JP2021070075A - Cutting tool including hard coat - Google Patents

Cutting tool including hard coat Download PDF

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JP2021070075A
JP2021070075A JP2019196576A JP2019196576A JP2021070075A JP 2021070075 A JP2021070075 A JP 2021070075A JP 2019196576 A JP2019196576 A JP 2019196576A JP 2019196576 A JP2019196576 A JP 2019196576A JP 2021070075 A JP2021070075 A JP 2021070075A
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layer
film
base material
laminated
cutting tool
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JP7384620B2 (en
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孝政 遠藤
Takamasa Endo
孝政 遠藤
博紀 吉田
Hironori Yoshida
博紀 吉田
佐藤 慎一郎
Shinichiro Sato
慎一郎 佐藤
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NS ENGINEERING CO Ltd
NS Tool Co Ltd
Seavac Inc
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NS ENGINEERING CO Ltd
NS Tool Co Ltd
Seavac Inc
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Abstract

To render more finer crystals of an Si-containing coat that is a second layer of a hard coat, for achieving improved hardness and durability.SOLUTION: A cutting tool has a hard coat 2 on a base material 1 of a cutting part. The hard coat 2 coating the base material 1 has a laminated structure of a multiple laminate layer 3 to be a first layer, a second layer 4 and a third layer 5. The multiple laminate layer 3, laid directly over the base material 1, has a plurality of first films 7 composed of thin layers TiSiN and a plurality of second films 8 composed of TiAlCrN alternately laid on top of each other. Furthermore, on the surface of the multiple laminate layer 3, the second layer 4 composed of TiSiN and the second layer 4 composed of TiAlCrN are laminated.SELECTED DRAWING: Figure 1

Description

本発明は、金属材料等からなる切削工具の刃部に被覆される硬質被膜を備えた切削工具に関する。 The present invention relates to a cutting tool provided with a hard coating that covers the blade portion of the cutting tool made of a metal material or the like.

従来、切削加工の高速化及び乾式化と被加工物の高硬度化に伴い、TiAlN被膜で被覆されたボールエンドミル等の切削工具に代えて、より耐酸化性と長寿命性を備えた硬質被膜付き切削工具が採用されている。例えば、この種の硬質被膜を被覆した切削工具としてTiN等にSiを添加したSi含有被膜を被覆した切削工具が採用されている。
このような切削工具として、特許文献1に記載されたものが知られている。この被覆切削工具は、図7に示すように、切削工具の超硬合金製の基材100の表面にTiAlCrの窒化物(TiAlCrN)であるSi非含有被膜からなる第一層101が被覆され、その表面にTiSiの窒化物(TiSiN)を主体とするSi含有被膜の第二層102が被覆されている。更に第二層102の表面に、TiAlCrNからなる第三層103を被覆した三層構造の硬質被膜104を有している。
Conventionally, with the speeding up and drying of cutting and the hardness of the workpiece, a hard coating with more oxidation resistance and long life has been replaced with cutting tools such as ball end mills coated with TiAlN coating. With cutting tools are used. For example, as a cutting tool coated with this kind of hard coating, a cutting tool coated with a Si-containing coating obtained by adding Si to TiN or the like is adopted.
As such a cutting tool, the one described in Patent Document 1 is known. In this coated cutting tool, as shown in FIG. 7, the surface of the cemented carbide base material 100 of the cutting tool is coated with a first layer 101 made of a Si-free coating which is a nitride of TiAlCr (TiAlCrN). The surface thereof is coated with a second layer 102 of a Si-containing coating mainly composed of TiSi nitride (TiSiN). Further, the surface of the second layer 102 has a hard coating 104 having a three-layer structure coated with the third layer 103 made of TiAlCrN.

この硬質被膜104は、TiAlCrN系被膜とTiSiN系被膜を交互に積層することで結晶構造に整合性を持たせている。また、TiSiNの耐摩耗性、耐酸化性を維持したまま、密着性を向上させている。しかも、第一層101と第三層103をSi非含有被膜で形成することで高い硬度と良好な耐酸化性が得られる。また、微細で緻密な柱状晶の結晶構造を形成するので、第二層102のTiSiN層はエピタキシャル成長が促進されて密着性と耐摩耗性が高いとされている。 The hard coating 104 has a consistent crystal structure by alternately laminating TiAlCrN-based coatings and TiSiN-based coatings. Further, the adhesion is improved while maintaining the wear resistance and oxidation resistance of TiSiN. Moreover, by forming the first layer 101 and the third layer 103 with a Si-free coating, high hardness and good oxidation resistance can be obtained. Further, since a fine and dense columnar crystal crystal structure is formed, the TiSiN layer of the second layer 102 is said to have high adhesion and wear resistance due to accelerated epitaxial growth.

特開2008−264971号公報Japanese Unexamined Patent Publication No. 2008-264971

しかしながら、上述した特許文献1に記載された硬質被膜の構成から実現する第一層101のTiAlCrN系被膜の硬度と、TiAlCrN系被膜の結晶サイズに倣ってエピタキシャル成長した第二層102のSi含有被膜の硬度では、より高硬度な被削材の切削に際して硬度が十分でなく、結晶の微細化と耐久性が十分でないという欠点があった。 However, the hardness of the TiAlCrN-based coating of the first layer 101 realized from the structure of the hard coating described in Patent Document 1 described above, and the Si-containing coating of the second layer 102 epitaxially grown according to the crystal size of the TiAlCrN-based coating. In terms of hardness, there is a drawback that the hardness is not sufficient when cutting a work material having a higher hardness, and the crystal refinement and durability are not sufficient.

本発明は、このような実情に鑑みてなされたものであり、硬質被膜の第二層であるSi含有被膜の結晶をより微細化して硬度と耐久性を向上できる硬質被膜を備えた切削工具を提供することを目的とする。 The present invention has been made in view of such circumstances, and a cutting tool provided with a hard coating capable of improving hardness and durability by making the crystals of the Si-containing coating, which is the second layer of the hard coating, finer. The purpose is to provide.

本発明による硬質被膜を備えた切削工具は、基材と、基材の表面に積層されていて薄層のSi含有窒化物からなる第一膜とAlCr含有窒化物からなる第二膜とを交互に複数層積層した多重積層層である第一層と、多重積層層の表面に積層されていて第一膜及び第二膜より膜厚の大きいSi含有窒化物の第二層と、を備えたことを特徴とする。
本発明によれば、基材の表面に積層した多重積層層として、薄層のSi含有窒化物の第一膜とAlCr含有窒化物の第二膜とを交互に複数回積層することで柱状結晶の成長が抑制され、結晶のサイズが小さくなる。第一膜の上側の第二膜はそもそも微細な結晶構造の第一膜に倣って結晶サイズが小さくなるうえ、表面方向に向かって進展する結晶の成長を
第二膜の上側の第一膜によって抑制する。この繰り返しの結果として柱状結晶が微細化され、且つ高硬度な多重積層層を形成できる。しかも、多重積層層の上側に被覆されたSi含有窒化物の第二層も多重積層層に倣ってエピタキシャル成長が促進され、結晶が微細化されて高硬度になる。第一層の多重積層層と第二層からなる硬質被膜の結晶が微細化されることで切削工具の切れ刃の切れ味が向上し且つ耐久性が向上する。
In the cutting tool provided with the hard coating film according to the present invention, the base material is alternately laminated with a first film made of a thin layer of Si-containing nitride and a second film made of AlCr-containing nitride laminated on the surface of the base material. A first layer, which is a multi-layered layer in which a plurality of layers are laminated, and a second layer of a Si-containing nitride laminated on the surface of the multi-layered layer and having a thickness larger than that of the first film and the second film are provided. It is characterized by that.
According to the present invention, as a multi-layered layer laminated on the surface of a base material, a thin layer of a first film of Si-containing nitride and a second film of AlCr-containing nitride are alternately laminated a plurality of times to form columnar crystals. Growth is suppressed and the crystal size is reduced. The second film on the upper side of the first film has a smaller crystal size following the first film with a fine crystal structure, and the growth of crystals that progress toward the surface is caused by the first film on the upper side of the second film. Suppress. As a result of this repetition, the columnar crystals can be miniaturized and a high-hardness multi-layered layer can be formed. Moreover, the second layer of the Si-containing nitride coated on the upper side of the multi-layered layer also promotes epitaxial growth following the multi-layered layer, and the crystal becomes finer and becomes higher in hardness. The sharpness of the cutting edge of the cutting tool is improved and the durability is improved by making the crystals of the hard coating composed of the first layer of the multiple laminated layer and the second layer finer.

また、Si含有窒化物の第二層の表面にTiAlCr含有窒化物の第三層が積層されていることが好ましい。
第二層のSi含有窒化物の結晶が微細化されて高硬度化することでチッピングを生じ易くなるが、第三層のTiAlCr含有窒化物は靭性が高いため第二層のチッピングを防いで耐欠損性と耐久性を向上させる。
Further, it is preferable that the third layer of the TiAlCr-containing nitride is laminated on the surface of the second layer of the Si-containing nitride.
The crystals of the Si-containing nitride in the second layer are made finer and harder, which makes it easier for chipping to occur. However, since the TiAlCr-containing nitride in the third layer has high toughness, it prevents chipping in the second layer and resists chipping. Improves defectability and durability.

また、多重積層層を構成する第一膜及び第二膜は、それぞれの平均膜厚が10〜60nmの範囲とされ、全体で4.0μm以下の層厚に設定されていることが好ましい。
第一膜及び第二膜を交互に複数層積層させることで、これらの膜とその上の第二層について結晶の微細化と高硬度化を促進できる。
Further, it is preferable that the average film thickness of each of the first film and the second film constituting the multiple laminated layer is in the range of 10 to 60 nm, and the overall layer thickness is set to 4.0 μm or less.
By alternately laminating a plurality of layers of the first film and the second film, it is possible to promote finer crystals and higher hardness of these films and the second layer above them.

また、多重積層層の第一膜はTiSiNであり第二膜はTiAlCrNであることが好ましい。
これにより、多重積層層の第一膜と第二膜の結晶の微細化と高硬度化を促進できる。
なお、多重積層層の膜厚をT1、第二層の膜厚をT2としたとき、第一層の膜厚と第二層の膜厚の比率T2/T1は、0.2≦T2/T1≦10.0とし、かつ第一層と第二層の合計膜厚(T1+T2)は6μm 以下であることが好ましい。
Further, it is preferable that the first film of the multilayer layer is TiSiN and the second film is TiAlCrN.
As a result, it is possible to promote the miniaturization and high hardness of the crystals of the first film and the second film of the multi-layered layer.
When the film thickness of the multiple laminated layer is T1 and the film thickness of the second layer is T2, the ratio T2 / T1 of the film thickness of the first layer to the film thickness of the second layer is 0.2 ≦ T2 / T1. It is preferable that ≦ 10.0 and the total film thickness (T1 + T2) of the first layer and the second layer is 6 μm or less.

本発明による硬質被膜を備えた切削工具によれば、基材の上に薄層のSi含有窒化物の第一膜とAlCr含有窒化物の第二膜とを交互に積層した多重積層層を設けたため、柱状結晶の成長が抑制されて微細で高硬度な薄層を積層できる。しかも、多重積層層の表面に被覆した第二層のSi含有窒化物は多重積層層に倣ってエピタキシャル成長が促進されて結晶の微細化と高硬度化を促進できる。 According to the cutting tool provided with the hard coating according to the present invention, a multi-layered layer in which a thin layer of the first film of Si-containing nitride and the second film of AlCr-containing nitride are alternately laminated is provided on the base material. Therefore, the growth of columnar crystals is suppressed, and fine and high-hardness thin layers can be laminated. Moreover, the Si-containing nitride of the second layer coated on the surface of the multi-layered layer promotes epitaxial growth in the same manner as the multi-layered layer, and can promote the miniaturization and high hardness of the crystal.

本発明の実施形態による切削工具の基材に被覆する硬質被膜を示す模式図である。It is a schematic diagram which shows the hard coating which covers the base material of the cutting tool by embodiment of this invention. 実施形態による硬質被膜の成膜装置を示す模式図である。It is a schematic diagram which shows the film forming apparatus of a hard film according to an embodiment. 多重積層層の測定場所とその位置での各元素の濃度を示すEDSラインの図であり、(a)は多重積層層の上部、(b)は中央部、(c)は下部を示す図である。It is the figure of the EDS line which shows the measurement place of the multi-layered layer and the concentration of each element at the position, (a) is the figure which shows the upper part of a multi-layered layer, (b) is a figure which shows the central part, (c) is the figure which shows the lower part. is there. (a)は実施形態における多重積層層の被膜の図、(b)は従来のTiAlCrN層の被膜の図である。(A) is a diagram of the coating of the multi-layered layer in the embodiment, and (b) is a diagram of the coating of the conventional TiAlCrN layer. (a)は実施形態におけるTiSiN層の被膜の図、(b)は従来のTiSiN層の被膜の図である。(A) is a diagram of the coating of the TiSiN layer in the embodiment, and (b) is a diagram of the coating of the conventional TiSiN layer. 実施形態によるエンドミルと従来例によるエンドミルで各ワークを所定時間加工した後の切刃部分の図である。It is a figure of the cutting edge part after processing each work for a predetermined time by the end mill according to an embodiment and the end mill according to a conventional example. 従来の基材に被覆した硬質被膜を示す図である。It is a figure which shows the hard film coated on the conventional base material.

以下、本発明の実施形態による切削工具の切刃部に被複した硬質被膜について図1〜図6により説明する。
本発明の実施形態において、図1に示すように、工具として例えばボールエンドミル等の切削工具を用いて切削工具の切刃部となる基材1の上に硬質被膜2を被覆したものである。切削工具の基材1の表面には硬質被膜2として、複数種類の薄層の第一膜7と第二膜8を交互に被覆した第一層としての多重積層層3と、第一膜7及び第二膜8より膜厚の大きい第二層4と第三層5とを積層して被覆形成している。
Hereinafter, the hard coating formed on the cutting edge portion of the cutting tool according to the embodiment of the present invention will be described with reference to FIGS. 1 to 6.
In the embodiment of the present invention, as shown in FIG. 1, a cutting tool such as a ball end mill is used as a tool, and a hard coating 2 is coated on a base material 1 which is a cutting edge portion of the cutting tool. On the surface of the base material 1 of the cutting tool, as a hard coating film 2, a multi-layered layer 3 as a first layer in which a plurality of types of thin first film 7 and a second film 8 are alternately coated, and a first film 7 The second layer 4 and the third layer 5 having a film thickness larger than that of the second film 8 are laminated to form a coating.

基材1として例えば超硬合金、高速度鋼またはサーメットを用いる。多重積層層3は基材1上に被覆された第一膜7としてのTiSiの窒化物(TiSiN)と第二膜8としてのTiAlCrの窒化物(TiAlCrN)とが交互にそれぞれ複数積層されている。第一膜7のTiSiNは細かい結晶を形成するものであり、この平均膜厚を例えば10nm〜60nmの薄層に成長させる。
第一膜7の上の第二膜8のTiALCrNは下側のTiSiNの結晶サイズに倣うため、結晶が小さくなる。これも薄層の段階で次のTiSiNの第一膜7を被覆させることで、第一膜7と第二膜8を薄い膜厚で順次積層させて多重積層層3を形成できる。
For example, cemented carbide, high-speed steel or cermet is used as the base material 1. In the multilayer layer 3, a plurality of TiSi nitrides (TiSiN) as the first film 7 and TiAlCr nitrides (TiAlCrN) as the second film 8 are alternately laminated on the base material 1. .. The TiSiN of the first film 7 forms fine crystals, and the average film thickness is grown into a thin layer of, for example, 10 nm to 60 nm.
Since TiALCrN of the second film 8 on the first film 7 follows the crystal size of the lower TiSiN, the crystal becomes smaller. By coating the first film 7 of the next TiSiN at the stage of thinning, the first film 7 and the second film 8 can be sequentially laminated with a thin film thickness to form the multiple laminated layer 3.

なお、TiAlCrNはSi非含有被膜であり、TiSiNはSi含有被膜であるためその硬さはTiAlCrNより大きい。これら第一膜7と第二膜8はそれぞれ平均膜厚が例えば10nm〜60nmの範囲からなる薄層であり、多重積層層3の上に被覆した第二層4としてTiSiNが被覆され、その上の第三層5としてTiAlCrNが被覆されている。第二層4と第三層5はそれぞれ単独の材質からなる単独層であり、第一膜7や第二膜8よりも膜厚が大きい。 Since TiAlCrN is a Si-free coating and TiSiN is a Si-containing coating, its hardness is larger than that of TiAlCrN. Each of the first film 7 and the second film 8 is a thin layer having an average film thickness in the range of, for example, 10 nm to 60 nm, and TiSiN is coated as the second layer 4 coated on the multi-layered layer 3, and above the multiple laminated layers 3. TiAlCrN is coated as the third layer 5 of the above. The second layer 4 and the third layer 5 are single layers each made of a single material, and have a larger film thickness than the first film 7 and the second film 8.

多重積層層3において、基材1上に薄層のTiSiNを第一膜7として積層し、その表面に第二膜8としてTiAlCrNを積層させる。しかもTiAlCrNの第二膜8が薄層の状態で再度TiSiNを被覆することでTiAlCrNも薄層として被覆される。こうして第一膜7と第二膜8を交互にそれぞれ複数層積層させることで多重積層層3を形成することができる。薄層の第一膜7と第二膜8を交互に積層することで多重積層層3の結晶が微細化されて高強度になる。
この場合、多重積層層3全体の膜厚は例えば0.3μm〜4.0μmの範囲、好ましくは0.5μm〜3.0μmの範囲とされている。なお、第一膜7と第二膜8は異なる厚さに形成したが、同一厚さでもよい。TiSiNは元来細かい結晶であるため、その結晶をTiAlCrNとの間に交互に挟むことでTiAlCrNが大きな結晶になることを抑制できる。
In the multilayer layer 3, a thin layer of TiSiN is laminated as the first film 7 on the base material 1, and TiAlCrN is laminated as the second film 8 on the surface thereof. Moreover, by coating TiSiN again with the second film 8 of TiAlCrN in a thin layer state, TiAlCrN is also coated as a thin layer. In this way, the multiple laminated layer 3 can be formed by alternately laminating a plurality of layers of the first film 7 and the second film 8. By alternately laminating the first film 7 and the second film 8 of the thin layer, the crystals of the multi-layered layer 3 are miniaturized to have high strength.
In this case, the film thickness of the entire multilayer layer 3 is, for example, in the range of 0.3 μm to 4.0 μm, preferably in the range of 0.5 μm to 3.0 μm. Although the first film 7 and the second film 8 are formed to have different thicknesses, they may have the same thickness. Since TiSiN is originally a fine crystal, it is possible to prevent TiAlCrN from becoming a large crystal by alternately sandwiching the crystal with TiAlCrN.

多重積層層3の第一膜7と第二膜8の積層数は適宜設定でき、切削工具のサイズによっても相違する。なお、多重積層層3は基材1上に第一膜7が付着され、最上部にも第一膜7が付着されている。しかし、この構成に代えて、第一膜7と第二膜8の積層配列順序は逆でもよく、基材1上に第二膜8が付着され、最上部にも第二膜8が付着されてもよい。なお、第一膜7及び第二膜8の一方のみを付着させると単独層になるため結晶のサイズは大きくなる。 The number of layers of the first film 7 and the second film 8 of the multi-layer layer 3 can be set as appropriate, and varies depending on the size of the cutting tool. The first film 7 is attached to the base material 1 of the multiple laminated layer 3, and the first film 7 is also attached to the uppermost portion. However, instead of this configuration, the stacking arrangement order of the first film 7 and the second film 8 may be reversed, the second film 8 is attached to the base material 1, and the second film 8 is also attached to the uppermost portion. You may. If only one of the first film 7 and the second film 8 is attached, the crystal size becomes large because it becomes a single layer.

また、多重積層層3の上に被覆される第二層4としてのTiSiNは本来、高硬度であるが、結晶サイズが微細化された多重積層層3の第一膜7及び第二膜8に倣ってエピタキシャル成長が促進されて、結晶サイズがより細かくなるので硬度がより高くなる。第二層4の膜厚は例えば0.5μm〜4.0μmの範囲に設定されている。
第二層4のTiSiNの上に積層される第三層5としてのTiAlCrNは例えば第二層4よりも膜厚が小さく形成され、靭性が高い。第二層4のTiSiNが微細結晶化され硬度が上がることで切削加工時に欠損し易いという特性を生じるが、その上に被覆された第三層5のTiAlCrNは靭性が高いため、切刃の欠損を抑制できる。
Further, TiSiN as the second layer 4 coated on the multiple laminated layer 3 originally has a high hardness, but the first film 7 and the second film 8 of the multiple laminated layer 3 having a finer crystal size Similarly, epitaxial growth is promoted, and the crystal size becomes finer, so that the hardness becomes higher. The film thickness of the second layer 4 is set in the range of, for example, 0.5 μm to 4.0 μm.
TiAlCrN as the third layer 5 laminated on the TiSiN of the second layer 4 is formed to have a smaller film thickness than, for example, the second layer 4, and has high toughness. The TiSiN of the second layer 4 is finely crystallized and the hardness is increased, which causes a characteristic that it is easily broken during cutting. However, the TiAlCrN of the third layer 5 coated on the TiSiN has high toughness, so that the cutting edge is broken. Can be suppressed.

上述した構成を備えた硬質被膜2付きの切削工具の被膜形成方法について図2により説明する。
実施形態による成膜装置は例えば物理蒸着法(PVD)を用いるアーク放電装置10によって行われる。アーク放電装置10の容器11内にはテーブル12が回転可能に配設され、テーブル12上の180°対向する位置に第一治具13と第二治具14を自転可能に配設している。第一治具13と第二治具14上にはそれぞれ基材1A、1Bが設置されている。なお、一方の治具だけを設けて基材1を固定してもよい。
また、テーブル12の外側で180°対向する位置の一方には第一ターゲット15として蒸発させる金属TiSiが設置され、他方の位置には第二ターゲット16として蒸発させる金属TiAlCrが設置され、各ターゲットと干渉しない位置に基材1A 、基材1Bを加熱するためのヒーターが設置されている。しかも、容器11は真空ポンプPに接続されて容器11内を真空引きする。また、容器11内には複数のガスを供給できる。
A method of forming a film of a cutting tool having a hard film 2 having the above-described configuration will be described with reference to FIG.
The film forming apparatus according to the embodiment is performed by, for example, an arc discharge apparatus 10 using a physical vapor deposition method (PVD). The table 12 is rotatably arranged in the container 11 of the arc discharge device 10, and the first jig 13 and the second jig 14 are rotatably arranged at positions on the table 12 facing 180 °. .. Base materials 1A and 1B are installed on the first jig 13 and the second jig 14, respectively. The base material 1 may be fixed by providing only one jig.
Further, a metal TiSi to be evaporated as a first target 15 is installed at one of the positions facing 180 ° on the outside of the table 12, and a metal TiAlCr to be evaporated as a second target 16 is installed at the other position with each target. A heater for heating the base material 1A and the base material 1B is installed at a position where they do not interfere with each other. Moreover, the container 11 is connected to the vacuum pump P to evacuate the inside of the container 11. Further, a plurality of gases can be supplied into the container 11.

そして、アーク放電装置10の減圧した容器11内でテーブル12に設置された基材1A、1Bは第一治具13と第二治具14で自転しながらテーブル12で公転する。テーブル12と第一治具13及び第二治具14は同一方向に回転可能であるが、逆方向に回転してもよい。
容器11が真空ポンプPにより大気圧から真空引きされた後、ヒーターで基材1A、基材1Bを加熱し、さらに、基材1A、基材1Bにバイアス電圧を印加したうえでアルゴンイオンまたはターゲット由来の金属イオンによって基材1A、基材1Bのクリーニングを行う。
そして、基材1Aが例えば第一ターゲット15の金属TiSiの近傍に回動する位置で、蒸発源である第一ターゲット15の金属TiSiと基材1Aの間で電圧をかけて蒸発した金属をイオン化し、バイアス電圧が印加された基材1Aの表面に付着させて第一膜7を基材1A上に形成する。
Then, the base materials 1A and 1B installed on the table 12 in the depressurized container 11 of the arc discharge device 10 revolve on the table 12 while rotating on the first jig 13 and the second jig 14. The table 12, the first jig 13, and the second jig 14 can rotate in the same direction, but may rotate in opposite directions.
After the container 11 is evacuated from the atmospheric pressure by the vacuum pump P, the base material 1A and the base material 1B are heated by a heater, and a bias voltage is further applied to the base material 1A and the base material 1B, and then argon ions or a target. The base material 1A and the base material 1B are cleaned with the derived metal ions.
Then, at a position where the base material 1A rotates in the vicinity of the metal TiSi of the first target 15, for example, a voltage is applied between the metal TiSi of the first target 15 as an evaporation source and the base material 1A to ionize the metal evaporated. Then, the first film 7 is formed on the base material 1A by adhering it to the surface of the base material 1A to which the bias voltage is applied.

また、基材1Bが例えば第二ターゲット16の金属TiAlCrの近傍に回動する位置で、蒸発源である第二ターゲット16の金属TiAlCrと基材1Bの間で電圧をかけて蒸発した金属をイオン化し、バイアス電圧が印加された基材1Bの表面に付着させて第二膜8を基材1B上に形成する。
この場合、第一治具13及び第二治具14と第一ターゲット15及び第二ターゲット16はそれぞれ180度対向する位置に設けられたため、第一ターゲット15及び第二ターゲット16に同時に放電して各金属イオンを蒸発させて基材1A、1Bにそれぞれ付着させている。しかし、第一治具13及び第二治具14と第一ターゲット15及び第二ターゲット16を180度と異なる適宜角度に設置して、第一ターゲット15及び第二ターゲット16を別個のタイミングで個別に放電してもよい。
Further, at a position where the base material 1B rotates in the vicinity of the metal TiAlCr of the second target 16, for example, a voltage is applied between the metal TiAlCr of the second target 16 as an evaporation source and the base material 1B to ionize the metal evaporated. Then, the second film 8 is formed on the base material 1B by adhering it to the surface of the base material 1B to which the bias voltage is applied.
In this case, since the first jig 13, the second jig 14, the first target 15, and the second target 16 are provided at positions facing each other by 180 degrees, the first target 15 and the second target 16 are simultaneously discharged. Each metal ion is evaporated and attached to the base materials 1A and 1B, respectively. However, the first jig 13, the second jig 14, the first target 15, and the second target 16 are installed at appropriate angles different from 180 degrees, and the first target 15 and the second target 16 are individually arranged at different timings. May be discharged to.

次に、基材1Aが第二ターゲット16の金属TiAlCrの近傍に位置すると、第二ターゲット16の金属TiAlCrと基材1Aの間で電圧をかけて蒸発した金属イオンを第二膜8として基材1Aの第一膜7の表面に付着させて被覆する。また、基材1Bが第一ターゲット15の金属TiSiの近傍に位置すると、第一ターゲット15の金属TiSiと基材1Bの間で電圧をかけて蒸発した金属イオンを第一膜7として基材1Bの第二膜8の表面に付着させて被覆する。
その際、第一膜7と第二膜8はそれぞれ平均膜厚10〜60nm、好ましくは10〜30nmの薄層で積層されるため結晶サイズが小さくなり高硬度になる。この作業を繰り返すことで、テーブル12の半回転毎に2種類の基材1A、1Bの表面に複数の第一膜7と第二膜8が交互に複数回積層されて適宜の複数層の多重積層層3が形成される。
Next, when the base material 1A is located near the metal TiAlCr of the second target 16, the metal ions evaporated by applying a voltage between the metal TiAlCr of the second target 16 and the base material 1A are used as the base material 8 as the base material 8. It adheres to the surface of the first film 7 of 1A and coats it. Further, when the base material 1B is located in the vicinity of the metal TiSi of the first target 15, the metal ions evaporated by applying a voltage between the metal TiSi of the first target 15 and the base material 1B are used as the first film 7 and the base material 1B is used. It is attached to the surface of the second film 8 and coated.
At that time, since the first film 7 and the second film 8 are laminated with thin layers having an average film thickness of 10 to 60 nm, preferably 10 to 30 nm, respectively, the crystal size becomes small and the hardness becomes high. By repeating this operation, a plurality of first films 7 and a plurality of second films 8 are alternately laminated a plurality of times on the surfaces of the two types of base materials 1A and 1B every half rotation of the table 12, and an appropriate plurality of layers are multiplexed. The laminated layer 3 is formed.

次の工程において、第一ターゲット15の金属TiSiのみに電圧をかけて金属イオンを蒸発させ、回転するテーブル12上の基材1A、1Bにおける多重積層層3の上に第二層4のTiSiNを被覆させる。第二層4としてのTiSiNの膜厚は多重積層層3の第一膜7及び第二膜8の膜厚より大きい0.5μm〜4.0μm程度のため、より長い時間に亘って金属イオンを蒸着させる。
次いで、第二ターゲット16のTiAlCrのみに電圧をかけて金属イオンを蒸発させ、回転するテーブル12上の基材1A、1Bにおける第二層4の上に0.2μm〜0.8μm程度の膜厚を有する第三層5のTiAlCrNを被覆させる。こうして、基材1A、1B上にそれぞれ三層の硬質被膜2を積層することができる。
In the next step, a voltage is applied only to the metal TiSi of the first target 15 to evaporate the metal ions, and the TiSiN of the second layer 4 is formed on the multiple laminated layers 3 of the base materials 1A and 1B on the rotating table 12. Cover. Since the film thickness of TiSiN as the second layer 4 is about 0.5 μm to 4.0 μm, which is larger than the film thickness of the first film 7 and the second film 8 of the multi-layer laminated layer 3, metal ions are generated over a longer period of time. Evaporate.
Next, a voltage is applied only to TiAlCr of the second target 16 to evaporate the metal ions, and a film thickness of about 0.2 μm to 0.8 μm is applied on the second layer 4 of the base materials 1A and 1B on the rotating table 12. The third layer 5 having TiAlCrN is coated with TiAlCrN. In this way, the three layers of the hard coating 2 can be laminated on the base materials 1A and 1B, respectively.

なお、第一層である多重積層層3の膜厚をT1とし、第二層4の膜厚をT2としたとき、多重積層層3の膜厚と第二層4の膜厚の比率T2/T1は、0.2≦T2/T1≦10.0であることが好ましい。T2/T1が0.2を下回ると高硬度なTiSiNの耐摩耗性が十分に発揮されず、高硬度な被削材に対する耐久性が劣る。一方、10.0 を超えると早期にチッピングが生じ易くなり、異常摩耗の進行と共に加工面品位が低下する。
しかも、多重積層層3と第二層4の合計膜厚(T1+T2)は6μm 以下であることが好ましい。(T1+T2)が6μmを超えると内部応力による自壊とともに早期の剥離が生じ耐久性が低下する。
When the film thickness of the multi-layered layer 3 which is the first layer is T1 and the film thickness of the second layer 4 is T2, the ratio of the film thickness of the multi-layered layer 3 to the film thickness of the second layer 4 T2 / T1 is preferably 0.2 ≦ T2 / T1 ≦ 10.0. When T2 / T1 is less than 0.2, the wear resistance of the high hardness TiSiN is not sufficiently exhibited, and the durability against the high hardness work material is inferior. On the other hand, if it exceeds 10.0, chipping is likely to occur at an early stage, and the quality of the machined surface deteriorates as abnormal wear progresses.
Moreover, the total film thickness (T1 + T2) of the multiple laminated layer 3 and the second layer 4 is preferably 6 μm or less. If (T1 + T2) exceeds 6 μm, self-destruction due to internal stress and early peeling will occur, resulting in reduced durability.

次に本実施形態によって形成された硬質被膜2付き切削工具の具体例を実施例として図3から図5により説明する。硬質被膜2として基材1上に最上層と最下層がTiSiNの多重積層層3を被覆したもの(図1参照)を具体例としてその元素の測定結果について説明する。 Next, specific examples of the cutting tool with the hard coating 2 formed by the present embodiment will be described with reference to FIGS. 3 to 5 as examples. The measurement result of the element will be described as a specific example of the hard coating 2 in which the uppermost layer and the lowermost layer are coated with the multi-layered layer 3 of TiSiN on the base material 1 (see FIG. 1).

図3(a)、(b)、(c)は多重積層層3の上部、中央部、下部の各領域P1、P2、P3についてTEM(透過型電子顕微鏡)のEDS(エネルギー分散型X線分光器)で各元素の濃度を測定してそのラインを抽出した図である。この場合、TEMでの高倍率観察中に試料である多重積層層3の特定箇所をピンポイントで評価できるため、nmオーダーの微小領域を分析した。
図3(a)は硬質被膜2における多重積層層3の上部と第二層4のTiSiNの境界付近の元素を示す。図3(b)は多重積層層3の中央部の元素を示し、図3(c)は多重積層層3の下部と基材1との境界付近の元素を示す。
3 (a), (b), and (c) show EDS (energy dispersive X-ray spectroscopy) of TEM (transmission electron microscope) for the upper, central, and lower regions P1, P2, and P3 of the multilayer layer 3. It is the figure which measured the concentration of each element with a vessel) and extracted the line. In this case, since a specific portion of the multi-layered layer 3 as a sample can be evaluated pinpointly during high-magnification observation with a TEM, a minute region on the order of nm was analyzed.
FIG. 3A shows the elements near the boundary between the upper part of the multiple laminated layer 3 and the TiSiN of the second layer 4 in the hard coating 2. FIG. 3B shows the elements in the central portion of the multi-layered layer 3, and FIG. 3C shows the elements near the boundary between the lower portion of the multi-layered layer 3 and the base material 1.

次に図4及び図5は硬質被膜2の結晶構造を示す断面画像である。
図4(a)は実施例における多重積層層3の断面画像、同図(b)は図7に示す従来の硬質被膜における第一層101のTiAlCrNの断面画像である。
実施例における第一膜7及び第二層4のTiaSibNの金属成分の成分比a,bは原子比(at%)で以下の通りであり、第二層4のTicAldCre、第三層のTifAlgCrhは原子比(at%)で以下の通りである。
a=0.78、b=22
c=0.16、d=0.57、e=0.27
f=0.16、g=0.57、h=0.27
Next, FIGS. 4 and 5 are cross-sectional images showing the crystal structure of the hard coating 2.
FIG. 4A is a cross-sectional image of the multiple laminated layer 3 in the embodiment, and FIG. 4B is a cross-sectional image of TiAlCrN of the first layer 101 in the conventional hard coating shown in FIG.
The component ratios a and b of the metal components of TiaSibN of the first film 7 and the second layer 4 in the examples are as follows in terms of atomic ratio (at%), and TicAldCre of the second layer 4 and TifArgCrh of the third layer are The atomic ratio (at%) is as follows.
a = 0.78, b = 22
c = 0.16, d = 0.57, e = 0.27
f = 0.16, g = 0.57, h = 0.27

従来例における第一層101のTijAlkCrl、第二層102のTimSin、第三層103のTioAlpCrqは原子比(at%)で以下の通りである。
j=0.16、k=0.57、l=0.27
m=0.78、n=0.22
o=0.16、p=0.57、q=0.27
The TijAlkCrl of the first layer 101, the TimSin of the second layer 102, and the TioAlpCrq of the third layer 103 in the conventional example are as follows in atomic ratio (at%).
j = 0.16, k = 0.57, l = 0.27
m = 0.78, n = 0.22
o = 0.16, p = 0.57, q = 0.27

図4(a)、(b)の断面画像においてコントラストで示す白と黒の境界が結晶の1単位を示すものであり、実施例の結晶単位t1が従来例の結晶単位t2の1/3程度のサイズになっている。
また、図5(a)は実施例における第二層4のTiSiN層を示す断面画像であり、同図(b)は図7に示す従来例における第二層102のTiSiN層を示す断面画像である。図5(a)、(b)の断面画像においてコントラストで示す白と黒の境界が結晶の1単位を示すものであり、実施例の柱状結晶単位t1が従来例の柱状結晶単位t2の1/2程度のサイズになっていることを認識できる。
試験結果によれば、多重積層層3及び第二層4における各柱状結晶単位t1の平均値は柱状結晶の長手成長方向に直交する幅方向において例えば30nm等、100nm以下に微細化できる。
In the cross-sectional images of FIGS. 4A and 4B, the boundary between white and black indicated by contrast indicates one unit of crystal, and the crystal unit t1 of the example is about 1/3 of the crystal unit t2 of the conventional example. It is the size of.
Further, FIG. 5A is a cross-sectional image showing the TiSiN layer of the second layer 4 in the embodiment, and FIG. 5B is a cross-sectional image showing the TiSiN layer of the second layer 102 in the conventional example shown in FIG. is there. In the cross-sectional images of FIGS. 5A and 5B, the boundary between white and black indicated by contrast indicates one unit of crystal, and the columnar crystal unit t1 of the example is 1 / of the columnar crystal unit t2 of the conventional example. It can be recognized that the size is about 2.
According to the test results, the average value of each columnar crystal unit t1 in the multi-layered layer 3 and the second layer 4 can be miniaturized to 100 nm or less, for example, 30 nm in the width direction orthogonal to the longitudinal growth direction of the columnar crystal.

次に、実施例による硬質被膜2を設けたボールエンドミルと図7に示す従来例による硬質被膜104を設けたボールエンドミルとによる切削加工の結果を、図6により示す。試験結果は切削加工後の各ボールエンドミルの切刃の欠けや摩耗の程度を示すものである。実施例と従来例のボールエンドミルは同一寸法であり、基材はいずれも超硬合金である。
第1のワークは、高性能粉末ハイス(日立金属工具鋼株式会社製 商品名HAR40)であり、その硬度はロックウェル硬さで64HRCである。第2のワークは、SKD11系ダイス鋼(大同特殊鋼株式会社製 商品名DC53)であり、その硬度はロックウェル硬さで60HRCである。
Next, FIG. 6 shows the results of cutting by the ball end mill provided with the hard coating 2 according to the embodiment and the ball end mill provided with the hard coating 104 according to the conventional example shown in FIG. The test results show the degree of chipping and wear of the cutting edge of each ball end mill after cutting. The ball end mills of the examples and the conventional examples have the same dimensions, and the base material is a cemented carbide.
The first work is a high-performance powder high-performance (trade name HAR40 manufactured by Hitachi Metals Tool Steel Co., Ltd.), and its hardness is 64 HRC in Rockwell hardness. The second work is SKD11 series die steel (trade name DC53 manufactured by Daido Steel Co., Ltd.), and its hardness is Rockwell hardness of 60 HRC.

第1のワークの切削条件は、回転速度n:20,000min−1,送り速度Vf:1,600mm/min,1刃送りfz:0.04mm/tooth,軸方向の切り込み量ap×半径方向の切り込み量ae:0.15mm×0.3mmである。第2のワークの切削条件は、n:25,000min−1,Vf:2,000mm/min,fz:0.04mm/tooth,ap×ae:0.2mm×0.3mmである。 The cutting conditions of the first workpiece are rotation speed n: 20,000 min -1 , feed speed Vf: 1,600 mm / min, 1-blade feed fz: 0.04 mm / tooth, axial depth of cut up x radial direction. Cutting amount ae: 0.15 mm × 0.3 mm. The cutting conditions of the second work are n: 25,000 min -1 , Vf: 2,000 mm / min, fz: 0.04 mm / tooth, ap × ae: 0.2 mm × 0.3 mm.

図6に、第1のワークを実施形態のボールエンドミルと従来例のボールエンドミルで70分加工した後の切刃の状態が示されている。図中、実施形態では切刃と逃げ面に小さな摩耗はあるものの欠損等は見られない。一方、従来例では切刃と逃げ面に欠損がみられる上に大きく摩耗している。
第2のワークを実施形態のボールエンドミルと従来例のボールエンドミルで5時間加工した後の切刃の状態が示されている。図中、実施形態では切刃と逃げ面に小さな摩耗がみられるにすぎず欠損は見受けられない。一方、従来例では切刃と逃げ面の摩耗が大きく一部に欠損がみられる。
FIG. 6 shows the state of the cutting edge after the first work is machined with the ball end mill of the embodiment and the ball end mill of the conventional example for 70 minutes. In the figure, in the embodiment, although there is a small amount of wear on the cutting edge and the flank, no defect or the like is observed. On the other hand, in the conventional example, the cutting edge and the flank are defective and are greatly worn.
The state of the cutting edge after processing the second work with the ball end mill of the embodiment and the ball end mill of the conventional example for 5 hours is shown. In the figure, in the embodiment, only a small amount of wear is observed on the cutting edge and the flank, and no defect is observed. On the other hand, in the conventional example, the cutting edge and the flank are heavily worn, and some defects are observed.

上述のように本実施形態による硬質被膜付き切削工具によれば、基材1の表面に薄層のTiSiNの第一膜7とTiAlCrNの第二膜8を交互に複数積層した多重積層層3を設け、その上にTiSiNの第二層4とTiAlCrNの第三層5を積層して被覆した。そのため、薄層の第一膜7及び第二膜8の結晶サイズが小さく高硬度であり、しかも多重積層層3の上に被覆したTiSiNの第二層4が多重積層層3の結晶微細化に倣ってエピタキシャル成長が促進されて結晶が微細化されて硬度が上がる。そのため、切れ刃の切れ味と耐摩耗性と耐欠損性を向上できる。
また、第二層4の上にTiAlCrNの第三層5を被覆したため、硬度が高くなってチッピングを生じ易い第二層4に対して靭性の高い第三層5の結晶が結合されてチッピングを抑制できる。この点でも耐摩耗性と耐欠損性を向上できる。
As described above, according to the cutting tool with a hard coating according to the present embodiment, a multi-layered layer 3 in which a plurality of thin TiSiN first films 7 and TiAlCrN second films 8 are alternately laminated is provided on the surface of the base material 1. The second layer 4 of TiSiN and the third layer 5 of TiAlCrN were laminated and coated on the second layer 4 of TiSiN. Therefore, the crystal size of the thin first film 7 and the second film 8 is small and the hardness is high, and the second layer 4 of TiSiN coated on the multi-layer 3 is used for the crystal refinement of the multi-layer 3. Similarly, epitaxial growth is promoted, the crystal is refined, and the hardness is increased. Therefore, the sharpness, abrasion resistance, and fracture resistance of the cutting edge can be improved.
Further, since the third layer 5 of TiAlCrN is coated on the second layer 4, the crystals of the third layer 5 having high toughness are bonded to the second layer 4 which has high hardness and is likely to cause chipping, and chipping is performed. Can be suppressed. In this respect as well, wear resistance and fracture resistance can be improved.

以上、本発明の実施形態による硬質被膜2を備えた切削工具について説明したが、本発明はこのような実施形態に限定されることなく、本発明の趣旨を逸脱しない範囲内で種々の異なる形態や態様を採用できることはいうまでもない。これらはいずれも本発明の範囲に含まれる。
次に本発明の他の実施形態や変形例について説明するが、上述した実施形態の部分や部品と同一または同様なものについては同一の符号を用いて説明を行うものとする。
Although the cutting tool provided with the hard coating 2 according to the embodiment of the present invention has been described above, the present invention is not limited to such an embodiment, and various different modes are provided without departing from the spirit of the present invention. It goes without saying that the above mode can be adopted. All of these are included in the scope of the present invention.
Next, other embodiments and modifications of the present invention will be described, but the same or similar parts and parts of the above-described embodiments will be described using the same reference numerals.

上述した実施形態では、硬質被膜2について、多重積層層3をTiSiNとTiAlCrNを第一膜7と第二膜8として交互に積層し、第二層4をTiSiN、第三層5をTiAlCrNとした。しかし、本発明はこのような構成に限定されることなく、多重積層層3と第二層4及び第三層5とで被膜の素材が異なるものを採用してもよい。
また、多重積層層3の第一膜7や第二層4についてSi含有窒化物であればよく、Tiに代えて、またはTiを含んで別の元素を用いてもよい。また、多重積層層3の第二膜8や第三層5についてAlCr含有窒化物であってSi非含有窒化物であればよく、この場合もTiを含まず、またはTiを含んで別の元素を用いてもよい。
In the above-described embodiment, with respect to the hard coating film 2, the multiple laminated layers 3 are alternately laminated with TiSiN and TiAlCrN as the first film 7 and the second film 8, and the second layer 4 is TiSiN and the third layer 5 is TiAlCrN. .. However, the present invention is not limited to such a configuration, and those having different coating materials for the multiple laminated layer 3, the second layer 4, and the third layer 5 may be adopted.
Further, the first film 7 and the second layer 4 of the multiple laminated layer 3 may be Si-containing nitrides, and Ti may be replaced with or another element containing Ti may be used. Further, the second film 8 and the third layer 5 of the multiple laminated layer 3 may be AlCr-containing nitrides and Si-free nitrides, and in this case as well, Ti is not contained or Ti is contained in another element. May be used.

なお、上述の実施形態において、基材1上の第一層の多重積層層3と第二層4は複数回積層を繰り返して構成してもよい。
また、上述した実施形態では切削工具の実施例としてボールエンドミルを用いて切削加工したが、本発明における硬質被膜2を備えた切削工具はボールエンドミルに限られない。例えばドリル等のその他の転削工具やバイト等の旋削工具等にも適用できることはいうまでもない。
In the above-described embodiment, the multiple laminated layer 3 and the second layer 4 of the first layer on the base material 1 may be formed by repeating the lamination a plurality of times.
Further, in the above-described embodiment, cutting is performed using a ball end mill as an example of a cutting tool, but the cutting tool provided with the hard coating 2 in the present invention is not limited to the ball end mill. Needless to say, it can be applied to other turning tools such as drills and turning tools such as cutting tools.

1、1A、1B 基材
2 硬質被膜
3 多重積層層
4 第二層
5 第三層
7 第一膜
8 第二膜
10 アーク放電装置
12 テーブル
15 第一ターゲット
16 第二ターゲット
1, 1A, 1B Base material 2 Hard coating 3 Multiple laminated layer 4 Second layer 5 Third layer 7 First film 8 Second film 10 Arc discharge device 12 Table 15 First target 16 Second target

Claims (5)

基材と、
前記基材の表面に積層されていて薄層のSi含有窒化物からなる第一膜とAlCr含有窒化物からなる第二膜とを交互に複数層積層した多重積層層である第一層と、
前記多重積層層の表面に積層されていて前記第一膜及び第二膜より膜厚の大きいSi含有窒化物の第二層と、
を備えたことを特徴とする硬質被膜を備えた切削工具。
With the base material
The first layer, which is a multi-layered layer in which a first film made of a thin Si-containing nitride and a second film made of an AlCr-containing nitride alternately laminated on the surface of the base material, are laminated.
A second layer of Si-containing nitride that is laminated on the surface of the multiple laminated layer and has a film thickness larger than that of the first film and the second film,
A cutting tool with a hard coating characterized by being equipped with.
前記Si含有窒化物の第二層の表面にTiAlCr含有窒化物の第三層が積層されている請求項1に記載された硬質被膜を備えた切削工具。 The cutting tool provided with the hard coating according to claim 1, wherein the third layer of the TiAlCr-containing nitride is laminated on the surface of the second layer of the Si-containing nitride. 前記多重積層層を構成する前記第一膜及び第二膜は、各平均膜厚が10nm〜60nmの範囲とされ、全体で4.0μm以下の層厚に設定されている請求項1または2に記載された硬質被膜を備えた切削工具。 According to claim 1 or 2, the first film and the second film constituting the multiple laminated layer have an average film thickness in the range of 10 nm to 60 nm and are set to a layer thickness of 4.0 μm or less as a whole. Cutting tool with the described hard coating. 前記多重積層層の前記第一膜はTiSiNであり、前記第二膜はTiAlCrNである請求項1から3のいずれか1項に記載された硬質被膜を備えた切削工具。 The cutting tool provided with the hard coating according to any one of claims 1 to 3, wherein the first film of the multi-layer is TiSiN and the second film is TiAlCrN. 前記多重積層層の膜厚をT1、前記第二層の膜厚をT2としたとき、前記第一層の膜厚と前記第二層の膜厚の比率T2/T1は、0.2≦T2/T1≦10.0、かつ前記第一層と前記第二層の合計膜厚(T1+T2)は6μm 以下である請求項1から4のいずれか1項に記載された硬質被膜を備えた切削工具。 When the film thickness of the multiple laminated layer is T1 and the film thickness of the second layer is T2, the ratio T2 / T1 of the film thickness of the first layer to the film thickness of the second layer is 0.2 ≦ T2. / T1 ≦ 10.0, and the total film thickness (T1 + T2) of the first layer and the second layer is 6 μm or less. ..
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