JP2561612B2 - Tile unit - Google Patents
Tile unitInfo
- Publication number
- JP2561612B2 JP2561612B2 JP5212078A JP21207893A JP2561612B2 JP 2561612 B2 JP2561612 B2 JP 2561612B2 JP 5212078 A JP5212078 A JP 5212078A JP 21207893 A JP21207893 A JP 21207893A JP 2561612 B2 JP2561612 B2 JP 2561612B2
- Authority
- JP
- Japan
- Prior art keywords
- tile
- water
- joint
- temporary
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002250 absorbent Substances 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 229920005989 resin Polymers 0.000 claims description 15
- 239000011347 resin Substances 0.000 claims description 15
- 230000002745 absorbent Effects 0.000 claims description 8
- 239000000123 paper Substances 0.000 description 28
- 239000000843 powder Substances 0.000 description 8
- 239000004568 cement Substances 0.000 description 7
- 229920006327 polystyrene foam Polymers 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 239000004567 concrete Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229920000247 superabsorbent polymer Polymers 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
Landscapes
- Finishing Walls (AREA)
Description
【０００１】[0001]
【産業上の利用分野】本発明は、タイル打ち込みプレキ
ャストコンクリート板または、タイル現場先付工法によ
り、タイル仕上げされた壁面を得るタイル打ち込み工法
に用いるタイルユニットに係り、特に施工仕上がりの綺
麗な、然も作業性に優れたタイルユニットに関するもの
である。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tile-casting precast concrete board or a tile unit used in a tile-casting method for obtaining a tile-finished wall surface by a tile-site pre-attachment method, and particularly, it has a beautiful finish. Also relates to a tile unit with excellent workability.
【０００２】[0002]
【従来の技術】従来、現場の型枠にタイルを先付けした
り、或いはＰＣ板にタイルを先付けするタイル型枠先付
工法に使われるタイルユニットは、タイルシート及び仮
目地体を使ってタイルを所定の形状及び寸法に貼付け
て、ユニット化したものであり、タイルシートとしてフ
イルム、クラフト紙、熱可塑性樹脂或いは合板を、仮目
地体として、ポリスチレンフォーム或いは熱可塑性樹脂
等を用いた多くの種類が知られている。2. Description of the Related Art Conventionally, a tile unit used in a tile form pre-attachment construction method in which a tile is attached to a formwork on site or a tile is attached to a PC board is a tile unit and a temporary joint. It is a unit made by pasting in a predetermined shape and size, and many types using film, kraft paper, thermoplastic resin or plywood as a tile sheet and polystyrene foam or thermoplastic resin as a temporary joint are available. Are known.
【０００３】ところで、これらのタイルユニットは、陶
磁器質タイルの場合寸法のバラツキが±２．０ｍｍ程度
と大きいにもか変わらず、仮目地体の寸法吸収能力が小
さく、施工時セメントペーストがタイルと仮目地体との
間より漏れ、タイル表面を汚し、施工後のタイル表面洗
いを不可欠なものとしていた。そこで、本発明者等は、
先に、このような問題点を解決する事を目的として、仮
目地体を工夫して実願平３−７７８７２号（実開平５−
８３４号）を考案し出願した。By the way, these ceramic tile units have the same dimensional variation of about ± 2.0 mm in the case of a ceramic tile, but have a small dimensional absorption capacity of the temporary joint body, and the cement paste at the time of construction does not form a tile. Leaking between the temporary joints and soiling the tile surface made it essential to wash the tile surface after construction. Therefore, the present inventors
First, in order to solve such a problem, by devising a temporary joint body, Japanese Patent Application No. 3-77872 (No.
No. 834) was devised and filed.
【０００４】ところが、実願平３−７７８７２号では、
タイル２１と目地枠体との間に吸水紙と高吸水性樹脂を
含む膨張材とをサンドイッチ状に積層した膨潤性を有す
る膨張性部材を貼付けて仮目地体２２となし、タイル２
１と仮目地体２２とをタイル用シート２３で連結してい
る。このため、膨張性部材にセメントペーストが触れる
とこの膨張性部材が膨潤し、タイル２１と仮目地体２２
との間はもとより、目地部分２４までも膨潤し、しかも
この膨張性部材が水分を保ち、目地部分２４の一部が硬
化せず、図５に示すように施工後のタイルの目地部分２
４が乱れ、目地仕上げを余儀なくされるという欠陥があ
った。そこで、本発明者等は、この問題を解決する事を
目的として、さらに仮目地体を改良して本発明をなすに
至った。However, in Japanese Patent Application No. 3-77872 ,
Between the tile 21 and the joint frame, a swellable expansive member obtained by laminating a water-absorbent paper and an expansive material containing a superabsorbent resin in a sandwich shape is attached to form a temporary joint 22, and the tile 2 is used.
1 and the temporary joint body 22 are connected by a tile sheet 23. Therefore, when the cement paste comes into contact with the expansive member, the expansive member swells, and the tile 21 and the temporary joint 22
Not only between the joint and the joint 24, but also the joint portion 24 is swelled, and the expansive member retains water, so that a part of the joint portion 24 is not hardened. As shown in FIG.
There was a defect that 4 was disturbed and forced to finish the joint. Therefore, the present inventors have made the present invention by further improving the temporary joint body for the purpose of solving this problem.
【０００５】[0005]
【課題を解決するための手段】すなわち、本発明は、タ
イルユニットのタイル間に配置される目地枠部材の一面
に高吸水性樹脂を含む吸水紙を目地部材より突出して貼
付け仮目地体となし、該仮目地体をタイル間に配置する
と共に、該仮目地体の吸水紙を上記タイルとシート間に
配置しょうとするものである。That is, according to the present invention, a water-absorptive paper containing a highly water-absorbent resin is projected from the joint member on one surface of the joint frame member arranged between the tiles of the tile unit to form a temporary joint member. The temporary joint body is arranged between the tiles, and the water absorbing paper of the temporary joint body is arranged between the tile and the sheet.
【０００６】なお、本発明における高吸水性樹脂は、水
溶性樹脂の架橋密度を高くし、不溶化した構造を有し、
水に対する吸収力が自重の数倍から１０００倍にも達す
る粉末状の高分子ポリマーである。また、吸水紙として
は通常ティッシュ等吸水性の高い薄葉紙あるいは不織布
等を用い、この吸水紙に上記高吸水性樹脂の粉末を挾み
込んだものを使用する。この吸水紙を目地枠部材の幅よ
り大きく切断し目地部材に接着したり、或いは目地枠部
材の幅より小さく切断し、この吸水紙を並べて目地部材
に接着して吸水紙を目地枠部材の側面より突出して貼付
け、仮目地体の断面形状がハット状に形成される。な
お、突出部分は約１〜１０ｍｍ程度である。The superabsorbent resin of the present invention has a structure in which the crosslink density of the water-soluble resin is increased and the water-soluble resin is insolubilized.
It is a powdery polymer that absorbs water several times to 1000 times its own weight. As the water-absorbent paper, thin paper or non-woven fabric having a high water-absorbent property such as a tissue is usually used, and the water-absorbent paper in which the powder of the above-mentioned water-absorbent resin is sandwiched is used. This water-absorbent paper is cut larger than the width of the joint frame member and adhered to the joint member, or cut smaller than the width of the joint frame member, and the water-absorbent paper is lined up and adhered to the joint member to attach the water-absorbent paper to the side surface of the joint frame member. By sticking it out further, the cross-sectional shape of the temporary joint body is formed in a hat shape. The protruding portion is about 1 to 10 mm.
【０００７】[0007]
【実施例】以下、本発明の構成を図面に示す実施例に基
づいて説明する。第１図乃至第４図は、本発明の一実施
例を示すものである。DESCRIPTION OF THE PREFERRED EMBODIMENTS The structure of the present invention will be described below based on the embodiments shown in the drawings. 1 to 4 show an embodiment of the present invention.
【０００８】この実施例では、第１図に示すように本発
明タイルユニット１はタイル２…と縦列の仮目地体３と
横列の仮目地体４の仮目地体５とで構成し、これらの仮
目地体３及び４はポリスチレンフォームを１０×５ｍｍ
の角棒状に裁断した目地枠部材ものを使用している。こ
の目地枠部材１０の一側面には、第２図に示すように吸
水紙１１を貼着している。なお、吸水紙１１は目地枠部
材１０の幅より大きく切断し、貼付ているため、吸水紙
１１は目地枠部材１０より突出し、断面がハット状の仮
目地体５が形成される。なお、吸水紙１１の目地枠部材
１０より突出の程度は約２ｍｍ程度である。本実施例に
おいて、吸水紙１１はティッシュ等吸水性の高い薄葉紙
からなる紙１２，１２に高吸水性樹脂の粉末１３…を挾
み込んでいる。また、高吸水性樹脂の粉末１３としては
水溶性樹脂の架橋密度を高くし、不溶化した構造をもっ
て、水に対する吸収力が自重の数倍から１０００倍にも
達する粉末状の高分子ポリマー例えばアクアキープ（住
友精化株式会社商標名）を使っている。また、吸水紙１
１の目地枠部材１０への貼着の方法は、両面テープを使
用しても良く、また接着剤を目地枠部材１０の一側或い
は、吸水紙１１の目地当接部分に点付け塗布しても良
い。なお、本実施例においては仮目地体３及び４はポリ
スチレンフォームを角棒状に裁断した目地枠部材ものを
使用しているが、ポリスチレンフォームに変え他のフォ
ーム状の樹脂や熱可塑性樹脂等を用いてもよい。また高
吸水性樹脂についても粉末状の高分子ポリマー以外にペ
レット状等にしたものでもよい。In this embodiment, as shown in FIG. 1, the tile unit 1 of the present invention is composed of tiles 2, ..., Temporary joints 3 of columns and temporary joints 5 of temporary joints 4 of rows. Temporary joints 3 and 4 are polystyrene foam 10 × 5 mm
The joint frame member cut into a square rod shape is used. As shown in FIG. 2, a water absorbent paper 11 is attached to one side surface of the joint frame member 10. Since the water-absorbent paper 11 is cut to a larger width than the joint frame member 10 and attached, the water-absorbent paper 11 projects from the joint frame member 10 and the provisional joint body 5 having a hat-shaped cross section is formed. The degree of protrusion of the water absorbent paper 11 from the joint frame member 10 is about 2 mm. In the present embodiment, the water-absorbent paper 11 is obtained by sandwiching the super-water-absorbent resin powder 13 ... Into the paper 12, 12 made of thin paper having high water absorbency such as tissue. Further, as the powder 13 of the super absorbent polymer, a water-soluble resin having a high cross-linking density and an insolubilized structure, and a powdery high molecular weight polymer having a water absorption capacity of several times to 1000 times its own weight, for example, Aquakeep (Sumitomo Seika brand name) is used. Also, water absorbent paper 1
As a method of attaching the first adhesive sheet to the joint frame member 10, a double-sided tape may be used, and an adhesive may be applied to one side of the joint frame member 10 or to the joint portion of the water absorbent paper 11 by spot application. Is also good. In this embodiment, the temporary joint bodies 3 and 4 are joint frame members obtained by cutting polystyrene foam into square rod shapes, but other foam-shaped resins or thermoplastic resins are used instead of polystyrene foam. May be. Further, the highly water-absorbent resin may be pelletized or the like other than the powdery polymer.
【０００９】次に、本発明タイルユニットの製作につい
て述べる。第３図に示すタイル整列用の治具１４を用い
て、タイル２…を整列する。（図３（ａ））タイル２…
は治具１４のタイル嵌合用の凹部１５に、タイル表面１
６を上にして嵌め込むだけで、所定の目地間隔が形成さ
れる。タイル２…の配列が終わると次にタイル２…間の
治具１４凸部１７上に前記仮目地体５を配置する。（図
３（ｂ））なお、この時仮目地体５は目地枠部材１０を
上吸水紙１１を下にした断面形状を逆ハット状とし、タ
イル２…の表面１６に吸水紙１１の突出部分が載るよう
に配置する。次に、上記タイル２…と吸水紙１１との上
にポリプロピレン、ポリ塩化ビニール、ポリエステル等
のプラスチックフィルム又は紙部材からなるタイル用シ
ート１８に接着剤を介して貼着し、（図３（ｃ））タイ
ルユニット１を作る。Next, production of the tile unit of the present invention will be described. The tiles 2 ... Are aligned using the jig 14 for tile alignment shown in FIG. (Fig. 3 (a)) Tile 2 ...
The tile surface 1 in the recess 15 for fitting the tile of the jig 14.
A predetermined joint gap is formed only by fitting with 6 facing up. When the arrangement of the tiles 2 is finished, the temporary joint bodies 5 are next arranged on the convex portions 17 of the jig 14 between the tiles 2. (FIG. 3 (b)) At this time, the provisional joint body 5 has a reverse-hat-shaped cross-section with the joint frame member 10 with the upper water absorbing paper 11 facing downward, and the protruding portion of the water absorbing paper 11 on the surface 16 of the tiles 2 ... Place so that Next, a tile sheet 18 made of a plastic film such as polypropylene, polyvinyl chloride, polyester, or a paper member is attached onto the tiles 2 ... And the water-absorbent paper 11 with an adhesive agent (see FIG. )) Make tile unit 1.
【００１０】次に、本発明タイルユニットの使用につい
て述べる。第４図の如くタイルユニット１を型枠又は合
板２１に固定し、コンクリートを打設すると、タイル２
…と仮目地体５との間に隙間があるとセメントペースト
の水分が吸水紙１１に達し、（図４（ａ））紙１２が吸
水し、紙１２…間の高吸水性樹脂の粉末１３を吸水膨潤
させ、タイル表面１６とタイル用シート１８の間隔をな
くす。（図４（ｂ））このため、セメントペーストのタ
イル表面への洩れ出しを防止できる。また、コンクリー
ト養生後においても高吸水性樹脂の粉末１３はゲル状で
保水するため、型枠からの脱型は容易に行なえるように
なり、またセメントペーストが例えタイル表面への洩れ
出したとしても容易に水洗い程度で汚れを拭きさること
が出来るものである。Next, the use of the tile unit of the present invention will be described. As shown in FIG. 4, when the tile unit 1 is fixed to the form or plywood 21 and concrete is poured, the tile 2
If there is a gap between the ... and the temporary joint body 5, the water content of the cement paste reaches the water absorbing paper 11, (FIG. 4 (a)) the paper 12 absorbs the water, and the powder 13 of the super absorbent resin 13 between the paper 12 ... Is swelled with water to eliminate the gap between the tile surface 16 and the tile sheet 18. (FIG. 4B) Therefore, it is possible to prevent the cement paste from leaking to the tile surface. Further, even after the concrete is cured, the powder 13 of the superabsorbent resin retains the water in a gel state, so that the mold can be easily removed from the mold, and the cement paste may leak to the tile surface. Also, the dirt can be easily wiped off by washing with water.
【００１１】[0011]
【考案の効果】以上ように本発明は、シートにタイルを
所定の間隔を置いて配列係止するタイルユニットにおい
て、タイル間に配置される目地枠部材の一面に高吸水性
樹脂を含む吸水紙を目地部材より突出して貼付けて仮目
地体となし、該仮目地体をタイル間に配置すると共に該
仮目地体の吸水紙を上記タイルとシート間に配置したこ
とにより、セメントペーストの水分がタイル表面への洩
れ出を防止でき。しかも、高吸水性樹脂の粉末が吸水膨
潤しても目地部分へま到達することはなく目地仕上げの
美しいタイル施工が可能である。また、高吸水性樹脂の
粉末は、コンクリート養生後においても長時間ゲル状で
保水するため、型枠からの脱型は容易に行なえまた、セ
メントペーストが例えタイル表面への洩れ出したとして
も容易に水洗い程度で汚れを拭きさることが出来き、洩
れ出しを防止できるとともに、仕上り後の目地部の乱れ
がまったくなくなるなどの効果を発揮するものである。As described above, according to the present invention, in a tile unit in which tiles are arranged and locked at predetermined intervals on a sheet, a water-absorbent paper containing a super absorbent resin on one surface of a joint frame member arranged between the tiles. To form a temporary joint body by sticking it out from the joint member, and by arranging the temporary joint body between the tiles and arranging the water-absorbent paper of the temporary joint body between the tile and the sheet, the water content of the cement paste is increased. Can prevent leakage to the surface. Moreover, even if the super absorbent polymer powder absorbs water and swells, it does not reach the joints, and tiles with a beautiful joint finish can be installed. In addition, since the super absorbent polymer powder retains water in a gel state for a long time even after concrete curing, it can be easily removed from the mold and even if cement paste leaks to the tile surface. It is possible to wipe off dirt with just washing with water, prevent leakage, and eliminate the disorder of joints after finishing.
【図面の簡単な説明】[Brief description of drawings]
【図１】本発明のタイルユニットの斜視図FIG. 1 is a perspective view of a tile unit of the present invention.
【図２】本発明の仮目地体の縦断面図FIG. 2 is a vertical sectional view of a temporary joint body of the present invention.
【図３】タイルユニットの製作過程を説明するための縦
断面図FIG. 3 is a longitudinal sectional view for explaining a manufacturing process of the tile unit.
【図４】タイルユニットの使用状況を示す縦断面図であ
る。FIG. 4 is a vertical cross-sectional view showing a use state of a tile unit.
【図５】従来のタイルユニットの使用状況を示す縦断面
図である。FIG. 5 is a vertical cross-sectional view showing a usage state of a conventional tile unit.
１ タイルユニット ２ タイル ３ 仮目地体 １０ 目地枠部材 １１ 吸水紙 １３ 高吸水性樹脂の粉末 1 Tile Unit 2 Tile 3 Temporary Joint 10 Joint Frame Member 11 Water Absorbing Paper 13 Super Absorbent Resin Powder
Claims (1)
列係止するタイルユニットにおいて、タイル間に配置さ
れる目地枠部材の一面に高吸水性樹脂を含む吸水紙を目
地枠部材より突出して貼付けて仮目地体となし、該仮目
地体をタイル間に配置すると共に該仮目地体の吸水紙を
上記タイルとシート間に配置したことを特徴とするタイ
ルユニット。1. A tile unit in which tiles are arranged and locked at predetermined intervals on a sheet, and a water-absorbent paper containing a super absorbent resin is projected from the joint frame member on one surface of the joint frame member arranged between the tiles. A tile unit characterized by being attached to form a temporary joint body, the temporary joint body being arranged between tiles, and the water absorbing paper of the temporary joint body being arranged between the tile and the sheet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5212078A JP2561612B2 (en) | 1993-06-28 | 1993-06-28 | Tile unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5212078A JP2561612B2 (en) | 1993-06-28 | 1993-06-28 | Tile unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0718822A JPH0718822A (en) | 1995-01-20 |
| JP2561612B2 true JP2561612B2 (en) | 1996-12-11 |
Family
ID=16616506
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5212078A Expired - Lifetime JP2561612B2 (en) | 1993-06-28 | 1993-06-28 | Tile unit |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2561612B2 (en) |
-
1993
- 1993-06-28 JP JP5212078A patent/JP2561612B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0718822A (en) | 1995-01-20 |
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