JP2708139B2 - Sliding material and manufacturing method thereof - Google Patents
Sliding material and manufacturing method thereofInfo
- Publication number
- JP2708139B2 JP2708139B2 JP4256742A JP25674292A JP2708139B2 JP 2708139 B2 JP2708139 B2 JP 2708139B2 JP 4256742 A JP4256742 A JP 4256742A JP 25674292 A JP25674292 A JP 25674292A JP 2708139 B2 JP2708139 B2 JP 2708139B2
- Authority
- JP
- Japan
- Prior art keywords
- alloy
- sliding material
- plate
- based alloy
- steel plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/04—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating by means of a rolling mill
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/001—Interlayers, transition pieces for metallurgical bonding of workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/34—Coated articles, e.g. plated or painted; Surface treated articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/18—Dissimilar materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/001—Interlayers, transition pieces for metallurgical bonding of workpieces
- B23K35/004—Interlayers, transition pieces for metallurgical bonding of workpieces at least one of the workpieces being of a metal of the iron group
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Sliding-Contact Bearings (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、自動車,船舶,産業機
械等に広く利用されている摺動材料およびその製造方法
に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sliding material widely used in automobiles, ships, industrial machines and the like, and a method for producing the same.
【0002】[0002]
【従来の技術】従来、Pb合金,Sn合金の摺動材料を
製造する方法としては、溶解したPb合金,Sn合金の
溶湯を支持材に流し込み、そのまま支持材の背面から水
等で冷却するあるいは回転させながら冷却させる方法が
行われていた。2. Description of the Related Art Conventionally, as a method for producing a sliding material of a Pb alloy or a Sn alloy, a molten metal of a Pb alloy or a Sn alloy is poured into a support material, and the molten material is directly cooled from the back surface of the support material with water or the like. A method of cooling while rotating was used.
【0003】[0003]
【発明が解決しようとする課題】従来の製造方法には、
次ぎのような問題点がある。 支持材が薄い場合、溶湯および冷却による歪みが生
じ、幅の広い材料の製造が困難である。更に、必要寸法
を得るため合金を削る必要がある。 支持材が厚い場合には、合金の偏析を防ぎ、充分な
接着を確保するために回転しながら冷却する必要があ
る。この方法は、時間がかかり、さらに価格も高くな
る。 合金が溶湯であるため、支持材の材質が限定され、
しかも支持材の酸化物除去のため塩化物を使用するの
で、そのための設備が必要である。 本発明の目的は、従来技術の課題を解消した摺動材料の
製造方法を得ることである。SUMMARY OF THE INVENTION Conventional manufacturing methods include:
There are the following problems. When the support material is thin, distortion occurs due to the molten metal and cooling, and it is difficult to produce a wide material. Further, it is necessary to cut the alloy to obtain the required dimensions. When the supporting material is thick, it is necessary to cool while rotating to prevent segregation of the alloy and to ensure sufficient adhesion. This method is time consuming and expensive. Since the alloy is a molten metal, the material of the support material is limited,
Moreover, since chloride is used to remove oxides from the support material, equipment for this is required. An object of the present invention is to provide a method for manufacturing a sliding material that solves the problems of the prior art.
【0004】[0004]
【課題を解決するための手段】上記目的を達成する本発
明の方法は、Sn系軸受合金摺動材料を製造する方法で
あって、 (a)Sn系合金を合金板にする段階と、 (b)熱処理を施すこと無しに 、該Sn系合金板を鋼板
に直接圧接しSn系合金層と該Sn系合金層に接合され
た鋼板層とからなる摺動材料を作る段階と、 (c)該摺動材料を125−225℃で熱処理する段階
とを有することを特徴とする。本発明では、Sn系合金
板を鋼板に直接圧接する前に、該Sn系合金板を脱脂し
ブラシ処理し且つ該鋼板を脱脂しサンドベルト処理する
のが好ましい。本発明の摺動材料は、Sn系合金を鋼板
に直接圧接することにより、意識的な冷却、支持材
等の圧接面の機械的な処理等の必要がなく、これにより
熱歪みが起きるのを無くすることができる。また、支持
材の変化量に応じて合金の厚さを選択でき、合金の切削
の必要性も最小限に抑えられ、任意の寸法の摺動材料を
得ることが出来る。In order to achieve the object of the present onset to achieve the above purpose
Akira's method is to produce Sn-based bearing alloy sliding materials.
There are, (a) the steps of the Sn-based alloy to alloy plate, without performing (b) heat treatment, the steel sheet of the Sn-based alloy plate
Is pressed directly to the Sn-based alloy layer and joined to the Sn-based alloy layer.
A method of making a sliding material composed of a steel plate layer, heat treating at 125-225 ° C. (c) a sliding material
And characterized in that: In the present invention, a Sn-based alloy
Before directly pressing the plate against the steel plate, the Sn-based alloy plate is degreased.
Brush treatment and degrease and sand belt the steel plate
Is preferred. The sliding material of the present invention does not require conscious cooling or mechanical treatment of the press-contact surface such as a support material by directly pressing the Sn-based alloy against the steel plate. Can be eliminated. In addition, the thickness of the alloy can be selected according to the amount of change in the support material, the necessity of cutting the alloy is minimized, and a sliding material having an arbitrary size can be obtained.
【0005】[0005]
【実施例】以下、実施例により本発明を具体的に説明す
る。例1 (比較例) はじめに従来技術にもとずいて比較例を製造した。即ち
支持層となる帯鋼(厚さ1.10mm×幅110mm)
を脱脂後、接着面をサンドベルトで処理し、酸洗いおよ
び塩化物系のフラックで処理してからSnの溶湯中で浸
漬メッキを行なった。更に後前記浸漬メッキされた帯鋼
上に、溶解された表1に示すSn合金を流し込み、帯鋼
の背面から水冷却を行なった。その後、余剰に鋳込まれ
たSn合金を切削し、総厚さ1.65mm、支持層の厚
さ1.30mmの試験No.1(従来品)を比較例とし
て得た。例2 次に本発明の方法による摺動材を製造した。即ち18m
m厚さの表1に示す合金を置注鋳造した、圧延ロールを
通して1.10mmの厚さに圧延した後110mm幅に
切断し,脱脂した後,ブラシ処理を行い合金板を得た。
次ぎに、Fe−0.05Cの支持材(厚さ2.24mm
×幅110mm)の圧着面を脱脂し,サンドベルトで処
理した後圧延ロールを通して合金板と支持材を圧着し摺
動材を得た。摺動材の総厚さは1.65mm、支持層の
厚さは1.30mmであった。次に、この摺動材を図1
および図2に示されている各温度で熱処理を行ない、本
発明の試料2を得た。以上の各試料の機械的性質を図1
および図2に示し、接着強度を図6に示し、顕微鏡組織
写真を図3、図4及び図5に示す。(合金硬度は熱処理
後室温測定)尚、本発明の実施例では、置注鋳造につい
て行ったがこれに限定されるものではなく他の連続鋳造
等で行うことができる。更に、本発明品は、必要により
機械加工を行い更に円形や半円形状等に加工して使用す
ることも可能である。The present invention will be described below in detail with reference to examples. Example 1 (Comparative Example) First, a comparative example was manufactured based on the prior art. That is, a strip steel to be a support layer (1.10 mm thick × 110 mm wide)
After degreasing, the adhesive surface was treated with a sand belt, pickled and treated with chloride-based flux, and then immersion-plated in a molten Sn bath. Further, the molten Sn alloy shown in Table 1 was poured onto the immersion-plated steel strip, and water cooling was performed from the back of the steel strip. Thereafter, the excessively cast Sn alloy was cut, and the test No. having a total thickness of 1.65 mm and a thickness of the support layer of 1.30 mm was cut. 1 (conventional product) was obtained as a comparative example. Example 2 A sliding material was produced according to the method of the present invention. That is, 18m
An alloy shown in Table 1 having a thickness of m was cast and cast. The alloy was rolled to a thickness of 1.10 mm through a rolling roll, cut into a width of 110 mm, degreased, and brushed to obtain an alloy plate.
Next, a supporting material of Fe-0.05C (thickness 2.24 mm)
X 110 mm width) is degreased, treated with a sand belt, and then pressed through a rolling roll to press the alloy plate and support material and slide them.
Moving material was obtained. The total thickness of the sliding material was 1.65 mm, and the thickness of the support layer was 1.30 mm. Next, as shown in FIG. 1 the sliding member of this
And no line heat treatment at each temperature shown in FIG. 2, the
Inventive sample 2 was obtained. Fig. 1 shows the mechanical properties of each sample.
2 and FIG. 2, the adhesive strength is shown in FIG. 6, and the microstructure photographs are shown in FIG. 3, FIG. 4 and FIG. (The alloy hardness is measured at room temperature after the heat treatment.) In the embodiment of the present invention, the casting is performed by cast-in-place casting. However, the invention is not limited to this, and the casting can be performed by another continuous casting. Further, the product of the present invention can be machined as necessary and further processed into a circular or semicircular shape and used.
【0006】[0006]
【発明の効果】本発明の摺動材料は、次ぎのような効果
がある。 (1) 材料に熱歪みが生じないため、薄い材料から厚い材
料まで、更に幅の広い材料を得ることが出来る。 (2) 材料の表面が平滑であるため、特に切削加工等を必
要としない。 (3)図から明きらかなように、熱処理によって機械的性
質を変化させることができ、そのため用途に応じて任意
に温度を変えることが出来る。 (4) 圧延により鋳造組織を破壊することができるため、
均一な組織を作ることが出来、更に従来の溶湯から直接
支持材に注湯する方法に比べ、冷却による不均一な成分
の片寄りがない。 (5) 塩化物を使用しないので、その設備が不要であると
ともに、作業環境が改善され、全体に従来より安価に出
来る。The sliding material of the present invention has the following effects. (1) Since a material is not thermally strained, a wider material from a thin material to a thick material can be obtained. (2) Since the surface of the material is smooth, there is no need for cutting or the like. (3) As is clear from the figure, the mechanical properties can be changed by the heat treatment, so that the temperature can be arbitrarily changed according to the application. (4) Since the casting structure can be destroyed by rolling,
A uniform structure can be formed, and there is no uneven component unevenness due to cooling as compared with the conventional method of pouring a molten metal directly into a supporting material. (5) Since no chloride is used, the equipment is not required, the working environment is improved, and the whole can be made less expensive than before.
【0007】[0007]
【表1】 [Table 1]
【0008】[0008]
【図1】合金硬度を示すグラフである。FIG. 1 is a graph showing alloy hardness.
【図2】引張強度を示すグラフである。FIG. 2 is a graph showing tensile strength.
【図3】従来品の顕微鏡組織写真を示す。FIG. 3 shows a micrograph of a conventional product.
【図4】本発明品の顕微鏡組織写真を示す。FIG. 4 shows a microstructure photograph of the product of the present invention.
【図5】本発明品の中間層を有する顕微鏡組織写真を示
す。FIG. 5 shows a microstructure photograph of the product of the present invention having an intermediate layer.
【図6】支持材と合金板との接着強度を示すグラフであ
る。FIG. 6 is a graph showing the adhesive strength between a support material and an alloy plate.
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平1−178385(JP,A) 特公 昭54−23667(JP,B2) 「軸受・潤滑便覧」昭和36年6月30日 日刊工業新聞社 第372〜403頁 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-1-178385 (JP, A) JP-B No. 54-23667 (JP, B2) "Bearing and Lubrication Handbook" June 30, 1961 Nikkan Kogyo Shimbun Pp. 372-403
Claims (2)
であって、 (a)Sn系合金を合金板にする段階と、 (b)熱処理を施すこと無しに、該Sn系合金板を鋼板
に直接圧接しSn系合金層と該Sn系合金層に接合され
た鋼板層とからなる摺動材料を作る段階と、 (c)該摺動材料を125−225℃で熱処理する段階
とを有する、Sn系軸受合金摺動材料を製造する方法。 1. A method for producing a Sn-based bearing alloy sliding material.
(A) turning the Sn-based alloy into an alloy plate ; and (b) converting the Sn-based alloy plate to a steel plate without performing heat treatment.
Is pressed directly to the Sn-based alloy layer and joined to the Sn-based alloy layer.
A method of making a sliding material composed of a steel plate layer, heat treating at 125-225 ° C. (c) a sliding material
A method for producing a Sn-based bearing alloy sliding material, comprising:
に、該Sn系合金板を脱脂しブラシ処理し且つ該鋼板を
脱脂しサンドベルト処理する段階を有する、請求項1の
Sn系軸受合金摺動材料を製造する方法。2. Prior to directly pressing an Sn-based alloy plate against a steel plate
Then, the Sn-based alloy plate is degreased and brushed, and the steel plate is
2. The method of claim 1, further comprising the steps of degrease and sand belt.
A method for producing a Sn-based bearing alloy sliding material .
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4256742A JP2708139B2 (en) | 1992-09-25 | 1992-09-25 | Sliding material and manufacturing method thereof |
DE4331887A DE4331887C2 (en) | 1992-09-25 | 1993-09-20 | Process for producing a multi-layer sliding material |
GB9319767A GB2271307B (en) | 1992-09-25 | 1993-09-24 | Sliding material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4256742A JP2708139B2 (en) | 1992-09-25 | 1992-09-25 | Sliding material and manufacturing method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06106365A JPH06106365A (en) | 1994-04-19 |
JP2708139B2 true JP2708139B2 (en) | 1998-02-04 |
Family
ID=17296817
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4256742A Expired - Fee Related JP2708139B2 (en) | 1992-09-25 | 1992-09-25 | Sliding material and manufacturing method thereof |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP2708139B2 (en) |
DE (1) | DE4331887C2 (en) |
GB (1) | GB2271307B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT513255B1 (en) | 2012-12-28 | 2014-03-15 | Miba Gleitlager Gmbh | Multilayer plain bearings |
CN115847100B (en) * | 2023-02-28 | 2023-05-02 | 江门市润宇传感器科技有限公司 | Welding equipment and welding method for anti-corrosion shell |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3352668A (en) * | 1966-08-22 | 1967-11-14 | Clevite Corp | Method for producing a bearing material |
JPS5141662A (en) * | 1974-10-04 | 1976-04-08 | Daido Metal Co | Tasojikukearuiha shudozairyono seizohoho |
JPS52136818A (en) * | 1976-05-13 | 1977-11-15 | Daido Metal Co Ltd | Bearing metal for large size engine |
CH618787A5 (en) * | 1977-07-26 | 1980-08-15 | Spuehl Ag | |
PL122601B1 (en) * | 1979-05-31 | 1982-08-31 | Zaklady Urzadzen Technicznych | Lead bearing metal |
JPH01178385A (en) * | 1987-12-29 | 1989-07-14 | Nippon Steel Corp | Manufacture of lead clad steel sheet |
JP2705781B2 (en) * | 1991-02-08 | 1998-01-28 | 大同メタル工業 株式会社 | Bearing metal for large engines |
-
1992
- 1992-09-25 JP JP4256742A patent/JP2708139B2/en not_active Expired - Fee Related
-
1993
- 1993-09-20 DE DE4331887A patent/DE4331887C2/en not_active Expired - Fee Related
- 1993-09-24 GB GB9319767A patent/GB2271307B/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
「軸受・潤滑便覧」昭和36年6月30日 日刊工業新聞社 第372〜403頁 |
Also Published As
Publication number | Publication date |
---|---|
DE4331887A1 (en) | 1994-03-31 |
GB9319767D0 (en) | 1993-11-10 |
GB2271307A (en) | 1994-04-13 |
GB2271307B (en) | 1994-12-07 |
DE4331887C2 (en) | 2000-08-03 |
JPH06106365A (en) | 1994-04-19 |
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