JP2019506553A - Insulating mounting profile and method for manufacturing an insulating mounting profile - Google Patents

Abstract

The essential structural element of the developed insulating mounting profile has an “L” shape and is made of any material, preferably steel or a high density composite, carrying loads up to 450 kg / m 2 It can be a square iron (1). This square iron (1) is complemented with an adhesive foam (2) and forms the base of a profile that is small and has a right triangle cross section. The foam (2) can be made of any plastic, preferably a foamed polypropylene having a porous structure. The foam (2) can even be made of a floral sponge, ie a polyurethane with short chains, as well as (soft or hard) polystyrene, styrodur, 15 kg / m2 to 450 kg / m2. Can be made of polyurethane, foamed PVC, or other plastics such as ABS, PE, PP, or other materials combined with compressed wood or polyurethane. The base of the developed insulating mounting profile consists of square iron (1) and adhesive foam (2), covered with a layer of resin (4), for example epoxy resin, urea resin or polyurethane resin, then Covered with a layer of fibers saturated with glass fibers (5), carbon fibers or resin. To the base of the insulation profile thus prepared, for example, a complementary foam (3) made of one of the materials from which the adhesive foam (2) is made is applied. In addition to the base of the previously prepared profile, the complementary foam (3) is also covered with a layer of resin (4) and then a layer of fibers (5). [Selection] Figure 1

Description

  The subject of the present invention is an insulation mounting profile designed to create a thermal insulation for the fastening system and windows and doors. This is usually placed in the insulation area of all types of buildings, including apartment houses, detached houses and public buildings, barn buildings and farm buildings.

  The subject of the present invention is also a method of manufacturing an integrated insulating mounting profile that can be easily used for the manufacture of individual insulating mounting profiles according to the individual needs of investors.

  There are many solutions for mounting profiles and fastening systems, and thermal insulation of windows, doors and facades.

  It is known from the specification of Patent Document 1 that “The method for making contacts between the window and the wall, and The thermal insulation element for the application of this method ”. The invention shown therein solves the problem of removing the thermal bridge at the contact between the window and the wall. The method includes placing a thermal insulation element at the location of the horizontal contact between the window and the wall, which is also the exterior frame. This thermal insulation element is made from a thermal insulation material in the form of a narrow plate having a trapezoidal cross section. A thin layer of mesh-like plastic is placed on the surface of the thermal insulating material of the element.

  Known from the specification of patent document 2 is a solution entitled “The element for the installation of aluminum windows with the thermal separation”. The subject of the utility model presented here is the element of installation of aluminum windows with thermal separation, as well as tilted and rotating windows in independent building containers. The elements for the installation of aluminum windows with thermal separation are a single piece made of walls and wall edges juxtaposed at right angles, where the relationship between walls of a particular size is , The following ratios: 1.6: 1.19: 1 and 2.3: 1, most preferably 1.9: 1. The wall has a fixed hollow therethrough and the window with the element is fixed to the window opening by means of a screw element.

  Known from the specification of patent document 3 is a solution entitled “The angular element of the thermal insulation housing”. The angle element of the heat insulating house shown here comprises a floor and side walls made from heat insulating plates, where two stiffening linings are arranged in a layer of heat insulating material. The floor and sidewalls are connected to each other to form a curved end that is angled at the connection point. The angle element has a longitudinal seal projection on one side and a longitudinal seal socket on the other side on both ends.

  Known from the specification of US Pat. No. 6,057,089 is a solution entitled “The steel profile reinforcing windows and doors with the thermal insert”. Reinforcing the steel profile with PVC profiles for the manufacture of PVC profile windows and doors constituting the upper and side elements of steel separated by a rolled inset is a bend in which the upper element forms a protrusion. , And having a socket made between the double and single bends of the protrusion, where a shrink fit is placed at one end and within the socket of the side element by the other end And is formed between the double and single bends of the protrusion, wherein the vertical arm of the side element has the protrusion.

Polish Patent Application No. P294954 Polish utility model registration application No. W-101801 Polish utility model registration application W-115579 Polish utility model registration application No. W-119897

  The object of the present invention allows the creation of an overall fastening system, as well as thermal insulation of windows, doors and glass facades, in addition, their assembly was perforated using the developed profile It is to develop a mounting profile that can be made at least easy, regardless of the shape and type of the wall. It is also an object of the present invention to develop an efficient manufacturing method for insulating mounting profiles.

The essence of the insulating mounting profile is a square iron, made of any material, preferably steel or high density composite, capable of carrying loads up to 450 kg / m ² and complemented by adhesive foam There is to be. They constitute an essential part of the insulating mounting profile and are covered with a resin layer and then a fiber layer.

  In the insulated mounting profile, the square iron preferably has an “L” shape.

  The square iron and foam preferably make a small base of profile with a right triangle cross section.

The foam is preferably made of a foamed polypropylene having a porous structure, linear polymer or branched polymer or side chain polymer or multi-branched polymer or star polymer or ladder polymer or crosslinked polymer or cyclic polymer or catetane. ) polymer or Ratekisan (Ratexan) polymer or a dendrimer type polymer, and especially floral sponge, polystyrene, Stylo DUA (Styrodur), ^or polyurethane having a density of ^{15kg / m 2 ~450kg / m 2} , foam PVC or other Preferably made of other plastics, such as ABS, PE, PP, etc., or other materials combined with compressed wood chips or polyurethane.

  The resin is preferably an epoxy resin, a urea resin or polyurethane.

  The fiber layer is preferably a fiber saturated with glass fiber, carbon fiber or resin.

  The base of the insulating profile is preferably fixed to a complementary foam, preferably made of one of the materials from which the adhesive foam is made.

  The profile is preferably equipped with an anchor.

  The profile preferably has a socket equipped with a plug.

  The profile is preferably a window frame, i.e. a suitably shaped profile that forms the frame profile.

  The plug preferably has two layers, the outer layer of the plug is a membrane, preferably EPDM or Winflex, the inner layer is an adhesive, and optionally the plug is siliconized paper Protected from adhesion.

The method of manufacturing the insulating mounting profile is performed continuously,
-The selected components are collected from the container into the composite;
In a component mixing unit, a step in which a block is cast in a mold, in order to cut out a frame profile, preferably a component of the as-cast profile is made, for example, with a square iron, or In the form of lumped elements, reinforcing elements are placed in them at once, steps;
-Next, cutting out or cutting off the dust-free clean element (in the working position shown in Fig. 15);
-Passing the cut-out elements through a drawing die (in the working position shown in Fig. 16) in which they are coated with a resin or equivalent;
-Passing these elements through a drawing die (in the working position shown in Fig. 17) in which they are coated with fibers, after their application the hardness of their surfaces is fixed, Thus, the placement of both the resin and fiber layers can be done by any means, i.e., for example, the resin is used by dipping the element in the resin using a brush or roller, or for example, spraying with a gun. Is applied to the profile by a step;
-Optionally further adding any color to the resin;
It is characterized in that it is done as a result of

  The insulative mounting profile developed is made of a polymer material (including floral sponges, ie polyurethanes with short polymer chains) that has been used in quite different fields so far, in combination with a resin, It shows surprising and previously unknown properties that are perfectly suitable for use in buildings.

  The solution according to the invention allows for a simple and quick installation of windows, doors and glass facades, removing previously formed thermal bridges at the site of their installation. The insulative mounting profile developed can reduce the structural components used to install windows and doors so far because it is a separate structural component and by itself plays an important role Because you can. This is possible thanks to the materials used, whose properties are not used at all in the building or have been used for other purposes only. Both the properties of the materials used and the characteristics of the profile structure resulted in an unexpected and favorable distribution of stress within the profile and throughout the beam, which is very low in material and material usage This superior technical parameter has never been used, making it possible to achieve maximum strength due to expense. The developed profile is very light after being coated with glass fiber or carbon fiber, or very strong after soaking in resin and still exhibits excellent thermal insulation properties.

  It is worth noting the properties of the carbon fibers that are provided for use in the developed invention. These fibers are formed as a result of controlled pyrolysis of polyacrylonitrile and other organic polymers and are almost completely composed of an extended carbon structure that is chemically similar to graphite. Their highly organized structure provides high mechanical strength and that they are almost entirely composed of graphite makes them insoluble and chemically resistant. These fibers have previously been used in many laminates as building materials, but have never been used to reinforce the structure of mounting profiles for windows and door openings. (Furthermore, glass fiber or resin has not been used for this purpose so far). Currently, carbon fibers are primarily used to strengthen yacht sails and to improve the properties of the material from which the tent is made.

  This developed structure eliminates the need to place windows or doors in the wall openings, and these elements can be installed outside the walls, so that thermal insulation is provided directly to the windows or doors. As a result, the solution according to the invention eliminates any thermal bridges that have been built so far when connecting windows and doors to walls.

  The present invention results in the development of a very strong profile that makes it possible to limit the additional structural elements of the building, because the profile plays their role alone and replaces them.

  The method according to the present invention, i.e. the method of manufacturing the insulation mounting profile, is highly planned and very easy to plan, making it possible to manufacture both very complex profiles as well as simple standard profiles. Provide organization of the technical cycle being organized.

  The subject of the present invention is illustrated in the examples of the drawings.

FIG. 2 shows an axonometric view of a cross section through a profile, with two juxtaposed profiles, one of them using steel square iron. Figure 2 shows an axonometric view of a cross section through a profile using square iron made with concentrated mass. Figure 5 shows an axonometric view of a cross section of a profile using different square irons made with concentrated mass. Indicates the horizontal module of the profile. Fig. 4 shows a profile vertical module with appropriately positioned plugs. Fig. 6 shows a horizontal module of a profile according to another installation method using anchors. The arched module of the profile is shown. Figure 2 shows an example of insulation of a circular window frame using a profile arc-shaped module. In addition, an axonometric view of a cross section through the profile is used, where the frame profile is used in the shape forming the window frame. FIG. 6 shows an axonometric view of a profile in which other types of frame profiles are further juxtaposed. FIG. 6 shows an axonometric view of a profile in which other types of frame profiles are further juxtaposed. FIG. 6 shows an axonometric view of a profile in which other types of frame profiles are further juxtaposed. FIG. 6 shows an axonometric view of a profile in which other types of frame profiles are further juxtaposed. FIG. 6 shows an axonometric view of a profile in which other types of frame profiles are further juxtaposed. Fig. 5 shows a cleaning step from contaminating particles of a cut frame profile prior to a coating step of a frame profile made using the method shown in the developed method. A method for coating a frame profile with resin will be described. 1 shows a device for attaching glass fiber or its equivalent to a frame profile. Figure 5 shows an axonometric view of a cross section through a profile whose bottom and sides are covered with a thick layer of insulating material.

As shown in the drawing, the essential structural element of the developed insulating mounting profile is a square iron 1 with an “L” shape and any load capable of carrying loads up to 450 kg / m ² . Made of material, preferably steel or high density composite. The square iron 1 supplemented by the adhesive foam 2 forms a small base of the profile with a right triangle cross section. The foam 2 can be made of any plastic, preferably a foamed polypropylene having a porous structure. Foam 2 is
A linear polymer (a polymer whose main chain is straight and has no branches, such as high-density polyethylene or Teflon®), a branched polymer (a polymer with branched main chain), a side chain polymer (along the main chain, A polymer in which short side chains are distributed regularly or irregularly), a multi-branched polymer (a polymer in which many branches are present and the chain cannot be distinguished), a star polymer (from a single central point, 2, 3 or several ordinary linear chain “arms” polymer), ladder polymer (overall or if the side forming the framework is cleaved in some places, In whole or in part, a polymer consisting of two parallel main chains periodically connected with short side chains, a cross-linked polymer (forming a dimensionally continuous network that can no longer distinguish single particles) And polymers divided into high-density crosslinks and low-density crosslinks), cyclic polymers (polymers arranged in large cyclic particles, not linear particles), catetan polymers (cyclic portions fuse to form long polymer chains) , Polymers similar to chained rings), latexane polymers (short cyclic particles are “suspended” in a polymer chain, having a so-called shashlik structure), dendrimer-type polymers (particles from one chain) A polymer that spreads to another chain, spreads from them, and forms a dendrimer-like structure resembling a tree),
In particular,
-Made of floral sponge, ie short chain polyurethane,
-Made from styrofoam (soft or hard),
-Made from styrodol,
- made from polyurethane having a density of ^{15kg / m 2 ~450kg / m 2} ,
-Made from foamed PVC, or
-Made from other plastics such as ABS, PE, PP, or
-Made from compressed wood chips or other materials combined with polyurethane.

  The base of the developed insulating mounting profile consists of square iron 1 with adhesive foam 2 and is covered with a layer of resin 4, for example epoxy resin, urea resin or polyurethane resin, and then glass fiber 5, carbon fiber or Covered with a layer of fibers saturated with resin. To be so prepared, the base of the insulating mounting profile incorporates a complementary foam 3 made, for example, from one of the materials from which the adhesive foam 2 is made. The complementary foam 3 is covered with a layer of resin 4 and then with a layer of fibers 5, together with the base of the profile prepared previously. The resin 4 can be applied to the profile, for example, by dipping in the resin 4 using a roller or brush, or by spraying, for example, using a gun. The resin 4 can be further given an arbitrary color.

  Installation of the profile in the wall opening or wall is facilitated by the slot 6 created in the process of profile production. The slot 6 is a hole that allows easy screw insertion and thus installation of the insulating mounting profile on the wall.

  A plug 7 is used to protect the slot 6 and thus the installation point. The plug 7 has two layers, the outer layer of the plug 7 is a membrane, preferably EPDM or Winflex, while the outer layer is adhesive so that the plug 7 is installed in an insulating mounting profile. . In the profile manufacturing process, the plug 7 is partially bonded to the profile, and the other part of the plug 7 is protected from bonding by siliconized paper. The plug 7 is glued to the profile so as to leave free access to the slot 6 and thus to ensure easy installation of the profile on the wall. After installation of the profile, it is usually made of silicon paper and adheres to the rest of the plug 7 and thus removes the adhesive protection, which protects the slot 6 and the installation element from, for example, moisture penetration from the outside. That is enough.

  The developed insulating mounting profile can also be installed on the wall using the anchor 8.

  Due to the unexpected achievement of a very favorable and strong insulation parameter, which has never been used for the installation of windows and is known and used in horticulture, due to the use of materials in the construction of profiles ( The developed insulating mounting profile (as shown in FIGS. 4, 5, 6 and 7) can be formed in any manner. This allows the use of the developed profile for easy installation of arbitrarily shaped windows and doors according to the individual needs of the user. In the process of window installation, any mounting profile can have a suitably shaped shape to further build the window frame.

  The profile is also a structural element and a thermally insulating element, and can be a window frame, ie frame profile 9, given the appropriate shape of the profile.

The process according to the invention is carried out continuously,
-The selected components are collected from the container into the composite;
In a component mixing unit, a block is cast in a mold, from which a component of a profile, preferably as-cast, for cutting out the frame profile 9 is produced, for example, a square iron 1 , Or in the form of a concentrated element, the reinforcing elements are placed in them at once, and
-Next, cutting out or cutting off the dust-free clean element (in the working position shown in Fig. 15);
-Passing the cut-out elements through a drawing die (in the working position shown in Fig. 16) in which they are coated with resin 4 or equivalents;
The step of passing these elements through a drawing die (in the working position shown in FIG. 17) in which they are coated with fibers 5 and after their application the hardness of their surfaces is fixed, Here, the arrangement of both the resin 4 and the fiber 5 layer can be done by any means, i.e., for example, the resin 4 is immersed in the resin 4 using a brush or roller, or for example, Applying to the profile by spraying with a gun; and
-Optionally further adding any color to the resin 4;
As a result of

1 Square Iron 2 Adhesive Foam 3 Complementary Foam 4 Resin 5 Fiber 6 Slot 7 Plug 8 Anchor 9 Frame Profile

Claims (12)

Made of any material, preferably steel or high-density composite, can carry loads up to 450 kg / m ² and is complemented by adhesive foam (2) to form the base of the insulating mounting profile Insulating mounting profile, characterized in that the anchor iron to be covered is covered with a layer of resin (4) and then covered with a layer of fibers (5).   Insulating attachment profile according to claim 1, characterized in that the anchor iron (1) has an "L" shape.   Insulative mounting profile according to claim 1 or 2, characterized in that the anchor iron (1) and the foam (2) are small and form the base of the profile having a right triangle cross section. The foam (2) is made of expanded polypropylene having a porous structure, which is a linear polymer or branched polymer or side chain polymer or multi-branched polymer or star polymer or ladder polymer or crosslinked polymer or cyclic polymer or catetan. polymer or Ratekisan polymer or dendrimer type polymer, and floral sponge, polystyrene, Stylo dual, ^or polyurethane having a density of ^{15kg / m 2 ~450kg / m 2} , foam PVC or other plastic, for example, ABS, PE, Insulating mounting profile according to any one of claims 1 to 3, characterized in that it is preferably PP or other material connected to a compressed wood chip or polyurethane.   For example, the insulating attachment profile according to claim 1, wherein the resin (4) is an epoxy resin, a urea resin or a polyurethane resin.   Insulating attachment profile according to any one of the preceding claims, characterized in that the layer of fibers (5) is glass fibers, carbon fibers or fibers saturated with resin.   The base of the insulative mounting profile is fixed to a complementary foam (3), preferably made of one of the materials from which the adhesive foam (2) is made, The insulating attachment profile according to any one of claims 1 to 6.   Insulative mounting profile according to any one of the preceding claims, characterized in that the profile is equipped with an anchor (8).   9. Insulating mounting profile according to any one of the preceding claims, characterized in that it has a slot (6) that is preferably equipped with a plug (7).   10. Insulative mounting profile according to any one of the preceding claims, characterized in that it is a profile of suitable shape forming a frame, i.e. a window frame.   The plug (7) has two layers, the outer layer of the plug (7) is a membrane, preferably EPDM or Winflex, the inner layer is an adhesive, and optionally the plug (7) 11. Insulated attachment profile according to claim 9 or 10, characterized in that is protected from adhesion by siliconized paper. Done continuously,
-The selected components are collected from the container into the composite;
In a component mixing unit, a block is cast in a mold, from which a frame profile (9) is cut out, preferably a component of the as-cast profile is made, for example a corner Steps in which reinforcing elements in the form of iron (1) or concentrated elements are placed in them at once;
-Next, cutting out or cutting off the dust-free clean element (in the working position shown in Fig. 15);
-Passing the cut-out elements through a drawing die (in the working position shown in Fig. 16) in which they are coated with resin (4) or equivalents;
The step of passing these elements through a drawing die (in the working position shown in FIG. 17) in which they are coated with fibers (5) and their surface hardness is fixed after their application. Here, the placement of both the resin (4) and fiber (5) layers can be done by any means, i.e., for example, the resin (4) is made of resin ( Applying to the profile by dipping in 4) or by spraying with eg a gun;
-Optionally further adding any color to the resin (4);
A method for producing an insulating mounting profile, characterized in that it is performed as a result of