JP2022096225A - Twisted-wire conductor - Google Patents

Twisted-wire conductor Download PDF

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JP2022096225A
JP2022096225A JP2020209209A JP2020209209A JP2022096225A JP 2022096225 A JP2022096225 A JP 2022096225A JP 2020209209 A JP2020209209 A JP 2020209209A JP 2020209209 A JP2020209209 A JP 2020209209A JP 2022096225 A JP2022096225 A JP 2022096225A
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JP6895198B1 (en
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俊文 稲垣
Toshibumi Inagaki
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Sanshu Densen KK
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Abstract

To provide a twisted-wire conductor which can be manufactured with a sectional shape of the twisted-wire conductor similar to a complete round shape without compression or at a low compression rate.SOLUTION: Large-diameter wires 16 are arranged spaced apart in a peripheral direction. Two third middle-diameter wires 15, 15 are arranged in the peripheral direction between the large-diameter wires 16, 16 adjacent to each other in the peripheral direction. One small-diameter wire 12 is disposed inside a valley 18 of third middle-diameter wires 15 adjacent to each other in the peripheral direction. One second middle-diameter wire 14 is disposed inside a valley 20 of the third middle-diameter wires 15, 15 adjacent to each other in the peripheral direction. One first middle-diameter wire 13 is disposed between the second middle-diameter wire 14 and the large-diameter wire 16. The diameter of the large-diameter wire 16 is larger than that of the third middle-diameter wire 15. The diameter of the third middle-diameter wire 15 is larger than that of the second middle-diameter wire 14. The diameter of the second middle-diameter wire 14 is larger than that of the first middle-diameter wire 13. The diameter of the first middle-diameter wire 13 is larger than that of the small-diameter wire 12.SELECTED DRAWING: Figure 1

Description

本発明は、撚線導体に関する。 The present invention relates to a stranded conductor.

従来、電線等に使用される撚線導体を構成する各々の素線は、一般的に、全て断面円形の丸線で、かつ、同一径である。該素線として銅線が主として用いられ、その銅線に、錫、ニッケル、銀、或いはアルミ、各種合金をメッキしたものが使用されている。 Conventionally, each of the strands constituting the stranded conductor used for electric wires and the like is generally a round wire having a circular cross section and the same diameter. A copper wire is mainly used as the wire, and a copper wire plated with tin, nickel, silver, aluminum, or various alloys is used.

例えば、19本の素線で構成される撚線導体は、一般的に、図7に示すように、撚線導体101における中心の1本の素線102を核として、その周囲を6本の素線103が覆い囲んで内層を形成し、更に、その外周を12本の素線104が覆い囲んで外層を形成し、それを同一方向に撚ることで形成されている。 For example, a stranded conductor composed of 19 strands generally has one strand 102 at the center of the stranded conductor 101 as a core and six around it, as shown in FIG. The strands 103 surround the inner layer to form an inner layer, and the outer periphery thereof is surrounded by twelve strands 104 to form an outer layer, which are twisted in the same direction.

素線102、103、104が全て、断面円形で、かつ、同一径であることから、素線102、103、104を標準心線配列で配列して撚線導体101を形成すると、その外周形状は、図7に示すように、六角形状に近似した形状となり、丸形状に近似した形状とはならない。以下、これを従来技術1とする。 Since the strands 102, 103, and 104 all have a circular cross section and the same diameter, when the strands 102, 103, and 104 are arranged in a standard core wire arrangement to form a stranded conductor 101, the outer peripheral shape thereof is formed. As shown in FIG. 7, has a shape similar to a hexagonal shape, and does not have a shape similar to a round shape. Hereinafter, this will be referred to as the prior art 1.

撚線導体101は、一般的に図7に示すように、外周部に絶縁材106を被覆した後に、電線等(被覆線)107として使用される。被覆線の断面形状は、略真円形状であることが望まれている。一方、絶縁材106は、耐圧特性の点から撚線導体101の外周部に略均一に被覆されることが望ましい。したがって、撚線導体の断面形状は真円であることが望まれている。 As shown in FIG. 7, the stranded conductor 101 is generally used as an electric wire or the like (covered wire) 107 after the outer peripheral portion is coated with an insulating material 106. It is desired that the cross-sectional shape of the covered wire is a substantially perfect circular shape. On the other hand, it is desirable that the insulating material 106 is substantially uniformly coated on the outer peripheral portion of the stranded conductor 101 from the viewpoint of pressure resistance characteristics. Therefore, it is desired that the cross-sectional shape of the stranded conductor is a perfect circle.

また、石油を主成分とする絶縁材106の減量化は、資源の有効利用の観点からも大変
重要であり、撚線導体の細径化が要求されている。
Further, it is very important to reduce the weight of the insulating material 106 containing petroleum as a main component from the viewpoint of effective use of resources, and it is required to reduce the diameter of the stranded conductor.

しかし、撚線導体101における断面形状の外形が六角形で、かつ、被覆線107における断面形状の外形を真円とすると、撚線導体101の断面形状が六角形の頂点部の近傍に位置する絶縁材106の厚みは薄く、六角形の頂点部から辺部に至るほど厚くなり、絶縁材106の厚みが不均一となるという問題が生じる。 However, if the outer shape of the cross-sectional shape of the stranded wire conductor 101 is hexagonal and the outer shape of the cross-sectional shape of the covered wire 107 is a perfect circle, the cross-sectional shape of the stranded wire conductor 101 is located near the apex of the hexagon. The thickness of the insulating material 106 is thin, and becomes thicker from the apex portion to the side portion of the hexagon, which causes a problem that the thickness of the insulating material 106 becomes non-uniform.

また、耐圧不良を防止するためには、前記六角形の頂点部に位置する絶縁材106の厚みを一定以上確保する必要がある。そのため、撚線導体101の中心からその最縁端までの径よりも被覆線107を細くすることができず、被覆線の細径化、軽量化には限界があるという問題がある。 Further, in order to prevent poor pressure resistance, it is necessary to secure a certain thickness or more of the insulating material 106 located at the apex of the hexagon. Therefore, the covered wire 107 cannot be made thinner than the diameter from the center of the stranded conductor 101 to the outermost edge thereof, and there is a problem that there is a limit to the diameter reduction and weight reduction of the covered wire.

また、辺部に位置する絶縁材106は、性能の観点からは過剰であるが、断面を真円とするためには必要であるため、絶縁材106の減量化にも限界が生じるという問題がある。 Further, although the insulating material 106 located at the side portion is excessive from the viewpoint of performance, it is necessary to make the cross section a perfect circle, so that there is a problem that there is a limit to the weight reduction of the insulating material 106. be.

また、撚線導体101の断面形状が六角形であると、被覆線を端末加工する時等において、絶縁材106をストリップする際に撚線導体101を傷つける虞があるという問題がある。 Further, if the cross-sectional shape of the stranded conductor 101 is hexagonal, there is a problem that the stranded conductor 101 may be damaged when stripping the insulating material 106 when the coated wire is terminally processed or the like.

上記の問題点は、撚線導体の断面形状を略真円とすることで解決することができる。 The above problem can be solved by making the cross-sectional shape of the stranded conductor a substantially perfect circle.

この解決手段として、例えば、特許文献1記載のように、断面円形で、かつ、全て同一径の素線202を、一方向に撚りながら圧縮ダイスを通すことにより、図8に示すように、撚線導体201の断面形状を略真円とする方法が提案されている。以下、これを従来技術2とする。 As a means for solving this, for example, as described in Patent Document 1, a wire 202 having a circular cross section and all having the same diameter is twisted as shown in FIG. 8 by passing a compression die while twisting in one direction. A method has been proposed in which the cross-sectional shape of the wire conductor 201 is a substantially perfect circle. Hereinafter, this will be referred to as the prior art 2.

特開平11-25758号公報Japanese Unexamined Patent Publication No. 11-25758

上記、従来技術2の撚線導体201は、図8に示すように、素線202を圧縮ダイスに通す時に、外層素線が、圧縮変形されることにより、のび特性、柔軟性、可とう性等の物理特性が損なわれるという問題がある。 As shown in FIG. 8, the stranded conductor 201 of the prior art 2 has stretch characteristics, flexibility, and flexibility due to compression deformation of the outer layer wire when the wire 202 is passed through a compression die. There is a problem that physical characteristics such as are impaired.

また、従来技術2の撚線導体201は、一方向に撚りながら圧縮ダイスを通す必要があるため、従来技術1の撚線導体101と比較して、圧縮ダイスが余分に必要であり、この圧縮ダイスは撚線導体201の製造時に摩耗損傷が生じるため、定期交換が必要でありコストが高くなるという問題がある。 Further, since the stranded conductor 201 of the prior art 2 needs to be twisted in one direction and passed through a compression die, an extra compression die is required as compared with the stranded conductor 101 of the prior art 1, and this compression is required. Since the die is worn and damaged during the manufacture of the stranded conductor 201, there is a problem that periodic replacement is required and the cost is high.

また、圧縮後の撚線を略真円状にするためには、製造機械(撚線機)の回転数を一定値以下にし、かつ、回転数を安定させる必要があるため、従来技術1の撚線導体101よりも生産効率が悪くなるという問題もある。 Further, in order to make the stranded wire after compression into a substantially perfect circle, it is necessary to keep the rotation speed of the manufacturing machine (twisting machine) below a certain value and stabilize the rotation speed. There is also a problem that the production efficiency is worse than that of the stranded wire conductor 101.

そこで、本発明は、圧縮することなく、若しくは、上記従来技術2よりも低い圧縮率で素線を圧縮加工することで、撚線導体の断面形状をより真円形状に近い形状とすることができる撚線導体を提供することを目的とするものである。 Therefore, in the present invention, the cross-sectional shape of the stranded conductor can be made closer to a perfect circular shape without compression or by compressing the strands at a compression rate lower than that of the prior art 2. It is an object of the present invention to provide a stranded conductor that can be formed.

前記の課題を解決するために、請求項1記載の発明は、複数の太径線と、複数の第1中径線と、複数の第2中径線と、複数の第3中径線と、複数の細径線で構成された外層を有し、
前記太径線を周方向に離間して設け、
周方向に隣り合う太径線間に2本の第3中径線を周方向に配設し、
周方向に隣り合う第3中径線の谷間部の内側に、1本の細径線を配設し、
周方向に隣り合う第3中径線の谷間部の外側に、1本の第2中径線を配設し、
前記第2中径線と前記太径線との間に、1本の第1中径線を配設し、
前記太径線の直径は前記第3中径線の直径より大きく、前記第3中径線の直径は前記第2中径線の直径よりも大きく、前記第2中径線の直径は前記第1中径線の直径よりも大きく、前記第1中径線の直径は前記細径線の直径よりも大きくしたことを特徴とするものである。
In order to solve the above-mentioned problems, the invention according to claim 1 includes a plurality of large-diameter wires, a plurality of first medium-diameter wires, a plurality of second-diameter wires, and a plurality of third-diameter wires. , Has an outer layer composed of multiple small diameter wires,
The thick wire is provided so as to be separated in the circumferential direction.
Two third medium-diameter wires are arranged in the circumferential direction between the large-diameter wires adjacent to each other in the circumferential direction.
One small diameter wire is arranged inside the valley of the third medium diameter wire adjacent to each other in the circumferential direction.
One second medium-diameter line is arranged outside the valley portion of the third medium-diameter line adjacent to each other in the circumferential direction.
One first medium-diameter wire is arranged between the second medium-diameter wire and the large-diameter wire.
The diameter of the large diameter line is larger than the diameter of the third medium diameter line, the diameter of the third medium diameter line is larger than the diameter of the second medium diameter line, and the diameter of the second medium diameter line is the first. It is characterized in that it is larger than the diameter of one medium-diameter line, and the diameter of the first medium-diameter line is larger than the diameter of the small-diameter line.

請求項2記載の発明は、請求項1記載の発明において、前記外層の内側に複数の素線で構成された内層を配設し、
前記第1中径線を、前内層において最も外側の層を構成し、かつ、周方向に隣接する素線で構成される谷間部の外側に配設したことを特徴とするものである。
The invention according to claim 2 is the invention according to claim 1, wherein an inner layer composed of a plurality of strands is arranged inside the outer layer.
The first medium-diameter wire constitutes the outermost layer in the anterior inner layer, and is characterized in that it is arranged outside a valley portion composed of strands adjacent in the circumferential direction.

請求項3記載の発明は、請求項2記載の発明において、前記内層において最も外側の層を構成する素線の本数と、前記太径線の本数と、前記第2中径線の本数を同じとしたことを特徴とするものである。 The invention according to claim 3 has the same number of strands constituting the outermost layer in the inner layer, the number of large diameter wires, and the number of second medium diameter wires in the invention of claim 2. It is characterized by the fact that.

請求項4記載の発明は、請求項1乃至3のいずれか1項に記載の発明において、前記撚線導体の中心から、前記外層を構成する太径線の最縁端までの距離と、前記中心から、前記外層を構成する第1中径線の最縁端までの距離と、前記外層を構成する第2中径線の最縁端までの距離とが、同一であることを特徴とするものである。 The invention according to claim 4 is the invention according to any one of claims 1 to 3, wherein the distance from the center of the stranded wire conductor to the outermost edge of the large diameter wire constituting the outer layer and the said. The distance from the center to the outermost edge of the first middle diameter line constituting the outer layer is the same as the distance to the outermost edge of the second middle diameter line constituting the outer layer. It is a thing.

請求項5記載の発明は、請求項1乃至4のいずれか1項に記載の発明において、前記太径線の本数が、6本以上であることを特徴とするものである。 The invention according to claim 5 is characterized in that, in the invention according to any one of claims 1 to 4, the number of the large diameter wires is 6 or more.

本発明によれば、周方向に隣り合う太径線間に2本の第3中径線を周方向に配設し、周方向に隣り合う第3中径線の谷間部の内側に、1本の細径線を配設し、周方向に隣り合う第3中径線の谷間部の外側に、1本の第2中径線を配設し、第2中径線と太径線との間に、1本の第1中径線を配設したことにより、撚線導体の断面形状は略真円形状とし、撚線導体の細径化、軽量化、柔軟性の向上を図ることができる。 According to the present invention, two third medium-diameter wires are arranged in the circumferential direction between the large-diameter wires adjacent to each other in the circumferential direction, and one inside the valley portion of the third medium-diameter wires adjacent to each other in the circumferential direction. A small diameter wire of a book is arranged, and one second medium diameter wire is arranged outside the valley portion of the third medium diameter wire adjacent to each other in the circumferential direction, and the second medium diameter wire and the large diameter wire are arranged. By arranging one first medium diameter wire between the two, the cross-sectional shape of the stranded wire conductor is made into a substantially perfect circular shape, and the diameter of the stranded wire conductor is reduced, the weight is reduced, and the flexibility is improved. Can be done.

また、本発明の撚線導体は、従来技術2の撚線導体201のように、素線を圧縮ダイスに通すことなく、撚線導体の外形を略真円形状とすることができるために、のび特性、柔軟性、可とう性等の物理特性を損うことなく、素線の物理特性を維持することができ、信頼性の高い品質を得ることができ、自動車用電線分野や、音響電線分野等において有効に活用することができる。 Further, unlike the twisted wire conductor 201 of the prior art 2, the twisted wire conductor of the present invention can have a substantially perfect circular shape in the outer shape of the twisted wire conductor without passing a wire through a compression die. It is possible to maintain the physical characteristics of the wire without impairing the physical characteristics such as elongation characteristics, flexibility, and flexibility, and it is possible to obtain highly reliable quality. It can be effectively used in fields and the like.

本発明の実施例1に係る撚線導体の横断面図。The cross-sectional view of the stranded conductor which concerns on Example 1 of this invention. 本発明の実施例3に係る撚線導体の一例を示す横断面図。The cross-sectional view which shows an example of the stranded conductor which concerns on Example 3 of this invention. 本発明の実施例3に係る撚線導体の他例を示す横断面図。The cross-sectional view which shows the other example of the stranded conductor which concerns on Example 3 of this invention. 本発明の実施例3に係る撚線導体の他例を示す横断面図。The cross-sectional view which shows the other example of the stranded conductor which concerns on Example 3 of this invention. 本発明の実施例4に係る撚線導体の一例を示す横断面図。The cross-sectional view which shows an example of the stranded conductor which concerns on Example 4 of this invention. 本発明の実施例4に係る撚線導体の他例を示す横断面図。The cross-sectional view which shows the other example of the stranded conductor which concerns on Example 4 of this invention. 従来技術1の撚線導体の横断面図。The cross-sectional view of the stranded conductor of the prior art 1. 従来技術2の撚線導体の横断面図。The cross-sectional view of the stranded conductor of the prior art 2.

本発明を実施するための形態を図に基づいて説明する。 A mode for carrying out the present invention will be described with reference to the drawings.

[実施例1]
図1は、本発明の実施例1に係る撚線導体1の軸方向と直交する方向に切断した横断面図で、その各素線の断面を示す斜線は、図の煩雑を避けるために省略した。
[Example 1]
FIG. 1 is a cross-sectional view cut in a direction orthogonal to the axial direction of the stranded conductor 1 according to the first embodiment of the present invention, and diagonal lines showing the cross sections of the strands are omitted in order to avoid complication of the figure. did.

撚線導体1は、内層2と、内層2の外側に設けられた外層3を有する。内層2は、1本の中心線(素線)10と、中心線10を覆い囲むように配置された6本の第1内層線11で構成された第1内層5、この第1内層線11が内層2において最も外側に位置する第1内層5を構成する素線に該当する。中心線10と第1内層線11は同じ直径で構成されている。 The stranded conductor 1 has an inner layer 2 and an outer layer 3 provided on the outside of the inner layer 2. The inner layer 2 is a first inner layer 5 composed of one center line (strand line) 10 and six first inner layer lines 11 arranged so as to surround the center line 10, and the first inner layer line 11. Corresponds to the strands constituting the first inner layer 5 located on the outermost side of the inner layer 2. The center line 10 and the first inner layer line 11 have the same diameter.

外層3は、図1に示すように、6本の細径線(素線)12と、12本の第1中径線(素線)13と、6本の第2中径線(素線)14と、12本の第3中径線(素線)15と、6本の太径線(素線)16の計42本の素線12,13,14,15,16で第1内層5を覆い囲むように構成されている。 As shown in FIG. 1, the outer layer 3 has 6 small diameter wires (wires) 12, 12 first medium diameter wires (wires) 13, and 6 second medium diameter wires (wires). ) 14, 12 third medium-diameter wires (strands) 15, and 6 thick-diameter wires (strands) 16 for a total of 42 strands 12, 13, 14, 15, 16 for the first inner layer. It is configured to surround 5.

太径線16は、第1内層5を構成する第1内層線11の外側に設けられるとともに、太径線16の中心が、中心線10の中心と第1内層線11を通る線上に位置するように設けられ、太径線16の中心が、中心線10の中心と第1内層線11の中心を通る線上に位置することが好ましい。 The thick diameter line 16 is provided outside the first inner layer line 11 constituting the first inner layer 5, and the center of the thick diameter line 16 is located on a line passing through the center of the center line 10 and the first inner layer line 11. It is preferable that the center of the large diameter line 16 is located on a line passing through the center of the center line 10 and the center of the first inner layer line 11.

第3中径線15は、周方向に隣り合う太径線16と太径線16の間における径方向の内側部に、第1内層5の第1内層線11と太径線16に当接するように,周方向に2本配置されている。 The third medium-diameter wire 15 abuts on the first inner-diameter wire 11 and the thick-diameter wire 16 of the first inner layer 5 at the inner portion in the radial direction between the thick-diameter wire 16 and the thick-diameter wire 16 adjacent to each other in the circumferential direction. As shown above, two are arranged in the circumferential direction.

細径線12は、周方向に隣り合う第3中径線15と第3中径線15との間に形成される谷間部18の内側と、第1内層5を構成し、かつ、周方向に隣接する第1内層線11,11との間に形成される谷間部19の外側で形成される空間内に1本、第1内層5の第1内層線11と第3中径線15に当接するように配置されている。 The small diameter wire 12 constitutes the inside of the valley portion 18 formed between the third medium diameter wire 15 and the third medium diameter wire 15 adjacent to each other in the circumferential direction, and the first inner layer 5, and also forms the circumferential direction. In the space formed outside the valley portion 19 formed between the first inner layer lines 11 and 11 adjacent to the first inner layer 5, the first inner layer line 11 and the third middle diameter line 15 of the first inner layer 5 are formed. It is arranged so as to abut.

第2中径線14は、周方向に隣り合う太径線16と太径線16の間における径方向の外側部で、かつ、周方向に隣り合う第3中径線15と第3中径線15との間に形成される谷間部20の外側に1本、第3中径線15に当接するように配設されている。 The second medium-diameter wire 14 is the outer portion in the radial direction between the large-diameter wire 16 and the large-diameter wire 16 adjacent to each other in the circumferential direction, and the third medium-diameter wire 15 and the third medium-diameter wire adjacent to each other in the circumferential direction. One is arranged so as to abut on the third medium-diameter wire 15 on the outside of the valley portion 20 formed between the wire 15 and the valley portion 20.

第1中径線13は、周方向に隣り合う太径線16と太径線16の間における径方向の外側部で、かつ、太径線16と第2中径線14間に1本、太径線16と第2中径線14に当接するように配設されている。 The first medium-diameter wire 13 is the outer portion in the radial direction between the large-diameter wire 16 and the large-diameter wire 16 adjacent to each other in the circumferential direction, and one between the large-diameter wire 16 and the second medium-diameter wire 14. It is arranged so as to abut on the large diameter wire 16 and the second medium diameter wire 14.

各素線10,11,12,13,14,15,16の基となる線材としては、裸銅線、無酸素銅線、線形結晶無酸素銅線、単結晶状高純度無酸素銅線等の銅線、この銅線に、錫、ニッケル、銀等をメッキしたもの、アルミ線、各種合金線、及び、エナメル線、リッツ線、ホルマル線等の絶縁被覆されたもの等を使用することができる。各素線10,11,12,13,14,15,16の素材は、同じ素材を用いてもよいし、異なる素材を用いてもよい。 As the base wire of each strand 10, 11, 12, 13, 14, 15, 16, bare copper wire, oxygen-free copper wire, linear crystal oxygen-free copper wire, single crystal high-purity oxygen-free copper wire, etc. Copper wire, copper wire plated with tin, nickel, silver, etc., aluminum wire, various alloy wires, and insulating coating such as enamel wire, litz wire, formal wire, etc. can be used. can. The same material may be used or different materials may be used for the materials of the respective strands 10, 11, 12, 13, 14, 15, and 16.

中心線10の直径d1は、第1内層線11の直径d2と同じに設定されている。第1内層線11の直径d2は、太径線16の直径d3より大きく設定され、太径線16の直径d3は、第3中径線15の直径d4の直径より大きく設定され、第3中径線15の直径d4の直径は、第2中径線14の直径d5の直径より大きく設定され、第2中径線14の直径d5の直径は、第1中径線13の直径d6の直径より大きく設定され、第1中径線13の直径d6の直径は、細径線12の直径d7より大きく設定されている。 The diameter d1 of the center line 10 is set to be the same as the diameter d2 of the first inner layer line 11. The diameter d2 of the first inner layer line 11 is set to be larger than the diameter d3 of the large diameter line 16, and the diameter d3 of the large diameter line 16 is set to be larger than the diameter d4 of the diameter d4 of the third medium diameter line 15. The diameter of the diameter d4 of the diameter line 15 is set to be larger than the diameter of the diameter d5 of the second medium diameter line 14, and the diameter of the diameter d5 of the second medium diameter line 14 is the diameter of the diameter d6 of the first medium diameter line 13. It is set to be larger, and the diameter of the diameter d6 of the first medium diameter wire 13 is set to be larger than the diameter d7 of the small diameter wire 12.

本実施例1では、d1=d2,d3=0.825×d2、d4=0.545×d2、d5=0.52×d2、d6=0.425×d2、d7=0.30×d2の関係が成立する各素線10,11,12,13,14,15,16を用いた。 In the first embodiment, d1 = d2, d3 = 0.825 × d2, d4 = 0.545 × d2, d5 = 0.52 × d2, d6 = 0.425 × d2, d7 = 0.30 × d2. The strands 10, 11, 12, 13, 14, 15, and 16 for which the relationship is established were used.

また、撚線導体1の断面形状が、略真円形状、つまり、中心線10の中心Aから太径線16の最外縁端Bまでの距離L1と、中心線10の中心Aから第2中径線14の最外縁端Cまでの距離L2と、中心線10の中心Aから第1中径線13の最外縁端Dまでの距離L3が同一となるように形成されている。 Further, the cross-sectional shape of the stranded wire conductor 1 is a substantially perfect circular shape, that is, the distance L1 from the center A of the center line 10 to the outermost edge B of the large diameter line 16 and the second middle from the center A of the center line 10. The distance L2 to the outermost edge C of the diameter line 14 and the distance L3 from the center A of the center line 10 to the outermost edge D of the first middle diameter line 13 are formed to be the same.

本願発明の撚線導体1は、上記の構造を有しているために、次のような作用、効果を奏する。 Since the stranded conductor 1 of the present invention has the above structure, it has the following actions and effects.

撚線導体1の断面形状は略真円形状とし、かつ、素線10,11,12,13,14,15,16が隣接する全ての素線10,11,12,13,14,15,16に当接することができるために、撚形態が安定するとともに撚線導体1の導体密度を高くすることができ、撚線導体1の細径化、軽量化、柔軟性の向上を図ることができる。 The cross-sectional shape of the stranded conductor 1 is a substantially perfect circular shape, and all the strands 10, 11, 12, 13, 14, 15, 16 adjacent to the strands 10, 11, 12, 13, 14, 15, 16 are Since it can be in contact with 16, the twisted form can be stabilized and the conductor density of the twisted wire conductor 1 can be increased, so that the diameter of the twisted wire conductor 1 can be reduced, the weight can be reduced, and the flexibility can be improved. can.

撚線導体1の外形が略真円形状で、かつ、上述のように、従来技術1の撚線導体101よりも細径化できることにより、絶縁材の被覆の厚みを薄くでき、かつ、略均一化することができるため、絶縁材を減量でき、コストを低減することができる。 The outer shape of the stranded conductor 1 is substantially circular, and as described above, the diameter can be made smaller than that of the stranded conductor 101 of the prior art 1, so that the thickness of the insulating material coating can be reduced and the thickness is substantially uniform. Therefore, the amount of insulating material can be reduced and the cost can be reduced.

また、撚線導体1は、従来技術2の撚線導体201のように、素線を圧縮ダイスに通すことなく、撚線導体1の外形を略真円形状とすることができるため、のび特性、柔軟性、可とう性等の物理特性が損うことがなく、素線の物理特性を維持することができ、信頼性の高い品質を得ることができ、自動車用電線分野や、音響電線分野等において有効に活用することができる。F Further, unlike the twisted wire conductor 201 of the prior art 2, the twisted wire conductor 1 can have a substantially perfect circular shape without passing a wire through a compression die, and thus has a stretch characteristic. , Flexibility, flexibility, and other physical characteristics are not impaired, the physical characteristics of the wire can be maintained, and highly reliable quality can be obtained. It can be effectively used in such cases. F

[実施例2]
上記実施例1の撚線導体1を構成する素線は、中心線10の直径d1は、第1内層線11の直径d2と同じに、第1内層線11の直径d2は、太径線16の直径d3より大きく、太径線16の直径d3は、第3中径線15の直径d4の直径より大きく、第3中径線15の直径d4の直径は、第2中径線14の直径d5の直径より大きく、第2中径線14の直径d5の直径は、第1中径線13の直径d6の直径より大きく、第1中径線13の直径d6の直径は、細径線12の直径d7より大きいものを用いて各素線10,11,12,13,14,15,16及び撚線導体1を構成すれば、上記実施例1に記載の径を有する素線以外にも任意の素線を用いて撚線導体1を構成することができる。また、その外層3の外周部から圧縮ダイス等により、圧縮してもよい。
[Example 2]
In the strands constituting the stranded wire conductor 1 of the first embodiment, the diameter d1 of the center wire 10 is the same as the diameter d2 of the first inner layer wire 11, and the diameter d2 of the first inner layer wire 11 is the large diameter wire 16. The diameter d3 of the large diameter line 16 is larger than the diameter d3 of the third medium diameter line 15, and the diameter d4 of the diameter d4 of the third medium diameter line 15 is the diameter of the second medium diameter line 14. Larger than the diameter of d5, the diameter of the second medium diameter line 14 The diameter of d5 is larger than the diameter of the diameter d6 of the first medium diameter line 13, and the diameter of the diameter d6 of the first medium diameter line 13 is the diameter of the small diameter line 12. If each of the strands 10, 11, 12, 13, 14, 15, 16 and the stranded wire conductor 1 are configured by using a wire having a diameter larger than d7, the wire having the diameter described in the first embodiment can be used in addition to the wire having the diameter d7. The stranded wire conductor 1 can be configured by using any wire. Further, it may be compressed from the outer peripheral portion of the outer layer 3 with a compression die or the like.

この圧縮により、外層3を形成するとともに、径方向の最も外側に位置する13,14,16の外周部は、圧縮変形され、撚線導体の外形形状をより真円形状に近づけることができる。圧縮ダイス等による圧縮は、撚線導体1を製造する際に行っても良いし、撚線導体1を製造した後に行っても良い。なお、圧縮率に関しては、任意に設定する。 By this compression, the outer layer 3 is formed, and the outer peripheral portions of 13, 14 and 16 located on the outermost side in the radial direction are compressed and deformed, so that the outer shape of the stranded conductor can be made closer to a perfect circular shape. The compression with a compression die or the like may be performed when the stranded conductor 1 is manufactured, or may be performed after the stranded conductor 1 is manufactured. The compression rate can be set arbitrarily.

その他の構造は、上記実施例1と同様であるため説明を省略する。 Since other structures are the same as those in the first embodiment, the description thereof will be omitted.

本実施例2においても、上記実施例1と同様の作用効果を発揮することができる。 Also in the second embodiment, the same effect as that of the first embodiment can be exhibited.

[実施例3]
上記実施例1,2においては、外層3を構成する太径線16と第2中径線14と細径線12を夫々6本、第1中径線13と第3中径線15の本数を、夫々6本の2倍の12本に設定したが、太径線16の本数を、第2中径線14と細径線12の本数と同じで、第1中径線13と第3中径線15を、太径線16の本数の2倍で、かつ、太径線16の本数が6本以上であれば夫々任意の本数に設定することができる。また、内層2の最も外側の層である第1内層5を構成する第1内層線11の本数は、太径線16の本数と同じに数に設定されている。
[Example 3]
In the first and second embodiments, the number of the large diameter wire 16, the second medium diameter wire 14, and the small diameter wire 12 constituting the outer layer 3 are six, respectively, and the number of the first medium diameter wire 13 and the third medium diameter wire 15. The number of the large diameter wires 16 is the same as the number of the second medium diameter wires 14 and the number of the small diameter wires 12, and the number of the first medium diameter wires 13 and the third is the same. If the number of the medium-diameter wires 15 is twice the number of the large-diameter wires 16 and the number of the large-diameter wires 16 is 6 or more, the number of the medium-diameter wires 15 can be set to any arbitrary number. Further, the number of the first inner layer lines 11 constituting the first inner layer 5, which is the outermost layer of the inner layer 2, is set to the same number as the number of the large diameter lines 16.

例えば、図2に示すように、内層2Aの第1内層5Aを構成する第1内層線11と、外層3Aを構成する太径線16と第2中径線14と細径線12を7本、外層3Aを構成する第1中径線13と第3中径線15の本数を7本の2倍の各14本とした撚線導体21の場合には、d1=1.305×d2,d3=0.75×d2、d4=0.51×d2、d5=0.455×d2、d6=0.39×d2、d7=0.29×d2の関係が成立する各素線10,11,12,13,14,15,16の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体21の断面形状を略真円形状とするとともに、全ての素線10,11,12,13,14,15,16が隣接する全ての素線10,11,12,13,14,15,16と当接することができる。 For example, as shown in FIG. 2, the first inner layer wire 11 constituting the first inner layer 5A of the inner layer 2A, the large diameter wire 16 constituting the outer layer 3A, the second medium diameter wire 14, and the thin diameter wire 12 are seven. In the case of the stranded wire conductor 21 in which the number of the first medium-diameter wire 13 and the third medium-diameter wire 15 constituting the outer layer 3A is 14 each, which is twice the number of 7, d1 = 1.305 × d2. D3 = 0.75 × d2, d4 = 0.51 × d2, d5 = 0.455 × d2, d6 = 0.39 × d2, d7 = 0.29 × d2 By using the wire rods that are the basis of 12, 13, 14, 15 and 16, the cross-sectional shape of the stranded wire conductor 21 can be made into a substantially perfect circular shape with no compression or a low compression ratio, and all the strands 10 ,. 11, 12, 13, 14, 15, 16 can abut on all adjacent strands 10, 11, 12, 13, 14, 15, 16.

例えば、図3に示すように、内層2Bの第1内層5Bを構成する第1内層線11と、外層3Bを構成する太径線16と第2中径線14と細径線12を8本、外層3Bを構成する第1中径線13と第3中径線15の本数を8本の2倍の各16本とした撚線導体22の場合には、d1=1.615×d2,d3=0.705×d2、d4=0.47×d2、d5=0.43×d2、d6=0.355×d2、d7=0.28×d2の関係が成立する各素線10,11,12,13,14,15,16の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体22の断面形状を略真円形状とするとともに、全ての素線10,11,12,13,14,15,16が隣接する全ての素線10,11,12,13,14,15,16と当接することができる。 For example, as shown in FIG. 3, the first inner layer wire 11 constituting the first inner layer 5B of the inner layer 2B, the large diameter wire 16 constituting the outer layer 3B, the second medium diameter wire 14, and the small diameter wire 12 are eight. In the case of the stranded wire conductor 22 in which the number of the first medium diameter wire 13 and the third medium diameter wire 15 constituting the outer layer 3B is 16 each, which is twice the number of 8 wires, d1 = 1.615 × d2. D3 = 0.705 × d2, d4 = 0.47 × d2, d5 = 0.43 × d2, d6 = 0.355 × d2, d7 = 0.28 × d2 By using the wire rods that are the basis of 12, 13, 14, 15 and 16, the cross-sectional shape of the stranded wire conductor 22 can be made into a substantially perfect circular shape with uncompressed or low compression ratio, and all the strands 10. 11, 12, 13, 14, 15, 16 can abut on all adjacent strands 10, 11, 12, 13, 14, 15, 16.

例えば、図4に示すように、内層2Cの第1内層5Cを構成する第1内層線11と、外層3Cを構成する太径線16と第2中径線14と細径線12を9本、外層3Cを構成する第1中径線13と第3中径線15の本数を9本の2倍の各18本とした撚線導体23の場合には、d1=1.925×d2,d3=0.65×d2、d4=0.46×d2、d5=0.39×d2、d6=0.33×d2、d7=0.26×d2の関係が成立する各素線10,11,12,13,14,15,16の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体23の断面形状を略真円形状とするとともに、全ての素線10,11,12,13,14,15,16が隣接する全ての素線10,11,12,13,14,15,16と当接することができる。 For example, as shown in FIG. 4, nine inner layer wires 11 constituting the first inner layer 5C of the inner layer 2C, a large diameter wire 16 constituting the outer layer 3C, a second medium diameter wire 14, and a small diameter wire 12 are provided. In the case of the stranded wire conductor 23 in which the number of the first middle diameter wire 13 and the third middle diameter wire 15 constituting the outer layer 3C is 18 each, which is twice the number of 9, d1 = 1.925 × d2. D3 = 0.65 × d2, d4 = 0.46 × d2, d5 = 0.39 × d2, d6 = 0.33 × d2, d7 = 0.26 × d2 , 12, 13, 14, 15, 16 makes the cross-sectional shape of the stranded wire conductor 23 a substantially perfect circular shape with uncompressed or low compression ratio, and all the strands 10. 11, 12, 13, 14, 15, 16 can abut on all adjacent strands 10, 11, 12, 13, 14, 15, 16.

その他の構造は、上記実施例1,2と同様であるため説明を省略する。 Since other structures are the same as those in the first and second embodiments, the description thereof will be omitted.

本実施例3においても、上記実施例1,2と同様の作用効果を発揮することができる。 Also in this Example 3, the same action and effect as those of Examples 1 and 2 can be exhibited.

本実施例3においては、更に、6本以上の太径線16、第1中径線13、第2中径線14、細径線12で外層3を構成することができるため、撚線導体1,21,22,23を設計する際の自由度が高く、細径撚線導体から太径撚線導体と広範な導体面積を必要とするものに適用することができる。 In the third embodiment, since the outer layer 3 can be further composed of six or more large diameter wires 16, the first medium diameter wire 13, the second medium diameter wire 14, and the small diameter wire 12, the stranded wire conductor It has a high degree of freedom in designing 1, 1, 2, 22 and 23, and can be applied to those requiring a wide range of conductor areas from small diameter stranded wire conductors to large diameter stranded wire conductors.

[実施例4]
上記実施例1~3においては、内層2を1心の中心線10と太径線16と同じ本数からなる第1内層線11で構成したが、内層は、複数本の素線で構成されているとともに、内層の最も外側の層を構成する素線の本数と太径線16の本数が同じであれば、内層を構成する層の数と各層を構成する素線の本数は任意に設定することができる。
[Example 4]
In the above Examples 1 to 3, the inner layer 2 is composed of the first inner layer line 11 having the same number of the center line 10 of one core and the large diameter wire 16, but the inner layer is composed of a plurality of strands. If the number of strands constituting the outermost layer of the inner layer and the number of large diameter wires 16 are the same, the number of layers constituting the inner layer and the number of strands constituting each layer are arbitrarily set. be able to.

また、内層を構成する素線の種類は、1種類で構成してもよいし、直径の異なる複数種類で構成してもよい。また、内層を形成する素線として、銅線、この銅線に、錫、ニッケル、銀等をメッキしたもの、アルミ線、各種合金線、及び、エナメル線、ホルマル線等の絶縁被覆されたもの等を使用することができ、外層を形成する素線と同じ材質を用いてもよいし、異なる材質のものを用いてもよい。 Further, the type of the wire constituting the inner layer may be one type or a plurality of types having different diameters. Further, as the raw wire forming the inner layer, a copper wire, a copper wire plated with tin, nickel, silver, etc., an aluminum wire, various alloy wires, and an insulating coating such as an enamel wire, a formal wire, etc. Etc. may be used, and the same material as the wire forming the outer layer may be used, or a different material may be used.

例えば、図5に示すように、1本の中心線31を配設し、中心線31の周りに8本の第1内層線32で覆って第1内層33を構成し、第1内層33の周りに、8本の第2内層線34で覆って第2内層35を構成し、中心線31、第1内層33、第2内層35で内層36を構成し、内層36の外側に、第2内層線34と同じ8本の太径線16で構成された図3に示す撚線導体23の外層3Bと同様の外層3Bを配設して撚線導体38としてもよい。撚線導体38において、内層36の最も外側の層は、第2内層35が該当し、第2内層35を構成する第2内層線34と太径線16の本数は同じである。また第2内層35を構成し、かつ、隣り合う第2内層線34,34との間に形成される谷間部の外側に、外層3Bを構成する細径線12が配設されている。 For example, as shown in FIG. 5, one center line 31 is arranged and covered with eight first inner layer lines 32 around the center line 31 to form the first inner layer 33, and the first inner layer 33 is formed. A second inner layer 35 is formed by covering it with eight second inner layer lines 34, and an inner layer 36 is formed by a center line 31, a first inner layer 33, and a second inner layer 35, and a second inner layer 36 is formed outside the inner layer 36. The stranded conductor 38 may be formed by disposing the same outer layer 3B as the outer layer 3B of the stranded conductor 23 shown in FIG. 3, which is composed of the same eight large diameter wires 16 as the inner layer wire 34. In the stranded conductor 38, the outermost layer of the inner layer 36 corresponds to the second inner layer 35, and the number of the second inner layer wires 34 constituting the second inner layer 35 and the large diameter wire 16 is the same. Further, a small diameter wire 12 constituting the outer layer 3B is arranged outside the valley portion formed between the second inner layer 35 and the adjacent second inner layer lines 34 and 34.

また、図6に示すように、中心部に3本の第1内層線41で構成した第1内層42を構成し、第1内層42の周りを、9本の第2内層線43で覆って第2内層44を構成し、第1内層42、第2内層44で内層47を構成し、内層47の外側に、第2内層線43と同じ9本の太径線16で構成された図4に示す撚線導体23の外層3Cと同様の外層3Cを配設して撚線導体48としてもよい。撚線導体48において、内層47の最も外側の層は、第2内層43が該当し、第2内層44を構成する第2内層線43と太径線16の本数は同じである。また第2内層43を構成し、かつ、隣り合う第2内層線42,42との間に形成される谷間部の外側に、外層3Cを構成する細径線12が配設されている。 Further, as shown in FIG. 6, a first inner layer 42 composed of three first inner layer lines 41 is formed in the central portion, and the circumference of the first inner layer 42 is covered with nine second inner layer lines 43. FIG. 4 comprises a second inner layer 44, a first inner layer 42, a second inner layer 44, and an inner layer 47, and on the outside of the inner layer 47, the same nine thick diameter wires 16 as the second inner layer wire 43 are formed. The outer layer 3C similar to the outer layer 3C of the stranded conductor 23 shown in the above may be arranged to form the stranded conductor 48. In the stranded conductor 48, the outermost layer of the inner layer 47 corresponds to the second inner layer 43, and the number of the second inner layer wires 43 constituting the second inner layer 44 and the large diameter wire 16 is the same. Further, a small diameter wire 12 constituting the outer layer 3C is arranged outside the valley portion formed between the second inner layer 43 and the adjacent second inner layer lines 42 and 42.

その他の構造は、上記実施例1~3と同様であるため説明を省略する。 Since other structures are the same as those in Examples 1 to 3, the description thereof will be omitted.

本実施例4においても、上記実施例1~3と同様の作用効果を発揮することができる。 Also in this Example 4, the same action and effect as those of Examples 1 to 3 can be exhibited.

1,21,22,23,38,48 撚線導体
2,2A,2B,2C,36,47 内層
3,3A,3B,3C 外層
12 細径線
13 第1中径線
14 第2中径線
15 第3中径線
16 太径線
1,1,2,22,23,38,48 Stranded conductor 2,2A, 2B, 2C, 36,47 Inner layer 3,3A, 3B, 3C Outer layer 12 Small diameter wire 13 1st medium diameter wire 14 2nd medium diameter wire 15 3rd medium diameter wire 16 Large diameter wire

前記の課題を解決するために、請求項1記載の発明は、複数の太径線と、複数の第1中径線と、複数の第2中径線と、複数の第3中径線と、複数の細径線で構成された外層と、該外層の内側に複数の素線で構成された内層を有する撚線導体であって、
前記太径線を、前記内層において最も外側の層を構成する素線の外側に配設して周方向に離間して設けるとともに、前記太径線の中心が、前記撚線導体の中心と、前記内層において最も外側の層を構成する素線を通る直線上に位置するように設け、
周方向に隣り合う太径線間に2本の第3中径線を周方向に配設し、
周方向に隣り合う第3中径線の谷間部の内側に、1本の細径線を配設し、
周方向に隣り合う第3中径線の谷間部の外側に、1本の第2中径線を配設し、
第2中径線と前記太径線との間に、1本の第1中径線を配設し、
前記内層において最も外側の層を構成する素線の本数と、前記太径線の本数を同じとし、
前記太径線の直径は前記第3中径線の直径より大きく、前記第3中径線の直径は前記第2中径線の直径よりも大きく、前記第2中径線の直径は前記第1中径線の直径よりも大きく、前記第1中径線の直径は前記細径線の直径よりも大きくしたことを特徴とするものである。
In order to solve the above-mentioned problems, the invention according to claim 1 includes a plurality of large diameter wires, a plurality of first medium diameter wires, a plurality of second medium diameter wires, and a plurality of third medium diameter wires. A stranded conductor having an outer layer composed of a plurality of small diameter wires and an inner layer composed of a plurality of strands inside the outer layer.
The large-diameter wire is arranged outside the strands constituting the outermost layer in the inner layer and provided apart from each other in the circumferential direction, and the center of the large-diameter wire is the center of the stranded conductor. , Provided so as to be located on a straight line passing through the strands constituting the outermost layer in the inner layer.
Two third medium-diameter wires are arranged in the circumferential direction between the large-diameter wires adjacent to each other in the circumferential direction.
One small diameter wire is arranged inside the valley of the third medium diameter wire adjacent to each other in the circumferential direction.
One second medium-diameter line is arranged outside the valley portion of the third medium-diameter line adjacent to each other in the circumferential direction.
One first medium-diameter wire is arranged between the second medium-diameter wire and the large-diameter wire.
The number of strands constituting the outermost layer in the inner layer is the same as the number of large diameter wires.
The diameter of the large diameter line is larger than the diameter of the third medium diameter line, the diameter of the third medium diameter line is larger than the diameter of the second medium diameter line, and the diameter of the second medium diameter line is the first. It is characterized in that it is larger than the diameter of one medium-diameter line, and the diameter of the first medium-diameter line is larger than the diameter of the small-diameter line.

請求項2記載の発明は、請求項1記載の発明において、記細径線を、前記内層において最も外側の層を構成し、かつ、周方向に隣り合う素線で構成される谷間部の外側に配設したことを特徴とするものである。 The invention according to claim 2 is the invention according to claim 1, wherein the small diameter wire constitutes a outermost layer in the inner layer and is composed of strands adjacent to each other in the circumferential direction. It is characterized by being arranged on the outside.

Claims (5)

複数の太径線と、複数の第1中径線と、複数の第2中径線と、複数の第3中径線と、複数の細径線で構成された外層を有し、
前記太径線を周方向に離間して設け、
周方向に隣り合う太径線間に2本の第3中径線を周方向に配設し、
周方向に隣り合う第3中径線の谷間部の内側に、1本の細径線を配設し、
周方向に隣り合う第3中径線の谷間部の外側に、1本の第2中径線を配設し、
前記第2中径線と前記太径線との間に、1本の第1中径線を配設し、
前記太径線の直径は前記第3中径線の直径より大きく、前記第3中径線の直径は前記第2中径線の直径よりも大きく、前記第2中径線の直径は前記第1中径線の直径よりも大きく、前記第1中径線の直径は前記細径線の直径よりも大きくしたことを特徴とする撚線導体。
It has an outer layer composed of a plurality of large-diameter wires, a plurality of first medium-diameter wires, a plurality of second-diameter wires, a plurality of third-diameter wires, and a plurality of small-diameter wires.
The thick wire is provided so as to be separated in the circumferential direction.
Two third medium-diameter wires are arranged in the circumferential direction between the large-diameter wires adjacent to each other in the circumferential direction.
One small diameter wire is arranged inside the valley of the third medium diameter wire adjacent to each other in the circumferential direction.
One second medium-diameter line is arranged outside the valley portion of the third medium-diameter line adjacent to each other in the circumferential direction.
One first medium-diameter wire is arranged between the second medium-diameter wire and the large-diameter wire.
The diameter of the large diameter line is larger than the diameter of the third medium diameter line, the diameter of the third medium diameter line is larger than the diameter of the second medium diameter line, and the diameter of the second medium diameter line is the first. A stranded wire conductor characterized in that it is larger than the diameter of the 1 medium diameter wire and the diameter of the 1st medium diameter wire is larger than the diameter of the small diameter wire.
前記外層の内側に複数の素線で構成された内層を配設し、
前記細径線を、前記内層において最も外側の層を構成し、かつ、周方向に隣り合う素線で構成される谷間部の外側に配設したことを特徴とする請求項1記載の撚線導体。
An inner layer composed of a plurality of strands is arranged inside the outer layer.
The twisted wire according to claim 1, wherein the small diameter wire constitutes the outermost layer in the inner layer and is arranged outside a valley portion composed of strands adjacent to each other in the circumferential direction. conductor.
前記内層において最も外側の層を構成する素線の本数と、前記太径線の本数と、前記第2中径線の本数を同じとしたことを特徴とする請求項2記載の撚線導体。 The stranded conductor according to claim 2, wherein the number of strands constituting the outermost layer in the inner layer, the number of the large diameter wires, and the number of the second medium diameter wires are the same. 前記撚線導体の中心から、前記外層を構成する太径線の最縁端までの距離と、前記中心から、前記外層を構成する第1中径線の最縁端までの距離と、前記外層を構成する第2中径線の最縁端までの距離とが、同一であることを特徴とする請求項1乃至3のいずれか1項に記載の撚線導体。 The distance from the center of the stranded conductor to the outermost edge of the large-diameter wire constituting the outer layer, the distance from the center to the outermost edge of the first medium-diameter wire constituting the outer layer, and the outer layer. The stranded conductor according to any one of claims 1 to 3, wherein the distance to the outermost edge of the second medium diameter wire constituting the above is the same. 前記太径線の本数が、6本以上であることを特徴とする請求項1乃至4のいずれか1項に記載の撚線導体。
The twisted wire conductor according to any one of claims 1 to 4, wherein the number of large diameter wires is 6 or more.
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