JP3067517B2 - Metal foil clad laminate and method for producing the same - Google Patents

Metal foil clad laminate and method for producing the same

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Publication number
JP3067517B2
JP3067517B2 JP6069299A JP6929994A JP3067517B2 JP 3067517 B2 JP3067517 B2 JP 3067517B2 JP 6069299 A JP6069299 A JP 6069299A JP 6929994 A JP6929994 A JP 6929994A JP 3067517 B2 JP3067517 B2 JP 3067517B2
Authority
JP
Japan
Prior art keywords
metal foil
clad laminate
resin
producing
prepreg
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP6069299A
Other languages
Japanese (ja)
Other versions
JPH07276563A (en
Inventor
稔 大塚
聡 杉浦
Original Assignee
新神戸電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 新神戸電機株式会社 filed Critical 新神戸電機株式会社
Priority to JP6069299A priority Critical patent/JP3067517B2/en
Publication of JPH07276563A publication Critical patent/JPH07276563A/en
Application granted granted Critical
Publication of JP3067517B2 publication Critical patent/JP3067517B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、表面実装用プリント配
線板の材料として適した金属箔張り積層板に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a metal foil-clad laminate suitable as a material for a printed wiring board for surface mounting.

【0002】[0002]

【従来の技術】表面実装用プリント配線板では、表面実
装するセラミックチップ部品の熱膨張係数が7ppmと
小さいのに対して、プリント配線板の基板(金属箔張り
積層板を材料とする)の熱膨張係数は14〜22ppm
と大きい。従って、冷熱サイクルを繰り返すと、セラミ
ックチップ部品と基板の熱膨張係数の差に起因して、セ
ラミックチップ部品の半田接続部に応力がかかる。最終
的には、半田接続部にクラックが入り断線に至るおそれ
がある。そこで、プリント配線板の材料である金属箔張
り積層板の熱膨張係数を小さくするために、シート状基
材に熱硬化性樹脂を含浸乾燥して得たプリプレグの層の
表面に金属箔を載置して加熱加圧成形した積層板におい
て、熱硬化性樹脂に無機充填剤を含有させる技術があ
る。また、半田接続部にかかる応力を緩和するために、
金属箔の下に低弾性樹脂層を配置することが検討されて
いる。例えば、アクリロニトリルブタジエンゴムやアク
リルゴムを予め金属箔に塗布して積層板を加熱加圧成形
する方法や、表面層のプリプレグに同様にアクリロニト
リルブタジエンゴムやアクリルゴムを塗布して加熱加圧
成形する方法である。
2. Description of the Related Art In a printed wiring board for surface mounting, the thermal expansion coefficient of a ceramic chip component to be surface mounted is as small as 7 ppm, whereas the thermal expansion coefficient of a substrate of the printed wiring board (made of a metal foil-clad laminate) is increased. Expansion coefficient is 14-22ppm
And big. Therefore, when the thermal cycle is repeated, stress is applied to the solder connection portion of the ceramic chip component due to the difference in thermal expansion coefficient between the ceramic chip component and the substrate. Eventually, there is a possibility that cracks may enter the solder connection portion and lead to disconnection. Therefore, in order to reduce the coefficient of thermal expansion of the metal foil-clad laminate, which is the material of the printed wiring board, the metal foil is placed on the surface of the prepreg layer obtained by impregnating and drying the thermosetting resin on the sheet-like base material. There is a technique in which a thermosetting resin contains an inorganic filler in a laminated plate that is placed and heated and pressed. Also, in order to reduce the stress applied to the solder connection,
It has been studied to arrange a low elastic resin layer under a metal foil. For example, a method in which acrylonitrile-butadiene rubber or acrylic rubber is applied to a metal foil in advance to heat-press and mold a laminate, or a method in which acrylonitrile-butadiene rubber or acrylic rubber is similarly applied to a prepreg of a surface layer and heated and pressed to form It is.

【0003】[0003]

【発明が解決しようとする課題】しかし、上記の無機充
填剤を含有させる技術では、積層板の熱膨張係数が期待
するほどには低くならず積層板の弾性率は高くなるの
で、返って半田接続部にクラックが入りやすくなる。ま
た、アクリロニトリルブタジエンゴムやアクリルゴムを
塗布する技術は塗布面に粘着性が残り、このような金属
箔やプリプレグを取り扱うときの作業性が悪い。また、
形成された低弾性樹脂層は、耐マイグレーション性がよ
くない。本発明が解決しようとする課題は、金属箔の下
に低弾性樹脂層を形成した金属箔張り積層板において、
その製造時に低弾性の樹脂組成物の塗布面に粘着性が残
らないようにし、また、表面実装プリント配線板用とし
て適した耐マイグレーション性に優れた金属箔張り積層
板を提供することである。
However, in the above-described technique of incorporating an inorganic filler, the thermal expansion coefficient of the laminate is not so low as to be expected, and the elastic modulus of the laminate is high. Cracks are easily formed in the connection part. In addition, the technique of applying acrylonitrile butadiene rubber or acrylic rubber has adhesiveness remaining on the applied surface, resulting in poor workability when handling such a metal foil or prepreg. Also,
The formed low elastic resin layer has poor migration resistance. The problem to be solved by the present invention is a metal foil-clad laminate in which a low elastic resin layer is formed under a metal foil,
An object of the present invention is to provide a metal foil-clad laminate excellent in migration resistance suitable for use in a surface-mounted printed wiring board so as not to leave adhesiveness on a surface to which a low elasticity resin composition is applied at the time of its production.

【0004】[0004]

【課題を解決するための手段】上記課題を解決するため
に、本発明に係る金属箔張り積層板は、シート状基材に
熱硬化性樹脂を含浸乾燥して得たプリプレグの層の表面
に金属箔を載置して加熱加圧成形したものにおいて、金
属箔の直下に下記の(a)〜(e)の成分からなる厚さ
20μm以上で弾性率10Kgf/mm2以下の低弾性樹脂層
を設けたことを特徴とする。
Means for Solving the Problems In order to solve the above problems, a metal foil-clad laminate according to the present invention is provided on a surface of a prepreg layer obtained by impregnating and drying a thermosetting resin on a sheet-like substrate. A metal foil is placed and molded under heat and pressure, and a low elastic resin layer having a thickness of 20 μm or more and an elastic modulus of 10 kgf / mm 2 or less consisting of the following components (a) to (e) immediately below the metal foil. Is provided.

【0005】(a)アクリルゴム (b)エポキシ樹脂 (c)フェノール樹脂 (d)無機充填剤 (e)キレート化剤(A) Acrylic rubber (b) Epoxy resin (c) Phenolic resin (d) Inorganic filler (e) Chelating agent

【0006】[0006]

【作用】上記(b)成分は(a)成分を硬化させる働き
があり、さらに、(c)および(d)成分を配合するこ
とにより塗布後の粘着性をなくすることができ、併せて
低弾性樹脂層の耐熱性も向上させることができる。そし
て、金属箔の下に形成されている低弾性樹脂層の厚さと
弾性率を上記のように特定することにより、表面実装部
品の半田接続部にかかる応力を低弾性樹脂層で吸収して
緩和し、半田接続部のクラック発生を抑制することがで
きる。低弾性樹脂層中に存在するキレート化剤は高湿度
雰囲気で通電したときにイオン化した金属を捕捉し、耐
マイグレーション性の向上に寄与している。
The component (b) has the function of curing the component (a) and, by blending the components (c) and (d), can eliminate the stickiness after coating. The heat resistance of the elastic resin layer can also be improved. By specifying the thickness and elastic modulus of the low elastic resin layer formed below the metal foil as described above, the stress applied to the solder connection portion of the surface mount component is absorbed and reduced by the low elastic resin layer. In addition, it is possible to suppress the occurrence of cracks in the solder connection portion. The chelating agent present in the low elastic resin layer captures ionized metal when energized in a high humidity atmosphere, and contributes to the improvement of migration resistance.

【0007】[0007]

【実施例】【Example】

実施例1〜5,比較例1〜6 (a)アクリルゴム(日本ゼオン製「LX−852」) (b)ビスフェノールA型エポキシ樹脂(油化シェルエ
ポキシ製「Ep−828」) (c)イソプロピルフェノール樹脂(三井東圧化学製
「パーマノール100」) (d)水酸化アルミニウム(昭和電工製「H42S
T」) (e)8−ヒドロキシキノリン(和光純薬製) を表1および表2に示す配合でメチルエチルケトン/ト
ルエン(容量比9/1)混合溶液に溶解分散させ、固形
分30重量%の樹脂組成物を調製した。前記各樹脂組成
物を、35μm厚の銅箔にロールコータで塗布乾燥し、
この塗布層によって積層板成形後に銅箔の下に形成され
る低弾性樹脂層の厚さが、表1および表2に示す厚さに
なるように調整した。別途、ガラス織布(日東紡製「W
FA−18」,単位重量205g/m2)に、ビスフェ
ノールA型エポキシ樹脂を含浸乾燥して樹脂付着量40
重量%のプリプレグ(A)を用意した。また、ガラス不
織布(キュムラス製「EPM−4050」,単位重量5
0g/m2)に、充填剤として水酸化アルミニウムを配
合したビスフェノールA型エポキシ樹脂(樹脂/充填剤
重量比100/50)を含浸乾燥して充填剤を含む樹脂
付着量84重量%のプリプレグ(B)を用意した。プリ
プレグ(B)を6プライ重ね、その両側にプリプレグ
(A)を1プライずつ重ね、最表面には上述の樹脂組成
物塗布銅箔を載置して(樹脂組成物塗布面を内側にし
て)、加熱加圧成形により1.6mm厚のコンポジット銅
張り積層板を製造した。
Examples 1-5, Comparative Examples 1-6 (a) Acrylic rubber ("LX-852" manufactured by Zeon Corporation) (b) Bisphenol A type epoxy resin ("Ep-828" manufactured by Yuka Shell Epoxy) (c) Isopropyl Phenolic resin (Mitsui Toatsu Chemicals “Permanol 100”) (d) Aluminum hydroxide (Showa Denko “H42S”
T)) (e) 8-Hydroxyquinoline (manufactured by Wako Pure Chemical Industries, Ltd.) was dissolved and dispersed in a mixed solution of methyl ethyl ketone / toluene (volume ratio: 9/1) in a composition shown in Tables 1 and 2 to obtain a resin having a solid content of 30% by weight. A composition was prepared. Each of the resin compositions was applied to a 35 μm thick copper foil by a roll coater and dried,
The thickness of the low-elastic resin layer formed under the copper foil after the laminate was formed by this coating layer was adjusted so as to be the thickness shown in Tables 1 and 2. Separately, glass woven fabric (Nittobo “W
FA-18 ", unit weight 205 g / m 2 ), impregnated with bisphenol A type epoxy resin and dried to obtain a resin adhesion amount of 40.
% By weight of prepreg (A) was prepared. In addition, a glass nonwoven fabric (“EPM-4050” manufactured by Cumulus, unit weight 5
0 g / m 2 ), and impregnated with a bisphenol A type epoxy resin (resin / filler weight ratio 100/50) containing aluminum hydroxide as a filler, and dried by drying. B) was prepared. Six layers of prepreg (B) are stacked, one layer of prepreg (A) is stacked on each side, and the above-mentioned resin composition-coated copper foil is placed on the outermost surface (with the resin composition-coated surface inside). Then, a 1.6 mm-thick composite copper-clad laminate was manufactured by heat and pressure molding.

【0008】[0008]

【表1】 [Table 1]

【0009】[0009]

【表2】 [Table 2]

【0010】従来例 プリプレグ(B)を6プライ重ね、その両側にプリプレ
グ(A)を1プライずつ重ね、最表面には樹脂組成物を
塗布していない銅箔を載置して、加熱加圧成形により
1.6mm厚のコンポジット銅張り積層板を製造した。銅
箔の下に低弾性樹脂層は形成されない。
Conventional Example 6 layers of prepreg (B) are stacked, one layer of prepreg (A) is stacked on each side, and a copper foil not coated with a resin composition is placed on the outermost surface, and heated and pressed. A 1.6 mm thick composite copper-clad laminate was produced by molding. No low elastic resin layer is formed below the copper foil.

【0011】上記実施例、比較例および従来例の積層板
をプリント配線板に加工し、セラミックチップ部品を半
田接続したときの接続信頼性(半田接続部のクラックに
よる断線発生率)および耐マイグレーション性と積層板
成形に供する銅箔の粘着性についての観察結果を表3お
よび表4に示す。断線発生率は、R3216(セラミッ
クチップレジスタ)を表面実装し(n=100)、−3
0℃と120℃の冷熱サイクルを繰返し、1000回サ
イクル後の半田接続部の断線率を計数した。耐マイグレ
ーション性は、銅張り積層板をエッチング加工してライ
ン間隔0.25mmのクシ型パターンを形成し、これを6
0℃,95%RHの雰囲気に置いてDC100Vの電圧
を1000時間かける処理に供し、その後絶縁抵抗の測
定と併せて断面観察を行ないマイグレーション発生の有
無を確認した。 ○:マイグレーション発生なし △:一部マイグレーション発生 ×:ショートあり 粘着性は、5cm角にカットした銅箔を塗布面を下にして
10枚重ねその上に10Kgの荷重をかけて、23℃,湿
度60%の雰囲気に24時間放置し、その後に銅箔同士
の貼り付き具合を観察して3段階で評価した。 ○:貼り付きなし △:貼り付きあるも容易に剥離可 ×:剥離不可
[0011] The connection reliability (rate of occurrence of disconnection due to cracks in the solder connection portion) and migration resistance when the laminated boards of the above-described examples, comparative examples, and conventional examples are processed into printed wiring boards and ceramic chip components are connected by soldering. Tables 3 and 4 show the results of observations on the adhesiveness of the copper foil to be used for forming the laminate and the laminate. The disconnection rate was determined by mounting R3216 (ceramic chip register) on the surface (n = 100), and
The cooling and heating cycle at 0 ° C. and 120 ° C. was repeated, and the disconnection rate of the solder connection after 1000 cycles was counted. The migration resistance was evaluated by etching a copper-clad laminate to form a comb pattern having a line spacing of 0.25 mm.
The sample was placed in an atmosphere of 0 ° C. and 95% RH and subjected to a process of applying a voltage of 100 V DC for 1000 hours. Thereafter, the cross section was observed together with the measurement of the insulation resistance to confirm the occurrence of migration. ○: No migration occurred △: Some migration occurred ×: Short occurred Adhesion was measured by applying a load of 10 kg on copper foil cut into 5 cm square with the coated surface facing down at 23 ° C and humidity. It was left in a 60% atmosphere for 24 hours, and thereafter, the degree of sticking between the copper foils was observed and evaluated in three steps. :: No sticking △: Easy peeling with sticking ×: No peeling

【0012】[0012]

【表3】 [Table 3]

【0013】[0013]

【表4】 [Table 4]

【0014】[0014]

【発明の効果】上述のように、本発明に係る金属箔張り
積層板は、プリント配線板の材料として耐熱性に優れる
と共に表面実装部品の半田接続信頼性も確保する上で極
めて好適なものである。そして、耐マイグレーション性
に優れているので、高密度配線にも適している。積層板
の金属箔の下に低弾性樹脂層を形成するために塗布した
樹脂組成物の層は粘着性をなくすることができるので、
積層板製造の作業性を悪くすることがない。
As described above, the metal-foil-clad laminate according to the present invention has excellent heat resistance as a material for a printed wiring board and is extremely suitable for securing the solder connection reliability of surface-mounted components. is there. Further, since it has excellent migration resistance, it is suitable for high-density wiring. Since the layer of the resin composition applied to form the low-elastic resin layer under the metal foil of the laminate can lose tackiness,
The workability of manufacturing the laminate is not deteriorated.

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】シート状基材に熱硬化性樹脂を含浸乾燥し
て得たプリプレグの層の表面に金属箔を載置して加熱加
圧成形した金属箔張り積層板において、金属箔の直下に
下記(a)〜(e)の成分からなる厚さ20μm以上で
弾性率10Kgf/mm2以下の低弾性樹脂層を設けたことを
特徴とする金属箔張り積層板。 (a)アクリルゴム (b)エポキシ樹脂 (c)フェノール樹脂 (d)無機充填剤 (e)キレート化剤
1. A metal foil-clad laminate obtained by placing a metal foil on the surface of a prepreg layer obtained by impregnating and drying a sheet-like base material with a thermosetting resin and heating and press-molding the same, directly under the metal foil. A metal foil-clad laminate comprising a low elastic resin layer having a thickness of 20 μm or more and an elastic modulus of 10 kgf / mm 2 or less, comprising the following components (a) to (e): (A) acrylic rubber (b) epoxy resin (c) phenolic resin (d) inorganic filler (e) chelating agent
【請求項2】シート状基材に熱硬化性樹脂を含浸乾燥し
てプリプレグを得、当該プリプレグの層の表面に金属箔
を載置して加熱加圧成形する金属箔張り積層板の製造に
おいて、 金属箔に下記(a)〜(e)の成分からなる樹脂組成物
を塗布して前記加熱加圧成形を行ない、金属箔の直下に
厚さ20μm以上で弾性率10Kgf/mm2以下の低弾性樹
脂層を設けることを特徴とする金属箔張り積層板の製造
法。 (a)アクリルゴム (b)エポキシ樹脂 (c)フェノール樹脂 (d)無機充填剤 (e)キレート化剤
2. A method for producing a metal foil-clad laminate in which a sheet-like substrate is impregnated with a thermosetting resin and dried to obtain a prepreg, a metal foil is placed on the surface of the prepreg layer and heated and pressed. A resin composition comprising the following components (a) to (e) is applied to a metal foil and subjected to the heat and pressure molding, and a low elastic material having a thickness of 20 μm or more and an elastic modulus of 10 kgf / mm 2 or less immediately below the metal foil. A method for producing a metal foil-clad laminate, comprising providing an elastic resin layer. (A) acrylic rubber (b) epoxy resin (c) phenolic resin (d) inorganic filler (e) chelating agent
JP6069299A 1994-04-07 1994-04-07 Metal foil clad laminate and method for producing the same Expired - Fee Related JP3067517B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6069299A JP3067517B2 (en) 1994-04-07 1994-04-07 Metal foil clad laminate and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6069299A JP3067517B2 (en) 1994-04-07 1994-04-07 Metal foil clad laminate and method for producing the same

Publications (2)

Publication Number Publication Date
JPH07276563A JPH07276563A (en) 1995-10-24
JP3067517B2 true JP3067517B2 (en) 2000-07-17

Family

ID=13398559

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6069299A Expired - Fee Related JP3067517B2 (en) 1994-04-07 1994-04-07 Metal foil clad laminate and method for producing the same

Country Status (1)

Country Link
JP (1) JP3067517B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020123285A1 (en) * 2000-02-22 2002-09-05 Dana David E. Electronic supports and methods and apparatus for forming apertures in electronic supports
JP4864462B2 (en) * 2006-01-05 2012-02-01 株式会社フジクラ Epoxy adhesive, coverlay, prepreg, metal-clad laminate, printed wiring board
JP5272509B2 (en) * 2008-05-13 2013-08-28 日立化成株式会社 Prepreg, metal foil-clad laminate and printed wiring board

Also Published As

Publication number Publication date
JPH07276563A (en) 1995-10-24

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