JP2550384B2 - Method for producing extruded aluminum alloy material with suppressed surface recrystallization - Google Patents
Method for producing extruded aluminum alloy material with suppressed surface recrystallizationInfo
- Publication number
- JP2550384B2 JP2550384B2 JP63067007A JP6700788A JP2550384B2 JP 2550384 B2 JP2550384 B2 JP 2550384B2 JP 63067007 A JP63067007 A JP 63067007A JP 6700788 A JP6700788 A JP 6700788A JP 2550384 B2 JP2550384 B2 JP 2550384B2
- Authority
- JP
- Japan
- Prior art keywords
- aluminum alloy
- extrusion
- extruded
- recrystallization
- extruded material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C25/00—Profiling tools for metal extruding
- B21C25/02—Dies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Of Metal (AREA)
Description
【発明の詳細な説明】 産業上の利用分野 この発明は、オートバイ等のリムやリヤホーク、ある
いは切削棒その他一般形材等に用いられるアルミニウム
合金押出材の製造方法、特に表面再結晶を抑制したアル
ミニウム合金押出材の製造方法に関する。Description: TECHNICAL FIELD The present invention relates to a method for producing an aluminum alloy extruded material for use in rims and rear forks of motorcycles, cutting rods and other general shape members, and in particular aluminum with suppressed surface recrystallization. The present invention relates to a method for manufacturing an alloy extruded material.
従来の技術及びその問題点 一般に、Al-Zn-Mg系、Al-Zn-Mg-Cu系、Al−Cu系、Al-
Cu-Mg系、Al-Mg-Si系等のアルミニウムないしはアルミ
ニウム合金ビレットを押出した場合、押出材の表面に再
結晶層が生じ、陽極酸化処理後色むらを生じて外観体裁
を損うとか、加工時の肌荒れや溶接割れの原因となると
か、あるいはまた耐応力腐食割れ性が低下するとかの問
題があることが従来より認識されている。このため、従
来では、加工に先立って押出材表面のバフ研磨等を実施
し、表面再結晶層の除去が行われているが、表面再結晶
層が厚いものであったため、容易には除去できなかっ
た。一方また、再結晶層の形成を抑制するために、均質
化処理条件、押出温度、押出速度等を適宜調整すること
も行われているが、所期するほどの効果を挙げうるもの
ではなかった。Conventional technology and its problems Generally, Al-Zn-Mg system, Al-Zn-Mg-Cu system, Al-Cu system, Al-
Cu-Mg-based, when extruding aluminum or aluminum alloy billet such as Al-Mg-Si-based, a recrystallized layer is formed on the surface of the extruded material, resulting in color unevenness after anodizing and impairing the appearance, It has been conventionally recognized that there is a problem that it may cause surface roughness and weld cracking during processing, or that stress corrosion cracking resistance may deteriorate. Therefore, conventionally, the surface recrystallized layer is removed by buffing the extruded material surface prior to processing, but the surface recrystallized layer is thick, so it can be easily removed. There wasn't. On the other hand, in order to suppress the formation of the recrystallized layer, the homogenization treatment condition, the extrusion temperature, the extrusion speed, etc. are also appropriately adjusted, but the desired effects cannot be obtained. .
この発明はかかる技術的背景に鑑みてなされたもので
あって、表面再結晶を抑制したアルミニウム合金押出材
の製作提供を目的とするものである。The present invention has been made in view of the above technical background, and an object thereof is to provide an aluminum alloy extruded material in which surface recrystallization is suppressed.
問題点を解決するための手段 上記目的においてこの発明は、アルミニウムないしは
アルミニウム合金に組織調整用のZr、Mn、Cr、Feの1種
または2種以上を添加し、この組織調整用元素を添加含
有したアルミニウム合金ビレットを用いる一方で、押出
用ダイスとして、ダイスのベアリング部入口側に所定長
さ及び角度の傾斜面を設けたものを用い、このダイスと
の組み合せにおいてビレットを押出すことにより、押出
材の表面再結晶層をなくし得るかあるいは再結晶層の厚
さを薄くしうることを見出し、この発明を完成しえたも
のである。Means for Solving the Problems In the above object, the present invention is to add one or two or more kinds of Zr, Mn, Cr and Fe for adjusting the structure to aluminum or an aluminum alloy, and add the element for adjusting the structure. While using the aluminum alloy billet prepared as above, an extrusion die having an inclined surface having a predetermined length and angle on the bearing side inlet side of the die is used, and the billet is extruded in combination with this die, thereby extruding the billet. The present invention has been completed by finding that the surface recrystallized layer of the material can be eliminated or the thickness of the recrystallized layer can be reduced.
即ちこの発明に係る再結晶を抑制したアルミニウム合
金押出材の製造方法は、第1図及び第2図を参照して示
せば、押出用アルミニウムないしはアルミニウム合金
に、Zr:0.05〜0.5wt%、Mn:0.05〜1.2wt%、Cr:0.05〜
0.6%、Fe:0.2〜1.5wt%の群から選ばれた1種または2
種以上の組織調整用元素を添加し、この組織調整用元素
を添加含有したアルミニウム合金ビレット(2)を押出
加工するに際して、ベアリング部(11)の入口側周縁に
押出断面積が連続的に減少する傾斜角度(θ)1°以上
の傾斜面(12)を、押出方向の長さ(L)において0.1m
m以上にわたって有する押出用ダイス(1)を用いて押
出すことを特徴とするものである。That is, according to the method for producing an aluminum alloy extruded material in which recrystallization is suppressed according to the present invention, referring to FIGS. 1 and 2, aluminum for extrusion or an aluminum alloy has Zr: 0.05 to 0.5 wt%, Mn. : 0.05-1.2wt%, Cr: 0.05-
0.6%, Fe: 0.2-1.5wt% 1 or 2 selected from the group
When extruding an aluminum alloy billet (2) containing more than one kind of structure adjusting element and adding this structure adjusting element, the extrusion cross-sectional area is continuously reduced at the inlet side peripheral edge of the bearing part (11). The inclined surface (12) with an inclination angle (θ) of 1 ° or more is 0.1 m in the length (L) in the extrusion direction.
It is characterized by extruding using an extrusion die (1) having a length of at least m.
この発明に用いるアルミニウム合金ビレット(2)
は、押出に用いうるアルミニウムないしはアルミニウム
合金に、Zn:0.05〜0.5wt%、Mn:0.05〜1.2wt%、Cr:0.0
5〜0.6wt%、Fe:0.2〜1.5wt%の群から選ばれた1種ま
たは2種以上の組織調整用元素を含有したものである。
かかる組織調整用元素は押出材の再結晶を抑制して繊維
状組織を形成させるものである。かかる効果の点で相互
に均等物であり、その1種または2種以上が含有されれ
ば良いが、それぞれ下限値未満では再結晶抑制効果に乏
しく、逆に上限値を超えると粗大な晶出物が発生する。
組織調整用元素の添加対象となるアルミニウムないしは
アルミニウム合金は、押出用に用いられるものであれば
良く、例えばZn:0.8〜6.5wt%程度、Mg:0.5〜2.9wt%程
度あるいはさらにCu:1.2〜2.0wt%程度を含有するAl-Zn
-Mg系(JIS7000系)合金や、Cu:1.5〜6.0wt%程度ある
いはさらにMg:0.2〜1.8wt%程度を含有するAl-Cu系(20
00系)合金、Mg:0.35〜1.5wt%程度、Si:0.2〜1.2wt%
程度を含有するAl-Mg-Si系(6000系)合金等を挙げうる
が、いずれを用いるかは用途等との関係で選択すれば良
い。例えばオートバイ等のリムやリヤホークに適用する
場合には7000系合金を用いるのが良い。Aluminum alloy billet used in this invention (2)
Is an aluminum or aluminum alloy that can be used for extrusion, Zn: 0.05 ~ 0.5 wt%, Mn: 0.05 ~ 1.2 wt%, Cr: 0.0
It contains one or two or more kinds of texture adjusting elements selected from the group of 5 to 0.6 wt% and Fe: 0.2 to 1.5 wt%.
Such a structure adjusting element suppresses recrystallization of the extruded material and forms a fibrous structure. In terms of such effects, they are mutually equivalent, and one or two or more thereof may be contained, but if each is less than the lower limit, the recrystallization suppressing effect is poor, and conversely if the upper limit is exceeded, coarse crystallization occurs. Things are generated.
The aluminum or aluminum alloy to which the element for adjusting the structure is added may be one used for extrusion, for example, Zn: about 0.8 to 6.5 wt%, Mg: about 0.5 to 2.9 wt% or further Cu: 1.2 to Al-Zn containing about 2.0wt%
-Mg-based (JIS7000-based) alloys, Al-Cu-based alloys containing Cu: 1.5-6.0 wt% or Mg: 0.2-1.8 wt% (20
00 series) alloy, Mg: 0.35-1.5wt%, Si: 0.2-1.2wt%
Al-Mg-Si-based (6000-based) alloys and the like containing a certain amount can be cited, but which one is used may be selected depending on the application and the like. For example, when applied to the rim of a motorcycle or the rear hawk, it is preferable to use 7000 series alloy.
押出用ダイス(1)は、押出材(4)の表面再結晶層
の形成を抑制するために、第1図に示すように、ベアリ
ング部(11)の入口側周縁に、押出断面積が連続的に減
少する傾斜面(12)を有するものに製作する。さらに、
この傾斜面(12)は押出方向の長さ(L)が0.1mm以上
であり、かつ傾斜角即ちベアリング部(11)の延長線と
傾斜面(12)とのなす角(θ)が1°以上であることを
条件とする。押出方向の長さ(L)が0.1mm未満、傾斜
角(θ)が1°未満では押出材(4)表面の再結晶層形
成の抑制効果に乏しいからである。最も好適には、押出
方向の長さ(L)は3〜10mmに設定するのが良く、傾斜
角(θ)は3〜10°に設定するのが良い。なお傾斜面
(12)はベアリング部(11)に向って直線的に傾斜する
態様であっても良く、曲線的に傾斜する態様であっても
良い。曲線的に傾斜する場合、傾斜角θ≧1°の条件に
ついては、傾斜面の任意の一点における接線とベアリン
グ部(11)の延長線とのなす角が最低1°以上であれば
良い。なお、第1図に示す(13)はリリーフ部、第2図
に示す(3)はコンテナである。The extrusion die (1) has a continuous extrusion cross-sectional area at the inlet side peripheral edge of the bearing portion (11) as shown in FIG. 1 in order to suppress the formation of a surface recrystallized layer of the extrusion material (4). It is manufactured to have a gradually decreasing inclined surface (12). further,
This inclined surface (12) has a length (L) in the extrusion direction of 0.1 mm or more, and the inclination angle, that is, the angle (θ) formed by the extension line of the bearing portion (11) and the inclined surface (12) is 1 °. The above conditions are required. This is because when the length (L) in the extrusion direction is less than 0.1 mm and the inclination angle (θ) is less than 1 °, the effect of suppressing the formation of the recrystallized layer on the surface of the extruded material (4) is poor. Most preferably, the length (L) in the extrusion direction is set to 3 to 10 mm, and the inclination angle (θ) is set to 3 to 10 °. The inclined surface (12) may be linearly inclined toward the bearing portion (11) or may be curvedly inclined. In the case of inclining curvilinearly, the condition of the inclination angle θ ≧ 1 ° is that the angle between the tangent line at any one point on the inclined surface and the extension line of the bearing portion (11) is at least 1 ° or more. Incidentally, (13) shown in FIG. 1 is a relief portion, and (3) shown in FIG. 2 is a container.
上記押出用ダイス(1)を用いて、組織調整用元素を
添加含有したアルミニウム合金ビレットを押出した場
合、押出材(4)の表面再結晶層はなくなるかあるいは
存在していても厚さ100μm程度以下に薄層化できる。
また再結晶が生じた場合その粒径も比較的小さくなり、
通常は100μm以下となる場合が多い。When an aluminum alloy billet containing an element for structure adjustment is extruded using the extrusion die (1), the surface recrystallized layer of the extruded material (4) disappears or has a thickness of about 100 μm even if it exists. The following can be thinned.
Also, when recrystallization occurs, the grain size becomes relatively small,
Usually, it is often 100 μm or less.
発明の効果 この発明の上述の次第で、押出用アルミニウムないし
はアルミニウム合金ビレットに、Zr:0.05〜0.5wt%、M
n:0.05〜1.2wt%、Cr:0.05〜0.6%、Fe:0.2〜1.5wt%の
群から選ばれた1種または2種以上の組織調整用元素を
添加し、この組織調整用元素を添加含有したアルミニウ
ム合金ビレットを、押出用ダイスとして、ベアリング部
の入口側周縁に押出断面積が連続的に減少する傾斜角度
1°以上の傾斜面を、押出方向の長さにおいて0.1mm以
上にわたって有するものを用いて押出すものであるか
ら、押出材表面の再結晶層の形成をなくしうるかあるい
は従来に較べて薄くできる。従って、再結晶層が存在し
ない場合はもとより存在した場合にもバフ研磨等によっ
て容易に除去できるから、再結晶層の存在による陽極酸
化処理後の色むらの発生、加工時の肌荒れ、溶接割れ、
耐応力腐食割れ性の低下等を防止することができる。Effects of the Invention According to the above of the present invention, Zr: 0.05 to 0.5 wt%, M
n: 0.05-1.2wt%, Cr: 0.05-0.6%, Fe: 0.2-1.5wt% selected from the group of 1 or 2 or more kinds of texture adjusting elements are added, and this texture adjusting element is added. The extruding die containing the aluminum alloy billet has an inclined surface with an inclination angle of 1 ° or more at which the extrusion cross-sectional area continuously decreases at the inlet side peripheral edge of the bearing portion over 0.1 mm or more in the length in the extrusion direction. Since it is extruded by using, it is possible to eliminate the formation of a recrystallized layer on the surface of the extruded material or to make it thinner than in the conventional case. Therefore, when the recrystallized layer does not exist, since it can be easily removed by buffing or the like even when it exists, the occurrence of color unevenness after the anodizing treatment due to the presence of the recrystallized layer, the rough surface during processing, and the weld cracking,
It is possible to prevent deterioration of stress corrosion cracking resistance.
実施例 次にこの発明の実施例を示す。Embodiment Next, an embodiment of the present invention will be described.
組織調整用元素を添加含有した上記第1表に示すよう
な各種組成のアルミニウム合金ビレットを、傾斜面の傾
斜角(θ)及び押出方向の長さ(L)を第2表のように
変えた第1図に示す押出用ダイス(ベアリング長さ2m
m)を用いて、第3図に示す断面形状のリム材(5)に
押出した。押出しは、ビレット温度480℃、ラム速度1.6
7mm/sで行った。 The aluminum alloy billets having various compositions as shown in Table 1 containing the elements for adjusting the structure were changed in the inclination angle (θ) of the inclined surface and the length (L) in the extrusion direction as shown in Table 2. Extrusion die shown in Fig. 1 (bearing length 2m
m) was extruded into a rim material (5) having a sectional shape shown in FIG. Billet temperature 480 ℃, ram speed 1.6
It was performed at 7 mm / s.
上記により得られた各押出材において、第3図に示す
(イ)(ロ)2箇所で試験片を採取し、その表面再結晶
の厚さを調べた。その結果を第2表に併せて示す。In each of the extruded materials obtained as described above, test pieces were sampled at two points (a) and (b) shown in FIG. 3, and the thickness of the surface recrystallization was examined. The results are also shown in Table 2.
上記第2表の結果からわかるように、この発明によれ
ば表面再結晶層の層厚が薄い押出材を提供しうることを
確認しえた。 As can be seen from the results in Table 2 above, it was confirmed that the present invention can provide an extruded material having a thin surface recrystallized layer.
また、試料No1〜4について、試験片(イ)(ロ)の
断面組織の顕微鏡写真を第4図〜第7図に示す。これら
写真から明らかなように、本発明によって製造した押出
材では表面再結晶層が薄いことがわかる。なお、傾斜面
を有さない従来ダイスと傾斜面を有するダイスとでは、
押出時に押出材料の歪み分布が異なるため、傾斜面のな
いダイスで製造した押出材(第7図)では表面再結晶層
の直下で非常に微細な組織を有するが、本発明によって
製造された押出材では組織が少し大きいものとなってい
る。In addition, with respect to Sample Nos. 1 to 4, micrographs of the cross-sectional structures of the test pieces (a) and (b) are shown in FIGS. 4 to 7. As is clear from these photographs, the extruded material produced according to the present invention has a thin surface recrystallized layer. In addition, in the conventional die having no inclined surface and the die having an inclined surface,
Since the strain distribution of the extruded material is different at the time of extrusion, the extruded material produced by the die having no inclined surface (Fig. 7) has a very fine structure immediately below the surface recrystallization layer. The material has a slightly larger structure.
第1図はこの発明に用いる押出ダイスの要部拡大断面
図、第2図は第1図のダイスを用いての押出加工中の状
態を示す要部断面図、第3図は実施例で押出したリム材
の断面図、第4図〜第7図は実施例で得たリム材の組織
の顕微鏡写真である。 (1)……押出加工用ダイス、(11)……ベアリング
部、(12)……傾斜面、(2)……ビレット、(4)…
…押出材。FIG. 1 is an enlarged sectional view of an essential part of an extrusion die used in the present invention, FIG. 2 is a sectional view of an essential part showing a state during an extrusion process using the die of FIG. 1, and FIG. 3 is an extruded example. 4 to 7 are micrographs of the structures of the rim materials obtained in the examples. (1) …… Extrusion die, (11) …… Bearing part, (12) …… Inclined surface, (2) …… Billet, (4)…
… Extruded material.
Claims (1)
合金に、Zr:0.05〜0.5wt%、Mn:0.05〜1.2wt%、Cr:0.0
5〜0.6%、Fe:0.2〜1.5wt%の群から選ばれた1種また
は2種以上の組織調整用元素を添加し、この組織調整用
元素を添加含有したアルミニウム合金ビレット(2)を
押出加工するに際して、ベアリング部(11)の入口側周
縁に押出断面積が連続的に減少する傾斜角度(θ)1°
以上の傾斜面(12)を、押出方向の長さ(L)において
0.1mm以上にわたって有する押出用ダイス(1)を用い
て押出すことを特徴とする、表面再結晶を抑制したアル
ミニウム合金押出材の製造方法。1. Extruded aluminum or aluminum alloy, Zr: 0.05-0.5wt%, Mn: 0.05-1.2wt%, Cr: 0.0
5 to 0.6%, Fe: 0.2 to 1.5 wt% One or more elements selected from the group of structure adjusting elements are added, and an aluminum alloy billet (2) containing this structure adjusting element is extruded. When processing, the inclination angle (θ) of 1 ° at which the extrusion cross-sectional area continuously decreases at the inlet side peripheral edge of the bearing part (11)
The above inclined surface (12) in the length (L) in the extrusion direction
A method for producing an aluminum alloy extruded material with suppressed surface recrystallization, which comprises extruding using an extrusion die (1) having a diameter of 0.1 mm or more.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63067007A JP2550384B2 (en) | 1988-03-18 | 1988-03-18 | Method for producing extruded aluminum alloy material with suppressed surface recrystallization |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63067007A JP2550384B2 (en) | 1988-03-18 | 1988-03-18 | Method for producing extruded aluminum alloy material with suppressed surface recrystallization |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH01241319A JPH01241319A (en) | 1989-09-26 |
JP2550384B2 true JP2550384B2 (en) | 1996-11-06 |
Family
ID=13332436
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63067007A Expired - Lifetime JP2550384B2 (en) | 1988-03-18 | 1988-03-18 | Method for producing extruded aluminum alloy material with suppressed surface recrystallization |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2550384B2 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2700946B2 (en) * | 1990-09-03 | 1998-01-21 | 富山軽金属工業 株式会社 | Die for light metal extrusion |
GB9812697D0 (en) * | 1998-06-13 | 1998-08-12 | Ailsa Investments Ltd | Improvements in or relating to the manufacture of extrusion dies |
JP5191921B2 (en) * | 2009-02-06 | 2013-05-08 | 昭和電工株式会社 | Extrusion processing apparatus and extruded material manufacturing method |
CN107971359B (en) * | 2017-12-20 | 2019-08-27 | 佛山市三水凤铝铝业有限公司 | A kind of extrusion die producing rods and bars of aluminium alloy in 6 system of microscopic structures |
-
1988
- 1988-03-18 JP JP63067007A patent/JP2550384B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH01241319A (en) | 1989-09-26 |
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