JP4609627B2 - Joining method of ready-made piles, Joined hardware of ready-made piles - Google Patents

Joining method of ready-made piles, Joined hardware of ready-made piles Download PDF

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JP4609627B2
JP4609627B2 JP2004075673A JP2004075673A JP4609627B2 JP 4609627 B2 JP4609627 B2 JP 4609627B2 JP 2004075673 A JP2004075673 A JP 2004075673A JP 2004075673 A JP2004075673 A JP 2004075673A JP 4609627 B2 JP4609627 B2 JP 4609627B2
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隆司 辰口
茂 佐藤
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Mitani Sekisan Co Ltd
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この発明は、主にコンクリート系の既製杭で、既製杭を連結して所定深度の杭孔に対応した連結既製杭を構成するために用いる既製杭の接合方法、及びこの接合方法に使用する既製杭の接合金物に関する。   This invention is a prefabricated pile mainly made of concrete, and a prefabricated pile used for connecting a prefabricated pile to configure a prefabricated pile corresponding to a pile hole of a predetermined depth, and a prefabricated used for this joining method. It relates to joint hardware of piles.

コンクリート系の基礎杭では、使用する既製杭は上下に鋼板製の端板を取り付けてあり、上下の既製杭の端板を付け合わせて、重ねて、端板を利用して接合していた。   In concrete-based foundation piles, the ready-made piles used have steel plate end plates attached to the top and bottom, and the end plates of the upper and lower ready-made piles are attached together and overlapped and joined using end plates.

一般的には、付け合わせた端板の当接面を溶接して、上下の既製杭を接合していた。この方法は、長年使用されているので、評価が固まっており、かつ安価にできるので、今まで多く採用されていた(非特許文献1)。   Generally, the contact surfaces of the attached end plates are welded to join the upper and lower ready-made piles. Since this method has been used for many years, its evaluation has been solidified and can be made inexpensively, so far it has been widely adopted (Non-Patent Document 1).

しかし、溶接による方法では、溶接作業者の技能と経験により、溶接品質のばらつきがあり、施工管理が煩雑となる問題点があった。また、溶接は天候により施工条件が左右し、工期が伸びる要因の一つになっていた。   However, the welding method has a problem in that welding quality varies due to the skill and experience of the welding operator, and construction management becomes complicated. Welding was one of the factors that increased the construction period due to the influence of the construction conditions depending on the weather.

そこで、このような溶接の不都合を解消するために、種々の機械的な継手が提案されていた。例えば、端板の外周側にねじ孔を形成し、上下端板の外周側に、円弧状の接続片を並べて、接続片からボルトを、ねじ孔に螺合緊結して、上下杭を接続片を介して、一体に接続する方法も提案されていた(特許文献1)。
特開2000−328556号公報 財団法人土質工学会 杭基礎の設計法とその解説 1985年12月20日 615〜617頁
Accordingly, various mechanical joints have been proposed in order to eliminate such inconvenience of welding. For example, screw holes are formed on the outer peripheral side of the end plate, arc-shaped connection pieces are arranged on the outer peripheral side of the upper and lower end plates, bolts from the connection pieces are screwed into the screw holes, and the upper and lower piles are connected to the connection pieces. There has also been proposed a method of connecting them integrally via a cable (Patent Document 1).
JP 2000-328556 A Geotechnical Society of Japan Foundation Pile Foundation Design Methods and Explanations December 20, 1985, pages 615-617

前記従来の端板の外周に接続片を当てて、外周側からボルトを締める方法では、確実に接合できるが、接続片及びボルトの頭部が多少外周側に突出する問題点があった。また、外径120cmを越えるような大径の既製杭の場合、接続片の材厚を厚くし、更に、ボルトの本数を多くする必要があり、取付作業が煩雑となる問題点があった。   In the conventional method in which the connection piece is applied to the outer periphery of the end plate and the bolt is tightened from the outer periphery side, the connection piece and the head of the bolt can be somewhat protruded to the outer periphery side. Further, in the case of a ready-made pile having a large diameter exceeding 120 cm in outer diameter, it is necessary to increase the thickness of the connecting piece and to increase the number of bolts, which causes a problem that the installation work becomes complicated.

然るにこの発明は、貫通孔片を有する接合端部を重ねて、貫通孔を形成して、貫通孔内に穴埋め部材を密着挿入したので、前記問題点を解決した。   However, the present invention has solved the above-mentioned problems because the joining end portions having the through-hole pieces are overlapped to form the through-hole and the hole-filling member is closely inserted into the through-hole.

即ちこの発明は、上杭と下杭とを接合部で接合する既製杭の接合方法であって、前記上杭及び下杭の内周面側及び外周面側のいずれの面にも突出する部分を生じさせないで、以下の工程で接合することを特徴とする既製杭の接合方法である。
(1) 上下一方の杭の接合端部に、円周方向に嵌合凸部と嵌合凹部を交互に設けてなる第1嵌合部を形成する。
上下他方の杭の接合端部に、円周方向に前記嵌合凹部と前記嵌合凸部を交互に設けて、第2嵌合部を形成する。前記第1嵌合部及び第2嵌合部は、同一の外径D1及び同一の内径D2を有する。
前記第1嵌合部の嵌合凸部に第1貫通孔片を形成し、前記第2嵌合部の嵌合凸部に第2貫通孔片を形成する。
(2) 前記下杭に、上杭を重ね、前記第1嵌合部と第2嵌合部とを嵌合し、第1嵌合部の嵌合凸部の先端面と第2嵌合部の嵌合凹部の底面が当接し、第2嵌合部の嵌合凸部の先端面と第1嵌合部の嵌合凹部の底面が当接する。
(3) 前記第1嵌合部と第2嵌合部とを嵌合することにより、前記第1貫通孔片と第2貫通孔片とが協働して、貫通孔を形成する。
(4) 前記第2嵌合凸部に、前記貫通孔に連通し、かつ前記貫通孔から接線方向で外方に貫通する導入孔が形成され、該導入孔から穴埋め部材を挿入して、前記貫通孔に該穴埋め部材を密着挿入する
That is, this invention is a method for joining ready-made piles in which the upper pile and the lower pile are joined at the joint portion, and is a portion protruding on any of the inner and outer peripheral surfaces of the upper and lower piles. This is a ready-made pile joining method characterized by joining in the following steps without causing any problems.
(1) A first fitting portion formed by alternately providing fitting convex portions and fitting concave portions in the circumferential direction is formed at the joint end portion of one of the upper and lower piles.
The fitting recesses and the fitting protrusions are alternately provided in the circumferential direction at the joint end of the other upper and lower piles to form a second fitting portion. The first fitting portion and the second fitting portion have the same outer diameter D1 and the same inner diameter D2.
A first through hole piece is formed on the fitting convex portion of the first fitting portion, and a second through hole piece is formed on the fitting convex portion of the second fitting portion.
(2) The upper pile is overlapped on the lower pile, the first fitting portion and the second fitting portion are fitted, and the front end surface of the fitting convex portion of the first fitting portion and the second fitting portion The bottom surface of the fitting concave portion contacts, and the tip surface of the fitting convex portion of the second fitting portion contacts the bottom surface of the fitting concave portion of the first fitting portion.
(3) By fitting the first fitting portion and the second fitting portion, the first through-hole piece and the second through-hole piece cooperate to form a through-hole.
(4) The second fitting convex portion is formed with an introduction hole that communicates with the through hole and penetrates outward from the through hole in a tangential direction, and a filling member is inserted from the introduction hole, The hole filling member is closely inserted into the through hole .

また、他の発明は、上杭又は下杭の一方に固定できる第1接合金物と他方に固定できる第2接合金物から構成される接合金物であって、前記上杭及び下杭の内周面側及び外周面側のいずれの面にも突出する部分を生じさせないで接合でき、以下の特徴を有する既製杭の接合金物である。
(1) 前記第1接合金物は、既製杭に固定する基部に、第1貫通孔片を有する第1嵌合部を連設して構成する。前記第1嵌合部は、円周方向に嵌合凸部と嵌合凹部を交互に設けて構成する。
(2) 前記第2接合金物は、既製杭に固定する基部に、前記第1嵌合部に嵌合できる第2嵌合部を連設してなる。前記第2嵌合部は、円周方向に前記嵌合凹部と前記嵌合凸部を交互に設けて構成する。前記第2嵌合部に、前記第1貫通孔片と直線又は円弧状に連通して、協働して貫通孔を形成できる第2貫通孔片を形成した。
(3) 前記第1嵌合部及び第2嵌合部は、同一の外径D1及び同一の内径D2を有する。
(4)前記第1嵌合部の嵌合凸部に前記第1貫通孔片を形成し、前記第2嵌合部の嵌合凸部に前記第2貫通孔片を形成し、前記第2嵌合凸部に、前記貫通孔に、直線又は円弧状に連通し、かつ外方に貫通する導入孔を形成する。前記導入孔及び前記貫通孔は、前記導入孔から穴埋め部材を挿入可能に形成する。
(5) 前記第1嵌合部と前記第2嵌合部とが嵌合した際に、第1嵌合部の嵌合凸部の先端面と第2嵌合部の嵌合凹部の底面が当接し、第2嵌合部の嵌合凸部の先端面と第1嵌合部の嵌合凹部の底面が当接するように、前記嵌合凸部及び嵌合凹部を形成する
Moreover, another invention is a joining hardware comprised from the 1st joining hardware which can be fixed to one of an upper pile or a lower pile, and the 2nd joining hardware which can be fixed to the other, Comprising: The inner peripheral surface of the said upper pile and a lower pile It is a prefabricated pile joint hardware that can be joined without producing a protruding portion on either side of the side and the outer peripheral surface, and has the following characteristics.
(1) The first joint hardware is configured by connecting a first fitting portion having a first through hole piece to a base portion fixed to a ready-made pile . First fitting portion before SL constitutes provided alternately fitting projections and fitting recesses in the circumferential direction.
(2) The second joint hardware is formed by continuously providing a second fitting portion that can be fitted to the first fitting portion on a base portion fixed to a ready-made pile. The second fitting portion is configured by alternately providing the fitting concave portion and the fitting convex portion in a circumferential direction. A second through-hole piece capable of forming a through-hole in cooperation with the first through-hole piece in a straight line or an arc shape was formed in the second fitting portion.
(3) The first fitting portion and the second fitting portion have the same outer diameter D1 and the same inner diameter D2.
(4) the said first through-hole member formed in the fitting convex portion of the first fitting portion, the second through-hole member formed in the fitting convex portion of the second fitting portion, the second In the fitting convex portion, an introduction hole is formed which communicates with the through hole in a straight line or an arc shape and penetrates outward . The introduction hole and the through hole are formed so that a filling member can be inserted from the introduction hole .
(5) When the first fitting portion and the second fitting portion are fitted, the front end surface of the fitting convex portion of the first fitting portion and the bottom surface of the fitting concave portion of the second fitting portion are The fitting convex part and the fitting concave part are formed so that the tip end surface of the fitting convex part of the second fitting part and the bottom surface of the fitting concave part of the first fitting part are in contact with each other .

前記における穴埋め部材の挿入は、押し入れ、押し込み、引き抜き等いずれの方法によっても可能である。   The hole-filling member can be inserted by any method such as press-in, push-in, and pull-out.

また、前記における穴埋め部材と貫通孔片(環状溝)との大きさの好ましい関係は、
(1)上下杭の各々の嵌合部を互いに嵌合させた後に、いわゆる事後に穴埋め部材を取り付ける場合には、第1第2各嵌合部の貫通孔片(環状溝)の断面形状が、穴埋め部材の半断面と略同一の形状寸法で、比較的変形し易い穴埋め部材の場合には環状溝の断面形状が小さい方が密着・固着性の点から望ましい。しかし、剛性の強い高強度の穴埋め部材の場合には、変形し難いので、強引に押し込む等して挿入するので、貫通孔片(環状溝)の断面形状が大きく、余裕がある方が装着性が良く、かつ固定性も良好となる。
(2)上下杭を各々の嵌合部を互いに嵌合させる前に、貫通孔片に、環状の穴埋め部材を取り付けておき、縮径しておき、嵌合後に縮径を解除して拡径化させる場合には、穴埋め部材を縮径して、取付ける貫通孔片(環状溝)は、穴埋め部材がちょうど収容できる程度の断面形状寸法を有し、嵌合する相手側の貫通孔片は、穴埋め部材の弾力性が解除・拡径化された時に、その穴埋め部材の判断面分がちょうど収容できる判断面分の寸法形状であることが望ましい。接合強度が最も効率的に実現できるからである。
Moreover, the preferable relationship of the magnitude | size of the hole-filling member and through-hole piece (annular groove) in the above is as follows.
(1) After fitting the fitting parts of the upper and lower piles to each other, when attaching so-called post-filling members, the cross-sectional shape of the through-hole pieces (annular grooves) of the first and second fitting parts is In the case of a hole-filling member that is substantially the same shape and size as the half-section of the hole-filling member and is relatively easy to deform, it is desirable that the annular groove has a smaller cross-sectional shape from the viewpoint of adhesion and adhesion. However, in the case of a high-strength, high-strength hole-filling member, since it is difficult to deform, it is inserted by forcibly pushing it in. Therefore, the cross-sectional shape of the through-hole piece (annular groove) is large, and it is easier to wear And the fixability is also good.
(2) Before the upper and lower piles are fitted to each other, the annular hole filling member is attached to the through hole piece, the diameter is reduced, and the diameter is released by releasing the reduced diameter after fitting. The through hole piece (annular groove) to be attached with a reduced diameter of the hole filling member has a cross-sectional shape dimension that can be just accommodated by the hole filling member. It is desirable that when the elasticity of the hole-filling member is released and the diameter of the hole-filling member is released, the determination surface portion of the hole-filling member has a dimension and shape that can be accommodated. This is because the bonding strength can be realized most efficiently.

(1) 一方の既製杭に固定した第1接合金物の第1嵌合部と、他方の既製杭の第2嵌合部を嵌合し、嵌合により形成される貫通孔内に穴埋め部材を密着挿入するので、溶接を使用しないので、熟練した溶接工を不要とし、天候に左右されずに施工ができ、連結工事が確実かつ安定化する。また、上杭を下杭に落とし込めて固定するだけで、両嵌合部が嵌合して、貫通孔が形成されるので、ボルトを使用した従来の方法のように、ボルト孔の位置合わせ、既製杭を回転しての位置合わせなど面倒な調節制御作業を不要にできる。従って、総じて、既製杭の接合作業を簡略化して、工期の短縮に貢献できる。 (1) The first fitting part of the first joint hardware fixed to one ready-made pile and the second fitting part of the other ready-made pile are fitted, and a filling member is placed in the through hole formed by the fitting. Since it is inserted closely, welding is not used, so a skilled welder is not required, construction can be performed regardless of the weather, and connection work is reliably and stabilized. Moreover, just by dropping the upper pile into the lower pile and fixing it, both fitting parts fit together and a through hole is formed, so the bolt hole alignment as in the conventional method using bolts This eliminates the need for troublesome adjustment and control work such as positioning by rotating a ready-made pile. Therefore, generally, the joining work of ready-made piles can be simplified and the construction period can be shortened.

(2) また、第1第2接合金物間の応力伝達は、密着された貫通孔と穴埋め部材との間で成されるので、隙間がほとんど無い状態で接合され、確実に接合される。貫通孔と穴埋め部材との挿入長さ、あるいは、貫通孔径(即ち貫通孔片の径)、穴埋め部材の太さ等を調節することにより、既製杭の接合強度を容易に調節できるので、各建造物あるいは基礎杭毎に必要な接合強度を容易に設定できる。 (2) Further, since the stress transmission between the first and second joining hardware is performed between the closely attached through hole and the hole filling member, the joining is performed with almost no gap and the joining is performed reliably. By adjusting the insertion length of the through hole and the hole filling member, the diameter of the through hole (namely, the diameter of the through hole piece), the thickness of the hole filling member, etc., it is possible to easily adjust the bonding strength of the ready-made piles. The required joint strength can be easily set for each object or foundation pile.

また、ボルトでの締付けなど連結材料を使用せず、貫通孔に穴埋め部材を挿入密着するだけで、連結できるので、押し入れ、押し込み、引き抜き等の方法で連結作業ができ、作業を簡略化し、更に経年変化により連結が緩むおそれもない。また、可動部分が無いので、土砂等による汚れ等の影響も少ない。   In addition, since it is possible to connect by simply inserting and filling a hole filling member into the through hole without using a connecting material such as tightening with a bolt, the connecting work can be done by methods such as push-in, push-in, pull-out, etc. There is no risk of loosening due to aging. In addition, since there are no movable parts, there is little influence of dirt due to earth and sand.

(3) また、穴埋め部材の挿入は、上下の既製杭の第1第2接合金物を嵌合した後に、行なうので、連結がずれるおそれもない。また、第1第2接合金物を製造する際に、ボルトねじ込みのような高い加工精度も要求されない。 (3) Moreover, since the insertion of the hole filling member is performed after fitting the first and second joint hardwares of the upper and lower ready-made piles, there is no possibility that the connection is shifted. Moreover, when manufacturing a 1st 2nd joining metal fitting, high processing precision like bolt screwing is also requested | required.

(4) 一方の既製杭に固定した第1接合金物の第1嵌合部と、他方の既製杭の第2嵌合部を嵌合し、嵌合により形成される貫通孔内に穴埋め部材を密着挿入するので、嵌合部の内周側、外周側に突起物が生じない効果がある。従って、接合金物の横断面を、既製杭の横断面と同一に形成すれば、接合金物に既製杭の内周面側、外周面側のいずれの面にも突出する部分が無いので、既製杭の外径に応じた杭孔を掘削すれば、施工計画に影響を与えることが無い。 (4) The first fitting part of the first joint hardware fixed to one ready-made pile and the second fitting part of the other ready-made pile are fitted, and a filling member is placed in the through hole formed by the fitting. Since it is closely inserted, there is an effect that no protrusions are generated on the inner and outer peripheral sides of the fitting portion. Therefore, if the cross-section of the joint hardware is formed to be the same as the cross-section of the ready-made pile, the joint hardware has no protruding part on either the inner peripheral surface side or the outer peripheral surface side of the ready-made pile. Excavation of pile holes according to the outer diameter of the construction will not affect the construction plan.

特に、大径の既製杭の場合には、肉厚も厚いので、本発明は、肉厚内に貫通孔片を形成して、肉厚内で容易に連結できるので、特に大径(例えば120cm以上)の杭の連結に特に有効である。   In particular, in the case of a large-diameter ready-made pile, since the wall thickness is also thick, the present invention forms a through-hole piece in the wall thickness and can be easily connected in the wall thickness. This is particularly effective for connecting the piles mentioned above.

(5) 接合部の貫通孔を複数箇所に設けて、対応する穴埋め部材も同様に複数箇所に挿縫うされるので、1つの穴埋め部材が負担する耐力を軽減できるので、それだけ穴埋め部材の断面を小さくできる。従って、穴埋め部材を小さくすることにより、穴埋め部材が変形し易くなり、挿入作業が容易かつ確実にでき、信頼性も向上する。 (5) Since the through hole of the joint portion is provided at a plurality of locations and the corresponding hole filling members are similarly sewn at the plurality of locations, the proof stress borne by one hole filling member can be reduced. Can be small. Therefore, by reducing the hole filling member, the hole filling member is easily deformed, the insertion work can be easily and reliably performed, and the reliability is improved.

(1) 上杭27Bに取り付ける第1接合金物1は、固定上面4を有する基部3と、その下側の嵌合凸部(第1嵌合部)7とからなり(図1(a)、図2(a))、嵌合凸部7は、外周面に環状溝(第1貫通孔片)10を有する。また、下杭27Aに取付ける第2接合金物12は、固定下面15を有する基部14と、その上側に、嵌合凸部7と嵌合できる嵌合凹部(第2嵌合部)18とからなり(図1(a)、図2(b))、内周面に、環状溝(第2貫通孔片)21を有する。第1第2接合金物1、12から接合金物を構成する。 (1) The 1st metal fitting 1 attached to the upper pile 27B consists of the base 3 which has the fixed upper surface 4, and the lower fitting convex part (1st fitting part) 7 (FIG. 1 (a), 2A), the fitting convex portion 7 has an annular groove (first through hole piece) 10 on the outer peripheral surface. Moreover, the 2nd metal fitting 12 attached to 27 A of lower piles consists of the base 14 which has the fixed lower surface 15, and the fitting recessed part (2nd fitting part) 18 which can be fitted with the fitting convex part 7 on the upper side. (FIGS. 1A and 2B), an annular groove (second through-hole piece) 21 is provided on the inner peripheral surface. The first and second joining hardware 1 and 12 constitute a joining hardware.

(2) 通常の方法により掘削した杭孔31内に、上端に第2接合金物12を固定した既製杭27A(下杭)を埋設し、杭頭部を地面32から突出した状態で保持する(図1(a))。上方から第2接合金物1を固定した既製杭27B(上杭)を下降して(図1(a))、既製杭27Bの第1接合金物1の嵌合凸部7を、既製杭27Aの第2接合金物12の嵌合凹部18に嵌挿する(図1(b))。 (2) In the pile hole 31 excavated by a normal method, a ready-made pile 27A (lower pile) with the second joint hardware 12 fixed to the upper end is buried, and the pile head is held in a state protruding from the ground 32 ( FIG. 1 (a)). The ready-made pile 27B (upper pile) to which the second bonded hardware 1 is fixed is lowered from above (FIG. 1 (a)), and the fitting convex portion 7 of the first bonded hardware 1 of the ready-made pile 27B is moved to the ready-made pile 27A. It inserts in the fitting recessed part 18 of the 2nd joining metal fitting 12 (FIG.1 (b)).

この際、第1接合金物1の断面半円形の環状溝10と第2接合金物12の断面半円形の環状溝21とが対向して、環状孔25が形成される。   At this time, the annular groove 10 having the semicircular cross section of the first joint metal 1 and the annular groove 21 having the semicircular cross section of the second joint metal 12 face each other, and the annular hole 25 is formed.

続いて、第2接合金物12の導入孔23、23から、連結棒(穴埋め部材)34を挿入し(図1(c))、環状孔25内に密着挿入して、上下杭の接合が完了する。   Subsequently, the connecting rod (hole filling member) 34 is inserted from the introduction holes 23, 23 of the second metal fitting 12 (FIG. 1 (c)), and is closely inserted into the annular hole 25 to complete the joining of the upper and lower piles. To do.

図1、図2に基づきこの発明の接合金物の実施例を説明する。   An embodiment of the metal joint according to the present invention will be described with reference to FIGS.

[1]接合用金物(第1接合金物)1の構成 [1] Structure of metal fitting for bonding (first bonding hardware) 1

第1接合金物1は、上杭と同径の外径Dで、上杭の下面と接合できる固定上面4を有するドーナツ状(筒状)の基部3と、その基部3の下側に外径D(D>D)の嵌合凸部(第1嵌合部)7を突設して構成する(図1(a)、図2(a))。基部3と嵌合凸部7の内径は、上杭の内径と同径Dで、連通する中空部5、8を形成してある。 The first metal fitting 1 has an outer diameter D 1 that is the same diameter as the upper pile, and has a donut-shaped (tubular) base 3 having a fixed upper surface 4 that can be joined to the lower surface of the upper pile, and an outer side below the base 3. A fitting convex portion (first fitting portion) 7 having a diameter D 3 (D 1 > D 3 ) is provided so as to project (FIGS. 1A and 2A). The inner diameter of the base portion 3 and the fitting projection 7, an inner diameter and the same diameter D 2 of the upper pile, is formed with a hollow portion 5 and 8 communicating.

基部3は、下端に、放射方向に向けて下方に傾斜する接合面6を形成してある。   The base portion 3 is formed with a joining surface 6 that is inclined downward in the radial direction at the lower end.

嵌合凸部7は、中間高さに、外周面に沿って、断面半円径(径D)の環状溝(第1貫通孔片)10を形成する。環状溝10は、接合面6の内周縁6aから距離Lの位置に形成する。環状溝10の上下方向の位置は、嵌合凸部7の外側面の上下方向でほぼ中間位置に配置される(即ち、Lが内周縁6aと下端面9とのほぼ中間位置となる)。 The fitting convex portion 7 forms an annular groove (first through hole piece) 10 having a semicircular diameter (diameter D 4 ) along the outer peripheral surface at an intermediate height. The annular groove 10 is formed at a distance L 1 from the inner peripheral edge 6 a of the joint surface 6. Vertical position of the annular groove 10 is located substantially intermediate position in the vertical direction of the outer side surface of the fitting projection 7 (i.e., a substantially intermediate position between L 1 is the inner circumferential edge 6a and the lower end face 9) .

[2]接合用金物(第2接合金物)12の構成 [2] Structure of metal fitting for bonding (second bonding hardware) 12

第2接合金物12は、第1接合金物1と同じ外径Dで、下杭の上面と接合できるの固定下面15を有する基部14と、その基部14の上側に、嵌合凸部7と嵌合できる内径Dの嵌合凹部(第2嵌合部)18を突設して構成する(図1(a)、図2(b))。基部14の内径は下杭の内径と同径Dで、基部14の中空部16及び嵌合凹部18の中空部19は、下杭の中空部30と連通する。 The second joint metal 12 has the same outer diameter D 1 as the first joint metal 1 and a base part 14 having a fixed lower surface 15 that can be joined to the upper surface of the lower pile, and the fitting convex part 7 on the upper side of the base part 14. projecting the fitting can internal diameter D 2 of the fitting recess (second fitting portion) 18 constituted by (FIG. 1 (a), Figure 2 (b)). The inner diameter of the base portion 14 in the inner diameter and the same diameter D 2 of the lower pile, hollow portion 19 of the hollow portion 16 and the fitting recess 18 of the base 14 communicates with the hollow portion 30 of the lower pile.

嵌合凹部18の上面に、第1接合金物12の接合面6と同じ傾斜で放射方向に向けて下方に傾斜し、接合面6と重なるように、接合面20を形成する。嵌合凹部18は、中間高さに、内周面に沿って、断面半円径(径D)の環状溝(第2貫通孔片)21を形成する。第1接合金物1の環状溝10と同様に、環状溝21は、接合面の内周縁20aから距離Lの位置に形成してある。 A joint surface 20 is formed on the upper surface of the fitting recess 18 so as to incline downward in the radial direction with the same slope as the joint surface 6 of the first joint metal 12 and overlap the joint surface 6. The fitting recess 18 forms an annular groove (second through-hole piece) 21 having a semicircular diameter (diameter D 4 ) along the inner peripheral surface at an intermediate height. Similar to the first annular groove 10 of the joining fittings 1, the annular groove 21, is formed at a distance L 1 from the inner peripheral edge 20a of the bonding surface.

嵌合凹部18には、環状溝21に連通し、環状溝21から接線方向に外方に貫通する導入孔23を形成する。導入孔23は、径Dの円形断面に形成する。 The fitting recess 18 is formed with an introduction hole 23 that communicates with the annular groove 21 and penetrates outward from the annular groove 21 in the tangential direction. Introducing hole 23 is formed in a circular cross section of diameter D 4.

[3]接合金物 [3] Bonding hardware

この発明の接合金物は、互いに嵌合する嵌合凸部7を有する第1接合金物1と、嵌合凹部18を有する第2接合金物12とから構成する。両接合金物1、12を接合して、嵌合凸部7と嵌合凹部18とが嵌合すると、両環状溝10、21が対向して、環状孔(貫通孔)25を形成する。   The metal joint according to the present invention is composed of a first metal joint 1 having a fitting convex portion 7 fitted to each other and a second metal joint 12 having a fitting concave portion 18. When both the fittings 1 and 12 are joined and the fitting convex portion 7 and the fitting concave portion 18 are fitted, the annular grooves 10 and 21 face each other to form an annular hole (through hole) 25.

[4]他の実施例 [4] Other embodiments

(1) 前記実施例において、第2接合金物12を下杭に、第1接合金物1を上杭に適用したが、逆に、第1接合金物1を下杭に、第2接合金物12を上杭に適用することもできる(図示していない)
(2) 同径の上下杭を接合する接合金物について説明したが、既製杭の径が異なる場合に、互いに嵌合する嵌合凸部7の外径と嵌合凹部18の内径とが同径であれば、基部3、14の径は、既製杭の端板の径に合わせて拡径又は縮径することもできる(図示していない)。
(1) In the said Example, although the 2nd joining hardware 12 was applied to the lower pile and the 1st joining hardware 1 was applied to the upper pile, conversely, the 1st joining hardware 1 was used as the lower pile, and the 2nd joining hardware 12 was used. Can also be applied to upper piles (not shown)
(2) Although the joint metal object which joins the upper and lower piles of the same diameter was demonstrated, when the diameter of a ready-made pile is different, the outer diameter of the fitting convex part 7 and the inner diameter of the fitting recessed part 18 which mutually fit are the same diameter. If so, the diameters of the bases 3 and 14 can be increased or decreased according to the diameter of the end plate of the ready-made pile (not shown).

(3) 導入孔23は、環状溝片21の接線方向に直線で形成したが、接線方向で環状溝21より緩やかな(半径が大きい)円弧状に形成することもできる(図示していない)。また、導入孔23は3つ形成したが、少なくとも1つ有れば良い(図示していない)。 (3) Although the introduction hole 23 is formed in a straight line in the tangential direction of the annular groove piece 21, it can also be formed in an arc shape that is gentler (larger radius) than the annular groove 21 in the tangential direction (not shown). . Further, although three introduction holes 23 are formed, it is sufficient that at least one introduction hole 23 is provided (not shown).

いない)。 Not in).

(4) 前記実施例において、環状溝10、21は1つづつ形成したが、例えば、上下方向等に2つ以上形成することもできる(図示していない)。この場合には、数に応じて接合強度を高めることができ、求める接合強度を容易に調節できる。 (4) Although the annular grooves 10 and 21 are formed one by one in the above embodiment, for example, two or more annular grooves can be formed in the vertical direction (not shown). In this case, the bonding strength can be increased according to the number, and the required bonding strength can be easily adjusted.

次に、前記実施例1の接合金物を使用した既製杭の埋設方法について説明する。   Next, a method for burying a ready-made pile using the metal joint of Example 1 will be described.

[1]既製杭の構成 [1] Composition of ready-made piles

(1) 中間部に位置する既製杭27は、下面に第1接合金物1の固定上面4を合わせて、重ねた外周側を溶接する。また、既製杭27の上端面29に第2接合金物12の固定下面15を合わせて、重ねた外周側を溶接する。 (1) The ready-made pile 27 located in the intermediate portion is welded on the outer peripheral side, with the lower surface aligned with the fixed upper surface 4 of the first joint hardware 1. Moreover, the fixed lower surface 15 of the 2nd joining metal fitting 12 is match | combined with the upper end surface 29 of the ready-made pile 27, and the piled outer peripheral side is welded.

また、最下段の既製杭27は、上端面29に第2接合金物12のみを固定する。最上段の既製杭27は、下端面28に第1接合金物1のみを固定する。   In addition, the lowermost ready-made pile 27 fixes only the second metal fitting 12 to the upper end surface 29. The uppermost ready-made pile 27 fixes only the first joint hardware 1 to the lower end surface 28.

(2) 前記において、接合金物1、12と既製杭27との固定は、予めフランジ、ねじ穴等を形成して、ボルト等で固定することもできる(図示していない)。 (2) In the above description, the metal fittings 1 and 12 and the ready-made pile 27 can be fixed in advance by forming a flange, a screw hole, or the like with a bolt or the like (not shown).

また、これらの接合金物1、12との固定作業は、基礎杭の施行現場でも、既製杭の製造現場(工場)でもいずれでも可能である。   Further, the fixing work with these joint hardware 1 and 12 can be performed either at the foundation pile enforcement site or the ready-made pile production site (factory).

また、接合金物1、12を予め端板と一体に形成することもできる(図示していない)。この場合には、既製杭を製造する際に、端板兼用の接合金物1、12を型枠に設置して既製杭用の配筋(PC鋼棒や構造鉄筋等)と連結して、通常の方法で既製杭を製造する。   Moreover, the joining hardware 1 and 12 can also be previously formed integrally with the end plate (not shown). In this case, when manufacturing ready-made piles, it is usually possible to connect the end fitting combined metal fittings 1 and 12 to the formwork and connect them with the reinforcing bars for ready-made piles (PC steel bars, structural reinforcing bars, etc.) The ready-made pile is manufactured by the method.

[2]接合方法 [2] Joining method

(1) 所定の外径の杭孔31を、通常の方法により掘削して造成する。 (1) A pile hole 31 having a predetermined outer diameter is excavated and formed by a normal method.

(2) 最下段の既製杭27A(下杭)を杭孔31内に埋設し、杭頭部を地面32から突出した状態で、通常の方法により保持する(図1(a))。 (2) The lowest ready-made pile 27A (lower pile) is buried in the pile hole 31, and the pile head is protruded from the ground 32 and held by a normal method (FIG. 1 (a)).

(3) 続いて、上方から次の既製杭27B(中間部に位置する既製杭。既製杭27Aとの関係では上杭)を下降して(図1(a))、既製杭27Bの第1接合金物1の嵌合凸部7を、既製杭27Aの第2接合金物12の嵌合凹部18に嵌挿する(図1(b))。第1接合金物1の下端面9が、第2接合金物12の基部14の上面17(嵌合凹部18の底)に当接して、接合面6と接合面20とが当接し、その内周縁6a、20aが当接して、両接合して装着され、全体が密着する。 (3) Subsequently, the next ready-made pile 27B (the ready-made pile located in the middle part. The upper pile in relation to the ready-made pile 27A) is lowered from above (FIG. 1 (a)), and the first ready-made pile 27B The fitting convex portion 7 of the joint metal 1 is fitted into the fitting concave portion 18 of the second joint metal 12 of the ready-made pile 27A (FIG. 1B). The lower end surface 9 of the first metal fitting 1 comes into contact with the upper surface 17 of the base portion 14 of the second metal fitting 12 (the bottom of the fitting recess 18), the bonding surface 6 and the bonding surface 20 come into contact with each other, and the inner peripheral edge thereof. 6a and 20a come into contact with each other and are attached to each other so that they are in close contact with each other.

また、第1接合金物1の断面半円形の環状溝10と第2接合金物12の断面半円形の環状溝21とが対向して、外径Dの断面略円形の環状孔25が形成される。第2接合金物の導入孔23は、環状孔25に連通する(図1(b)、図1(c))。 Further, the first semicircular section of the annular groove 10 of the joining hardware 1 and semicircular section of the annular groove 21 of the second connecting hardware 12 is opposed, substantially circular section annular hole 25 of the outer diameter D 4 is formed The The introduction hole 23 of the second bonding hardware communicates with the annular hole 25 (FIGS. 1B and 1C).

(4) 続いて、第2接合金物12の3箇所の各導入孔23、23から、連結棒(穴埋め部材)34を矢示方向に挿入する(図1(c))。連結棒34は多少の柔軟性を有する鋼材からなり、打ち込むことにより、環状孔25の約「3分の1」周分に密着嵌挿される(図1(d))。連結棒34、34を挿入する際に、各種治具により、押し込み、または打ち込んで、あるいは、先端に予備ワイヤー等を付けて引き抜き等して、連結棒34を環状孔25内に密着挿入する。尚、導入孔23の部分に、連結棒34を挿入して固定する方が、連結棒34の抜け等も容易に確認でき、挿入状態のチャックにも便利である。 (4) Subsequently, the connecting rod (hole filling member) 34 is inserted in the direction indicated by the arrow from each of the three introduction holes 23, 23 of the second metal fitting 12 (FIG. 1C). The connecting rod 34 is made of a steel material having a certain degree of flexibility, and is tightly fitted and inserted into the circumference of the annular hole 25 by about “one third” (FIG. 1D). When inserting the connecting rods 34, 34, the connecting rod 34 is closely inserted into the annular hole 25 by pushing or driving in with various jigs, or by drawing a spare wire or the like at the tip. In addition, if the connecting rod 34 is inserted into the introduction hole 23 and fixed, the disconnection of the connecting rod 34 can be easily confirmed, which is convenient for the chuck in the inserted state.

ここで、連結棒34の挿入作業は、既製杭27Aの第2連結金物12側の導入孔23、23から行い、環状溝10は回転対称(軸対称)に形成されており、第2接合金物12と第1連結金物1の相対位置は任意であるので、従来の接合金物のような既製杭27(上杭)Bを回動して位置合わせをする等の調節作業が省略できる。   Here, the insertion work of the connecting rod 34 is performed from the introduction holes 23 and 23 on the second connecting hardware 12 side of the ready-made pile 27A, and the annular groove 10 is formed in rotational symmetry (axial symmetry). Since the relative position of 12 and the 1st connection metal fitting 1 is arbitrary, adjustment work, such as rotating and aligning the ready-made pile 27 (upper pile) B like the conventional joining metal fitting, can be omitted.

また、環状溝10、21の溝寸法は(形状・大きさ)は両者がほぼ同一であることが、接合力の確実性、安定性の観点から望ましい。   Further, it is desirable that the groove dimensions of the annular grooves 10 and 21 are substantially the same (shape and size) from the viewpoint of the reliability and stability of the joining force.

また、連結棒34は、環状孔25に沿って嵌挿できるような若干の柔軟性と、上下既製杭27A、27Bに押し込み力又は引抜力が生じた場合に、せん断力に抗して既製杭27A、27Bの接合を保持できる強度を要する。   Further, the connecting rod 34 is made of a prefabricated pile against the shearing force when a slight flexibility that can be inserted and inserted along the annular hole 25 and a pushing force or a pulling force are generated in the upper and lower prefabricated piles 27A and 27B. The strength which can hold | maintain joining of 27A and 27B is required.

(5) 続いて、既製杭27Aの保持を解除して、連結した既製杭27A、27Bを下降する。この際、接合金物1、12は、既製杭27A、27Bから外方に突出しないので、既製杭27A、27Bの埋設作業に影響を与えることがなく、掘削する杭孔も通常の既製杭の外径に対応した杭孔径で良い。 (5) Subsequently, the holding of the ready-made pile 27A is released, and the connected ready-made piles 27A and 27B are lowered. At this time, since the joint hardware 1 and 12 does not protrude outward from the ready-made piles 27A and 27B, the embedding work of the ready-made piles 27A and 27B is not affected, and the pile hole to be excavated is outside the normal ready-made pile. Pile hole diameter corresponding to the diameter is sufficient.

以下、同様に、既製杭27Bを、その杭頭部を地面32から出した状態で、保持する。同様に、その上方に既製杭を連結する(図示していない)。以下順に既製杭を接合しながら埋設して、基礎杭構造を構成する。   Hereinafter, similarly, the ready-made pile 27 </ b> B is held in a state where the pile head is taken out from the ground 32. Similarly, a ready-made pile is connected above it (not shown). The foundation pile structure is constructed by burying the ready-made piles in the following order.

[3]他の実施例 [3] Other embodiments

(1) 前記実施例において、連結棒34は環状孔25の「3分の1」周程度に挿入したが、求める接合強度が小さい場合には、「4分の1」周程度等、短い連結棒34を使用することもできる(図示していない)。 (1) In the above embodiment, the connecting rod 34 is inserted about “one-third” of the annular hole 25. However, when the required joining strength is low, a short connection such as “one-fourth” is used. A rod 34 can also be used (not shown).

(2) また、前記実施例では、先掘工法について説明したが、連結する既製杭27A、27Bでは、中空部30、30は径Dで形成され、接合金物1、12の中空部5、8、16、19もDで形成されるので、連結による突起物等が内方にも生じないので、掘削ロッドの挿通が容易となり、中掘工法においても使用することができる(図示していない)。 (2) In the above embodiment has been described above drilling method, prefabricated pile 27A for connecting, in 27B, hollow portions 30 are formed in the radial D 2, the hollow portion 5 of the joint hardware 1,12, 8,16,19 since also formed by D 2, since the protrusions or the like by the coupling does not occur inward, inserting the drill rod is facilitated, but also can be used (shown in the middle drilling method Absent).

次に図3、図4に基づきこの発明の他の実施例を説明する。   Next, another embodiment of the present invention will be described with reference to FIGS.

[1]接合用金物(第1、第2接合金物)1、12の構成 [1] Structure of metal fittings for bonding (first and second metal fittings) 1 and 12

(1) 第1接合金物1は、既製杭(上杭)27Bの外径と同径のD、内径(中空部径)と同径のDで、既製杭(上杭)27Bの下端面28と接合できる固定上面4を有するドーナツ状(筒状)の基部3と、基部3の下面側に、嵌合凸部36と嵌合凹部38とを交互に形成して構成する(図3(a)(d))。 (1) The first metal fitting 1 is D 1 having the same diameter as the outer diameter of the ready-made pile (upper pile) 27B and D 2 having the same diameter as the inner diameter (hollow part diameter), and is below the ready-made pile (upper pile) 27B. A donut-shaped (cylindrical) base 3 having a fixed upper surface 4 that can be joined to the end face 28, and fitting protrusions 36 and fitting recesses 38 are alternately formed on the lower surface side of the base 3 (FIG. 3). (A) (d)).

嵌合凸部36は、全周を円周方向に12等分して、嵌合凸部36、嵌合凹部38を交互に形成してある。   The fitting convex portion 36 is formed by alternately dividing the fitting convex portion 36 and the fitting concave portion 38 by equally dividing the entire circumference into 12 portions in the circumferential direction.

各嵌合凸部36の先端面(下面)37は、中心に向けて上がり勾配に傾斜して形成され、嵌合凹部38の底面(基部3の下面)39は中心に向けて下がり勾配に傾斜して形成され、両面での応力の伝搬がバランス良くなされるように形成ている(図3(a))。   The front end surface (lower surface) 37 of each fitting convex portion 36 is formed so as to incline with an upward gradient toward the center, and the bottom surface (lower surface of the base portion 3) 39 of the engaging concave portion 38 is inclined with a downward gradient toward the center. It is formed so that the propagation of stress on both sides is balanced (FIG. 3 (a)).

前記において、連続する嵌合凸部36、嵌合凹部38から第1嵌合部51を構成する(図3(a))。   In the above, the 1st fitting part 51 is comprised from the continuous fitting convex part 36 and the fitting recessed part 38 (FIG. 3 (a)).

(2) 第2接合金物12も、第1接合金物1とほぼ同一外形状である。即ち、既製杭(下杭)27Aの外径と同径のD、内径(中空部径)と同径のDで、既製杭(下杭)27Aの上端面29と接合できる固定下面15を有するドーナツ状(筒状)の基部14と、基部14の上面側に、嵌合凸部42と嵌合凹部44を交互に形成して構成する(図3(a)(c))。 (2) The second joint metal 12 also has substantially the same outer shape as the first joint metal 1. That is, the fixed lower surface 15 that can be joined to the upper end surface 29 of the ready-made pile (lower pile) 27A with D 1 having the same diameter as the outer diameter of the ready-made pile (lower pile) 27A and D 2 having the same diameter as the inner diameter (hollow portion diameter). The doughnut-shaped (cylindrical) base portion 14 and the fitting convex portions 42 and the fitting concave portions 44 are alternately formed on the upper surface side of the base portion 14 (FIGS. 3A and 3C).

嵌合凸部42は、第1接合金物1の嵌合凸部36と同じで、全周を円周方向に12等分して、嵌合凸部42、嵌合凹部44を交互に形成してある。各嵌合凸部42の先端面(上面)43は、中心に向けて下がり勾配に傾斜して形成され、嵌合凹部44の底面(基部の上面)45は中心に向けて上がり勾配に傾斜して形成されている。   The fitting convex portion 42 is the same as the fitting convex portion 36 of the first metal fitting 1, and the entire circumference is equally divided into 12 parts in the circumferential direction to alternately form the fitting convex portions 42 and the fitting concave portions 44. It is. The front end surface (upper surface) 43 of each fitting convex portion 42 is formed so as to incline with a downward gradient toward the center, and the bottom surface (upper surface of the base portion) 45 of the fitting concave portion 44 is inclined with an upward gradient toward the center. Is formed.

前記において、連続する嵌合凸部42、嵌合凹部44から第2嵌合部52を構成する(図3(a))。   In the above, the 2nd fitting part 52 is comprised from the fitting convex part 42 and the fitting recessed part 44 which are continuous (FIG. 3 (a)).

(3) 第2接合金物12の一の嵌合凸部42A、42Aから一側に隣接する嵌合凸部42B、42Bに向けて、水平方向の貫通孔片46A、46Bを形成する。貫通孔片46A、46Bは、直線上に配置される。一の嵌合凸部42A、42Aは直径対称な位置に配置されている。嵌合凸部42A、42Aの両貫通孔片46A、46Aの交点付近に導入孔47を形成する(図3(c))。接合部に作用する応力をバランス良く伝搬するために、接合突部42A、42B等は直径対称でかつ回転対称に形成されている。 (3) Horizontal through-hole pieces 46A and 46B are formed from one fitting convex portion 42A and 42A of the second bonding hardware 12 toward the fitting convex portions 42B and 42B adjacent on one side. The through-hole pieces 46A and 46B are arranged on a straight line. One fitting convex part 42A, 42A is arrange | positioned in the diameter symmetrical position. An introduction hole 47 is formed in the vicinity of the intersection of both through-hole pieces 46A and 46A of the fitting convex portions 42A and 42A (FIG. 3C). In order to propagate the stress acting on the joint in a well-balanced manner, the joint protrusions 42A, 42B and the like are formed to be symmetric in diameter and rotationally symmetric.

また、第1接合金物1で、前記第2嵌合金物12の貫通孔片46A、46Bを形成した嵌合凸部42A、42B間の嵌合凹部44Aに嵌挿される嵌合凸部36Aに、貫通孔片46A、46Bと直線上に連通する貫通孔片40を形成する(図3(d))。   Further, in the first joint hardware 1, the fitting convex portion 36 </ b> A inserted into the fitting concave portion 44 </ b> A between the fitting convex portions 42 </ b> A and 42 </ b> B forming the through hole pieces 46 </ b> A and 46 </ b> B of the second fitting hardware 12, A through-hole piece 40 that communicates with the through-hole pieces 46A and 46B in a straight line is formed (FIG. 3D).

(4) この発明の接合金物は、互いに嵌合する第1嵌合部51(嵌合凸部36、嵌合凹部38)を有する第1接合金物と、第2嵌合部52(嵌合凸部42、嵌合凹部44)を有する
第2接合金物12とから構成する。第1接合金物1と第2接合金物12とを、嵌合凸部36と嵌合凹部44とを嵌合させて、嵌合凹部38と嵌合凸部42とが嵌合すると、貫通孔片40、46A、46Bが連通して、貫通孔49を形成する(図4(a))。
(4) The metal fitting of the present invention includes a first metal fitting having a first fitting portion 51 (fitting convex portion 36, fitting concave portion 38) that fits each other, and a second fitting portion 52 (fitting convex portion). And a second joint metal 12 having a fitting portion 42 and a fitting recess 44). When the fitting convex part 36 and the fitting concave part 44 are fitted to the first joint metal part 1 and the second joint metal part 12 and the fitting concave part 38 and the fitting convex part 42 are fitted, a through hole piece is obtained. 40, 46A and 46B communicate with each other to form a through hole 49 (FIG. 4A).

[2]既製杭27、27の接合方法 [2] Joining method of ready-made piles 27 and 27

(1) 前記実施例2と同様に、中間部に位置する既製杭27は、下端面28に第1接合金物1の固定上面4を合わせて、重ねた外周側を溶接あるいはボルト等で固定する。また、既製杭27の上端面29に第2接合金物12の固定下面15を合わせて、重ねた外周側を溶接あるいはボルト等で固定する。また、最下段の既製杭27は、上端面4に第2接合金物12のみを固定する。最上段の既製杭27は、下端面28に第1接合金物1のみを固定する。 (1) As in the second embodiment, the ready-made pile 27 located at the intermediate portion is aligned with the upper surface 4 of the first joint hardware 1 at the lower end surface 28 and the overlapped outer peripheral side is fixed by welding or bolts or the like. . Moreover, the fixed lower surface 15 of the 2nd joining metal fitting 12 is match | combined with the upper end surface 29 of the ready-made pile 27, and the piled outer peripheral side is fixed with welding or a volt | bolt. In addition, the lowermost ready-made pile 27 fixes only the second metal fitting 12 to the upper end surface 4. The uppermost ready-made pile 27 fixes only the first joint hardware 1 to the lower end surface 28.

(2) 前記実施例と同様に、杭孔31内に杭頭部を地面から突出した状態で、通常の方法により既製杭(下杭)27Aを保持する(図3(a))。続いて、上方から次の既製杭(上杭)27Bを下降して(図3(a))、既製杭27Bの第1接合金物1の第1接合部51を、既製杭27Aの第2接合金物12の第2接合部52を重ねて、接合凸部36と嵌合凹部44と、嵌合凹部38と嵌合凸部42とを、互いに嵌合する(図3(b))。この際、第1接合金物1の嵌合凸部36の先端面37が、第2接合金物12の嵌合凹部44の底(基部の上面)45に当接して、また、第1接合金物1の嵌合凹部38の底面39が、第2接合金物12の嵌合凸部42の先端面43に当接して、全体が密着する。 (2) In the same manner as in the above embodiment, the ready-made pile (lower pile) 27A is held by a normal method with the pile head protruding from the ground in the pile hole 31 (FIG. 3A). Subsequently, the next ready-made pile (upper pile) 27B is lowered from above (FIG. 3A), and the first joint 51 of the first joint hardware 1 of the ready-made pile 27B is connected to the second joint of the ready-made pile 27A. The second joint portion 52 of the metal piece 12 is overlapped, and the joint convex portion 36, the fitting concave portion 44, the fitting concave portion 38, and the fitting convex portion 42 are fitted to each other (FIG. 3B). At this time, the front end surface 37 of the fitting convex portion 36 of the first metal fitting 1 comes into contact with the bottom (upper surface) 45 of the fitting concave portion 44 of the second metal fitting 12, and the first metal fitting 1 The bottom surface 39 of the fitting recess 38 comes into contact with the tip surface 43 of the fitting projection 42 of the second metal fitting 12 so that the whole is closely attached.

また、第1接合金物1の貫通孔片40と第2接合金物12の貫通孔片46A、46Bとが直線上に連通して、貫通孔49を形成する(図4(a))。   Moreover, the through-hole piece 40 of the 1st joining metal fitting 1 and the through-hole pieces 46A and 46B of the 2nd joining metal fitting 12 are connected on a straight line, and the through-hole 49 is formed (FIG. 4 (a)).

(4) 続いて、第2接合金物12の導入孔47から、矢示方向に連結棒34を挿入する(図4(a))。連結棒34は剛性を有する鋼材からなり、押し込み又は打ち込に、あるいは引出用の予備ワイヤーを付して引き抜きすること等により、第2接合金物12の貫通孔片46A、隣接する嵌合凸部36Aの貫通孔40を貫通して、嵌合凸部42Bの貫通孔片46Bまで到達し、貫通孔49内に嵌挿される(図4(b))。また、連結棒34は、上下既製杭27A、27Bに引抜力又は水平力が作用した場合に、生じる各応力に抗して既製杭27A、27Bの接合を保持できる強度を要する。 (4) Subsequently, the connecting rod 34 is inserted in the direction indicated by the arrow from the introduction hole 47 of the second metal fitting 12 (FIG. 4A). The connecting rod 34 is made of a rigid steel material, and is pushed or driven, or attached with a pull-out spare wire and pulled out, etc., so that the through-hole piece 46A of the second joint hardware 12 and the adjacent fitting convex portion It penetrates the through hole 40 of 36A, reaches the through hole piece 46B of the fitting convex portion 42B, and is inserted into the through hole 49 (FIG. 4B). Further, the connecting rod 34 needs to have a strength capable of holding the joint of the ready-made piles 27A and 27B against each stress generated when a pulling force or a horizontal force is applied to the upper and lower ready-made piles 27A and 27B.

[3]他の実施例 [3] Other embodiments

前記実施例において、貫通孔49(貫通孔片40、46A、46B)及びこれに嵌挿される連結棒34を直線状に形成したが、曲線状に形成することもできる(図5)。この場合、貫通孔49を、水平面で外方に向けて凸となるように(外周又は内周の円に沿って)円弧状に形成する(図5(a))。このように、貫通孔49及び連結棒34を円弧状に形成することにより、貫通孔49に嵌挿した連結棒34が抜けるおそれがが無く、安定した結合力が維持できる。   In the above embodiment, the through-hole 49 (through-hole pieces 40, 46A, 46B) and the connecting rod 34 to be inserted into the through-hole 49 are formed in a straight line, but may be formed in a curved line (FIG. 5). In this case, the through-hole 49 is formed in an arc shape so as to be convex outward in a horizontal plane (along the outer or inner circle) (FIG. 5A). Thus, by forming the through-hole 49 and the connecting rod 34 in an arc shape, there is no possibility that the connecting rod 34 inserted into the through-hole 49 will come off, and a stable coupling force can be maintained.

次にこの発明の他の実施例を説明する。前記実施例1〜3では、連結棒34を既製杭27A、27Bを連結した後、即ち嵌合凸部7と嵌合凹部18とを嵌合した後に形成された環状孔25、49に連結棒を嵌挿したが、予め一方の環状孔片に連結棒を取り付けておく実施例である(図6〜図10)。   Next, another embodiment of the present invention will be described. In the first to third embodiments, the connecting rod 34 is connected to the annular holes 25 and 49 formed after the ready-made piles 27A and 27B are connected, that is, after the fitting convex portion 7 and the fitting concave portion 18 are fitted. Is an example in which a connecting rod is attached to one annular hole piece in advance (FIGS. 6 to 10).

[1]接合金物(第1接合金物)1の構成 [1] Structure of bonding hardware (first bonding hardware) 1

(1) 第1接合金物1は、上杭と同径の外径Dで、上杭の下面と接合できる固定上面4を有するドーナツ状(筒状)の基部3と、その基部3の下側に外径D(D>D)の嵌合凸部(第1嵌合部)7を突設して構成する(図6(a)、図7)。基部3と嵌合凸部7の内径は、上杭の内径と同径Dで、連通する中空部5、8を形成してある。 (1) The first metal fitting 1 has an outer diameter D 1 having the same diameter as the upper pile, a donut-shaped (tubular) base portion 3 having a fixed upper surface 4 that can be joined to the lower surface of the upper pile, and a lower portion of the base portion 3. A fitting convex portion (first fitting portion) 7 having an outer diameter D 3 (D 1 > D 3 ) is provided to protrude on the side (FIGS. 6A and 7). The inner diameter of the base portion 3 and the fitting projection 7, an inner diameter and the same diameter D 2 of the upper pile, is formed with a hollow portion 5 and 8 communicating.

基部3は、下端に、放射方向に向けて下方に傾斜する接合面6を形成してある。   The base portion 3 is formed with a joining surface 6 that is inclined downward in the radial direction at the lower end.

嵌合凸部7は、その外側面の中間高さで、その外周面に沿って、断面半円径(径D)で開口側を深く形成した環状溝(第1貫通孔片)10を形成する。従って、環状溝10の断面は、開口側の長方形部分10aと底側の半円形部分10bとからなり(図8)、環状溝10は、径Dの連結棒34が収容される大きさとなっていれば良い(図6、図7、図8(b))。 The fitting convex portion 7 has an annular groove (first through hole piece) 10 having a semicircular diameter (diameter D 4 ) and a deep opening at the intermediate height of the outer surface along the outer peripheral surface. Form. Therefore, the cross-section of the annular groove 10 is composed of a semi-circular portion 10b of the rectangular portion 10a and the bottom side of the opening side (Fig. 8), the annular groove 10, a size that the connecting rod 34 of diameter D 4 is accommodated (FIGS. 6, 7, and 8B).

また、環状溝10は、接合面6の内周縁6aから距離Lの位置に形成し、内周縁6aから下端面9迄の距離のほぼ中間に位置している。 The annular groove 10 is formed at a distance L 1 from the inner peripheral edge 6 a of the joint surface 6, and is positioned approximately in the middle of the distance from the inner peripheral edge 6 a to the lower end surface 9.

(2) 環状溝10に、環状の一部を切断した形状の連結棒(弾性リング)34を取付ける。 (2) A connecting rod (elastic ring) 34 having a shape obtained by cutting a part of the annular shape is attached to the annular groove 10.

連結棒34は、環状溝(第1貫通孔片)10にちょうど収容できる形状寸法かつ断面が径Dの円形である環状の棒材を、所定長さ寸法に切断して、構成する。連結棒34は、通常位置で、外径がDより大きく内径がDより小さくなるように形成されている。また、連結棒34は、切断位置に間隙部35が形成されるので(図7)、弾性を保って縮径可能であり、縮径した状態で、外径はDより小さくなり、環状溝10内に収容できる。 Connecting rod 34, an annular bar is a circular annular groove (first through-hole piece) geometry and cross section diameter D 4 that can be exactly housed in 10, and cut into a predetermined length dimension and configuration. Connecting rod 34 is in the normal position, the outer diameter is larger inner diameter than the D 3 is formed to be smaller than D 3. The connecting rod 34, since the gap portion 35 is formed in the cutting position (Fig. 7), it is possible diameter while maintaining the elasticity, with reduced diameter state and an outer diameter smaller than D 3, an annular groove 10 can be accommodated.

[2]接合金物(第2接合金物)12の構成 [2] Structure of bonding hardware (second bonding hardware) 12

第2接合金物12は、第1接合金物1と同じ外径Dで、下杭の上面と接合できる固定下面15を有する基部14と、その基部14の上側に、嵌合凸部7と嵌合できる内径Dの嵌合凹部(第2嵌合部)18を突設して構成する(図6(a))。基部14の内径は下杭の内径と同径Dで、基部14の中空部16及び嵌合凹部18の中空部19は、下杭の中空部30と連通する。 The second metal fitting 12 has the same outer diameter D 1 as the first metal fitting 1 and has a base portion 14 having a fixed lower surface 15 that can be bonded to the upper surface of the lower pile, and the fitting convex portion 7 and the upper portion of the base portion 14. the mating recess in the inner diameter D 3 that can focus (second fitting portion) 18 configured by projecting (Fig. 6 (a)). The inner diameter of the base portion 14 in the inner diameter and the same diameter D 2 of the lower pile, hollow portion 19 of the hollow portion 16 and the fitting recess 18 of the base 14 communicates with the hollow portion 30 of the lower pile.

嵌合凹部18の上面に、第1接合金物1の接合面6と同じ傾斜で放射方向に向けて下方に傾斜し、接合面6と重なるように、接合面20を形成する。嵌合凹部18は、中間高さに、内周面に沿って、断面半円径(径D)の環状溝(第2貫通孔片)21を形成する。環状溝21は、第1嵌合部1の環状溝10と同様の寸法に形成され、接合面の内周縁20aから距離Lの位置に形成してある。 A joint surface 20 is formed on the upper surface of the fitting recess 18 so as to incline downward in the radial direction with the same slope as the joint surface 6 of the first joint metal 1 and overlap the joint surface 6. The fitting recess 18 forms an annular groove (second through-hole piece) 21 having a semicircular diameter (diameter D 4 ) along the inner peripheral surface at an intermediate height. Annular groove 21 is formed in the same dimensions as the first annular groove 10 of the fitting portion 1, is formed at a distance L 1 from the inner peripheral edge 20a of the bonding surface.

[3]接合金物 [3] Bonding hardware

この発明の接合金物は、互いに嵌合する嵌合凸部7を有する第1接合金物1と、嵌合凹部18を有する第2接合金物12とから構成する。両接合金物1、12を接合して、嵌合凸部7と嵌合凹部18とが嵌合すると、両環状溝10、21が対向して、環状孔(貫通孔)25を形成する。   The metal joint according to the present invention is composed of a first metal joint 1 having a fitting convex portion 7 fitted to each other and a second metal joint 12 having a fitting concave portion 18. When both the fittings 1 and 12 are joined and the fitting convex portion 7 and the fitting concave portion 18 are fitted, the annular grooves 10 and 21 face each other to form an annular hole (through hole) 25.

[4]既製杭の構成 [4] Composition of ready-made piles

(1) 中間部に位置する既製杭27は、下面に第1接合金物1の固定上面4を合わせて、重ねた外周側を溶接する。また、既製杭27の上端面29に第2接合金物12の固定下面15を合わせて、重ねた外周側を溶接する。 (1) The ready-made pile 27 located in the intermediate portion is welded on the outer peripheral side, with the lower surface aligned with the fixed upper surface 4 of the first joint hardware 1. Moreover, the fixed lower surface 15 of the 2nd joining metal fitting 12 is match | combined with the upper end surface 29 of the ready-made pile 27, and the piled outer peripheral side is welded.

また、最下段の既製杭27は、上端面29に第2接合金物12のみを固定する。最上段の既製杭27は、下端面28に第1接合金物1のみを固定する。   In addition, the lowermost ready-made pile 27 fixes only the second metal fitting 12 to the upper end surface 29. The uppermost ready-made pile 27 fixes only the first joint hardware 1 to the lower end surface 28.

(2) 前記において、接合金物1、12と既製杭27との固定は、予めフランジ、ねじ穴等を形成して、ボルト等で固定することもできる(図示していない)。 (2) In the above description, the metal fittings 1 and 12 and the ready-made pile 27 can be fixed in advance by forming a flange, a screw hole, or the like with a bolt or the like (not shown).

また、これらの接合金物1、12との固定作業は、基礎杭の施行現場でも、既製杭の製造現場(工場)でもいずれでも可能である。   Further, the fixing work with these joint hardware 1 and 12 can be performed either at the foundation pile enforcement site or the ready-made pile production site (factory).

また、接合金物1、12を予め端板と一体に形成することもできる(図示していない)。この場合には、既製杭を製造する際に、端板兼用の接合金物1、12を型枠に設置して既製杭用の配筋(PC鋼棒や構造鉄筋等)と連結して、通常の方法で既製杭を製造する。   Moreover, the joining hardware 1 and 12 can also be previously formed integrally with the end plate (not shown). In this case, when manufacturing ready-made piles, it is usually possible to connect the end fitting combined metal fittings 1 and 12 to the formwork and connect them with the reinforcing bars for ready-made piles (PC steel bars, structural reinforcing bars, etc.) The ready-made pile is manufactured by the method.

[5]接合方法 [5] Joining method

(1) 所定の外径の杭孔31を、通常の方法により掘削して造成する。 (1) A pile hole 31 having a predetermined outer diameter is excavated and formed by a normal method.

(2) 最下段の既製杭27A(下杭)を杭孔31内に埋設し、杭頭部を地面32から突出した状態で、通常の方法により保持する(図6(a))。 (2) The lowest ready-made pile 27A (lower pile) is embedded in the pile hole 31, and the pile head is protruded from the ground 32 and held by a normal method (FIG. 6 (a)).

(3) 続いて、上方から次の既製杭27B(中間部に位置する既製杭。既製杭27Aとの関係では上杭)を下降する(図6(a))。この状態で、連結棒34の外周側が嵌合凸部7の外周面7aから突出し、内周側が環状溝10内に収容されている(図6(a)、図8(a))。 (3) Then, the next ready-made pile 27B (the ready-made pile located in the middle part. The upper pile in relation to the ready-made pile 27A) is lowered from above (FIG. 6A). In this state, the outer peripheral side of the connecting rod 34 protrudes from the outer peripheral surface 7a of the fitting convex portion 7, and the inner peripheral side is accommodated in the annular groove 10 (FIGS. 6A and 8A).

続いて、既製杭27Bを下降すれば、既製杭27Bの第1接合金物1の嵌合凸部7を、既製杭27Aの第2接合金物12の嵌合凹部18に挿入する。この際、嵌合凸部7の外周面7aが、環状凹部18の内周面18aが当接し、環状溝10に取り付けた連結棒34は、環状凹部18の内周面18aにより押圧されて縮径して、環状溝10内に収容される(図8(b))。   Subsequently, when the ready-made pile 27B is lowered, the fitting convex portion 7 of the first joint hardware 1 of the ready-made pile 27B is inserted into the fitting concave portion 18 of the second joint hardware 12 of the ready-made pile 27A. At this time, the outer peripheral surface 7a of the fitting convex portion 7 abuts on the inner peripheral surface 18a of the annular recess 18, and the connecting rod 34 attached to the annular groove 10 is pressed by the inner peripheral surface 18a of the annular recess 18 to be contracted. The diameter is accommodated in the annular groove 10 (FIG. 8B).

(4) 更に既製杭27Bの下降を続けると、連結棒34は、嵌合凹部18の環状溝21に至り、弾性復原力により拡径して、外周側34aが環状溝21内に嵌挿される(図8(c))。同時に、第1接合金物1の下端面9が、第2接合金物12の基部14の上面17(嵌合凹部18の底)に当接して、接合面6と接合面20とが当接し、その内周縁6a、20aが当接して、全体が密着し、第1接合金物1と第2接合金物12とが連結される。 (4) When the ready-made pile 27B continues to descend, the connecting rod 34 reaches the annular groove 21 of the fitting recess 18 and expands in diameter by elastic restoring force, and the outer peripheral side 34a is fitted into the annular groove 21. (FIG. 8 (c)). At the same time, the lower end surface 9 of the first metal fitting 1 comes into contact with the upper surface 17 of the base 14 of the second metal fitting 12 (the bottom of the fitting recess 18), and the bonding surface 6 and the bonding surface 20 come into contact with each other. The inner peripheries 6a and 20a come into contact with each other, and the whole comes into close contact with each other, so that the first joint metal 1 and the second joint metal 12 are connected.

また、第1接合金物1の環状溝10と第2接合金物12の環状溝21とが対向して、環状孔25が形成される(図6(b)。   Moreover, the annular groove 25 of the 1st joining metal fitting 1 and the annular groove 21 of the 2nd joining hardware 12 oppose, and the annular hole 25 is formed (FIG.6 (b)).

この際、従来の接合金物のような既製杭27(上杭)Bを回動してボルト孔の位置合わせをする等の複雑な調節作業を省略でき、上側の既製杭27Bを落とし込め固定するだけで、容易に接合作業ができる。   At this time, it is possible to omit complicated adjustment work such as rotating the ready-made pile 27 (upper pile) B like a conventional metal fitting and aligning the bolt holes, and dropping and fixing the upper ready-made pile 27B. It can be easily joined.

(5) 続いて、既製杭27Aの保持を解除して、連結した既製杭27A、27Bを下降する。この際、接合金物1、12は、既製杭27A、27Bから外方に突出しないので、既製杭27A、27Bの埋設作業に影響を与えることがなく、掘削する杭孔も通常の既製杭の外径に対応した杭孔径で良い。 (5) Subsequently, the holding of the ready-made pile 27A is released, and the connected ready-made piles 27A and 27B are lowered. At this time, since the joint hardware 1 and 12 does not protrude outward from the ready-made piles 27A and 27B, the embedding work of the ready-made piles 27A and 27B is not affected, and the pile hole to be excavated is outside the normal ready-made pile. Pile hole diameter corresponding to the diameter is sufficient.

以下、同様に、既製杭27Bを、その杭頭部を地面32から出した状態で、保持する。同様に、その上方に既製杭を連結する(図示していない)。以下順に既製杭を接合しながら埋設して、基礎杭構造を構成する。   Hereinafter, similarly, the ready-made pile 27 </ b> B is held in a state where the pile head is taken out from the ground 32. Similarly, a ready-made pile is connected above it (not shown). The foundation pile structure is constructed by burying the ready-made piles in the following order.

[6]他の実施例 [6] Other embodiments

(1) また、前記実施例において、嵌合凹部18の環状溝21から外周面に開口する操作孔(導入孔)54を形成することもできる(図6(a)鎖線図示54)。この操作孔54に対応させて、連結棒34の間隙35を位置させれば、操作孔54から連結棒34を押圧等して、縮径して、一旦嵌合した嵌合凸部7と嵌合凹部18の嵌合を解くこともできる。 (1) Further, in the above-described embodiment, an operation hole (introduction hole) 54 that opens from the annular groove 21 of the fitting recess 18 to the outer peripheral surface can be formed (FIG. 6 (a), indicated by a chain line 54). If the gap 35 of the connecting rod 34 is positioned corresponding to the operation hole 54, the connecting rod 34 is pressed from the operation hole 54 to reduce the diameter, and the fitting convex portion 7 that has been once fitted is fitted. The fitting of the joint recess 18 can also be released.

(2) 前記実施例において、環状溝10、連結棒34は1組形成したが、上下に多数段に配置することもできる。この場合、各環状溝10、連結棒34の径を違えることもできる。 例えば3段に形成し、嵌合凸部7に上から順に「径D41の環状溝10A、連結棒34A」「径D42の環状溝10B、連結棒34B」「径D43の環状溝10C、連結棒34C」を形成する。これに対応して、嵌合凹部18に上から順に「径D41の環状溝21A」「径D42の環状溝21B」「径D43の環状溝21C」を形成する(図9(a)。この場合、D41<D42<D43 としてある。各環状溝10、連結棒34、環状溝21の構造は前記同様である。 (2) In the embodiment described above, one set of the annular groove 10 and the connecting rod 34 is formed, but it can also be arranged in multiple stages vertically. In this case, the diameter of each annular groove 10 and the connecting rod 34 can be different. For example, is formed in three stages, in order from the top to the fitting projection 7 "annular groove 10A of diameter D 41, connecting rod 34A""annular groove 10B of the diameter D 42, connecting rod 34B""annular groove 10C of the diameter D 43 , The connecting rod 34C ”is formed. Correspondingly, to form the "annular groove 21A of diameter D 41" "annular groove 21B of the diameter D 42" "annular groove 21C of the diameter D 43 'from the top to the fitting recess 18 (FIG. 9 (a) In this case, D 41 <D 42 <D 43. The structures of the annular grooves 10, the connecting rods 34, and the annular grooves 21 are the same as described above.

従って、第2接合金物を取り付けた既製杭27A上方から、第1接合金物1を取り付けた既製杭27Bを下降させた場合、嵌合凸部7が嵌合凹部18に挿入され、まず連結棒34Cが、嵌合凹部18の環状溝21A、21Bと対応するが、D41<D42<D43 であるので、連結棒34Cは環状溝21A、21Bを通過する。同様に、連結棒34Bも環状溝21Aを通過できる。更に既製杭27Bを下降させると、連結棒34A、34B、34Cは夫々、拡大して、環状溝21A、21B、21Cに嵌挿され、嵌合凸部7と嵌合凹部18とが嵌合して、既製杭27A、27Bの接合が完了する(図9(b))。 Therefore, when the ready-made pile 27B to which the first joint hardware 1 is attached is lowered from above the ready-made pile 27A to which the second joint hardware is attached, the fitting convex portion 7 is inserted into the fitting concave portion 18, and first the connecting rod 34C. but, the annular groove 21A of the fitting recess 18, but corresponding to 21B, since it is D 41 <D 42 <D 43 , connecting rod 34C passes the annular groove 21A, the 21B. Similarly, the connecting rod 34B can also pass through the annular groove 21A. When the ready-made pile 27B is further lowered, the connecting rods 34A, 34B, and 34C are expanded and inserted into the annular grooves 21A, 21B, and 21C, and the fitting convex portion 7 and the fitting concave portion 18 are fitted. Thus, the joining of the ready-made piles 27A and 27B is completed (FIG. 9B).

この場合には、3つの連結棒34A、34B、34Cにより分割して連結が保たれるので、1つの連結棒34での負担が軽減され、接合強度を高めることができる。また、同じ接合強度であれば、各連結棒34の径D41、D42、D43を小さくできる。 In this case, since the connection is maintained by being divided by the three connecting rods 34A, 34B, and 34C, the burden on one connecting rod 34 is reduced, and the joining strength can be increased. Moreover, if the joint strength is the same, the diameters D 41 , D 42 , and D 43 of each connecting rod 34 can be reduced.

また、この場合には、比較的小径の連結棒34は変形し易いので、環状溝内での密着性が良いため、接合部のがたつきを防止する機能を担わせ、比較的大径の連結棒34に大応力を負担する機能を担わせる等、連結棒34を使い分けることが有効である。   In this case, since the relatively small diameter connecting rod 34 is easily deformed, the adhesion within the annular groove is good. It is effective to use the connecting rod 34 properly, for example, to give the connecting rod 34 a function of bearing a large stress.

(3) 前記(2) の場合で、更に、環状溝10A、10B、10Cを設けた嵌合凸部の外径Dとしたが、対応した外径を変化させ、段々状に形成することもできる。 (3) In the case (2), further, the annular groove 10A, 10B, although the outer diameter D 3 of the fitting convex portion provided to 10C, by changing the outer diameter corresponding to form increasingly shape that You can also.

この場合、嵌合凸部7に上から順に「外径D31の外周面に、径D41の環状溝10A、連結棒34A」「外径D32の外周面に径D42の環状溝10B、連結棒34B」「外径D33の外周面に径D43の環状溝10C、連結棒34C」を形成する。これに対応して、嵌合凹部18に上から順に「径D31の内周面に、径D41の環状溝21A」「径D32の内周面に、径D42の環状溝21B」「径D33の内周面に、径D43の環状溝21C」を形成する(図10(a))。この場合、D31>D32>D33 としてあり、嵌合凸部7は下方に向けて縮径し、嵌合凹部も下方に向けて縮径した形状に形成される。 In this case, in order from the top to the fitting projection 7 "on the outer peripheral surface of the outer diameter D 31, the annular groove 10A of diameter D 41, connecting rod 34A""annular groove 10B of the diameter D 42 to the outer peripheral surface of the outer diameter D 32 coupling rod 34B "" annular groove 10C of the diameter D 43 to the outer peripheral surface of the outer diameter D 33, forms a connecting rod 34C ". Correspondingly, in order from the top to the fitting recess 18 'on the inner peripheral surface of the diameter D 31, the annular groove 21A of diameter D 41 "," the inner peripheral surface of the diameter D 32, the annular groove 21B of the diameter D 42 ""the inner peripheral surface of the diameter D 33, the annular groove 21C of the diameter D 43" is formed (FIG. 10 (a)). In this case, D 31 > D 32 > D 33 is satisfied, and the fitting convex portion 7 is formed in a shape with a diameter reduced downward, and the fitting concave portion is also formed with a diameter reduced downward.

このように形成した場合には、挿入する際に、環状凸部7の連結棒34Cは、環状凹部18の環状溝21B、21Aに当接することなく、環状溝21Cに至るので、また、連結棒34Bも環状溝21Aに当接することなく環状溝21Bに至るので、連結作業をスムースに行うことができる。また、各環状溝10、21の径(即ち、各連結棒34の径)を独立に設定できるので、設計の自由度を拡大できる。   When formed in this way, when inserted, the connecting rod 34C of the annular protrusion 7 reaches the annular groove 21C without contacting the annular grooves 21B and 21A of the annular recess 18, and the connecting rod Since 34B reaches the annular groove 21B without coming into contact with the annular groove 21A, the connecting operation can be performed smoothly. Moreover, since the diameter of each annular groove 10, 21 (that is, the diameter of each connecting rod 34) can be set independently, the degree of freedom in design can be expanded.

(4) また、前記実施例において、施工中、嵌合凸部7、嵌合凹部18に粉塵が付着することを防止するために、夫々カバー56、57を取付けることもできる(図6(a)鎖線図示)。カバー56、57は連結作業時に取り外す。 (4) Further, in the embodiment, covers 56 and 57 can be attached to prevent the dust from adhering to the fitting convex portion 7 and the fitting concave portion 18 during construction (FIG. 6 (a)). ) Chain line shown). The covers 56 and 57 are removed during the connection work.

(5) また、前記実施例において、連結棒34は、嵌合凸部7の環状溝10に予め嵌挿したので、掘削泥土が付着することが少なく好ましいが、嵌合凹部18の環状溝21に予め嵌挿することもできる(図示していない)。 (5) Moreover, in the said Example, since the connecting rod 34 was inserted beforehand by the annular groove 10 of the fitting convex part 7, it is preferable that excavation mud does not adhere, but the annular groove 21 of the fitting recessed part 18 is preferable. Can also be inserted in advance (not shown).

(6) また、前記実施例(実施例4)は、連結棒34(穴埋め部材)を拡径、縮径して第1接合金物1の嵌合凸部7と第2接合金物12の嵌合凹部18との間に位置させるため、装着後に連棒34が移動又は変形して接合が緩み、いわゆるがたつきが生じる場合もあり得る。従って、前記実施例において、これを防止して、より確実かつ安定した接合を実現するために、接合棒34を嵌合溝10又は嵌合溝21内に固定することもできる(図示していない)。 (6) Further, in the above-described embodiment (embodiment 4), the connecting rod 34 (hole filling member) is enlarged and reduced in diameter, and the fitting protrusion 7 of the first fitting 1 and the second fitting 12 are fitted. Since the connecting rod 34 is moved or deformed after being mounted and the joint is loosened because it is positioned between the concave portion 18, so-called rattling may occur. Therefore, in the embodiment, in order to prevent this and realize more reliable and stable joining, the joining rod 34 can be fixed in the fitting groove 10 or the fitting groove 21 (not shown). ).

例えば、環状溝10及び/又は環状溝21で、環状の連結棒34の一端の位置に突起(例えば、ナイフ状)を形成することができる。この場合には、連結棒34の縮径が解除され、連結棒が環状溝21内に収容され、上下杭の接合された状態で、連結棒を取り付けてある側、即ち突起を形成した環状溝10、21のある側の第1又は第2接合金物を若干回転して、連結棒34を回転方向に強引に押し付け、押さえ込み、加え込むように固定して連結棒34を塑性変形させる。従って、ロックされた状態となり、接合部のがたつきがなくなり、環状溝10、21内で連結棒34は確実に固着され、かつ経時変化の無い安定した固定を実現できる。   For example, the annular groove 10 and / or the annular groove 21 can form a protrusion (for example, a knife shape) at the position of one end of the annular connecting rod 34. In this case, the reduced diameter of the connecting rod 34 is released, the connecting rod is accommodated in the annular groove 21, and the side to which the connecting rod is attached, that is, the annular groove on which the protrusion is formed, with the upper and lower piles joined. The first or second metal fitting on the side having 10 and 21 is slightly rotated to forcibly press the connecting rod 34 in the rotational direction, press down, and fix the connecting rod 34 to be plastically deformed. Therefore, it becomes a locked state, the rattling of the joint portion is eliminated, the connecting rod 34 is securely fixed in the annular grooves 10 and 21, and stable fixing without change with time can be realized.

また、前記のような押し付けにより、連結棒34を縮径、取付の解除、拡径とを併せて、そのまま更に回転して、ねじ込み押し付け、同様に、ロックして連続して固着させることも可能である。   Further, by pressing as described above, the connecting rod 34 can be further rotated as it is together with the reduced diameter, the release of the mounting, and the expanded diameter, screwed and pressed, and similarly locked and continuously fixed. It is.

また、環状溝10、21を螺旋状に形成しておくこともでき、この場合には、ボルト締めと同様に、少し連結棒34をねじ込むだけで、容易に接合が固定され、接合が安定する。この接合を、確実かつ安定化する前記方法、即ち、連結棒34の縮径・解除と押し付け・固着は環状溝10、21に変形させ、同様に実現できる。   In addition, the annular grooves 10 and 21 can be formed in a spiral shape. In this case, similarly to the bolt tightening, the joining can be easily fixed and the joining can be stabilized by screwing the connecting rod 34 a little. . The above-described method for reliably and stabilizing the joining, that is, the diameter reduction / release and pressing / fixing of the connecting rod 34 can be similarly realized by deforming the annular grooves 10 and 21.

(7) その他の他の実施例は前記実施例1と同様である。 (7) Other embodiments are the same as those of the first embodiment.

この発明の実施例で、(a)は接合前の上下既製杭の縦断面図、(b)は接合後の上下既製杭の縦断面図、(c)(d)は図1(b)のC−C線における断面図で、(c)は連結棒の取付前、(d)は同じく連結棒の取付後を夫々表す。In an embodiment of the present invention, (a) is a longitudinal sectional view of an upper and lower ready-made pile before joining, (b) is a longitudinal sectional view of an upper and lower ready-made pile after joining, and (c) and (d) are those of FIG. It is sectional drawing in CC line, (c) represents before attachment of a connecting rod, (d) represents after attachment of a connecting rod, respectively. (a)は図1(a)のA−A線における断面図、(b)は図1(a)のB−B線における断面図である。(A) is sectional drawing in the AA line of Fig.1 (a), (b) is sectional drawing in the BB line of Fig.1 (a). この発明の実施例3で、(a)は接合前の上下既製杭の縦断面図、(b)は接合後の上下既製杭の縦断面図、(c)は図3(a)のD−D線における断面図、(d)は図3(a)のE−E線における断面図を表す。In Example 3 of this invention, (a) is a vertical cross-sectional view of the upper and lower ready-made piles before joining, (b) is a vertical cross-sectional view of the upper and lower ready-made piles after joining, and (c) is a D- in FIG. Sectional drawing in D line, (d) represents sectional drawing in the EE line of Fig.3 (a). 同じく図3(b)のF−F線における拡大断面図で、(a)は連結棒を取付前、(b)は連結棒の取付後を夫々表す。Similarly, FIG. 3B is an enlarged cross-sectional view taken along the line FF in FIG. 3B, in which (a) shows the state before the connecting rod is attached, and (b) shows the state after the connecting rod is attached. 同じく貫通孔を曲線状に形成した実施例で、図3(b)のF−F線における拡大断面図で、(a)は連結棒を取付前、(b)は連結棒の取付後を夫々表す。FIG. 3B is an enlarged cross-sectional view taken along the line FF in FIG. 3B. FIG. 3B is an enlarged cross-sectional view taken along the line F-F in FIG. 3B, and FIG. To express. この発明の実施例4で、(a)は接合前の上下既製杭の縦断面図、(b)は接合後の上下既製杭の縦断面図を夫々表す。In Example 4 of this invention, (a) is a longitudinal sectional view of the upper and lower ready-made piles before joining, and (b) is a longitudinal sectional view of the upper and lower ready-made piles after joining, respectively. 図6のG−G線における拡大断面図である。It is an expanded sectional view in the GG line of FIG. 同じく実施例4で、第1第2接合金物の嵌合過程を表す概略した一部縦断面図で、(a)は嵌合前、(b)は嵌合中、(c)は嵌合完了後を夫々表す。Similarly, in Example 4, a partial longitudinal sectional view schematically showing the fitting process of the first and second joining hardware, (a) before fitting, (b) during fitting, (c) fitting completed. Represents each after. 同じく実施例4の他の例で、(a)は接合前の上下既製杭の縦断面図、(b)は接合後の上下既製杭の縦断面図を夫々表す。Similarly, in another example of Example 4, (a) is a longitudinal sectional view of an upper and lower ready-made pile before joining, and (b) is a longitudinal sectional view of an upper and lower ready-made pile after joining, respectively. 同じく実施例4の他の例で、(a)は接合前の上下既製杭の縦断面図、(b)は接合後の上下既製杭の縦断面図を夫々表す。Similarly, in another example of Example 4, (a) is a longitudinal sectional view of an upper and lower ready-made pile before joining, and (b) is a longitudinal sectional view of an upper and lower ready-made pile after joining, respectively.

符号の説明Explanation of symbols

1 第1接合金物
3 基部(第1接合金物)
4 固定上面(第1接合金物)
5 基部の中空部(第1接合金物)
6 基部の接合面(第1接合金物)
7 嵌合凸部(第1接合金物)
7a 嵌合凸部の外側面
8 中空部(第1接合金物)
10 環状溝(第1接合金物)
12 第2接合金物
14 基部(第2接合金物)
15 固定下面(第2接合金物)
16 基部の中空部(第2接合金物)
17 基部の上面(第2接合金物)
18 嵌合凹部(第2接合金物)
18a 嵌合凹部の内側面
19 嵌合凹部の中空部(第2接合金物)
20 接合面(第2接合金物)
21 環状溝(第2接合金物)
23 導入孔
25 環状孔
27、27A、27B 既製杭
28 既製杭の下端面
29 既製杭の上端面
30 既製杭の中空部
31 杭孔
32 地面
34 連結棒
34a 連結棒の外周側
34b 連結棒の内周側
35 連結棒の間隙
36、36A 嵌合凸部(第1接合金物)
38 嵌合凹部(第1接合金物)
40 貫通孔片(第1接合金物)
42、42A、42B 嵌合凸部(第2接合金物)
44 嵌合凹部(第2接合金物)
46 貫通孔片(第2接合金物)
47 導入孔
49 貫通孔
51 第1嵌合部(第1接合金物)
52 第2嵌合部(第2接合金物)
54 操作孔
1 First Bonding Hardware 3 Base (First Bonding Hardware)
4 Fixed upper surface (first joint hardware)
5 Base hollow part (first joint hardware)
6 Base joint surface (first joint hardware)
7 Fitting projection (first joint hardware)
7a Outer surface 8 of fitting convex part Hollow part (1st metal fitting)
10 Annular groove (first joint hardware)
12 Second Bonding Hardware 14 Base (Second Bonding Hardware)
15 Fixed bottom surface (2nd metal fitting)
16 Base hollow part (2nd metal fitting)
17 Upper surface of the base (second bonding hardware)
18 Fitting recess (second joint hardware)
18a Inner side surface 19 of the fitting recess hollow portion of the fitting recess (second bonding hardware)
20 Bonding surface (second bonding hardware)
21 annular groove (second joint hardware)
23 Introduction hole 25 Annular holes 27, 27A, 27B Ready-made pile 28 Lower-end surface 29 of ready-made pile Upper-end surface 30 of ready-made pile Hollow portion 31 of ready-made pile Pile hole 32 Ground 34 Connecting rod 34a Outer side 34b of connecting rod Inside of connecting rod Peripheral side 35 Connecting rod gaps 36, 36A Fitting protrusion (first joint hardware)
38 Fitting recess (first joint hardware)
40 Through-hole piece (first joint hardware)
42, 42A, 42B Fitting convex part (second joint hardware)
44 Fitting recess (second joint hardware)
46 Through-hole piece (2nd metal fitting)
47 Introduction hole 49 Through-hole 51 1st fitting part (1st metal fitting)
52 2nd fitting part (2nd metal fitting)
54 Operation hole

Claims (2)

上杭と下杭とを接合部で接合する既製杭の接合方法であって、前記上杭及び下杭の内周面側及び外周面側のいずれの面にも突出する部分を生じさせないで、以下の工程で接合することを特徴とする既製杭の接合方法。
(1) 上下一方の杭の接合端部に、円周方向に嵌合凸部と嵌合凹部を交互に設けてなる第1嵌合部を形成する。
上下他方の杭の接合端部に、円周方向に前記嵌合凹部と前記嵌合凸部を交互に設けて、第2嵌合部を形成する。前記第1嵌合部及び第2嵌合部は、同一の外径D1及び同一の内径D2を有する。
前記第1嵌合部の嵌合凸部に第1貫通孔片を形成し、前記第2嵌合部の嵌合凸部に第2貫通孔片を形成する。
(2) 前記下杭に、上杭を重ね、前記第1嵌合部と第2嵌合部とを嵌合し、第1嵌合部の嵌合凸部の先端面と第2嵌合部の嵌合凹部の底面が当接し、第2嵌合部の嵌合凸部の先端面と第1嵌合部の嵌合凹部の底面が当接する。
(3) 前記第1嵌合部と第2嵌合部とを嵌合することにより、前記第1貫通孔片と第2貫通孔片とが協働して、貫通孔を形成する。
(4) 前記第2嵌合凸部に、前記貫通孔に連通し、かつ前記貫通孔から接線方向で外方に貫通する導入孔が形成され、該導入孔から穴埋め部材を挿入して、前記貫通孔に該穴埋め部材を密着挿入する
It is a joining method of a ready-made pile that joins the upper pile and the lower pile at the joint portion, without causing a portion protruding on any of the inner peripheral surface side and the outer peripheral surface side of the upper pile and the lower pile, A method for joining ready-made piles characterized by joining in the following steps.
(1) A first fitting portion formed by alternately providing fitting convex portions and fitting concave portions in the circumferential direction is formed at the joint end portion of one of the upper and lower piles.
The fitting recesses and the fitting protrusions are alternately provided in the circumferential direction at the joint end of the other upper and lower piles to form a second fitting portion. The first fitting portion and the second fitting portion have the same outer diameter D1 and the same inner diameter D2.
A first through hole piece is formed on the fitting convex portion of the first fitting portion, and a second through hole piece is formed on the fitting convex portion of the second fitting portion.
(2) The upper pile is overlapped on the lower pile, the first fitting portion and the second fitting portion are fitted, and the front end surface of the fitting convex portion of the first fitting portion and the second fitting portion The bottom surface of the fitting concave portion contacts, and the tip surface of the fitting convex portion of the second fitting portion contacts the bottom surface of the fitting concave portion of the first fitting portion.
(3) By fitting the first fitting portion and the second fitting portion, the first through-hole piece and the second through-hole piece cooperate to form a through-hole.
(4) The second fitting convex portion is formed with an introduction hole that communicates with the through hole and penetrates outward from the through hole in a tangential direction, and a filling member is inserted from the introduction hole, The hole filling member is closely inserted into the through hole .
上杭又は下杭の一方に固定できる第1接合金物と他方に固定できる第2接合金物から構成される接合金物であって、前記上杭及び下杭の内周面側及び外周面側のいずれの面にも突出する部分を生じさせないで接合でき、以下の特徴を有する既製杭の接合金物。
(1) 前記第1接合金物は、既製杭に固定する基部に、第1貫通孔片を有する第1嵌合部を連設して構成する。前記第1嵌合部は、円周方向に嵌合凸部と嵌合凹部を交互に設けて構成する。
(2) 前記第2接合金物は、既製杭に固定する基部に、前記第1嵌合部に嵌合できる第2嵌合部を連設してなる。前記第2嵌合部は、円周方向に前記嵌合凹部と前記嵌合凸部を交互に設けて構成する。前記第2嵌合部に、前記第1貫通孔片と直線又は円弧状に連通して、協働して貫通孔を形成できる第2貫通孔片を形成した。
(3) 前記第1嵌合部及び第2嵌合部は、同一の外径D1及び同一の内径D2を有する。
(4)前記第1嵌合部の嵌合凸部に前記第1貫通孔片を形成し、前記第2嵌合部の嵌合凸部に前記第2貫通孔片を形成し、前記第2嵌合凸部に、前記貫通孔に、直線又は円弧状に連通し、かつ外方に貫通する導入孔を形成する。前記導入孔及び前記貫通孔は、前記導入孔から穴埋め部材を挿入可能に形成する。
(5) 前記第1嵌合部と前記第2嵌合部とが嵌合した際に、第1嵌合部の嵌合凸部の先端面と第2嵌合部の嵌合凹部の底面が当接し、第2嵌合部の嵌合凸部の先端面と第1嵌合部の嵌合凹部の底面が当接するように、前記嵌合凸部及び嵌合凹部を形成する
A joint hardware composed of a first joint hardware that can be fixed to one of the upper pile and the lower pile and a second joint hardware that can be fixed to the other, whichever of the inner peripheral surface side and the outer peripheral surface side of the upper pile and lower pile A prefabricated pile metal fitting that can be joined without producing a protruding part on the surface of the steel and has the following characteristics.
(1) The first joint hardware is configured by connecting a first fitting portion having a first through hole piece to a base portion fixed to a ready-made pile . First fitting portion before SL constitutes provided alternately fitting projections and fitting recesses in the circumferential direction.
(2) The second joint hardware is formed by continuously providing a second fitting portion that can be fitted to the first fitting portion on a base portion fixed to a ready-made pile. The second fitting portion is configured by alternately providing the fitting concave portion and the fitting convex portion in a circumferential direction. A second through-hole piece capable of forming a through-hole in cooperation with the first through-hole piece in a straight line or an arc shape was formed in the second fitting portion.
(3) The first fitting portion and the second fitting portion have the same outer diameter D1 and the same inner diameter D2.
(4) the said first through-hole member formed in the fitting convex portion of the first fitting portion, the second through-hole member formed in the fitting convex portion of the second fitting portion, the second In the fitting convex portion, an introduction hole is formed which communicates with the through hole in a straight line or an arc shape and penetrates outward . The introduction hole and the through hole are formed so that a filling member can be inserted from the introduction hole .
(5) When the first fitting portion and the second fitting portion are fitted, the front end surface of the fitting convex portion of the first fitting portion and the bottom surface of the fitting concave portion of the second fitting portion are The fitting convex part and the fitting concave part are formed so that the tip end surface of the fitting convex part of the second fitting part and the bottom surface of the fitting concave part of the first fitting part are in contact with each other .
JP2004075673A 2004-03-17 2004-03-17 Joining method of ready-made piles, Joined hardware of ready-made piles Expired - Lifetime JP4609627B2 (en)

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JP5850629B2 (en) * 2011-03-31 2016-02-03 三谷セキサン株式会社 How to embed pipes in pile holes
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CN105756055A (en) * 2016-03-04 2016-07-13 中淳高科桩业股份有限公司 Tensioning and connection integrated prefabricated pile
CN107034875B (en) * 2017-03-22 2019-02-22 深圳市福田建安建设集团有限公司 A kind of assembled circle test pile and production method
JP2023066484A (en) * 2021-10-29 2023-05-16 Jfeスチール株式会社 Multistage plug-in joint, steel pipe with joint, structure, method for constructing structure, and method for designing and method for manufacturing multistage plug-in joint

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JPH10195868A (en) * 1997-01-13 1998-07-28 Yunitaito Kk Fastening method for concrete pile, fastening structure and manufacture thereof
JPH10195869A (en) * 1997-01-14 1998-07-28 Toshihiko Shimoiizaka Steel pipe joint
JP2001011850A (en) * 1999-06-28 2001-01-16 Nippon Steel Corp Joint structure of steel pipe pile, and joint method

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JPH10195868A (en) * 1997-01-13 1998-07-28 Yunitaito Kk Fastening method for concrete pile, fastening structure and manufacture thereof
JPH10195869A (en) * 1997-01-14 1998-07-28 Toshihiko Shimoiizaka Steel pipe joint
JP2001011850A (en) * 1999-06-28 2001-01-16 Nippon Steel Corp Joint structure of steel pipe pile, and joint method

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