JP2021155084A - Cross binding device - Google Patents

Cross binding device Download PDF

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JP2021155084A
JP2021155084A JP2020058249A JP2020058249A JP2021155084A JP 2021155084 A JP2021155084 A JP 2021155084A JP 2020058249 A JP2020058249 A JP 2020058249A JP 2020058249 A JP2020058249 A JP 2020058249A JP 2021155084 A JP2021155084 A JP 2021155084A
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binding
claw
bound
string
cross
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JP7513246B2 (en
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範親 広橋
Norichika Hirohashi
範親 広橋
光良 松田
Mitsuyoshi Matsuda
光良 松田
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COSMOGRAPH Inc
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COSMOGRAPH Inc
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Abstract

To provide a cross binding device which is space-saving and can be bound in a cross in a short time.SOLUTION: A cross binding device 10 of the present invention includes: a binding part 20 which firstly binds to-be-bound objects 12 placed on a binding line 21 by circulating a binding string 14 in one of the longitudinal direction and the lateral direction of the to-be-bound objects and cross-binds the same by circulating the binding string in the other one of the longitudinal direction and the lateral direction of the object to-be-bound objects after firstly binding; a plurality of hanging claws 48 which is arranged at positions on the to-be-bound objects that intersect the binding line 21, and bound together with the to-be-bound objects by the binding string; a claw width expansion-contraction mechanism 50 that expands-contracts the claw width between the hanging claws 48 according to the width in the longitudinal direction or the lateral direction of the to-be-bound objects; and a conveying part 40 which has a rotation mechanism 46 that rotates the hanging claws that are bound together with the to-be-bound objects by 90° on the upper surface of the binding part 20 to switch between the longitudinal direction and the lateral direction of the to-be-bound objects on the binding line 21.SELECTED DRAWING: Figure 1

Description

本発明は郵便物などの書類の束(被結束物)を十字に結束する装置に関する。 The present invention relates to a device for binding a bundle of documents such as mail (a bound object) in a cross shape.

郵便物などの書類の束を結束する自動結束装置として特許文献1に開示の技術がある。この自動結束装置は第1及び第2の結束機から構成されており、第1の結束機の結束ライン(被結束物に結束ヒモを周回させる箇所)と第2の結束機の結束ラインが互いに交差するように配置している。第1の結束機で結束ヒモを被結束物の短手方向に周回させて結束し、第2の結束機へ移動させる。第2の結束機で結束ヒモを被結束物の長手方向に周回させて結束すると、被結束物を十字結束できる。
しかしながら、被結束物の長手方向及び短手方向に沿って十字結束する際に結束機を2台並べて配置しなければならず設置スペースを要する。
また結束した束を搬送する際にツメ幅が異なるため、同一の搬送手段をそのまま適用することができず、第1及び第2結束機の夫々にツメ幅の異なる搬送手段を設置しなければならなかった。このため装置全体のコストアップが問題となっていた。
There is a technique disclosed in Patent Document 1 as an automatic binding device for binding a bundle of documents such as mail. This automatic binding device is composed of a first binding machine and a second binding machine, and the binding line of the first binding machine (the place where the binding string is circulated around the bound object) and the binding line of the second binding machine are mutually connected. They are arranged so that they intersect. The binding string is circulated in the lateral direction of the object to be bound by the first binding machine to bind the binding string, and the binding string is moved to the second binding machine. When the binding string is circulated in the longitudinal direction of the bound object and bound by the second binding machine, the bound object can be cross-bound.
However, when cross-binding the bound object along the longitudinal direction and the lateral direction, two binding machines must be arranged side by side, which requires an installation space.
Further, since the claw widths are different when transporting the bundled bundles, the same transport means cannot be applied as they are, and the transport means having different claw widths must be installed in each of the first and second binding machines. There wasn't. Therefore, there has been a problem of increasing the cost of the entire device.

特許第6264683号公報Japanese Patent No. 6264683

本発明が解決しようとする課題は、上記従来技術の問題点に鑑み、省スペース、短時間で十字に結束できる十字結束装置を提供することにある。 An object to be solved by the present invention is to provide a cross-binding device capable of cross-binding in a short time in a space-saving manner in view of the above-mentioned problems of the prior art.

本発明は、上記課題を解決するための第1の手段として、結束ライン上に配置した被結束物の長手方向又は短手方向のいずれか一方に結束ヒモを周回させて一次結束し、該一次結束後の前記被結束物の長手方向又は短手方向のいずれか他方に前記結束ヒモを周回させて十字結束する結束部と、
前記結束ラインに交差する前記被結束物上の位置に複数のツメを配置して結束ヒモにより前記被結束物と共に結束される吊りツメと、前記被結束物の長手方向又は短手方向の幅に合わせて前記吊りツメのツメ幅を伸縮するツメ幅伸縮機構と、前記結束部上面で前記被結束物と共に結束される前記吊りツメを90°回転して前記結束ライン上の前記被結束物の前記長手方向と前記短手方向を切り替える回転機構を有する搬送部と、
を備えたことを特徴とする十字結束装置を提供することにある。
上記第1の手段によれば、1台の結束機上で被結束物を十字結束することができ、従来構成と比べて装置全体の省スペース化が図れると共に、低コスト化を実現できる。
In the present invention, as a first means for solving the above-mentioned problems, a binding string is circulated in either the longitudinal direction or the lateral direction of the bound object arranged on the binding line to perform primary binding, and the primary binding is performed. A binding portion for cross-binding by orbiting the binding string in either the longitudinal direction or the lateral direction of the bound object after binding.
A plurality of claws are arranged at positions on the bound object that intersect the binding line, and a hanging claw that is bound together with the bound object by a binding string and a width in the longitudinal direction or the lateral direction of the bound object. The claw width expansion / contraction mechanism that expands / contracts the claw width of the hanging claw and the hanging claw that is bound together with the bound object on the upper surface of the binding portion are rotated by 90 ° to rotate the claw width of the bound object on the binding line. A transport unit having a rotation mechanism for switching between the longitudinal direction and the lateral direction,
It is an object of the present invention to provide a cross-binding device characterized by being provided with.
According to the first means, the object to be bound can be cross-bound on one binding machine, the space of the entire device can be saved as compared with the conventional configuration, and the cost can be reduced.

本発明は、上記課題を解決するための第2の手段として、第1の手段であって、前記ツメ幅伸縮機構は、一対のプーリと、前記プーリに巻き付けたタイミングベルトと、前記プーリを正逆回転可能なモータと、前記タイミングベルトの送り側と戻り側に取り付けて前記吊りツメを支持するベルト連結部材を有し、前記モータを正逆回転して前記吊りツメのツメ幅を任意幅に変更可能なことを特徴とする十字結束装置を提供することにある。
上記第2の手段によれば、吊りツメのツメ幅を被結束物の長手方向又は短手方向の幅に速やかに合わせることができる。
The present invention is a first means as a second means for solving the above-mentioned problems, and the claw width expansion / contraction mechanism includes a pair of pulleys, a timing belt wound around the pulleys, and the pulleys. It has a motor that can rotate in the reverse direction and a belt connecting member that is attached to the feed side and the return side of the timing belt to support the suspension claws. It is an object of the present invention to provide a cross-binding device characterized in that it can be changed.
According to the second means, the claw width of the hanging claw can be quickly adjusted to the width in the longitudinal direction or the lateral direction of the bound object.

本発明は、上記課題を解決するための第3の手段として、第1の手段であって、前記ツメ幅伸縮機構は、ラックギアと、該ラックギアを一端同士の間に挟んで噛み合い他端が一対の前記吊りツメに接続する一対のピニオンギアと、前記ピニオンギアを正逆回転可能なモータを有し、前記モータを正逆回転して前記吊りツメのツメ幅を任意幅に変更可能なことを特徴とする十字結束装置を提供することにある。
上記第3の手段によれば、吊りツメのツメ幅を被結束物の長手方向又は短手方向の幅に速やかに合わせることができる。
The present invention is a first means as a third means for solving the above-mentioned problems, and the claw width expansion / contraction mechanism has a rack gear and a pair of meshing with the rack gear sandwiched between one ends. It has a pair of pinion gears connected to the hanging claws and a motor capable of rotating the pinion gears in the forward and reverse directions, and the claw width of the hanging claws can be changed to an arbitrary width by rotating the motor in the forward and reverse directions. It is to provide a characteristic cross-binding device.
According to the third means, the claw width of the hanging claw can be quickly adjusted to the width in the longitudinal direction or the lateral direction of the bound object.

本発明は、上記課題を解決するための第4の手段として、第1ないし3のいずれか1の手段であって、請求項1ないし3のいずれか1項に記載の十字結束装置であって、
前記吊りツメを支持して前記被結束物の長手方向に沿って延出するツメ本体には、前記吊りツメに接続する受け溝部材と、該受け溝部材の溝に嵌ると共に前記ツメ本体の長手方向に沿って延出するヒモ抜きバーを有するヒモ抜き機構を備え、
前記ヒモ抜き機構は、前記吊りツメのツメ幅の伸縮に合わせて前記受け溝部材が前記ヒモ抜きバーの長手方向に沿って摺動移動することを特徴とする十字結束装置を提供することにある。
上記第4の手段によれば、吊りツメのツメ幅の伸縮に係わらず、ヒモ抜き機構によって吊りツメから結束ヒモをヒモ抜きできる。
The present invention is the cross-binding device according to any one of claims 1 to 3, which is any one of the first to third means as a fourth means for solving the above-mentioned problems. ,
The claw body that supports the hanging claw and extends along the longitudinal direction of the bound object includes a receiving groove member that connects to the hanging claw and a length of the claw body that fits into the groove of the receiving groove member. Equipped with a string removal mechanism that has a string removal bar that extends along the direction,
The string removing mechanism is to provide a cross binding device characterized in that the receiving groove member slides and moves along the longitudinal direction of the string removing bar in accordance with the expansion and contraction of the claw width of the hanging claw. ..
According to the fourth means, the binding string can be pulled out from the hanging claw by the string removing mechanism regardless of the expansion and contraction of the claw width of the hanging claw.

本発明によれば、1台の結束機上で被結束物を十字結束することができ、従来構成と比べて装置全体の省スペース化が図れると共に、低コスト化を実現できる。
また吊りツメのツメ幅を被結束物の長手方向又は短手方向に合わせて短時間で切り替えることができ、十字結束作業を速やかに行える。
According to the present invention, the objects to be bound can be cross-bound on one binding machine, the space of the entire device can be saved as compared with the conventional configuration, and the cost can be reduced.
Further, the claw width of the hanging claw can be switched in a short time according to the longitudinal direction or the lateral direction of the object to be bound, and the cross bundling operation can be performed quickly.

本発明の十字結束装置の平面図である。It is a top view of the cross binding device of this invention. 供給機の説明図である。It is explanatory drawing of the feeder. 搬送ベルト上の被結束物の芯合わせを行う供給機の説明図である。It is explanatory drawing of the feeder which performs the alignment of the bound object on a conveyor belt. 搬送ベルトから結束部の結束位置まで被結束物を押し込む供給機の説明図である。It is explanatory drawing of the feeder which pushes the object to be bound from the transport belt to the binding position of a binding part. 図4のA矢視図である。It is a view of arrow A of FIG. ツメ本体の側面図である。It is a side view of a claw body. ツメ本体の正面図である。It is a front view of a claw body. 図7のツメ幅伸縮機構50の縮小時の透視図である。It is a perspective view when the claw width expansion / contraction mechanism 50 of FIG. 7 is reduced. 図7のツメ幅伸縮機構50の伸長時の透視図である。It is a perspective view at the time of extension of the claw width expansion / contraction mechanism 50 of FIG. ヒモ抜き機構で結束ヒモを吊りツメに引掛けたときの説明図である。It is explanatory drawing when the binding string was hooked on the hanging claw by the string pulling mechanism. ヒモ抜き機構で結束ヒモを吊りツメからヒモ抜きしたときの説明図である。It is explanatory drawing when the binding string was pulled out from the hanging claw by the string pulling mechanism. ツメ幅伸縮機構50が縮小時のヒモ抜き機構による結束ヒモの引掛けとヒモ抜きの説明図である。It is explanatory drawing of hooking and pulling out the binding string by the string pulling mechanism when the claw width expansion / contraction mechanism 50 is reduced. ツメ幅伸縮機構50が伸長時のヒモ抜き機構による結束ヒモの引掛けとヒモ抜きの説明図である。It is explanatory drawing of hooking and pulling out the binding string by the string pulling mechanism at the time of extension of the claw width expansion / contraction mechanism 50. 変形例のツメ幅伸縮機構50Aの説明図である。It is explanatory drawing of the claw width expansion / contraction mechanism 50A of a modification. 十字結束方法の処理フローである。This is the processing flow of the cross binding method. 被結束物の一次結束の説明図である。It is explanatory drawing of the primary binding of a bound object. 図16のB矢視図である。It is a B arrow view of FIG. 被結束物12の長手方向を結束ラインに位置合わせする説明図である。It is explanatory drawing which aligns the longitudinal direction of the object to be bound 12 with the binding line. 図18のC矢視図である。It is a C arrow view of FIG. 一次結束後の被結束物12の(十字)結束の説明図である。It is explanatory drawing of the (cross) binding of the bound object 12 after the primary binding. 図20のD矢視図である。It is a D arrow view of FIG. 被結束物を搬出コンベアへ移動する説明図である。It is explanatory drawing which moves the bound object to the carry-out conveyor. 図22のE矢視図である。FIG. 22 is a view taken along the line E of FIG. 22.

本発明の十字結束装置の実施形態について、図面を参照しながら、以下詳細に説明する。本実施形態の被結束物とは、郵便物などの書類を複数枚重ねた束である。 An embodiment of the cross-binding device of the present invention will be described in detail below with reference to the drawings. The bound object of the present embodiment is a bundle in which a plurality of documents such as mail items are stacked.

[十字結束装置10]
図1は、本発明の十字結束装置の平面図である。図示のように本発明の十字結束装置10は、結束ライン21上に配置した被結束物12の長手方向又は短手方向のいずれか一方に結束ヒモ14を周回させて一次結束し、該一次結束後の前記被結束物12の長手方向又は短手方向のいずれか他方に前記結束ヒモ14を周回させて十字結束する結束部20と、前記結束ライン21に交差する前記被結束物12上の位置に複数のツメを配置して結束ヒモ14により前記被結束物12と共に結束される吊りツメ48と、前記被結束物12の長手方向又は短手方向の幅に合わせて前記吊りツメ48のツメ幅を伸縮するツメ幅伸縮機構50と、前記結束部20上面で前記被結束物12と共に結束される前記吊りツメ48を90°回転して前記結束ライン21上の前記被結束物12の前記長手方向と前記短手方向を切り替える回転機構46を有する搬送部40と、を備えている。
[Cross binding device 10]
FIG. 1 is a plan view of the cross binding device of the present invention. As shown in the figure, the cross-binding device 10 of the present invention linearly binds the binding string 14 in either the longitudinal direction or the lateral direction of the bound object 12 arranged on the binding line 21 to perform the primary binding. A binding portion 20 that circulates the binding string 14 in either the longitudinal direction or the lateral direction of the bound object 12 to be cross-bound, and a position on the bound object 12 that intersects the binding line 21. The claw width of the hanging claw 48, which is bound together with the bound object 12 by the binding string 14 and the claw width of the hanging claw 48 according to the width in the longitudinal direction or the lateral direction of the bound object 12. The claw width expansion / contraction mechanism 50 that expands and contracts, and the hanging claw 48 that is bound together with the bound object 12 on the upper surface of the binding portion 20 are rotated by 90 ° in the longitudinal direction of the bound object 12 on the binding line 21. And a transport unit 40 having a rotation mechanism 46 for switching the lateral direction.

(結束部20)
結束部20は、結束機22と供給機24を有し、搬入コンベア16と搬出コンベア18の間に設置している。結束機22は結束ライン21上に跨る(交差する)被結束物12の長手方向又は短手方向に沿って結束ヒモ14を周回させて結束する機器である。搬入コンベア16は複数の(結束前の)被結束物12を長手方向に沿って搬送するコンベアである。搬出コンベア18は十字結束した複数の被結束物12を短手方向に沿って搬送するコンベアである。なお搬入コンベア16で被結束物12の短手方向、搬出コンベア18で長手方向に沿って被結束物12を搬送する構成であっても良い。
図2は供給機の説明図である。図3は搬送ベルト上の被結束物の芯合わせを行う供給機の説明図である。図4は搬送ベルトから結束部の結束位置まで被結束物を押し込む供給機の説明図である。図2に示すように供給機24は、搬送ベルト25と、押込みガイド26と、第1停止センサ28と、第2停止センサ30を有し、搬入コンベア16から搬入される複数の被結束物12を結束機22へ1束ずつ供給する機器である。搬送ベルト25は、被結束物12を搬入コンベア16の搬送方向に沿って延長線上の結束機22へ向けて搬送する機器である。押込みガイド26は、一対のL字部材と、該L字部材を待機位置(図2参照)から結束機22の結束位置(図4参照)まで往復移動する移動機構(不図示)を有し、L字部材が待機位置から搬送ベルト25上の被結束物12の2つの角を挟むように移動して接触し、搬送ベルト25の長手方向と被結束物12の長手方向の中心位置を一致させる芯合わせを行い、そのまま結束機22上の結束位置まで押し込む機器である(図3,4参照)。第1停止センサ28は、搬送ベルト25上の被結束物22を検知してベルトを停止させるセンサである。第2停止センサ30は、搬入コンベア16から搬送ベルト25へ搬送された被結束物12を検知してコンベアを停止させるセンサである。
(Binding part 20)
The binding unit 20 has a binding machine 22 and a feeder 24, and is installed between the carry-in conveyor 16 and the carry-out conveyor 18. The binding machine 22 is a device that circulates and binds the binding string 14 along the longitudinal direction or the lateral direction of the bound object 12 that straddles (crosses) the binding line 21. The carry-in conveyor 16 is a conveyor that conveys a plurality of (before binding) objects 12 to be bound along the longitudinal direction. The carry-out conveyor 18 is a conveyor that conveys a plurality of cross-bound bundled objects 12 along the lateral direction. It should be noted that the carry-in conveyor 16 may be configured to convey the bound object 12 in the lateral direction, and the carry-out conveyor 18 may be configured to convey the bound object 12 along the longitudinal direction.
FIG. 2 is an explanatory diagram of the feeder. FIG. 3 is an explanatory view of a feeder for aligning the bound objects on the transport belt. FIG. 4 is an explanatory view of a feeder that pushes the object to be bound from the transport belt to the binding position of the binding portion. As shown in FIG. 2, the feeder 24 has a transport belt 25, a push-in guide 26, a first stop sensor 28, and a second stop sensor 30, and a plurality of bound objects 12 carried in from the carry-in conveyor 16. Is a device that supplies bundles to the binding machine 22 one by one. The transport belt 25 is a device that transports the object to be bound 12 toward the binding machine 22 on the extension line along the transport direction of the carry-in conveyor 16. The push-in guide 26 has a pair of L-shaped members and a moving mechanism (not shown) that reciprocates the L-shaped members from the standby position (see FIG. 2) to the binding position of the binding machine 22 (see FIG. 4). The L-shaped member moves from the standby position so as to sandwich the two corners of the bound object 12 on the transport belt 25 and comes into contact with each other to align the longitudinal direction of the transport belt 25 with the center position of the bound object 12 in the longitudinal direction. It is a device that aligns the cores and pushes them to the binding position on the binding machine 22 as they are (see FIGS. 3 and 4). The first stop sensor 28 is a sensor that detects the bound object 22 on the transport belt 25 and stops the belt. The second stop sensor 30 is a sensor that stops the conveyor by detecting the bound object 12 conveyed from the carry-in conveyor 16 to the transfer belt 25.

(搬送部40)
図5は図4のA矢視図である。図示のように搬送部40は、水平移動機構42と、垂直移動機構44と、回転機構46と、吊りツメ48と、ツメ幅伸縮機構50と、ヒモ抜き機構52を有している(図5中ではツメ幅伸縮機構50と、ヒモ抜き機構52を不図示)。水平移動機構42は、結束機22上面で被結束物12の長手方向又は短手方向を切り替える際に結束ライン21に合わせて位置調整したり、被結束物12を結束機22から搬出コンベア18へ搬送したりする単軸直動ロボットである。垂直移動機構44は被結束物12を上下方向に移動する単軸直動ロボットである。回転機構46は、被結束物12を軸回りに回転する単軸回転ロボットである。吊りツメ48は垂直移動機構44の下端に配置して上下移動可能に構成している。また垂直移動機構44は回転機構46に接続し回転可能に構成している。さらに回転機構46は水平移動機構42に接続し水平移動可能に構成している。
(Transport section 40)
FIG. 5 is a view taken along the arrow A of FIG. As shown in the figure, the transport unit 40 has a horizontal movement mechanism 42, a vertical movement mechanism 44, a rotation mechanism 46, a hanging claw 48, a claw width expansion / contraction mechanism 50, and a string removing mechanism 52 (FIG. 5). Inside, the claw width expansion / contraction mechanism 50 and the string removing mechanism 52 are not shown (not shown). The horizontal movement mechanism 42 adjusts the position according to the binding line 21 when switching the longitudinal direction or the lateral direction of the bound object 12 on the upper surface of the binding machine 22, or moves the bound object 12 from the binding machine 22 to the unloading conveyor 18. It is a single-axis linear motion robot that transports. The vertical movement mechanism 44 is a uniaxial linear motion robot that moves the bound object 12 in the vertical direction. The rotation mechanism 46 is a uniaxial rotating robot that rotates the bound object 12 around an axis. The hanging claw 48 is arranged at the lower end of the vertical movement mechanism 44 so as to be movable up and down. Further, the vertical movement mechanism 44 is connected to the rotation mechanism 46 and is configured to be rotatable. Further, the rotation mechanism 46 is connected to the horizontal movement mechanism 42 so as to be horizontally movable.

図6はツメ本体の側面図である。図7はツメ本体の正面図である。吊りツメ48は、被結束物12の結束時に結束ライン21に交差する被結束物12上の位置に複数(本実施形態では2つ)並べて配置して結束ヒモ14により被結束物12と共に結束される部材である。吊りツメ48はツメ本体54の下面に配置している。ツメ本体54は、長手方向の長さが被結束物12の長手方向よりも僅かに長く、吊りツメ48を支持すると共に、垂直移動機構44により被結束物12上に押し付けられる筐体である。ツメ本体54は、ツメ幅伸縮機構50とヒモ抜き機構52を備えている。 FIG. 6 is a side view of the claw body. FIG. 7 is a front view of the claw body. A plurality (two in this embodiment) of the hanging claws 48 are arranged side by side at positions on the bound object 12 intersecting the binding line 21 when the bound object 12 is bound, and are bound together with the bound object 12 by the binding string 14. It is a member. The hanging claw 48 is arranged on the lower surface of the claw main body 54. The claw body 54 is a housing having a length in the longitudinal direction slightly longer than the longitudinal direction of the bound object 12, supports the hanging claw 48, and is pressed onto the bound object 12 by the vertical movement mechanism 44. The claw main body 54 includes a claw width expansion / contraction mechanism 50 and a string removing mechanism 52.

図8は図7のツメ幅伸縮機構50の縮小時の透視図である。図9は図7のツメ幅伸縮機構50の伸長時の透視図である。図示のようにツメ幅伸縮機構50は、ツメ本体54の長手方向の両端に一対のプーリ50aを備え、タイミングベルト50cを巻き付けている。一方のプーリ50aにはモータ50dを取り付けてプーリ50aを正逆回転自在に構成している。タイミングベルト50cはベルト連結部材50eを介してヒモ引掛け部材52a(吊りツメ48)と接続している。一対のプーリ50a間には複数(本実施形態では3つ)の支柱50bを設けている。この支柱50bの端部にはスライドレール50fを取り付けている。スライドレール50fはツメ本体54の長手方向に沿って延出している。このスライドレール50fを摺動可能なレールブロック50gはヒモ引掛け部材52aに取り付けている。2つのベルト連結部材50eはタイミングベルト50cの送り側に1つと戻り側に1つ(図8(1)の図中でタイミングベルト50cの手前と奥)取り付けている。そしてモータ50dの回転制御により、一対の吊りツメ48のツメ幅を任意幅に変更できる。ツメ幅は一例として平面視でモータ50dを時計回りに回転して一対の吊りツメ48が接近して被結束物12の短手方向に合わせた縮小時(図8参照)と、平面視でモータ50dを反時計回りに回転して一対の吊りツメ48が離間して被結束物12の長手方向に合わせた伸長時(図9参照)に切り替えることができる。 FIG. 8 is a perspective view of the claw width expansion / contraction mechanism 50 of FIG. 7 when reduced. FIG. 9 is a perspective view of the claw width expansion / contraction mechanism 50 of FIG. 7 when extended. As shown in the figure, the claw width expansion / contraction mechanism 50 includes a pair of pulleys 50a at both ends in the longitudinal direction of the claw main body 54, and winds a timing belt 50c. A motor 50d is attached to one of the pulleys 50a so that the pulley 50a can rotate in the forward and reverse directions. The timing belt 50c is connected to the string hooking member 52a (hanging claw 48) via the belt connecting member 50e. A plurality of (three in this embodiment) columns 50b are provided between the pair of pulleys 50a. A slide rail 50f is attached to the end of the support column 50b. The slide rail 50f extends along the longitudinal direction of the claw body 54. A rail block 50g capable of sliding the slide rail 50f is attached to a string hooking member 52a. Two belt connecting members 50e are attached to the feed side of the timing belt 50c and one to the return side (front and back of the timing belt 50c in the drawing of FIG. 8 (1)). Then, the claw width of the pair of hanging claws 48 can be changed to an arbitrary width by controlling the rotation of the motor 50d. As an example, the claw width is when the motor 50d is rotated clockwise in a plan view and the pair of hanging claws 48 approach each other and are reduced to match the lateral direction of the bound object 12 (see FIG. 8), and the motor in a plan view. The 50d can be rotated counterclockwise so that the pair of hanging claws 48 are separated from each other and can be switched at the time of extension (see FIG. 9) in accordance with the longitudinal direction of the bound object 12.

図10はヒモ抜き機構で結束ヒモを吊りツメに引掛けたときの説明図である。図11はヒモ抜き機構で結束ヒモを吊りツメからヒモ抜きしたときの説明図である。図12はツメ幅伸縮機構50が縮小時のヒモ抜き機構による結束ヒモの引掛けとヒモ抜きの説明図である。図13はツメ幅伸縮機構50が伸長時のヒモ抜き機構による結束ヒモの引掛けとヒモ抜きの説明図である。図10,11に示すようにヒモ抜き機構52は、ヒモ引掛け部材52aを有し、第1スライド部52bを介して下面の吊りツメ48と接続し摺動自在に構成している。吊りツメ48は側面U字形の受け溝部材52cを有している。受け溝部材52cの溝に嵌るヒモ抜きバー52dはツメ本体54の長手方向に沿って設けており、受け溝部材52cはヒモ抜きバー52dの長手方向に沿って摺動する(図12,13参照)。ヒモ抜きバー52dはツメ本体54の中央付近でバー連結部材52eと接続し、バー連結部材52eの上面に設けた第2スライド部52fを介してモータ連結部材52gに接続している。モータ連結部材52gはツメ本体54の背面に接続している。バー連結部材52eはラックギア52hを有している。ラックギア52hと噛み合うピニオンギア52iはモータ連結部材52g上面のモータ52jと接続し正逆回転自在に構成している。そしてモータ50jの回転制御により、ヒモ掛け部材52aから吊りツメ48が突出した状態(図10参照)で、結束機22の結束ライン21に跨るように吊りツメ48を被結束物12上に押し当てて結束すると結束ヒモ14と被結束物12の間に吊りツメ48が挟まれる。一方、ヒモ掛け部材52a内に吊りツメ48を引っ込めると(図11参照)、結束ヒモ14がヒモ引掛け部材52aで抑えられて外れて引っ掛かりを解除できる。このようなヒモ抜き機構52の構成により、吊りツメのツメ幅の伸縮に係わらず吊りツメから結束ヒモをヒモ抜きできる。 FIG. 10 is an explanatory view when the binding string is hooked on the hanging claw by the string removing mechanism. FIG. 11 is an explanatory view when the binding string is pulled out from the hanging claw by the string pulling mechanism. FIG. 12 is an explanatory diagram of hooking and pulling out the binding string by the string pulling mechanism when the claw width expansion / contraction mechanism 50 is reduced. FIG. 13 is an explanatory view of hooking and pulling out the binding string by the string pulling mechanism when the claw width expansion / contraction mechanism 50 is extended. As shown in FIGS. 10 and 11, the string removing mechanism 52 has a string hooking member 52a, is connected to a hanging claw 48 on the lower surface via a first slide portion 52b, and is slidably configured. The hanging claw 48 has a side U-shaped receiving groove member 52c. The string removing bar 52d that fits into the groove of the receiving groove member 52c is provided along the longitudinal direction of the claw body 54, and the receiving groove member 52c slides along the longitudinal direction of the string removing bar 52d (see FIGS. 12 and 13). ). The string removing bar 52d is connected to the bar connecting member 52e near the center of the claw main body 54, and is connected to the motor connecting member 52g via the second slide portion 52f provided on the upper surface of the bar connecting member 52e. The motor connecting member 52g is connected to the back surface of the claw body 54. The bar connecting member 52e has a rack gear 52h. The pinion gear 52i that meshes with the rack gear 52h is connected to the motor 52j on the upper surface of the motor connecting member 52g and is configured to be rotatable forward and reverse. Then, by controlling the rotation of the motor 50j, the hanging claw 48 is pressed onto the bound object 12 so as to straddle the binding line 21 of the binding machine 22 in a state where the hanging claw 48 protrudes from the string hooking member 52a (see FIG. 10). When they are tied together, the hanging claw 48 is sandwiched between the binding string 14 and the object to be bound 12. On the other hand, when the hanging claw 48 is retracted into the string hooking member 52a (see FIG. 11), the binding string 14 is suppressed by the string hooking member 52a and comes off to release the hook. With such a configuration of the string removing mechanism 52, the binding string can be removed from the hanging claw regardless of the expansion and contraction of the claw width of the hanging claw.

(変形例 ツメ幅伸縮機構50A)
図14は変形例のツメ幅伸縮機構50Aの説明図であり、(1)はツメ幅が伸長したとき、(2)はツメ幅が伸縮したときを示している。図示のように変形例のツメ幅伸縮機構50Aは、ラックギアとピニオンギアの嵌め合い構造を採用している。より具体的な構成は、ピニオンギア60及びピニオンギア60を正逆回転するモータ(不図示)をツメ本体54の中心に配置する。ピニオンギア60に噛み合う一対のラックギア62をヒモ引掛け部材52a(吊りツメ48)に接続する。ラックギア62はツメ本体54のほぼ半分の長さに設定している。一対のヒモ引掛け部材52aのそれぞれに一端側が接続する一対のラックギア62は、他端側でピニオンギア60を間に挟むように配置している。またヒモ引掛け部材52aはスライドレール50fを摺動可能に構成している。このような構成によりピニオンギア60を矢印A方向に回転させると一対の吊りツメ48が互いに離間する方向へ移動しツメ幅を伸長できる(図14(1)参照)。一方矢印B方向に回転させると一対の吊りツメ48が互いに接近する方向に移動してツメ幅を縮小できる(図14(2)参照)。
(Modification example Claw width expansion / contraction mechanism 50A)
FIG. 14 is an explanatory view of the claw width expansion / contraction mechanism 50A of the modified example, (1) shows when the claw width is extended, and (2) shows when the claw width is expanded / contracted. As shown in the figure, the claw width expansion / contraction mechanism 50A of the modified example adopts a fitting structure of a rack gear and a pinion gear. In a more specific configuration, the pinion gear 60 and a motor (not shown) that rotates the pinion gear 60 in the forward and reverse directions are arranged at the center of the claw body 54. A pair of rack gears 62 that mesh with the pinion gear 60 are connected to a string hooking member 52a (hanging claw 48). The rack gear 62 is set to be approximately half the length of the claw body 54. The pair of rack gears 62, one end side of which is connected to each of the pair of string hooking members 52a, are arranged so as to sandwich the pinion gear 60 on the other end side. Further, the string hooking member 52a is configured so that the slide rail 50f can be slidable. With such a configuration, when the pinion gear 60 is rotated in the direction of arrow A, the pair of hanging claws 48 can move in a direction in which they are separated from each other, and the claw width can be extended (see FIG. 14 (1)). On the other hand, when it is rotated in the direction of arrow B, the pair of hanging claws 48 can move in the direction of approaching each other to reduce the claw width (see FIG. 14 (2)).

上記構成による十字結束装置を用いた十字結束方法について、以下説明する。
図15は十字結束方法の処理フローである。
(ステップ1)
搬入コンベア16と搬送ベルト25を稼働して被結束物を搬入する(図2参照)。
(ステップ2)
第1停止センサ28が1束目の被結束物12を検知して搬送ベルト25が停止する第2停止センサ30が2束目の被結束物12を検知して搬入コンベア16が停止する(図3参照)。
(ステップ3)
供給機24の押込みガイド26が待機位置(図2参照)から押込み開始位置まで移動して搬送ベルト25上の被結束物の後方側の2つの角に挟むように移動して接触し、搬送ベルト25の長手方向と被結束物12の長手方向の中心位置を一致させる芯合わせを行う(図3参照)。
The cross-binding method using the cross-binding device having the above configuration will be described below.
FIG. 15 is a processing flow of the cross binding method.
(Step 1)
The carry-in conveyor 16 and the transport belt 25 are operated to carry in the bound object (see FIG. 2).
(Step 2)
The first stop sensor 28 detects the first bundled object 12 and the conveyor belt 25 stops. The second stop sensor 30 detects the second bundled object 12 and the carry-in conveyor 16 stops (FIG. 6). 3).
(Step 3)
The push-in guide 26 of the feeder 24 moves from the standby position (see FIG. 2) to the push-in start position, moves so as to be sandwiched between the two rear corners of the bound object on the transfer belt 25, and comes into contact with the transfer belt. Alignment is performed so that the longitudinal direction of the 25 and the center position of the bound object 12 in the longitudinal direction are aligned (see FIG. 3).

(ステップ4)
搬送ベルト25上の被結束物12を押込みガイド26で結束機22上の結束位置まで押し込む(図4,5参照)。
(ステップ5)
結束機22の結束位置の上方に待機位置にあるツメ本体54(吊りツメ48)が垂直移動機構44により下降して、被結束物12を所定の圧力で押し付ける。その後結束機22により被結束物12の短手方向に結束ヒモ14を周回させて吊りツメ48と共に一次結束する(図16,17参照)。
(ステップ6)
結束位置の被結束物12を垂直移動機構44で上方へ僅かに移動した後、回転機構46により90°右回転する。そして被結束物12の短手方向の側面が結束機22の結束ライン21と直交する側面と一致するように水平移動機構42で移動する(図18,19参照)。結束機22は機器毎にヒモを結ぶ位置(本体の端部基準など)が決まっている。被結束物12の短手方向と長手方向の長さの差分が生じるため上記移動が必要となる。次に被結束物12を垂直移動機構44により下降させて結束機22上面に載置する。ヒモ抜き機構52により吊りツメ48を結束ヒモ14から外す。
並行して2束目の被結束物12を搬入コンベア16から搬送ベルト25へ移動し、第1停止センサ28が2束目の被結束物12を検知して搬送ベルト25が停止する。第2停止センサ30が3束目の被結束物12を検知して搬入コンベア16が停止する。
(Step 4)
The object to be bound 12 on the transport belt 25 is pushed by the push-in guide 26 to the binding position on the binding machine 22 (see FIGS. 4 and 5).
(Step 5)
The claw body 54 (hanging claw 48) in the standby position above the binding position of the binding machine 22 is lowered by the vertical movement mechanism 44 to press the bound object 12 with a predetermined pressure. After that, the binding machine 22 circulates the binding string 14 in the lateral direction of the object to be bound 12 and first binds the bound object 12 together with the hanging claws 48 (see FIGS. 16 and 17).
(Step 6)
After the object 12 at the binding position is slightly moved upward by the vertical movement mechanism 44, it is rotated 90 ° clockwise by the rotation mechanism 46. Then, the lateral movement mechanism 42 moves the side surface of the object to be bound 12 in the lateral direction so as to coincide with the side surface orthogonal to the binding line 21 of the binding machine 22 (see FIGS. 18 and 19). In the binding machine 22, the position for connecting the strings (reference at the end of the main body, etc.) is determined for each device. The movement is necessary because there is a difference in length between the lateral direction and the longitudinal direction of the object to be bound 12. Next, the object to be bound 12 is lowered by the vertical movement mechanism 44 and placed on the upper surface of the binding machine 22. The hanging claw 48 is removed from the binding string 14 by the string removing mechanism 52.
In parallel, the second bundle of objects 12 is moved from the carry-in conveyor 16 to the transfer belt 25, and the first stop sensor 28 detects the second bundle of objects 12 and the transfer belt 25 stops. The second stop sensor 30 detects the third bundle of objects 12 and stops the carry-in conveyor 16.

(ステップ7)
吊りツメ48を垂直移動機構44で上方へ僅かに移動した後、回転機構46により90°左回転する。ツメ幅伸縮機構50で吊りツメ48のツメ幅を被結束物12の長手方向の幅に変更する。そして長手方向を結束ライン21に沿って配置した被結束物12上に水平移動機構42で吊りツメ48を移動させる。ツメ本体54(吊りツメ48)が垂直移動機構44により下降して、被結束物12を所定の圧力で押し付ける。その後結束機22により被結束物12の長手方向に結束ヒモ14を周回させて吊りツメ48と共に結束すると十字結束となる(図20,21参照)。
並行して供給機24の押込みガイド26が待機位置(図2参照)から押込み開始位置まで移動して搬送ベルト25の長手方向と被結束物12の長手方向の中心位置を一致させる芯合わせを行う。
(Step 7)
After the hanging claw 48 is slightly moved upward by the vertical movement mechanism 44, it is rotated 90 ° to the left by the rotation mechanism 46. The claw width expansion / contraction mechanism 50 changes the claw width of the hanging claw 48 to the width in the longitudinal direction of the bound object 12. Then, the suspension claw 48 is moved by the horizontal movement mechanism 42 on the bound object 12 arranged in the longitudinal direction along the binding line 21. The claw body 54 (hanging claw 48) is lowered by the vertical movement mechanism 44 to press the bound object 12 with a predetermined pressure. After that, the binding string 14 is circulated in the longitudinal direction of the object to be bound 12 by the binding machine 22 and bound together with the hanging claw 48 to form a cross binding (see FIGS. 20 and 21).
In parallel, the pushing guide 26 of the feeder 24 moves from the standby position (see FIG. 2) to the pushing start position, and aligns the center positions of the transport belt 25 in the longitudinal direction and the bound object 12 in the longitudinal direction. ..

(ステップ8)
十字結束した被結束物12を垂直移動機構44で僅かに上方へ移動し、ついで水平移動機構42で搬出コンベア18まで移動させる。搬出コンベア18上面でヒモ抜き機構52により吊りツメ48を結束ヒモ14から外してコンベア上に被結束物12を落下させて外部へ搬送する(図22,23参照)。その後、ツメ幅伸縮機構50で吊りツメ48のツメ幅を被結束物12の短手方向の幅長さに変更する。そして結束機22の結束位置の上方の待機位置まで移動する。
並行して搬送ベルト25上の被結束物12を押込みガイド26で結束機22上の結束位置まで押し込む。
以後、ステップ5以降と同様の動作を繰り返し行う。
(Step 8)
The cross-bound object 12 is slightly moved upward by the vertical movement mechanism 44, and then moved to the carry-out conveyor 18 by the horizontal movement mechanism 42. On the upper surface of the carry-out conveyor 18, the hanging claw 48 is removed from the binding string 14 by the string removing mechanism 52, and the bound object 12 is dropped onto the conveyor and conveyed to the outside (see FIGS. 22 and 23). After that, the claw width expansion / contraction mechanism 50 changes the claw width of the hanging claw 48 to the width length of the bound object 12 in the lateral direction. Then, it moves to a standby position above the binding position of the binding machine 22.
In parallel, the bound object 12 on the transport belt 25 is pushed by the pushing guide 26 to the binding position on the binding machine 22.
After that, the same operation as in step 5 and subsequent steps is repeated.

このような本発明によれば、1台の結束機22上で被結束物12を十字結束することができ、従来構成と比べて装置全体の省スペース化が図れると共に、低コスト化を実現できる。
また吊りツメ48のツメ幅を被結束物の長手方向又は短手方向に合わせて短時間で切り替えることができ、十字結束作業を速やかに行える。
なお本発明の十字結束装置10は、被結束物12の長手方向及び短手方向の結束順番はどちらでも良い。また被結束物12の長手方向又は短手方向のいずれか一方を一次結束した後に搬出コンベア18へ排出する構成としても良い。
以上、本発明の好ましい実施形態について説明した。しかしながら、本発明は、上記実施形態に何ら制限されることなく、本発明の主旨を逸脱しない範囲において、種々の変更が可能である。
また、本発明は、実施形態において示された組み合わせに限定されることなく、種々の組み合わせによって実施可能である。
According to the present invention as described above, the object to be bound 12 can be cross-bound on one binding machine 22, and the space of the entire device can be saved and the cost can be reduced as compared with the conventional configuration. ..
Further, the claw width of the hanging claw 48 can be switched in a short time according to the longitudinal direction or the lateral direction of the object to be bound, and the cross bundling operation can be performed quickly.
In the cross binding device 10 of the present invention, the binding order of the objects to be bound 12 in the longitudinal direction and the lateral direction may be either. Further, it is also possible to have a configuration in which either the longitudinal direction or the lateral direction of the object to be bound 12 is first bound and then discharged to the carry-out conveyor 18.
The preferred embodiment of the present invention has been described above. However, the present invention is not limited to the above embodiment, and various modifications can be made without departing from the gist of the present invention.
Further, the present invention is not limited to the combinations shown in the embodiments, and can be implemented by various combinations.

10 十字結束装置
12 被結束物
14 結束ヒモ
16 搬入コンベア
18 搬出コンベア
20 結束部
21 結束ライン
22 結束機
24 供給機
25 搬送ベルト
26 押込みガイド
28 第1停止センサ
30 第2停止センサ
40 搬送部
42 水平移動機構
44 垂直移動機構
46 回転機構
48 吊りツメ
50 ツメ幅伸縮機構
50a プーリ
50b 支柱
50c タイミングベルト
50d モータ
50e ベルト連結部材
50f スライドレール
50g レールブロック
52 ヒモ抜き機構
52a ヒモ引掛け部材
52b 第1スライド部
52c 受け溝部材
52d ヒモ抜きバー
52e バー連結部材
52f 第2スライド部
52g モータ連結部材
52h ラックギア
52i ピニオンギア
52j モータ
54 ツメ本体
10 Cross binding device 12 Bundling object 14 Bundling string 16 Carrying-in conveyor 18 Carrying-out conveyor 20 Bundling part 21 Bundling line 22 Bundling machine 24 Feeding machine 25 Conveying belt 26 Pushing guide 28 1st stop sensor 30 2nd stop sensor 40 Conveying part 42 Horizontal Movement mechanism 44 Vertical movement mechanism 46 Rotation mechanism 48 Suspension claw 50 Claw width expansion / contraction mechanism 50a Pulley 50b Strut 50c Timing belt 50d Motor 50e Belt connecting member 50f Slide rail 50g Rail block 52 String pulling mechanism 52a String hooking member 52b First slide part 52c Receiving groove member 52d String removal bar 52e Bar connecting member 52f Second slide part 52g Motor connecting member 52h Rack gear 52i Pinion gear 52j Motor 54 Claw body

Claims (4)

結束ライン上に配置した被結束物の長手方向又は短手方向のいずれか一方に結束ヒモを周回させて一次結束し、該一次結束後の前記被結束物の長手方向又は短手方向のいずれか他方に前記結束ヒモを周回させて十字結束する結束部と、
前記結束ラインに交差する前記被結束物上の位置に複数のツメを配置して結束ヒモにより前記被結束物と共に結束される吊りツメと、前記被結束物の長手方向又は短手方向の幅に合わせて前記吊りツメのツメ幅を伸縮するツメ幅伸縮機構と、前記結束部上面で前記被結束物と共に結束される前記吊りツメを90°回転して前記結束ライン上の前記被結束物の前記長手方向と前記短手方向を切り替える回転機構を有する搬送部と、
を備えたことを特徴とする十字結束装置。
A binding string is circulated in either the longitudinal direction or the lateral direction of the bound object arranged on the binding line to perform primary binding, and after the primary binding, either the longitudinal direction or the lateral direction of the bound object is used. On the other hand, there is a binding part that circulates the binding string and binds it in a cross shape.
A plurality of claws are arranged at positions on the bound object that intersect the binding line, and a hanging claw that is bound together with the bound object by a binding string and a width in the longitudinal direction or the lateral direction of the bound object. The claw width expansion / contraction mechanism that expands / contracts the claw width of the hanging claw and the hanging claw that is bound together with the bound object on the upper surface of the binding portion are rotated by 90 ° to rotate the claw width of the bound object on the binding line. A transport unit having a rotation mechanism for switching between the longitudinal direction and the lateral direction,
A cross-binding device characterized by being equipped with.
請求項1に記載された十字結束装置であって、
前記ツメ幅伸縮機構は、一対のプーリと、前記プーリに巻き付けたタイミングベルトと、前記プーリを正逆回転可能なモータと、前記タイミングベルトの送り側と戻り側に取り付けて前記吊りツメを接続するベルト連結部材を有し、前記モータを正逆回転して前記吊りツメのツメ幅を任意幅に変更可能なことを特徴とする十字結束装置。
The cross-binding device according to claim 1.
The claw width expansion / contraction mechanism attaches a pair of pulleys, a timing belt wound around the pulleys, a motor capable of rotating the pulleys in the forward and reverse directions, and the suspension claws on the feed side and the return side of the timing belt. A cross-binding device having a belt connecting member and capable of changing the claw width of the hanging claw to an arbitrary width by rotating the motor in the forward and reverse directions.
請求項1に記載された十字結束装置であって、
前記ツメ幅伸縮機構は、ラックギアと、該ラックギアを一端同士の間に挟んで噛み合い他端が一対の前記吊りツメに接続する一対のピニオンギアと、前記ピニオンギアを正逆回転可能なモータを有し、前記モータを正逆回転して前記吊りツメのツメ幅を任意幅に変更可能なことを特徴とする十字結束装置。
The cross-binding device according to claim 1.
The claw width expansion / contraction mechanism includes a rack gear, a pair of pinion gears in which the rack gear is sandwiched between one end and meshed with each other, and the other end is connected to the pair of hanging claws, and a motor capable of rotating the pinion gear in the forward and reverse directions. A cross-binding device, characterized in that the claw width of the hanging claw can be changed to an arbitrary width by rotating the motor in the forward and reverse directions.
請求項1ないし3のいずれか1項に記載の十字結束装置であって、
前記吊りツメを支持して前記被結束物の長手方向に沿って延出するツメ本体には、前記吊りツメに接続する受け溝部材と、該受け溝部材の溝に嵌ると共に前記ツメ本体の長手方向に沿って延出するヒモ抜きバーを有するヒモ抜き機構を備え、
前記ヒモ抜き機構は、前記吊りツメのツメ幅の伸縮に合わせて前記受け溝部材が前記ヒモ抜きバーの長手方向に沿って摺動移動することを特徴とする十字結束装置。
The cross-binding device according to any one of claims 1 to 3.
The claw body that supports the hanging claw and extends along the longitudinal direction of the bound object includes a receiving groove member that connects to the hanging claw and a length of the claw body that fits into the groove of the receiving groove member. Equipped with a string removal mechanism that has a string removal bar that extends along the direction,
The string removing mechanism is a cross binding device characterized in that the receiving groove member slides and moves along the longitudinal direction of the string removing bar in accordance with the expansion and contraction of the claw width of the hanging claw.
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