JP2021001089A - Substrate for semiconductor growth, semiconductor element, semiconductor light-emitting element, and manufacturing method of semiconductor element - Google Patents

Substrate for semiconductor growth, semiconductor element, semiconductor light-emitting element, and manufacturing method of semiconductor element Download PDF

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JP2021001089A
JP2021001089A JP2019114576A JP2019114576A JP2021001089A JP 2021001089 A JP2021001089 A JP 2021001089A JP 2019114576 A JP2019114576 A JP 2019114576A JP 2019114576 A JP2019114576 A JP 2019114576A JP 2021001089 A JP2021001089 A JP 2021001089A
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JP7284648B2 (en
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大樹 神野
Daiki Kamino
大樹 神野
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Koito Manufacturing Co Ltd
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    • H01L33/20Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a particular shape, e.g. curved or truncated substrate
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Abstract

To provide a substrate (10) for semiconductor growth capable of growing a high-quality a-plane GaN layer by suppressing laminate defects, a semiconductor element, a semiconductor light-emitting element, and a manufacturing method of a semiconductor element.SOLUTION: A substrate (10) for semiconductor growth has a plurality of nano-sized convex shapes (12) formed on the principal plane which is the r-surface of sapphire. The convex shapes (12) are formed along the a-axis direction perpendicular to the r-axis and the c-axis of the sapphire.SELECTED DRAWING: Figure 1

Description

本発明は、半導体成長用基板、半導体素子、半導体発光素子および半導体素子製造方法に関し、特にa面GaN結晶層を成長させる半導体成長用基板、半導体素子、半導体発光素子および半導体素子製造方法に関する。 The present invention relates to a semiconductor growth substrate, a semiconductor element, a semiconductor light emitting device, and a semiconductor element manufacturing method, and more particularly to a semiconductor growth substrate, a semiconductor element, a semiconductor light emitting device, and a semiconductor element manufacturing method for growing an a-plane GaN crystal layer.

近年になって、照明用途に用いられる紫色から青色を発光するLEDとして、非極性や半極性の面方位を主面としたGaN系材料で活性層を形成するものが提案されている。GaN系半導体層では、a面やm面が非極性面であり、半極性面の代表例としてr面がある。非極性面や半極性面を用いたGaN系半導体層では、積層方向へのピエゾ電界の影響を低減してドループ特性を改善することができる。 In recent years, as an LED that emits purple to blue light used for lighting applications, an LED that forms an active layer with a GaN-based material having a non-polar or semi-polar plane orientation as a main surface has been proposed. In the GaN-based semiconductor layer, the a-plane and the m-plane are non-polar planes, and the r-plane is a typical example of the semi-polar plane. In a GaN-based semiconductor layer using a non-polar surface or a semi-polar surface, the influence of the piezoelectric field in the stacking direction can be reduced and the droop characteristics can be improved.

特許文献1には、r面サファイア基板の主面にナノサイズの凸形状を形成し、バッファ層を介してa面GaN層を成長させることで、横方向に成長するa面GaN層中で転位を屈曲させ、半導体層の表面にまで継続する転位や欠陥を減少させる技術が提案されている。 In Patent Document 1, a nano-sized convex shape is formed on the main surface of the r-plane sapphire substrate, and the a-plane GaN layer is grown via the buffer layer to dislocate in the laterally growing a-plane GaN layer. Has been proposed to reduce dislocations and defects that continue to the surface of the semiconductor layer.

特開2019−040898号公報Japanese Unexamined Patent Publication No. 2019-040898

しかし、r面サファイア基板上に形成されるa面GaN層では、成長面内に±c軸方向やm軸方向が存在するため、面内異方性により異常成長が生じやすく、a面GaN層の欠陥密度の低減にも限界があった。GaN層に生じる欠陥の種類としては、サファイア基板とGaNの格子不整合に起因して発生する貫通転位(TD:Threading Dislocation)に加えて、原子面の積み重ねの規則性に生じる積層欠陥(BSF:Basal plane Stacking Fault)が知られている。 However, in the a-plane GaN layer formed on the r-plane sapphire substrate, since the ± c-axis direction and the m-axis direction exist in the growth plane, abnormal growth is likely to occur due to in-plane anisotropy, and the a-plane GaN layer There was also a limit to the reduction of defect density. The types of defects that occur in the GaN layer include stacking defects (BSF:) that occur in the regularity of stacking of atomic planes, in addition to through dislocations (TD: Threating Dislocation) that occur due to lattice mismatch between the sapphire substrate and GaN. Bassal plane Stacking Falt) is known.

特に積層欠陥(BSF)は、結晶面内に窒素極性の(000-1)面を有するa面GaN層で顕著に発生する結晶欠陥であることが知られており、GaN層の横方向成長で貫通転位(TD)を低減しても積層欠陥(BSF)を低減することが困難であった。 In particular, stacking defects (BSF) are known to be crystal defects that occur prominently in the a-plane GaN layer having a nitrogen-polar (000-1) plane in the crystal plane, and are known to occur in the lateral growth of the GaN layer. It was difficult to reduce stacking defects (BSF) even if the through-through dislocations (TD) were reduced.

そこで本発明は、上記従来の問題点に鑑みなされたものであり、積層欠陥を抑制して高品質なa面GaN層を成長させることが可能な半導体成長用基板、半導体素子、半導体発光素子および半導体素子製造方法を提供することを目的とする。 Therefore, the present invention has been made in view of the above-mentioned conventional problems, and is a semiconductor growth substrate, a semiconductor element, a semiconductor light emitting element, and a semiconductor growth substrate capable of suppressing stacking defects and growing a high-quality a-plane GaN layer. An object of the present invention is to provide a method for manufacturing a semiconductor device.

上記課題を解決するために、本発明の半導体成長用基板10は、サファイアのr面を主面とし、前記主面にナノサイズの凸形状が複数形成されており、前記凸形状は前記サファイアのr軸およびc軸に垂直なa軸方向に沿って形成されていることを特徴とする。 In order to solve the above problems, the semiconductor growth substrate 10 of the present invention has the r-plane of sapphire as the main surface, and a plurality of nano-sized convex shapes are formed on the main surface, and the convex shape is that of the sapphire. It is characterized in that it is formed along the a-axis direction perpendicular to the r-axis and the c-axis.

これにより、凸形状12がr面サファイア基板11のr軸およびc軸に垂直なa軸方向に沿って形成されていることで、凸形状12の間から生じる-c面を凸形状12に沿って集約することができ、積層欠陥を抑制して高品質なa面GaN層14を得ることができる。 As a result, the convex shape 12 is formed along the a-axis direction perpendicular to the r-axis and the c-axis of the r-plane sapphire substrate 11, so that the -c-plane generated between the convex shapes 12 is formed along the convex shape 12. It is possible to obtain a high-quality a-plane GaN layer 14 by suppressing stacking defects.

積層欠陥を抑制して高品質なa面GaN層を成長させることが可能となる。 It is possible to suppress stacking defects and grow a high-quality a-plane GaN layer.

また本発明の一態様では、前記凸形状の間隔Sが200nm以上500nm以下の範囲である。 Further, in one aspect of the present invention, the convex spacing S is in the range of 200 nm or more and 500 nm or less.

また本発明の一態様では、前記凸形状は、前記主面から立ち上がって形成された側壁面部と、前記側壁面より上方に形成された曲面部とを有する。 Further, in one aspect of the present invention, the convex shape has a side wall surface portion formed by rising from the main surface and a curved surface portion formed above the side wall surface.

また本発明の一態様では、前記曲面部は、前記凸形状の幅Dとは直径が異なる曲率で形成されており、前記凸形状の頂部には2つの前記曲面部が交わる稜線部が形成されている。 Further, in one aspect of the present invention, the curved surface portion is formed with a curvature having a diameter different from the width D of the convex shape, and a ridge line portion where the two curved surface portions intersect is formed at the top of the convex shape. ing.

また上記課題を解決するために本発明の半導体素子は、上記何れか一つに記載の半導体成長用基板を用い、前記半導体成長用基板上に機能層を備えることを特徴とする。 Further, in order to solve the above problems, the semiconductor device of the present invention is characterized in that the semiconductor growth substrate according to any one of the above is used and a functional layer is provided on the semiconductor growth substrate.

また上記課題を解決するために本発明の半導体発光素子は、上記何れか一つに記載の半導体成長用基板を用い、前記半導体成長用基板上に活性層を備えることを特徴とする。 Further, in order to solve the above problems, the semiconductor light emitting device of the present invention is characterized in that the semiconductor growth substrate according to any one of the above is used and an active layer is provided on the semiconductor growth substrate.

また上記課題を解決するために本発明の半導体素子製造方法は、r面を主面とするサファイア上に、前記サファイアのr軸およびc軸に垂直なa軸方向に沿って凸形状を複数形成する工程と、前記主面上に窒化物半導体層を成長する工程と、を備えることを特徴とする。 Further, in order to solve the above problems, the semiconductor device manufacturing method of the present invention forms a plurality of convex shapes on a sapphire whose main surface is the r-plane along the a-axis direction perpendicular to the r-axis and c-axis of the sapphire. It is characterized by including a step of growing a nitride semiconductor layer on the main surface.

本発明では、積層欠陥を抑制して高品質なa面GaN層を成長させることが可能な半導体成長用基板、半導体素子、半導体発光素子および半導体素子製造方法を提供することができる。 INDUSTRIAL APPLICABILITY The present invention can provide a semiconductor growth substrate, a semiconductor element, a semiconductor light emitting element, and a semiconductor element manufacturing method capable of suppressing stacking defects and growing a high-quality a-plane GaN layer.

第1実施形態における半導体成長用基板10を示す模式斜視図である。It is a schematic perspective view which shows the semiconductor growth substrate 10 in 1st Embodiment. 半導体成長用基板10上にa面GaN層14を成長させた状態を示す模式断面図であり、図2(a)はa面GaN層14を直接成長させた例を示し、図2(b)はバッファ層15を形成した例を示している。FIG. 2 (a) is a schematic cross-sectional view showing a state in which the a-plane GaN layer 14 is grown on the semiconductor growth substrate 10, FIG. 2 (a) shows an example in which the a-plane GaN layer 14 is directly grown, and FIG. Shows an example in which the buffer layer 15 is formed. 図3(a)はa面GaN層14の成長初期における島状結晶を示したSEM像であり、図3(b)は成長後のa面GaN層14を平坦化した表面状態を示したTEM像である。FIG. 3A is an SEM image showing island-shaped crystals in the early stage of growth of the a-plane GaN layer 14, and FIG. 3B is a TEM showing a flattened surface state of the a-plane GaN layer 14 after growth. It is a statue. a軸に沿って形成した凸形状12と凹部13からのa面GaN層14の成長初期段階の様子を模式的に示す図であり、図4(a)は模式平面図であり、図4(b)は模式断面図である。FIG. 4A is a diagram schematically showing the state of the initial stage of growth of the a-plane GaN layer 14 from the convex shape 12 and the concave portion 13 formed along the a-axis. FIG. 4A is a schematic plan view, and FIG. b) is a schematic cross-sectional view. c’方向に沿って形成した凸形状12と凹部13からのa面GaN層14の成長初期段階の様子を模式的に示す図であり、図5(a)は模式平面図であり、図5(b)は模式断面図である。FIG. 5A is a diagram schematically showing the state of the initial stage of growth of the a-plane GaN layer 14 from the convex shape 12 and the concave portion 13 formed along the c'direction. FIG. 5A is a schematic plan view, and FIG. (B) is a schematic cross-sectional view. 第2実施形態における凸形状12の構造を模式的に示す部分拡大断面図であり、図6(a)は頂部断面が半円形状の例を示し、図6(b)は頂部に稜線部が形成された例を示している。It is a partially enlarged cross-sectional view schematically showing the structure of the convex shape 12 in the 2nd Embodiment, FIG. 6A shows an example of a semicircular cross section at the top, and FIG. 6B shows a ridgeline portion at the top. An example of the formation is shown. 第3実施形態の半導体装置であるLEDを示す模式断面図である。It is a schematic cross-sectional view which shows LED which is the semiconductor device of 3rd Embodiment.

(第1実施形態)
以下、本発明の実施の形態について、図面を参照して詳細に説明する。各図面に示される同一または同等の構成要素、部材、処理には、同一の符号を付すものとし、適宜重複した説明は省略する。図1は、本発明の第1実施形態における半導体成長用基板10を示す模式斜視図である。図1に示すように半導体成長用基板10は、r面サファイア基板11上に、複数の凸形状12が形成されている。
(First Embodiment)
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The same or equivalent components, members, and processes shown in the drawings shall be designated by the same reference numerals, and redundant description will be omitted as appropriate. FIG. 1 is a schematic perspective view showing a semiconductor growth substrate 10 according to the first embodiment of the present invention. As shown in FIG. 1, the semiconductor growth substrate 10 has a plurality of convex shapes 12 formed on the r-plane sapphire substrate 11.

r面サファイア基板11は、サファイアの単結晶で構成された基板であり、六方晶のr面を主面としている。ここではr面サファイア基板11として傾斜角度が0度のジャスト基板を示したが、r面を所定の面方位に数度傾斜させたオフ基板としてもよい。 The r-plane sapphire substrate 11 is a substrate composed of a single crystal of sapphire, and has a hexagonal r-plane as a main surface. Here, the just substrate having an inclination angle of 0 degrees is shown as the r-plane sapphire substrate 11, but an off-board substrate in which the r-plane is inclined by several degrees in a predetermined plane direction may be used.

凸形状12は、r面サファイア基板11の主面上に形成された凸部であり、サファイアのr軸とc軸の両方に対して垂直なa軸に沿って形成されている。図1に矢印で示したように、図中上方向はr軸であり、図中右方向はc軸をr面に投影したc’方向であり、奥行き方向がr軸とc’方向に垂直なa軸である。後述するように、凸形状12同士の間には凹部13が形成されており、凹部13からはr面サファイア基板11の主面であるr面が露出されている。ここでは凸形状12がa軸に沿っている例を示したが、a軸から45度未満の角度だけa軸方向に対して斜めに伸びていてもよい。 The convex shape 12 is a convex portion formed on the main surface of the r-plane sapphire substrate 11, and is formed along the a-axis perpendicular to both the r-axis and the c-axis of the sapphire. As shown by the arrows in FIG. 1, the upper direction in the figure is the r-axis, the right direction in the figure is the c'direction in which the c-axis is projected onto the r-plane, and the depth direction is perpendicular to the r-axis and the c'direction. A axis. As will be described later, recesses 13 are formed between the convex shapes 12, and the r-plane, which is the main surface of the r-plane sapphire substrate 11, is exposed from the recesses 13. Here, an example in which the convex shape 12 is along the a-axis is shown, but it may extend obliquely with respect to the a-axis direction by an angle of less than 45 degrees from the a-axis.

図2は、半導体成長用基板10上にa面GaN層14を成長させた状態を示す模式断面図であり、図2(a)はa面GaN層14を直接成長させた例を示し、図2(b)はバッファ層15を形成した例を示している。 FIG. 2 is a schematic cross-sectional view showing a state in which the a-plane GaN layer 14 is grown on the semiconductor growth substrate 10, and FIG. 2 (a) shows an example in which the a-plane GaN layer 14 is directly grown. 2 (b) shows an example in which the buffer layer 15 is formed.

図2(a)に示すように、半導体成長用基板10には、r面サファイア基板11上の凸部12間の凹部13で露出した主面から、a面を主面とするa面GaN層14を成長させる。図2(b)に示すように、r面サファイア基板11とa面GaN層14との間に格子不整合を緩和するためのバッファ層15を形成するとしてもよい。 As shown in FIG. 2A, the semiconductor growth substrate 10 has an a-plane GaN layer having the a-plane as the main surface from the main surface exposed by the recesses 13 between the convex portions 12 on the r-plane sapphire substrate 11. Grow 14 As shown in FIG. 2B, a buffer layer 15 for alleviating lattice mismatch may be formed between the r-plane sapphire substrate 11 and the a-plane GaN layer 14.

a面GaN層14は、主面がa面となるように成長された下地層であり、その上に窒化物半導体層をエピタキシャル成長するための層である。a面GaN層14の形成方法としては、MOCVD法やHVPE法(ハイドライド気相成長法:Hydride Vapor Phase Epitaxy)などの公知の方法を用いることができるが、MOCVD法を用いることが好ましい。a面GaN層14の膜厚は特に限定されないが、1μm以上形成することが好ましい。 The a-plane GaN layer 14 is a base layer grown so that the main surface is the a-plane, and is a layer for epitaxially growing a nitride semiconductor layer on the base layer. As a method for forming the a-plane GaN layer 14, a known method such as a MOCVD method or an HVPE method (Hydride Vapor Phase Epitaxy) can be used, but it is preferable to use the MOCVD method. The film thickness of the a-plane GaN layer 14 is not particularly limited, but it is preferably formed at 1 μm or more.

バッファ層15は、r面サファイア基板11と窒化物半導体層14との間での格子不整合を緩和するために形成された層である。バッファ層15を構成する材料としては、AlN,GaN,InGaN,AlGaN等が挙げられるが、AlNを用いることが好ましい。また、バッファ層15を形成する方法としては、スパッタ法や有機金属気相成長法(MOCVD法:MetalOrganic Chemical Vapor Deposition)等を用いることができ、スパッタ法を用いることが好ましい。バッファ層15の厚みとしては、厚くしすぎると窒化物半導体層14の結晶品質が低下するため5〜300nmの範囲が好ましく、5〜90nmの範囲がより好ましく、5〜30nmの範囲がさらに好ましい。 The buffer layer 15 is a layer formed to alleviate the lattice mismatch between the r-plane sapphire substrate 11 and the nitride semiconductor layer 14. Examples of the material constituting the buffer layer 15 include AlN, GaN, InGaN, AlGaN, and the like, but it is preferable to use AlN. Further, as a method for forming the buffer layer 15, a sputtering method, a metalorganic vapor phase growth method (MOCVD method: Metalorganic Chemical Vapor Deposition), or the like can be used, and it is preferable to use the sputtering method. The thickness of the buffer layer 15 is preferably in the range of 5 to 300 nm, more preferably in the range of 5 to 90 nm, and even more preferably in the range of 5 to 30 nm because the crystal quality of the nitride semiconductor layer 14 deteriorates if it is made too thick.

(製造方法)
次に、本実施形態における半導体成長用基板10の製造方法について説明する。r面サファイア基板11の表面にナノサイズの凸形状12を形成する方法としては、公知のナノインプリントとパターニングを用いることができる。一例として、r面サファイア基板11上にレジスト膜を塗布し、凸形状12に対応したパターンが形成されたモールドを用い、ナノインプリント技術を用いてレジスト膜にパターンを転写する。次にナノパターンが転写されたレジスト膜とr面サファイア基板11に対して、塩素系ガスを用いて異方性エッチングすることで、ナノサイズの凸形状12がr面サファイア基板11上に形成される。
(Production method)
Next, a method of manufacturing the semiconductor growth substrate 10 in the present embodiment will be described. As a method for forming the nano-sized convex shape 12 on the surface of the r-plane sapphire substrate 11, known nanoimprint and patterning can be used. As an example, a resist film is applied onto the r-plane sapphire substrate 11, and a mold in which a pattern corresponding to the convex shape 12 is formed is used, and the pattern is transferred to the resist film using nanoimprint technology. Next, the resist film to which the nanopattern is transferred and the r-plane sapphire substrate 11 are anisotropically etched with a chlorine-based gas to form a nano-sized convex shape 12 on the r-plane sapphire substrate 11. To.

次に、ナノサイズの凸形状12を複数形成したr面サファイア基板11上に、例えば膜厚が30nm程度のバッファ層15をスパッタ法等で形成する。バッファ層15を形成するスパッタ法としては、AlNをターゲット材としてArガスを用いることがより好ましい。ターゲット材となるAlNとしては単結晶基板であっても粉末焼体であってもよく、その状態や形態は限定されない。 Next, a buffer layer 15 having a film thickness of, for example, about 30 nm is formed on the r-plane sapphire substrate 11 on which a plurality of nano-sized convex shapes 12 are formed by a sputtering method or the like. As a sputtering method for forming the buffer layer 15, it is more preferable to use Ar gas with AlN as a target material. The AlN to be the target material may be a single crystal substrate or a powder-fired body, and its state and form are not limited.

次に、バッファ層15の表面を洗浄した後に、キャリアガスとして水素、窒素を用い、V族原料としてアンモニア(NH)を用い、III族原料としてTMG(TrimethylGallium)を用いて、MOCVD法でa面GaN層14を成長させる。成長条件の一例としては、温度を1010℃まで昇温した後に成長温度を一定とし、リアクタ圧力とV/III比および成長時間を変更する2段階の成長シーケンスを用いる。例えば、はじめにV/III比を4000〜5000程度、圧力を900〜1000hPaとして10〜20分程度維持し、次にV/III比を100〜200程度、圧力を100〜150hPaとして90〜120分維持する。a面GaN層14を成長した後に室温まで冷却して取り出すことで、r面サファイア基板11の主面にナノサイズの凸形状12が複数形成され、バッファ層15およびa面GaN層14が形成された本実施形態の半導体成長用基板10を得ることができる。 Next, after cleaning the surface of the buffer layer 15, hydrogen and nitrogen are used as carrier gases, ammonia (NH 3 ) is used as a group V raw material, and TMG (Trimethylgallium) is used as a group III raw material by the MOCVD method. The surface GaN layer 14 is grown. As an example of the growth conditions, a two-step growth sequence is used in which the temperature is raised to 1010 ° C., the growth temperature is kept constant, and the reactor pressure, V / III ratio, and growth time are changed. For example, first maintain the V / III ratio at about 4000-5000 and the pressure at 900-1000 hPa for about 10 to 20 minutes, then maintain the V / III ratio at about 100-200 and the pressure at 100-150 hPa for 90-120 minutes. To do. By growing the a-plane GaN layer 14 and then cooling it to room temperature and taking it out, a plurality of nano-sized convex shapes 12 are formed on the main surface of the r-plane sapphire substrate 11, and the buffer layer 15 and the a-plane GaN layer 14 are formed. The semiconductor growth substrate 10 of the present embodiment can be obtained.

a面GaN層14が成長する際に、凸形状12の間における凹部13で生じた貫通転位は、横方向成長によって集約されて凸形状12の頂点付近に集約される。したがって、a面GaN層14の最表面にまで続く貫通転位(TD)の密度は小さくなる。これにより、本実施形態の半導体成長用基板10は、結晶性が良好で表面平坦性に優れた高品質なa面GaN層を成長させることが可能となる。 When the a-plane GaN layer 14 grows, the penetrating dislocations generated in the recesses 13 between the convex shapes 12 are aggregated by the lateral growth and are aggregated near the vertices of the convex shape 12. Therefore, the density of through dislocations (TD) extending to the outermost surface of the a-plane GaN layer 14 becomes small. As a result, the semiconductor growth substrate 10 of the present embodiment can grow a high-quality a-plane GaN layer having good crystallinity and excellent surface flatness.

次に、a面GaN層14に生じる積層欠陥(BSF)とその低減手法について図3および図4を用いて説明する。図3は、a面GaN層14の結晶成長を示すTEM像であり、図3(a)は成長初期における島状結晶を示し、図3(b)は成長後のa面GaN層14を平坦化した表面状態を示している。 Next, the stacking defects (BSF) generated in the a-plane GaN layer 14 and the method for reducing them will be described with reference to FIGS. 3 and 4. FIG. 3 is a TEM image showing the crystal growth of the a-plane GaN layer 14, FIG. 3 (a) shows island-shaped crystals in the early stage of growth, and FIG. 3 (b) shows the a-plane GaN layer 14 after growth flat. It shows a crystallized surface condition.

図3(a)に示すように、r面サファイア基板11の主面上にa面GaN層14を結晶成長させると、成長の初期段階において成長核である島状結晶が主面上に複数生じる。島状結晶はGaNからなる単結晶であり、(000-1)面、(1-100)面、(1-101)面をファセットとして結晶サイズが大きくなっていくことが知られている。a面GaN層14の結晶成長を継続すると、複数の島状結晶が結合して大きなサイズの単結晶が得られる。 As shown in FIG. 3A, when the a-plane GaN layer 14 is crystal-grown on the main surface of the r-plane sapphire substrate 11, a plurality of island-shaped crystals as growth nuclei are generated on the main surface in the initial stage of growth. .. The island-shaped crystal is a single crystal made of GaN, and it is known that the crystal size increases with the (000-1) plane, the (1-100) plane, and the (1-101) plane as facets. When the crystal growth of the a-plane GaN layer 14 is continued, a plurality of island-shaped crystals are bonded to obtain a large-sized single crystal.

しかし、GaNの結晶成長においては、(000-1)面、(1-100)面、(1-101)面等のファセット毎に結晶成長の速度が異なることが知られており、さらに-c面である(000-1)面は、窒素極性となっている。これらによって-c面でのファセット成長と、(1-101)面でのファセット成長とが結合する際に、a面GaN層14中には図3(b)に示したような積層欠陥(BSF)が無数に生じてしまう。 However, in the crystal growth of GaN, it is known that the rate of crystal growth differs for each facet such as the (000-1) plane, the (1-100) plane, and the (1-101) plane, and further -c. The (000-1) plane, which is a plane, has a nitrogen polarity. As a result, when the facet growth on the -c plane and the facet growth on the (1-101) plane are combined, a stacking defect (BSF) as shown in FIG. 3 (b) is contained in the a-plane GaN layer 14. ) Will occur innumerably.

図4は、a軸に沿って形成した凸形状12と凹部13からのa面GaN層14の成長初期段階の様子を模式的に示す図であり、図4(a)は模式平面図であり、図4(b)は模式断面図である。図5は、c’方向に沿って形成した凸形状12と凹部13からのa面GaN層14の成長初期段階の様子を模式的に示す図であり、図5(a)は模式平面図であり、図5(b)は模式断面図である。図中に示した矢印は、a面GaN層14の成長初期段階において主面上に生じる成長核である島状結晶の-c面の位置を示している。 FIG. 4 is a diagram schematically showing the state of the initial stage of growth of the a-plane GaN layer 14 from the convex shape 12 and the concave portion 13 formed along the a-axis, and FIG. 4A is a schematic plan view. , FIG. 4B is a schematic cross-sectional view. FIG. 5 is a diagram schematically showing the state of the initial stage of growth of the a-plane GaN layer 14 from the convex shape 12 and the concave portion 13 formed along the c'direction, and FIG. 5 (a) is a schematic plan view. Yes, FIG. 5B is a schematic cross-sectional view. The arrow shown in the figure indicates the position of the -c plane of the island-shaped crystal, which is a growth nucleus generated on the main plane in the initial stage of growth of the a-plane GaN layer 14.

図4(a)(b)に示したように、a軸に沿って凸形状12を形成すると、複数の島状結晶の-c面はa軸に沿って配向するため、凹部13内の-c面が凸形状12に沿って一直線に集約されて結晶成長が進行する。これにより、a面GaN層14中において-c面に起因する積層欠陥(BSF)を低減することができる。 As shown in FIGS. 4A and 4B, when the convex shape 12 is formed along the a-axis, the -c planes of the plurality of island-shaped crystals are oriented along the a-axis, so that the-c plane in the recess 13 is-. The c-plane is gathered in a straight line along the convex shape 12, and crystal growth proceeds. This makes it possible to reduce stacking defects (BSF) caused by the -c plane in the a-plane GaN layer 14.

それに対して図5(a)(b)に示したように、c’方向に沿って凸形状12を成長した場合には、複数の島状結晶が生じると各島状結晶にそれぞれ-c面が生じ、凹部13内に複数の-c面を有する状態で結晶成長が進行する。その結果、-c面に起因する積層欠陥(BSF)が多数残留したままa面GaN層14が形成されてしまう。 On the other hand, as shown in FIGS. 5A and 5B, when the convex shape 12 is grown along the c'direction, when a plurality of island-shaped crystals are generated, each island-shaped crystal has a -c plane. Is generated, and crystal growth proceeds in a state where the recess 13 has a plurality of -c planes. As a result, the a-plane GaN layer 14 is formed with a large number of stacking defects (BSF) due to the -c-plane remaining.

上述したように本実施形態の半導体成長用基板10では、凸形状12がr面サファイア基板11のr軸およびc軸に垂直なa軸方向に沿って形成されていることで、積層欠陥を抑制して高品質なa面GaN層14を得ることができる。 As described above, in the semiconductor growth substrate 10 of the present embodiment, the convex shape 12 is formed along the a-axis direction perpendicular to the r-axis and the c-axis of the r-plane sapphire substrate 11 to suppress stacking defects. Therefore, a high-quality a-plane GaN layer 14 can be obtained.

(第2実施形態)
次に、本発明の第2実施形態について図6を用いて説明する。図6は、本実施形態における凸形状12の構造を模式的に示す部分拡大断面図であり、図6(a)は頂部断面が半円形状の例を示し、図6(b)は頂部に稜線部が形成された例を示している。図6(a)に示した例では、r面サファイア基板11の主面から側壁面部12aが立ち上がって形成されており、側壁面部12aの上方には曲面部12bが形成されている。側壁面部12aは主面に対して垂直に形成されていることが好ましいが、主面に対して傾斜する面として形成されていてもよい。また、曲面部12bは断面が半円形状に形成された曲面であり、側壁面部12aの幅と直径が同程度の曲率で形成されている。曲面部12bの最上部は、凸形状12の頂部12cとなっている。
(Second Embodiment)
Next, the second embodiment of the present invention will be described with reference to FIG. 6A and 6B are partially enlarged cross-sectional views schematically showing the structure of the convex shape 12 in the present embodiment, FIG. 6A shows an example in which the top cross section has a semicircular shape, and FIG. 6B shows the top. An example in which a ridgeline portion is formed is shown. In the example shown in FIG. 6A, the side wall surface portion 12a is formed so as to rise from the main surface of the r-plane sapphire substrate 11, and the curved surface portion 12b is formed above the side wall surface portion 12a. The side wall surface portion 12a is preferably formed perpendicular to the main surface, but may be formed as a surface inclined with respect to the main surface. Further, the curved surface portion 12b is a curved surface having a semicircular cross section, and the width and diameter of the side wall surface portion 12a are formed with a curvature of about the same. The uppermost portion of the curved surface portion 12b is the top portion 12c of the convex shape 12.

図6(b)に示した例でも、r面サファイア基板11の主面から側壁面部12aが立ち上がって形成されており、側壁面部12aの上方には曲面部12bが形成されている。曲面部12bは凸形状の幅Dとは直径が異なる曲率で形成された曲面であり、凸形状12の頂部12cは2つの曲面部12bが交わってc軸に沿った稜線部を構成している。 Also in the example shown in FIG. 6B, the side wall surface portion 12a is formed so as to rise from the main surface of the r-plane sapphire substrate 11, and the curved surface portion 12b is formed above the side wall surface portion 12a. The curved surface portion 12b is a curved surface formed with a curvature having a diameter different from that of the convex width D, and the top portion 12c of the convex shape 12 is formed by the intersection of the two curved surface portions 12b to form a ridgeline portion along the c-axis. ..

側壁面部12aがr面サファイア基板11の主面に対して略垂直であるため、a面GaN層14を結晶成長させる際には側壁面部12aの表面からは結晶成長しない。また、側壁面部12aよりも上方には曲面部12bが形成されており、曲面部12bが所定の曲率をもって形成されているため、サファイアにおける特定の結晶面方位が露出しない。これにより、曲面部12bの表面からもa面GaN層14は結晶成長しにくくなる。したがって、a面GaN層14は、凹部13における主面から結晶成長する。特に、図6(b)に示し凸形状12の頂部12cに稜線部が構成されている例では、頂部12cの周辺においてもサファイアのr面が露出せず、頂部12cからのa面GaN層14の結晶成長を効果的に抑制することができる。 Since the side wall surface portion 12a is substantially perpendicular to the main surface of the r-plane sapphire substrate 11, crystals do not grow from the surface of the side wall surface portion 12a when the a-plane GaN layer 14 is crystal-grown. Further, since the curved surface portion 12b is formed above the side wall surface portion 12a and the curved surface portion 12b is formed with a predetermined curvature, a specific crystal plane orientation in the sapphire is not exposed. As a result, the a-plane GaN layer 14 is less likely to undergo crystal growth from the surface of the curved surface portion 12b. Therefore, the a-plane GaN layer 14 crystal grows from the main plane in the recess 13. In particular, in the example in which the ridgeline portion is formed on the top portion 12c of the convex shape 12 shown in FIG. 6B, the r-plane of the sapphire is not exposed even around the top portion 12c, and the a-plane GaN layer 14 from the top portion 12c Crystal growth can be effectively suppressed.

凸形状12の間隔Sは、狭すぎるとa面GaN層14の結晶成長時に原料供給が阻害されて良好に結晶成長を行うことが困難になり、広すぎると結晶成長が開始する主面の面積が大きくなるため貫通転位や欠陥が発生する領域が多くなる。したがって間隔Sは、200nm以上500nm以下の範囲が好ましく、300nm以上400nm以下の範囲であることがより好ましい。 If the interval S of the convex shapes 12 is too narrow, the supply of raw materials is hindered during crystal growth of the a-plane GaN layer 14, and it becomes difficult to perform good crystal growth. If it is too wide, the area of the main surface where crystal growth starts. Therefore, there are many areas where through-translocations and defects occur. Therefore, the interval S is preferably in the range of 200 nm or more and 500 nm or less, and more preferably in the range of 300 nm or more and 400 nm or less.

凸形状12の高さHは、低すぎると図12に示したように横方向成長でも側壁面部12aに到達せず欠陥を低減できず、高すぎるとa面GaN層14の結晶成長時に原料供給が阻害されて良好に結晶成長を行うことが困難になる。したがって高さHは、500nm以上1200nm以下の範囲が好ましく、700nm以上1000nm未満の範囲であることがより好ましい。 If the height H of the convex shape 12 is too low, as shown in FIG. 12, it does not reach the side wall surface portion 12a even in lateral growth and defects cannot be reduced. If it is too high, the raw material is supplied during crystal growth of the a-plane GaN layer 14. Is inhibited and it becomes difficult to carry out good crystal growth. Therefore, the height H is preferably in the range of 500 nm or more and 1200 nm or less, and more preferably in the range of 700 nm or more and less than 1000 nm.

凸形状12の幅Dは、大きすぎると横方向成長でa面GaN層14が凸形状12全体を埋めて成長するまでの厚さが必要になるため好ましくなく、小さすぎる凸形状12の上方でのa面GaN層14の横方向成長が継続されず、欠陥の低減が不十分になるため好ましくない。したがって幅Dは、300nm以上1200nm以下の範囲が好ましく、500nm以上1000nm未満の範囲であることがより好ましい。 If the width D of the convex shape 12 is too large, it is not preferable because the a-plane GaN layer 14 needs to be thick enough to fill the entire convex shape 12 and grow in the lateral direction, and above the convex shape 12 that is too small. The lateral growth of the a-plane GaN layer 14 is not continued, and the reduction of defects is insufficient, which is not preferable. Therefore, the width D is preferably in the range of 300 nm or more and 1200 nm or less, and more preferably in the range of 500 nm or more and less than 1000 nm.

凸形状12のアスペクト比H/Dは、a面GaN層14の横方向成長で貫通転位や欠陥を側壁面部12aに到達させるために1以上が必要であるが、大きすぎるとa面GaN層14の結晶成長時に原料供給が阻害されて良好に結晶成長を行うことが困難になる。したがってアスペクト比H/Dは、1以上4以下の範囲が好ましく、1以上2以下の範囲であることがより好ましい。 The aspect ratio H / D of the convex shape 12 needs to be 1 or more in order for the a-plane GaN layer 14 to reach the side wall surface portion 12a due to the lateral growth of the a-plane GaN layer 14, but if it is too large, the a-plane GaN layer 14 When the crystal grows, the supply of raw materials is hindered and it becomes difficult to perform good crystal growth. Therefore, the aspect ratio H / D is preferably in the range of 1 or more and 4 or less, and more preferably in the range of 1 or more and 2 or less.

本実施形態の半導体成長用基板10でも、凸形状12がr面サファイア基板11のr軸およびc軸に垂直なa軸方向に沿って形成されていることで、積層欠陥を抑制して高品質なa面GaN層14を得ることができる。 Even in the semiconductor growth substrate 10 of the present embodiment, since the convex shape 12 is formed along the a-axis direction perpendicular to the r-axis and c-axis of the r-plane sapphire substrate 11, stacking defects are suppressed and high quality is achieved. A-plane GaN layer 14 can be obtained.

(第3実施形態)
次に、本発明の第3実施形態について図7を用いて説明する。図7は本実施形態の半導体装置であるLEDを示す模式断面図である。図7に示すようにLED100は、r面サファイア基板11、ナノサイズの凸形状12、a面GaN層14、活性層16、p型半導体層17、n側電極18、p側電極19を有している。
(Third Embodiment)
Next, the third embodiment of the present invention will be described with reference to FIG. FIG. 7 is a schematic cross-sectional view showing an LED which is a semiconductor device of this embodiment. As shown in FIG. 7, the LED 100 has an r-plane sapphire substrate 11, a nano-sized convex shape 12, an a-plane GaN layer 14, an active layer 16, a p-type semiconductor layer 17, an n-side electrode 18, and a p-side electrode 19. ing.

第1実施形態と同様に、r面サファイア基板11を用意し、ナノサイズの凸形状12を形成し、MOCVD法でa面GaN層14をエピタキシャル成長する。続いて、MOCVD法で活性層16、p型半導体層17を順次成長して半導体基板を得る。 Similar to the first embodiment, the r-plane sapphire substrate 11 is prepared, the nano-sized convex shape 12 is formed, and the a-plane GaN layer 14 is epitaxially grown by the MOCVD method. Subsequently, the active layer 16 and the p-type semiconductor layer 17 are sequentially grown by the MOCVD method to obtain a semiconductor substrate.

次に、フォトリソグラフィーとエッチングによりp型半導体層17と活性層16の一部を除去して a面GaN層14の一部を露出させる。次に、a面GaN層14とp型半導体層17の露出面に蒸着等により電極材料を形成し、ダイシングして個別チップ化することでLEDを得る。 Next, a part of the p-type semiconductor layer 17 and the active layer 16 is removed by photolithography and etching to expose a part of the a-plane GaN layer 14. Next, an electrode material is formed on the exposed surfaces of the a-plane GaN layer 14 and the p-type semiconductor layer 17 by vapor deposition or the like, and the LEDs are obtained by dicing and forming individual chips.

活性層16は、 a面GaN層14上にエピタキシャル成長され、a面を主面とする半導体層であり、層内で電子と正孔が発光再結合することでLED100が発光する。活性層16は、a面GaN層14とp型半導体層17よりもバンドギャップが小さい材料で構成されており、例えばInGaN、AlInGaNなどが挙げられる。活性層16は意図的に不純物を含まないノンドープとしてもよく、n型不純物を含むn型やp型不純物を含むp型としてもよい。活性層16は、a面を主面とする半導体層なので、厚膜化してもピエゾ電界による電子と正孔の空間的な分離は生じにくく、電流密度を高くしても効率的に電子と正孔が発光再結合できる。 The active layer 16 is a semiconductor layer epitaxially grown on the a-plane GaN layer 14 and having the a-plane as the main surface, and the LED 100 emits light when electrons and holes are luminescent and recombinated in the layer. The active layer 16 is made of a material having a bandgap smaller than that of the a-plane GaN layer 14 and the p-type semiconductor layer 17, and examples thereof include InGaN and AlInGaN. The active layer 16 may be intentionally non-doped containing impurities, or may be n-type containing n-type impurities or p-type containing p-type impurities. Since the active layer 16 is a semiconductor layer having the a-plane as the main surface, spatial separation of electrons and holes due to the piezo electric field is unlikely to occur even if the film is thickened, and even if the current density is increased, the electrons and holes are efficiently positive. The holes can be luminescent and recombined.

p型半導体層17は、活性層16上にエピタキシャル成長され、a面を主面とする半導体層であり、p側電極19から正孔が注入されて活性層16に正孔を供給する層である。 The p-type semiconductor layer 17 is a semiconductor layer epitaxially grown on the active layer 16 and having the a-plane as the main surface, and is a layer in which holes are injected from the p-side electrode 19 to supply holes to the active layer 16. ..

ここでは a面GaN層14、p型半導体層17をそれぞれ単層で説明したが、それぞれ材料や組成の異なる複数の層を含んでいるとしてもよく、例えば、a面GaN層14とp型半導体層17にクラッド層、コンタクト層、電流拡散層、電子ブロック層、導波路層などを含めてもよい。また、活性層16も単層で説明したが、多重量子井戸構造(MQW:Multi Quantum Well)などの複数層で構成してもよい。 Here, the a-plane GaN layer 14 and the p-type semiconductor layer 17 have been described as single layers, but each may include a plurality of layers having different materials and compositions. For example, the a-plane GaN layer 14 and the p-type semiconductor may be included. The layer 17 may include a clad layer, a contact layer, a current diffusion layer, an electron block layer, a waveguide layer, and the like. Further, although the active layer 16 has been described as a single layer, it may be composed of a plurality of layers such as a multiple quantum well structure (MQW: Multi Quantum Well).

本実施の形態でも、凸形状12はr面サファイア基板11のr軸およびc軸に垂直なa軸方向に沿って形成されている。したがって、第1実施形態で述べたように積層欠陥を抑制して高品質なa面GaN層14が得られ、欠陥密度が低減されたa面GaN層14上に成長された活性層16、p型半導体層17も結晶性と表面平坦性が良好となる。これにより、活性層16、p型半導体層17の特性も良好になり、LEDの外部量子効率の向上などが見込まれる。 Also in this embodiment, the convex shape 12 is formed along the a-axis direction perpendicular to the r-axis and c-axis of the r-plane sapphire substrate 11. Therefore, as described in the first embodiment, the active layer 16 and p are grown on the a-plane GaN layer 14 in which the stacking defects are suppressed to obtain a high-quality a-plane GaN layer 14 and the defect density is reduced. The type semiconductor layer 17 also has good crystallinity and surface flatness. As a result, the characteristics of the active layer 16 and the p-type semiconductor layer 17 are also improved, and it is expected that the external quantum efficiency of the LED will be improved.

本発明の半導体装置であるLEDは、上述したようにピエゾ電界によるドループが少なく、且つa面内での異方性が小さく良好な結晶品質であることから高輝度化を実現できるので、車両用灯具などの灯具に用いることでチップ数の低減や高出力化を図ることが可能となる。また、半導体装置はLEDに限定されず、半導体レーザであってもよく、二次元電子ガスを発生させる機能層を有する高電子移動度トランジスタ(HEMT:High Electron Mobility Transistor)等の他の用途であってもよい。 As described above, the LED, which is the semiconductor device of the present invention, has less droop due to the piezo electric field, has less anisotropy in the a-plane, and has good crystal quality, so that high brightness can be realized, and thus for vehicles. By using it for lighting equipment such as lighting equipment, it is possible to reduce the number of chips and increase the output. Further, the semiconductor device is not limited to an LED, and may be a semiconductor laser, and has other uses such as a high electron mobility transistor (HEMT) having a functional layer for generating two-dimensional electron gas. You may.

本発明は上述した各実施形態に限定されるものではなく、請求項に示した範囲で種々の変更が可能であり、異なる実施形態にそれぞれ開示された技術的手段を適宜組み合わせて得られる実施形態についても本発明の技術的範囲に含まれる。 The present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the claims, and the embodiments obtained by appropriately combining the technical means disclosed in the different embodiments. Is also included in the technical scope of the present invention.

100…LED
10…半導体成長用基板
11…r面サファイア基板
12…凸形状
12a…側壁面部
12b…曲面部
12c…頂部
13…凹部
14…a面GaN層
15…バッファ層
16…活性層
17…p型半導体層
18…n側電極
19…p側電極
100 ... LED
10 ... Semiconductor growth substrate 11 ... r-plane sapphire substrate 12 ... Convex shape 12a ... Side wall surface 12b ... Curved surface 12c ... Top 13 ... Recess 14 ... a-plane GaN layer 15 ... Buffer layer 16 ... Active layer 17 ... P-type semiconductor layer 18 ... n-side electrode 19 ... p-side electrode

Claims (7)

サファイアのr面を主面とし、前記主面にナノサイズの凸形状が複数形成されており、
前記凸形状は前記サファイアのr軸およびc軸に垂直なa軸方向に沿って形成されていることを特徴とする半導体成長用基板。
The r-plane of sapphire is the main surface, and a plurality of nano-sized convex shapes are formed on the main surface.
A semiconductor growth substrate characterized in that the convex shape is formed along the a-axis direction perpendicular to the r-axis and c-axis of the sapphire.
請求項1に記載の半導体成長用基板であって、
前記凸形状の間隔Sが200nm以上500nm以下の範囲であることを特徴とする半導体成長用基板。
The semiconductor growth substrate according to claim 1.
A semiconductor growth substrate, wherein the convex spacing S is in the range of 200 nm or more and 500 nm or less.
請求項1または2に記載の半導体成長用基板であって、
前記凸形状は、前記主面から立ち上がって形成された側壁面部と、前記側壁面より上方に形成された曲面部とを有することを特徴とする半導体成長用基板。
The semiconductor growth substrate according to claim 1 or 2.
The convex shape is a semiconductor growth substrate having a side wall surface portion formed by rising from the main surface and a curved surface portion formed above the side wall surface.
請求項3に記載の半導体成長用基板であって、
前記曲面部は、前記凸形状の幅Dとは直径が異なる曲率で形成されており、
前記凸形状の頂部には2つの前記曲面部が交わる稜線部が形成されていることを特徴とする半導体成長用基板。
The semiconductor growth substrate according to claim 3.
The curved surface portion is formed with a curvature having a diameter different from that of the convex width D.
A semiconductor growth substrate characterized in that a ridgeline portion where two curved surface portions intersect is formed on the top of the convex shape.
請求項1から4の何れか一つに記載の半導体成長用基板を用い、
前記半導体成長用基板上に機能層を備えることを特徴とする半導体素子。
Using the semiconductor growth substrate according to any one of claims 1 to 4,
A semiconductor device characterized in that a functional layer is provided on the semiconductor growth substrate.
請求項1から4の何れか一つに記載の半導体成長用基板を用い、
前記半導体成長用基板上に活性層を備えることを特徴とする半導体発光素子。
Using the semiconductor growth substrate according to any one of claims 1 to 4,
A semiconductor light emitting device comprising an active layer on the semiconductor growth substrate.
r面を主面とするサファイア上に、前記サファイアのr軸およびc軸に垂直なa軸方向に沿って凸形状を複数形成する工程と、
前記主面上に窒化物半導体層を成長する工程と、を備えることを特徴とする半導体素子製造方法。
A step of forming a plurality of convex shapes along the a-axis direction perpendicular to the r-axis and c-axis of the sapphire on the sapphire whose main surface is the r-plane.
A semiconductor device manufacturing method comprising a step of growing a nitride semiconductor layer on the main surface.
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