JP3158573U - Pile connection bracket - Google Patents

Pile connection bracket Download PDF

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JP3158573U
JP3158573U JP2010000402U JP2010000402U JP3158573U JP 3158573 U JP3158573 U JP 3158573U JP 2010000402 U JP2010000402 U JP 2010000402U JP 2010000402 U JP2010000402 U JP 2010000402U JP 3158573 U JP3158573 U JP 3158573U
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pile
outer diameter
welded
side wall
lower half
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重信 大森
重信 大森
光秀 冨
光秀 冨
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Fuji Industrial Co Ltd
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Fuji Industrial Co Ltd
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Abstract

【課題】自由度が高く、杭相互間を簡便に確実に接続できる杭接続金具を提供する。【解決手段】側壁26に1本の帯状の切れ目28を設けた断面C字状の環であって、地面に打ち込まれたパイプ状の第一の杭14の上端部16内面に溶接される下半部24と、第一の杭14の上端部16に下端部20を接続される第二の杭18の内面に溶接される上半部22とを有し、下半部24は第一の杭14の内壁に弾力によりその外面を密着させる均一な外径のC字状の側壁26を有し、上半部22には、少なくとも最上端30近傍に側壁26の外径を最上端30に向かって次第に縮小せるテーパ部32を有する。下半部24が、第一の杭14の内壁に弾力によりその外面を密着させるので、最初の位置決めと溶接作業が容易である。最上端30近傍にテーパ部32を有するので、第二の杭18を簡単に接続し、位置決めして、溶接できる。【選択図】図1Provided is a pile connecting bracket which has a high degree of freedom and can easily and reliably connect between piles. A ring having a C-shaped cross-section in which a side wall is provided with a strip-shaped cut, and is welded to the inner surface of an upper end portion of a pipe-like first pile driven into the ground. It has a half part 24 and an upper half part 22 welded to the inner surface of the second pile 18 to which the lower end part 20 is connected to the upper end part 16 of the first pile 14. The inner wall of the pile 14 has a C-shaped side wall 26 having a uniform outer diameter that adheres its outer surface by elasticity, and the upper half 22 has an outer diameter of the side wall 26 at least near the uppermost end 30 at the uppermost end 30. It has a taper portion 32 that can be gradually reduced. Since the lower half 24 closely contacts the outer surface of the inner wall of the first pile 14 by elasticity, the initial positioning and welding work are easy. Since the taper portion 32 is provided in the vicinity of the uppermost end 30, the second pile 18 can be easily connected, positioned and welded. [Selection] Figure 1

Description

本考案は、建物の基礎に使用するパイプ状の杭を接続するために使用する杭接続金具に関する。 The present invention relates to a pile connection fitting used to connect a pipe-like pile used for a foundation of a building.

地盤の弱い場所に建物を建設するとき、その基礎にパイプ状の杭を使用する工法がある。杭の先端は硬い岩盤まで打ち込まれる。岩盤が深い場所にあると、杭を何本も接続しながら打ち込む。このときの杭の接続構造が各種開発されている(特許文献1)(特許文献2)(特許文献3)。 When building a building in a weak ground, there is a construction method that uses a pipe-like pile as the foundation. The tip of the pile is driven into a hard rock. When the bedrock is in a deep place, it is driven while connecting several piles. Various connection structures of the pile at this time have been developed (Patent Document 1) (Patent Document 2) (Patent Document 3).

特開2005−282184号公報JP 2005-282184 A 特開2005−282187号公報JP 2005-282187 A 特開2008−231733号公報JP 2008-231733 A

既知の従来の技術には、次のような解決すべき課題があった。 従来の杭の接続構造は、いずれも複雑である。従って部品が高価である。また、施工や組立に時間がかかるものも多い。さらに現場でサイズ合わせをしたり、突き合わせ接続される杭の芯合わせをしたりする作業も必要になる。また、溶接をする場合に、密着が悪いと良好な施工が難しく強度が不足する場合もある。 本考案は、以上の点に着目してなされたもので、自由度が高く、杭相互間を簡便に確実に接続できる杭接続金具を提供することを目的とする。 The known prior art has the following problems to be solved. All the conventional pile connection structures are complex. Therefore, the parts are expensive. Moreover, there are many things which require time for construction and assembly. In addition, it is necessary to adjust the size at the site and to center the piles to be butt-connected. In addition, when welding is performed, if the adhesion is poor, good construction may be difficult and the strength may be insufficient. The present invention has been made paying attention to the above points, and an object thereof is to provide a pile connecting metal fitting having a high degree of freedom and capable of simply and reliably connecting piles.

以下の構成はそれぞれ上記の課題を解決するための手段である。 〈構成1〉 側壁に1本の帯状の切れ目を設けた断面C字状の環であって、地面に打ち込まれたパイプ状の第一の杭の上端部内面に溶接される下半部と、前記第一の杭の上端部に下端部を接続される第二の杭の内面に溶接される上半部とを有し、 前記下半部は前記第一の杭の内壁に弾力によりその外面を密着させる均一な外径のC字状の側壁を有し、前記上半部には、少なくとも最上端近傍に前記側壁の外径を最上端に向かって次第に縮小せるテーパ部を有することを特徴とする杭接続金具。 The following configurations are means for solving the above-described problems. <Configuration 1> A lower half part welded to the inner surface of the upper end of a pipe-shaped first pile driven into the ground, which is a ring having a C-shaped cross section provided with one strip-like cut on the side wall, An upper half welded to the inner surface of the second pile connected to the lower end of the upper end of the first pile, and the lower half is elastically applied to the inner wall of the first pile. A C-shaped side wall having a uniform outer diameter that closely contacts the upper end portion, and a tapered portion that gradually reduces the outer diameter of the side wall toward the uppermost end at least in the vicinity of the uppermost end. And pile connection fittings.

〈構成2〉 構成1に記載の杭接続金具において、外力を加えない状態で、前記下半部の外径は前記第一の杭の内径よりも大きく、外力を加えて前記帯状の切れ目を縮めたときに前記下半部の外径は前記第一の杭の内径よりも小さいことを特徴とする杭接続金具。 <Configuration 2> In the pile connection fitting according to Configuration 1, in the state where no external force is applied, the outer diameter of the lower half is larger than the inner diameter of the first pile, and an external force is applied to shorten the band-shaped cut. The pile connecting bracket, wherein the outer diameter of the lower half is smaller than the inner diameter of the first pile.

〈構成1の効果〉 下半部が、第一の杭の内壁に弾力によりその外面を密着させるので、最初の位置決めと溶接作業が容易である。最上端近傍にテーパ部を有するので、第二の杭を簡単に接続し、位置決めして溶接できる。 〈構成2の効果〉 外力を加えない状態で、下半部の外径が第一の杭の内径よりも大きければ、杭接続金具を第一の杭に簡単に位置決めできて、落下もしない。 <Effect of Configuration 1> Since the lower half of the first half closely contacts the inner wall of the first pile with elasticity, the first positioning and welding work are easy. Since it has a taper part near the uppermost end, the second pile can be easily connected, positioned and welded. <Effect of Configuration 2> In the state where no external force is applied, if the outer diameter of the lower half is larger than the inner diameter of the first pile, the pile connection fitting can be easily positioned on the first pile and does not fall.

実施例1の杭接続金具10で、(a)は外観斜視図、(b)は縦断面図、(c)は杭接続後の状態の縦断面図である。It is the pile connection metal fitting 10 of Example 1, (a) is an external appearance perspective view, (b) is a longitudinal cross-sectional view, (c) is a longitudinal cross-sectional view of the state after a pile connection. 杭接続金具10を下側の杭に装着する直前の工程を示す斜視図である。It is a perspective view which shows the process just before mounting the pile connection metal fitting 10 to a lower pile. 杭接続金具10を下側の杭に仮止めする工程を示す斜視図である。It is a perspective view which shows the process of temporarily fixing the pile connection metal fitting 10 to a lower pile. 杭接続金具10を上下の杭に溶接する直前の工程を示す斜視図である。It is a perspective view which shows the process just before welding the pile connection metal fitting 10 to an upper and lower pile.

以下、本考案の実施の形態を実施例毎に詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail for each example.

図1は実施例1の杭接続金具10で、(a)は外観斜視図、(b)は縦断面図、(c)は杭接続後の状態の縦断面図である。 図の(a)に示すように、杭接続金具10は、側壁26に1本の帯状の切れ目28を設けた断面C字状の環である。この杭接続金具10は、鋼板をプレスして製造したり、鋼管を切削後プレス加工して製造される。材質は、基礎に使用するパイプ状の杭に溶接ができる、鋼材等でよい。 FIG. 1 is a pile connection fitting 10 of Example 1, (a) is an external perspective view, (b) is a vertical cross-sectional view, and (c) is a vertical cross-sectional view in a state after pile connection. As shown to (a) of a figure, the pile connection metal fitting 10 is a cross-section C-shaped ring which provided the strip | belt-shaped cut | interruption 28 in the side wall 26. FIG. This pile connection fitting 10 is manufactured by pressing a steel plate or by pressing a steel pipe after cutting. The material may be steel or the like that can be welded to a pipe-like pile used for the foundation.

この杭接続金具10は、図の(b)に示すように、適当な長さの均一な外径Aの側壁26を備える。そして、少なくとも最上端30近傍に側壁26の外径を最上端30に向かって次第に縮小せるテーパ部32を有する。一方、地面に打ち込まれるパイプ状の杭は、いずれも、内径Bのものである。パイプ状の杭の内径Bよりも杭接続金具10の外径Aのほうが若干大きくなるように設計されている。 As shown in (b) of the figure, this pile connection fitting 10 includes a side wall 26 having a uniform outer diameter A having an appropriate length. Further, at least in the vicinity of the uppermost end 30, there is a tapered portion 32 that can gradually reduce the outer diameter of the side wall 26 toward the uppermost end 30. On the other hand, all of the pipe-like piles driven into the ground have an inner diameter B. It is designed so that the outer diameter A of the pile connection fitting 10 is slightly larger than the inner diameter B of the pipe-like pile.

図の(c)に示すように、杭接続金具10は、2本の杭を接続するために使用される。2本の杭のうち一方の杭、即ち、パイプ状の第一の杭14は、既に地面に打ち込まれて、その上端部16を地上に露出させている。ここに、杭接続金具10を装着し、溶接をしてから第二の杭18の下端部20を装着してその接続部を溶接する。溶接接続後は、溶接部36が外部から見える状態になる。 As shown to (c) of a figure, the pile connection metal fitting 10 is used in order to connect two piles. One of the two piles, that is, the pipe-shaped first pile 14 is already driven into the ground, and the upper end portion 16 thereof is exposed to the ground. Here, the pile connection fitting 10 is mounted and welded, and then the lower end portion 20 of the second pile 18 is mounted and the connection portion is welded. After the welding connection, the welded portion 36 is visible from the outside.

上記の杭接続金具10は、上半部22と下半部24とを有する。下半部24は、第一の杭14の上端部16に嵌め込まれ、第一の杭14の上端部16や内面に溶接される。上半部22には、上記のテーパ部32が設けられており、第二の杭18に挿入し易くなっている。上半部22は、第二の杭18の下端部20や内面に溶接される。 The pile connecting bracket 10 has an upper half 22 and a lower half 24. The lower half 24 is fitted into the upper end 16 of the first pile 14 and welded to the upper end 16 and the inner surface of the first pile 14. The upper half portion 22 is provided with the tapered portion 32 described above, and can be easily inserted into the second pile 18. The upper half 22 is welded to the lower end 20 and the inner surface of the second pile 18.

ここで、杭接続金具10は、外力を加えない図1(a)の状態で、(b)に示す下半部24の外径Aが(c)に示す第一の杭14の内径Bよりも大きい。従って第一の杭14の上端部16付近に杭接続金具10を乗せても、杭接続金具10が第一の杭14の内部に落下したりしない。そして、杭接続金具10に外力を加えて帯状の切れ目28を縮めたときに、下半部24の外径Aは第一の杭14の内径Bよりも小さくなる。これにより、杭接続金具10の下半部24が第一の杭14の上端部16にはまり込む。 Here, in the state of FIG. 1A in which the external force is not applied to the pile connection fitting 10, the outer diameter A of the lower half portion 24 shown in FIG. 1B is larger than the inner diameter B of the first pile 14 shown in FIG. Is also big. Therefore, even if the pile connection fitting 10 is placed near the upper end portion 16 of the first pile 14, the pile connection fitting 10 does not fall into the first pile 14. Then, when an external force is applied to the pile connection fitting 10 to shorten the band-shaped cut 28, the outer diameter A of the lower half 24 is smaller than the inner diameter B of the first pile 14. Thereby, the lower half part 24 of the pile connection fitting 10 fits into the upper end part 16 of the first pile 14.

さらに、杭接続金具10の下半部24は、図1(c)に示すように、第一の杭14の内壁に弾力によりその外面を密着させる。従って、位置を決めた後で強い外力を加えない限り、杭接続金具10は第一の杭14に対して図1(c)のような一定の状態でそのまま移動しない。この状態で、杭接続金具10と第一の杭14の溶接接続作業が容易に出来る。 Furthermore, as shown in FIG. 1C, the lower half portion 24 of the pile connection fitting 10 is brought into close contact with the inner wall of the first pile 14 by elasticity. Therefore, unless a strong external force is applied after the position is determined, the pile connection fitting 10 does not move as it is in a fixed state as shown in FIG. In this state, the welding connection work of the pile connection fitting 10 and the first pile 14 can be easily performed.

また、仮に、杭接続金具10を全体として均一な外径にしておくと、杭接続金具10を第一の杭14に溶接した後は、外径全体がBになり、杭接続金具10を第二の杭18の下端部20に挿入し難くなる。そこで、本考案では、杭接続金具10の上半部22にテーパ部32を設けて、第二の杭18の下端部20への挿入を容易にした。 Also, if the pile connection fitting 10 is made to have a uniform outer diameter as a whole, after the pile connection fitting 10 is welded to the first pile 14, the entire outer diameter becomes B, and the pile connection fitting 10 is It becomes difficult to insert into the lower end 20 of the second pile 18. Therefore, in the present invention, a taper portion 32 is provided in the upper half portion 22 of the pile connection fitting 10 to facilitate insertion of the second pile 18 into the lower end portion 20.

図2〜図4は、杭接続金具10を使用した杭の接続工事の各工程を示す斜視図である。図2は、杭接続金具10を下側の杭に装着する直前の工程を示す斜視図である。 まず始めに、第一の杭14を地面に打ち込む。そして、第一の杭14の上端部16を地上の作業しやすい高さに位置させる。次に、杭接続金具10を用意する。そして、杭接続金具10の下半部24の外周に圧力を加えて、切れ目28を縮めると、杭接続金具10が第一の杭14の上端部16の内部に挿入される。その後、杭接続金具10に加えていた圧力を開放する。これにより、杭接続金具10が位置決めされ、図3の状態に移行する。 2-4 is a perspective view which shows each process of the connection construction of the pile which uses the pile connection metal fitting 10. FIG. FIG. 2 is a perspective view showing a process immediately before the pile connection fitting 10 is mounted on the lower pile. First, the first pile 14 is driven into the ground. And the upper end part 16 of the 1st pile 14 is located in the height which is easy to work on the ground. Next, the pile connection fitting 10 is prepared. And if pressure is applied to the outer periphery of the lower half part 24 of the pile connection metal fitting 10 and the cut | interruption 28 is shrunk, the pile connection metal fitting 10 will be inserted in the inside of the upper end part 16 of the 1st pile 14. Thereafter, the pressure applied to the pile connection fitting 10 is released. Thereby, the pile connection metal fitting 10 is positioned, and it transfers to the state of FIG.

図3は、杭接続金具10を下側の杭に仮止めする工程を示す斜視図である。 図3では、第一の杭14の上端部16に杭接続金具10が嵌め込まれている。ここで、第一の杭14の上端部16と杭接続金具10の下半部24とを溶接する。このときの溶接は、杭接続金具10が、第二の杭18を接続するときに受ける外力で移動しないように仮留めする程度で構わない。杭接続金具10の下半部24は、第一の杭14の内壁に弾力によりその外面を密着させるので、最初の位置決めと溶接作業が容易である。続いて、第二の杭18の下端部20を杭接続金具10に接近させる。テーパ部32の作用により、杭接続金具10を第二の杭18の下端部20に簡単に挿入できる。 FIG. 3 is a perspective view showing a process of temporarily fixing the pile connection fitting 10 to the lower pile. In FIG. 3, the pile connection fitting 10 is fitted into the upper end portion 16 of the first pile 14. Here, the upper end 16 of the first pile 14 and the lower half 24 of the pile connector 10 are welded. The welding at this time may be temporarily fixed so that the pile connection fitting 10 does not move by an external force received when the second pile 18 is connected. Since the lower half 24 of the pile connection fitting 10 is brought into close contact with the inner wall of the first pile 14 by elasticity, initial positioning and welding work are easy. Subsequently, the lower end portion 20 of the second pile 18 is brought close to the pile connection fitting 10. By the action of the taper portion 32, the pile connection fitting 10 can be easily inserted into the lower end portion 20 of the second pile 18.

図4は、杭接続金具10を上下の杭に溶接する直前の工程を示す斜視図である。 一点鎖線の円内に部分拡大図を示したように、杭接続金具10の上半部22と下半部24の一部が、いずれも第一の杭14の上端部16と第二の杭18の下端部20の間の隙間に露出している。この状態で第一の杭14と第二の杭18を保持する。第二の杭18は図示しないクーレーン等で吊り下げられており、この状態で一時保持することができる。 FIG. 4 is a perspective view showing a process immediately before welding the pile connection fitting 10 to the upper and lower piles. As shown in the partial enlarged view in the circle of the alternate long and short dash line, a part of the upper half portion 22 and the lower half portion 24 of the pile connection fitting 10 are both the upper end portion 16 of the first pile 14 and the second pile. 18 is exposed in the gap between the lower end portions 20 of the 18. In this state, the first pile 14 and the second pile 18 are held. The second pile 18 is suspended by a not-shown coolane or the like, and can be temporarily held in this state.

その後、第二の杭18の下端部20と第一の杭14の上端部16の間の隙間に図示しない溶接バーナーを当てて、溶接作業をする。これにより、図1(c)に示すような断面の杭接続部が形成される。 Thereafter, a welding burner (not shown) is applied to the gap between the lower end portion 20 of the second pile 18 and the upper end portion 16 of the first pile 14 to perform a welding operation. Thereby, the pile connection part of a cross section as shown in FIG.1 (c) is formed.

なお、上記の図面に例示した杭接続金具10の形状はこれに限定されない。上半部22と下半部24の長さの違うものや、外径の違うものを各種用意するとよい。こうして、杭接続金具10を様々なサイズの杭の接続に使用できる。構造が簡単で低コストが実現できるので、余分に準備しておいて、現場で最適なものを選ぶことができる。さらに構造が簡単なので、溶接面を予め清浄化する場合の作業も簡単になるという効果もある。 In addition, the shape of the pile connection metal fitting 10 illustrated in said drawing is not limited to this. Various types of the upper half 22 and the lower half 24 having different lengths or different outer diameters may be prepared. Thus, the pile connection fitting 10 can be used to connect piles of various sizes. Since the structure is simple and low cost can be realized, extra preparations can be made and the optimum one can be selected on site. Furthermore, since the structure is simple, there is an effect that the work for cleaning the welding surface in advance is also simplified.

10 杭接続金具14 第一の杭16 上端部18 第二の杭20 下端部22 上半部24 下半部26 側壁28 切れ目30 最上端32 テーパ部34 溶接部 DESCRIPTION OF SYMBOLS 10 Pile connection bracket 14 1st pile 16 Upper end part 18 Second pile 20 Lower end part 22 Upper half part 24 Lower half part 26 Side wall 28 Cut 30 Top end 32 Taper part 34 Welding part

Claims (2)

側壁に1本の帯状の切れ目を設けた断面C字状の環であって、地面に打ち込まれたパイプ状の第一の杭の上端部内面に溶接される下半部と、前記第一の杭の上端部に下端部を接続される第二の杭の内面に溶接される上半部とを有し、 前記下半部は前記第一の杭の内壁に弾力によりその外面を密着させる均一な外径のC字状の側壁を有し、前記上半部には、少なくとも最上端近傍に前記側壁の外径を最上端に向かって次第に縮小せるテーパ部を有することを特徴とする杭接続金具。 A lower half part welded to the inner surface of the upper end of a pipe-like first pile driven into the ground, and having a C-shaped cross-section with a single band-like cut on the side wall; An upper half portion welded to the inner surface of the second pile, the lower end portion of which is connected to the upper end portion of the pile, and the lower half portion is uniformly contacted with the inner wall of the first pile by elasticity Pile connection characterized by having a C-shaped side wall with an outer diameter and a taper part which gradually reduces the outer diameter of the side wall toward the uppermost end at least in the vicinity of the uppermost end in the upper half part Hardware. 請求項1に記載の杭接続金具において、 外力を加えない状態で、前記下半部の外径は前記第一の杭の内径よりも大きく、外力を加えて前記帯状の切れ目を縮めたときに前記下半部の外径は前記第一の杭の内径よりも小さいことを特徴とする杭接続金具。 In the pile connection metal fitting according to claim 1, when the external force is not applied, the outer diameter of the lower half is larger than the inner diameter of the first pile, and when the external force is applied to shorten the band-shaped cut. The pile connecting bracket, wherein an outer diameter of the lower half is smaller than an inner diameter of the first pile.
JP2010000402U 2010-01-26 2010-01-26 Pile connection bracket Expired - Fee Related JP3158573U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102543218A (en) * 2011-12-28 2012-07-04 鸿富锦精密工业(深圳)有限公司 Wrist device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102543218A (en) * 2011-12-28 2012-07-04 鸿富锦精密工业(深圳)有限公司 Wrist device
CN102543218B (en) * 2011-12-28 2014-03-26 鸿富锦精密工业(深圳)有限公司 Wrist device

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