JP2945388B1 - Conveyor belt cleaner - Google Patents

Abstract

An object of the present invention is to keep a scraping action constant by aligning an upper edge of a scraper with a belt surface having a trough habit. SOLUTION: A rectangular plate-shaped hard rubber main body 1 having a notch 1b at a lower edge thereof is sandwiched between a supporting plate 5 and a pressing plate 6 in the longitudinal direction, and each of the side surfaces and the front surface is closer to the end by an L-shaped steel. Is surrounded by the pressing piece 2. A chip mounting plate 3 with a chip 4 is welded over both pressing pieces 2, and the pressing piece 2 is slidably sandwiched between a guide plate 7 and a support plate 5, and the bolt advances and retreats by rotation. The bolt 41 of the pressing mechanism is advanced and pressed, so that the integrated body of the main body 1 and the chip mounting plate 3 is bent upward and convex. In this manner, if the upper edge of the chip 4 abuts on the surface of the belt 54 without any gap, and the bolt 41 is retracted to release the pressing of the scraper 10, the scraper 10 returns to the original rectangular shape. And the scraping action can be made constant.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cleaner for a conveyor belt, and more particularly to an improvement in a scraper thereof.

[0002]

2. Description of the Related Art In a thermal power plant, a steel mill, a chemical plant, a sewage / garbage disposal plant, and the like, various raw materials, fuel, putrefaction, garbage, and the like are transported by a belt conveyor. The belt conveyer is a belt conveyor in which a belt is wound around endlessly between a driving pulley and a driven pulley, and the belt runs around.During transport, cleaning of the residue adhering to the belt of the belt conveyor is usually performed as shown below. The construction is done with a cleaner.

[0003] As shown in FIG. 3, the conveyor 1 is located on the return side (return side) of the conveyor 100, that is, the conveyor 1.
00, a holding shaft 52 provided in the width direction of the belt 54, and a scraper 51 erected on the holding shaft 52 for scraping off attached matter. 53 is a pulley.

[0004] The scraper 51 usually forms a rectangular plate. As shown in FIG. 4, the scraper 51 has a single plate as a whole, or a unit plate 51b as shown in FIG. Some are configured in parallel. In each case, the upper edge 5 of the scraper is placed on the surface of the running belt 54 along the width direction thereof.
1a is pressed into contact with the belt 54 to mechanically scrape and remove the remaining deposits F on the surface of the belt 54. A tip C made of, for example, a cemented carbide is provided in a portion of the upper edge 51a that is in direct contact with the belt 54 in order to enhance the scraping effect and suppress wear of the portion.

As shown in FIGS. 3 and 4, the holding shaft 52 uses a circular pipe, and both ends of the holding shaft 52 are simple bearings 20.
Supported by. The bearing 20 is mounted on an L-shaped steel bracket 38 via the pressing force adjusting mechanism 30 of the scraper 51, and the bracket 38 is mounted on a side plate of a conveyor (not shown).

As shown in FIG. 5 (a), the bearing 20 has a pair of sheet metals 2 bent in a trapezoidal shape in the thickness direction.
1 and 22 are attached so that one end of each plate is rotatable. The holding shaft 52 is sandwiched between the metal plates 21 and 22, and the opposite surfaces are tightened with bolts 23, so that the two plates 21 and 22 are fixed. The opposing distance of 22 is shortened and supported.

As shown in FIG. 5 (b), the pressing force adjusting mechanism 30 has a compression spring 35 inserted into a sliding shaft 33 provided on opposite sides 31a and 31b of a U-shaped sheet metal 31. The bearing 20 is fixed to the upper end of the sliding shaft 33.
Therefore, the holding shaft 52 supported by the bearing 20 receives a buffering action in the vertical direction by the pressing force adjusting mechanism 30 to prevent the belt 54 from being applied with an excessive pressing force.
The pressing force adjusting mechanism 30 is fixed to the L-shaped steel bracket 38 by a screw (screw 32) at an upright side portion 31c of the U-shaped sheet metal 31.

[0008]

The above-mentioned conventional cleaner has the following problems. In general, the belt 54 of the conveyor 100 is supported by a guide pulley (not shown) so that the center in the width direction is convexly curved downward by a guide pulley (not shown) in order to stably load the conveyed articles during traveling. Have been. Since the conveyed material is repeatedly loaded on the curved portion, the curved portion is further curved as the conveyer 100 is used, and has a curl. This curving habit is called a trough habit, which means that even on the backward movement side, the vehicle travels in an upwardly convex curved shape that is the reverse of the downward convex shape on the forward movement side without being corrected by gravity. Become.

Therefore, even if the scraper 51 whose upper edge 51a is horizontal is pressed against the belt 54 curved in the width direction as described above, there is a gap between the surface of the belt 54 and the upper edge 51a of the scraper. Therefore, the scraper 51 cannot perform the scraping action at that portion, and the scraping effect is reduced as a whole.

Therefore, in order to eliminate the gap, at present, the bracket 3 of the U-shaped sheet metal 31 of the pressing force adjusting mechanism 30 described above is used.
8, the screw 32 is loosened to shift the position of the holding shaft 52 of the scraper upward, as shown in FIG.
The scraper 51 is pressed against the surface of the belt 54, whereby the curved portion of the belt 54 is straightened horizontally so that the horizontal upper edge 51 a of the scraper 51 follows.

However, such an operation is very troublesome, and this method applies a pressing force to the belt 54 itself. Since the contact is strongly pressed, a crack may be generated and the belt 54 may be damaged. Furthermore, this method has the following disadvantages.

The wear of the chips C does not occur uniformly in the width direction of the belt 54, but most of the deposits on the belt 54 are distributed in the center in the belt width direction. The nearby parts are particularly severely worn, and as the wear progresses, the upper edges of the rows of the chips C become downwardly convex.

Therefore, even if the belt 54 is straightened by the above-described method, or if cleaning is performed directly below the pulley 53, the belt 54 is
And the trough habit is temporarily corrected, and the width direction is linear, but as described above, the upper edge 51a of the scraper becomes convex downward due to the progress of wear of the tip C. Then, a gap is generated between the scraper 51 and the belt 54 surface.

SUMMARY OF THE INVENTION It is an object of the present invention to solve the problems described above, to keep the scraping action of the scraper constant in the width direction of the belt, and to easily perform the operation for that purpose. Is to do.

[0015]

In order to solve the above-mentioned problems, in the cleaner according to the present invention, the scraper is formed so as to have flexibility, and its length direction is set to the axis of the holding shaft. It is configured to be held parallel to the holding shaft so as to be curved upwardly convexly, and has a pressing mechanism that presses the scraper to bend upwardly convexly.

With the above arrangement, if the upper edge of the scraper is curved upward by the pressing mechanism, the upper edge is made to follow the upwardly convex curved surface of the belt having the trough habit. Since it can be adjusted, the action of scraping off the deposits on the belt surface in the belt width direction can be made uniform. Since the belt itself is not deformed by pressing the belt as in the related art, there is no risk of damage to the belt.

As the pressing mechanism, for example, a simple structure such as an advancing / retracting mechanism by rotation of a bolt as shown in the following embodiment can be adopted.
The objective can be achieved with a simple configuration and a simple operation.

Further, if the upper edge of the scraper is set to be horizontal when the pressing of the scraper by the pressing mechanism is loosened, the belt surface can be positioned horizontally.
For example, it is possible to cope with cleaning of a portion just below the pulley.

[0019]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. The cleaner of this embodiment shown in FIGS. 1 and 2 has the same scraper holding shaft 52 as the conventional example. , And a bearing 20 for supporting the belt, and a mechanism 30 for adjusting the pressing force of the scraper 10 against the belt.

In the present invention, the scraper 10 is formed as having flexibility. In this embodiment, the scraper 10 is configured as follows.

As shown in FIG. 1, the scraper body 1 is a rectangular plate made of hard synthetic rubber, and has a cutout 1b from the lower edge in the length direction. Each side of the main body 1 and the portion near the end of the front side are shown in FIG.
As shown in FIG. 2, the pressure member 2 is surrounded by a pressing piece 2 made of L-shaped steel. An end of a strip-shaped chip mounting plate 3 extending from one end to the other end of the main body 1 is placed on the upper edge of a portion 2b on the front side of the main body of each pressing piece 2, and is fixed by welding. The chip mounting plate 3 is formed of a thin steel plate and can be bent upward and convex in FIG.

A portion 2a on the side of the main body of the pressing piece 2 is higher than a portion 2b on the front side of the main body, and a portion where the side edge of the raised portion and the side edge of the chip mounting plate 3 abut. Welded.

A plurality of rectangular chips 4 are mounted on the front surface of the chip mounting plate 3. Each chip 4 is obtained by brazing a band-shaped cemented carbide 4c to a rectangular substrate 4a formed of a steel plate, and the substrate 4a is formed by screws passing through the chip mounting plate 3 and the scraper body 1. 4b, it is attached to the rear surface of the main body 1 by nut tightening.

Each chip 4 has its upper edge (the upper edge of the cemented carbide 4c) parallel to the upper edge of the chip mounting plate 3 and protrudes above it. Are juxtaposed.

A support plate 5 disposed over the entire length of the scraper 10 is welded to a holding shaft 52 on the back surface of the scraper 10, and the support plate 5 is disposed on the front surface of the scraper 10 at a position symmetrical with respect to the center. The provided holding plate 6 is welded to the upper surface of the holding shaft 52. The scraper 10 has a rubber plate portion of the main body 1 inserted between the holding plate 6 and the support plate 5.
The holding plate 6 and the supporting plate 5 are connected by a screw 6a that penetrates the main body 1 from the holding plate 6 side to the supporting plate 5 side. The hole through which the screw 6a passes through the scraper body 1 is
As described above, in the present invention, the scraper 10 is curved along the rectangular surface, and at this time, the main body 1 is also curved, so that the shape is such that it does not interfere with the screw 6a.

A guide plate 7 made of a steel plate welded to the upper surface of the holding shaft 52 is provided at a portion on the near side of the pressing piece 2. The pressing piece 2 is a plate on the side in contact with the side surface of the scraper body. 2a is slidably sandwiched between the guide plate 7 and a portion of the support plate 5 protruding from the scraper body 1.

Then, on the holding shaft 52, the scraper 1
On both sides of 0, pressing mechanisms 40 for pressing the scraper 10 along the surface of the main body plate are provided. The pressing mechanism 40 is a rotating mechanism of a bolt that advances and retreats in the length direction of the scraper 10, that is, in the axial direction of the holding shaft 52, and holds the holding plate 42 welded to the upper surface of the holding shaft 52 and the holding plate 42. And a bolt 41 screwed to the rotating shaft 43.

The rotating shaft 43 is inserted and welded to the holding plate 42, and a bolt 41 is screwed to the rotating shaft 43. By rotating the bolt 41, the bolt 41 is rotated. It advances and retreats with respect to the rotation shaft 43. This bolt 4
1 is in contact with the lower side of the pressing piece 2 and the center in the body thickness direction via the pressing plate 44,
By pushing the bolt 41 forward, the pressing piece 2 is pressed. The cleaner of this embodiment provided with the above-described scraper 10 and its pressing mechanism 40 is used as follows.

The rotating mechanisms 40 on both sides of the scraper 10
Is turned to advance it toward the scraper 10. Then, each bolt 41 presses the pressing piece 2 to press the lower portion of the side surface of the scraper body 1. The scraper main body 1 is formed of rubber which is an elastic body, its thickness direction is restrained by a support plate 5 and a pressing plate 6, and a cutout 1b is provided at a lower edge in the middle in the length direction. Therefore, an attempt is made to bend in the upward convex direction.

On the other hand, the chip mounting plate 3 is also formed of a thin steel plate, and both ends thereof are welded to the left and right pressing pieces 2. Although the chips 4 are likely to bend, the adjacent chips 4 on the chip mounting plate 3 are mounted with a predetermined amount of gap therebetween, so that the adjacent chips 4 interfere with each other and hinder the bending of the chip mounting plate 3. Nothing. Therefore, the scraper body 1 and the chip mounting plate 3 are integrally bent in the upwardly convex direction.

In this case, the gap between the adjacent chips 4 (the predetermined amount) is set such that the bottom ends of the substrate 4a of the chips do not contact each other until the scraper 10 is maximally curved.

In this way, the scraper 10 is curved upwardly convex, and the curvature of the curved shape is made to match the curvature of the belt surface curved upwardly convex due to the trough habit, so that the upper edge of the chip 4 is on the surface of the belt 54. Since there is no gap, the scraping action of the residue can be made uniform in the belt width direction.

In addition, immediately below the pulley, the belt is imposed on the pulley and the trough habit is temporarily corrected, and the width direction is linear. However, when cleaning is performed at this position, pressing is performed. When the bolt 41 of the mechanism 40 is loosened and the pressing of the scraper 10 is released, the scraper 10 returns to the original rectangular shape, and its upper edge becomes horizontal, so that the scraper 10 follows the straight belt surface without any gap. be able to. In this case, as described above, the wear of the tip C wears from the center of the upper edge 10a of the scraper first.
When the wear progresses and the upper edge 10a becomes convex downward, the bolt 41 of the pressing mechanism 40 is operated again to cause the scraper 1 to move.
If 0 is curved upward, the upper edge 10a can follow the belt surface without any gap.

According to the cleaner having the above-described structure, the holding shaft 52 is not moved upward as in the prior art, and the horizontal upper edge of the scraper 10 is not pressed against the belt to force it along the belt. The scraping action of the residue in the belt width direction can be kept constant without imposing a large burden on the belt. The operation is also simple simply by rotating the bolt 41 of the pressing mechanism 40.

[0035]

According to the present invention, since the scraper is formed to have flexibility and a pressing mechanism for bending the scraper is provided, the upper edge of the scraper is adjusted to be horizontal or upward by the pressing mechanism. In the case where the central part of the belt is worn on the surface of the belt that has become upwardly convex due to the trough habit or the surface of the horizontal belt, and on the scraper side, without directly applying pressure to the belt. In addition, since the upper edge of the scraper can follow the shape of the belt surface itself, the action of scraping off deposits in the belt width direction can be kept constant.

[Brief description of the drawings]

FIG. 1 is a front view showing an embodiment.

FIG. 2 is a perspective view of a main part of FIG. 1;

FIG. 3A is a front view showing a conventional example of a cleaner,
(B) schematically shows the mode of use.

FIG. 4 is a front view of another conventional cleaner.

FIG. 5A is an exploded perspective view showing a bearing of a holding shaft in FIG.
(B) of the conventional example in which the pressing force adjusting mechanism is shown in a side view.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Scraper main body 1b Notch 2 Pressing piece 3 Chip mounting plate 4 Chip 5 Support plate 6 Pressing plate 7 Guide plate 10 Scraper 20 Bearing 30 Pressing force adjusting mechanism 40 Pressing mechanism 41 Bolt 42 Holding plate 43 Rotating shaft 51 Scraper 52 Holding shaft 53 pulley 54 belt 100 belt conveyor

──────────────────────────────────────────────────続 き Continued on the front page (58) Fields surveyed (Int. Cl. ⁶ , DB name) B65G 45/12 B65G 45/16 B08B 1/00-1/02 B08B 11/00

Claims (1)

(57) [Claims] 1. A conveyer belt, comprising: a holding shaft disposed on a return side of the conveyor belt in a width direction of the belt; and a scraper held by the holding shaft. The upper edge of the scraper is pressed against the belt surface to contact the belt surface. A belt cleaner that removes adhered residues, wherein the scraper is formed to have flexibility, and its length direction is parallel to the axis of the holding shaft, and the holding shaft is A conveyor belt cleaner characterized by comprising a pressing mechanism that is held so as to be able to bend upward and that both ends in the length direction of the scraper are pressed and bent upward.