JP2021004067A - Packing box - Google Patents

Packing box Download PDF

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JP2021004067A
JP2021004067A JP2019118884A JP2019118884A JP2021004067A JP 2021004067 A JP2021004067 A JP 2021004067A JP 2019118884 A JP2019118884 A JP 2019118884A JP 2019118884 A JP2019118884 A JP 2019118884A JP 2021004067 A JP2021004067 A JP 2021004067A
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Prior art keywords
surface portion
side wall
pair
packaging box
inner flap
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JP2019118884A
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JP7220956B2 (en
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積弥 松浦
Sekiya Matsuura
積弥 松浦
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Rengo Co Ltd
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Rengo Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/80Packaging reuse or recycling, e.g. of multilayer packaging

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  • Buffer Packaging (AREA)

Abstract

To provide a packing box that can have a cushioning structure easily formed.SOLUTION: A packing box 1 comprises a pair of lower inner flaps 13 connected to a pair of first side walls 10A, and a pair of lower outer flaps 14 connected to a pair of second side walls 10B, the lower inner flap 13 includes a cushioning part 17 (cushioning structure 18) which protects a corner part 91 of a packed object 90, and the cushioning part 17 includes a first plane part 21 in a right-angled triangular shape, a second plane part 22 connected to a hypotenuse common to the first plane part 21 through a positive fold line 25 and in a right-angled triangular shape, and a side face part 23 connected to the second plane part 22 through a reverse fold line 26. In a process of layering the second plane part 22 on the first plane part 21, the side face part 23 is folded along the reverse fold line 26 in slide contact with a reverse face of a side wall 10 to be pressed against the reverse face of the side wall 10, thereby holding the second plane part 22 in a layered state.SELECTED DRAWING: Figure 6

Description

本発明は、被包装物の角部を保護することができる包装箱に関する。 The present invention relates to a packaging box capable of protecting the corners of an object to be packaged.

特許文献1には、被梱包物を保持する緩衝部を設けた組立箱が開示されている。緩衝部は、内フラップを二分割し、夫々分割された内フラップを折り畳んだときに組立箱の内部の隅角部に形成されていた。緩衝部は中空の三角柱状に形成され、緩衝部の上面には被梱包物の角部が嵌合する凹部が凹設されていた。 Patent Document 1 discloses an assembly box provided with a buffer for holding an object to be packed. The shock absorber was formed in the inner corner of the assembly box when the inner flap was divided into two and each divided inner flap was folded. The cushioning portion was formed in a hollow triangular columnar shape, and a recess for fitting the corner portion of the object to be packed was recessed on the upper surface of the cushioning portion.

特開2000−326959号公報Japanese Unexamined Patent Publication No. 2000-326959

しかしながら、上記した組立箱では、三角柱状の緩衝部を形成するために、分割された内フラップの多数の部分を所定の順番で折り曲げる必要があった。従って、上記した組立箱では、緩衝部を簡単に組み立てることができなかった。 However, in the above-mentioned assembly box, in order to form the triangular columnar cushioning portion, it is necessary to bend a large number of the divided inner flaps in a predetermined order. Therefore, in the above-mentioned assembly box, the shock absorber cannot be easily assembled.

本発明は、上記課題を解決するために、簡単に緩衝構造を形成することができる包装箱を提供する。 In order to solve the above problems, the present invention provides a packaging box in which a buffer structure can be easily formed.

上記した目的を達成するため、本発明に係る包装箱は、一対の第1側壁と一対の第2側壁とを交互に連ねて筒状に形成された周壁と、一対の前記第1側壁の端部に連設され、内向きに折曲可能な一対の内フラップと、一対の前記第2側壁の端部に連設され、内向きに折り曲げられて前記内フラップに重なり前記周壁の開口面の一部または全部を塞ぐ一対の外フラップと、を備え、前記内フラップは、被包装物の角部を保護するための緩衝構造を形成する少なくとも1つの緩衝部を有し、前記緩衝部は、前記第1側壁との境界と前記第2側壁に沿った前記内フラップの一辺とが直角を成す直角三角形に形成された第1平面部と、前記第1平面部と共通の斜辺に正折線を介して連設され、前記正折線を軸として前記第1平面部と線対称となる直角三角形を成す第2平面部と、前記第2平面部の直角を成す2辺のうち少なくとも何れか1辺に逆折線を介して連設された側面部と、を含み、前記第2平面部が前記正折線に沿って折り返されて前記第1平面部に積層される過程において、前記側面部は、前記第1側壁と前記第2側壁のうち少なくとも一方の裏面に摺接しながら前記逆折線に沿って折れ曲がり、前記第1側壁と前記第2側壁のうち少なくとも一方の裏面に圧力をもって重ねられた圧接状態になることで、前記第2平面部を前記第1平面部に積層した積層状態に保持し、積層状態となった前記第2平面部および圧接状態となった前記側面部は、前記被包装物の角部に接触することで前記被包装物の角部を保護する。 In order to achieve the above object, the packaging box according to the present invention has a peripheral wall formed in a tubular shape by alternately connecting a pair of first side walls and a pair of second side walls, and a pair of ends of the first side wall. A pair of inner flaps that are connected to the portion and can be bent inward, and a pair of inner flaps that are connected to the end of the second side wall, are bent inward and overlap the inner flaps, and the opening surface of the peripheral wall. The inner flap comprises a pair of outer flaps that partially or completely occlude, said inner flap having at least one buffer that forms a buffer structure to protect the corners of the object to be packaged. A regular fold line is formed on the first plane portion formed in a right-angled triangle in which the boundary with the first side wall and one side of the inner flap along the second side wall form a right angle, and the diagonal side common to the first plane portion. At least one of the second plane portion forming a right-angled triangle line-symmetrical with the first plane portion and the two sides forming a right angle with the second plane portion, which are continuously provided via the normal folding line. In a process in which the second flat surface portion is folded back along the normal folding line and laminated on the first flat surface portion, the side surface portion includes the side surface portion continuously provided with the reverse folding line. It bends along the reverse folding line while sliding on the back surface of at least one of the first side wall and the second side wall, and is in a pressure contact state in which the first side wall and the back surface of at least one of the second side walls are overlapped with pressure. As a result, the second flat surface portion is held in a laminated state in which the first flat surface portion is laminated, and the second flat surface portion in the laminated state and the side surface portion in the pressure contact state are the objects to be packaged. The corners of the object to be packaged are protected by contacting the corners.

この場合、前記内フラップには、前記第1側壁との境界から前記内フラップの先端に向かって突出した接続面部が形成され、前記緩衝部は、前記内フラップの先端から前記接続面部まで延びた切断線に沿って前記内フラップを分割することで形成され、前記第1平面部は、前記第1側壁と前記接続面部とに連設されたことが好ましい。 In this case, the inner flap is formed with a connecting surface portion that protrudes from the boundary with the first side wall toward the tip of the inner flap, and the buffer portion extends from the tip of the inner flap to the connecting surface portion. It is preferably formed by dividing the inner flap along the cutting line, and the first plane portion is connected to the first side wall portion and the connection surface portion.

この場合、前記側面部は、前記第2平面部の直角を成す一方の辺に前記逆折線を介して連設され、前記第1側壁の裏面に重なる第1側面部と、前記第2平面部の直角を成す他方の辺に前記逆折線を介して連設され、前記第2側壁の裏面に重なる第2側面部と、を含むことが好ましい。 In this case, the side surface portion is connected to one side forming a right angle of the second flat surface portion via the reverse folding line, and overlaps the back surface of the first side wall portion with the first side surface portion and the second flat surface portion. It is preferable to include a second side surface portion which is connected to the other side forming a right angle of the above via the reverse polygonal line and overlaps the back surface of the second side wall.

この場合、前記周壁、前記内フラップおよび前記外フラップは、段ボールシートで構成され、前記側面部の前記逆折線の反対側となる自由端側の領域には、前記段ボールシートを厚み方向に潰した段潰し部が形成されたことが好ましい。 In this case, the peripheral wall, the inner flap, and the outer flap are made of a corrugated cardboard sheet, and the corrugated cardboard sheet is crushed in the thickness direction in a region on the free end side opposite to the reverse folding line of the side surface portion. It is preferable that a stepped portion is formed.

本発明によれば、簡単に緩衝構造を形成することができる。 According to the present invention, a buffer structure can be easily formed.

本発明の一実施形態に係る包装箱を示す斜視図である。It is a perspective view which shows the packaging box which concerns on one Embodiment of this invention. 本発明の一実施形態に係る包装箱のブランクを示す平面図である。It is a top view which shows the blank of the packaging box which concerns on one Embodiment of this invention. 本発明の一実施形態に係る包装箱のブランクの一部を拡大して示す平面図である。It is an enlarged plan view which shows a part of the blank of the packaging box which concerns on one Embodiment of this invention. 本発明の一実施形態に係る包装箱の緩衝部を示す斜視図である。It is a perspective view which shows the cushioning part of the packaging box which concerns on one Embodiment of this invention. 本発明の一実施形態に係る包装箱の緩衝構造を形成する過程を説明する斜視図である。It is a perspective view explaining the process of forming the cushioning structure of the packaging box which concerns on one Embodiment of this invention. 本発明の一実施形態に係る包装箱の緩衝構造を示す斜視図である。It is a perspective view which shows the cushioning structure of the packaging box which concerns on one Embodiment of this invention. 本発明の一実施形態に係る包装箱に被包装物を収容する過程を説明する斜視図である。It is a perspective view explaining the process of accommodating an object to be packaged in the packaging box which concerns on one Embodiment of this invention. 本発明の一実施形態に係る包装箱の緩衝構造と被包装物の角部との関係を説明する断面図である。It is sectional drawing explaining the relationship between the cushioning structure of the packaging box which concerns on one Embodiment of this invention, and the corner part of the packaged object.

以下、添付の図面を参照しつつ、本発明の実施形態について説明する。なお、図面に示す「Fr」は「前」を示し、「Rr」は「後」を示し、「L」は「左」を示し、「R」は「右」を示し、「U」は「上」を示し、「D」は「下」を示している。前後方向は左右方向に直交し、上下方向は前後方向と左右方向とに直交している。本明細書では方向や位置を示す用語を用いるが、それらの用語は説明の便宜のために用いるものであって、本発明の技術的範囲を限定するものではない。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the drawing, "Fr" indicates "front", "Rr" indicates "rear", "L" indicates "left", "R" indicates "right", and "U" indicates "U". "Upper" and "D" indicate "lower". The front-back direction is orthogonal to the left-right direction, and the up-down direction is orthogonal to the front-back direction and the left-right direction. Although terms indicating directions and positions are used in the present specification, these terms are used for convenience of explanation and do not limit the technical scope of the present invention.

[包装箱の概要]
図1および図2を参照して、包装箱1の構成について説明する。図1は包装箱1を示す斜視図である。図2は包装箱1のブランク5を示す平面図である。
[Outline of packaging box]
The configuration of the packaging box 1 will be described with reference to FIGS. 1 and 2. FIG. 1 is a perspective view showing a packaging box 1. FIG. 2 is a plan view showing a blank 5 of the packaging box 1.

図1に示すように、包装箱1は、略直方体状に形成されている。包装箱1は、略角筒状の周壁1Wの上端面および下端面を閉じることで封緘されるA式の箱である。包装箱1の内部には、略直方体状の被包装物90が収容される(図7参照)。 As shown in FIG. 1, the packaging box 1 is formed in a substantially rectangular parallelepiped shape. The packaging box 1 is an A-type box that is sealed by closing the upper end surface and the lower end surface of the substantially square tubular peripheral wall 1W. A substantially rectangular parallelepiped object to be packaged 90 is housed inside the packaging box 1 (see FIG. 7).

包装箱1は、図2に示すブランク5を組み立てることで形成される。包装箱1(ブランク5)は、例えば、波状の中しん9Aの表裏に表ライナ9Bと裏ライナ9C(図4参照)とを貼り付けた紙製の両面段ボールシートから形成されている。ブランク5は、例えば、一枚の段ボールシートを抜型等で打ち抜いて形成されている。なお、図2(および図3)は、表ライナ9B側(包装箱1の外面側)を示している。本明細書では、段ボールの中しん9Aと平行な方向を「段方向」と呼び、段方向(中しん9A)に直交する方向を「流れ方向」と呼ぶこととする。図面に示す「X」は「段方向」を示し、「Y」は「流れ方向」を示している。また、本明細書では、方向や位置を示す用語は、包装箱1を組み立てた状態(組立状態)における方向や位置を指している。 The packaging box 1 is formed by assembling the blank 5 shown in FIG. The packaging box 1 (blank 5) is formed of, for example, a double-sided corrugated cardboard sheet made of paper in which a front liner 9B and a back liner 9C (see FIG. 4) are attached to the front and back of a wavy inner shin 9A. The blank 5 is formed by punching, for example, a single corrugated cardboard sheet with a die. Note that FIG. 2 (and FIG. 3) show the front liner 9B side (outer surface side of the packaging box 1). In the present specification, the direction parallel to the corrugated cardboard inner shin 9A is referred to as the "step direction", and the direction orthogonal to the step direction (middle shin 9A) is referred to as the "flow direction". “X” shown in the drawing indicates “step direction”, and “Y” indicates “flow direction”. Further, in the present specification, the terms indicating the direction and the position refer to the direction and the position in the assembled state (assembled state) of the packaging box 1.

[ブランク]
図2に示すように、ブランク5は、一対の第1側壁10Aと、一対の第2側壁10Bと、一対の上内フラップ11と、一対の上外フラップ12と、一対の下内フラップ13(内フラップ)と、一対の下外フラップ14(外フラップ)と、を含んでいる。
[blank]
As shown in FIG. 2, the blank 5 includes a pair of first side walls 10A, a pair of second side walls 10B, a pair of upper inner flaps 11, a pair of upper outer flaps 12, and a pair of lower inner flaps 13 ( An inner flap) and a pair of lower outer flaps 14 (outer flaps) are included.

<端壁,側壁>
一対の第1側壁10Aと一対の第2側壁10Bとは、第1折曲線L1を介して流れ方向の一方から他方に向かって交互に連設されている。第1側壁10Aと第2側壁10Bとは、略長方形状に形成されている。詳細には、第2側壁10Bは、第1側壁10Aよりも流れ方向に長い略長方形状に形成されている。第2側壁10Bの流れ方向の他方の端部には、第1罫線L1を介して継代片15が連設されている。
<End wall, side wall>
The pair of first side walls 10A and the pair of second side walls 10B are alternately connected from one side to the other in the flow direction via the first folding curve L1. The first side wall 10A and the second side wall 10B are formed in a substantially rectangular shape. Specifically, the second side wall 10B is formed in a substantially rectangular shape that is longer in the flow direction than the first side wall 10A. At the other end of the second side wall 10B in the flow direction, a joint piece 15 is continuously provided via the first ruled line L1.

<上内フラップ,上外フラップ>
一対の上内フラップ11は、第2折曲線L2を介して一対の第1側壁10Aの段方向の一端部(上端部)に連設されている。上内フラップ11は略長方形状に形成され、その段方向の寸法(延出寸法)は第1側壁10Aの流れ方向の寸法の略半分に設定されている。一対の上外フラップ12は、第2折曲線L2を介して一対の第2側壁10Bの段方向の一端部(上端部)に連設されている。上外フラップ12は略長方形状に形成され、その段方向の寸法(延出寸法)は上内フラップ11の延出寸法と略同一である。
<Upper inner flap, upper outer flap>
The pair of upper inner flaps 11 are connected to one end (upper end) of the pair of first side walls 10A in the step direction via the second folding curve L2. The upper inner flap 11 is formed in a substantially rectangular shape, and its dimension in the step direction (extended dimension) is set to be substantially half of the dimension in the flow direction of the first side wall 10A. The pair of upper and outer flaps 12 are connected to one end (upper end) of the pair of second side walls 10B in the step direction via the second folding curve L2. The upper outer flap 12 is formed in a substantially rectangular shape, and the dimension (extended dimension) in the step direction thereof is substantially the same as the extended dimension of the upper inner flap 11.

<下内フラップ,下外フラップ>
一対の下内フラップ13は、第3折曲線L3を介して一対の第1側壁10Aの段方向の他端部(下端部)に連設されている。詳細は後述するが、各々の下内フラップ13は、被包装物90の角部91を保護するための緩衝構造18を形成する2つの緩衝部17を有している。下内フラップ13の概形は、上内フラップ11と略同一形状に形成されている。下内フラップ13の流れ方向の中央部には、先端(自由端)から基端に向かって略M字状の切欠き(凹み)が凹設されている。一対の下外フラップ14は、第3折曲線L3を介して一対の第2側壁10Bの段方向の他端部(下端部)に連設されている。下外フラップ14は、上外フラップ12と略同一形状に形成されている。
<Lower inner flap, lower outer flap>
The pair of lower inner flaps 13 are continuously provided at the other end (lower end) of the pair of first side walls 10A in the step direction via the third folding curve L3. As will be described in detail later, each lower inner flap 13 has two cushioning portions 17 forming a buffering structure 18 for protecting the corner portions 91 of the packaged object 90. The general shape of the lower inner flap 13 is formed to have substantially the same shape as the upper inner flap 11. A substantially M-shaped notch (recess) is provided in the central portion of the lower inner flap 13 in the flow direction from the tip end (free end) toward the base end. The pair of lower outer flaps 14 are continuously provided at the other end (lower end) of the pair of second side walls 10B in the step direction via the third folding curve L3. The lower outer flap 14 is formed in substantially the same shape as the upper outer flap 12.

なお、第1〜第3罫線L1〜L3は、段ボールシートを裏ライナ9C側から厚み方向に直線状に潰した汎用罫線である。汎用罫線は、裏ライナ9Cを内側に向けるように段ボールシートを折曲させる(正折りする)機能を有している。上記した第1〜第3罫線L1〜L3は、汎用罫線に限らず、汎用罫線上に複数の切目を所定間隔に形成したリード罫線等、段ボールシートを折り曲げるための線であれば如何なるものでもよい。 The first to third ruled lines L1 to L3 are general-purpose ruled lines obtained by crushing a corrugated cardboard sheet linearly in the thickness direction from the back liner 9C side. The general-purpose ruled line has a function of bending (normally folding) the corrugated cardboard sheet so that the back liner 9C faces inward. The first to third ruled lines L1 to L3 described above are not limited to general-purpose ruled lines, and may be any line for bending a corrugated cardboard sheet, such as a lead ruled line in which a plurality of cuts are formed at predetermined intervals on the general-purpose ruled line. ..

次に、図3を参照して、下内フラップ13の詳細について説明する。図3はブランク5の一部を拡大して示す平面図である。なお、一対の下内フラップ13は同一構造であるため、以下、1つの下内フラップ13について説明する。 Next, the details of the lower inner flap 13 will be described with reference to FIG. FIG. 3 is an enlarged plan view showing a part of the blank 5. Since the pair of lower inner flaps 13 have the same structure, one lower inner flap 13 will be described below.

下内フラップ13には、接続面部16と、一対の緩衝部17とが形成されている。 The lower inner flap 13 is formed with a connecting surface portion 16 and a pair of cushioning portions 17.

<接続面部>
接続面部16は、第3折曲線L3(第1側壁10Aとの境界)から下内フラップ13の先端に向かって突き出すように形成されている。接続面部16は、下内フラップ13の流れ方向の略中央部にて略半円形状に形成されている。
<Connection surface>
The connecting surface portion 16 is formed so as to protrude from the third folding curve L3 (boundary with the first side wall 10A) toward the tip of the lower inner flap 13. The connecting surface portion 16 is formed in a substantially semicircular shape at a substantially central portion of the lower inner flap 13 in the flow direction.

<緩衝部>
一対の緩衝部17は、下内フラップ13の先端(自由端)から接続面部16(の頂点)まで延びた切断線20に沿って下内フラップ13を分割することで形成されている。切断線20は、複数の切目と複数の継目とを交互に並設した線である。なお、一対の緩衝部17は切断線20を対称軸として線対称となる形状であるため、以下、1つの緩衝部17について説明する。
<Cushioning unit>
The pair of cushioning portions 17 are formed by dividing the lower inner flap 13 along a cutting line 20 extending from the tip (free end) of the lower inner flap 13 to (the apex) of the connecting surface portion 16. The cutting line 20 is a line in which a plurality of cuts and a plurality of seams are alternately arranged side by side. Since the pair of buffer portions 17 have a shape that is axisymmetric with the cutting line 20 as the axis of symmetry, one buffer portion 17 will be described below.

緩衝部17は、第1平面部21と、第2平面部22と、第1側面部23Aと、第2側面部23Bと、を含んでいる。 The buffer portion 17 includes a first flat surface portion 21, a second flat surface portion 22, a first side surface portion 23A, and a second side surface portion 23B.

(第1平面部)
第1平面部21は、下内フラップ13の基端側、且つ流れ方向の外側に形成されている。第1平面部21は、第3折曲線L3と下内フラップ13の流れ方向の外縁(組立状態において第2側壁10Bに沿った下内フラップ13の一辺)とが直角を成す略直角三角形に形成されている。第1平面部21の段方向の基端は第3折曲線L3を介して第1側壁10Aに連設され、第1平面部21の流れ方向の内端は接続面部16に連設されている。
(1st plane part)
The first flat surface portion 21 is formed on the base end side of the lower inner flap 13 and outside in the flow direction. The first flat surface portion 21 is formed into a substantially right triangle in which the third folding curve L3 and the outer edge of the lower inner flap 13 in the flow direction (one side of the lower inner flap 13 along the second side wall 10B in the assembled state) form a right angle. Has been done. The base end of the first flat surface portion 21 in the step direction is connected to the first side wall 10A via the third folding curve L3, and the inner end of the first flat surface portion 21 in the flow direction is connected to the connecting surface portion 16. ..

(第2平面部)
第2平面部22は、第1平面部21と共通の斜辺に正折線25を介して連設されている。また、第2平面部22は、正折線25を軸として第1平面部21と線対称となる直角三角形に形成されている。第2平面部22の段方向の基端は、湾曲した切目20Aを介して接続面部16に隣接している。
(Second plane part)
The second flat surface portion 22 is continuously provided on a common oblique side with the first flat surface portion 21 via a normal folding line 25. Further, the second plane portion 22 is formed in a right triangle having line symmetry with the first plane portion 21 about the normal folding line 25 as an axis. The base end of the second flat surface portion 22 in the step direction is adjacent to the connecting surface portion 16 via the curved cut 20A.

正折線25は、下内フラップ13の流れ方向の外縁から接続面部16までの間に斜めに形成されている。正折線25は、複数(例えば3つ)の切目線25Aと複数(例えば2つ)の額縁部25Bとを交互に並設した線である。切目線25Aは、段ボールシートの厚み方向に刃物を貫通させて形成された線である。額縁部25Bは、切目線25Aの端部にて切目線25Aに直交する向きに形成された一対の終端線25Cと、一対の終端線25Cの端部同士を結ぶように形成された一対の折返し線25Dと、を有している。終端線25Cは、段ボールシートの厚み方向に刃物を貫通させて形成された線である。折返し線25Dは、切目線25Aと平行に形成された汎用罫線である。 The normal folding line 25 is formed diagonally between the outer edge of the lower inner flap 13 in the flow direction and the connecting surface portion 16. The normal folding line 25 is a line in which a plurality of (for example, three) cut lines 25A and a plurality of (for example, two) frame portions 25B are alternately arranged side by side. The cut line 25A is a line formed by penetrating the cutting tool in the thickness direction of the corrugated cardboard sheet. The frame portion 25B is a pair of end lines 25C formed at the end of the cut line 25A in a direction orthogonal to the cut line 25A, and a pair of folded ends formed so as to connect the ends of the pair of end lines 25C. It has a line 25D and. The end line 25C is a line formed by penetrating the blade in the thickness direction of the corrugated cardboard sheet. The folding line 25D is a general-purpose ruled line formed in parallel with the cut line 25A.

(第1側面部)
第1側面部23Aは、第2平面部22の流れ方向の端部(第2平面部22の直角を成す一方の辺)に逆折線26を介して連設されている。第1側面部23Aは、逆折線26と切断線20との間にて切断線20を斜辺とする直角三角形に形成されている。第1側面部23Aの段方向の基端は、湾曲した切目20Aを介して接続面部16に隣接している。また、第1側面部23Aの切断線20側の領域(逆折線26の反対側となる自由端側の領域)には、段ボールシートを厚み方向に潰した段潰し部27が形成されている(図3の斜線部分参照)。
(1st side surface part)
The first side surface portion 23A is continuously provided at the end portion of the second flat surface portion 22 in the flow direction (one side forming a right angle of the second flat surface portion 22) via the reverse polygonal line 26. The first side surface portion 23A is formed between the reverse folding line 26 and the cutting line 20 in a right triangle having the cutting line 20 as the hypotenuse. The base end of the first side surface portion 23A in the step direction is adjacent to the connecting surface portion 16 via the curved cut 20A. Further, in the region on the cutting line 20 side of the first side surface portion 23A (the region on the free end side opposite to the reverse folding line 26), a step crushing portion 27 obtained by crushing the corrugated cardboard sheet in the thickness direction is formed ( See the shaded area in FIG. 3).

(第2側面部)
第2側面部23Bは、第2平面部22の段方向の先端部(第2平面部22の直角を成す他方の辺)に逆折線26を介して連設されている。第2側面部23Bは、逆折線26を斜辺とする直角三角形(正確には四角形)に形成されている。第2側面部23Bの逆折線26の反対側となる自由端は、下外フラップ14の先端と揃っている。また、第2側面部23Bの逆折線26の反対側となる自由端側の領域には、段潰し部27が形成されている(図3の斜線部分参照)。
(Second side surface)
The second side surface portion 23B is continuously provided at the tip end portion (the other side forming a right angle of the second plane portion 22) of the second plane portion 22 in the step direction via the reverse polygonal line 26. The second side surface portion 23B is formed in a right triangle (to be exact, a quadrangle) having the reverse polygonal line 26 as the hypotenuse. The free end of the second side surface portion 23B on the opposite side of the reverse folding line 26 is aligned with the tip of the lower outer flap 14. Further, a step-crushed portion 27 is formed in a region on the free end side opposite to the reverse polygonal line 26 of the second side surface portion 23B (see the shaded portion in FIG. 3).

なお、逆折線26は、段ボールシートを表ライナ9B側から厚み方向に直線状に潰した逆罫線と、逆罫線上に切り込まれたミシン刃と、によって構成されている。逆折線26は、表ライナ9Bを内側に向けるように段ボールシートを折曲させる(逆折りする)機能を有している。逆折線26は、上記の構成に限らず、逆罫線のみ、ミシン刃のみとしてもよいし、その他、段ボールシートを折り曲げるための線であれば如何なるものでもよい。 The reverse folding line 26 is composed of a reverse ruled line obtained by crushing a corrugated cardboard sheet linearly in the thickness direction from the front liner 9B side, and a sewing machine blade cut on the reverse ruled line. The reverse folding line 26 has a function of bending (reverse folding) the corrugated cardboard sheet so that the front liner 9B faces inward. The reverse folding line 26 is not limited to the above configuration, and may be only a reverse ruled line or only a sewing machine blade, or any other line as long as it is a line for bending a corrugated cardboard sheet.

なお、本明細書において、第1平面部21、第2平面部22、第1側面部23Aおよび第2側面部23Bが、「直角三角形に形成される」とは、厳密な意味で直角三角形であることを要求するものではなく、概ね1つの内角が直角を成す三角形に形成されていることを意味する。また、第1平面部21と第2平面部22とが「線対称となる」とは、厳密な意味で線対称であることを要求するものではなく、多少の誤差を許容する意味である。 In addition, in this specification, "the first plane part 21, the second plane part 22, the first side surface part 23A and the second side surface part 23B are formed into a right triangle" is a right triangle in a strict sense. It does not require that there be, but means that approximately one internal angle is formed into a triangle forming a right angle. Further, "the first plane portion 21 and the second plane portion 22 are line-symmetrical" does not require that the first plane portion 21 and the second plane portion 22 are line-symmetrical in a strict sense, but means that some errors are allowed.

[包装箱の組立]
次に、図1、図4ないし図8を参照して、包装箱1の組立手順(封緘手順)について説明する。図4は緩衝部17を示す斜視図である。図5は緩衝構造18を形成する過程を説明する斜視図である。図6は緩衝構造18を示す斜視図である。図7は包装箱1に被包装物90を収容する過程を説明する斜視図である。図8は緩衝構造18と被包装物90の角部91との関係を説明する断面図である。なお、包装箱1は、作業者によって手作業で組み立てられてもよいし、製函機によって自動または半自動で組み立てられてもよい。ここでは、一例として、作業者が包装箱1を組み立てる場合について説明する。なお、包装箱1の組み立て前の初期状態として、ブランク5の流れ方向の両外側に位置する第1側壁10Aと第2側壁10Bとが第1折曲線L1で折り曲げられ、継代片15が第1側壁10Aの内面に接着され、包装箱1は二重に折り畳まれていることとする。
[Assembly of packaging box]
Next, the assembly procedure (sealing procedure) of the packaging box 1 will be described with reference to FIGS. 1, 4 to 8. FIG. 4 is a perspective view showing the buffer portion 17. FIG. 5 is a perspective view illustrating a process of forming the buffer structure 18. FIG. 6 is a perspective view showing the buffer structure 18. FIG. 7 is a perspective view illustrating a process of accommodating the object to be packaged 90 in the packaging box 1. FIG. 8 is a cross-sectional view illustrating the relationship between the buffer structure 18 and the corners 91 of the packaged object 90. The packaging box 1 may be manually assembled by an operator, or may be automatically or semi-automatically assembled by a box making machine. Here, as an example, a case where an operator assembles the packaging box 1 will be described. As an initial state before assembling the packaging box 1, the first side wall 10A and the second side wall 10B located on both outer sides in the flow direction of the blank 5 are bent along the first folding curve L1, and the joint piece 15 is the first. It is assumed that the packaging box 1 is doubly folded so as to be adhered to the inner surface of the side wall 10A.

まず、作業者は、一対の第1側壁10Aと一対の第2側壁10Bとを第1折曲線L1に沿って略直角に折り曲げ、上下両端面を開口した略角筒状の周壁1Wを形成する(図7参照)。 First, the operator bends the pair of the first side wall 10A and the pair of the second side wall 10B at a substantially right angle along the first folding curve L1 to form a substantially square tubular peripheral wall 1W with both upper and lower end surfaces open. (See FIG. 7).

続いて、作業者は、一対の下内フラップ13を第3折曲線L3に沿って周壁1Wの内側に折り曲げた後、一対の下外フラップ14を第3折曲線L3に沿って周壁1Wの内側に折り曲げる。この状態で、一対の下内フラップ13の先端部は離間しており、一対の下外フラップ14の先端部は突き合わされている(図4参照)。一対の下外フラップ14は、一対の下内フラップ13に重なり周壁1Wの下端の開口面の全部を塞いでいる(図4および図7参照)。作業者は、一対の下外フラップ14の突き合せ部に沿って粘着テープ(図示せず)を貼り付ける。以上によって、包装箱1の底面が形成される。 Subsequently, the operator bends the pair of lower inner flaps 13 inward of the peripheral wall 1W along the third folding curve L3, and then bends the pair of lower outer flaps 14 inside the peripheral wall 1W along the third folding curve L3. Fold it in. In this state, the tips of the pair of lower inner flaps 13 are separated, and the tips of the pair of lower outer flaps 14 are butted against each other (see FIG. 4). The pair of lower outer flaps 14 overlaps with the pair of lower inner flaps 13 and closes the entire opening surface at the lower end of the peripheral wall 1W (see FIGS. 4 and 7). The operator attaches an adhesive tape (not shown) along the abutting portion of the pair of lower outer flaps 14. As a result, the bottom surface of the packaging box 1 is formed.

次に、作業者は、包装箱1の底面の四隅に4つの緩衝構造18を形成する。なお、4つの緩衝構造18の形成手順は同一であるため、以下、1つの緩衝構造18の形成手順について説明する。また、第1側壁10Aと第2側壁10Bとに共通する説明では、単に「側壁10」と呼び、符号には算用数字のみを用いることとする。これと同様に、第1側面部23Aと第2側面部23Bとに共通する説明では、単に「側面部23」と呼び、符号には算用数字のみを用いることとする。 Next, the operator forms four buffer structures 18 at the four corners of the bottom surface of the packaging box 1. Since the procedure for forming the four buffer structures 18 is the same, the procedure for forming one buffer structure 18 will be described below. Further, in the description common to the first side wall 10A and the second side wall 10B, it is simply referred to as "side wall 10", and only arithmetic numbers are used as the reference numerals. Similarly, in the description common to the first side surface portion 23A and the second side surface portion 23B, it is simply referred to as "side surface portion 23", and only arithmetic numbers are used as the reference numerals.

作業者は、下内フラップ13を切断線20に沿って切断して一対の緩衝部17を形成する。続いて、図5に示すように、作業者は、緩衝部17の第2平面部22を把持し、第1平面部21に重ねるように第2平面部22を正折線25に沿って折り返す。第2平面部22は、切目線25Aで第1平面部21から分離され、各々の折返し線25Dで略直角に折れることで、略180度に折り返されることになる。 The operator cuts the lower inner flap 13 along the cutting line 20 to form a pair of cushioning portions 17. Subsequently, as shown in FIG. 5, the operator grips the second flat surface portion 22 of the cushioning portion 17 and folds the second flat surface portion 22 along the normal folding line 25 so as to overlap the first flat surface portion 21. The second flat surface portion 22 is separated from the first flat surface portion 21 at the cut line 25A, and is folded at a substantially right angle at each folding line 25D so that the second flat surface portion 22 is folded back at approximately 180 degrees.

ここで、図5に示すように、第2平面部22を折り返し始めると、第2側面部23Bの流れ方向の外端が第2側壁10Bの裏面(裏ライナ9C)上を摺接し始め、その摩擦力によって第2側面部23Bが逆折線26に沿って逆折れし始める。第2平面部22の折り返しが進むと、第1側面部23Aが流れ方向の中央側が第1側壁10Aの裏面(裏ライナ9C)に接触し始め、さらに第2平面部22の折り返しが進むに従って、第1側面部23Aの段方向の先端が第1側壁10Aの裏面上を摺接し始め、その摩擦力によって第1側面部23Aが逆折線26に沿って逆折れし始める。このように、第2平面部22の折り返しに伴って、側面部23は、側壁10に接触しながら移動して自然(自動的)に逆折線26に沿って逆折りされる。 Here, as shown in FIG. 5, when the second flat surface portion 22 starts to be folded back, the outer end of the second side surface portion 23B in the flow direction starts to slide on the back surface (back liner 9C) of the second side wall portion 10B, and the outer end thereof starts to slide. Due to the frictional force, the second side surface portion 23B begins to reversely bend along the reverse folding line 26. As the folding of the second flat surface portion 22 progresses, the central side of the first side surface portion 23A begins to contact the back surface (back liner 9C) of the first side wall portion 10A, and as the folding of the second flat surface portion 22 further progresses, The tip of the first side surface portion 23A in the step direction begins to slide on the back surface of the first side wall 10A, and the frictional force causes the first side surface portion 23A to start reverse bending along the reverse folding line 26. In this way, along with the folding back of the second flat surface portion 22, the side surface portion 23 moves while contacting the side wall 10 and is naturally (automatically) reverse-folded along the reverse folding line 26.

図6に示すように、第2平面部22が第1平面部21に重なるまで折り返されると、第1側面部23Aは逆折線26で略直角に折れて第1側面10Aの裏面に圧力をもって重なり(圧接し)、第2側面部23Bは逆折線26で略直角に折れて第2側面10Bの裏面に圧力をもって重なる(圧接する)。このように、側面部23は、側壁10の裏面に圧力をもって重ねられた圧接状態になることで、第2平面部22は、折目に作用する復元力によって元に戻ることを阻止される。すなわち、側面部23は、圧接状態になることで、第2平面部22を第1平面部21に積層した積層状態に保持する機能を有している。以上によって、被包装物90の角部91を保護するための緩衝構造18が完成する。なお、作業者は、以上と同様の手順で、他の緩衝部17を折り曲げ、包装箱1(周壁1W)の底面の四隅に4つの緩衝構造18を形成する。 As shown in FIG. 6, when the second flat surface portion 22 is folded back until it overlaps the first flat surface portion 21, the first side surface portion 23A is folded at a substantially right angle along the reverse folding line 26 and overlaps the back surface of the first side surface 10A with pressure. (Pressure contact), the second side surface portion 23B is folded at a substantially right angle at the reverse folding line 26 and overlaps (pressure contact) with pressure on the back surface of the second side surface 10B. In this way, the side surface portion 23 is in a pressure contact state in which the side surface portion 23 is superposed on the back surface of the side wall 10 with pressure, so that the second flat surface portion 22 is prevented from returning to its original state by the restoring force acting on the crease. That is, the side surface portion 23 has a function of holding the second flat surface portion 22 in a laminated state in which the second flat surface portion 22 is laminated on the first flat surface portion 21 by being in a pressure contact state. As described above, the buffer structure 18 for protecting the corners 91 of the object to be packaged 90 is completed. The operator bends the other cushioning portions 17 in the same procedure as described above to form the four cushioning structures 18 at the four corners of the bottom surface of the packaging box 1 (peripheral wall 1W).

この緩衝構造18では、第2平面部22が第1平面部21に重なって二重底構造を構成している。正確には、第1平面部21が下外フラップ14に重なっているため、緩衝構造18における底部は三重底構造を構成している(図6および図8参照)。また、緩衝構造18では、第1側面部23Aが第1側壁10Aに重なって二重底構造を構成し、第2側面部23Bが第2側壁10Bに重なって二重底構造を構成している(図6および図8参照)。 In the buffer structure 18, the second flat surface portion 22 overlaps the first flat surface portion 21 to form a double bottom structure. To be precise, since the first flat surface portion 21 overlaps the lower outer flap 14, the bottom portion of the buffer structure 18 constitutes a triple bottom structure (see FIGS. 6 and 8). Further, in the buffer structure 18, the first side surface portion 23A overlaps the first side wall 10A to form a double bottom structure, and the second side surface portion 23B overlaps the second side wall 10B to form a double bottom structure. (See FIGS. 6 and 8).

次に、図7に示すように、作業者は、被包装物90を上方から包装箱1(周壁1W)の内部に入れ、被包装物90の下部の4つの角部91を4つの緩衝構造18に配置する。詳細には、図8に示すように、被包装物90の各角部91は、積層状態となった第2平面部22上に配置される。また、圧接状態となった第1側面部23Aと第2側面部23Bとは、被包装物90の角部91の側面に接触する。このように、積層状態となった第2平面部22および圧接状態となった側面部23は、被包装物90の角部91(を構成する3面)に接触することで被包装物90の角部91を保護する。 Next, as shown in FIG. 7, the operator puts the object to be packaged 90 into the packaging box 1 (peripheral wall 1W) from above, and puts the four corners 91 at the bottom of the object to be packaged 90 into four cushioning structures. Place at 18. Specifically, as shown in FIG. 8, each corner portion 91 of the object to be packaged 90 is arranged on the second plane portion 22 in a laminated state. Further, the first side surface portion 23A and the second side surface portion 23B in the pressure-welded state come into contact with the side surface of the corner portion 91 of the packaged object 90. In this way, the second flat surface portion 22 in the laminated state and the side surface portion 23 in the pressure contact state come into contact with the corner portions 91 (three surfaces constituting the packaged object 90) to form the packaged object 90. Protect the corner 91.

次に、作業者は、被包装物90の上部の4つの角部91に緩衝材(図示せず)を被せ、一対の上内フラップ11を第2折曲線L2に沿って周壁1Wの内側に折り曲げた後、一対の上外フラップ12を第2折曲線L2に沿って周壁1Wの内側に折り曲げる(図1参照)。最後に、作業者は、一対の上外フラップ12の突き合せ部に沿って粘着テープを貼り付ける。 Next, the operator covers the four corners 91 of the upper part of the object to be packaged 90 with a cushioning material (not shown), and puts a pair of upper inner flaps 11 inside the peripheral wall 1W along the second folding curve L2. After bending, the pair of upper and outer flaps 12 are bent inward of the peripheral wall 1W along the second folding curve L2 (see FIG. 1). Finally, the operator attaches the adhesive tape along the abutment of the pair of upper and outer flaps 12.

以上によって、包装箱1の天面が形成され、包装箱1は封緘された状態になる(図1参照)。なお、上下の各外フラップ12,14は、粘着テープに代えて、接着剤によって各内フラップ11,13の表面に接着されてもよい。下外フラップ14を下内フラップ13に接着する場合、緩衝部17の折り曲げを阻害しないように、接続面部16や第1平面部21に接着剤を塗布する。 As a result, the top surface of the packaging box 1 is formed, and the packaging box 1 is in a sealed state (see FIG. 1). The upper and lower outer flaps 12 and 14 may be adhered to the surfaces of the inner flaps 11 and 13 with an adhesive instead of the adhesive tape. When the lower outer flap 14 is adhered to the lower inner flap 13, an adhesive is applied to the connecting surface portion 16 and the first flat surface portion 21 so as not to hinder the bending of the cushioning portion 17.

以上説明した本実施形態に係る包装箱1では、第2平面部22が正折線25に沿って折り返されて第1平面部21に積層される過程において、側面部23は、側壁10の裏面に摺接しながら逆折線26に沿って折れ曲がる構成とした。また、側面部23が側壁10の裏面に圧力をもって重ねられた圧接状態になることで、第2平面部22が第1平面部21に積層した積層状態に保持される構成とした。そして、第2平面部22が第1平面部21に重なって二重底構造を構成し、側面部23が側壁10に重なって二重壁構造を構成することで、包装箱1の底面の四隅に緩衝構造18が形成されていた。この構成によれば、第2平面部22を折り返すだけで、側面部23が自動的に圧接状態になり、包装箱1に緩衝構造18を形成することができる。また、側面部23が圧接状態になることで、第2平面部22が積層状態に保持されるため、折目に作用する復元力によって緩衝構造18が解体されることを抑制することができる。以上のように、被包装物90の角部91を保護するための緩衝構造18を簡単に形成することができる。 In the packaging box 1 according to the present embodiment described above, in the process in which the second flat surface portion 22 is folded back along the normal folding line 25 and laminated on the first flat surface portion 21, the side surface portion 23 is placed on the back surface of the side wall 10. It is configured to bend along the reverse folding line 26 while sliding. Further, the side surface portion 23 is in a pressure contact state in which the side surface portion 23 is superposed on the back surface of the side wall 10 with pressure, so that the second flat surface portion 22 is maintained in a laminated state in which the first flat surface portion 21 is laminated. Then, the second flat surface portion 22 overlaps the first flat surface portion 21 to form a double bottom structure, and the side surface portion 23 overlaps the side wall 10 to form a double wall structure, whereby the four corners of the bottom surface of the packaging box 1 are formed. A buffer structure 18 was formed in the building. According to this configuration, the side surface portion 23 is automatically brought into a pressure contact state only by folding back the second flat surface portion 22, and the cushioning structure 18 can be formed in the packaging box 1. Further, since the side surface portion 23 is in the pressure contact state, the second flat surface portion 22 is held in the laminated state, so that it is possible to prevent the buffer structure 18 from being disassembled by the restoring force acting on the fold. As described above, the cushioning structure 18 for protecting the corners 91 of the object to be packaged 90 can be easily formed.

また、本実施形態に係る包装箱1では、下内フラップ13の基端に接続面部16が設けられ、一対の第1平面部21が連設されていた。仮に、接続面部16が省略(削除)され、切断線20が下内フラップ13の先端から基端まで延設された場合、下内フラップ13は完全に二分割にされてしまう。この場合、包装箱1の組立時において、作業者は、二分割にされた下内フラップ13を別々に折り曲げなければならず、組立作業を迅速に行うことができないという問題が生じる。これに対し、本実施形態に係る包装箱1によれば、下内フラップ13の基端に位置する接続面部16には切断線20が形成されていないため、下内フラップ13が先端から基端まで完全に二分割にされることを防止することができる。これにより、包装箱1の組立時において、作業者は、分割されていない下内フラップ13の基部全体を1度に折り曲げることができ、切断線20の無い一般的な下内フラップと同じ手順で組立作業を迅速に行うことができる。なお、上記のように、接続面部16が設けられることが好ましいが、本発明は、接続面部16を省略(削除)することを妨げない。 Further, in the packaging box 1 according to the present embodiment, a connecting surface portion 16 is provided at the base end of the lower inner flap 13, and a pair of first flat surface portions 21 are continuously provided. If the connecting surface portion 16 is omitted (deleted) and the cutting line 20 extends from the tip end to the base end of the lower inner flap 13, the lower inner flap 13 is completely divided into two parts. In this case, at the time of assembling the packaging box 1, the operator has to bend the lower inner flap 13 divided into two separately, which causes a problem that the assembly work cannot be performed quickly. On the other hand, according to the packaging box 1 according to the present embodiment, since the cutting line 20 is not formed on the connecting surface portion 16 located at the base end of the lower inner flap 13, the lower inner flap 13 is from the tip end to the base end. It is possible to prevent the product from being completely divided into two parts. As a result, when assembling the packaging box 1, the operator can bend the entire base of the undivided lower inner flap 13 at a time, and the procedure is the same as that of a general lower inner flap without a cutting line 20. The assembly work can be performed quickly. It is preferable that the connection surface portion 16 is provided as described above, but the present invention does not prevent the connection surface portion 16 from being omitted (deleted).

また、本実施形態に係る包装箱1では、第2平面部22が被包装物90の角部91の底面に接触し、第1側面部23Aと第2側面部23Bとが被包装物90の角部91において隣接する2面に接触する構成とした。この構成によれば、被包装物90の角部91を構成する3面を保護することができる。 Further, in the packaging box 1 according to the present embodiment, the second flat surface portion 22 comes into contact with the bottom surface of the corner portion 91 of the packaged object 90, and the first side surface portion 23A and the second side surface portion 23B are the packaged object 90. The corner 91 is configured to come into contact with two adjacent surfaces. According to this configuration, it is possible to protect the three surfaces constituting the corner portion 91 of the object to be packaged 90.

また、本実施形態に係る包装箱1によれば、段潰し部27は、他の部分に比べて薄く形成されているため、被包装物90を包装箱1の内部に収容する際に、被包装物90が側面部23の先端(自由端)に干渉することを抑制することができる。これにより、包装箱1の内部に被包装物90を円滑に収容することができる。なお、段潰し部27は、段ボールシートの表裏どちらの面から中しん9Aを潰しても構わないが、緩衝構造18への被包装物90の入れ易さを考慮すると、表側(表ライナ9A側)から中しん9Aを潰すことが好ましい。 Further, according to the packaging box 1 according to the present embodiment, since the step-crushed portion 27 is formed thinner than the other portions, when the object to be packaged 90 is housed inside the packaging box 1, it is covered. It is possible to prevent the package 90 from interfering with the tip (free end) of the side surface portion 23. As a result, the object to be packaged 90 can be smoothly housed inside the packaging box 1. The step crushing portion 27 may crush the inner shin 9A from either the front or back side of the corrugated cardboard sheet, but considering the ease of inserting the packaged object 90 into the buffer structure 18, the front side (front liner 9A side). ) To crush the corrugated cardboard 9A.

なお、本実施形態に係る包装箱1では、第2平面部22の直角を成す2辺に第1側面部23Aと第2側面部23Bとが連設されていたが、本発明はこれに限定されない。第1側面部23Aと第2側面部23Bの何れか一方が省略(削除)されてもよい(図示せず)。すなわち、側面部23は、第2平面部22の直角を成す2辺のうち少なくとも何れか1辺に逆折線26を介して連設されていればよい。この場合、側面部23は、第1側壁10Aと第2側壁10Bのうち少なくとも一方の裏面に圧力をもって重ねられた圧接状態になることで第2平面部22を積層状態に保持する。また、第1側面部23Aと第2側面部23Bは、直角三角形に形成されていたが、これに限らず、直角三角形以外の三角形状、四角形状、半円形状等、他の形状に形成されてもよい(図示せず)。 In the packaging box 1 according to the present embodiment, the first side surface portion 23A and the second side surface portion 23B are continuously provided on two sides forming a right angle of the second flat surface portion 22, but the present invention is limited to this. Not done. Either one of the first side surface portion 23A and the second side surface portion 23B may be omitted (deleted) (not shown). That is, the side surface portion 23 may be continuously provided on at least one of the two sides forming a right angle of the second flat surface portion 22 via the reverse polygonal line 26. In this case, the side surface portion 23 holds the second flat surface portion 22 in a laminated state by being in a pressure contact state in which the first side wall portion 10A and the second side wall portion 10B are overlapped with pressure on the back surface of at least one of them. Further, the first side surface portion 23A and the second side surface portion 23B are formed in a right triangle, but are not limited to this, and are formed in other shapes such as a triangle, a quadrangle, and a semicircle other than a right triangle. May (not shown).

また、本実施形態に係る包装箱1では、直方体状の被包装物90の4つの角部91を保護するために、4つの緩衝部17(緩衝構造18)が設けられていたが、本発明はこれに限定されない。緩衝部17(緩衝構造18)の数は、被包装物90の形状に応じて増減してもよい。例えば、切断線20で二分割にした下内フラップ13のうち何れか一方のみを緩衝部17としてもよい(図示せず)。 Further, in the packaging box 1 according to the present embodiment, four cushioning portions 17 (buffering structure 18) are provided in order to protect the four corner portions 91 of the rectangular parallelepiped object 90 to be packaged. Is not limited to this. The number of cushioning portions 17 (buffering structure 18) may be increased or decreased depending on the shape of the packaged object 90. For example, only one of the lower inner flaps 13 divided into two by the cutting line 20 may be used as the buffer portion 17 (not shown).

また、本実施形態に係る包装箱1では、一対の上内フラップ11と一対の下内フラップ13とは、それらの先端同士を離間させていたが、これに限らず、それらの先端同士を突き合せてもよい(図示せず)。また、一対の上外フラップ12と一対の下外フラップ14とは、周壁1Wの開口面の全部を塞いでいたが、これに限らず、当該開口面の一部を塞ぐように形成されてもよい(図示せず)。つまり、一対の下外フラップ14等は、その先端部を離間させるように形成されてもよい(図示せず)。 Further, in the packaging box 1 according to the present embodiment, the pair of upper inner flaps 11 and the pair of lower inner flaps 13 are separated from each other at their tips, but the present invention is not limited to this, and the tips thereof are thrust into each other. May be combined (not shown). Further, the pair of upper outer flaps 12 and the pair of lower outer flaps 14 block the entire opening surface of the peripheral wall 1W, but the present invention is not limited to this, and the pair of upper outer flaps 12 and the pair of lower outer flaps 14 may be formed so as to block a part of the opening surface. Good (not shown). That is, the pair of lower outer flaps 14 and the like may be formed so as to separate their tip portions (not shown).

また、本実施形態に係る包装箱1では、緩衝部17(緩衝構造18)が下内フラップ13に設けられていたが、本発明はこれに限定されない。緩衝部17は、下内フラップ13に代えて、上内フラップ11に設けられてもよい(図示せず)。緩衝部17を上内フラップ11に設けた場合、包装箱1は天地(上下)を逆にして組み立てられる(封緘される)。他にも、緩衝部17は、上内フラップ11と下内フラップ13の両方に設けられてもよい(図示せず)。緩衝部17を上下両方の内フラップ11,13に設けた場合の包装箱1の組立手順としては、例えば、下内フラップ13の緩衝構造18を形成して被包装物90を収容した後、上内フラップ11を第2折曲線L2で折り曲げる前に上内フラップ11の緩衝構造18を形成する。そして、側面部23を、側壁10と被包装物90との隙間に差し込むことで、緩衝構造18を被包装物90の上部の角部91に接触させる。 Further, in the packaging box 1 according to the present embodiment, the cushioning portion 17 (buffer structure 18) is provided on the lower inner flap 13, but the present invention is not limited to this. The buffer portion 17 may be provided on the upper inner flap 11 instead of the lower inner flap 13 (not shown). When the cushioning portion 17 is provided on the upper inner flap 11, the packaging box 1 is assembled (sealed) with the top and bottom (upper and lower) reversed. Alternatively, the buffer portion 17 may be provided on both the upper inner flap 11 and the lower inner flap 13 (not shown). As an assembly procedure of the packaging box 1 when the cushioning portions 17 are provided on both the upper and lower inner flaps 11 and 13, for example, after forming the cushioning structure 18 of the lower inner flap 13 and accommodating the packaged object 90, the upper part The buffer structure 18 of the upper inner flap 11 is formed before the inner flap 11 is bent along the second folding curve L2. Then, the side surface portion 23 is inserted into the gap between the side wall 10 and the packaged object 90 to bring the buffer structure 18 into contact with the upper corner portion 91 of the packaged object 90.

また、本実施形態に係る包装箱1は、所謂A式の段ボール箱であったが、本発明はこれに限定されない。例えば、包装箱1は、上内フラップ11や上外フラップ12を省略(削除)し、周壁1Wの上端面を開口させたトレイ状に構成されてもよい(図示せず)。 Further, the packaging box 1 according to the present embodiment is a so-called type A corrugated cardboard box, but the present invention is not limited thereto. For example, the packaging box 1 may be configured in a tray shape in which the upper inner flap 11 and the upper outer flap 12 are omitted (deleted) and the upper end surface of the peripheral wall 1W is opened (not shown).

また、本実施形態に係る包装箱1は、紙製の両面段ボールシートで形成されていたが、本発明はこれに限定されない。例えば、段ボールシートは、中しん9Aの片面にライナを貼り付けた片面段ボールシートを両面段ボールシートに貼り合せた複両面段ボールシートであってもよい。また、例えば、包装箱1は、紙製の段ボールシートに代えて、厚紙や樹脂製の板等で形成されていてもよい。 Further, the packaging box 1 according to the present embodiment is formed of a double-sided corrugated cardboard sheet made of paper, but the present invention is not limited thereto. For example, the corrugated cardboard sheet may be a double-sided corrugated cardboard sheet in which a single-sided corrugated cardboard sheet having a liner attached to one side of Nakashin 9A is attached to a double-sided corrugated cardboard sheet. Further, for example, the packaging box 1 may be formed of thick paper, a resin plate, or the like instead of the corrugated cardboard sheet made of paper.

なお、上記実施形態の説明は、本発明に係る包装箱および包装箱の折り畳み方法における一態様を示すものであって、本発明の技術範囲は、上記実施形態に限定されるものではない。 The description of the above-described embodiment shows one aspect of the packaging box and the folding method of the packaging box according to the present invention, and the technical scope of the present invention is not limited to the above-described embodiment.

1 包装箱
1W 周壁
10 側壁
10A 第1側壁
10B 第2側壁
13 下内フラップ(内フラップ)
14 下外フラップ(外フラップ)
16 接続面部
17 緩衝部
18 緩衝構造
20 切断線
21 第1平面部
22 第2平面部
23 側面部
23A 第1側面部
23B 第2側面部
25 正折線
26 逆折線
27 段潰し部
90 被包装物
91 角部
L3 第3折曲線(境界)
1 Packaging box 1W Peripheral wall 10 Side wall 10A 1st side wall 10B 2nd side wall 13 Lower inner flap (inner flap)
14 Lower outer flap (outer flap)
16 Connection surface part 17 Cushioning part 18 Cushioning structure 20 Cutting line 21 1st flat part 22 2nd flat part 23 Side part 23A 1st side surface part 23B 2nd side surface part 25 Normal folding line 26 Reverse folding line 27 Step crushing part 90 Packaged material 91 Corner L3 3rd folding curve (boundary)

Claims (4)

一対の第1側壁(10A)と一対の第2側壁(10B)とを交互に連ねて筒状に形成された周壁(1W)と、
一対の前記第1側壁の端部に連設され、内向きに折曲可能な一対の内フラップ(13)と、
一対の前記第2側壁の端部に連設され、内向きに折り曲げられて前記内フラップに重なり前記周壁の開口面の一部または全部を塞ぐ一対の外フラップ(14)と、を備え、
前記内フラップは、被包装物(90)の角部(91)を保護するための緩衝構造(18)を形成する少なくとも1つの緩衝部(17)を有し、
前記緩衝部は、
前記第1側壁との境界(L3)と前記第2側壁に沿った前記内フラップの一辺とが直角を成す直角三角形に形成された第1平面部(21)と、
前記第1平面部と共通の斜辺に正折線(25)を介して連設され、前記正折線を軸として前記第1平面部と線対称となる直角三角形を成す第2平面部(22)と、
前記第2平面部の直角を成す2辺のうち少なくとも何れか1辺に逆折線(26)を介して連設された側面部(23)と、を含み、
前記第2平面部が前記正折線に沿って折り返されて前記第1平面部に積層される過程において、前記側面部は、前記第1側壁と前記第2側壁のうち少なくとも一方の裏面に摺接しながら前記逆折線に沿って折れ曲がり、前記第1側壁と前記第2側壁のうち少なくとも一方の裏面に圧力をもって重ねられた圧接状態になることで、前記第2平面部を前記第1平面部に積層した積層状態に保持し、
積層状態となった前記第2平面部および圧接状態となった前記側面部は、前記被包装物の角部に接触することで前記被包装物の角部を保護することを特徴とする包装箱。
A peripheral wall (1W) formed in a tubular shape by alternately connecting a pair of first side walls (10A) and a pair of second side walls (10B).
A pair of inner flaps (13) that are connected to the ends of the first side wall and can be bent inward.
A pair of outer flaps (14), which are connected to the ends of the second side wall, are bent inward, overlap the inner flaps, and close a part or all of the opening surface of the peripheral wall.
The inner flap has at least one buffer (17) that forms a buffer structure (18) to protect the corners (91) of the object to be packaged (90).
The shock absorber
A first plane portion (21) formed in a right triangle in which a boundary (L3) with the first side wall and one side of the inner flap along the second side wall form a right angle.
A second plane portion (22) that is connected to the hypotenuse common to the first plane portion via a normal fold line (25) and forms a right triangle that is line-symmetric with the first plane portion with the normal fold line as an axis. ,
Includes a side surface portion (23) connected to at least one of the two sides forming a right angle of the second plane portion via a reverse polygonal line (26).
In the process in which the second flat surface portion is folded back along the normal folding line and laminated on the first flat surface portion, the side surface portion is in sliding contact with the back surface of at least one of the first side wall and the second side wall. However, the second plane portion is laminated on the first plane portion by bending along the reverse folding line and forming a pressure contact state in which the first side wall and the second side wall are overlapped with pressure on the back surface of at least one of the first side wall and the second side wall. Hold in a laminated state
A packaging box characterized in that the second flat surface portion in a laminated state and the side surface portion in a pressure-welded state protect the corner portions of the packaged object by contacting the corner portions of the packaged object. ..
前記内フラップには、前記第1側壁との境界から前記内フラップの先端に向かって突出した接続面部(16)が形成され、
前記緩衝部は、前記内フラップの先端から前記接続面部まで延びた切断線(20)に沿って前記内フラップを分割することで形成され、
前記第1平面部は、前記第1側壁と前記接続面部とに連設されたことを特徴とする請求項1に記載の包装箱。
The inner flap is formed with a connecting surface portion (16) protruding from the boundary with the first side wall toward the tip of the inner flap.
The cushioning portion is formed by dividing the inner flap along a cutting line (20) extending from the tip of the inner flap to the connecting surface portion.
The packaging box according to claim 1, wherein the first flat surface portion is connected to the first side wall portion and the connecting surface portion.
前記側面部は、
前記第2平面部の直角を成す一方の辺に前記逆折線を介して連設され、前記第1側壁の裏面に重なる第1側面部(23A)と、
前記第2平面部の直角を成す他方の辺に前記逆折線を介して連設され、前記第2側壁の裏面に重なる第2側面部(23B)と、を含むことを特徴とする請求項1または2に記載の包装箱。
The side surface portion
A first side surface portion (23A) which is continuously provided on one side forming a right angle of the second plane portion via the reverse polygonal line and overlaps the back surface of the first side wall portion.
Claim 1 is characterized by including a second side surface portion (23B) which is connected to the other side forming a right angle of the second flat surface portion via the reverse polygonal line and overlaps the back surface of the second side wall portion. Or the packaging box according to 2.
前記周壁、前記内フラップおよび前記外フラップは、段ボールシートで構成され、
前記側面部の前記逆折線の反対側となる自由端側の領域には、前記段ボールシートを厚み方向に潰した段潰し部(27)が形成されたことを特徴とする請求項1ないし3のいずれかに記載の包装箱。
The peripheral wall, the inner flap and the outer flap are made of a corrugated cardboard sheet.
Claims 1 to 3, wherein a step-crushed portion (27) obtained by crushing the corrugated cardboard sheet in the thickness direction is formed in a region on the free end side of the side surface portion opposite to the reverse folding line. The packaging box described in either.
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5096123U (en) * 1973-12-29 1975-08-12
EP0274448A2 (en) * 1987-01-08 1988-07-13 Taylowe Limited A carton
JP2000326959A (en) * 1999-05-19 2000-11-28 Toshiba Logistics Corp Fabricable case
JP2002096826A (en) * 2000-09-22 2002-04-02 Daiwa Insatsu Shiki Kk Packaging box
JP2004131114A (en) * 2002-10-09 2004-04-30 Rengo Co Ltd Packaging box with fixing pad
JP2012254815A (en) * 2011-06-09 2012-12-27 Rengo Co Ltd Packaging box

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5096123U (en) * 1973-12-29 1975-08-12
EP0274448A2 (en) * 1987-01-08 1988-07-13 Taylowe Limited A carton
JP2000326959A (en) * 1999-05-19 2000-11-28 Toshiba Logistics Corp Fabricable case
JP2002096826A (en) * 2000-09-22 2002-04-02 Daiwa Insatsu Shiki Kk Packaging box
JP2004131114A (en) * 2002-10-09 2004-04-30 Rengo Co Ltd Packaging box with fixing pad
JP2012254815A (en) * 2011-06-09 2012-12-27 Rengo Co Ltd Packaging box

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