JP2021155562A - 2液硬化型接着剤組成物 - Google Patents
2液硬化型接着剤組成物 Download PDFInfo
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- JP2021155562A JP2021155562A JP2020057569A JP2020057569A JP2021155562A JP 2021155562 A JP2021155562 A JP 2021155562A JP 2020057569 A JP2020057569 A JP 2020057569A JP 2020057569 A JP2020057569 A JP 2020057569A JP 2021155562 A JP2021155562 A JP 2021155562A
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- polyol
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- 230000001070 adhesive effect Effects 0.000 title claims abstract description 105
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- 229920005862 polyol Polymers 0.000 claims abstract description 101
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 100
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- 239000005056 polyisocyanate Substances 0.000 claims abstract description 49
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims abstract description 40
- 229920000768 polyamine Polymers 0.000 claims abstract description 38
- 229910000077 silane Inorganic materials 0.000 claims abstract description 33
- 239000002994 raw material Substances 0.000 claims abstract description 30
- 150000001875 compounds Chemical class 0.000 claims abstract description 29
- 125000003118 aryl group Chemical group 0.000 claims abstract description 24
- 239000012948 isocyanate Substances 0.000 claims abstract description 5
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 5
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 41
- 150000003077 polyols Chemical class 0.000 claims description 27
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 23
- 125000003277 amino group Chemical group 0.000 claims description 17
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- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 10
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- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
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Classifications
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Abstract
【解決手段】2液硬化型接着剤組成物は、ウレタンプレポリマー(a1)と、分子内に少なくとも2つの芳香族環を有する(メタ)アクリル化合物(a2)と、を含む主剤(A)と、ポリオール化合物(b1)と、ポリアミン化合物(b2)と、を含む硬化剤(B)と、を有する。ウレタンプレポリマー(a1)は、原料ポリイソシアネートと、ポリオール化合物(a3)とを、インデックスを2.05〜12として反応させて得たものである。原料ポリイソシアネートは、分子内に少なくとも1つの芳香族環を有するイソシアネートである。主剤(A)は、残存ポリイソシアネート(a4)をさらに含む。2液硬化型接着剤組成物は、主剤(A)及び硬化剤(B)の少なくとも一方にシラン化合物(X)を含む。
【選択図】なし
Description
ウレタンプレポリマー(a1)と、分子内に少なくとも2つの芳香族環を有する(メタ)アクリル化合物(a2)と、を含む主剤(A)と、
ポリオール化合物(b1)と、ポリアミン化合物(b2)と、を含む硬化剤(B)と、を有し、
前記ウレタンプレポリマー(a1)は、原料ポリイソシアネートと、分子内に少なくとも1つの水酸基を有するポリオール化合物(a3)とを、前記ポリオール化合物(a3)中の水酸基に対する前記原料ポリイソシアネート中のイソシアネート基の当量比を2.05〜12として、前記ポリオール化合物(a3)のすべてが前記ウレタンプレポリマー(a1)の単量体単位となるよう反応させて得たものであり、
前記原料ポリイソシアネートは、分子内に少なくとも1つの芳香族環を有するイソシアネートであり、
前記主剤(A)は、前記ウレタンプレポリマー(a1)のほか、前記ポリオール化合物(a3)と反応しなかった前記原料ポリイソシアネートの残部である残存ポリイソシアネート(a4)をさらに含み、
前記主剤(A)及び前記硬化剤(B)の少なくとも一方にシラン化合物(X)を含む、ことを特徴とする。
前記ポリアミン化合物(b2)中のアミノ基に対する前記主剤(A)中のイソシアネート基の当量比は1.2〜6である、ことが好ましい。
本実施形態の2液硬化型接着剤組成物(以降、単に接着剤組成物ともいう)は、主剤(A)と、硬化剤(B)と、を有する。
主剤(A)は、ウレタンプレポリマー(a1)と、(メタ)アクリル化合物(a2)とを含む。
このような原料ポリイソシアネートには、従来公知のポリイソシアネート化合物を用いることができ、例えば、TDI(例えば、2,4−トリレンジイソシアネート(2,4−TDI)、2,6−トリレンジイソシアネート(2,6−TDI))、MDI(例えば、4,4’−ジフェニルメタンジイソシアネート(4,4’−MDI)、2,4’−ジフェニルメタンジイソシアネート(2,4’−MDI))、1,4−フェニレンジイソシアネート、ポリメチレンポリフェニレンポリイソシアネート、キシリレンジイソシアネート(XDI)、テトラメチルキシリレンジイソシアネート(TMXDI)、トリジンジイソシアネート(TODI)、1,5−ナフタレンジイソシアネート(NDI)、トリフェニルメタントリイソシアネートのような芳香族ポリイソシアネートを用いることができる。
これらのうち、原料ポリイソシアネートは、MDIであることが好ましい。
一実施形態によれば、ポリオール化合物(a3)の数平均分子量は、好ましくは250以上であり、より好ましくは500以上である。ポリオール化合物の数平均分子量が上記範囲を下回ると、硬化物の破断伸度が低下し、硬化物が硬くなりすぎる場合がある。ポリオール化合物(a3)の数平均分子量は、3000以下であることが好ましい。
低分子多価アルコール類としては、具体的には、例えば、エチレングリコール(EG)、ジエチレングリコール、プロピレングリコール(PG)、ジプロピレングリコール、(1,3−または1,4−)ブタンジオール、ペンタンジオール、ネオペンチルグリコール、ヘキサンジオール、シクロヘキサンジメタノール、グリセリン、1,1,1−トリメチロールプロパン(TMP)、1,2,5−ヘキサントリオール、ペンタエリスリトールなどの低分子ポリオール;ソルビトールなどの糖類;等が挙げられる。
多塩基性カルボン酸としては、例えば、グルタル酸、アジピン酸、アゼライン酸、フマル酸、マレイン酸、ピメリン酸、スベリン酸、セバシン酸、フタル酸、テレフタル酸、イソフタル酸、ダイマー酸、ピロメリット酸、他の低分子カルボン酸、オリゴマー酸、ヒマシ油、ヒマシ油とエチレングリコール(もしくはプロピレングリコール)との反応生成物などのヒドロキシカルボン酸等が挙げられる。
ここで、数平均分子量は、ゲルパーミエションクロマトグラフィー(Gel permeation chromatography(GPC))により測定した数平均分子量(ポリスチレン換算)であり、測定にはテトラヒドロフラン(THF)、N,N−ジメチルホルムアミド(DMF)を溶媒として用いるのが好ましい。
ビスA系(メタ)アクリル化合物において、プロパンの2位の炭素に結合する2つの構造は、互いに等しくてもよく、互いに異なっていてもよい。
残存ポリイソシアネート(a4)は、ポリオール化合物(a3)と反応しなかった原料ポリイソシアネートの残部である。主剤(A)に残存ポリイソシアネート(a4)が含まれていることで、速やかに硬化剤(B)との反応を行うことができる。これにより、硬化時間を短くでき、残存ポリイソシアネート(a4)の水分との反応による発泡を抑制でき、硬化物の破断伸度、破断強度等の引張特性の低下を抑制することができる。
硬化剤(B)は、ポリアミン化合物(b2)と、ポリオール化合物(b1)と、を含む。
δ=dΣG/M
式中、dは密度、Gは分子間引力恒数(Small定数)、Mは分子量を示す。
硬化剤(B)は、フィラー、老化防止剤、着色剤、粘度調整剤、可塑剤、及び数平均分子量が500未満の多価アルコール類からなる群から選択される少なくとも1つを含むことが好ましい。数平均分子量が500未満の多価アルコール類は、硬化剤(B)により硬化物の物性を調整する成分として用いられる。数平均分子量が500未満の多価アルコール類として、例えば、上述した低分子多価アルコール類を用いることができる。一実施形態によれば、当該多価アルコール類の数平均分子量は200以下であることが好ましい。当該多価アルコール類の分子内に含まれる水酸基数は、例えば2〜4である。当該多価アルコール類は、硬化剤(B)中、好ましくは5〜20質量%含まれる。
接着剤組成物は、主剤(A)及び硬化剤(B)の少なくとも一方に、シラン化合物(X)を含む。接着剤組成物にシラン化合物(X)が含まれていることで、金属に対する硬化物の接着強度が向上する効果が得られる。また、(メタ)アクリル化合物(a2)によって接着剤の金属へのなじみやすさを向上させた状態で、シラン化合物(X)が金属との共有結合を形成することで、より高い接着強度の向上効果が得られる。
破断伸度は、好ましくは150%以上であり、より好ましくは200%以上であり、さらに好ましくは250%以上である。破断伸度の上限値は、特に制限されないが、例えば、500%程度である。
一実施形態の接着剤組成物の製造方法は、主剤(A)を作製するステップと、硬化剤(B)を作製するステップと、を備える。
本発明の効果を調べるために、表1及び表2に示した配合量に従って接着剤組成物を作製し、硬化物の破断強度、破断伸度、及び、アルミ材及びスチール材それぞれに対する接着強度を測定した。
ポリテトラメチレンエーテルグリコール100gと4,4’−ジフェニルメタンジイソシアネート100g(インデックス4.0)を、窒素雰囲気下、80℃で4時間撹拌を行い、反応させて、ウレタンプレポリマー1を合成した。
ポリテトラメチレンエーテルグリコール100gと4,4’−ジフェニルメタンジイソシアネート150g(インデックス6.0)を窒素雰囲気下、80℃で4時間撹拌を行い、反応させて、ウレタンプレポリマー2を合成した。
ポリカーボネートジオール100gと4,4’−ジフェニルメタンジイソシアネート100g(インデックス4.0)を窒素雰囲気下、80℃で4時間撹拌を行い、反応させて、ウレタンプレポリマー3を合成した。
ポリテトラメチレンエーテルグリコール100gと4,4’−ジフェニルメタンジイソシアネート50g(インデックス2.0)を窒素雰囲気下、80℃で4時間撹拌を行い、反応させて、ウレタンプレポリマー4を合成した。
ポリテトラメチレンエーテルグリコール100gとジシクロヘキシルメタン−4,4’−ジイソシアナート105g(インデックス4.0)を窒素雰囲気下、80℃で12時間撹拌を行い、反応させて、ウレタンプレポリマー5を合成した。
・ポリテトラメチレンエーテルグリコール:
PTMG1000(数平均分子量1000)、三菱ケミカル社製
・ポリカーボネートジオール:
デュラノールT6001(数平均分子量1000)、旭化成社製
・ジシクロヘキシルメタン−4,4’−ジイソシアナート:
デスモジュールW(分子量262)、コベストロ社製
・4,4’−ジフェニルメタンジイソシアネート:
ミリオネートMT(分子量250)、東ソー社製
・アクリル1:ビスフェノールAのEO付加物の両末端にメタクリロイル基を有するジメタクリレート、ライトエステルBP−2EMK、共栄社化学社製
・アクリル2:ネオペンチルグリコールジアクリレート、ライトアクリレートNP−A、共栄社化学社製
・アクリル3:、ライトアクリレートPO−A、共栄社化学社製
・シラン1:3−イソシアネートプロピルトリメトキシシラン、Siliquest A-Link35、
モメンティブ・パフォーマンス・マテリアルズ社製
・シラン2:N−エチル−3−アミノイソブチルトリメトキシシラン、Siliquest A-Link15、モメンティブ・パフォーマンス・マテリアルズ社製
・カーボンブラック:200MP、新日化カーボン社製
・炭酸カルシウム1:重質炭酸カルシウム、スーパーS、丸尾カルシウム社製
・可塑剤:フタル酸ジイソノニル、ジェイプラス社製
・ポリオール1:ポリプロピレングリコール(数平均分子量2000〜3000)、サンニックスPL−2100、三洋化成社製
・ポリオール2:ポリイソプレンポリオール、Poly ip、出光興産社製
・ポリアミン:ジエチルメチルベンゼンジアミン、DETDA、三井化学ファイン社製
・炭酸カルシウム2:軽質炭酸カルシウム、カルファイン200、丸尾カルシウム社製
・シリカ:レオロシールQS−102S、トクヤマ社製
ダンベル状3号形試験片とし、JIS K6251に準拠して引張試験を行い、温度20℃、クロスヘッドスピード(引張速さ)200mm/分の条件で、引張強さ(破断強度)および切断時伸び(破断伸度)を測定した。破断伸度測定用の標線は20mmの間隔で付けた。この結果、破断強度が10MPa以上であった場合を破断強度に優れ、破断伸度が100%以上であった場合を破断伸度に優れると評価した。
被着材としてアルミ及びスチールの試験片それぞれを用いて、JIS K6850に準拠して引張せん断試験を行い、温度20℃、クロスヘッドスピード50mm/分の条件で、引張せん断接着強さ(接着強度)を測定した。この結果、接着強度が10MPa以上であった場合を接着強度に優れると評価した。
また、当該接着剤組成物によれば、破断強度に優れるポリウレタン系接着剤が得られることがわかる。すなわち、当該接着剤組成物によれば、破断伸度、破断強度等の優れた引張特性と、優れた接着強度とを両立できることがわかる。
Claims (7)
- ウレタンプレポリマー(a1)と、分子内に少なくとも2つの芳香族環を有する(メタ)アクリル化合物(a2)と、を含む主剤(A)と、
ポリオール化合物(b1)と、ポリアミン化合物(b2)と、を含む硬化剤(B)と、を有し、
前記ウレタンプレポリマー(a1)は、原料ポリイソシアネートと、分子内に少なくとも1つの水酸基を有するポリオール化合物(a3)とを、前記ポリオール化合物(a3)中の水酸基に対する前記原料ポリイソシアネート中のイソシアネート基の当量比を2.05〜12として、前記ポリオール化合物(a3)のすべてが前記ウレタンプレポリマー(a1)の単量体単位となるよう反応させて得たものであり、
前記原料ポリイソシアネートは、分子内に少なくとも1つの芳香族環を有するイソシアネートであり、
前記主剤(A)は、前記ウレタンプレポリマー(a1)のほか、前記ポリオール化合物(a3)と反応しなかった前記原料ポリイソシアネートの残部である残存ポリイソシアネート(a4)をさらに含み、
前記主剤(A)及び前記硬化剤(B)の少なくとも一方にシラン化合物(X)を含む、ことを特徴とする2液硬化型接着剤組成物。 - 前記硬化剤(B)中の活性水素基に対する前記主剤(A)中のイソシアネート基の当量比が0.8〜4であり、
前記ポリアミン化合物(b2)中のアミノ基に対する前記主剤(A)中のイソシアネート基の当量比は1.2〜6である、請求項1に記載の2液硬化型接着剤組成物。 - 前記ポリオール化合物(a3)は、ポリエステルポリオール、ポリテトラメチレンエーテルグリコール、ポリカーボネートポリオール、ポリカプロラクトンポリオール、及びこれらのそれぞれを部分的に変性させた部分変性物の中から選択される少なくとも1種である、請求項1又は2に記載の2液硬化型接着剤組成物。
- 前記ポリオール化合物(b1)は、ポリオキシプロピレングリコール、ポリブタジエンポリオール、ポリイソプレンポリオール、ポリアクリルポリオール、及びこれらのそれぞれを部分的に変性させた部分変性物の中から選択される少なくとも1種である、請求項1から3のいずれか1項に記載の2液硬化型接着剤組成物。
- 前記シラン化合物(X)は、分子内に少なくとも1つのイソシアネート基を有するシラン化合物である、請求項1から4のいずれか1項に記載の2液硬化型接着剤組成物。
- 前記(メタ)アクリル化合物(a2)は、前記2液硬化型接着剤組成物中、0.1〜30質量%含まれている、請求項1から5のいずれか1項に記載の2液硬化型接着剤組成物。
- 前記2液硬化型接着剤組成物を硬化させた硬化物のJIS K6850に準拠した引張せん断接着強さが10MPa以上である、請求項1から6のいずれか1項に記載の2液硬化型接着剤組成物。
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