JP2023042178A - Scattering prevention device with open/closed state detection device - Google Patents

Scattering prevention device with open/closed state detection device Download PDF

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JP2023042178A
JP2023042178A JP2021149344A JP2021149344A JP2023042178A JP 2023042178 A JP2023042178 A JP 2023042178A JP 2021149344 A JP2021149344 A JP 2021149344A JP 2021149344 A JP2021149344 A JP 2021149344A JP 2023042178 A JP2023042178 A JP 2023042178A
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open
main body
scattering
side walls
alarm
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将弘 山下
Masahiro Yamashita
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Taiko Kogyo Co Ltd
Obayashi Road Corp
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Taiko Kogyo Co Ltd
Obayashi Road Corp
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Abstract

To provide means for preventing an operator driving a dump truck from driving the dump truck with a body part 2 of a scattering prevention device opened outward from both side walls of a load carrying platform because of forgetting knocking down the body part inside the load carrying platform.SOLUTION: A scattering prevention device including a pair of body parts 2 installed at an upper ends of both side walls of a load carrying platform is provided. The scattering prevention device includes an open/closed state detection device 4 of the body parts 2 and alarm means, and issues an alarm to an operator in the case that the body parts 2 are open outward from both side walls of the load carrying platform when a dump truck is started to travel.SELECTED DRAWING: Figure 3

Description

本発明は、土砂等を運搬するダンプトラックの荷台に取り付けられ、当該ダンプトラックに積載された土砂等が荷台から飛散することを防ぐ飛散防止装置に開閉状態検出装置を設置することに関する。 The present invention relates to installing an open/closed state detection device in a scattering prevention device that is attached to the bed of a dump truck that transports earth and sand and prevents the earth and sand loaded on the dump truck from scattering from the bed.

図1は、本発明で採用する飛散防止装置の概要を示すものである。一般に土砂等を運搬するダンプトラックにあっては、積載した土砂が荷台から飛散することを防ぐために、荷台の両側壁1に飛散防止装置を取り付けることがおこなわれている。
この飛散防止装置においては、梯子状の枠部材に樹脂製のシートを展設した一対の本体部2が、両側壁1の上縁に沿って設置されている。この本体部2の側壁1と接する長辺を構成する枠部材からは、その長辺の延長線に沿ってダンプトラックの前後方向に一対のシャフト3a、3bが突出しており、側壁1の両端付近に固定された一対の軸受け(図示せず)に支持されている。
FIG. 1 shows an outline of the anti-scattering device employed in the present invention. Dump trucks for transporting earth and sand generally have anti-scattering devices attached to both side walls 1 of the platform in order to prevent the loaded earth and sand from scattering from the platform.
In this anti-scattering device, a pair of main body portions 2 each having a ladder-like frame member and resin sheets spread out are installed along the upper edges of both side walls 1 . A pair of shafts 3a and 3b protrude in the longitudinal direction of the dump truck along the extension of the long side from the frame member forming the long side in contact with the side wall 1 of the main body 2, near both ends of the side wall 1. supported by a pair of bearings (not shown) fixed to the

一対の本体部2は、軸受けに設けられた駆動手段により、又は手動により、このシャフト3a、3bを中心軸にして両側壁1の内側と外側に傾動させることができる。図1は、土砂等を積み込んだ後に、前記本体部2を側壁1の内側に倒した状態を示すものある。このように、本体部2を内側に倒した状態を保持して走行することで、運搬時における土砂等の落下や飛散を防ぐことができる(特許文献1)。
したがって、従来の飛散防止装置は、本体部2、シャフト3a、3b、軸受け及び必要に応じて本体部2の開閉をおこなう駆動手段から構成されている。この飛散防止装置は、例えば、コボレーン(登録商標)などと呼ばれ、土砂等を運搬するダンプトラックにおいて広く普及している。
The pair of body portions 2 can be tilted inwardly and outwardly of the side walls 1 with the shafts 3a and 3b as central axes by driving means provided in the bearings or manually. FIG. 1 shows a state in which the body portion 2 is laid down inside the side wall 1 after the earth and sand are loaded. In this way, by running while keeping the body portion 2 tilted inward, it is possible to prevent earth and sand from falling or scattering during transportation (Patent Document 1).
Therefore, the conventional anti-scattering device is composed of the main body 2, shafts 3a and 3b, bearings, and drive means for opening and closing the main body 2 as required. This anti-scattering device is called Cobolane (registered trademark), for example, and is widely used in dump trucks that transport earth and sand.

図2は、本体部2を側壁1の外側に傾斜した状態を示す。パワーショベル等の重機を用いて土砂等を荷台へ積載する際には、一対の本体部2は、積み上げの邪魔にならないようそれぞれの側壁1の外側に傾斜させることが通常おこなわれている。
そして、荷積みが終了してダンプトラックが走行する段階になると、一対の本体部2は荷台の内側へ倒して荷台上の土砂が両側壁から落下したり飛散したりすることを防いでいる。
FIG. 2 shows a state in which the main body portion 2 is inclined to the outside of the side wall 1. As shown in FIG. When a heavy machine such as a power shovel is used to load earth and sand onto a loading platform, the pair of main bodies 2 are usually inclined outward from the respective side walls 1 so as not to interfere with the stacking.
Then, when the loading is completed and the dump truck starts traveling, the pair of main body parts 2 are tilted inside the loading platform to prevent the earth and sand on the loading platform from dropping or scattering from both side walls.

このように、本体部2は、荷物の積載中には荷台の両側壁1から外側に向けて張り出して開き、荷物の積み込みが終わってダンプトラックが走行する際には、荷台の内側へ倒して使用されている。しかし、作業員の不注意により、本体部2を荷台の両側壁1から外側へ向けて開いたままで、ダンプトラックの運転を開始してしまう事態が時折発生していた。
ダンプトラックがこのような状態で道路を走行すると、他の走行車両との関係で危険であるばかりでなく、外側に張り出した本体部2が高速道路の料金所ブースと接触し、これを破壊してしまう事故が発生することがあった。
In this way, the main body 2 projects outward from the side walls 1 of the loading platform while the cargo is being loaded, and when the dump truck travels after loading the cargo, the main body 2 is tilted to the inside of the loading platform. It is used. However, due to carelessness of workers, there have sometimes been cases where the operation of the dump truck is started with the main body 2 open outward from the side walls 1 of the loading platform.
When the dump truck travels on the road in such a state, not only is it dangerous in relation to other traveling vehicles, but also the main body 2 projecting outward comes into contact with and destroys the toll gate booth of the expressway. A fatal accident occurred.

特開2009-29232号公報JP-A-2009-29232

本発明は、このような現状に鑑みてなされたもので、上記した事故が発生することを防ぐことを目的とするものである。すなわち、ダンプトラックを運転する作業員が本体部2を荷台の内側へ倒すことを失念し、荷台の両側壁1から外側へ張り出した状態でダンプトラックを走行させることを防止する手段を提供することを目的としている。 SUMMARY OF THE INVENTION The present invention has been made in view of such circumstances, and an object of the present invention is to prevent the above-described accidents from occurring. That is, to provide a means for preventing a worker who drives a dump truck from forgetting to put down the body part 2 to the inside of the loading platform and running the dump truck in a state of projecting outward from both side walls 1 of the loading platform. It is an object.

上記目的を達成するため、請求項1に記載の発明は、荷台の両側壁1の上縁に設置された一対の本体部2を備える飛散防止装置において、本体部2の開閉状態検出装置と警報装置を備え、ダンプトラックの走行開始時に前記本体部2の開閉状態を検出し、本体部2が荷台の両側壁1から外側へ向けて開いている場合には、作業員に警報を発するように構成したことを特徴とする。 In order to achieve the above object, the invention described in claim 1 is a scattering prevention device comprising a pair of body portions 2 installed on the upper edge of both side walls 1 of a cargo bed, wherein the opening and closing state detection device of the body portion 2 and an alarm A device is provided to detect the open/closed state of the main body 2 when the dump truck starts traveling, and to issue an alarm to the worker when the main body 2 is open outward from the side walls 1 of the loading platform. It is characterized by comprising:

請求項2に記載の発明は、請求項1に記載の発明において、前記本体部2の開閉状態検出装置が磁気検出手段によるものであることを特徴とし、具体的には前記本体部のシャフトに設けた磁性体と、荷台の側壁上に設けた磁気センサーからなる。 The invention according to claim 2 is characterized in that, in the invention according to claim 1, the opening/closing state detection device of the main body 2 is based on magnetic detection means. It consists of a magnetic body provided and a magnetic sensor provided on the side wall of the loading platform.

請求項4に記載の発明は、請求項1に記載の発明において、前記本体部2の開閉状態検出装置が機電接点手段によるものであることを特徴とし、具体的には前記本体部のシャフトに設けた押圧部材と、荷台の側壁上に設けたスイッチ装置からなる。 The invention according to claim 4 is characterized in that, in the invention according to claim 1, the opening/closing state detection device of the main body 2 is electromechanical contact means. It consists of a pressing member provided and a switch device provided on the side wall of the loading platform.

請求項6に記載の発明は、請求項1~5の何れかに記載の発明において、前記警報装置が、警報音を発するブザー、及び/又は、点滅光を含む光を発するするライトであることを特徴とする。 The invention according to claim 6 is the invention according to any one of claims 1 to 5, wherein the alarm device is a buzzer that emits an alarm sound and/or a light that emits light including flashing light. characterized by

本発明の構成によれば、荷物の積み込みが終わって本体部2を荷台の内側へ倒すことを作業員が失念した場合であっても、作業員がダンプトラックを走行させようとした段階で、作業員に対して警報が発せられるので、本体部2が荷台の両側壁から外側へ向けて開放された状態で走行することに起因する事故を未然に防ぐことができる。 According to the configuration of the present invention, even if the worker forgets to tilt the main body 2 to the inside of the loading platform after loading the cargo, at the stage when the worker tries to move the dump truck, Since a warning is issued to the operator, it is possible to prevent accidents caused by traveling with the main body 2 open outward from both side walls of the loading platform.

本発明の飛散防止装置の本体部2を側壁1の内側へ倒した状態を示す。1 shows a state in which the body portion 2 of the anti-scattering device of the present invention is laid down inside the side wall 1. FIG. 本発明の飛散防止装置の本体部2を側壁1の外側へ傾斜した状態を示す。1 shows a state in which the body portion 2 of the anti-scattering device of the present invention is inclined to the outside of the side wall 1. FIG. 磁気検出型の開閉検出装置4の概念図であり、(a)は飛散防止装置の本体部2が直立しているのでスイッチがオフの状態であり、(b)は本体部2が荷台の両側壁1から外側へ開いているので、磁気センサー6が磁性体5に反応してスイッチがオンとなる状態を示す。It is a conceptual diagram of the magnetic detection type opening and closing detection device 4, (a) is the state where the switch is off because the main body 2 of the scattering prevention device is upright, and (b) is the main body 2 on both sides of the loading platform. Since the wall 1 is open to the outside, the magnetic sensor 6 responds to the magnetic body 5 to indicate a state in which the switch is turned on. 機電接点型の開閉検出装置4の概念図であり、(a)は飛散防止装置の本体部2が直立しているのでスイッチがオフの状態であり、(b)は本体部2が荷台の両側壁1から外側へ開いているので、押圧部材7がスイッチ装置8のスイッチを押圧してスイッチがオンとなる状態を示す。It is a conceptual diagram of the electromechanical contact type opening and closing detection device 4, (a) is the switch is off because the main body 2 of the scattering prevention device is upright, and (b) is the main body 2 on both sides of the loading platform. Since the wall 1 is open outward, the pressing member 7 presses the switch of the switch device 8 to turn on the switch. 本発明において採用する電気配線図であり、開閉状態検出装置4を有する。It is an electric wiring diagram adopted in the present invention, and has an open/closed state detection device 4. FIG.

以下に本発明の実施の形態を添付図面に基づいて説明する。 An embodiment of the present invention will be described below with reference to the accompanying drawings.

(開閉状態検出装置)
本発明の飛散防止装置においては、前記した従来の飛散防止装置の構成に加えて、本体部2の開閉状態検出装置4及び警報装置を有する。この開閉状態検出装置4は、図1のシャフト3aに接続して設置される。この検出手段として、具体的には、マグネットを利用する磁気検出手段、あるいは、スイッチを利用する機電接点手段を用いることができる。さらには、光、電波、あるいは音波を利用して本体部2の開閉状態を検出してもよい。
以下では、磁気検出手段と機電接点手段について詳述する。
(open/close state detector)
The anti-scattering device of the present invention has an opening/closing state detection device 4 for the main body 2 and an alarm device in addition to the configuration of the conventional anti-scattering device described above. The open/closed state detection device 4 is installed in connection with the shaft 3a in FIG. As this detection means, specifically, magnetic detection means using a magnet or electromechanical contact means using a switch can be used. Furthermore, the open/closed state of the main body 2 may be detected using light, radio waves, or sound waves.
Below, the magnetic detection means and the electromechanical contact means will be described in detail.

(磁気検出手段)
図3は、磁気検出手段の内容を示す概念図である。
図3に示す通り、シャフト3aの一部にはシャフト3aの略半円部分を覆うように磁性体5が固定され、荷台の側壁上に磁気センサー6が設置されている。そして、飛散防止装置の本体部2が垂直方向に起立又は両側壁1の内側に倒れている場合には、図3(a)に示される通り、磁性体5は磁気センサー6から離間しているので磁気センサー6は反応しない。しかし、図3(b)に示されるように、本体部2が荷台の両側壁1から外側へ向けて開いている場合には、シャフト3aの略半円部分を覆っている磁性体が磁気センサー6に接近し、磁気センサー6が磁性体5の磁気に反応して電気出力を発生する。この状態のままでダンプトラックが走行を開始すると、ドライバーである作業員に警報が発せられる。
(Magnetic detection means)
FIG. 3 is a conceptual diagram showing the contents of the magnetic detection means.
As shown in FIG. 3, a magnetic body 5 is fixed to a portion of the shaft 3a so as to cover the substantially semicircular portion of the shaft 3a, and a magnetic sensor 6 is installed on the side wall of the cargo bed. When the main body 2 of the anti-scattering device stands up vertically or falls inside the side walls 1, the magnetic body 5 is separated from the magnetic sensor 6 as shown in FIG. 3(a). Therefore, the magnetic sensor 6 does not react. However, as shown in FIG. 3(b), when the main body 2 is open outward from the side walls 1 of the loading platform, the magnetic material covering the substantially semicircular portion of the shaft 3a is the magnetic sensor. 6, the magnetic sensor 6 responds to the magnetism of the magnetic body 5 and generates an electric output. If the dump truck starts running in this state, an alarm is issued to the worker who is the driver.

(機電接点手段)
図4は、機電接点手段の内容を示す概念図である。
シャフト3aには、シャフト3aの略半円部分を覆うように押圧部材7が固定され、前記押圧部材7の下部にはスイッチ装置8が設置されている。そして、飛散防止装置の本体部2が垂直方向に起立又は両側壁1の内側に倒れている場合には、図4(a)に示される通り、押圧部材7はスイッチ装置8から離間しているのでスイッチは押されない。しかし、図4(b)に示されるように、本体部1が荷台両側壁1から外側へ向けて開いている場合には、シャフト3aの略半円部分を覆っている押圧部材7がスイッチ装置8に接近してスイッチを押圧し、電気出力を発生する。この状態でダンプトラックが走行を開始すると、ドライバーである作業員に警報が発せられる。
(mechanical contact means)
FIG. 4 is a conceptual diagram showing the contents of the electromechanical contact means.
A pressing member 7 is fixed to the shaft 3a so as to cover the substantially semicircular portion of the shaft 3a, and a switch device 8 is installed below the pressing member 7. As shown in FIG. When the main body 2 of the anti-scattering device stands up vertically or falls inside the side walls 1, the pressing member 7 is separated from the switch device 8 as shown in FIG. 4(a). so the switch is not pressed. However, as shown in FIG. 4(b), when the main body 1 is open outward from the side walls 1 of the loading platform, the pressing member 7 covering the substantially semicircular portion of the shaft 3a is not in contact with the switch device. 8 is approached to depress the switch to generate an electrical output. When the dump truck starts running in this state, an alarm is issued to the worker who is the driver.

(警報装置)
警報装置は、飛散防止装置の本体部1が荷台の両側部1の外側に開いたままダンプトラックが走行を開始することをドライバーに知らせるものである。警告音が断続的に鳴り続けることやライトの光が点滅することで警報を発する。ドライバーは、この警報に接することで、本体部2が荷台の両側壁1から外側へ開いたままであることを察知し、本体部2を荷台内に倒すことができる。
警報は、運転席内の適当な位置に設置したブザーから警告音を発すること、及び/又は、ドライバーから見やすい位置に設置したライトから点滅光を含む光を発することでおこなう。
(alarm device)
The warning device informs the driver that the dump truck will start traveling while the body 1 of the anti-scattering device is open to the outside of both sides 1 of the loading platform. An alarm is issued by intermittent sounding of a warning sound or flashing of a light. By contacting this alarm, the driver perceives that the main body part 2 remains opened outward from the side walls 1 of the cargo bed, and can lay down the main body part 2 into the cargo bed.
The warning is given by emitting a warning sound from a buzzer installed at an appropriate position in the driver's seat and/or emitting light including flashing light from a light installed at a position easily visible to the driver.

(電気配線)
図5は、本発明で採用する飛散防止装置に関する電気配線図を示すもので、4が本体部2の開閉状態検出装置であり、上記した磁気検出手段又は機電接点手段で構成することができる。
飛散防止装置の本体部2が両側壁1の外側へ傾斜した状態では、開閉状態検出装置4のスイッチはオンの状態である。その状態で、ダンプトラックのエンジンを始動させるためにイグニッションスイッチがオンになると電気回路が開通し、ブザーから警告音及び/又はライトから点滅光が発せられ、ドライバーに対して本体部2が両側壁1の外側に開いた状態であることを警告する。この警告を受けて、ドライバーは本体部2を両側壁1の内側へ倒すことができる。
(Electric wiring)
FIG. 5 shows an electrical wiring diagram of the scattering prevention device employed in the present invention. 4 is an open/closed state detection device for the main body 2, which can be composed of the above-described magnetic detection means or electromechanical contact means.
When the body 2 of the anti-scattering device is tilted to the outside of the side walls 1, the switch of the open/closed state detector 4 is on. In that state, when the ignition switch is turned on to start the engine of the dump truck, an electric circuit is opened, a warning sound is emitted from the buzzer and/or a flashing light is emitted from the light, and the main body 2 is positioned on both side walls for the driver. It warns that it is in an open state outside of 1. Upon receiving this warning, the driver can tilt the body portion 2 toward the inside of the side walls 1.例文帳に追加

その他、本発明は、以上説明した実施の形態に適用が限定されるものではなく、特許請求の範囲及び明細書と図面に記載された技術的思想の範囲内で種々の変形が可能であることは勿論である。 In addition, the application of the present invention is not limited to the embodiments described above, and various modifications are possible within the scope of the technical ideas described in the claims, the specification, and the drawings. is of course.

1 荷台の側壁
2 飛散防止装置の本体部
3a、3b シャフト
4 開閉状態検出装置
5 磁性体
6 磁気センサー
7 押圧部材
8 スイッチ装置
REFERENCE SIGNS LIST 1 side wall of loading platform 2 main body of scattering prevention device 3a, 3b shaft 4 open/closed state detector 5 magnetic body 6 magnetic sensor 7 pressing member 8 switch device

Claims (6)

荷台の両側壁の上縁に設置された一対の本体部を備える飛散防止装置において、前記本体部の開閉状態検出装置と警報装置を備え、ダンプトラックの走行開始時に前記本体部の開閉状態を検出し、前記本体部が前記荷台の両側壁から外側へ開いている場合には、警報を発することを特徴とする飛散防止装置。 A scattering prevention device comprising a pair of main bodies installed on the upper edges of both side walls of a cargo bed, comprising an open/closed state detection device and an alarm device for the main bodies, and detecting the open/closed state of the main bodies when the dump truck starts traveling. and, when the main body is open outward from both side walls of the cargo bed, an alarm is issued. 前記開閉状態検出装置が磁気検出手段によるものであることを特徴とする、請求項1に記載の飛散防止装置。 2. The anti-scattering device according to claim 1, wherein said opening/closing state detection device is based on magnetic detection means. 前記磁気検出手段は、前記本体部のシャフトに設けた磁性体と、荷台の側壁上に設けた磁気センサーからなることを特徴とする、請求項2に記載の飛散防止装置。 3. The anti-scattering device according to claim 2, wherein said magnetic detection means comprises a magnetic body provided on the shaft of said main body and a magnetic sensor provided on a side wall of said loading platform. 前記開閉状態検出装置が機電接点手段によるものであることを特徴とする、請求項1に記載の飛散防止装置。 2. The anti-scattering device according to claim 1, wherein said open/close state detecting device is electromechanical contact means. 前記機電接点手段は、前記本体部のシャフトに設けた押圧部材と、荷台の側壁上に設けたスイッチ装置からなることを特徴とする、請求項4に記載の飛散防止装置。 5. The anti-scattering device according to claim 4, wherein the electromechanical contact means comprises a pressing member provided on the shaft of the main body and a switch device provided on a side wall of the cargo bed. 前記警報装置が、警報音を発するブザー、及び/又は、点滅光を含む光を発するライトであることを特徴とする、請求項1~5の何れかに記載の飛散防止装置。

The scattering prevention device according to any one of claims 1 to 5, wherein the alarm device is a buzzer that emits an alarm sound and/or a light that emits light including flashing light.

JP2021149344A 2021-09-14 2021-09-14 Scattering prevention device with open/closed state detection device Pending JP2023042178A (en)

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