JP3133586U - LED lamp heat dissipation structure - Google Patents

LED lamp heat dissipation structure Download PDF

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JP3133586U
JP3133586U JP2007002272U JP2007002272U JP3133586U JP 3133586 U JP3133586 U JP 3133586U JP 2007002272 U JP2007002272 U JP 2007002272U JP 2007002272 U JP2007002272 U JP 2007002272U JP 3133586 U JP3133586 U JP 3133586U
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circuit board
heat dissipation
heat
lamp
led
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禎圖 謝
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Abstract

【課題】LEDランプの放熱構造の提供。
【解決手段】本考案は一種のLEDランプの放熱構造であり、特により高性能のLEDに適用できる放熱構造を指している。回路板、回路板に設けられたLED、回路板の下方に設けられた熱伝導板を含めており、外部にランプ台座が設けられている。ランプ台座の外側は多数の放熱フィンがあり、その主な特徴は回路板に絶縁熱交換膜が結合され、且つランプ台座と放熱フィンの上でも同様な絶縁熱交換膜でカバーすることができる。その高い熱伝導性と高い放熱性を利用してLED使用時の温度を有効に下げ、使用寿命を延長させることができる。
【選択図】図3
Provided is a heat dissipation structure for an LED lamp.
The present invention is a kind of heat dissipation structure for an LED lamp, and particularly refers to a heat dissipation structure applicable to higher performance LEDs. It includes a circuit board, LEDs provided on the circuit board, and a heat conduction plate provided below the circuit board, and a lamp base is provided outside. The outside of the lamp pedestal has a large number of heat radiating fins. The main feature thereof is that an insulating heat exchange film is coupled to the circuit board, and the lamp pedestal and the heat radiating fin can be covered with the same insulating heat exchange film. Utilizing its high thermal conductivity and high heat dissipation, it is possible to effectively lower the temperature when using LEDs and extend the service life.
[Selection] Figure 3

Description

本考案は一種のLEDランプの放熱構造であり、絶縁熱交換膜を利用し、直接にLEDの回路板をカバーすることができ、有効、迅速にLEDが発光時に発生した熱エネルギーを引き出して排除することができるため、LEDを保護することができる。   The present invention is a kind of LED lamp heat dissipation structure, which can directly cover the circuit board of the LED using an insulating heat exchange membrane, and effectively and quickly extracts and eliminates the heat energy generated when the LED emits light. LED can be protected because it can.

LEDランプは発光時に少ないエネルギーしかかからないので、多くの製品の従来のタングスタン電球を取って代わり、幅広く応用されている。その応用範囲はたとえば、装飾ランプ、広告看板や交通信号などがある。LEDランプは少ない電量だけで発光できるが、同時に高温を発することもある。そのため、現状では低出力の製品だけに利用できるが、高性能のLEDランプでは適用できない。例えば、周知の4ワットのLEDランプは一時間以上の発光を経た後、ランプ台座の温度は70℃〜80℃までに上がってしまう。一般に、90℃を超えれば、LEDは損害しやすくなったり、使用寿命が著しく短くなったりすることがある。ゆえに、周知のものはこのほどの出力性能しか作れないわけである。   Since LED lamps consume less energy when emitting light, they replace the traditional tongue-stan bulbs of many products and are widely applied. The application range includes, for example, decorative lamps, advertising signs, traffic signals, and the like. LED lamps can emit light with a small amount of electricity, but they can also emit high temperatures. Therefore, it can be used only for low-power products at present, but it cannot be applied to high-performance LED lamps. For example, a well-known 4 watt LED lamp emits light for more than an hour, and then the temperature of the lamp base rises to 70 ° C to 80 ° C. In general, above 90 ° C, LEDs can be easily damaged or their service life can be significantly shortened. Therefore, the well-known one can make only this output performance.

周知のLEDランプの使用時温度を下げる方法に関する分析については、その構造図は図1、2が示すように、回路板(1)、それに設けられたLED(2)、回路板(1)の下方に設けられた熱伝導板(3)が含まれている。構造全体がランプ台座(4)に収められ、ランプ台座(4)の外部側は多数の放熱フィン(41)が設置されている。熱伝導板(3)でLED(2)が発光時に生成された熱を吸収し、接触と伝導の方式でランプ台座(4)と放熱フィン(41)に伝送することにより、放熱の目的を実現する。一般では、従来の熱伝導板(3)、ランプ台座(4)と放熱フィン(41)は銅やアルミの材料で製造され、放熱効果を向上させているが、この効果は望ましいものではない。   As for the analysis on the method of lowering the temperature when using a well-known LED lamp, as shown in FIGS. 1 and 2, the structure diagram of the circuit board (1), the LED (2) provided on it, and the circuit board (1) A heat conduction plate (3) provided below is included. The entire structure is housed in the lamp pedestal (4), and a large number of radiating fins (41) are installed on the outside of the lamp pedestal (4). The heat conduction plate (3) absorbs the heat generated when the LED (2) emits light and transmits it to the lamp pedestal (4) and heat radiation fin (41) in a contact and conduction manner to achieve the purpose of heat dissipation. To do. In general, the conventional heat conducting plate (3), lamp base (4) and heat radiating fin (41) are made of copper or aluminum material to improve the heat radiating effect, but this effect is not desirable.

本考案は一種の優れた放熱構造を有するLEDランプを提供し、一種の絶縁熱交換膜を利用して回路板を直接にカバーし、そして、ランプ台座と放熱フィンの表面までに延長することにより、速やかに熱を発散して温度を下げる効果を達成させる。   The present invention provides an LED lamp with a kind of excellent heat dissipation structure, directly covers the circuit board using a kind of insulating heat exchange membrane, and extends to the surface of the lamp pedestal and the radiation fin. The effect of lowering the temperature by radiating heat quickly is achieved.

図3、4が示すように、本考案は一般のLEDランプが有する回路板(1)、LED(2)、熱伝導板(3)、ランプ台座(4)及び放熱フィン(41)を含めている。その主な特徴は回路板(1)を絶縁交換膜(5)でカバーし、その外部をランプ台座(4)までに延長させ、また、放熱フィン(41)全体をカバーすることもできる。当該絶縁交換膜(5)はナノカーボンを液体ガラスに溶けることによって構成され、絶縁体であり、高い熱伝導性と高い放熱性を持っている。   As shown in FIGS. 3 and 4, the present invention includes a circuit board (1), an LED (2), a heat conduction plate (3), a lamp base (4) and a heat radiating fin (41) of a general LED lamp. Yes. The main feature is that the circuit board (1) is covered with the insulating exchange membrane (5), the outside is extended to the lamp base (4), and the entire heat radiation fin (41) can be covered. The insulation exchange membrane (5) is formed by dissolving nanocarbon in liquid glass, is an insulator, and has high thermal conductivity and high heat dissipation.

請求項1の考案は、LEDを結合する回路板、その下方に熱伝導板が設けられ、構造全体がランプ台座に収められ、ランプ台座の外部に多数の放熱フィンが設置され、その特徴は回路板を直接に絶縁熱交換膜でカバーすることにあり、この膜はナノカーボンを適切な媒質に溶けることによって構成され、ランプ台座の構造に延長したり、また、延長して放熱フィンを全体カバーしたり、LEDが発光時に生成された熱エネルギーが外部への排出を加速させ、有効に温度を下げることができることを特徴とする一種のLEDランプの放熱構造としている。
請求項2の考案は、絶縁熱交換膜を直接、回路板にカバーし、しかも、外部の放熱フィンまで延長させ、ここでの回路板はコンピューター内部のマザーボードやCPU、または高熱が発生しやすい基板のようなものであることを特徴とする一種の放熱構造としている。
The invention of claim 1 is a circuit board for coupling an LED, a heat conduction plate is provided below the circuit board, the entire structure is housed in a lamp pedestal, and a large number of radiating fins are installed outside the lamp pedestal. The plate is directly covered with an insulating heat exchange membrane, which is constructed by dissolving nanocarbon in a suitable medium, extending to the structure of the lamp pedestal, or extending to cover the entire radiating fin. However, the heat energy generated when the LED emits light accelerates the discharge to the outside, and the temperature can be lowered effectively.
The invention of claim 2 covers the insulating heat exchange membrane directly on the circuit board and extends to the external heat radiation fin, where the circuit board is a motherboard or CPU inside the computer, or a board that is likely to generate high heat. It is a kind of heat dissipation structure characterized by the above.

本考案は一種のLEDランプの放熱構造であり、特により高性能のLEDに適用できる放熱構造を指している。回路板、回路板に設けられたLED、回路板の下方に設けられた熱伝導板を含めており、外部にランプ台座が設けられている。ランプ台座の外側は多数の放熱フィンがあり、その主な特徴は回路板に絶縁熱交換膜が結合され、且つランプ台座と放熱フィンの上でも同様な絶縁熱交換膜でカバーすることができる。その高い熱伝導性と高い放熱性を利用してLED使用時の温度を有効に下げ、使用寿命を延長させることができる。   The present invention is a kind of LED lamp heat dissipation structure, and particularly refers to a heat dissipation structure applicable to higher performance LEDs. It includes a circuit board, LEDs provided on the circuit board, and a heat conduction plate provided below the circuit board, and a lamp base is provided outside. The outside of the lamp pedestal has a large number of heat radiating fins. The main feature thereof is that an insulating heat exchange film is coupled to the circuit board, and the lamp pedestal and the heat radiating fin can be covered with the same insulating heat exchange film. Utilizing its high thermal conductivity and high heat dissipation, it is possible to effectively lower the temperature when using LEDs and extend the service life.

本考案で組み立てられた熱交換膜(5)は非導電体であるので、直接に回路板(1)をカバーすることができるし、LED発光チップを電気的に接続させる導電ワイヤの外部接続側と直接に接触できるため、LED発光時に生成されたエネルギーをもっと効率的に引き出すことができる。実際のテストでは、熱交換膜(5)がランプ台座(4)の位置に伸びる時に、LEDランプの温度は60℃に下がり、また熱交換膜(5)が放熱フィン(41)を全体にカバーするように延長されるときは、その温度が50℃に下がる。故に、本考案は従来のものよりより優れた放熱効果を持っていることが分かる。これに基き、高出力のLEDランプの製造が提供され、より優れる照明効果が得られ、LEDの発光ランプに損害を与えることはない。   Since the heat exchange membrane (5) assembled in the present invention is a non-conductor, it can directly cover the circuit board (1) and the external connection side of the conductive wire that electrically connects the LED light-emitting chip Because it can be in direct contact with the LED, the energy generated during LED emission can be extracted more efficiently. In actual tests, when the heat exchange membrane (5) extends to the position of the lamp base (4), the temperature of the LED lamp drops to 60 ° C, and the heat exchange membrane (5) covers the entire heat dissipation fin (41). When extended to do so, the temperature drops to 50 ° C. Therefore, it can be seen that the present invention has a better heat dissipation effect than the conventional one. Based on this, the manufacture of high-power LED lamps is provided, the better lighting effect is obtained, and the LED light-emitting lamps are not damaged.

以上をまとめると、本考案は実用新案の要件を満たしており、但し、以上の内容は、本考案がLEDランプに適用する実施例に過ぎず、このコンセプトに基づいて行われた応用や改造は、全て実用新案登録請求の範囲中に包括されるものとする。例えば、図5、6に示されるように、本考案は絶縁熱交換膜(5)を利用して極めて高熱を発生しやすしCPU(6)を直接にカバーし、また、元のマザーボードが連結している放熱フィン(61)に延長することもできる。そうすることにより、どんなタイプのコンピューターのマザーボードが高速に稼動する時においても、効率的に稼動温度が下げられるため、コンピューターのシャットダウンや損害を防ぐことができる。   In summary, the present invention meets the requirements of the utility model. However, the above contents are only examples that the present invention applies to LED lamps, and applications and modifications made based on this concept , All shall be included in the scope of the utility model registration request. For example, as shown in FIGS. 5 and 6, the present invention uses an insulating heat exchange membrane (5) to generate extremely high heat, directly covers the CPU (6), and the original motherboard is connected. It can also be extended to the radiating fin (61). By doing so, the operating temperature can be lowered efficiently when the motherboard of any type of computer runs at high speed, preventing computer shutdown and damage.

周知のLEDランプの立体図である。It is a three-dimensional view of a known LED lamp. 図1の断面平面図である。FIG. 2 is a cross-sectional plan view of FIG. 1. 本考案の立体図である。It is a three-dimensional view of the present invention. 図3の断面平面図である。FIG. 4 is a cross-sectional plan view of FIG. 3. 周知のCPU構造の立体図である。It is a three-dimensional view of a known CPU structure. 本考案がコンピューターのCPUに応用された立体図である。It is a three-dimensional view in which the present invention is applied to a CPU of a computer.

符号の説明Explanation of symbols

(1) 回路板
(2) LED
(3) 熱伝導板
(4) ランプ台座
(5) 絶縁熱交換膜
(6) CPU
(41) 放熱フィン
(61) 放熱フィン
(1) Circuit board (2) LED
(3) Heat conduction plate (4) Lamp base (5) Insulating heat exchange membrane (6) CPU
(41) Radiation fin (61) Radiation fin

Claims (2)

LEDを結合する回路板を含み、該回路板の下方に熱伝導板が設けられ、構造全体がランプ台座に収められ、ランプ台座の外部に多数の放熱フィンが設置され、その特徴は回路板を直接に絶縁熱交換膜でカバーすることにあり、この膜はナノカーボンを適切な媒質に溶けることによって構成され、ランプ台座の構造に延長したり、また、延長して放熱フィンを全体カバーしたり、LEDが発光時に生成された熱エネルギーが外部への排出を加速させ、有効に温度を下げることができることを特徴とする一種のLEDランプの放熱構造。   Including a circuit board for coupling the LED, a heat conduction plate is provided below the circuit board, the entire structure is housed in the lamp pedestal, and a large number of radiating fins are installed outside the lamp pedestal. It is to cover directly with an insulating heat exchange membrane, and this membrane is constructed by dissolving nanocarbon in a suitable medium, extending to the structure of the lamp pedestal, or extending to cover the entire heat dissipation fin. A kind of LED lamp heat dissipation structure, characterized in that the thermal energy generated when the LED emits light can accelerate the discharge to the outside and effectively lower the temperature. 絶縁熱交換膜を直接、回路板にカバーし、しかも、外部の放熱フィンまで延長させ、ここでの回路板はコンピューター内部のマザーボードやCPU、または高熱が発生しやすい基板のようなものであることを特徴とする一種の放熱構造。   Cover the insulating heat exchange membrane directly on the circuit board and extend it to the external radiating fins, where the circuit board is like a motherboard or CPU inside the computer, or a board that easily generates high heat A kind of heat dissipation structure.
JP2007002272U 2007-04-02 2007-04-02 LED lamp heat dissipation structure Expired - Fee Related JP3133586U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009218193A (en) * 2008-03-06 2009-09-24 Samsung Electro Mech Co Ltd Led lighting device and heat dissipating member of led lighting device
JP2011086615A (en) * 2009-10-16 2011-04-28 Foxsemicon Integrated Technology Inc Illumination device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009218193A (en) * 2008-03-06 2009-09-24 Samsung Electro Mech Co Ltd Led lighting device and heat dissipating member of led lighting device
JP2011086615A (en) * 2009-10-16 2011-04-28 Foxsemicon Integrated Technology Inc Illumination device

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