JP2848253B2 - Drive unit life prediction device - Google Patents
Drive unit life prediction deviceInfo
- Publication number
- JP2848253B2 JP2848253B2 JP6243324A JP24332494A JP2848253B2 JP 2848253 B2 JP2848253 B2 JP 2848253B2 JP 6243324 A JP6243324 A JP 6243324A JP 24332494 A JP24332494 A JP 24332494A JP 2848253 B2 JP2848253 B2 JP 2848253B2
- Authority
- JP
- Japan
- Prior art keywords
- life
- drive unit
- unit
- vibration
- calculated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Description
【０００１】[0001]
【産業上の利用分野】本発明は、各種装置の駆動部にお
けるベアリングの回転摩耗による劣化に起因した寿命を
予測する装置に関し、特に、駆動部の使用状況に応じた
実際の寿命を正確かつ客観的に予測する駆動部寿命予測
装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a device for predicting the life of a drive unit of various devices due to deterioration due to rotational wear of a bearing, and more particularly, to an accurate and objective method of determining the actual life according to the use condition of a drive unit. The present invention relates to a drive unit life predicting apparatus for predicting a driving life.
【０００２】[0002]
【従来の技術】一般に、アンテナ回転用等の各種装置の
駆動部には、あらかじめ設計者が駆動部にかかる負荷を
検討して設計寿命時間を算出してあり、設計値としての
駆動部の寿命が定められている。しかし、このような設
計値としての寿命時間は、駆動部の使用時間や使用状況
とは無関係に定められる画一的なものである。これに対
して、実際の駆動部の寿命は、駆動部が実際に動作し、
例えばアンテナを回転させた現実の運用期間や運用状況
等によって変化する個別，具体的なものである。2. Description of the Related Art In general, in a drive unit of various devices for rotating an antenna or the like, a design life time is calculated in advance by a designer by examining a load applied to the drive unit, and the life of the drive unit as a design value is calculated. Is stipulated. However, the life time as such a design value is a uniform one determined irrespective of the use time and use condition of the drive unit. On the other hand, the life of the actual drive unit is based on the fact that the drive unit actually operates,
For example, it is an individual or specific one that changes depending on the actual operation period or operation state in which the antenna is rotated.
【０００３】すなわち、実際の装置の使用状態において
は、駆動部にかかる負荷や周囲の環境等が設計値と異な
ることが一般的であり、設計者があらかじめ定めた寿命
時間は、実際の寿命時間とは一致しない。したがって、
設計寿命だけでは装置の駆動部の寿命時期（部品等の交
換時期）を正確に特定することはできなかった。That is, in the actual use state of the device, the load applied to the drive unit and the surrounding environment are generally different from the design values, and the life time predetermined by the designer is the actual life time. Does not match. Therefore,
It was not possible to accurately specify the life time of the drive unit of the apparatus (the time of replacement of parts and the like) only by the design life.
【０００４】そこで従来、装置の駆動部の実際の寿命に
より近い寿命を予測するため、駆動部の摩擦トルクを間
接的に計測した実測値や、動作中の駆動部の振動音か
ら、設計者又は熟練者が過去の経験に基づき、駆動部の
寿命を定めるという方法が採られていた。この場合、よ
り正確かつ客観的に駆動部の寿命時期を予測，特定する
ため、ベアリング部，モータ部，ギア部等駆動部を構成
する各部に、変位量検出用ピックアップと、振動音検出
用マイクロホンを取付け、ここから得られる変位量と振
動音に基づき、熟練者の聴覚及びスキルによって検査基
準を設定し、この基準に対して当該駆動部の正常・異常
を判断した上で、熟練者の経験により装置駆動部の寿命
を予測する手段も採用されている。Conventionally, in order to predict a service life closer to the actual service life of the drive unit of the apparatus, the designer or the designer must use the indirectly measured friction torque of the drive unit or the vibration noise of the drive unit during operation. A method has been adopted in which a skilled person determines the life of the drive unit based on past experience. In this case, in order to more accurately and objectively predict and specify the life time of the drive unit, a pickup for detecting a displacement amount and a microphone for detecting a vibration sound are provided in each unit constituting the drive unit such as a bearing unit, a motor unit, and a gear unit. Based on the amount of displacement and vibration sound obtained from this, set the inspection standard based on the hearing and skill of the expert, determine the normal / abnormal of the drive unit with respect to this standard, and A means for predicting the life of the device driving unit by using the method is also adopted.
【０００５】しかし、このような従来の寿命予測手段
は、いずれも熟練者の官能検査を主体とするため、寿命
予測のための熟練者を常に一定人数確保する必要があ
り、人員の省力化を図ることができなかった。また、駆
動部の寿命判断にあっても，各熟練者の過去の経験等の
主観的要因に頼るため個人差が生じ易く、寿命の予測値
にばらつきが生じ正確さに欠ける等の問題があった。[0005] However, since all of the conventional life estimation means are mainly based on the sensory test of a skilled person, it is necessary to always secure a certain number of skilled persons for the purpose of estimating the life. I couldn't plan. Also, in determining the life of the drive unit, there is a problem that individual differences are apt to occur because of relying on subjective factors such as the past experience of each expert, and the life expectancy varies and the accuracy is low. Was.
【０００６】そこで、このような問題を解決するべく、
特開平３−３５１４０号の公報には、駆動部のベアリン
グの変位量と振動音とを検出し、それに関するデータを
出力するデータ出力手段と、前記変位量と振動音とを前
件部の変数とし、ベアリングの状態を後件部の変数とす
るファジィルール、及び、各変数それぞれのメンバーシ
ップ関数とを記憶し、前記データ出力手段からの変位量
及び振動音に関するデータを用いて当該ファジィルール
とメンバーシップ関数とにしたがってベアリングの状態
をファジィ推論するファジィ推論部とを備えたベアリン
グ検査装置が提案されている。Therefore, in order to solve such a problem,
Japanese Patent Application Laid-Open No. 3-35140 discloses a data output means for detecting a displacement amount and a vibration sound of a bearing of a driving unit and outputting data relating to the displacement amount, and a variable of an antecedent part for the displacement amount and the vibration sound. Fuzzy rules that use the state of the bearing as a variable of the consequent part, and the membership function of each variable are stored, and the fuzzy rules and the fuzzy rules are used by using the data regarding the displacement and the vibration sound from the data output unit. There has been proposed a bearing inspection apparatus including a fuzzy inference unit for fuzzy inferring the state of a bearing according to a membership function.
【０００７】このベアリング検査装置によれば、熟練者
の官能検査に頼る必要をなくし、検査基準を確立・標準
化する手段として、ベアリングの変位量と振動音のデー
タをファジルールとメンバーシップ関数とに従ってファ
ジ推論し、自動的にベアリングの正常・異常を判定でき
るので、人員の省力化及び検査基準の客観化を図ること
ができた。[0007] According to this bearing inspection apparatus, as a means for establishing and standardizing an inspection standard without resorting to a sensory inspection by a skilled person, data on the displacement amount and vibration sound of the bearing is fuzzy according to a fuzzy rule and a membership function. Since it is possible to infer and automatically determine whether the bearing is normal or abnormal, it is possible to save labor and to make the inspection criteria objective.
【０００８】[0008]
【発明が解決しようとする課題】しかしながら、この特
開平３−３５１４０号公報に記載のベアリング検査装置
では、駆動部のベアリングの正常・異常の検査基準を明
確化しているのみであり、単にベアリングが正常か異常
かの判定しかできず、駆動部の寿命時期を予測すること
は不可能であった。However, in the bearing inspection apparatus described in Japanese Patent Application Laid-Open No. 3-35140, the standard for inspecting the normality / abnormality of the bearing of the drive unit is merely clarified. It was only possible to determine whether the drive was normal or abnormal, and it was impossible to predict the life of the drive unit.
【０００９】本発明は、このような従来の各技術が有す
る問題を解決するために提案されたものであり、各装置
の使用状況に応じた駆動部の実際の寿命時期を正確かつ
客観的に誰にでも予測，特定することができる駆動部寿
命予測装置の提供を目的とする。The present invention has been proposed to solve the problems of the conventional technologies, and accurately and objectively determines the actual life time of the drive unit according to the use condition of each device. It is an object of the present invention to provide a drive unit life prediction device that can be predicted and specified by anyone.
【００１０】[0010]
【課題を解決するための手段】上記目的を達成するため
本発明の請求項１記載の駆動部寿命予測装置は、寿命の
予測対象となる装置駆動部の、振動加速度を検出する検
出手段及び振動音を検出する検出手段と、これら検出手
段で検出した前記駆動部の振動加速度及び振動音に関す
る信号の、時間に対する変化を一定時間ごとに平均化し
てその平均値を算出するとともに、算出した複数の平均
値から平均時間変化率を演算する演算回路部と、あらか
じめ定めた寿命に達した駆動部の寿命時における振動加
速度，振動音に関する信号及びこれらの平均時間変化率
を記憶するデータ記憶部と、このデータ記憶部の振動加
速度，振動音信号及びこれらの平均時間変化率と、前記
演算回路部で算出した駆動部の振動加速度，振動音信号
及びこれらの平均時間変化率とを比較するデータ比較部
と、このデータ比較部における比較結果に基づき、前記
駆動部の振動加速度及び振動音信号の平均時間変化率か
ら、当該駆動部の寿命時間及び寿命曲線を算出する寿命
算出部と、を備えるとともに、前記データ記憶部が、前
記寿命に達した駆動部の振動加速度及び振動音信号の寿
命時までの時間変化率をも記憶し、前記データ比較部
が、前記データ記憶部に記憶した寿命に達した駆動部の
寿命曲線と、前記寿命算出部で算出した駆動部の寿命曲
線をも比較する構成としてある。According to a first aspect of the present invention, there is provided a driving unit life estimating apparatus for detecting a vibration acceleration of a device driving unit whose life is to be predicted.
Detection means for detecting means and vibration sound output, the vibration acceleration and the signal related to vibration noise of the drive unit detected by these detection means, to calculate the average value by averaging at every predetermined time changes with respect to time, An arithmetic circuit for calculating the average time rate of change from the plurality of calculated average values; and a vibration application during the life of the drive unit having reached a predetermined life.
A data storage unit for storing signals related to speed and vibration sound and an average time rate of change thereof, and
The velocity, the vibration sound signal, the average time rate of change thereof, and the vibration acceleration and vibration sound signal of the drive unit calculated by the arithmetic circuit unit
And a data comparing unit that compares the average time rate of change with the average time rate of change of the driving unit, based on the comparison result of the data comparing unit, and calculates the life time and A life calculation unit for calculating a life curve, and the data storage unit
Vibration acceleration and vibration sound signal
The time change rate up to the time of death is also stored, and the data comparison unit
Is the drive unit that has reached the end of its life stored in the data storage unit.
Life curve and life curve of the drive unit calculated by the life calculation unit
The configuration also compares the lines .
【００１１】また、請求項２記載の駆動部寿命予測装置
は、前記データ記憶部に記憶した寿命曲線と、前記寿命
算出部で算出した駆動部の寿命曲線との比較データの結
果を信頼度係数として補正値を算出する補正部を備え、
前記寿命算出部が、この補正部で算出した補正値にもと
づいて、前記算出した前記駆動部の寿命時間及び寿命曲
線を補正して寿命を算出する構成としてある。Further, in the driving unit life predicting device according to the present invention, the life curve stored in the data storage unit and the life
The result of comparison data with the drive unit life curve calculated by the calculation unit
A correction unit that calculates a correction value using the result as a reliability coefficient,
The life calculation unit calculates a correction value based on the correction value calculated by the correction unit.
Based on the calculated life time and life curve of the drive unit,
The life is calculated by correcting the line .
【００１２】さらに、請求項３記載の駆動部寿命予測装
置では、前記検出手段を、前記駆動部の振動加速度を検
出する加速度センサーと、前記駆動部の振動音を検出す
るマイクロホンとで構成してあり、請求項４記載の駆動
部寿命予測装置では、前記駆動部の寿命及び残寿命を表
示する表示部を備えた構成としてあり、また、請求項５
記載の駆動部寿命予測装置では、前記演算回路部に演算
処理を指示する操作部を備えた構成としてある。Further, in the drive unit life predicting apparatus according to the third aspect, the detecting means is constituted by an acceleration sensor for detecting a vibration acceleration of the drive unit and a microphone for detecting a vibration sound of the drive unit. According to a fourth aspect of the present invention, in the drive unit life predicting device, a display unit for displaying a life and a remaining life of the drive unit is provided, and furthermore, a fifth embodiment is provided.
In the drive unit life prediction device described above, an operation unit that instructs the arithmetic circuit unit to perform arithmetic processing is provided.
【００１３】[0013]
【作用】上記構成からなる本発明の駆動部寿命予測装置
によれば、従来、設計者，熟練者等が過去の経験に基づ
いて判定していた駆動部の劣化基準について、加速度セ
ンサーやマイクロホン等の定量的計測が可能な検出手段
により検出したデータに基づいて演算処理するので、判
定基準を客観的かつ明確化することができる。また、検
出手段を駆動部近傍に設置しているので、駆動部が装置
のペデスタル等に組み込まれた状態で随時劣化を計測で
き、駆動部の使用状況等に即した正確な寿命予測を容易
かつ迅速に行なうことができる。According to the drive unit life estimating apparatus of the present invention having the above-described structure, a deterioration criterion of a drive unit conventionally determined by a designer, a skilled person, etc. based on past experience is determined by an acceleration sensor, a microphone, or the like. Since the arithmetic processing is performed based on the data detected by the detecting means capable of quantitatively measuring the above, the criterion can be objectively and clarified. In addition, since the detection means is installed near the drive unit, it is possible to measure deterioration at any time while the drive unit is incorporated in the pedestal of the apparatus, and it is possible to easily and accurately predict the life expectancy in accordance with the use condition of the drive unit. It can be done quickly.
【００１４】[0014]
【実施例】以下、本発明の駆動部寿命予測装置の一実施
例について、図面を参照して説明する。図１は、本発明
の駆動部寿命予測装置の一実施例を示す概略図であり、
アンテナ回転用の駆動部に用いる場合を示す。同図にお
いて、１はアンテナを搭載するペデスタルで、内部には
寿命の予測対象となるアンテナ回転用の駆動部２が配設
されている。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a block diagram showing an embodiment of a drive unit life estimating apparatus according to the present invention. FIG. 1 is a schematic diagram showing an embodiment of a drive unit life prediction device of the present invention,
The case where it is used for a drive unit for antenna rotation will be described. In FIG. 1, reference numeral 1 denotes a pedestal on which an antenna is mounted. Inside the pedestal, a driving unit 2 for rotating the antenna whose life is to be predicted is disposed.
【００１５】３は駆動部２の振動加速度を検出するため
の加速度センサー、４は駆動部２の振動音を検出するマ
イクロホンで、いずれもペデスタル１内の駆動部２の近
傍に設置してある。５は増幅器であり、これら加速度セ
ンサー３とマイクロホン４によって検出された信号をそ
れぞれ増幅する。６はＡ／Ｄコンバーターであり、増幅
器５で増幅された信号をデジタル変換して出力する。こ
れら増幅器５とＡ／Ｄコンバーター６は、それぞれペデ
スタル１内に配設してある。Reference numeral 3 denotes an acceleration sensor for detecting the vibration acceleration of the drive unit 2, and 4 denotes a microphone for detecting the vibration sound of the drive unit 2, all of which are installed in the pedestal 1 near the drive unit 2. Reference numeral 5 denotes an amplifier, which amplifies the signals detected by the acceleration sensor 3 and the microphone 4, respectively. Reference numeral 6 denotes an A / D converter, which converts the signal amplified by the amplifier 5 into a digital signal and outputs the signal. The amplifier 5 and the A / D converter 6 are disposed in the pedestal 1 respectively.
【００１６】７は演算回路部で、Ａ／Ｄコンバーター６
においてデジタル変換された振動加速度及び振動音信号
の時間に対する変化をそれぞれ一定時間ごとに平均化し
てその平均値を算出するとともに、算出した複数の平均
値から平均時間変化率を演算処理する。８はデータ記憶
部で、あらかじめ寿命に達したモデルケースとしての駆
動部の寿命時の振動加速度，振動音及び寿命曲線とが記
憶してある。９はデータ比較部であり、データ記憶部８
の記憶データと前記演算回路部７で得られた平均時間変
化率のデータとを比較する。Reference numeral 7 denotes an arithmetic circuit unit, and an A / D converter 6
, The changes of the vibration acceleration and the vibration sound signal, which have been digitally converted, with respect to time are respectively averaged at regular intervals to calculate the average value, and the average time change rate is calculated from the calculated average values. Reference numeral 8 denotes a data storage unit which stores in advance the vibration acceleration, vibration sound, and life curve of the drive unit as the model case which has reached the end of its life. 9 is a data comparison unit, and a data storage unit 8
Is compared with the data of the average time rate of change obtained by the arithmetic circuit unit 7.
【００１７】１０は補正部で、データ比較部９における
比較データの結果を信頼度係数として補正値を算出す
る。１１は寿命算出部で、補正部１０で算出された補正
値を前記演算回路部７における駆動部２の振動加速度と
振動音の平均時間変化率に加味し、駆動部２の寿命を算
出する。１２は、寿命算出部１１で算出された駆動部２
の寿命及び残寿命を表示するとともに、演算回路部７に
演算処理を指示する表示・操作部である。なお、上記演
算回路部７以下の各部は、ペデスタル１に接続される端
末機器内に配設されている。A correction unit 10 calculates a correction value using the result of the comparison data in the data comparison unit 9 as a reliability coefficient. Reference numeral 11 denotes a life calculation unit that calculates the life of the drive unit 2 by taking into account the correction value calculated by the correction unit 10 in the vibration acceleration of the drive unit 2 and the average time change rate of the vibration sound in the arithmetic circuit unit 7. Reference numeral 12 denotes the driving unit 2 calculated by the life calculating unit 11
And a display / operation unit for displaying the life and remaining life of the computer and instructing the arithmetic circuit unit 7 to perform arithmetic processing. The components below the arithmetic circuit unit 7 are provided in a terminal device connected to the pedestal 1.
【００１８】次に、このような構成からなる本実施例の
駆動部寿命予測装置の動作について説明する。まず、ペ
デスタル１内で作動する駆動部２は、随時、加速度セン
サー３及びマイクロホン４によって振動加速度及び振動
音が検出され、それらが増幅器５，Ａ／Ｄコンバーター
６によりデジタル信号として出力される。Next, the operation of the drive unit life estimating apparatus of this embodiment having such a configuration will be described. First, the drive unit 2 operating in the pedestal 1 detects vibration acceleration and vibration sound by the acceleration sensor 3 and the microphone 4 as needed, and outputs them as digital signals by the amplifier 5 and the A / D converter 6.
【００１９】そして、デジタル化されたこれら加速度信
号と振動音信号は、演算回路部７において、まず、図２
に示すように、一定時間ｔの範囲において積分し平均化
され、駆動部２の運用経過時間Ｔとともに、平均加速度
信号Ａと平均振動音信号Ｂとして算出される。その後、
任意に算出されたｎ個の平均加速度信号Ａと平均振動音
信号Ｂに基づき、それぞれ駆動部２が寿命に達するまで
の時間が算出される。The digitized acceleration signal and vibration sound signal are first processed by the arithmetic circuit unit 7 in FIG.
As shown in (1), the average is integrated and averaged in the range of the fixed time t, and is calculated as the average acceleration signal A and the average vibration sound signal B together with the operation elapsed time T of the drive unit 2. afterwards,
Based on the arbitrarily calculated n average acceleration signals A and average vibration sound signals B, the time until the drive unit 2 reaches the end of its life is calculated.
【００２０】すなわち、図３に示すように、平均加速度
信号Ａの時間変化率ΔＸと平均振動音信号Ｂの時間変化
率ΔＹは、ｎ番目の各信号レベルとｎ−１番目の各信号
レベルとの差及びその間の時間Ｔｎから算出される。出
力されたｎ個のそれぞれの時間変化率から平均時間変化
率を算出すれば、装置駆動部２の運用経過時間ｔｎにお
ける劣化速度が得られる。なお、この演算回路部７は、
オペレータの表示・操作部１２からの指令により任意に
上記の演算処理を実行し、データを出力することができ
る。That is, as shown in FIG. 3, the time change rate .DELTA.X of the average acceleration signal A and the time change rate .DELTA.Y of the average vibration sound signal B are represented by the nth signal level and the (n-1) th signal level. And the time Tn therebetween. If the average time change rate is calculated from each of the n output time change rates, the deterioration speed at the operation elapsed time tn of the device driving unit 2 can be obtained. The arithmetic circuit unit 7
The above-described arithmetic processing can be arbitrarily executed according to a command from the display / operation unit 12 of the operator, and data can be output.
【００２１】このように演算回路部７により演算処理さ
れたデータは、次に、データ記憶部８及びデータ比較部
９にそれぞれ出力される。データ記憶部８には、あらか
じめ寿命に達したモデルケースとしての駆動部をペデス
タル１に組み込み、寿命時の振動加速度信号Ｍと振動音
信号Ｎを基準データとして記憶してあるので、これをデ
ータ比較部９において、演算回路部７により算出された
演算データと比較する。この比較結果によって、図３に
示すように、演算回路部７で算出した劣化速度から装置
駆動部２が寿命に達するまでの予測時間を算出すること
ができる。The data processed by the arithmetic circuit unit 7 is output to the data storage unit 8 and the data comparison unit 9, respectively. In the data storage unit 8, a drive unit as a model case that has reached the end of its life is incorporated in the pedestal 1 and the vibration acceleration signal M and the vibration sound signal N at the end of the life are stored as reference data. In the section 9, comparison is made with the operation data calculated by the operation circuit section 7. Based on the comparison result, as shown in FIG. 3, a predicted time until the device driving unit 2 reaches the end of its life can be calculated from the deterioration speed calculated by the arithmetic circuit unit 7.
【００２２】さらに、データ記憶部８には、図３に示す
ように、上記モデルケースとしての駆動部の寿命曲線を
一般の駆動部寿命曲線のデータとして記憶してあり、こ
れをデータ比較部９において演算回路部７で演算された
平均加速度信号Ａ，平均振動音信号Ｂ，経過時間，寿命
曲線の各データと比較し、同一経過時間における一般の
駆動部寿命曲線上の劣化速度を、総寿命時間に対する経
過時間の比率分だけ、上記演算回路で演算された劣化速
度に信頼度係数として乗算する。この信頼度係数は、一
般の駆動部劣化速度が曲線的に変化し、寿命直前には急
激に増加することが経験則上認められていることから、
上記演算回路部７で算出された平均時間変化率から求め
た劣化速度を補正し、かつ、装置駆動部２が寿命に達す
るまでの時間算出に補正値として付加されている。Further, as shown in FIG. 3, the data storage section 8 stores a life curve of the driving section as the model case as data of a general driving section life curve. The average acceleration signal A, the average vibration sound signal B, the elapsed time, and the life curve data calculated by the calculation circuit unit 7 are compared with each other. The deterioration rate calculated by the arithmetic circuit is multiplied by the ratio of the elapsed time to the time as a reliability coefficient. The empirical rule has shown that this reliability coefficient shows that the general drive section deterioration speed changes in a curve and increases rapidly immediately before the end of life.
The deterioration rate obtained from the average time rate of change calculated by the arithmetic circuit unit 7 is corrected, and is added as a correction value to the calculation of the time until the device driving unit 2 reaches the end of its life.
【００２３】その後、寿命算出部１１において、上記の
算出結果から得られた二つの寿命時間、すなわち、図３
に示す加速度信号による寿命時間Ｘと振動音信号による
寿命時間Ｙを、式（１）により合成し、最終的な駆動部
寿命時間Ｓを算出する。 １／Ｘ2＋１／Ｙ2＝１／Ｓ2・・・・・（１） そして、このようにして得られた駆動部２の寿命時間Ｓ
と、これから導かれる残寿命時間が表示部１２に表示さ
れ、オペレータに確認される。Thereafter, the life calculation unit 11 calculates two life times obtained from the above calculation results, that is, FIG.
The life time X based on the acceleration signal and the life time Y based on the vibration sound signal shown in (1) are synthesized by Expression (1) to calculate the final drive unit life time S. 1 / X 2 + 1 / Y 2 = 1 / S 2 (1) Then, the life time S of the driving unit 2 obtained in this manner is obtained.
Is displayed on the display unit 12 and is confirmed by the operator.
【００２４】以上説明したように、本実施例の駆動部寿
命予測装置によれば、従来、設計者，熟練者等が過去の
経験に基づいて判定していた駆動部２の劣化基準につい
て、定量的計測が可能な加速度センサー３とマイクロホ
ン４により検出したデータに基づいて演算処理している
ので、判定基準が客観化，明確化されるとともに、駆動
部の寿命予測に必要な定量データを、駆動部の加速度と
振動音の二つから検出しており、さらに、モデルケース
としての駆動部の寿命データを加味しているため、寿命
予測の信頼性が高い。As described above, according to the drive unit life estimating apparatus of the present embodiment, the deterioration criterion of the drive unit 2 conventionally determined by a designer, a skilled person, etc. based on past experience is quantitatively determined. Calculation processing is performed based on the data detected by the acceleration sensor 3 and the microphone 4 that can perform dynamic measurement, so that the criterion can be made objective and clear, and quantitative data necessary for predicting the life of the drive unit can be driven. Since the detection is performed from the acceleration and vibration sound of the drive unit and the life data of the drive unit as a model case is taken into account, the reliability of the life prediction is high.
【００２５】また、本実施例の駆動部寿命予測装置で
は、加速度センサー３，マイクロホン４を駆動部２の近
傍に設置して、駆動部２がペデスタル１に組み込まれた
状態で、かつ任意の時期にデータを計測できるので、駆
動部２の使用状況等に即した正確な寿命予測が行なえ
る。特に、装置駆動部をペデスタルから取り外さなくて
も、劣化状態が計測できるので、負荷がかかった状態で
の駆動部の劣化状態を正確かつ迅速に測定可能となり、
また駆動部の検査及び判定時間も大幅に短縮することが
できる。Further, in the drive unit life predicting apparatus of this embodiment, the acceleration sensor 3 and the microphone 4 are installed near the drive unit 2 so that the drive unit 2 is incorporated in the pedestal 1 and at any time. Since the data can be measured in a short time, the life expectancy can be accurately predicted in accordance with the use condition of the drive unit 2 and the like. Especially, since the deterioration state can be measured without removing the device drive unit from the pedestal, the deterioration state of the drive unit under a load can be measured accurately and quickly,
In addition, the inspection and determination time of the driving unit can be significantly reduced.
【００２６】なお、本発明の駆動部寿命予測装置は、上
述した実施例に限定されるものではなく、要旨の範囲内
で種々の変形実施が可能である。例えば、 駆動部の寿命予測は、振動加速度と振動音のうち、い
ずれか一方のみにもとづいて行なうこともできる。この
場合には、検出手段及び装置全体を簡略化できるという
効果がある。 補正部で算出した補正値による予測寿命の補正を省略
することもできる。この場合、予測寿命にやや正確性を
欠くことになるが、装置構造の簡略化を図ることができ
るという効果がある。It should be noted that the drive unit life estimating apparatus of the present invention is not limited to the above-described embodiment, and various modifications can be made within the scope of the gist. For example, the life prediction of the drive unit can be performed based on only one of the vibration acceleration and the vibration sound. In this case, there is an effect that the detection means and the entire device can be simplified. The correction of the predicted life based on the correction value calculated by the correction unit can be omitted. In this case, although the estimated life is slightly less accurate, there is an effect that the structure of the device can be simplified.
【００２７】[0027]
【発明の効果】以上説明したように本発明の駆動部寿命
予測装置によれば、各種装置の使用状況に応じた駆動部
の実際の寿命時期を正確かつ客観的に予測でき、また駆
動部のデータ測定，演算等の操作も容易かつ迅速に誰に
でも行なうことができる。As described above, according to the drive unit life estimating apparatus of the present invention, the actual life time of the drive unit according to the use condition of various devices can be accurately and objectively predicted, and the drive unit Operations such as data measurement and calculation can be performed easily and quickly by anyone.
【図１】本発明の駆動部寿命予測装置の一実施例の概略
図を示す。FIG. 1 shows a schematic view of an embodiment of a drive unit life prediction device of the present invention.
【図２】図１における演算回路部の信号処理部統図を示
す。FIG. 2 is a block diagram of a signal processing unit of the arithmetic circuit unit in FIG. 1;
【図３】図１における処理部の寿命算出の概要図を示
す。FIG. 3 is a schematic diagram of calculating the life of a processing unit in FIG. 1;
１…ペデスタル ２…装置駆動部 ３…加速度センサー ４…マイクロホン ５…増幅器 ６…Ａ／Ｄコンバーター ７…演算回路部 ８…データ記憶部 ９…データ比較部 １０…補正部 １１…寿命算出部 １２…表示・操作部 DESCRIPTION OF SYMBOLS 1 ... Pedestal 2 ... Device drive part 3 ... Acceleration sensor 4 ... Microphone 5 ... Amplifier 6 ... A / D converter 7 ... Calculation circuit part 8 ... Data storage part 9 ... Data comparison part 10 ... Correction part 11 ... Life calculation part 12 ... Display / operation unit
Claims (5)
動加速度を検出する検出手段及び振動音を検出する検出
手段と、 これら検出手段で検出した前記駆動部の振動加速度及び
振動音に関する信号の、時間に対する変化を一定時間ご
とに平均化してその平均値を算出するとともに、算出し
た複数の平均値から平均時間変化率を演算する演算回路
部と、 あらかじめ定めた寿命に達した駆動部の寿命時における
振動加速度，振動音に関する信号及びこれらの平均時間
変化率を記憶するデータ記憶部と、 このデータ記憶部の振動加速度，振動音信号及びこれら
の平均時間変化率と、前記演算回路部で算出した駆動部
の振動加速度，振動音信号及びこれらの平均時間変化率
とを比較するデータ比較部と、 このデータ比較部における比較結果に基づき、前記駆動
部の振動加速度及び振動音信号の平均時間変化率から、
当該駆動部の寿命時間及び寿命曲線を算出する寿命算出
部と、を備えるとともに、 前記データ記憶部が、前記寿命に達した駆動部の振動加
速度及び振動音信号の寿命時までの時間変化率をも記憶
し、 前記データ比較部が、前記データ記憶部に記憶した寿命
に達した駆動部の寿命曲線と、前記寿命算出部で算出し
た駆動部の寿命曲線をも比較する ことを特徴とする駆動
部寿命予測装置。The vibration of a device drive unit whose life is to be predicted is
Detection means for detecting dynamic acceleration and detection for detecting vibration sound
Means for averaging a change with respect to time of a signal relating to the vibration acceleration and vibration sound of the drive unit detected by the detection means, and calculating an average value thereof. An arithmetic circuit that calculates the average time change rate from the value, and a drive unit that has reached a predetermined life
Signals related to vibration acceleration and vibration sound and their average time
A data storage unit for storing a rate of change, and a vibration acceleration, a vibration sound signal, and the like of the data storage unit.
A data comparison unit that compares the average time change rate of the driving circuit with the vibration acceleration and vibration sound signal of the drive unit calculated by the arithmetic circuit unit and the average time change rate thereof. From the vibration acceleration of the drive unit and the average time change rate of the vibration sound signal,
And lifetime calculator that calculates the lifetime and the lifetime curve of the drive unit, provided with a, the data storage unit, the vibration pressure of the drive unit reaches the life
Also stores the rate of change of speed and vibration sound signal over the life of the signal.
And the data comparison unit stores the lifetime stored in the data storage unit.
The life curve of the drive unit that has reached
A drive unit life predicting device, which also compares the life curves of the drive units.
と、前記寿命算出部で算出した駆動部の寿命曲線との比
較データの結果を信頼度係数として補正値を算出する補
正部を備え、 前記寿命算出部が、この補正部で算出した補正値にもと
づいて、前記算出した前記駆動部の寿命時間及び寿命曲
線を補正して寿命を算出する請求項１記載の駆動部寿命
装置。 2. A life curve stored in the data storage unit.
And the life curve of the drive unit calculated by the life calculation unit.
Compensation value is calculated using the result of comparison data as a reliability coefficient.
A corrector , wherein the life calculator calculates a correction value based on the correction value calculated by the corrector.
Based on the calculated life time and life curve of the drive unit,
The drive unit life according to claim 1, wherein the life is calculated by correcting the line.
apparatus.
度を検出する加速度センサーと、前記駆動部の振動音を
検出するマイクロホンとで構成した請求項１又は２記載
の駆動部寿命予測装置。3. The drive unit life prediction device according to claim 1, wherein the detection unit includes an acceleration sensor that detects a vibration acceleration of the drive unit and a microphone that detects a vibration sound of the drive unit.
表示部を備えた請求項１，２又は３記載の駆動部寿命予
測装置。4. The driving unit life predicting device according to claim 1, further comprising a display unit for displaying a life and a remaining life of the driving unit.
作部を備えた請求項１，２，３又は４記載の駆動部寿命
予測装置。5. The drive unit life predicting device according to claim 1, further comprising an operation unit for instructing the arithmetic circuit unit to perform arithmetic processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6243324A JP2848253B2 (en) | 1994-09-12 | 1994-09-12 | Drive unit life prediction device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6243324A JP2848253B2 (en) | 1994-09-12 | 1994-09-12 | Drive unit life prediction device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0882576A JPH0882576A (en) | 1996-03-26 |
| JP2848253B2 true JP2848253B2 (en) | 1999-01-20 |
Family
ID=17102140
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6243324A Expired - Fee Related JP2848253B2 (en) | 1994-09-12 | 1994-09-12 | Drive unit life prediction device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2848253B2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19621046A1 (en) * | 1996-05-24 | 1997-11-27 | Skf Gmbh | Method and device for measuring the output torque |
| KR100427236B1 (en) * | 1996-12-28 | 2004-07-02 | 현대자동차주식회사 | Test device and method for judging door performance of vehicle by vibration accelerometer and sound levelmeter |
| JP4071161B2 (en) * | 2003-06-05 | 2008-04-02 | ニッテツ八幡エンジニアリング株式会社 | Deterioration diagnosis method for rotating machinery |
| US9984551B2 (en) * | 2016-03-15 | 2018-05-29 | Ashworth Bros., Inc. | System and method for anticipating low-speed bearing failure |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS539584A (en) * | 1976-07-15 | 1978-01-28 | Toshiba Corp | Predicting apparatus for abnormality of ball-and-rooler bearing |
-
1994
- 1994-09-12 JP JP6243324A patent/JP2848253B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0882576A (en) | 1996-03-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US5140858A (en) | Method for predicting destruction of a bearing utilizing a rolling-fatigue-related frequency range of AE signals | |
| JP4791093B2 (en) | Passenger conveyor diagnostic equipment | |
| JP4935157B2 (en) | Abnormality diagnosis apparatus and abnormality diagnosis method | |
| JP5553002B2 (en) | Bearing abnormality diagnosis device, railway vehicle equipped with the same, and bearing abnormality diagnosis method | |
| JP4120099B2 (en) | Bearing abnormality diagnosis method and abnormality diagnosis device | |
| JP4592123B2 (en) | Unsteady signal analyzer and medium on which unsteady signal analysis program is recorded | |
| JP6835265B2 (en) | Measurement and diagnostic equipment and measurement and diagnosis method | |
| JP2848253B2 (en) | Drive unit life prediction device | |
| CN110100158A (en) | The condition monitoring system of whirler, the state monitoring method of whirler, program and storage medium | |
| US10203677B2 (en) | Apparatus for checking a state of a machine part | |
| JP4031745B2 (en) | Gear diagnosis method and gear diagnosis device | |
| JP3014201B2 (en) | Bearing abnormality prediction device | |
| JP3318246B2 (en) | Fan motor diagnosis method and diagnosis device | |
| JP3325448B2 (en) | Diagnosis device for rotating machine bearings using acoustic emission | |
| JP4401061B2 (en) | Compressor impeller monitoring device | |
| JPH068774B2 (en) | Bearing remaining life estimation method | |
| JPH06323899A (en) | Abnormality diagnostic method for low speed rotating machine | |
| JPS5981531A (en) | Prediction security method of bearing destruction | |
| JP3390087B2 (en) | Bearing diagnosis system | |
| JP2004170318A (en) | Method and apparatus for diagnosing anomaly of rotator | |
| JP3223623B2 (en) | Abnormal inspection equipment for rotating machines | |
| JP2003065839A (en) | Method and device for monitoring vibration | |
| JP3556127B2 (en) | Self-aligning roller bearing damage diagnosis method and self-aligning roller bearing damage diagnosis device | |
| JPH02212722A (en) | Handy diagnostic apparatus for construction | |
| JPH04361814A (en) | Method for diagnosing abnormality of rolling down system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20071106 Year of fee payment: 9 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20081106 Year of fee payment: 10 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20081106 Year of fee payment: 10 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20091106 Year of fee payment: 11 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20091106 Year of fee payment: 11 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20101106 Year of fee payment: 12 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20111106 Year of fee payment: 13 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20111106 Year of fee payment: 13 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20121106 Year of fee payment: 14 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20121106 Year of fee payment: 14 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20131106 Year of fee payment: 15 |
|
| LAPS | Cancellation because of no payment of annual fees |