JP2020103151A - Rice molding device - Google Patents

Rice molding device Download PDF

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JP2020103151A
JP2020103151A JP2018245571A JP2018245571A JP2020103151A JP 2020103151 A JP2020103151 A JP 2020103151A JP 2018245571 A JP2018245571 A JP 2018245571A JP 2018245571 A JP2018245571 A JP 2018245571A JP 2020103151 A JP2020103151 A JP 2020103151A
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molding
cooked rice
introduction
frame body
moving
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JP7153983B2 (en
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育冶 小根田
Ikuya Oneda
育冶 小根田
光彦 長島
Mitsuhiko Nagashima
光彦 長島
真路 森
Shinji Mori
真路 森
健太 杉野
Kenta Sugino
健太 杉野
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Suzumo Machinery Co Ltd
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Suzumo Machinery Co Ltd
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Abstract

To accelerate molding processing of a rice mass on a rice molding device.SOLUTION: A rice molding device comprises: a movement frame body 21 which can be reciprocated between an introduction position of a rice mass R and a molding position of the rice mass R, and can be coupled and separated mutually in a cross direction of a movement direction; a molding hole 22a being provided so that a transport frame part 21b-1 is provided just above thereof when the movement frame body 21 is at the introduction position, and an introduction frame part 21a is provided just above thereof when the movement frame body 21 is at the molding position; a molding upper die 23a and a molding lower die 24a for molding the rice mass R put into the molding hole 22a; and a movement plate 25 for moving the rice mass R to just above the molding hole 22a when the movement frame body 21 is moved to the molding position. The movement frame body 21 is moved to the molding position after the rice mass R is introduced into the introduction frame part 21a in a separation state at the introduction position and is shifted to a coupling state, and the movement frame body passes both sides of an arm part 23a-1 for lifting the molding upper die 23a and is moved to the introduction position after shifting from the coupling state to the separation state in molding operation at the molding position.SELECTED DRAWING: Figure 1

Description

本発明は、米飯成形装置に関するものである。 The present invention relates to a cooked rice forming device.

搬送コンベアで搬送された米飯塊を成形孔に投入して成形する米飯成形装置が知られている。 2. Description of the Related Art A cooked rice forming apparatus is known in which a cooked rice mass conveyed by a conveyor is charged into a molding hole and molded.

このような米飯成形装置としては、例えば非特許文献1に開示されているように、搬送コンベアによって搬送されてきた米飯塊を移動枠体を用いて成形孔に投入し、成形型で上下から圧縮して成形する装置がある。 As such a cooked rice forming apparatus, for example, as disclosed in Non-Patent Document 1, a block of cooked rice conveyed by a conveyer is put into a forming hole using a moving frame and compressed from above and below by a forming die. There is a device for molding.

詳しくは、梯子状の移動枠体を導入位置にしておいて一方端に米飯塊を導入し、移動枠体の成形位置への移動に伴って、当該米飯塊を成形孔の直上に移動させている。そして、移動枠体を2度往復移動させることにより、米飯塊を成形孔内に投入して成形上型と成形下型とで圧縮して所定の形状に圧縮する動作を2回行い、米飯塊をふっくらと成形している。 Specifically, with the ladder-shaped moving frame body at the introduction position, the cooked rice block is introduced at one end, and the cooked rice block is moved directly above the forming hole as the moving frame body moves to the forming position. There is. Then, by reciprocating the moving frame twice, the mass of cooked rice is put into the molding hole and compressed by the molding upper mold and the molding lower mold to be compressed into a predetermined shape twice. Is molded fluffy.

http://www.fuji-seiki.co.jp/product/270http://www.fuji-seiki.co.jp/product/270

しかしながら、前述した非特許文献1に記載の技術では、成形上型が米飯塊を圧縮しているときに移動枠体を移動させると、当該移動枠体が成形上型を昇降させるアーム部と干渉してしまう。したがって、成形が完了して成形上型が上昇するまでは、移動枠体を成形位置から導入位置へ動かすことができない。つまり、移動枠体は、米飯塊の成形中に導入位置へ戻ることができない。 However, in the technique described in Non-Patent Document 1 described above, when the moving frame body is moved while the upper molding die is compressing the cooked rice mass, the moving frame body interferes with the arm portion that moves the upper molding die up and down. Resulting in. Therefore, the moving frame cannot be moved from the molding position to the introduction position until the molding is completed and the upper molding die is lifted. That is, the moving frame cannot return to the introduction position during the formation of the cooked rice mass.

すると、米飯塊の成形完了を待ってから次の米飯塊を導入することになり、米飯塊の成形処理の高速化を図ることができない。 In this case, the next cooked rice lump is introduced after waiting for the completion of the cooked rice lump, and it is impossible to speed up the molding process of the cooked rice lump.

また、前述した非特許文献1に記載の技術では、梯子状の移動枠体の幅や移動枠体の位置が固定されているために、当該移動枠体に導入される米飯塊は、予め移動枠体の幅以下に成形しておき、移動枠体に対して位置ずれがないようにしておく必要がある。 In addition, in the technique described in Non-Patent Document 1 described above, since the width of the ladder-shaped moving frame body and the position of the moving frame body are fixed, the cooked rice mass introduced into the moving frame body moves in advance. It is necessary to form the width of the frame body or less so as not to be displaced with respect to the moving frame body.

本発明は、上述の技術的背景からなされたものであって、米飯塊の成形処理の高速化を図ることができる米飯成形装置を提供することを目的とする。 The present invention has been made in view of the above technical background, and an object of the present invention is to provide a cooked rice forming apparatus that can speed up the forming process of cooked rice lumps.

また、本発明は、上述の技術的背景からなされたものであって、移動枠体の幅や位置に制約されることなく米飯塊を導入することのできる米飯成形装置を提供することを目的とする。 Further, the present invention has been made from the above technical background, and an object thereof is to provide a cooked rice forming apparatus capable of introducing a cooked rice chunk without being restricted by the width or position of the moving frame. To do.

上記課題を解決するため、請求項1に記載の本発明の米飯成形装置は、米飯塊が水平方向から導入される1つの導入枠部および米飯塊をスライド搬送する複数の搬送枠部が搬送方向の上流側から下流側に沿って形成され、前記導入枠部に米飯塊が導入される導入位置と米飯塊が成形される成形位置との間を往復移動可能且つ移動方向と交差する方向に相互に分離結合可能に設けられた移動枠体と、前記移動枠体が前記導入位置のときに全ての前記搬送枠部が直上に位置し、当該移動枠体が前記成形位置に移動したときに前記導入枠部および一部の前記搬送枠部が直上に位置するように設けられ、米飯塊が投入される複数の成形孔と、前記成形孔に投入された米飯塊を上下方向から圧縮して所定の形状に成形する成形上型および成形下型と、前記移動枠体が前記導入位置のときに導入枠部に導入された米飯塊を、当該移動枠体が前記成形位置に移動したときに前記成形孔の直上になった前記導入枠部に移動させる移動部とを有し、前記移動枠体は、前記導入位置において分離状態で前記導入枠部に米飯塊が導入されて結合状態に移行した後に、前記成形位置に移動し、前記成形位置において成形動作中に結合状態から分離状態に移行した後に、前記成形上型を昇降させるアーム部の両側を通って前記導入位置に移動する、ことを特徴とする。 In order to solve the above problems, in the cooked rice forming apparatus of the present invention according to claim 1, one introduction frame portion into which the cooked rice block is introduced in the horizontal direction and a plurality of transport frame portions that slide and transport the cooked rice block are in the transport direction. Is formed along the upstream side to the downstream side, and is reciprocally movable between an introduction position where the cooked rice mass is introduced into the introduction frame part and a molding position where the cooked rice mass is molded, and mutually in a direction intersecting the moving direction. And a moving frame body provided so as to be separable and connectable to all, when the moving frame body is at the introduction position, all the transport frame portions are located directly above, and when the moving frame body moves to the molding position, A plurality of molding holes provided so that the introduction frame part and a part of the transport frame part are positioned immediately above, and a plurality of forming holes into which the cooked rice mass is charged, and the cooked rice mass injected into the molding holes are compressed from the vertical direction to a predetermined A molding upper mold and a molding lower mold for molding into a shape of, and the cooked rice mass introduced into the introduction frame portion when the moving frame body is in the introducing position, when the moving frame body moves to the molding position, The moving frame body has a moving portion that is moved to the introduction frame portion immediately above the forming hole, and the moving frame body is moved to a coupled state by introducing a cooked rice lump into the introduction frame portion in a separated state at the introduction position. After that, it moves to the molding position, and after moving from the connected state to the separated state during the molding operation at the molding position, it moves to the introduction position through both sides of the arm portion that raises and lowers the upper molding die. Characterize.

上記課題を解決するため、請求項2に記載の本発明の米飯成形装置は、米飯塊が水平方向から導入される1つの導入枠部および米飯塊をスライド搬送する1つの搬送枠部が搬送方向の上流側から下流側に沿って形成され、前記導入枠部に米飯塊が導入される導入位置と米飯塊が成形される成形位置との間を往復移動可能且つ移動方向と交差する方向に相互に分離結合可能に設けられた移動枠体と、前記移動枠体が前記導入位置のときに前記搬送枠部が直上に位置し、当該移動枠体が前記成形位置に移動したときに前記導入枠部が直上に位置するように設けられ、米飯塊が投入される1つの成形孔と、前記成形孔に投入された米飯塊を上下方向から圧縮して所定の形状に成形する成形上型および成形下型と、前記移動枠体が前記導入位置のときに導入枠部に導入された米飯塊を、当該移動枠体が前記成形位置に移動したときに前記成形孔の直上になった前記導入枠部に移動させる移動部とを有し、前記移動枠体は、前記導入位置において分離状態で前記導入枠部に米飯塊が導入されて結合状態に移行した後に、前記成形位置に移動し、前記成形位置において成形動作中に結合状態から分離状態に移行した後に、前記成形上型を昇降させるアーム部の両側を通って前記導入位置に移動する、ことを特徴とする。 In order to solve the above-mentioned problem, in the cooked rice forming apparatus of the present invention according to claim 2, one introduction frame part for introducing the cooked rice block from the horizontal direction and one transport frame part for slidingly transporting the cooked rice block are in the transport direction. Is formed along the upstream side to the downstream side, and is reciprocally movable between an introduction position where the cooked rice mass is introduced into the introduction frame part and a molding position where the cooked rice mass is molded, and mutually in a direction intersecting the moving direction. And a moving frame body provided so as to be separably connectable to the moving frame body, the transport frame portion is located directly above when the moving frame body is at the introducing position, and the introducing frame is when the moving frame body moves to the forming position. One molding hole that is provided so that the portion is located immediately above and into which the cooked rice mass is charged, and a molding upper mold and a molding that compresses the cooked rice mass charged in the molding hole from the vertical direction to mold it into a predetermined shape. The lower die and the cooked rice block introduced into the introduction frame portion when the moving frame body is at the introduction position, the introduction frame that is directly above the forming hole when the moving frame body moves to the forming position. The moving frame body is moved to the molding position after the rice lump is introduced into the introduction frame portion in a separated state at the introduction position and moved to a combined state. At the molding position, after shifting from the coupled state to the separated state during the molding operation, it is moved to the introduction position through both sides of the arm portion that raises and lowers the upper molding die.

請求項3に記載の本発明の米飯成形装置は、上記請求項1または2記載の発明において、前記移動枠体は、移動方向に沿って延びた一対の幅規制部、および前記一対の幅規制部に挟まれるとともに前記導入枠部および前記搬送枠部を区画する区画部を備え、前記区画部の位置で相互に分離する、ことを特徴とする。 The cooked rice forming apparatus according to a third aspect of the present invention is the cooked rice forming apparatus according to the first or second aspect of the invention, wherein the moving frame body has a pair of width regulating portions extending in a moving direction, and the pair of width regulating portions. It is characterized in that it is provided with a partition part that is sandwiched between the parts and partitions the introduction frame part and the transport frame part, and is separated from each other at the position of the partition part.

請求項4に記載の本発明の米飯成形装置は、上記請求項1〜3の何れか一項に記載の発明において、前記導入枠部に米飯塊を搬送する第1の搬送手段と、前記成形位置に移動した前記移動枠体により送り出された成形完了後の米飯塊を搬送する第2の搬送手段と、をさらに有することを特徴とする。 A cooked rice forming apparatus according to a fourth aspect of the present invention is the invention according to any one of the first to third aspects, in which the first conveyance means for conveying the cooked rice mass to the introduction frame portion and the molding are provided. And a second transporting unit for transporting the completed cooked rice lumps sent out by the moving frame moved to the position.

本発明では、移動枠体は、導入位置において分離状態から結合状態に移行した後に成形位置に移動し、成形位置において成形動作中に結合状態から分離状態に移行した後に、成形上型を昇降させるアーム部の両側を通って導入位置に移動している。これにより、米飯塊の成形中に、移動枠体が成形位置から導入位置へ戻ることができるので、米飯塊の成形完了を待つことなく次の米飯塊を導入することができ、米飯塊の成形処理の高速化を図ることが可能になる。 In the present invention, the moving frame moves to the molding position after shifting from the separated state to the coupled state at the introduction position, and moves the upper molding die up and down after shifting from the coupled state to the separated state during the molding operation at the molding position. It has moved to the introduction position through both sides of the arm. This allows the moving frame to return from the molding position to the introduction position during the formation of the cooked rice mass, so that the next cooked rice mass can be introduced without waiting for the completion of the cooked rice mass. It is possible to speed up the processing.

また、本発明によれば、移動枠体は、導入位置において分離状態で導入枠部に米飯塊が導入されてから結合状態に移行している。これにより、米飯塊を予め移動枠体の幅以下に成形し、さらに移動枠体に対して位置ずれがないようにしておく必要がなくなるので、移動枠体の幅や位置に制約されることなく米飯塊を導入することが可能になる。 Further, according to the present invention, the movable frame body is moved to the combined state after the cooked rice mass is introduced into the introduction frame portion in the separated state at the introduction position. This eliminates the need to preliminarily mold the cooked rice block to a width equal to or smaller than the width of the moving frame body and further to prevent the positional displacement with respect to the moving frame body. It becomes possible to introduce a lump of cooked rice.

本発明の実施の形態1における米飯成形装置を示す斜視図である。It is a perspective view which shows the cooked rice shaping|molding apparatus in Embodiment 1 of this invention. 図1の正面図である。It is a front view of FIG. 図1の平面図である。It is a top view of FIG. 実施の形態1における米飯成形装置での米飯塊の成形動作の一工程を示す説明図である。FIG. 8 is an explanatory diagram showing a step of a forming operation of a cooked rice cake in the cooked rice forming apparatus according to the first embodiment. 実施の形態1における米飯成形装置での米飯塊の成形動作の、図4に続く工程を示す説明図である。FIG. 5 is an explanatory diagram showing a step following the step of FIG. 4 of the operation of forming a cooked rice cake in the cooked rice forming apparatus according to the first embodiment. 実施の形態1における米飯成形装置での米飯塊の成形動作の、図5に続く工程を示す説明図である。FIG. 6 is an explanatory view showing a step following the step of FIG. 5 of the operation of forming a cooked rice cake in the cooked rice forming apparatus according to the first embodiment. 実施の形態1における米飯成形装置での米飯塊の成形動作の、図6に続く工程を示す説明図である。FIG. 7 is an explanatory diagram showing a process following the process of FIG. 6 of the forming operation of the cooked rice cake in the cooked rice forming device according to the first embodiment. 実施の形態1における米飯成形装置での米飯塊の成形動作の、図7に続く工程を示す説明図である。FIG. 8 is an explanatory diagram showing a step following the step of FIG. 7 of the operation of forming a cooked rice cake in the cooked rice forming apparatus according to the first embodiment. 実施の形態1における米飯成形装置での米飯塊の成形動作の、図8に続く工程を示す説明図である。FIG. 9 is an explanatory diagram showing a step following the step of FIG. 8 of the operation of forming a cooked rice cake in the cooked rice forming apparatus according to the first embodiment. 実施の形態1における米飯成形装置での米飯塊の成形動作の、図9に続く工程を示す説明図である。FIG. 10 is an explanatory view showing a process following the process of FIG. 9 of the operation of forming a cooked rice cake in the cooked rice forming apparatus according to the first embodiment. 実施の形態1における米飯成形装置での米飯塊の成形動作の、図10に続く工程を示す説明図である。It is explanatory drawing which shows the process of FIG. 10 of the shaping|molding operation of the cooked rice block in the cooked rice shaping|molding apparatus in Embodiment 1. FIG. 実施の形態1における米飯成形装置での米飯塊の成形動作の、図11に続く工程を示す説明図である。FIG. 12 is an explanatory diagram showing a process following the process of FIG. 11 of the operation of forming a cooked rice cake in the cooked rice forming apparatus according to the first embodiment. 実施の形態1における米飯成形装置での米飯塊の成形動作の、図12に続く工程を示す説明図である。It is explanatory drawing which shows the process of FIG. 12 of the shaping|molding operation of the cooked rice block in the cooked rice shaping|molding apparatus in Embodiment 1. FIG. 実施の形態1における米飯成形装置での米飯塊の成形動作の、図13に続く工程を示す説明図である。It is explanatory drawing which shows the process following FIG. 13 of the forming operation of the cooked rice block in the cooked rice forming apparatus in Embodiment 1. 実施の形態1における米飯成形装置での米飯塊の成形動作の、図14に続く工程を示す説明図である。It is explanatory drawing which shows the process of FIG. 14 of the shaping|molding operation of the cooked rice block in the cooked rice shaping|molding apparatus in Embodiment 1. FIG. 実施の形態1における米飯成形装置での米飯塊の成形動作の、図15に続く工程を示す説明図である。FIG. 16 is an explanatory diagram showing a process following the process of FIG. 15 of the operation of forming a cooked rice cake in the cooked rice forming device according to the first embodiment. 実施の形態1における米飯成形装置での米飯塊の成形動作の、図16に続く工程を示す説明図である。It is explanatory drawing which shows the process of FIG. 16 of the shaping|molding operation of the cooked rice block in the cooked rice shaping|molding apparatus in Embodiment 1. FIG. 実施の形態1における米飯成形装置での米飯塊の成形動作の、図17に続く工程を示す説明図である。FIG. 18 is an explanatory diagram showing a step following the step of FIG. 17 of the operation of forming a cooked rice cake in the cooked rice forming apparatus according to the first embodiment. 実施の形態2における米飯成形装置での米飯塊の成形動作の一工程を示す説明図である。FIG. 11 is an explanatory diagram showing a step of a forming operation of a cooked rice cake in the cooked rice forming apparatus according to the second embodiment. 実施の形態2における米飯成形装置での米飯塊の成形動作の、図19に続く工程を示す説明図である。FIG. 20 is an explanatory diagram showing a step following the step of FIG. 19 of the operation of forming a cooked rice cake in the cooked rice forming apparatus according to the second embodiment. 実施の形態2における米飯成形装置での米飯塊の成形動作の、図20に続く工程を示す説明図である。It is explanatory drawing which shows the process of FIG. 20 of the shaping|molding operation of the cooked rice block in the cooked rice shaping|molding apparatus in Embodiment 2. 実施の形態2における米飯成形装置での米飯塊の成形動作の、図21に続く工程を示す説明図である。FIG. 22 is an explanatory diagram showing a process following the process of FIG. 21 of the operation of forming a cooked rice cake in the cooked rice forming device according to the second embodiment. 実施の形態2における米飯成形装置での米飯塊の成形動作の、図22に続く工程を示す説明図である。FIG. 23 is an explanatory diagram showing a step following the step of FIG. 22 of the operation of forming a cooked rice cake in the cooked rice forming device according to the second embodiment. 実施の形態2における米飯成形装置での米飯塊の成形動作の、図23に続く工程を示す説明図である。FIG. 24 is an explanatory diagram showing a process following the process of FIG. 23 of the operation of forming a cooked rice cake in the cooked rice forming device according to the second embodiment. 実施の形態2における米飯成形装置での米飯塊の成形動作の、図24に続く工程を示す説明図である。FIG. 25 is an explanatory diagram showing a step following the step of FIG. 24 of the operation for forming a cooked rice cake in the cooked rice forming apparatus according to the second embodiment. 実施の形態2における米飯成形装置での米飯塊の成形動作の、図25に続く工程を示す説明図である。It is explanatory drawing which shows the process of FIG. 25 of the shaping|molding operation of the cooked rice block in the cooked rice shaping|molding apparatus in Embodiment 2. 実施の形態2における米飯成形装置での米飯塊の成形動作の、図26に続く工程を示す説明図である。It is explanatory drawing which shows the process of FIG. 26 of the shaping|molding operation of the cooked rice block in the cooked rice shaping|molding apparatus in Embodiment 2. FIG.

以下、本発明の一例としての実施の形態について、図面に基づいて詳細に説明する。なお、実施の形態を説明するための図面において、同一の構成要素には原則として同一の符号を付し、その繰り返しの説明は省略する。 Hereinafter, an embodiment as an example of the present invention will be described in detail with reference to the drawings. In addition, in the drawings for describing the embodiments, the same components are denoted by the same reference symbols in principle, and repeated description thereof will be omitted.

(実施の形態1) (Embodiment 1)

図1は本発明の実施の形態1における米飯成形装置を示す斜視図、図2は図1の正面図、図3は図1の平面図である。 1 is a perspective view showing a cooked rice forming apparatus according to Embodiment 1 of the present invention, FIG. 2 is a front view of FIG. 1, and FIG. 3 is a plan view of FIG.

これらの図面に示すように、実施の形態1の米飯成形装置Mは、ストッパ付きのキャスタ10aが取り付けられた台座10を備えている。そして、台座10の上には、前工程で生成された所定重量の米飯塊Rを搬送して機内に導入するベルトコンベア(第1の搬送手段)11と、ベルトコンベア11で搬送された米飯塊Rを所定形状(ここでは、俵型のおむすびが敷き詰められるとともに全体として長方形をなす形状)に成形する成形部20と、成形部20から送り出された成形完了後の米飯塊Rを次工程に向けて搬送するベルトコンベア(第2の搬送手段)12とが設置されている。なお、ベルトコンベア12における成形部20側の上方には、成形された米飯塊Rの上にゴマ(主に黒ゴマ)を散らすためのゴマ振り器13が配置されている。 As shown in these drawings, the cooked rice forming apparatus M of the first embodiment includes a pedestal 10 to which a caster 10a with a stopper is attached. Then, on the pedestal 10, a belt conveyer (first conveying means) 11 that conveys a predetermined weight of cooked rice lump R generated in the previous step and introduces it into the machine, and a cooked rice lump conveyed by the belt conveyor 11. A molding section 20 for molding R into a predetermined shape (here, a bag-shaped rice ball is spread and a rectangular shape as a whole), and a cooked rice lump R after completion of molding sent from the molding section 20 are directed to the next step. And a belt conveyor (second carrying means) 12 for carrying the same. A sesame shaker 13 for distributing sesame (mainly black sesame) on the formed cooked rice mass R is arranged above the molding unit 20 side of the belt conveyor 12.

また、ベルトコンベア11,12や成形部20を駆動する駆動機構(図示せず)が収容された駆動ボックス10bの側方(正面から見て左上)には、作業者が装置の動作設定条件を入力したりするためのコントローラCTが備えられている。このコントローラCTには、米飯成形装置Mの起動、停止などの設定を行う操作スイッチCT−1、動作設定を行うとともに設定された動作内容が表示される表示パネルCT−2が設けられている。 Further, on the side (upper left when viewed from the front) of the drive box 10b in which a drive mechanism (not shown) for driving the belt conveyors 11 and 12 and the molding unit 20 is housed, an operator sets the operation setting conditions of the apparatus. A controller CT for inputting data is provided. The controller CT is provided with an operation switch CT-1 for setting start and stop of the cooked rice forming apparatus M and a display panel CT-2 for performing operation setting and displaying the set operation content.

さて、成形部20は、ベルトコンベア11に載って搬送されて来た米飯塊Rが導入枠部21a(後述する)に導入される導入位置と、米飯塊Rが成形される成形位置との間を往復移動可能に設けられた移動枠体21を備えている。移動枠体21は、移動方向に沿って延びた一対の幅規制部21fと、一対の幅規制部21fに挟まれるようにして設けられた区画部21sとを備え、平面視で略2段の梯子状の形状を呈している。なお、図1では、移動枠体21が導入位置となった状態が示されている。 Now, the forming unit 20 is provided between the introduction position where the cooked rice lump R conveyed on the belt conveyor 11 is introduced into the introduction frame 21a (described later) and the molding position where the cooked rice lump R is formed. The movable frame 21 is provided so as to be capable of reciprocating. The moving frame body 21 includes a pair of width regulating portions 21f extending along the moving direction and a partition portion 21s provided so as to be sandwiched between the pair of width regulating portions 21f, and has a substantially two-tiered plan view. It has a ladder-like shape. Note that FIG. 1 shows a state in which the moving frame body 21 is at the introduction position.

この移動枠体21において、搬送方向上流側の領域(搬送方向上流側に向けて開放された領域)が、ベルトコンベア11の搬送によって米飯塊Rが水平方向から導入される導入枠部21aとなっている。また、導入枠部21aの搬送方向下流側には、米飯塊Rをスライド搬送する搬送枠部21bが形成されている。 In this moving frame body 21, an area on the upstream side in the transport direction (an area opened toward the upstream side in the transport direction) serves as an introduction frame portion 21a into which the cooked rice mass R is introduced in the horizontal direction by the transport of the belt conveyor 11. ing. Further, a transport frame portion 21b for sliding and transporting the cooked rice mass R is formed on the downstream side of the introduction frame portion 21a in the transport direction.

搬送枠部21bは、米飯塊Rの搬送方向に沿って2箇所(搬送枠部21b−1、21b−2)区画形成されている。そして、搬送方向下流側に位置する搬送枠部21b−2は、搬送方向下流側に向けて開放された領域であり、搬送枠部21b−1は、このような搬送枠部21b−2と前述した導入枠部21aとの間に位置している。 The transport frame portion 21b is divided into two locations (transport frame portions 21b-1 and 21b-2) along the transport direction of the cooked rice mass R. The transport frame portion 21b-2 located on the downstream side in the transport direction is an area opened toward the downstream side in the transport direction, and the transport frame portion 21b-1 is the same as the transport frame portion 21b-2 described above. It is located between the introduced frame portion 21a.

そして、導入枠部21a、搬送枠部21b−1および搬送枠部21b−2は、前述した区画部21sに区画されている。 The introduction frame portion 21a, the conveyance frame portion 21b-1, and the conveyance frame portion 21b-2 are divided into the division portions 21s described above.

なお、実施の形態1において、搬送枠部21bは2箇所形成されているが、3箇所以上であってもよい。 In addition, in the first embodiment, the transport frame portion 21b is formed at two locations, but it may be at three or more locations.

図1に示すように、移動枠体21は、区画部21sの位置において、移動方向と交差する方向に相互に分離および結合が可能になっており、往復移動しながら分離状態になったり結合状態になったりする。なお、移動枠体21の分離および結合については後述する。 As shown in FIG. 1, the moving frame body 21 can be separated from and joined to each other in the direction intersecting the moving direction at the position of the partition portion 21s. It becomes. The separation and connection of the moving frame body 21 will be described later.

移動枠体21の下方には成形ブロック22が配置されている。そして、成形ブロック22における移動枠体21の移動経路上となる位置に、米飯塊Rが投入される成形孔22a、22bが設けられている。これらの成形孔22a、22bは、移動枠体21が導入位置のときには搬送枠部21b−1、21b−2(つまり、全ての搬送枠部21b)が直上に位置し、成形位置に移動したときには導入枠部21aおよび搬送枠部21b−1(つまり、一部の搬送枠部21b)が直上に位置するように設けられている。 A molding block 22 is arranged below the moving frame body 21. Forming holes 22a and 22b into which the rice lump R is put are provided at positions on the moving path of the moving frame body 21 in the forming block 22. These forming holes 22a and 22b are located when the transport frame portions 21b-1 and 21b-2 (that is, all the transport frame portions 21b) are located immediately above when the moving frame body 21 is at the introduction position, and are moved to the shaping position. The introduction frame portion 21a and the transport frame portion 21b-1 (that is, a part of the transport frame portion 21b) are provided so as to be located immediately above.

成形孔22a、22bに対応して、当該成形孔22a、22bに投入された米飯塊Rを上下方向から圧縮して所定の形状に成形するための成形上型23a、23bおよび成形下型24a、24bが設けられている。図示するように、成形上型23a、23bは、当該成形上型23a、23bを昇降させるアーム部23a−1、23b−1の下端部に取り付けられている。また、成形下型24a、24bは、当該成形下型24a、24bを昇降させるアーム部24a−1、24b−1の上端部に取り付けられている(図2)。 Corresponding to the molding holes 22a, 22b, upper molding dies 23a, 23b and lower molding dies 24a for compressing the cooked rice mass R put into the molding holes 22a, 22b from the vertical direction to form a predetermined shape, 24b is provided. As shown in the drawing, the upper molding dies 23a and 23b are attached to the lower ends of the arm portions 23a-1 and 23b-1 for raising and lowering the upper molding dies 23a and 23b. The lower molding dies 24a and 24b are attached to the upper ends of the arm portions 24a-1 and 24b-1 that raise and lower the lower molding dies 24a and 24b (FIG. 2).

そして、後述する移動枠体21の往復移動の動作により、米飯塊Rは成形孔22aに投入されて成形上型23aと成形下型24aとで圧縮成形され、続いて成形孔22bに投入されて成形上型23bおよび成形下型24bで圧縮成形される。そして、このような2段階の成形により、米粒の結着が少なくなり、米飯塊Rがふっくらと成形される。 Then, by the reciprocating movement of the moving frame body 21 to be described later, the cooked rice mass R is put into the forming hole 22a, compression-molded by the forming upper die 23a and the forming lower die 24a, and subsequently put into the forming hole 22b. Compression molding is performed by the upper molding die 23b and the lower molding die 24b. By such two-step molding, the binding of rice grains is reduced and the cooked rice mass R is fluffy.

図2に示すように、正面から見ると、成形孔22aに対応した成形上型23aの形状と成形孔22bに対応した成形上型23bの形状とが異なっている。これは、成形上型23aでは米飯塊Rの上面をフラットに成形する形状であり、成形上型23bでは、米飯塊Rの上面を俵型のおむすびが敷き詰められた形状に成形する形状のためである。 As shown in FIG. 2, when viewed from the front, the shape of the upper molding die 23a corresponding to the molding hole 22a and the shape of the upper molding die 23b corresponding to the molding hole 22b are different. This is because the upper molding die 23a has a shape in which the upper surface of the cooked rice lump R is molded flat, and the upper molding die 23b has a shape in which the upper surface of the cooked rice lump R is molded into a shape in which a rice ball-shaped rice ball is spread. is there.

移動枠体21における米飯塊Rの搬送方向上流側には、米飯塊Rを移動させる移動プレート(移動部)25が配置されている。前述のように、導入枠部21aは、搬送方向上流側に向けて開放された領域であるために、移動枠体21が導入位置から成形位置に移動するのに伴って、導入枠部21aに導入された米飯塊Rが移動することはできない。そこで、移動枠体21が導入位置のときに導入枠部21aに導入された米飯塊Rを、当該移動枠体21が成形位置に移動したときに、移動プレート25によって成形孔22aの直上になった導入枠部21aに移動させている。 A moving plate (moving portion) 25 for moving the cooked rice mass R is arranged on the upstream side of the moving mass 21 in the transportation direction of the cooked rice mass R. As described above, since the introduction frame portion 21a is an area that is opened toward the upstream side in the transport direction, the introduction frame portion 21a is moved to the molding position as the moving frame body 21 moves from the introduction position to the molding position. The introduced cooked rice lump R cannot move. Therefore, when the moving frame 21 is moved to the forming position, the rice lump R introduced into the introducing frame portion 21a when the moving frame 21 is at the introducing position is directly above the forming hole 22a by the moving plate 25. It has been moved to the introduction frame portion 21a.

さて、移動枠体21は、導入位置においては、分離状態から結合状態に移行して導入枠部21aに導入された米飯塊Rを両側から規制する。そして、結合状態のままで、先行して導入されて搬送枠部21b−1、21b−2に移動した米飯塊Rを搬送しながら成形位置に移動する。また、成形位置においては、成形動作中に結合状態から分離状態に移行し、成形上型23a、23bを昇降させるアーム部23a−1、23b−1の両側を通って導入位置に移動する。 Now, at the introduction position, the moving frame body 21 shifts from the separated state to the combined state and regulates the cooked rice mass R introduced into the introduction frame portion 21a from both sides. Then, in the combined state, the cooked rice lump R introduced in advance and moved to the transport frame portions 21b-1 and 21b-2 is moved to the molding position while being transported. Further, at the molding position, the mold is moved from the coupled state to the separated state during the molding operation, and is moved to the introduction position through both sides of the arm portions 23a-1 and 23b-1 for moving the upper molding dies 23a and 23b up and down.

次に、このような動きをする移動枠体21を備えた実施の形態1における米飯成形装置Mの動作について、図4〜図18を用いて説明する。ここで、図4〜図18は、実施の形態1における米飯成形装置Mでの米飯塊Rの成形動作を連続的に示す説明図である。なお、これらの図面において、(a)は米飯塊Rの成形動作を平面視で示し、(b)は正面視で示している。 Next, the operation of the cooked rice forming apparatus M in the first embodiment including the moving frame body 21 that moves in this way will be described with reference to FIGS. 4 to 18. Here, FIGS. 4 to 18 are explanatory views successively showing the forming operation of the cooked rice mass R in the cooked rice forming apparatus M in the first embodiment. In these drawings, (a) shows the forming operation of the cooked rice mass R in a plan view, and (b) shows it in a front view.

先ず、図4に示すように、動作開始時において、移動枠体21は導入位置にあり、移動方向と交差する方向に2つに分離した分離状態となっている。この導入位置では、搬送枠部21b−1、21b−2が成形孔22a、22bの直上に位置しており、導入枠部21aは、ベルトコンベア11上に位置している。また、移動プレート25は移動枠体21の搬送方向上流の待機位置に、成形上型23a、23bは上昇して停止した待機位置に、成形下型24a、24bは成形孔22a、22bの上面で停止した待機位置となっている。この状態で、図示するように、米飯塊R1がベルトコンベア11で搬送され、導入枠部21aに導入される。 First, as shown in FIG. 4, at the start of the operation, the moving frame body 21 is at the introduction position and is in a separated state in which it is separated into two in a direction intersecting the moving direction. At this introduction position, the conveyance frame parts 21b-1 and 21b-2 are located directly above the molding holes 22a and 22b, and the introduction frame part 21a is located on the belt conveyor 11. Further, the moving plate 25 is at a standby position upstream of the moving frame body 21 in the transport direction, the upper molding dies 23a and 23b are at a standby position where the molding dies 23a and 23b are lifted and stopped, and the lower molding dies 24a and 24b are on the upper surfaces of the molding holes 22a and 22b. The stand-by position has been stopped. In this state, as shown in the drawing, the cooked rice lump R1 is conveyed by the belt conveyor 11 and introduced into the introduction frame portion 21a.

次に、図5に示すように、導入位置にある移動枠体21が分離状態から結合状態に移行し、これによって、導入枠部21aに導入された米飯塊R1は両側から規制される。 Next, as shown in FIG. 5, the moving frame body 21 at the introduction position shifts from the separated state to the coupled state, whereby the cooked rice mass R1 introduced into the introduction frame portion 21a is regulated from both sides.

次に、図6に示すように、移動枠体21が、結合状態のままで導入位置から成形位置へと移動する。この成形位置では、導入枠部21aが成形孔22aの直上に位置し、搬送枠部21b−1が成形孔22bの直上に位置し、搬送枠部21b−2がベルトコンベア12の上に位置している。このような移動枠体21の動きと同期して移動プレート25により米飯塊R1が押されて、成形孔22aの直上になった導入枠部21aに移動する。 Next, as shown in FIG. 6, the moving frame body 21 moves from the introduction position to the molding position in the coupled state. At this molding position, the introduction frame portion 21a is located directly above the molding hole 22a, the transport frame portion 21b-1 is located directly above the shaping hole 22b, and the transport frame portion 21b-2 is located above the belt conveyor 12. ing. The rice lump R1 is pushed by the moving plate 25 in synchronism with the movement of the moving frame body 21 and moves to the introduction frame portion 21a immediately above the forming hole 22a.

次に、図7に示すように、成形上型23a、23bと成形下型24a、24bとが動作して米飯塊R1が成形孔22a内に投入され、成形上型23aと成形下型24aとによる米飯塊R1の成形が開始される。 Next, as shown in FIG. 7, the upper molding dies 23a, 23b and the lower molding dies 24a, 24b are operated to put the cooked rice mass R1 into the molding hole 22a, thereby forming the upper molding dies 23a and the lower molding dies 24a. The molding of the cooked rice mass R1 is started.

次に、図8に示すように、米飯塊R1の成形動作中において、移動枠体21は結合状態から分離状態へと移行する。なお、これとともに、移動プレート25は待機位置に戻る。 Next, as shown in FIG. 8, the moving frame body 21 shifts from the coupled state to the separated state during the forming operation of the cooked rice mass R1. At the same time, the moving plate 25 returns to the standby position.

次に、図9に示すように、分離状態になった移動枠体21は、成形上型23a、23bを昇降させるアーム部23a−1、23b−1の両側を通って導入位置へと移動する。これとほぼ同時に、次の米飯塊R2がベルトコンベア11で搬送され、導入枠部21aに導入される。 Next, as shown in FIG. 9, the movable frame body 21 in the separated state moves to the introduction position through both sides of the arm portions 23a-1 and 23b-1 for moving the upper molding dies 23a and 23b up and down. .. Almost at the same time, the next cooked rice mass R2 is conveyed by the belt conveyor 11 and introduced into the introduction frame portion 21a.

次に、図10に示すように、成形上型23aと成形下型24aとによる米飯塊R1の成形が完了すると、当該米飯塊R1は、待機位置に復帰した成形下型24aにより成形孔22aの上に持ち上げられる。これにより、米飯塊R1は移動枠体21の搬送枠部21b−1に位置するようになる。 Next, as shown in FIG. 10, when the formation of the cooked rice lump R1 by the upper molding die 23a and the lower molding die 24a is completed, the cooked rice lump R1 is formed into the molding hole 22a by the lower molding die 24a that has returned to the standby position. Can be lifted up. As a result, the cooked rice mass R1 comes to be positioned in the transport frame portion 21b-1 of the moving frame body 21.

次に、図11に示すように、導入位置にある移動枠体21が分離状態から結合状態に移行する。これによって、搬送枠部21b−1に位置している先行した米飯塊R1は全周が包囲され、導入枠部21aに導入された次の米飯塊R2は両側から規制される。 Next, as shown in FIG. 11, the moving frame body 21 at the introduction position shifts from the separated state to the coupled state. As a result, the preceding cooked rice mass R1 located in the transport frame part 21b-1 is surrounded all around, and the next cooked rice mass R2 introduced into the introduction frame part 21a is regulated from both sides.

次に、図12に示すように、移動枠体21が導入位置から成形位置へと移動するとともに移動プレート25が次の米飯塊R2を押すと、先行した米飯塊R1が成形孔22bの直上に移動し、次の米飯塊R2が成形孔22aの直上に移動する。 Next, as shown in FIG. 12, when the moving frame 21 moves from the introduction position to the forming position and the moving plate 25 pushes the next cooked rice mass R2, the preceding cooked rice mass R1 is directly above the molding hole 22b. Then, the next cooked rice mass R2 is moved directly above the forming hole 22a.

次に、図13に示すように、成形上型23a、23bと成形下型24a、24bとが動作し、先行する米飯塊R1が成形孔22bに、次の米飯塊R2が成形孔22a内にそれぞれ投入される。そして、成形上型23a、23bと成形下型24a、24bとによる2つの米飯塊R1、R2の成形が開始される。このとき、先行する米飯塊R1は2段階に成形されることになり、米粒の結着が少なくふっくらとした状態に成形される。なお、前述のように、2段階目の成形により、米飯塊R1の上面は俵型のおむすびが敷き詰められた形状に成形される。 Next, as shown in FIG. 13, the upper molding dies 23a, 23b and the lower molding dies 24a, 24b operate, and the preceding cooked rice mass R1 enters the molding hole 22b and the next cooked rice mass R2 enters the molding hole 22a. Each is thrown. Then, the molding of the two cooked rice masses R1 and R2 by the upper molding dies 23a and 23b and the lower molding dies 24a and 24b is started. At this time, the preceding cooked rice lump R1 is molded in two steps, and the rice grains R1 are molded in a fluffy state with less binding of rice grains. In addition, as described above, the upper surface of the cooked rice mass R1 is formed into a shape in which a bag-shaped rice ball is spread over the upper surface of the cooked rice mass R1.

次に、図14に示すように、2つの米飯塊R1、R2の成形動作中において、移動枠体21は結合状態から分離状態へと移行し、移動プレート25は待機位置に戻る。 Next, as shown in FIG. 14, during the forming operation of the two cooked rice masses R1 and R2, the moving frame body 21 shifts from the combined state to the separated state, and the moving plate 25 returns to the standby position.

次に、図15に示すように、分離状態になった移動枠体21は、成形上型23a、23bを昇降させるアーム部23a−1、23b−1の両側を通って導入位置へと移動する。また、さらに次の米飯塊R3がベルトコンベア11で搬送されて導入枠部21aに導入される。 Next, as shown in FIG. 15, the movable frame body 21 in the separated state moves to the introduction position through both sides of the arm portions 23a-1 and 23b-1 for moving the upper molding dies 23a and 23b up and down. .. Further, the next rice lump R3 is further conveyed by the belt conveyor 11 and introduced into the introduction frame portion 21a.

次に、図16に示すように、成形上型23a、23bと成形下型24a、24bとによる2つの米飯塊R1、R2の成形が完了すると、先行する米飯塊R1は、待機位置に復帰した成形下型24bにより成形孔22bの上に持ち上げられ、搬送枠部21b−2に位置するようになる。また、次の米飯塊R2は、待機位置に復帰した成形下型24aにより成形孔22aの上に持ち上げられ、搬送枠部21b−1に位置するようになる。 Next, as shown in FIG. 16, when the molding of the two cooked rice masses R1 and R2 by the upper molding dies 23a and 23b and the lower molding dies 24a and 24b is completed, the preceding cooked rice mass R1 is returned to the standby position. The lower molding die 24b lifts the molding die 22b above the molding hole 22b and positions it in the transport frame portion 21b-2. Further, the next cooked rice lump R2 is lifted above the molding hole 22a by the molding lower mold 24a which has returned to the standby position, and comes to be positioned in the transport frame portion 21b-1.

次に、図17に示すように、導入位置にある移動枠体21が分離状態から結合状態に移行する。これによって、搬送枠部21b−2に位置している米飯塊R1は搬送方向下流側が開放された状態になり、搬送枠部21b−1に位置している米飯塊R2は全周が包囲され、導入枠部21aに導入された米飯塊R3は両側から規制される。 Next, as shown in FIG. 17, the moving frame body 21 at the introduction position shifts from the separated state to the coupled state. As a result, the cooked rice block R1 located in the transport frame portion 21b-2 is in a state where the downstream side in the transport direction is opened, and the cooked rice block R2 located in the transport frame portion 21b-1 is surrounded all around. The cooked rice lump R3 introduced into the introduction frame portion 21a is regulated from both sides.

次に、図18に示すように、移動枠体21が導入位置から成形位置へと移動するとともに移動プレート25が米飯塊R3を押すと、米飯塊R1がベルトコンベア12に載せられてゴマ振り器13でゴマが振られた後に次工程に向けて搬送され、米飯塊R2が成形孔22bの直上に移動し、米飯塊R3が成形孔22aの直上に移動する。 Next, as shown in FIG. 18, when the moving frame 21 moves from the introduction position to the forming position and the moving plate 25 pushes the cooked rice mass R3, the cooked rice mass R1 is placed on the belt conveyor 12 and the sesame shaker is used. After the sesame is shaken at 13, the rice lump R2 is moved to the next step, the cooked rice mass R2 is moved to just above the forming hole 22b, and the cooked rice mass R3 is moved to just above the forming hole 22a.

以下、移動枠体21、成形上型23a、23b、成形下型24a、24bおよび移動プレート25が図7〜図12に示す動作を順次繰り返すことにより、ふっくらとした状態に成形された米飯塊Rが連続的に製造されていくことになる。 Hereinafter, the moving frame body 21, the upper molding dies 23a and 23b, the lower molding dies 24a and 24b, and the moving plate 25 sequentially repeat the operations shown in FIGS. Will be continuously manufactured.

そして、上述したように、実施の形態1の米飯成形装置Mによれば、移動枠体21は、導入位置において分離状態から結合状態に移行した後に成形位置に移動している。また、成形位置において成形動作中に結合状態から分離状態に移行した後に、成形上型23a、23bを昇降させるアーム部23a−1、23b−1の両側を通って導入位置に移動している。これにより、移動枠体21は、米飯塊Rの成形中に成形位置から導入位置へ戻ることができるので、米飯塊Rの成形完了を待つことなく次の米飯塊Rを導入することができ、米飯塊Rの成形処理の高速化を図ることが可能になる。 Then, as described above, according to the cooked rice forming apparatus M of the first embodiment, the moving frame body 21 moves to the forming position after being moved from the separated state to the combined state at the introduction position. In addition, after shifting from the coupled state to the separated state during the molding operation at the molding position, the arm is moved to the introduction position through both sides of the arm portions 23a-1 and 23b-1 for moving the upper molding dies 23a and 23b up and down. As a result, the moving frame body 21 can return from the molding position to the introduction position during the formation of the cooked rice mass R, so that the next cooked rice mass R can be introduced without waiting for the completion of the formation of the cooked rice mass R, It is possible to speed up the forming process of the cooked rice mass R.

なお、成形処理の高速化を志向しなければ、成形上型23a、23bおよび成形下型24a、24bによる米飯塊Rの成形時間を長くとることが可能になるので、成形された米飯塊Rを一層きれいな形状にすることができる。 If the speed of the molding process is not aimed at, the molding time of the cooked rice mass R by the molding upper molds 23a and 23b and the molding lower molds 24a and 24b can be lengthened. The shape can be made more beautiful.

また、実施の形態1の米飯成形装置Mによれば、移動枠体21は、導入位置において分離状態で導入枠部21aに米飯塊Rが導入されてから結合状態に移行している。これにより、米飯塊Rを予め移動枠体21の幅以下に成形し、さらに移動枠体21に対して位置ずれがないようにしておく必要がなくなり、移動枠体21の幅や位置に制約されることなく米飯塊Rを導入することが可能になる。 Further, according to the cooked rice forming apparatus M of the first embodiment, the moving frame body 21 is moved to the coupled state after the cooked rice mass R is introduced into the introduction frame portion 21a in the separated state at the introduction position. This eliminates the need to preliminarily mold the cooked rice mass R to a width equal to or smaller than the width of the moving frame body 21 and to prevent the positional deviation with respect to the moving frame body 21. It becomes possible to introduce the rice lump R without having to do so.

(実施の形態2) (Embodiment 2)

以上に説明した実施の形態1では、2つの搬送枠部21bが形成され、これに対応して2つの成形孔22a、22bが設けられているが、これらは1つずつであってもよい。つまり、米飯塊Rを複数回に分けて圧縮成形するのではなく、1回だけ圧縮成形する装置であってもよい。 In the first embodiment described above, the two transport frame portions 21b are formed and the two molding holes 22a and 22b are provided correspondingly, but these may be one each. In other words, the device may be one in which the cooked rice mass R is compression-molded only once instead of being compressed and molded in a plurality of times.

この場合、移動枠体21には、1つの導入枠部21aと1つの搬送枠部21bとが搬送方向の上流側から下流側に沿って形成されており、成形孔22cは、移動枠体21が導入位置のときに搬送枠部21bが直上に位置し、成形位置に移動したときに導入枠部21aが直上に位置するように設けられる。 In this case, the moving frame body 21 has one introduction frame portion 21a and one transport frame portion 21b formed along the transport direction from the upstream side to the downstream side, and the molding hole 22c is formed in the moving frame body 21. Is provided so that the transport frame portion 21b is located immediately above when the sheet is in the introduction position, and the introduction frame portion 21a is located immediately above when the sheet is moved to the molding position.

以下、このような構造となった実施の形態2における米飯成形装置Mの動作について、図19〜図27を用いて説明する。ここで、図19〜図27は、実施の形態2における米飯成形装置Mでの米飯塊Rの成形動作を連続的に示す説明図である。なお、これらの図面において、(a)は米飯塊Rの成形動作を平面視で示し、(b)は正面視で示している。 The operation of the cooked rice forming apparatus M according to the second embodiment having such a structure will be described below with reference to FIGS. 19 to 27. Here, FIGS. 19 to 27 are explanatory views continuously showing the forming operation of the cooked rice mass R in the cooked rice forming apparatus M in the second embodiment. In these drawings, (a) shows the forming operation of the cooked rice mass R in a plan view, and (b) shows it in a front view.

先ず、図19に示すように、動作開始時において、移動枠体21は導入位置で分離状態となっている。この導入位置では、搬送枠部21bが成形孔22cの直上に位置しており、導入枠部21aは、ベルトコンベア11上に位置している。また、移動プレート25は移動枠体21の搬送方向上流の待機位置に、成形上型23は上昇して停止した待機位置に、成形下型24は成形孔22cの上面で停止した待機位置となっている。そして、この状態で、米飯塊R1がベルトコンベア11で搬送されて導入枠部21aに導入される。 First, as shown in FIG. 19, at the start of the operation, the moving frame body 21 is in the separated state at the introduction position. At this introduction position, the transport frame portion 21b is located directly above the forming hole 22c, and the introduction frame portion 21a is located on the belt conveyor 11. Further, the moving plate 25 is at a standby position upstream of the moving frame body 21 in the conveying direction, the upper molding die 23 is at a standby position where it is lifted and stopped, and the lower molding die 24 is at a standby position where it is stopped on the upper surface of the molding hole 22c. ing. Then, in this state, the cooked rice lump R1 is conveyed by the belt conveyor 11 and introduced into the introduction frame portion 21a.

次に、図20に示すように、移動枠体21が分離状態から結合状態に移行する。これにより、導入枠部21aに導入された米飯塊R1は両側から規制される。 Next, as shown in FIG. 20, the moving frame body 21 shifts from the separated state to the combined state. Thus, the cooked rice mass R1 introduced into the introduction frame portion 21a is regulated from both sides.

次に、図21に示すように、移動枠体21が、結合状態のままで導入位置から成形位置へと移動する。この成形位置では、導入枠部21aが成形孔22cの直上に位置し、搬送枠部21bがベルトコンベア12の上に位置している。このような移動枠体21の動きと同期して移動プレート25により米飯塊R1が押されて、成形孔22cの直上になった導入枠部21aへと移動する。 Next, as shown in FIG. 21, the moving frame body 21 moves from the introduction position to the molding position in the coupled state. At this molding position, the introduction frame portion 21a is located directly above the molding hole 22c, and the transport frame portion 21b is located above the belt conveyor 12. The rice lump R1 is pushed by the moving plate 25 in synchronism with the movement of the moving frame body 21 and moves to the introduction frame portion 21a immediately above the forming hole 22c.

次に、図22に示すように、成形上型23と成形下型24とが動作して米飯塊R1が成形孔22c内に投入され、これら成形上型23と成形下型24とによる米飯塊R1の成形が開始される。 Next, as shown in FIG. 22, the upper molding die 23 and the lower molding die 24 are operated to put the cooked rice mass R1 into the molding hole 22c, and the cooked rice mass is formed by the upper molding die 23 and the lower molding die 24. The molding of R1 is started.

次に、図23に示すように、米飯塊R1の成形動作中において、移動枠体21は結合状態から分離状態へと移行する。これとともに、移動プレート25は待機位置に戻る。 Next, as shown in FIG. 23, during the forming operation of the cooked rice mass R1, the moving frame body 21 shifts from the combined state to the separated state. At the same time, the moving plate 25 returns to the standby position.

次に、図24に示すように、分離状態になった移動枠体21は、成形上型23を昇降させるアーム部23−1の両側を通って導入位置へと移動する。これとほぼ同時に、次の米飯塊R2がベルトコンベア11で搬送されて導入枠部21aに導入される。 Next, as shown in FIG. 24, the movable frame body 21 in the separated state moves to the introduction position through both sides of the arm portion 23-1 for moving the upper molding die 23 up and down. Almost at the same time, the next cooked rice mass R2 is conveyed by the belt conveyor 11 and introduced into the introduction frame portion 21a.

次に、図25に示すように、成形上型23と成形下型24とによる米飯塊R1の成形が完了すると、当該米飯塊R1は、待機位置に復帰した成形下型24により成形孔22cの上に持ち上げられる。これにより、米飯塊R1は移動枠体21の搬送枠部21bに位置するようになる。 Next, as shown in FIG. 25, when the formation of the cooked rice mass R1 by the upper molding die 23 and the lower molding die 24 is completed, the cooked rice mass R1 is formed into the molding hole 22c by the lower molding die 24 returned to the standby position. Can be lifted up. As a result, the cooked rice mass R1 comes to be positioned in the transport frame portion 21b of the moving frame body 21.

次に、図26に示すように、導入位置にある移動枠体21が分離状態から結合状態に移行する。これによって、搬送枠部21bに位置している先行した米飯塊R1は搬送方向下流側が開放された状態になり、導入枠部21aに導入された次の米飯塊R2は両側から規制される。 Next, as shown in FIG. 26, the moving frame body 21 at the introduction position shifts from the separated state to the coupled state. As a result, the preceding cooked rice lump R1 located in the transport frame portion 21b is opened on the downstream side in the transport direction, and the next cooked rice lump R2 introduced into the introduction frame portion 21a is regulated from both sides.

次に、図27に示すように、移動枠体21が導入位置から成形位置へと移動するとともに移動プレート25が次の米飯塊R2を押すと、先行した米飯塊R1がベルトコンベア12に載せられてゴマ振り器13でゴマが振られた後に次工程に向けて搬送され、米飯塊R2が成形孔22cの直上に移動する。 Next, as shown in FIG. 27, when the moving frame 21 moves from the introduction position to the forming position and the moving plate 25 pushes the next cooked rice mass R2, the preceding cooked rice mass R1 is placed on the belt conveyor 12. After the sesame shaker 13 shakes the sesame, the sesame shaker 13 conveys the sesame to the next step, and the cooked rice mass R2 moves to directly above the forming hole 22c.

以下、移動枠体21、成形上型23、成形下型24および移動プレート25が図22〜図27に示す動作を順次繰り返すことにより、成形された米飯塊Rが連続的に製造されていくことになる。 Hereinafter, the moving frame body 21, the upper molding die 23, the lower molding die 24, and the moving plate 25 sequentially repeat the operations shown in FIGS. 22 to 27 to continuously manufacture the molded cooked rice mass R. become.

そして、実施の形態2の米飯成形装置Mにおいても、移動枠体21は、導入位置において分離状態から結合状態に移行した後に成形位置に移動し、成形位置において成形動作中に結合状態から分離状態に移行した後に、成形上型23を昇降させるアーム部23−1の両側を通って導入位置に移動している。これにより、移動枠体21は、米飯塊Rの成形中に成形位置から導入位置へ戻ることができるので、先行する米飯塊Rの成形完了を待つことなく次の米飯塊Rを導入することができ、米飯塊Rの成形処理の高速化を図ることが可能になる。 Also in the cooked rice forming apparatus M of the second embodiment, the moving frame body 21 moves to the forming position after shifting from the separated state to the combined state at the introduction position, and moves to the separated position from the combined state during the forming operation at the forming position. After moving to (1), the upper die 23 is moved to the introduction position through both sides of the arm portion 23-1 for moving up and down. As a result, the moving frame body 21 can return from the molding position to the introduction position during the formation of the cooked rice mass R, so that the next cooked rice mass R can be introduced without waiting for the completion of the preceding cooked rice mass R. It is possible to speed up the forming process of the cooked rice mass R.

また、実施の形態2の米飯成形装置Mによれば、移動枠体21は、導入位置において分離状態で導入枠部21aに米飯塊Rが導入されてから結合状態に移行しているので、移動枠体21の幅や位置に制約されることなく米飯塊Rを導入することが可能になる。 In addition, according to the cooked rice forming apparatus M of the second embodiment, the moving frame body 21 moves to the coupled state after the cooked rice mass R has been introduced into the introduction frame portion 21a in the separated position at the introduction position. It is possible to introduce the cooked rice mass R without being restricted by the width or position of the frame body 21.

以上本発明者によってなされた発明を実施の形態に基づき具体的に説明したが、本明細書で開示された実施の形態はすべての点で例示であって、開示された技術に限定されるものではない。すなわち、本発明の技術的な範囲は、前記の実施の形態における説明に基づいて制限的に解釈されるものでなく、あくまでも特許請求の範囲の記載に従って解釈されるべきであり、特許請求の範囲の記載技術と均等な技術および特許請求の範囲の要旨を逸脱しない限りにおけるすべての変更が含まれる。 Although the invention made by the inventor has been specifically described based on the embodiments, the embodiments disclosed in the present specification are exemplifications in all respects, and are limited to the disclosed technology. is not. That is, the technical scope of the present invention should not be interpreted restrictively based on the description of the above-mentioned embodiment, but should be interpreted according to the description of the claims to the last. All modifications are included without departing from the scope of the claims and the technology equivalent to the described technology.

例えば、実施の形態1、2では、移動枠体21は、区画部21sの位置で移動方向と交差する方向に相互に分離および結合が可能になっている。これは、実施の形態1、2においては、成形上型23、23a、23bを昇降させるアーム部23−1、23a−1、23b−1が米飯塊Rの搬送幅の略中央部に位置していることから、移動枠体21が成形位置から導入位置へ戻るときには、区画部21sの位置で分離すれば、アーム部23−1、23a−1、23b−1の両側を通ることができるようになるからである。 For example, in the first and second embodiments, the moving frame body 21 can be separated and connected to each other in the direction intersecting the moving direction at the position of the partition portion 21s. This is because in the first and second embodiments, the arm portions 23-1, 23a-1 and 23b-1 for moving the upper molding dies 23, 23a and 23b up and down are located at a substantially central portion of the conveyance width of the cooked rice mass R. Therefore, when the moving frame body 21 returns from the molding position to the introduction position, if it is separated at the position of the partition portion 21s, it can pass on both sides of the arm portions 23-1, 23a-1, 23b-1. Because

したがって、アーム部23−1、23a−1、23b−1が米飯塊Rの搬送幅の略中央部からずれた位置となっている場合などでは、移動枠体21の分離位置は区画部21sではなくてもよく、例えば、一方の幅規制部21fと区画部21sとの間などとすることができる。 Therefore, in the case where the arm portions 23-1, 23a-1, 23b-1 are displaced from the substantially central portion of the conveyance width of the cooked rice mass R, the separation position of the moving frame body 21 is not the partition portion 21s. It may be omitted, for example, between the width regulating portion 21f and the partition portion 21s on one side.

本発明の米飯成形装置は、それ単独で使用することができるのはもちろんであるが、所定重量の米飯を生成する米飯生成装置を前段に接続したり、成形された米飯塊を弁当容器などに盛り付けるための米飯盛付装置を後段に接続したりして、生産の自動化をより推進させるようにすることも可能である。 The cooked rice forming apparatus of the present invention can, of course, be used alone, but it can be connected to a cooked rice producing apparatus that produces cooked rice of a predetermined weight in the preceding stage, or the cooked cooked rice lump can be used as a lunch container or the like. It is also possible to connect a device for arranging cooked rice to the latter stage to further promote automation of production.

11 ベルトコンベア(第1の搬送手段)
12 ベルトコンベア(第2の搬送手段)
13 ゴマ振り器
20 成形部
21 移動枠体
21a 導入枠部
21b,21b−1,21b−2 搬送枠部
21f 幅規制部
21s 区画部
22 成形ブロック
22a,22b,22c 成形孔
23,23a,23b 成形上型
23−1,23a−1,23b−1 アーム部
24,24a,24b 成形下型
24a−1,24b−1 アーム部
25 移動プレート(移動部)
M 米飯成形装置
R,R1,R2,R3 米飯塊
11 Belt conveyor (first transfer means)
12 Belt conveyor (second transfer means)
13 Sesame shaker 20 Forming part 21 Moving frame 21a Introduction frame parts 21b, 21b-1, 21b-2 Conveying frame part 21f Width regulation part 21s Partitioning part 22 Forming blocks 22a, 22b, 22c Forming holes 23, 23a, 23b Forming Upper mold 23-1, 23a-1, 23b-1 Arm part 24, 24a, 24b Molding lower mold 24a-1, 24b-1 Arm part 25 Moving plate (moving part)
M Cooked rice forming machine R, R1, R2, R3 Cooked rice block

Claims (4)

米飯塊が水平方向から導入される1つの導入枠部および米飯塊をスライド搬送する複数の搬送枠部が搬送方向の上流側から下流側に沿って形成され、前記導入枠部に米飯塊が導入される導入位置と米飯塊が成形される成形位置との間を往復移動可能且つ移動方向と交差する方向に相互に分離結合可能に設けられた移動枠体と、
前記移動枠体が前記導入位置のときに全ての前記搬送枠部が直上に位置し、当該移動枠体が前記成形位置に移動したときに前記導入枠部および一部の前記搬送枠部が直上に位置するように設けられ、米飯塊が投入される複数の成形孔と、
前記成形孔に投入された米飯塊を上下方向から圧縮して所定の形状に成形する成形上型および成形下型と、
前記移動枠体が前記導入位置のときに導入枠部に導入された米飯塊を、当該移動枠体が前記成形位置に移動したときに前記成形孔の直上になった前記導入枠部に移動させる移動部とを有し、
前記移動枠体は、
前記導入位置において分離状態で前記導入枠部に米飯塊が導入されて結合状態に移行した後に、前記成形位置に移動し、
前記成形位置において成形動作中に結合状態から分離状態に移行した後に、前記成形上型を昇降させるアーム部の両側を通って前記導入位置に移動する、
ことを特徴とする米飯成形装置。
One introduction frame part into which the cooked rice mass is introduced from the horizontal direction and a plurality of transport frame parts for sliding and transporting the cooked rice mass are formed from the upstream side to the downstream side in the transport direction, and the cooked rice mass is introduced into the introduction frame part. A moving frame body that can be reciprocally moved between the introduction position and the molding position where the cooked rice mass is molded and that can be separated and coupled to each other in a direction intersecting the moving direction,
When the moving frame body is in the introduction position, all of the transport frame portions are located directly above, and when the moving frame body is moved to the molding position, the introduction frame portion and a part of the transport frame portion are directly above. A plurality of molding holes that are provided to be located in
A molding upper mold and a molding lower mold for compressing the cooked rice lump put into the molding hole from above and below to form a predetermined shape,
Move the cooked rice mass introduced into the introduction frame portion when the moving frame body is in the introduction position to the introduction frame portion that is directly above the forming hole when the moving frame body moves to the forming position. And a moving part,
The moving frame is
After the cooked rice lump is introduced into the introduction frame portion in a separated state at the introduction position and transitions to the combined state, it is moved to the molding position,
After shifting from the coupled state to the separated state during the molding operation in the molding position, the molding upper mold is moved to both sides of the arm portion to move to the introduction position,
A cooked rice forming device characterized in that
米飯塊が水平方向から導入される1つの導入枠部および米飯塊をスライド搬送する1つの搬送枠部が搬送方向の上流側から下流側に沿って形成され、前記導入枠部に米飯塊が導入される導入位置と米飯塊が成形される成形位置との間を往復移動可能且つ移動方向と交差する方向に相互に分離結合可能に設けられた移動枠体と、
前記移動枠体が前記導入位置のときに前記搬送枠部が直上に位置し、当該移動枠体が前記成形位置に移動したときに前記導入枠部が直上に位置するように設けられ、米飯塊が投入される1つの成形孔と、
前記成形孔に投入された米飯塊を上下方向から圧縮して所定の形状に成形する成形上型および成形下型と、
前記移動枠体が前記導入位置のときに導入枠部に導入された米飯塊を、当該移動枠体が前記成形位置に移動したときに前記成形孔の直上になった前記導入枠部に移動させる移動部とを有し、
前記移動枠体は、
前記導入位置において分離状態で前記導入枠部に米飯塊が導入されて結合状態に移行した後に、前記成形位置に移動し、
前記成形位置において成形動作中に結合状態から分離状態に移行した後に、前記成形上型を昇降させるアーム部の両側を通って前記導入位置に移動する、
ことを特徴とする米飯成形装置。
One introduction frame part for introducing the cooked rice block from the horizontal direction and one transport frame part for slidingly transporting the cooked rice block are formed from the upstream side to the downstream side in the transport direction, and the cooked rice block is introduced into the introduction frame part. A moving frame body that can be reciprocally moved between the introduction position and the molding position where the cooked rice mass is molded and that can be separated and coupled to each other in a direction intersecting the moving direction,
When the moving frame body is at the introduction position, the transport frame portion is located directly above, and when the moving frame body is moved to the molding position, the introduction frame portion is provided directly above, and the cooked rice block is provided. One molding hole into which
A molding upper mold and a molding lower mold for compressing the cooked rice lump put into the molding hole from above and below to form a predetermined shape,
Move the cooked rice mass introduced into the introduction frame portion when the moving frame body is in the introduction position to the introduction frame portion that is directly above the forming hole when the moving frame body moves to the forming position. And a moving part,
The moving frame is
After the cooked rice lump is introduced into the introduction frame portion in a separated state at the introduction position and transitions to the combined state, it is moved to the molding position,
After shifting from the coupled state to the separated state during the molding operation in the molding position, the molding upper mold is moved to both sides of the arm portion to move to the introduction position,
A cooked rice forming device characterized in that
前記移動枠体は、
移動方向に沿って延びた一対の幅規制部、および前記一対の幅規制部に挟まれるとともに前記導入枠部および前記搬送枠部を区画する区画部を備え、
前記区画部の位置で相互に分離する、
ことを特徴とする請求項1または2記載の米飯成形装置。
The moving frame is
A pair of width regulating portions extending along the moving direction, and a partition portion that is sandwiched by the pair of width regulating portions and partitions the introduction frame portion and the transport frame portion,
Separated from each other at the position of the partition,
The cooked rice forming apparatus according to claim 1 or 2, characterized in that.
前記導入枠部に米飯塊を搬送する第1の搬送手段と、
前記成形位置に移動した前記移動枠体により送り出された成形完了後の米飯塊を搬送する第2の搬送手段と、
をさらに有することを特徴とする請求項1〜3の何れか一項に記載の米飯成形装置。
A first conveying means for conveying the cooked rice lump to the introduction frame portion;
Second transport means for transporting the cooked cooked mass of food, which has been sent out by the moving frame body moved to the molding position,
The cooked rice forming apparatus according to claim 1, further comprising:
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0787913A (en) * 1992-04-24 1995-04-04 Fuji Seiki Kk Apparatus for shaping rice of hand-rolled 'sushi'
JP2006187246A (en) * 2005-01-06 2006-07-20 Ishino Seisakusho Co Ltd Device for producing hand-rolled sushi
JP2018153137A (en) * 2017-03-17 2018-10-04 鈴茂器工株式会社 Rice measuring device, rice generator, rice injection device and rice measuring method

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7087913B2 (en) 2018-10-25 2022-06-21 株式会社デンソー Switch drive circuit

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0787913A (en) * 1992-04-24 1995-04-04 Fuji Seiki Kk Apparatus for shaping rice of hand-rolled 'sushi'
JP2006187246A (en) * 2005-01-06 2006-07-20 Ishino Seisakusho Co Ltd Device for producing hand-rolled sushi
JP2018153137A (en) * 2017-03-17 2018-10-04 鈴茂器工株式会社 Rice measuring device, rice generator, rice injection device and rice measuring method

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