such as an automobile body.

【0002】[0002]

【従来の技術】一般に、自動車の車体等の被塗物を塗装
する塗装機としては、回転霧化頭型塗装機が広く用いら
れており、この回転霧化頭型塗装機は、筒状に形成され
た塗装機本体と、該塗装機本体内に設けられたエアモー
タと、該エアモータの軸方向に挿通され、該エアモータ
によって回転せしめられる回転軸と、前記塗装機本体の
先端側に位置して該回転軸に取付けられ、先端側外周が
塗料放出端縁となった回転霧化頭とから大略構成されて
いる。
2. Description of the Related Art In general, a rotary atomizing head type coating machine is widely used as a coating machine for coating an object to be coated such as an automobile body. The formed coating machine main body, an air motor provided in the coating machine main body, a rotating shaft that is inserted in the axial direction of the air motor, and is rotated by the air motor, and located at a tip side of the coating machine main body. A rotary atomizing head which is attached to the rotating shaft and whose outer periphery on the leading end side is a paint discharge edge is substantially constituted.

【0003】そして、このように構成された回転霧化頭
型塗装機は、エアモータによって回転霧化頭を高速回転
させ、この状態で該回転霧化頭に塗料を供給することに
より、回転霧化頭が回転するときの遠心力によって塗料
を微粒化し、この塗料粒子を被塗物との間の静電界に沿
って飛行させ、該被塗物に塗着させるようになってい
る。
[0003] In the rotary atomizing head type coating machine constructed as described above, the rotary atomizing head is rotated at a high speed by an air motor, and in this state, the paint is supplied to the rotary atomizing head. The paint is atomized by the centrifugal force generated when the head rotates, and the paint particles are caused to fly along an electrostatic field between the paint and the object to be applied to the object.

【0004】[0004]

【発明が解決しようとする課題】ところで、上述した従
来技術による回転霧化頭型塗装機では、回転霧化頭がエ
アモータによって例えば20000〜40000rpm
で高速回転され、この回転による遠心力で塗料を微粒化
するようにしている。このように回転霧化頭が高速回転
すると、回転霧化頭の背面側の空気が遠心方向に吹飛ば
され該回転霧化頭の背面側に負圧エリアが発生する。
By the way, in the above-mentioned rotary atomizing head type coating machine according to the prior art, the rotary atomizing head is driven at, for example, 20,000 to 40,000 rpm by an air motor.
, And the paint is atomized by the centrifugal force of this rotation. When the rotary atomization head rotates at high speed in this manner, air on the back side of the rotary atomization head is blown in the centrifugal direction, and a negative pressure area is generated on the back side of the rotary atomization head.

【0005】一方、回転霧化頭型塗装機では、回転霧化
頭から放出された塗料粒子を所望の噴霧パターンで被塗
物に塗着させるべく、回転霧化頭の後方から該回転霧化
頭の外周に向けてシェーピングエアを噴出するようにな
っており、このシェーピングエアによって回転霧化頭の
背面側の空気が外周側に向けて引っ張られ、これによっ
ても回転霧化頭の背面側に負圧エリアが発生する。
On the other hand, in a rotary atomizing head type coating machine, in order to apply the paint particles discharged from the rotary atomizing head to an object to be coated in a desired spray pattern, the rotary atomizing head is applied from behind the rotary atomizing head. The shaping air is blown out toward the outer circumference of the head, and the air on the back side of the rotary atomizing head is pulled toward the outer circumferential side by this shaping air, which also causes the air on the back side of the rotary atomizing head A negative pressure area occurs.

【0006】この際、回転霧化頭によって微粒化された
塗料粒子がこの負圧エリア側にエアポンピング作用によ
る空気の流れによって引っ張られ、回転霧化頭の背面側
に回り込んで回転霧化頭の背面側や塗装機本体に付着し
てしまう。この結果、回転霧化頭や塗装機本体が汚れる
ばかりか、塗装時に回転霧化頭の背面側や塗装機本体に
付着した塗料が剥れて被塗物の塗装面に付着して塗装不
良が発生することがあり、信頼性の低下を招くという問
題がある。
[0006] At this time, the paint particles atomized by the rotary atomizing head are pulled toward the negative pressure area by the air flow due to the air pumping action, and wrap around to the back side of the rotary atomizing head. Adheres to the back side of the machine or the coating machine itself. As a result, not only the rotary atomizing head and the coating machine main body become dirty, but also the paint adhering to the back side of the rotary atomizing head and the coating machine main body during coating peels off and adheres to the coating surface of the object to be coated, resulting in poor coating. This may cause a problem that reliability may be reduced.

【0007】本発明は上述した従来技術の問題に鑑みな
されたもので、回転霧化頭の背面側の負圧エリアに向け
て補充エアを供給することにより、回転霧化頭の背面側
等への塗料の付着を防止できるようにした回転霧化頭型
塗装機を提供することを目的とする。
The present invention has been made in view of the above-described problems of the prior art, and supplies supplement air to a negative pressure area on the back side of the rotary atomizing head to supply the supplementary air to the rear side of the rotary atomizing head. It is an object of the present invention to provide a rotary atomizing head type coating machine capable of preventing adhesion of paint.

【0008】[0008]

【課題を解決するための手段】上述した課題を解決する
ために、請求項1の発明の回転霧化頭型塗装機は、筒状
に形成された塗装機本体と、該塗装機本体内に設けられ
たエアモータと、該エアモータの軸方向に挿通され、該
エアモータによって回転せしめられる回転軸と、前記塗
装機本体の先端側に位置して該回転軸に取付けられ、先
端側外周が塗料放出端縁となった回転霧化頭とからな
る。
In order to solve the above-mentioned problems, a rotary atomizing head type coating machine according to the first aspect of the present invention comprises a cylindrical coating machine main body and a coating machine main body. An air motor provided, a rotary shaft inserted in the axial direction of the air motor and rotated by the air motor, and a rotary shaft positioned at the tip end of the coating machine main body and attached to the rotary shaft; It consists of a rotary atomizing head that has become an edge.

【0009】そして、請求項1の発明が採用する構成の
特徴は、前記塗装機本体内には、圧気源からの補充エア
が流通する補充エア通路と、前記エアモータからの排気
エアが流通する排気エア通路とを設け、前記塗装機本体
の先端側には、前記回転霧化頭が前記エアモータによっ
て回転されたときに前記回転霧化頭の背面側に発生する
負圧エリアに向け該補充エア通路と排気エア通路とから
のエアを合流した補充エアを噴出する補充エア噴出口を
設けたことにある。
The first aspect of the present invention is characterized in that the inside of the main body of the coating machine is provided with supplementary air from a source of compressed air.
And the exhaust air from the air motor
An exhaust air passage through which air flows is provided, and at the tip side of the coating machine main body, a negative pressure area generated on the back side of the rotary atomizing head when the rotary atomizing head is rotated by the air motor. From the replenishment air passage and the exhaust air passage
That is, a supplementary air ejection port for ejecting supplementary air that combines the above air is provided.

【0010】このように構成したことにより、エアモー
タにより回転軸を介して回転霧化頭を回転している状態
で、該回転霧化頭に塗料を供給することにより、この塗
料を回転霧化頭の塗料放出端縁で微粒化した塗料粒子と
して放出し、この塗料粒子を被塗物に向け飛行させて塗
着することができる。また、この塗装時には、回転霧化
頭の背面側に発生する負圧エリアに向け補充エア噴出
口から補充エア通路と排気エア通路とからのエアが合流
した補充エアが噴出されるから、塗料放出端縁で微粒化
された塗料が負圧エリア側に引っ張られるのを防止で
き、回転霧化頭の背面側への塗料の回り込みを防止でき
る。さらに、補充エア通路を介して供給される圧気源か
らの補充エアと排気エア通路を介して供給されるエアモ
ータからの排気エアとを併用して補充エア噴出口から負
圧エリアに向けて噴出することができるから、排気エア
を補充エアとして有効に活用すると共に、圧気源からの
補充エアの流量を少なくすることができる。
[0010] With this configuration, the paint is supplied to the rotary atomizing head while the rotary atomizing head is being rotated by the air motor via the rotary shaft, whereby the paint is supplied to the rotary atomizing head. At the paint discharge edge, and the paint particles can be applied by flying toward the object to be coated. Further, during the coating, the air from toward the negative pressure area generated in the rear side of the rotary atomizing head from the replenishing air ejection port and replenishment air passage and the exhaust air passage converging
Since the supplied replenishing air is ejected, the paint atomized at the paint discharge edge can be prevented from being pulled toward the negative pressure area, and the paint can be prevented from flowing around the back side of the rotary atomizing head. In addition, a source of compressed air supplied through the supplemental air passage
Air supplied through the replenishment air and exhaust air passage
Negative from the replenishment air outlet using exhaust air from the
Can be blown toward the pressure area,
To make effective use of
The flow rate of the supplementary air can be reduced.

【0011】請求項2の発明は、前記補充エア通路と圧
気源との間には、前記補充エア通路を流れる補充エアの
流量を制御する流量制御手段を設けたことにある。これ
により、流量制御手段によって補充エアの流量を負圧エ
リアの負圧の状況に応じて制御することができ、例えば
シェーピングエア等に乱れが生じるのを防止して塗装の
仕上り状態を良好に維持しつつ回転霧化頭の背面側への
塗料の回り込みを防止することができる。
According to a second aspect of the present invention, the supplementary air passage and the pressure
Between the air supply and the supplementary air flowing through the supplementary air passage.
There is provided a flow control means for controlling the flow. this
The flow rate of supplementary air by the flow rate control means
It can be controlled according to the situation of rear negative pressure, for example
Prevent turbulence in shaping air etc.
While maintaining the finished state well,
The paint can be prevented from wrapping around.

【0012】請求項3の発明は、前記塗装機本体内に
は、圧気源からの補充エアが流通する補充エア通路と、
前記エアモータからの排気エアを塗装機本体外に排気す
る排気エア通路とをそれぞれ独立して設け、前記塗装機
本体の先端側には、前記回転霧化頭が前記エアモータに
よって回転されたときに前記回転霧化頭の背面側に発生
する負圧エリアに向け該補充エア通路から供給される補
充エアのみを噴出する補充エア噴出口を設け、前記補充
エア通路と圧気源との間には、前記補充エア通路を流れ
る補充エアの流量を制御する流量制御手段を設ける構成
としたことにある。
The invention according to claim 3 is characterized in that the inside of the coating machine body is
Is a supplementary air passage through which supplementary air from the compressed air source flows,
Exhaust air from the air motor is exhausted outside the coating machine body.
Exhaust air passages are provided independently of each other,
On the tip side of the main body, the rotary atomizing head is connected to the air motor.
Therefore, it is generated on the back side of the rotary atomizing head when rotated
Supplementary air supplied from the supplementary air passage toward the negative pressure area
A replenishment air spout is provided for spouting only air
The air flows between the air passage and the compressed air source through the supplementary air passage.
With flow control means for controlling the flow rate of supplementary air
And that

【0013】このように構成したことにより、流量制御
手段によって補充エアの流量を負圧エリアの負圧の状況
に応じて制御できると共に、排気エアとは別個に補充エ
アを供給することができる。これにより、本願発明で
は、補充エアから排気エアを取除き、流量調整された補
充エアのみを補充エア噴出口から負圧エリアに供給する
ことができ、より確実に補充エアによってシェーピング
エア等に影響を与えることなく負圧エリアを補充エアに
よって消滅させることができる。
With this configuration, the flow rate can be controlled.
The flow rate of supplementary air by means of negative pressure in the negative pressure area
And replenishment air separately from the exhaust air.
Can be supplied. Thereby, in the present invention,
Removes exhaust air from the refill air and
Supply only charged air from the replenishment air jet to the negative pressure area
Can be more reliably shaped by refill air
Negative pressure area becomes supplementary air without affecting air, etc.
Therefore, it can be extinguished.

【0014】[0014]

【発明の実施の形態】以下、本発明の実施の形態による
回転霧化頭型塗装機を添付図面に従って詳細に説明す
る。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a rotary atomizing head type coating machine according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

【0015】まず、図1ないし図3に本発明の第1の実
施例を示す。
First, FIGS. 1 to 3 show a first embodiment of the present invention.

【0016】図中、1は回転霧化頭型塗装機の外形をな
す塗装機本体を示し、該塗装機本体1は、有底筒状に形
成されたハウジング2と、該ハウジング2の外周を覆う
ように例えば絶縁性樹脂材料によって筒状に形成された
カバー3と、例えば絶縁性樹脂材料によって形成され、
該カバー3の先端側に取付けられたシェーピングエアリ
ング4とから大略構成されている。そして、前記ハウジ
ング2内は後述するエアモータ6を収容するためのモー
タ収容部2Aとなり、該モータ収容部2Aの開口端側に
は当該モータ収容部2A内にエアモータ6を固定する固
定リング5が螺着されている。
In the drawing, reference numeral 1 denotes a coating machine main body forming the outer shape of a rotary atomizing head type coating machine. The coating machine main body 1 has a housing 2 formed in a bottomed cylindrical shape and an outer periphery of the housing 2. A cover 3 formed in a tubular shape by, for example, an insulating resin material so as to cover; and a cover 3 formed by, for example, an insulating resin material,
A shaping air ring 4 attached to the tip side of the cover 3 is roughly constituted. The inside of the housing 2 is a motor housing 2A for housing an air motor 6 to be described later, and a fixing ring 5 for fixing the air motor 6 in the motor housing 2A is screwed on the open end side of the motor housing 2A. Is being worn.

【0017】ここで、前記シェーピングエアリング4は
有底段付筒状をなし、その先端面4Aには後述するシェ
ーピングエア噴出口18が形成され、該先端面4Aの内
側は回転霧化頭12を収容する収容凹部4Bとなってい
る。また、シェーピングエアリング4の回転中心には回
転軸11が突出し、前記収容凹部4Bの底面4Cには回
転軸11の外側に位置して後述する補充エア噴出口23
が開口している。
Here, the shaping air ring 4 has a bottomed stepped cylindrical shape, and a shaping air jet port 18 described later is formed on the tip end surface 4A. The inside of the tip end surface 4A is a rotary atomizing head 12. Is formed as a housing recess 4B. A rotating shaft 11 protrudes from the center of rotation of the shaping air ring 4.
Is open.

【0018】6はハウジング2のモータ収容部2A内に
収容されたエアモータを示し、該エアモータ6は、軸方
向に伸長する軸挿通穴7Aと該軸挿通穴7Aの基端側を
拡径して形成されたタービン室7Bとを有する段付筒状
のモータハウジング7と、該モータハウジング7のター
ビン室7B内に回転可能に収容されたエアタービン8
と、前記軸挿通穴7Aの内周面に嵌合され、回転軸11
を高速回転可能に支持するラジアル側のエア軸受9,9
と、前記タービン室7Bに軸方向に対向して嵌合され、
前記エアタービン8を高速回転可能に支持するスラスト
側のエア軸受10,10とから大略構成され、前記エア
タービン8の内周側には回転軸11の基端部が嵌着され
ている。
Reference numeral 6 denotes an air motor accommodated in a motor accommodating portion 2A of the housing 2. The air motor 6 has a shaft insertion hole 7A extending in the axial direction and a base end side of the shaft insertion hole 7A whose diameter is enlarged. A stepped cylindrical motor housing 7 having a formed turbine chamber 7B, and an air turbine 8 rotatably housed in the turbine chamber 7B of the motor housing 7
And the rotary shaft 11 is fitted to the inner peripheral surface of the shaft insertion hole 7A.
Radial air bearings 9, 9 that support the rotor so that it can rotate at high speed
Is fitted in the turbine chamber 7B so as to face in the axial direction,
A thrust-side air bearing 10 for supporting the air turbine 8 so as to be able to rotate at a high speed is roughly constituted. A base end of a rotating shaft 11 is fitted on the inner peripheral side of the air turbine 8.

【0019】11はモータハウジング7の軸挿通穴7A
内に挿通された中空の回転軸で、該回転軸11は各エア
軸受9に高速回転可能に支持され、その内周側には後述
するフィードチューブ15が軸方向に挿通されている。
また、回転軸11の基端側はエアタービン8に嵌着さ
れ、先端側はモータハウジング7外に突出している。
Reference numeral 11 denotes a shaft insertion hole 7A of the motor housing 7.
The rotary shaft 11 is supported by each air bearing 9 so as to be rotatable at a high speed, and a feed tube 15 described later is axially inserted through an inner peripheral side of the hollow rotary shaft.
The proximal end of the rotating shaft 11 is fitted to the air turbine 8, and the distal end protrudes outside the motor housing 7.

【0020】12は回転軸11の先端側に取付けられた
ベル型の回転霧化頭を示し、該回転霧化頭12は、先端
側に向けて拡開する朝顔形状の霧化頭本体13と、該霧
化頭本体13の前面側内周に嵌合されたハブ部材14と
から構成され、前記霧化頭本体13の基端側は回転軸1
1に螺着される取付部13Aとなり、前面側は塗料平滑
化面13Bとなり、該塗料平滑化面13Bの外周は平滑
化された塗料を微粒化して放出する塗料放出端縁13C
となっている。また、前記取付部13Aから塗料放出端
縁13Cにかけては円錐状の背面13Dとなっている。
Reference numeral 12 denotes a bell-shaped rotary atomizing head attached to the tip end of the rotating shaft 11, and the rotary atomizing head 12 has a morning glory-shaped atomizing head body 13 expanding toward the tip end. A hub member 14 fitted on the inner periphery of the front side of the atomizing head main body 13, and the base end of the atomizing head main body 13 has a rotating shaft 1.
1, a front surface side is a paint smoothing surface 13B, and an outer periphery of the paint smoothing surface 13B is a paint discharge edge 13C that atomizes and discharges the smoothed paint.
It has become. A conical back surface 13D extends from the mounting portion 13A to the paint discharge edge 13C.

【0021】さらに、前記ハブ部材14は前面側が閉塞
された有蓋筒状に形成され、その外周側には、フィード
チューブ15から吐出された塗料またはシンナを前記塗
料平滑化面13Bに導くための第1のハブ孔14A,1
4A,…が複数個穿設され、中央側には前面にシンナを
供給するための第2のハブ孔14B,14B,…(それ
ぞれ2個ずつ図示)が複数個穿設されている。
Further, the hub member 14 is formed in a closed cylindrical shape with a front side closed, and has an outer peripheral side for guiding paint or thinner discharged from the feed tube 15 to the paint smoothing surface 13B. 1 hub hole 14A, 1
, And a plurality of second hub holes 14B, 14B,... (Two shown each) are provided at the center side for supplying thinner to the front surface.

【0022】15は回転軸11内に挿通され、ハブ部材
14に向けて塗料またはシンナを吐出するフィードチュ
ーブを示し、該フィードチューブ15は、基端側が回転
軸11から突出してエアモータ6のモータハウジング7
に固定され、先端側が軸方向に伸長して回転軸11から
突出し、回転霧化頭12内に延在している。
Reference numeral 15 denotes a feed tube which is inserted into the rotary shaft 11 and discharges paint or thinner toward the hub member 14. The feed tube 15 has a base end projecting from the rotary shaft 11 and a motor housing of the air motor 6. 7
The tip side extends in the axial direction, protrudes from the rotating shaft 11, and extends into the rotary atomizing head 12.

【0023】16はフィードチューブ15の基端側に設
けられた塗料弁で、該塗料弁16は、フィードチューブ
15への塗料の供給を制御するもので、塗料配管、ギヤ
ポンプ等を介して塗料源(いずれも図示せず)に接続さ
れている。
Reference numeral 16 denotes a paint valve provided on the base end side of the feed tube 15. The paint valve 16 controls the supply of paint to the feed tube 15, and is provided with a paint source via a paint pipe, a gear pump and the like. (Neither is shown).

【0024】17は塗装機本体1の外周側に設けられた
シェーピングエア供給路を示し、該シェーピングエア供
給路17は、塗装機本体1の基端側に位置してハウジン
グ2の外周側に形成されたシェーピングエア通路17A
と、該シェーピングエア通路17Aに連通してハウジン
グ2、カバー3、シェーピングエアリング4、固定リン
グ5によって画成された環状通路17Bと、該環状通路
17Bから先端側に向けて伸長した複数本の連絡通路1
7C,17C,…(2本のみ図示)と、該各連絡通路1
7Cの先端側に位置して環状に形成されたチャンバ室1
7Dとから構成されている。
Reference numeral 17 denotes a shaping air supply passage provided on the outer peripheral side of the coating machine main body 1. The shaping air supply passage 17 is formed on the outer peripheral side of the housing 2 at the base end side of the coating machine main body 1. Shaped air passage 17A
And an annular passage 17B communicated with the shaping air passage 17A and defined by the housing 2, the cover 3, the shaping air ring 4, and the fixing ring 5, and a plurality of extending from the annular passage 17B toward the distal end. Access passage 1
7C, 17C,... (Only two are shown) and the respective communication passages 1
Annularly formed chamber chamber 1 located at the tip side of 7C
7D.

【0025】18,18,…はシェーピングエアリング
4の先端面4Aに開口して設けられた複数個のシェーピ
ングエア噴出口で、該各シェーピングエア噴出口18
は、シェーピングエア供給路17のチャンバ室17Dに
連通し、図2に示す如く、回転霧化頭12を囲むように
周方向に連続して配設されている。そして、各シェーピ
ングエア噴出口18は、シェーピングエア供給路17の
シェーピングエア通路17A等を介して供給されるエア
をシェーピングエアとして霧化頭本体13の塗料放出端
縁13C側に向けて噴出することにより、回転霧化頭1
2から被塗物に向けて飛行する塗料の噴霧パターンを整
形するものである。
Reference numerals 18, 18,... Denote a plurality of shaping air outlets provided at the distal end surface 4A of the shaping air ring 4.
Are connected to the chamber 17D of the shaping air supply passage 17 and are arranged continuously in the circumferential direction so as to surround the rotary atomizing head 12, as shown in FIG. Then, each shaping air ejection port 18 ejects air supplied through the shaping air passage 17A of the shaping air supply path 17 toward the paint discharge edge 13C of the atomizing head main body 13 as shaping air. By rotating atomization head 1
2 is for shaping the spray pattern of the paint flying toward the object to be coated.

【0026】19はハウジング2、モータハウジング7
に亘って設けられた軸受用エア供給路で、該軸受用エア
供給路19は各エア軸受9,10にエアを供給するもの
である。また、20はハウジング2、モータハウジング
7に亘って設けられたタービン用エア供給路で、該ター
ビン用エア供給路20は、モータハウジング7のタービ
ン室7Bに連通し、該タービン室7B内のエアタービン
8に向けて駆動エアを供給するものである。
Reference numeral 19 denotes the housing 2 and the motor housing 7
The bearing air supply path 19 supplies air to the air bearings 9 and 10. Reference numeral 20 denotes a turbine air supply passage provided between the housing 2 and the motor housing 7. The turbine air supply passage 20 communicates with a turbine chamber 7B of the motor housing 7, and air inside the turbine chamber 7B is provided. The drive air is supplied to the turbine 8.

【0027】21,21,…はモータハウジング7の先
端外周側に設けられた排気エア通路(2本のみ図示)を
示し、該各排気エア通路21は、エアタービン8、各エ
ア軸受9,10に供給されたエアを排出するもので、上
流側がタービン室7B等に連通し、下流側が後述するチ
ャンバ室22Dに連通している。
.. Indicate exhaust air passages (only two are shown) provided on the outer peripheral side of the distal end of the motor housing 7, and the exhaust air passages 21 correspond to the air turbine 8 and the air bearings 9, 10, respectively. The upstream side communicates with the turbine chamber 7B and the like, and the downstream side communicates with a chamber chamber 22D described later.

【0028】22は塗装機本体1の外周側に設けられた
補充エア供給路を示し、該補充エア供給路22は、ハウ
ジング2の外周側に形成された補充エア通路22Aと、
該補充エア通路22Aに連通してハウジング2、固定リ
ング5、モータハウジング7によって画成された環状通
路22Bと、該環状通路22Bから先端側に向けて内側
に傾斜するように伸長した複数本の連絡通路22C,2
2C,…(2本のみ図示)と、該各連絡通路22Cの先
端側に位置してシェーピングエアリング4、固定リング
5、モータハウジング7によって画成された環状のチャ
ンバ室22Dとから構成され、該チャンバ室22Dには
各排気エア通路21が連通し、該チャンバ室22Dで補
充エアとエアモータ6からの排気エアが合流するように
なっている。
Reference numeral 22 denotes a supplementary air supply passage provided on the outer peripheral side of the coating machine main body 1. The supplementary air supply passage 22 includes a supplementary air passage 22A formed on the outer peripheral side of the housing 2.
An annular passage 22B defined by the housing 2, the fixed ring 5, and the motor housing 7 in communication with the supplementary air passage 22A; and a plurality of annular passages extending inward from the annular passage 22B toward the distal end. Communication passage 22C, 2
2C,... (Only two are shown), and an annular chamber chamber 22D which is located at the tip side of each communication passage 22C and is defined by the shaping air ring 4, the fixing ring 5, and the motor housing 7. Each exhaust air passage 21 communicates with the chamber chamber 22D, and the replenishment air and the exhaust air from the air motor 6 merge in the chamber chamber 22D.

【0029】23,23,…はシェーピングエアリング
4の底面4Cに開口して設けられた複数個の補充エア噴
出口を示し、該各補充エア噴出口23は、補充エア供給
路22のチャンバ室22Dに連通し、図2に示す如く、
霧化頭本体13の取付部13Aを囲むように周方向に例
えば8個配設されている。そして、各補充エア噴出口2
3は、補充エア供給路22の補充エア通路22A等を介
して供給されるエアを補充エアとして霧化頭本体13の
背面13D側に向けて噴出するものである。
Reference numerals 23, 23,... Denote a plurality of replenishing air outlets provided at the bottom surface 4C of the shaping air ring 4. Each of the replenishing air outlets 23 is a chamber of the replenishing air supply passage 22. 22D, as shown in FIG.
Eight, for example, are arranged in the circumferential direction so as to surround the mounting portion 13A of the atomization head main body 13. And each replenishment air jet 2
Numeral 3 is to blow out air supplied through the supplementary air passage 22A or the like of the supplementary air supply passage 22 toward the back surface 13D side of the atomizing head main body 13 as supplementary air.

【0030】24は補充エア供給路22の補充エア通路
22Aに接続されたエア配管を示し、該エア配管24は
コンプレッサ等の圧気源25に接続されている。
Reference numeral 24 denotes an air pipe connected to the supplement air path 22A of the supplement air supply path 22, and the air pipe 24 is connected to a pressure source 25 such as a compressor.

【0031】26はエア配管24の途中に設けられた流
量制御手段をなす流量制御部を示し、該流量制御部26
は、エア配管24の途中に設けられた流量調整弁27
と、該流量調整弁27にリード線28を介して接続され
たコントロールユニット29とから大略構成されてい
る。そして、流量制御部26は、コントロールユニット
29で噴霧塗料の特性、回転霧化頭12の回転数、シェ
ーピングエア供給路17からのシェーピングエアの噴出
状況等を考慮しつつ、該コントロールユニット29から
の信号に基づいて流量調整弁27を制御することによ
り、圧気源25から補充エア通路22に供給される補充
エアを負圧エリアBの負圧の状況に応じた最適な流量に
調整するものである。
Numeral 26 designates a flow rate control section provided as a flow rate control means provided in the middle of the air pipe 24.
Is a flow control valve 27 provided in the middle of the air pipe 24.
And a control unit 29 connected to the flow regulating valve 27 via a lead wire 28. Then, the flow rate control unit 26 controls the control unit 29 from the control unit 29 while considering the characteristics of the spray paint, the number of rotations of the rotary atomizing head 12, the state of the shaping air being ejected from the shaping air supply path 17, and the like. By controlling the flow control valve 27 based on the signal, the replenishment air supplied from the compressed air source 25 to the replenishment air passage 22 is adjusted to an optimum flow rate according to the state of the negative pressure in the negative pressure area B. .

【0032】本実施例による回転霧化頭型塗装機は上述
の如き構成を有するもので、次に、その作動について説
明する。
The rotary atomizing head type coating machine according to the present embodiment has the above-described configuration. Next, the operation thereof will be described.

【0033】まず、車体等の被塗物に塗装を行なう場合
には、タービン用エア供給路20からモータハウジング
7のタービン室7Bに駆動エアを供給し、該タービン室
7B内のエアタービン8を回転駆動する。これにより、
該エアタービン8に嵌着された回転軸11と共に回転霧
化頭12が回転する。また、このときには軸受用エア供
給路19から各エア軸受9,10にエアを供給し、該各
エア軸受9,10によってエアタービン8、回転軸11
を高速回転可能に支持している。
First, when painting is performed on an object such as a vehicle body, driving air is supplied from the turbine air supply passage 20 to the turbine chamber 7B of the motor housing 7, and the air turbine 8 in the turbine chamber 7B is supplied. Drive rotationally. This allows
The rotary atomizing head 12 rotates together with the rotary shaft 11 fitted to the air turbine 8. At this time, air is supplied from the bearing air supply passage 19 to each of the air bearings 9 and 10, and the air turbine 8 and the rotating shaft 11 are supplied by the air bearings 9 and 10.
Is supported so that it can rotate at high speed.

【0034】次に、上述のように回転霧化頭12を回転
させたら、塗料弁16を開弁し、塗料源からギヤポン
プ、塗料配管等を介して供給される塗料をフィードチュ
ーブ15の先端から回転霧化頭12に向けて吐出する。
これにより、回転霧化頭12に吐出された塗料は、遠心
力によってハブ部材14の各第1のハブ孔14Aから霧
化頭本体13の塗料平滑化面13Bに乗移り、塗料放出
端縁13Cから放出されて微粒化し塗料粒子となる。そ
して、回転霧化頭12から放出された塗料粒子は、シェ
ーピングエア供給路17を介して各シェーピングエア噴
出口18から噴出するシェーピングエアによって所望の
噴霧パターンに整形されると共に、例えば外部電極(図
示せず)によって高電圧に帯電し、アース電位にある被
塗物に向けて形成された静電界に沿って飛行し塗着す
る。
Next, when the rotary atomizing head 12 is rotated as described above, the paint valve 16 is opened, and paint supplied from a paint source via a gear pump, a paint pipe or the like is fed from the tip of the feed tube 15. Discharge toward the rotary atomizing head 12.
As a result, the paint discharged to the rotary atomizing head 12 moves from each first hub hole 14A of the hub member 14 to the paint smoothing surface 13B of the atomizing head body 13 by centrifugal force, and the paint discharge edge 13C And are atomized into paint particles. The paint particles discharged from the rotary atomizing head 12 are shaped into a desired spray pattern by shaping air ejected from each shaping air jet port 18 via a shaping air supply path 17 and, for example, an external electrode (FIG. (Not shown), and fly and apply along an electrostatic field formed toward an object to be ground at an earth potential.

【0035】ここで、回転霧化頭12が高速回転する
と、図3に示す如く、霧化頭本体13の背面13D側の
エアは、遠心力によって矢示A方向に飛ばされてしま
い、背面13D側でシェーピングエアリング4の収容凹
部4B内には、例えば図3中に二点鎖線で示すように負
圧エリアBが発生する。
Here, when the rotary atomizing head 12 rotates at a high speed, as shown in FIG. 3, the air on the back surface 13D side of the atomizing head body 13 is blown in the direction of arrow A by the centrifugal force, and the back surface 13D For example, a negative pressure area B is generated in the accommodation recess 4B of the shaping air ring 4 as shown by a two-dot chain line in FIG.

【0036】一方、各シェーピングエア噴出口18から
回転霧化頭12に向けシェーピングエアを噴出すると、
シェーピングエアによって背面13D側のエアが矢示A
方向に引っ張られるから、このシェーピングエアによっ
ても背面13D側でシェーピングエアリング4の収容凹
部4B内に負圧エリアBが発生する。
On the other hand, when the shaping air is jetted from each shaping air jet port 18 toward the rotary atomizing head 12,
The air on the back 13D side is indicated by arrow A due to shaping air.
Therefore, a negative pressure area B is generated in the accommodation recess 4B of the shaping air ring 4 on the back surface 13D side by the shaping air.

【0037】然るに、本実施例では、この塗装時に、流
量制御部26の流量調整弁27を開弁し、圧気源25か
らの補充エアをエア配管24を介して補充エア供給路2
2に向けて供給する。これにより、圧気源25からの補
充エアを、補充エア供給路22の補充エア通路22A、
環状通路22B、各連絡通路22Cを介してチャンバ室
22Dに供給し、該チャンバ室22Dで各排気エア通路
21からの排気エアと合流させた後、各補充エア噴出口
23から回転霧化頭12の背面13D側に発生する負圧
エリアBに向けて補充エアを矢示C方向に噴出する。
However, in this embodiment, at the time of this coating, the flow control valve 27 of the flow control unit 26 is opened, and the supplementary air from the compressed air source 25 is supplied through the air pipe 24 to the supplementary air supply path 2.
Supply to 2. As a result, the supplementary air from the compressed air source 25 is supplied to the supplementary air passage 22A of the supplementary air supply passage 22,
After being supplied to the chamber chamber 22D through the annular passage 22B and the communication passages 22C and being merged with the exhaust air from the exhaust air passages 21 in the chamber chamber 22D, the rotary atomizing head 12 The supplementary air is blown out in the direction of arrow C toward the negative pressure area B generated on the back surface 13D side of.

【0038】また、各補充エア噴出口23から補充エア
を噴出するときには、噴霧塗料の特性、回転霧化頭12
の回転数、シェーピングエア供給路17からのシェーピ
ングエアの噴出状況等を考慮し、回転霧化頭12の背面
13D側に発生する負圧エリアBを消滅させるのに適し
た流量、即ち、回転霧化頭12の回転やシェーピングエ
アによって矢示A方向に引っ張られて行くエア量と同等
の補充エアが噴出されるように、コントロールユニット
29で流量調整弁27を制御するようにしているから、
当該回転霧化頭型塗装機による塗装の仕上り状態を良好
に維持しつつ、回転霧化頭12の背面13D側への塗料
の回り込みを防止することができる。
When the replenishment air is ejected from each replenishment air ejection port 23, the characteristics of the spray paint and the rotation
In consideration of the number of rotations of the rotary atomizer, the state of ejection of the shaping air from the shaping air supply path 17, and the like, a flow rate suitable for eliminating the negative pressure area B generated on the back surface 13D side of the rotary atomizing head 12, that is, the rotary mist The control unit 29 controls the flow regulating valve 27 so that supplementary air equivalent to the amount of air pulled in the direction of arrow A is ejected by the rotation of the head 12 and the shaping air.
It is possible to prevent the paint from flowing to the back surface 13D side of the rotary atomizing head 12 while maintaining the finished state of the coating by the rotary atomizing head type coating machine in a good state.

【0039】かくして、本実施例によれば、圧気源25
からの補充エアを補充エア供給路22を流通させ、この
補充エアを各補充エア噴出口23から回転霧化頭12の
背面13D側に噴出することにより、回転霧化頭12の
背面13D側に発生する負圧エリアBに補充エアを補充
し、負圧エリアB側に塗料が引っ張られるのを防止でき
るから、回転霧化頭12の背面13D側への塗料の回り
込みをなくすことができ、霧化頭本体13の背面13D
やシェーピングエアリング4に塗料が付着するのを確実
に防止することができる。
Thus, according to the present embodiment, the pressure source 25
The replenishing air is supplied to the replenishing air supply path 22 and the replenishing air is ejected from the respective replenishing air jet ports 23 to the rear face 13D side of the rotary atomizing head 12 so that the replenishing air flows toward the rear face 13D side of the rotary atomizing head 12 Since the replenishing air is replenished to the generated negative pressure area B and the paint can be prevented from being pulled to the negative pressure area B side, the paint can be prevented from flowing around to the back surface 13D side of the rotary atomizing head 12, and the mist can be prevented. The back 13D of the head 13
In addition, it is possible to reliably prevent the paint from adhering to the shaping air ring 4.

【0040】この結果、回転霧化頭12やシェーピング
エアリング4に塗料が付着して汚れるのを防止できるか
ら、これらの部材の清掃頻度を減らして取扱いを容易に
できる上に、従来技術で述べたように、霧化頭本体13
の背面13D等に付着した塗料が剥れて被塗物の塗装面
に付着するのを防止でき、塗装品質を高めて当該回転霧
化頭型塗装機に対する信頼性を向上することができる。
As a result, it is possible to prevent the paint from adhering to the rotary atomizing head 12 and the shaping air ring 4 and to contaminate them. Therefore, the frequency of cleaning these members can be reduced and the handling can be facilitated. As shown, the atomizing head body 13
The paint adhered to the back surface 13D or the like can be prevented from being peeled off and adhered to the coating surface of the object to be coated, the coating quality can be improved, and the reliability of the rotary atomizing head type coating machine can be improved.

【0041】また、補充エアの一部としてエアタービン
8や各エア軸受9,10からの排気エアを各排気エア通
路21を介してチャンバ室22Dで合流させることによ
り、エアモータ6からの排気エアを有効に活用すること
ができるから、圧気源25から供給される補充エアの流
量を排気エアの分だけ少なくすることができ、例えば補
充エアの供給量を小さく抑えた場合には、圧気源25の
負担を軽減することができる。一方、補充エアの流量を
通常の流量とした場合には、排気エアの分だけ補充エア
の噴出流量を大きくすることができる。
The exhaust air from the air motor 6 is joined to the exhaust gas from the air turbine 8 and the air bearings 9 and 10 through the exhaust air passages 21 in the chamber 22D as a part of the supplementary air. Since it can be effectively used, the flow rate of the supplementary air supplied from the compressed air source 25 can be reduced by the amount of the exhaust air. For example, when the supply amount of the supplementary air is reduced, The burden can be reduced. On the other hand, when the flow rate of the supplementary air is a normal flow rate, the ejection flow rate of the supplementary air can be increased by the amount of the exhaust air.

【0042】さらに、圧気源25から供給される補充エ
アを流量制御部26によって所望の流量となるように制
御しているから、適量な補充エアを噴出することで負圧
エリアBに塗料が引っ張られるのを防止できる上に、こ
の補充エアが塗装の仕上り状態に悪影響を及ぼすのを防
止でき、塗装品質を良好に維持することができる。
Further, since the replenishing air supplied from the compressed air source 25 is controlled to a desired flow rate by the flow rate control unit 26, the paint is pulled to the negative pressure area B by ejecting an appropriate amount of the replenishing air. In addition to this, it is possible to prevent the supplementary air from adversely affecting the finished state of the coating, and to maintain good coating quality.

【0043】次に、図4に本発明の第2の実施例を示す
に、本実施例の特徴は、エアモータからの排気エアを補
充エアの一部として使用せず外部に排出し、圧気源から
供給される補充エアのみを補充エア噴出口から負圧エリ
アに向け噴出する構成としたことにある。なお、本実施
例では、前述した第1の実施例と同一の構成要素に同一
の符号を付し、その説明を省略するものとする。
FIG. 4 shows a second embodiment of the present invention. The feature of this embodiment is that the exhaust air from the air motor is discharged to the outside without being used as a part of the supplementary air, Only the supplementary air supplied from the nozzle is ejected from the supplementary air outlet toward the negative pressure area. In this embodiment, the same components as those in the above-described first embodiment are denoted by the same reference numerals, and description thereof will be omitted.

【0044】図中、31,31,…はモータハウジング
7の外周側に設けられた本実施例による複数本の排気エ
ア通路(2本のみ図示)を示し、該各排気エア通路31
は、ハウジング2とモータハウジング7との間に画成さ
れた環状通路32を介して後述する排気通路33に接続
されている。
In the drawing, 31, 31,... Indicate a plurality of exhaust air passages (only two are shown) provided on the outer peripheral side of the motor housing 7 according to the present embodiment.
Is connected to an exhaust passage 33 described later via an annular passage 32 defined between the housing 2 and the motor housing 7.

【0045】33は一側が環状通路32に接続され、他
側が塗装機本体1の基端側に向けて伸長した排気通路
で、該排気通路33の他端は外部に開口している。そし
て、排気通路33は、各排気エア通路31から環状通路
32を介して排出されるエアを塗装機本体1外に排気す
るものである。
An exhaust passage 33 has one end connected to the annular passage 32 and the other end extending toward the base end of the coating machine main body 1, and the other end of the exhaust passage 33 is open to the outside. The exhaust passage 33 exhausts air discharged from each exhaust air passage 31 via the annular passage 32 to the outside of the coating machine main body 1.

【0046】34は本実施例による補充エア供給路を示
し、該補充エア供給路34は、前記第1の実施例で述べ
た補充エア供給路22とほぼ同様に、補充エア通路34
A、環状通路34B、連絡通路34C,34C,…、チ
ャンバ室34Dから構成され、該チャンバ室34Dには
8個の補充エア噴出口35,35,…が連通して設けら
れている。しかし、本実施例による補充エア供給路34
は、各排気エア通路31と独立して設けられている点で
第1の実施例による補充エア供給路22と相違してい
る。
Reference numeral 34 denotes a supplementary air supply passage according to the present embodiment. The supplementary air supply passage 34 is substantially the same as the supplementary air supply passage 22 described in the first embodiment.
, A, an annular passage 34B, communication passages 34C, 34C,..., And a chamber chamber 34D. The chamber chamber 34D is provided with eight supplementary air ejection ports 35, 35,. However, according to the present embodiment, the supplementary air supply path 34
Are different from the supplementary air supply passage 22 according to the first embodiment in that they are provided independently of the exhaust air passages 31.

【0047】かくして、このように構成された本実施例
においても、前記第1の実施例とほぼ同様の作用効果を
得ることができるが、特に、本実施例では、補充エア供
給路34を各排気エア通路31と独立して設けることに
より、塗装条件によって流量が変動するエアタービン8
からの排気エアを補充エアから取除き、流量制御部26
によって流量調整された補充エアのみを補充エア供給路
34を介して各補充エア噴出口35から回転霧化頭12
の背面13D側に補充することができるから、より確実
に補充エアによってシェーピングエア等に乱れが生じる
のを防止でき、塗装品質を向上することができる。
Thus, in the present embodiment having the above-mentioned structure, substantially the same operation and effect as those of the first embodiment can be obtained. By providing the air turbine 8 independently of the exhaust air passage 31, the air turbine 8 whose flow rate varies depending on the coating conditions
The exhaust air from the air is removed from the supplementary air,
Only the supplementary air whose flow rate has been adjusted is supplied from each supplementary air jet port 35 via the supplementary air supply path 34 to the rotary atomizing head 12.
Can be replenished to the back surface 13D side, and it is possible to more reliably prevent the shaping air or the like from being disturbed by the replenishment air, and to improve the coating quality.

【0048】なお、前記各実施例では、補充エア噴出口
23,35を8個設けた場合を例に挙げて説明したが、
本発明はこれに限らず、例えば補充エア噴出口を7個以
下または9個以上設けてもよく、補充エアの補充量に応
じて適宜設定できるものである。
In each of the above embodiments, the case where eight replenishing air jets 23 and 35 are provided has been described as an example.
The present invention is not limited to this. For example, seven or less or nine or more supplementary air jets may be provided, and can be set as appropriate according to the supplementary amount of supplementary air.

【0049】また、前記各実施例では、回転霧化頭12
から放出された塗料を外部電極によって高電圧に帯電さ
せた場合を例示したが、これに替えて、例えば塗装機本
体内に高電圧発生装置を内蔵し、回転軸、フィードチュ
ーブ等を介して直接的に塗料を高電圧に帯電させるよう
にしてもよい。
In each of the above embodiments, the rotary atomizing head 12 is used.
In the above example, the paint discharged from is charged to a high voltage by an external electrode, but instead of this, for example, a high voltage generator is built in the main body of the coating machine, and it is directly connected via a rotating shaft, a feed tube, etc. The paint may be electrically charged to a high voltage.

【0050】[0050]

【発明の効果】以上詳述した通り、請求項1の発明によ
れば、エアモータにより回転軸を介して回転霧化頭を回
転している状態で、該回転霧化頭に塗料を供給すること
により、この塗料を回転霧化頭の塗料放出端縁で微粒化
した塗料粒子として放出し、この塗料粒子を被塗物に向
け飛行させて塗着することができる。また、この塗装時
に、補充エア通路と排気エア通路とからのエアを合流し
て供給し、回転霧化頭の背面側に発生する負圧エリアに
向け補充エア噴出口から補充エアを噴出するによ
り、塗料放出端縁で微粒化された塗料が負圧エリア側に
引っ張られるのを防止でき、回転霧化頭の背面側への塗
料の回り込みを防止することができるから、塗装機本体
や回転霧化頭に塗料が付着して汚れるのを防止でき、こ
れらの部材の清掃頻度を削減して取扱いを容易にできる
上に、従来技術で述べたように、回転霧化頭等に付着し
た塗料が剥れて被塗物の塗装面に付着するのを防止で
き、塗装品質を高めて当該回転霧化頭型塗装機に対する
信頼性を向上することができる。また、補充エア通路を
介して供給される圧気源からの補充エアと排気エア通路
を介して供給されるエアモータからの排気エアとを併用
して補充エア噴出口から負圧エリアに向けて噴出するこ
とができるから、排気エアを補充エアとして有効に活用
できると共に、圧気源からの補充エアの流量を少なくす
ることができ、補充エアの供給量を小さく抑えた場合に
は、圧気源の負担を軽減することができる。一方、補充
エアの流量を通常の流量とした場合には、排気エアの分
だけ補充エアの噴出流量を大きくすることができる。
As described above in detail, according to the first aspect of the present invention, the paint is supplied to the rotary atomizing head while the rotary atomizing head is being rotated via the rotary shaft by the air motor. Thus, the paint can be discharged as finely divided paint particles at the paint discharge edge of the rotary atomizing head, and the paint particles can be flown toward the object to be coated to be applied. At the time of this painting, air from the replenishment air passage and the exhaust air passage
And supply air to the negative pressure area generated on the back side of the rotary atomizing head from the supply air outlet . Ri This is due to <br/>, prevents the paint is atomized paint releasing edges is pulled to a negative pressure area side, preventing the wraparound of the coating material to the back side of the rotary atomizing head It can prevent paint from adhering to the main body of the coating machine and the rotary atomizing head and become dirty, reduce the frequency of cleaning these components and facilitate handling, and, as described in the prior art, It is possible to prevent the paint adhered to the atomizing head or the like from peeling off and adhering to the coating surface of the object to be coated, improve the coating quality, and improve the reliability of the rotary atomizing head type coating machine. In addition, the refill air passage
Air and exhaust air passages from a source of compressed air supplied via
With exhaust air from the air motor supplied via
From the refill air outlet toward the negative pressure area.
Effective use of exhaust air as supplementary air
And reduce the flow of make-up air from the air source.
When the supply amount of supplementary air is kept small.
Can reduce the load on the compressed air source. Meanwhile, replenishment
When the normal air flow rate is used, the exhaust air
Only the supply flow rate of the supplementary air can be increased.

【0051】請求項2の発明によれば、流量制御手段に
よって補充エア通路を流れる補充エアの流量を負圧エリ
アの負圧の状況に応じて制御できるから、例えばシェー
ピングエア等に影響を与えることなく負圧エリアを補充
エアによって消滅させることができ、塗装品質を向上す
ることができる。
According to the second aspect of the present invention, the flow rate control means
Therefore, the flow rate of the supplementary air flowing through the supplementary air passage is
A) It can be controlled according to the condition of negative pressure
Refill negative pressure area without affecting ping air, etc.
Can be extinguished by air, improving coating quality
Can be

【0052】請求項3の発明によれば、塗装機本体内に
は、圧気源からの補充エアが流通する補充エア通路と、
前記エアモータからの排気エアを塗装機本体外に排気す
る排気エア通路とをそれぞれ独立して設けると共に、補
充エア通路と圧気源との間には補充エア通路を流れる補
充エアの流量を制御する流量制御手段を設ける構成とし
たから、流量制御手段によって補充エアの流量を負圧エ
リアの負圧の状況に応じて制御できると共に、排気エア
とは別個に補充エアを供給することができる。これによ
り、本願発明では、補充エアから排気エアを取除き、流
量調整された補充エアのみを補充エア噴出口から負圧エ
リアに供給することができるから、より確実に補充エア
によってシェーピングエア等に影響を与えることなく負
圧エリアを補充エアによって消滅させることができ、塗
装品質を向上することができる。
According to the third aspect of the present invention, in the main body of the coating machine.
Is a supplementary air passage through which supplementary air from the compressed air source flows,
Exhaust air from the air motor is exhausted outside the coating machine body.
Separate exhaust air passages and
The supplementary air flowing through the supplementary air passage is provided between the charge air passage and the pressure source.
The system is provided with a flow control means for controlling the flow rate of air charge.
Therefore, the flow rate of the supplementary air can be controlled by the flow rate control means in accordance with the negative pressure in the negative pressure area , and the exhaust air
In addition, supplementary air can be supplied separately. This
Therefore, in the present invention, the exhaust air is removed from
Only the replenished air whose volume has been adjusted is
Refill air can be supplied to the rear more reliably
Thus, the negative pressure area can be eliminated by the supplementary air without affecting shaping air and the like, and the coating quality can be improved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の第1の実施例による回転霧化頭型塗装
機を示す断面図である。
FIG. 1 is a sectional view showing a rotary atomizing head type coating machine according to a first embodiment of the present invention.

【図2】図1中の矢示II−II方向から示す断面図であ
る。
FIG. 2 is a cross-sectional view taken from the direction of arrows II-II in FIG.

【図3】各補充エア噴出口から負圧エリアに補充エアを
噴出している状態を示す図1の要部拡大断面図である。
FIG. 3 is an enlarged cross-sectional view of a main part of FIG. 1 showing a state in which supplementary air is being ejected from each supplementary air ejection port to a negative pressure area.

【図4】本発明の第2の実施例による回転霧化頭型塗装
機を示す断面図である。
FIG. 4 is a sectional view showing a rotary atomizing head type coating machine according to a second embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 塗装機本体 6 エアモータ 11 回転軸 12 回転霧化頭 21 排気エア通路 22,34 補充エア供給路 22A,34A 補充エア通路 23,35 補充エア噴出口 25 圧気源 26 流量制御部(流量制御手段) B 負圧エリア DESCRIPTION OF SYMBOLS 1 Coating machine main body 6 Air motor 11 Rotary shaft 12 Rotary atomizing head 21 Exhaust air passage 22, 34 Supplementary air supply passage 22A, 34A Supplementary air passage 23, 35 Supplementary air ejection port 25 Compressed air source 26 Flow control unit (flow control means) B Negative pressure area

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 筒状に形成された塗装機本体と、該塗装
機本体内に設けられたエアモータと、該エアモータの軸
方向に挿通され、該エアモータによって回転せしめられ
る回転軸と、前記塗装機本体の先端側に位置して該回転
軸に取付けられ、先端側外周が塗料放出端縁となった回
転霧化頭とからなる回転霧化頭型塗装機において、 前記塗装機本体内には、圧気源からの補充エアが流通す
る補充エア通路と、前記エアモータからの排気エアが流
通する排気エア通路とを設け、 前記塗装機本体の先端側には、前記回転霧化頭が前記エ
アモータによって回転されたときに前記回転霧化頭の背
面側に発生する負圧エリアに向け該補充エア通路と排気
エア通路とからのエアを合流した補充エアを噴出する補
充エア噴出口を設ける構成としたことを特徴とする回転
霧化頭型塗装機。
1. A coating machine main body formed in a cylindrical shape, an air motor provided in the coating machine main body, a rotating shaft inserted in an axial direction of the air motor and rotated by the air motor, A rotary atomizing head type coating machine comprising a rotary atomizing head, which is attached to the rotating shaft and located on the distal end side of the main body and whose outer periphery on the distal end side is a paint discharge edge, in the coating machine main body, A replenishing air passage through which replenishing air from the compressed air source flows and an exhaust air passage through which exhaust air from the air motor flows are provided. On the tip side of the coating machine main body, the rotary atomizing head is rotated by the air motor. A replenishing air jet port for spouting replenishing air that combines air from the replenishing air passage and the exhaust air passage toward a negative pressure area generated on the rear side of the rotary atomizing head when the replenishing is performed. Features Rotary atomizing head type coating machine that.
【請求項2】 前記補充エア通路と圧気源との間には、
前記補充エア通路を流れる補充エアの流量を制御する流
量制御手段を設けてなる請求項1に記載の回転霧化頭型
塗装機。
2. The apparatus according to claim 1, further comprising :
A flow for controlling the flow rate of the supplementary air flowing through the supplementary air passage
2. The rotary atomizing head type coating machine according to claim 1, further comprising an amount control means .
【請求項3】 筒状に形成された塗装機本体と、該塗装
機本体内に設けられたエアモータと、該エアモータの軸
方向に挿通され、該エアモータによって回転せしめられ
る回転軸と、前記塗装機本体の先端側に位置して該回転
軸に取付けられ、先端側外周が塗料放出端縁となった回
転霧化頭とからなる回転霧化頭型塗装機において、 前記塗装機本体内には、圧気源からの補充エアが流通す
る補充エア通路と、前記エアモータからの排気エアを塗
装機本体外に排気する排気エア通路とをそれぞれ独立し
て設け、 前記塗装機本体の先端側には、前記回転霧化頭が前記エ
アモータによって回転されたときに前記回転霧化頭の背
面側に発生する負圧エリアに向け該補充エア通路から供
給される補充エアのみを噴出する補充エア噴出口を設
け、 前記補充エア通路と圧気源との間には、前記補充エア通
路を流れる補充エアの流量を制御する流量制御手段を設
る構成としたことを特徴とする回転霧化頭型塗装機。
3. A coating machine main body formed in a tubular shape, and said coating machine.
An air motor provided in the machine body and a shaft of the air motor
Direction, and rotated by the air motor.
A rotating shaft, and
Attached to the shaft, and the outer periphery on the tip side becomes the paint discharge edge.
In a rotary atomizing head type coating machine comprising a spray atomizing head , supplementary air from a pressurized air source flows in the coating machine body.
Supply air to the replenishment air passage and exhaust air from the air motor.
The exhaust air passage for exhausting to the outside of the
The rotary atomizing head is provided at the tip side of the coating machine main body.
The back of the rotary atomizing head when rotated by an amoter
From the supplementary air passage toward the negative pressure area
A replenishment air spout that blows out only the supplied replenishment air
Only the between the replenishment air passage and gas sources, rotary atomizing, characterized in that the flow control means for controlling the flow rate of replenishment air flowing through the replenishment air passage and set <br/> only that structure Head type coating machine.
JP12255296A 1996-04-19 1996-04-19 Rotary atomizing head type coating machine Expired - Lifetime JP3205505B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12255296A JP3205505B2 (en) 1996-04-19 1996-04-19 Rotary atomizing head type coating machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12255296A JP3205505B2 (en) 1996-04-19 1996-04-19 Rotary atomizing head type coating machine

Publications (2)

Publication Number Publication Date
JPH09285742A JPH09285742A (en) 1997-11-04
JP3205505B2 true JP3205505B2 (en) 2001-09-04

Family

ID=14838709

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12255296A Expired - Lifetime JP3205505B2 (en) 1996-04-19 1996-04-19 Rotary atomizing head type coating machine

Country Status (1)

Country Link
JP (1) JP3205505B2 (en)

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Publication number Priority date Publication date Assignee Title
US6050499A (en) * 1996-12-03 2000-04-18 Abb K. K. Rotary spray head coater
JP3661017B2 (en) * 2001-01-29 2005-06-15 島津工業有限会社 Thermal spray torch
KR100478610B1 (en) * 2002-10-11 2005-03-28 김정원 A rotary atomizer
FR2906162A1 (en) * 2006-09-25 2008-03-28 Sames Technologies Soc Par Act Rotating coating product projector e.g. electrostatic type water soluble liquid coating product projector, has pneumatic turbine, where flow volume of exhaust gas towards projector`s front is situated radially inside skirt air flow volume
KR100707851B1 (en) * 2006-11-20 2007-04-18 김정원 A rotary atomizer, and protection system of air-bearing of rotary atomizer
JP2013188651A (en) * 2012-03-12 2013-09-26 Ransburg Industry Kk Rotary atomization type electrostatic coating machine and head member therefor
JP6023331B2 (en) * 2013-07-12 2016-11-09 Abb株式会社 Rotary atomizing head type coating machine
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Publication number Priority date Publication date Assignee Title
CN102421532A (en) * 2009-05-13 2012-04-18 萨姆斯技术公司 Projector and member for spraying a coating material, and spraying method using such a sprayer
CN102421532B (en) * 2009-05-13 2015-07-15 萨姆斯技术公司 Projector and member for spraying a coating material, and spraying method using such a sprayer

Also Published As

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