JP2019189990A - Treatment agent for polyolefin-based synthetic fiber and polyolefin-based synthetic fiber - Google Patents
Treatment agent for polyolefin-based synthetic fiber and polyolefin-based synthetic fiber Download PDFInfo
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- JP2019189990A JP2019189990A JP2018087606A JP2018087606A JP2019189990A JP 2019189990 A JP2019189990 A JP 2019189990A JP 2018087606 A JP2018087606 A JP 2018087606A JP 2018087606 A JP2018087606 A JP 2018087606A JP 2019189990 A JP2019189990 A JP 2019189990A
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- Prior art keywords
- polyolefin
- synthetic fiber
- treatment agent
- hydrocarbon compound
- linear hydrocarbon
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- 239000012209 synthetic fiber Substances 0.000 title claims abstract description 62
- 229920002994 synthetic fiber Polymers 0.000 title claims abstract description 62
- 229920000098 polyolefin Polymers 0.000 title claims abstract description 59
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 56
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 37
- 239000000835 fiber Substances 0.000 claims abstract description 16
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 claims abstract description 12
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims abstract description 11
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims abstract description 11
- 150000001875 compounds Chemical class 0.000 claims abstract description 6
- -1 polyethylene Polymers 0.000 claims description 73
- 239000003945 anionic surfactant Substances 0.000 claims description 29
- 125000004432 carbon atom Chemical group C* 0.000 claims description 26
- 239000004698 Polyethylene Substances 0.000 claims description 17
- 229920000573 polyethylene Polymers 0.000 claims description 17
- 239000004745 nonwoven fabric Substances 0.000 claims description 11
- 229910019142 PO4 Inorganic materials 0.000 claims description 3
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 3
- 239000000194 fatty acid Substances 0.000 claims description 3
- 229930195729 fatty acid Natural products 0.000 claims description 3
- 239000010452 phosphate Substances 0.000 claims description 3
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000003786 synthesis reaction Methods 0.000 claims 1
- 229940125890 compound Ia Drugs 0.000 abstract 1
- 230000003449 preventive effect Effects 0.000 abstract 1
- 238000011156 evaluation Methods 0.000 description 26
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 18
- 230000000694 effects Effects 0.000 description 17
- 238000009736 wetting Methods 0.000 description 17
- 238000000034 method Methods 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 11
- 238000012545 processing Methods 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- DAZQYVHZPVXGCE-UHFFFAOYSA-N 1-triacontoxytriacontane Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCOCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC DAZQYVHZPVXGCE-UHFFFAOYSA-N 0.000 description 8
- 230000001143 conditioned effect Effects 0.000 description 7
- 238000012360 testing method Methods 0.000 description 6
- 239000002131 composite material Substances 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- KGJHPXMCTCFFLQ-UHFFFAOYSA-N 1-pentacontoxypentacontane Chemical compound C(CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC)OCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC KGJHPXMCTCFFLQ-UHFFFAOYSA-N 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 239000002504 physiological saline solution Substances 0.000 description 4
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 3
- 210000001124 body fluid Anatomy 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- WRKCIHRWQZQBOL-UHFFFAOYSA-N phosphoric Acid Monooctyl Ester Natural products CCCCCCCCOP(O)(O)=O WRKCIHRWQZQBOL-UHFFFAOYSA-N 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 229920000247 superabsorbent polymer Polymers 0.000 description 3
- KVGOXGQSTGQXDD-UHFFFAOYSA-N 1-decane-sulfonic-acid Chemical compound CCCCCCCCCCS(O)(=O)=O KVGOXGQSTGQXDD-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- QOEHNLSDMADWEF-UHFFFAOYSA-N I-Dotriacontanol Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCO QOEHNLSDMADWEF-UHFFFAOYSA-N 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- IRHTZOCLLONTOC-UHFFFAOYSA-N hexacosan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCO IRHTZOCLLONTOC-UHFFFAOYSA-N 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- CNNRPFQICPFDPO-UHFFFAOYSA-N octacosan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCO CNNRPFQICPFDPO-UHFFFAOYSA-N 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- REZQBEBOWJAQKS-UHFFFAOYSA-N triacontan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCO REZQBEBOWJAQKS-UHFFFAOYSA-N 0.000 description 2
- NKJOXAZJBOMXID-UHFFFAOYSA-N 1,1'-Oxybisoctane Chemical compound CCCCCCCCOCCCCCCCC NKJOXAZJBOMXID-UHFFFAOYSA-N 0.000 description 1
- JPPRXACMNPYJNK-UHFFFAOYSA-N 1-docosoxydocosane Chemical compound CCCCCCCCCCCCCCCCCCCCCCOCCCCCCCCCCCCCCCCCCCCCC JPPRXACMNPYJNK-UHFFFAOYSA-N 0.000 description 1
- LDMOEFOXLIZJOW-UHFFFAOYSA-N 1-dodecanesulfonic acid Chemical compound CCCCCCCCCCCCS(O)(=O)=O LDMOEFOXLIZJOW-UHFFFAOYSA-N 0.000 description 1
- 229960002666 1-octacosanol Drugs 0.000 description 1
- UQTAPJGUCOUSKC-UHFFFAOYSA-N 6-methyl-1-(6-methylheptoxy)heptane phosphoric acid Chemical compound P(O)(O)(O)=O.C(CCCCC(C)C)OCCCCCC(C)C UQTAPJGUCOUSKC-UHFFFAOYSA-N 0.000 description 1
- RQINQJTUMGQYOB-UHFFFAOYSA-N 6-methylheptyl dihydrogen phosphate Chemical compound CC(C)CCCCCOP(O)(O)=O RQINQJTUMGQYOB-UHFFFAOYSA-N 0.000 description 1
- DWUFVPDSKDVGQT-UHFFFAOYSA-N CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCOCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCOCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC DWUFVPDSKDVGQT-UHFFFAOYSA-N 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000010839 body fluid Substances 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- GHVNFZFCNZKVNT-UHFFFAOYSA-M decanoate Chemical compound CCCCCCCCCC([O-])=O GHVNFZFCNZKVNT-UHFFFAOYSA-M 0.000 description 1
- CSMFSDCPJHNZRY-UHFFFAOYSA-M decyl sulfate Chemical compound CCCCCCCCCCOS([O-])(=O)=O CSMFSDCPJHNZRY-UHFFFAOYSA-M 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- POULHZVOKOAJMA-UHFFFAOYSA-M dodecanoate Chemical compound CCCCCCCCCCCC([O-])=O POULHZVOKOAJMA-UHFFFAOYSA-M 0.000 description 1
- YRIUSKIDOIARQF-UHFFFAOYSA-N dodecyl benzenesulfonate Chemical compound CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 YRIUSKIDOIARQF-UHFFFAOYSA-N 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- MOTZDAYCYVMXPC-UHFFFAOYSA-N dodecyl hydrogen sulfate Chemical compound CCCCCCCCCCCCOS(O)(=O)=O MOTZDAYCYVMXPC-UHFFFAOYSA-N 0.000 description 1
- 229940043264 dodecyl sulfate Drugs 0.000 description 1
- 229940071161 dodecylbenzenesulfonate Drugs 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- SSILHZFTFWOUJR-UHFFFAOYSA-N hexadecane-1-sulfonic acid Chemical compound CCCCCCCCCCCCCCCCS(O)(=O)=O SSILHZFTFWOUJR-UHFFFAOYSA-N 0.000 description 1
- LPTIRUACFKQDHZ-UHFFFAOYSA-N hexadecyl sulfate;hydron Chemical compound CCCCCCCCCCCCCCCCOS(O)(=O)=O LPTIRUACFKQDHZ-UHFFFAOYSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000001165 hydrophobic group Chemical group 0.000 description 1
- 229940070765 laurate Drugs 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- UZZYXUGECOQHPU-UHFFFAOYSA-M n-octyl sulfate Chemical compound CCCCCCCCOS([O-])(=O)=O UZZYXUGECOQHPU-UHFFFAOYSA-M 0.000 description 1
- WLGDAKIJYPIYLR-UHFFFAOYSA-N octane-1-sulfonic acid Chemical compound CCCCCCCCS(O)(=O)=O WLGDAKIJYPIYLR-UHFFFAOYSA-N 0.000 description 1
- WWZKQHOCKIZLMA-UHFFFAOYSA-M octanoate Chemical compound CCCCCCCC([O-])=O WWZKQHOCKIZLMA-UHFFFAOYSA-M 0.000 description 1
- GVMDZMPQYYHMSV-UHFFFAOYSA-N octyl benzenesulfonate Chemical compound CCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVMDZMPQYYHMSV-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229940067739 octyl sulfate Drugs 0.000 description 1
- 229940049964 oleate Drugs 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- ZUFQCVZBBNZMKD-UHFFFAOYSA-M potassium 2-ethylhexanoate Chemical compound [K+].CCCCC(CC)C([O-])=O ZUFQCVZBBNZMKD-UHFFFAOYSA-M 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- URLJMZWTXZTZRR-UHFFFAOYSA-N sodium myristyl sulfate Chemical compound CCCCCCCCCCCCCCOS(O)(=O)=O URLJMZWTXZTZRR-UHFFFAOYSA-N 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 229960000776 sodium tetradecyl sulfate Drugs 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- CSMFSDCPJHNZRY-UHFFFAOYSA-N sulfuric acid monodecyl ester Natural products CCCCCCCCCCOS(O)(=O)=O CSMFSDCPJHNZRY-UHFFFAOYSA-N 0.000 description 1
- UZZYXUGECOQHPU-UHFFFAOYSA-N sulfuric acid monooctyl ester Natural products CCCCCCCCOS(O)(=O)=O UZZYXUGECOQHPU-UHFFFAOYSA-N 0.000 description 1
- TYWMIZZBOVGFOV-UHFFFAOYSA-N tetracosan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCO TYWMIZZBOVGFOV-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/02—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/165—Ethers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/165—Ethers
- D06M13/17—Polyoxyalkyleneglycol ethers
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- D—TEXTILES; PAPER
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- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
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- D—TEXTILES; PAPER
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- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/224—Esters of carboxylic acids; Esters of carbonic acid
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- D—TEXTILES; PAPER
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- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/248—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
- D06M13/256—Sulfonated compounds esters thereof, e.g. sultones
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- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/248—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
- D06M13/262—Sulfated compounds thiosulfates
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- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/227—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of hydrocarbons, or reaction products thereof, e.g. afterhalogenated or sulfochlorinated
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/53—Polyethers
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- Engineering & Computer Science (AREA)
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
本発明は、優れたカード通過性を付与し、得られるカードウェブに優れた初期親水性、耐久親水性、及び濡れ戻り防止性を付与するポリオレフィン系合成繊維処理剤及びかかる処理剤が付着したポリオレフィン系合成繊維に関する。 The present invention provides a polyolefin-based synthetic fiber treating agent that imparts excellent card passage properties and imparts excellent initial hydrophilicity, durable hydrophilicity, and anti-wetting property to the resulting card web, and a polyolefin to which such a treating agent is attached. Related to synthetic fiber.
一般に、紙おむつ等の衛生製品として、体液を吸収するために高吸収性高分子の表面にポリオレフィン系の合成繊維で被覆した製品が知られている。高吸収性高分子の表面を被覆する合成繊維は、特に体液をすばやく吸収する初期親水性、繰り返し体液をすばやく吸収する耐久親水性、及び高吸収性高分子に保持された水分の漏れを防止する濡れ戻り防止性が要求される。ポリオレフィン系合成繊維において、上記特性を付与する観点から、ポリオレフィン系合成繊維の表面に界面活性剤等を含有するポリオレフィン系合成繊維処理剤を付与する処理が行われることがある。しかしながら、ポリオレフィン系の合成繊維として、カードローラー(カード機)を使用する乾式法により製造される不織布等が用いられる場合、カード通過性も必要とされる。 In general, as a sanitary product such as a disposable diaper, a product in which the surface of a superabsorbent polymer is coated with a polyolefin-based synthetic fiber to absorb body fluid is known. Synthetic fibers covering the surface of the superabsorbent polymer, especially the initial hydrophilicity that quickly absorbs bodily fluids, durable hydrophilicity that quickly absorbs bodily fluids, and prevents leakage of moisture retained in the superabsorbent polymer Anti-wetting property is required. In the polyolefin synthetic fiber, from the viewpoint of imparting the above characteristics, a treatment for imparting a polyolefin synthetic fiber treating agent containing a surfactant or the like to the surface of the polyolefin synthetic fiber may be performed. However, when a nonwoven fabric or the like manufactured by a dry method using a card roller (card machine) is used as the polyolefin-based synthetic fiber, card passability is also required.
従来、特許文献1に開示されるポリオレフィン系合成繊維処理剤が知られている。特許文献1は、所定のポリオキシアルキレン変性シリコーン及び炭素数28以上の炭化水素基を疎水基とする界面活性剤を含むポリオレフィン系合成繊維処理剤について開示する。 Conventionally, the polyolefin-type synthetic fiber processing agent disclosed by patent document 1 is known. Patent Document 1 discloses a polyolefin-based synthetic fiber treatment agent containing a predetermined polyoxyalkylene-modified silicone and a surfactant having a hydrocarbon group having 28 or more carbon atoms as a hydrophobic group.
しかし、これら従来のポリオレフィン系合成繊維処理剤では、優れたカード通過性、カードウェブの初期親水性、耐久親水性、及び濡れ戻り防止性という各機能の両立を十分に図ることができなかった。 However, these conventional polyolefin-based synthetic fiber treatment agents have not been able to sufficiently achieve both of the functions of excellent card passability, card web initial hydrophilicity, durable hydrophilicity, and anti-wetting property.
本発明が解決しようとする課題は、優れたカード通過性を付与し、カードウェブに優れた初期親水性、耐久親水性、及び濡れ戻り防止性を付与することができるポリオレフィン系合成繊維処理剤及びポリオレフィン系合成繊維を提供する処にある。 The problem to be solved by the present invention is a polyolefin-based synthetic fiber treatment agent that imparts excellent card passage properties and can impart excellent initial hydrophilicity, durable hydrophilicity, and anti-wetting property to card webs, and It is a place that provides polyolefin synthetic fibers.
本発明者らは、前記の課題を解決するべく研究した結果、特定のポリオキシアルキレン誘導体及び特定の直鎖状炭化水素化合物を含有して成るポリオレフィン系合成繊維処理剤が正しく好適であることを見出した。 As a result of researches to solve the above-mentioned problems, the present inventors have found that a polyolefin-based synthetic fiber treatment agent containing a specific polyoxyalkylene derivative and a specific linear hydrocarbon compound is properly suitable. I found it.
上記目的を達成するために、本発明の一態様では、下記のポリオキシアルキレン誘導体及び下記の直鎖状炭化水素化合物を含有して成ることを特徴とするポリオレフィン系合成繊維処理剤が提供される。 In order to achieve the above object, according to one aspect of the present invention, there is provided a polyolefin-based synthetic fiber treating agent comprising the following polyoxyalkylene derivative and the following linear hydrocarbon compound. .
ポリオキシアルキレン誘導体は、炭素数24〜60の1価脂肪族アルコール1モルに対し、エチレンオキサイド及びプロピレンオキサイドから選ばれる少なくとも一種を5〜100モルの割合で付加させた化合物である。直鎖状炭化水素化合物は、炭素数10〜100の直鎖状炭化水素化合物である。 The polyoxyalkylene derivative is a compound in which at least one selected from ethylene oxide and propylene oxide is added at a ratio of 5 to 100 mol with respect to 1 mol of a monovalent aliphatic alcohol having 24 to 60 carbon atoms. The linear hydrocarbon compound is a linear hydrocarbon compound having 10 to 100 carbon atoms.
前記直鎖状炭化水素化合物が、ポリエチレンであることが好ましい。
前記直鎖状炭化水素化合物が、炭素数20〜60のものであることが好ましい。
前記ポリオキシアルキレン誘導体及び前記直鎖状炭化水素化合物の含有割合の合計を100質量%とすると、前記ポリオキシアルキレン誘導体を50〜99質量%及び前記直鎖状炭化水素化合物を1〜50質量%の割合で含有して成ることが好ましい。
The linear hydrocarbon compound is preferably polyethylene.
The linear hydrocarbon compound is preferably one having 20 to 60 carbon atoms.
When the total content of the polyoxyalkylene derivative and the linear hydrocarbon compound is 100% by mass, the polyoxyalkylene derivative is 50 to 99% by mass and the linear hydrocarbon compound is 1 to 50% by mass. It is preferable to contain in the ratio.
更にアニオン界面活性剤を含有して成ることが好ましい。
前記アニオン界面活性剤が、リン酸エステル塩型アニオン界面活性剤、スルホン酸塩型アニオン界面活性剤、硫酸エステル塩型アニオン界面活性剤、及び脂肪酸塩型アニオン界面活性剤から選ばれる少なくとも一種であることが好ましい。
Further, it preferably contains an anionic surfactant.
The anionic surfactant is at least one selected from phosphate ester type anionic surfactants, sulfonate type anionic surfactants, sulfate ester type anionic surfactants, and fatty acid salt type anionic surfactants. It is preferable.
前記ポリオキシアルキレン誘導体、前記直鎖状炭化水素化合物、及び前記アニオン界面活性剤の含有割合の合計を100質量%とすると、前記ポリオキシアルキレン誘導体を20.0〜80.0質量%、前記直鎖状炭化水素化合物を0.1〜20.0質量%、及び前記アニオン界面活性剤を5.0〜50.0質量%の割合で含有して成ることが好ましい。 When the total content of the polyoxyalkylene derivative, the linear hydrocarbon compound, and the anionic surfactant is 100% by mass, the polyoxyalkylene derivative is 20.0-80.0% by mass, It is preferable to contain 0.1 to 20.0% by mass of a chain hydrocarbon compound and 5.0 to 50.0% by mass of the anionic surfactant.
前記ポリオレフィン系合成繊維処理剤が、不織布用のポリオレフィン系合成繊維に付与するものであることが好ましい。
また、本発明の別の態様は、前記ポリオレフィン系合成繊維処理剤が付着していることを特徴とするポリオレフィン系合成繊維が提供される。
It is preferable that the polyolefin-based synthetic fiber treatment agent is imparted to polyolefin-based synthetic fibers for nonwoven fabrics.
According to another aspect of the present invention, there is provided a polyolefin-based synthetic fiber in which the polyolefin-based synthetic fiber treatment agent is attached.
本発明によると、優れたカード通過性を付与し、カードウェブに優れた初期親水性、耐久親水性、及び濡れ戻り防止性を付与できる。 According to the present invention, excellent card passability can be imparted, and excellent initial hydrophilicity, durable hydrophilicity, and anti-wetting property can be imparted to the card web.
(第1実施形態)
以下、本発明に係るポリオレフィン系合成繊維処理剤(以下、処理剤という)を具体化した第1実施形態について説明する。本実施形態の処理剤は、下記のポリオキシアルキレン誘導体及び下記の直鎖状炭化水素化合物を含有して成るものである。
(First embodiment)
Hereinafter, a first embodiment in which a polyolefin-based synthetic fiber treatment agent (hereinafter referred to as a treatment agent) according to the present invention is embodied will be described. The treatment agent of this embodiment contains the following polyoxyalkylene derivative and the following linear hydrocarbon compound.
ポリオキシアルキレン誘導体は、炭素数24〜60の1価脂肪族アルコール1モルに対し、エチレンオキサイド及びプロピレンオキサイドから選ばれる少なくとも一種を5〜100モルの割合で付加させた化合物である。 The polyoxyalkylene derivative is a compound in which at least one selected from ethylene oxide and propylene oxide is added at a ratio of 5 to 100 mol with respect to 1 mol of a monovalent aliphatic alcohol having 24 to 60 carbon atoms.
直鎖状炭化水素化合物は、炭素数10〜100の直鎖状炭化水素化合物である。
本実施形態の処理剤に供するポリオキシアルキレン誘導体は、炭素数24〜60の1価脂肪族アルコール1モルに対し、エチレンオキサイド及びプロピレンオキサイドから選ばれる少なくとも一種を5〜100モルの割合で付加させた化合物である。炭素数24〜60の1価脂肪族アルコールとしては、特に制限はなく、例えばテトラコシルアルコール、ヘキサコシルアルコール、オクタコシルアルコール、トリアコンチルアルコール、ドトリアコンチルアルコール、テトラコンチルアルコール、ペンタコンチルアルコール、ヘキサコンチルアルコール、2−メチル−1−オクタコンシルアルコール、8−メチル−1−テトラコンチルアルコール、20−メチル−ペンタコンチルアルコール等が挙げられる。1価脂肪族アルコールの炭素数を24以上に規定することにより、本発明の効果、特にカード通過性、耐久親水性を向上できる。一方、1価脂肪族アルコールの炭素数を60以下に規定することにより、本発明の効果、特に耐久親水性を向上できる。
The linear hydrocarbon compound is a linear hydrocarbon compound having 10 to 100 carbon atoms.
The polyoxyalkylene derivative used for the treating agent of the present embodiment adds at least one selected from ethylene oxide and propylene oxide at a ratio of 5 to 100 moles with respect to 1 mole of a monovalent aliphatic alcohol having 24 to 60 carbon atoms. Compound. The monovalent aliphatic alcohol having 24 to 60 carbon atoms is not particularly limited, and examples thereof include tetracosyl alcohol, hexacosyl alcohol, octacosyl alcohol, triacontyl alcohol, dotriacontyl alcohol, and tetracontyl alcohol. Pentacontyl alcohol, hexacontyl alcohol, 2-methyl-1-octaconyl alcohol, 8-methyl-1-tetracontyl alcohol, 20-methyl-pentacontyl alcohol, and the like. By defining the number of carbon atoms of the monohydric aliphatic alcohol to 24 or more, the effects of the present invention, in particular, the card passing property and the durable hydrophilic property can be improved. On the other hand, by defining the number of carbon atoms of the monohydric aliphatic alcohol to be 60 or less, the effect of the present invention, particularly the durable hydrophilicity can be improved.
また、エチレンオキサイド及びプロピレンオキサイドから選ばれる少なくとも一種の付加モル数を5モル以上に規定することにより、本発明の効果、特に初期親水性を向上できる。一方、エチレンオキサイド及びプロピレンオキサイドから選ばれる少なくとも一種の付加モル数を100モル以下に規定することにより、本発明の効果、特に耐久親水性を向上できる。 Moreover, the effect of this invention, especially initial hydrophilicity can be improved by prescribing | regulating at least 1 addition mole number chosen from ethylene oxide and propylene oxide to 5 mol or more. On the other hand, the effect of the present invention, particularly the durable hydrophilicity, can be improved by regulating the number of added moles selected from ethylene oxide and propylene oxide to 100 moles or less.
ポリオキシアルキレン誘導体としては、特に制限はなく、例えばポリオキシエチレン(10モル:エチレンオキサイド又はプロピレンオキサイドの付加モル数を示す。以下同じ。)トリアコンチルエーテル、ポリオキシエチレン(80モル)トリアコンチルエーテル、ポリオキシエチレン(80モル)ペンタコンチルエーテル、ポリオキシエチレン(40モル)ポリオキシプロピレン(40モル)ペンタコンチルエーテル、ポリオキシエチレン(40モル)テトラコンチルエーテル等が挙げられる。なお、エチレンオキサイドやプロピレンオキサイドの付加形態として制限は特になく、ブロック付加、ランダム付加のいずれでもよい。ポリオキシアルキレン誘導体は、1種を単独で使用してもよく、2種以上を組み合わせて使用してもよい。 There is no restriction | limiting in particular as a polyoxyalkylene derivative, For example, polyoxyethylene (10 mol: The number of addition moles of ethylene oxide or propylene oxide is shown. The following is also the same) triacontyl ether, polyoxyethylene (80 mol) triacontyl ether. , Polyoxyethylene (80 mol) pentacontyl ether, polyoxyethylene (40 mol) polyoxypropylene (40 mol) pentacontyl ether, polyoxyethylene (40 mol) tetracontyl ether and the like. In addition, there is no restriction | limiting in particular as an addition form of ethylene oxide or propylene oxide, Any of block addition and random addition may be sufficient. A polyoxyalkylene derivative may be used individually by 1 type, and may be used in combination of 2 or more type.
本実施形態の処理剤に供する直鎖状炭化水素化合物は、炭素数10〜100のものであり、炭素数20〜60のものが好ましい。炭素数を10以上に規定することにより、本発明の効果、特にカード通過性を向上できる。一方、炭素数を100以下に規定することにより、本発明の効果、特に濡れ戻り防止性を向上できる。 The linear hydrocarbon compound used for the treating agent of the present embodiment has 10 to 100 carbon atoms, and preferably has 20 to 60 carbon atoms. By defining the number of carbon atoms to be 10 or more, the effect of the present invention, particularly the card passing property can be improved. On the other hand, by defining the number of carbon atoms to 100 or less, the effect of the present invention, particularly the anti-wetting property can be improved.
直鎖状炭化水素化合物としては、特に制限はなく、例えばポリプロピレン、ポリエチレン等が挙げられる。これらの中でもポリエチレンが好ましい。直鎖状炭化水素化合物は、1種を単独で使用してもよく、2種以上を組み合わせて使用してもよい。 There is no restriction | limiting in particular as a linear hydrocarbon compound, For example, a polypropylene, polyethylene, etc. are mentioned. Among these, polyethylene is preferable. A linear hydrocarbon compound may be used individually by 1 type, and may be used in combination of 2 or more type.
本実施形態の処理剤は、処理剤中における上述したポリオキシアルキレン誘導体及び直鎖状炭化水素化合物の含有比率に制限はない。上記のポリオキシアルキレン誘導体及び直鎖状炭化水素化合物の含有割合の合計を100質量%とすると、ポリオキシアルキレン誘導体を50〜99質量%及び直鎖状炭化水素化合物を1.0〜50.0質量%の割合で含有して成ることが好ましい。かかる範囲に規定することにより、本発明の効果をより向上できる。 The processing agent of this embodiment has no restriction | limiting in the content rate of the polyoxyalkylene derivative mentioned above in a processing agent, and a linear hydrocarbon compound. When the total content of the polyoxyalkylene derivative and the linear hydrocarbon compound is 100% by mass, the polyoxyalkylene derivative is 50 to 99% by mass and the linear hydrocarbon compound is 1.0 to 50.0. It is preferable to contain in the ratio of the mass%. By defining within this range, the effect of the present invention can be further improved.
本実施形態の処理剤は、更にアニオン界面活性剤を含有して成ることが好ましい。アニオン界面活性剤を配合することにより、本発明の効果、特に初期親水性をより向上できる。アニオン界面活性剤の種類に限定はなく、例えばオクチルリン酸エステル塩、イソオクチルリン酸エステル塩、デシルリン酸エステル塩、ドデシルリン酸エステル塩、トリデシルリン酸エステル塩、テトラデシルリン酸エステル塩、イソオクチルリン酸エステル塩、2−エチルヘキシルリン酸エステル塩、イソトリデシルリン酸エステル塩、イソヘキサデシルリン酸エステル塩、ポリオキシエチレンオクチルエーテルリン酸エステル塩、ポリオキシエチレンイソオクチルエーテルリン酸エステル塩、ポリオキシエチレン−2−エチルヘキシルエーテルリン酸エステル塩、ポリオキシエチレンデシルエーテルリン酸エステル塩、ポリオキシエチレンドデシルエーテルリン酸エステル塩、ポリオキシエチレントリデシルエーテルリン酸エステル塩、ポリオキシエチレンテトラデシルエーテルリン酸エステル塩、ポリオキシエチレンヘキサデシルエーテルリン酸エステル塩等のリン酸エステル塩型アニオン界面活性剤や、オクチルスルホン酸塩、デシルスルホン酸塩、ドデシルスルホン酸塩、テトラデシルスルホン酸塩、ヘキサデシルスルホン酸塩、オクチルベンゼンスルホン酸塩、ドデシルベンゼンスルホン酸塩等のスルホン酸塩型アニオン界面活性剤や、硫酸オクチル塩、硫酸デシル塩、硫酸ドデシル塩、硫酸テトラデシル塩、硫酸ヘキサデシル塩等の硫酸エステル塩型アニオン界面活性剤や、オクタン酸塩、カプリン酸塩、ラウリン酸塩、オレイン酸塩等の脂肪酸塩型アニオン界面活性剤等が挙げられる。これらの中でも、ナトリウム塩、カリウム塩等のアルカリ金属塩から構成されるアニオン界面活性剤であることが好ましい。アニオン界面活性剤は、1種を単独で使用してもよく、2種以上を組み合わせて使用してもよい。 It is preferable that the processing agent of this embodiment further contains an anionic surfactant. By blending an anionic surfactant, the effects of the present invention, particularly the initial hydrophilicity, can be further improved. There are no limitations on the type of anionic surfactant, such as octyl phosphate ester salt, isooctyl phosphate ester salt, decyl phosphate ester salt, dodecyl phosphate ester salt, tridecyl phosphate ester salt, tetradecyl phosphate ester salt, isooctyl phosphate Acid ester salt, 2-ethylhexyl phosphate ester salt, isotridecyl phosphate ester salt, isohexadecyl phosphate ester salt, polyoxyethylene octyl ether phosphate ester salt, polyoxyethylene isooctyl ether phosphate salt, poly Oxyethylene-2-ethylhexyl ether phosphate, polyoxyethylene decyl ether phosphate, polyoxyethylene dodecyl ether phosphate, polyoxyethylene tridecyl ether phosphate Phosphate salt type anionic surfactants such as polyoxyethylene tetradecyl ether phosphate, polyoxyethylene hexadecyl ether phosphate, octyl sulfonate, decyl sulfonate, dodecyl sulfonate, tetra Sulfate type anionic surfactants such as decyl sulfonate, hexadecyl sulfonate, octyl benzene sulfonate, dodecyl benzene sulfonate, octyl sulfate, decyl sulfate, dodecyl sulfate, tetradecyl sulfate, Examples thereof include sulfate ester type anionic surfactants such as hexadecyl sulfate and fatty acid salt type anionic surfactants such as octanoate, caprate, laurate and oleate. Among these, it is preferable that it is an anionic surfactant comprised from alkali metal salts, such as a sodium salt and potassium salt. An anionic surfactant may be used individually by 1 type, and may be used in combination of 2 or more type.
本実施形態の処理剤は、処理剤中における上述したポリオキシアルキレン誘導体、直鎖状炭化水素化合物、及びアニオン界面活性剤の含有比率に制限はない。上記のポリオキシアルキレン誘導体、直鎖状炭化水素化合物、及びアニオン界面活性剤の含有割合の合計を100質量%とすると、ポリオキシアルキレン誘導体を20.0〜80.0質量%、直鎖状炭化水素化合物を0.1〜20.0質量%、及びアニオン界面活性剤を5.0〜50.0質量%の割合で含有して成ることが好ましい。かかる範囲に規定することにより、本発明の効果をより向上できる。 The processing agent of this embodiment has no restriction | limiting in the content rate of the polyoxyalkylene derivative mentioned above in a processing agent, a linear hydrocarbon compound, and an anionic surfactant. When the total content of the polyoxyalkylene derivative, linear hydrocarbon compound, and anionic surfactant is 100% by mass, the polyoxyalkylene derivative is 20.0-80.0% by mass, linear carbonization. It is preferable to contain 0.1 to 20.0 mass% of a hydrogen compound and 5.0 to 50.0 mass% of an anionic surfactant. By defining within this range, the effect of the present invention can be further improved.
本実施形態の処理剤は、ポリオレフィン系合成繊維に付与される。特に不織布に用いられるポリオレフィン系合成繊維に付与すると、得られる不織布の耐久親水性、濡れ戻り防止性、及び初期親水性の各効果の発現がより大きくなるため好ましい。 The processing agent of this embodiment is provided to polyolefin synthetic fiber. In particular, it is preferable to apply to the polyolefin synthetic fiber used for the nonwoven fabric because the resulting nonwoven fabric has more enhanced effects of durable hydrophilicity, anti-wetting property and initial hydrophilicity.
(第2実施形態)
次に、本発明に係るポリオレフィン系合成繊維(以下、合成繊維という)を具体化した第2実施形態について説明する。本実施形態の合成繊維は、第1実施形態の処理剤が付着しているポリオレフィン系合成繊維である。ポリオレフィン系合成繊維としては、特に限定されず、例えばポリエチレン繊維、ポリプロピレン繊維、ポリブテン繊維等のポリオレフィン系繊維が挙げられる。これらは、1種を単独で使用してもよく、2種以上を組み合わせて使用してもよい。また、芯鞘構造の複合繊維であって、芯、鞘部のいずれか又は両者がポリオレフィン系繊維である複合繊維、例えば鞘部がポリエチレン繊維であるポリエチレン/ポリプロピレン複合繊維、ポリエチレン/ポリエステル複合繊維等であってもよい。
(Second Embodiment)
Next, a second embodiment in which the polyolefin-based synthetic fiber according to the present invention (hereinafter referred to as a synthetic fiber) is embodied will be described. The synthetic fiber of this embodiment is a polyolefin-type synthetic fiber to which the treatment agent of the first embodiment is attached. The polyolefin synthetic fibers are not particularly limited, and examples thereof include polyolefin fibers such as polyethylene fibers, polypropylene fibers, and polybutene fibers. These may be used individually by 1 type and may be used in combination of 2 or more type. Also, a composite fiber having a core-sheath structure, in which either the core or the sheath part or both are polyolefin fibers, for example, a polyethylene / polypropylene composite fiber having a sheath part made of polyethylene fiber, a polyethylene / polyester composite fiber, etc. It may be.
第1実施形態の処理剤(溶媒を含まない)を上記合成繊維に付着させる割合は、特に制限はないが、第1実施形態の処理剤を上記合成繊維に対して0.05〜5.0質量%の割合となるよう付着させることが好ましい。かかる範囲に規定することにより、本発明の効果をより向上させることができる。また、第1実施形態の処理剤を付着させる工程は、特に限定されず、例えば紡糸工程、延伸工程、捲縮工程等のいずれであってもよい。紡糸工程又は捲縮工程の前、或いは後に付着させることが、本発明の効果を良好に発現させる観点から好ましい。付着方法は、公知の方法を適宜採用することができ、例えば浸漬給油法、スプレー給油法、ローラー給油法、計量ポンプを用いたガイド給油法等が挙げられる。これらの中で本発明の効果を良好に発現させる観点から浸漬給油法、スプレー給油法、又はローラー給油法が好ましい。第1実施形態の処理剤を合成繊維に付着させる際の形態としては、例えば有機溶媒溶液、水性液等が挙げられる。 The ratio of attaching the treatment agent of the first embodiment (without solvent) to the synthetic fiber is not particularly limited, but the treatment agent of the first embodiment is 0.05 to 5.0 with respect to the synthetic fiber. It is preferable to make it adhere so that it may become a ratio of the mass%. By defining within this range, the effect of the present invention can be further improved. Moreover, the process of attaching the treatment agent of the first embodiment is not particularly limited, and may be any of a spinning process, a stretching process, a crimping process, and the like. It is preferable to attach before or after the spinning step or the crimping step from the viewpoint of satisfactorily expressing the effects of the present invention. As the adhesion method, a known method can be appropriately employed, and examples thereof include an immersion oil supply method, a spray oil supply method, a roller oil supply method, and a guide oil supply method using a metering pump. Among these, the immersion oil supply method, the spray oil supply method, or the roller oil supply method is preferable from the viewpoint of satisfactorily expressing the effects of the present invention. As a form at the time of making the processing agent of 1st Embodiment adhere to a synthetic fiber, an organic solvent solution, an aqueous liquid, etc. are mentioned, for example.
上記実施形態のポリオレフィン系合成繊維処理剤及びポリオレフィン系合成繊維によれば、以下のような効果を得ることができる。
(1)上記実施形態では、ポリオレフィン系合成繊維処理剤において、ポリオキシアルキレン誘導体として、炭素数24〜60の1価脂肪族アルコール1モルに対し、エチレンオキサイド及びプロピレンオキサイドから選ばれる少なくとも一種を5〜100モルの割合で付加させた化合物を使用した。また、直鎖状炭化水素化合物として、炭素数10〜100の直鎖状炭化水素化合物を使用した。したがって、優れたカード通過性を付与できる。また、カードローラー(カード機)により得られたカードウェブに優れた初期親水性、耐久親水性、及び濡れ戻り防止性を付与できる。
According to the polyolefin synthetic fiber treating agent and the polyolefin synthetic fiber of the above embodiment, the following effects can be obtained.
(1) In the above-described embodiment, in the polyolefin-based synthetic fiber treatment agent, as a polyoxyalkylene derivative, at least one selected from ethylene oxide and propylene oxide is 5 per 1 mol of monovalent aliphatic alcohol having 24 to 60 carbon atoms. The compound added at a ratio of ˜100 mol was used. Moreover, the C1-C100 linear hydrocarbon compound was used as a linear hydrocarbon compound. Therefore, excellent card passability can be imparted. Moreover, the excellent initial hydrophilic property, durable hydrophilic property, and anti-wetting property can be provided to the card web obtained by the card roller (card machine).
なお、上記実施形態は以下のように変更してもよい。
・上記実施形態の処理剤には、本発明の効果を阻害しない範囲内において、処理剤の品質保持のための安定化剤や制電剤として、つなぎ剤、酸化防止剤、紫外線吸収剤等の通常処理剤に用いられる成分をさらに配合してもよい。
In addition, you may change the said embodiment as follows.
In the treatment agent of the above embodiment, as long as the effect of the present invention is not hindered, as a stabilizer or antistatic agent for maintaining the quality of the treatment agent, a binder, an antioxidant, an ultraviolet absorber, etc. You may mix | blend the component normally used for a processing agent.
以下、本発明の構成及び効果をより具体的にするため、実施例等を挙げるが、本発明がこれらの実施例に限定されるというものではない。尚、以下の実施例及び比較例において、部は質量部を、また%は質量%を意味する。 Hereinafter, in order to make the configuration and effects of the present invention more specific, examples and the like will be described. However, the present invention is not limited to these examples. In the following Examples and Comparative Examples, “part” means “part by mass” and “%” means “% by mass”.
試験区分1(ポリオレフィン系合成繊維処理剤の調製)
・ポリオレフィン系合成繊維処理剤(実施例1)の調製
ポリオキシエチレン(10モル)トリアコンチルエーテル(A−1)の35.0g、炭素数30のポリエチレン(B−1)5.0g、及びオクチルリン酸エステルカリウム塩(C−1)10.0gを混合し、950.0gの水を加え、撹拌して水性分散液とし、実施例1のポリオレフィン系合成繊維用処理剤の5.0%水性液を得た。
Test category 1 (Preparation of polyolefin synthetic fiber treatment agent)
Preparation of polyolefin-based synthetic fiber treating agent (Example 1) 35.0 g of polyoxyethylene (10 mol) triacontyl ether (A-1), 5.0 g of polyethylene (B-1) having 30 carbon atoms, and octyl 10.0 g of phosphoric acid ester potassium salt (C-1) was mixed, 950.0 g of water was added, and the mixture was stirred to obtain an aqueous dispersion. The polyolefin synthetic fiber treating agent of Example 1 was 5.0% aqueous. A liquid was obtained.
・ポリオレフィン系合成繊維処理剤(実施例2〜14及び比較例1〜13)の調製
実施例1のポリオレフィン系合成繊維処理剤の調製と同様に、実施例2〜14及び比較例1〜13の処理剤を調製した。表1において、ポリオキシアルキレン誘導体の種類、脂肪族アルコールの炭素数、エチレンオキサイド(以下、EOという)又はプロピレンオキサイド(以下、POという)の付加モル数を示す。表2において、各例の処理剤で使用したポリオキシアルキレン誘導体、ポリエチレン、アニオン界面活性剤、及びその他成分の種類、並びに処理剤中における各成分の含有比率(%)を示す。
-Preparation of polyolefin-based synthetic fiber treatment agent (Examples 2-14 and Comparative Examples 1-13) Similar to the preparation of the polyolefin-based synthetic fiber treatment agent of Example 1, Examples 2-14 and Comparative Examples 1-13 A treating agent was prepared. In Table 1, the kind of polyoxyalkylene derivative, the number of carbon atoms of the aliphatic alcohol, and the number of added moles of ethylene oxide (hereinafter referred to as EO) or propylene oxide (hereinafter referred to as PO) are shown. In Table 2, the kind of polyoxyalkylene derivative, polyethylene, anionic surfactant, and other components used in the treating agent of each example, and the content ratio (%) of each component in the treating agent are shown.
A−1:ポリオキシエチレン(10モル)トリアコンチルエーテル、
A−2:ポリオキシエチレン(80モル)トリアコンチルエーテル、
A−3:ポリオキシエチレン(80モル)ペンタコンチルエーテル、
A−4:ポリオキシエチレン(40モル)ポリオキシプロピレン(40モル)ペンタコンチルエーテル、
A−5:ポリオキシエチレン(40モル)テトラコンチルエーテル、
ra−1:ポリオキシエチレン(10モル)ドコシルエーテル、
ra−2:ポリオキシエチレン(10モル)ペンタヘキサコンチルエーテル、
ra−3:ポリオキシエチレン(3モル)トリアコンチルエーテル、
ra−4:ポリオキシエチレン(120モル)トリアコンチルエーテル、
ra−5:ポリオキシエチレン(60モル)ポリオキシプロピレン(60モル)トリアコンチルエーテル、
ra−6:ポリオキシエチレン(10モル)オクチルエーテル、
B−1:炭素数30のポリエチレン、
B−2:炭素数50のポリエチレン、
rb−1:炭素数6のポリエチレン、
rb−2:炭素数150のポリエチレン、
C−1:オクチルリン酸エステルカリウム塩、
C−2:ドデシルベンゼンスルホン酸ナトリウム塩、
C−3:ドデシル硫酸ナトリウム塩、
C−4:オクタン酸カリウム塩、
D−1:ポリオキシアルキレン変性シリコーン(POEO含量50%、PO/EO=50/50、分子量5,000)、
を示す。
A-1: polyoxyethylene (10 mol) triacontyl ether,
A-2: Polyoxyethylene (80 mol) triacontyl ether,
A-3: Polyoxyethylene (80 mol) pentacontyl ether,
A-4: polyoxyethylene (40 mol) polyoxypropylene (40 mol) pentacontyl ether,
A-5: polyoxyethylene (40 mol) tetracontyl ether,
ra-1: polyoxyethylene (10 mol) docosyl ether,
ra-2: polyoxyethylene (10 mol) pentahexacontyl ether,
ra-3: polyoxyethylene (3 mol) triacontyl ether,
ra-4: polyoxyethylene (120 mol) triacontyl ether,
ra-5: polyoxyethylene (60 mol) polyoxypropylene (60 mol) triacontyl ether,
ra-6: polyoxyethylene (10 mol) octyl ether,
B-1: Polyethylene having 30 carbon atoms,
B-2: Polyethylene having 50 carbon atoms,
rb-1: polyethylene having 6 carbon atoms,
rb-2: polyethylene having 150 carbon atoms,
C-1: Octyl phosphate ester potassium salt,
C-2: sodium dodecylbenzenesulfonate,
C-3: sodium dodecyl sulfate,
C-4: potassium octoate
D-1: polyoxyalkylene-modified silicone (POEO content 50%, PO / EO = 50/50, molecular weight 5,000),
Indicates.
試験区分2(ポリオレフィン系合成繊維処理剤の付着と評価)
ポリオレフィン系合成繊維として、鞘部がポリエチレンであり、芯部がポリエステルであり、繊度2.2デシテックス、繊維長51mmのポリオレフィン系複合繊維を使用した。試験区分1で調製した各例のポリオレフィン系合成繊維用処理剤の水性液を、ポリオレフィン系複合繊維に、付着量(溶媒を除く)が0.35質量%となるようスプレー給油法で付着させ、80℃の熱風乾燥機で1時間乾燥して、処理済みポリオレフィン系合成繊維処理綿を得た。
Test category 2 (Adhesion and evaluation of polyolefin synthetic fiber treatment agent)
As the polyolefin synthetic fiber, a polyolefin composite fiber having a sheath part of polyethylene, a core part of polyester, a fineness of 2.2 dtex, and a fiber length of 51 mm was used. The aqueous liquid of the treatment agent for polyolefin synthetic fibers of each example prepared in Test Category 1 was attached to the polyolefin composite fiber by a spray lubrication method so that the adhesion amount (excluding the solvent) was 0.35% by mass, It dried with the hot air dryer of 80 degreeC for 1 hour, and processed polyolefin type synthetic fiber processing cotton was obtained.
・原綿評価項目としてカード通過性の評価
前記の処理済みポリオレフィン系合成繊維処理綿20gを、20℃で65%RHの恒温室内で24時間調湿した後、ローラーカード(カード機)に供した。投入量に対して排出された量の割合を算出し、下記の評価基準で評価した。結果を表2に示す。
-Card passability evaluation as raw cotton evaluation item 20 g of the above treated polyolefin synthetic fiber-treated cotton was conditioned at 20 ° C. in a constant temperature room of 65% RH for 24 hours, and then subjected to a roller card (card machine). The ratio of the amount discharged to the input amount was calculated and evaluated according to the following evaluation criteria. The results are shown in Table 2.
・カード通過性の評価基準
◎:排出量が85%以上。
○:排出量が60%以上且つ85%未満。
×:排出量が60%未満。
・ Evaluation criteria for card passability ◎: Emission is 85% or more.
○: Emission amount is 60% or more and less than 85%.
X: Emission amount is less than 60%.
試験区分3(ポリオレフィン系合成繊維不織布の作成と評価)
・耐久親水性の評価
試験区分2で得た処理済みポリオレフィン系合成繊維処理綿100gを、20℃で65%RHの恒温室内にて24時間調湿した後、ローラーカード(カード機)に供して、目付け20g/m2のカードウェブを作製した。得られたカードウェブを140℃で10秒の熱風処理を行い、耐久親水性評価の試料とした。この試料を10cm×10cmの小片に裁断し、20℃で60%RHの恒温室内にて24時間調湿した。重ねた5枚の濾紙の上に調湿された不織布を置き、さらにその上の中央に両端が開放された内径1cmの円筒を垂直に立て、この円筒に0.9%生理食塩水10mlを注入し、不織布に食塩水が完全に吸収されるまでの時間を測定した。その後、不織布を取り出し、40℃で90分間送風乾燥した。同様の操作を合計3回繰り返し、3回目の時間から下記の評価基準で評価した。結果を表2に示す。
Test Category 3 (Preparation and evaluation of polyolefin synthetic fiber nonwoven fabric)
・ Evaluation of durable hydrophilicity 100 g of treated polyolefin synthetic fiber-treated cotton obtained in Test Category 2 was conditioned at 20 ° C. in a constant temperature room of 65% RH for 24 hours, and then subjected to a roller card (card machine). A card web having a basis weight of 20 g / m 2 was produced. The obtained card web was subjected to hot air treatment at 140 ° C. for 10 seconds to obtain a sample for durability hydrophilicity evaluation. This sample was cut into small pieces of 10 cm × 10 cm and conditioned at 20 ° C. in a constant temperature room of 60% RH for 24 hours. Place a non-woven fabric that has been conditioned on five stacked filter papers, and then vertically place a cylinder with an inner diameter of 1 cm with both ends open at the center, and inject 10 ml of 0.9% physiological saline into this cylinder. The time until the saline solution was completely absorbed by the nonwoven fabric was measured. Thereafter, the nonwoven fabric was taken out and dried by blowing at 40 ° C. for 90 minutes. The same operation was repeated a total of 3 times, and the following evaluation criteria were evaluated from the third time. The results are shown in Table 2.
・耐久親水性の評価基準
◎:生理食塩水が完全に吸収されるまでに要する時間が5秒未満。
○:生理食塩水が完全に吸収されるまでに要する時間が5秒以上且つ8秒未満。
×:生理食塩水が完全に吸収されるまでに要する時間が8秒以上。
Durability hydrophilic evaluation criteria A: Time required for complete absorption of physiological saline is less than 5 seconds.
○: The time required for the physiological saline to be completely absorbed is 5 seconds or more and less than 8 seconds.
X: The time required for the physiological saline to be completely absorbed is 8 seconds or more.
・濡れ戻り防止性の評価
前記の耐久親水性評価の試料を10cm×10cmの小片に裁断し、20℃で65%RHの恒温室内にて24時間調湿した。市販されている紙おむつの最外部の不織布素材から10cm×10cmの不織布片を切除し、その切除部に前記の調湿された10cm×10cmの小片を取り付けて、濡れ戻り防止性評価試料とした。取り付けた小片が上向きになるように濡れ戻り防止性評価試料を水平に置き、該小片の中央に両端が開放された内径6cmの円筒を垂直に立て、この円筒に水80mlを注入し、5分間静置して、紙おむつ内部に水を吸収させた。次に取り付けた小片上に10cm×10cmの濾紙を15枚重ねて載せ、更にその上に10cm×10cmで5.0kgの錘板を載せて、2分間荷重した後、15枚重ねた濾紙の総質量を測量し、その質量の増加率を算出して、下記の評価基準で評価した。結果を表2に示す。
-Evaluation of anti-wetting property The sample for durability hydrophilic evaluation was cut into small pieces of 10 cm x 10 cm, and conditioned for 24 hours at 20 ° C in a constant temperature room of 65% RH. A 10 cm × 10 cm piece of non-woven fabric was cut out from the outermost nonwoven fabric material of a commercially available paper diaper, and the 10 cm × 10 cm piece of the conditioned moisture was attached to the cut portion to obtain a sample for evaluating the anti-wetting property. Place the test sample to prevent wetting and reversal so that the attached piece is facing upward, and stand a 6 cm inner diameter cylinder open at both ends at the center of the piece, and inject 80 ml of water into this cylinder for 5 minutes. The water was absorbed inside the disposable diaper. Next, 15 sheets of 10 cm × 10 cm filter paper are stacked on the attached small piece, and a 5.0 kg weight plate of 10 cm × 10 cm is further mounted thereon, loaded for 2 minutes, and the total of the 15 sheets of filter paper stacked. The mass was measured, the rate of increase in the mass was calculated, and evaluated according to the following evaluation criteria. The results are shown in Table 2.
・濡れ戻り防止性の評価基準
◎:質量増加率が1%未満。
○:質量増加率が1%以上且つ2%未満。
×:質量増加率が2%以上。
・ Evaluation criteria for anti-wetting property A: Mass increase rate is less than 1%.
○: Mass increase rate is 1% or more and less than 2%.
X: Mass increase rate is 2% or more.
・初期親水性の評価
前記の耐久親水性評価の試料を、20℃で65%RHの恒温室内にて24時間調湿した後、水平板上に置き、ビューレットを用いて10mmの高さから0.5mlの水滴を滴下させ、その水滴が完全に試料中に吸収されてしまうまでに要する時間(透水までに要する時間)を測定し、下記の評価基準で評価した。結果を表2に示す。
・ Evaluation of initial hydrophilicity The above-mentioned durable hydrophilicity evaluation sample was conditioned at 20 ° C. in a constant temperature room of 65% RH for 24 hours, placed on a horizontal plate, and from a height of 10 mm using a burette. 0.5 ml of water droplets were dropped, and the time required for the water droplets to be completely absorbed in the sample (time required for water permeation) was measured and evaluated according to the following evaluation criteria. The results are shown in Table 2.
・初期親水性の評価基準
◎:透水までに要する時間が0.5秒未満。
○:透水までに要する時間が0.5秒以上且つ2.0秒未満。
×:透水までに要する時間が2.0秒以上。
-Initial hydrophilicity evaluation criteria A: Time required for water permeation is less than 0.5 seconds.
○: Time required for water permeation is 0.5 seconds or more and less than 2.0 seconds.
X: Time required for water permeation is 2.0 seconds or more.
表2に示されるように、直鎖状炭化水素化合物を含有しない比較例1,2,12,13は、各実施例に対して、特に濡れ戻り防止性の評価が劣ることが確認される。また、ポリオキシアルキレン誘導体を含有しない比較例3は、各実施例に対して、特に、カード通過性、耐久親水性、及び濡れ戻り防止性の評価が劣ることが確認される。また、ポリオキシアルキレン誘導体を構成する脂肪族アルコールの炭素数が24未満である比較例4,9は、各実施例に対して、特にカード通過性及び耐久親水性の評価が劣ることが確認される。また、ポリオキシアルキレン誘導体を構成する脂肪族アルコールの炭素数が65である比較例5は、各実施例に対して、特に耐久親水性、濡れ戻り防止性、及び初期親水性の評価が劣ることが確認される。また、ポリオキシアルキレン誘導体を構成するアルキレンオキサイドの付加モル数が3である比較例6は、各実施例に対して、特に耐久親水性、濡れ戻り防止性、及び初期親水性の評価が劣ることが確認される。また、ポリオキシアルキレン誘導体を構成するアルキレンオキサイドの付加モル数の合計が120である比較例7,8は、各実施例に対して、特に耐久親水性の評価が劣ることが確認される。ポリエチレンの炭素数が6である比較例10は、各実施例に対して、特にカード通過性の評価が劣ることが確認される。ポリエチレンの炭素数が150である比較例11は、各実施例に対して、特に耐久親水性、濡れ戻り防止性、及び初期親水性の評価が劣ることが確認される。 As shown in Table 2, it is confirmed that Comparative Examples 1, 2, 12, and 13 that do not contain a linear hydrocarbon compound are particularly inferior in the evaluation of the anti-wetting property to each example. Moreover, it is confirmed that the comparative example 3 which does not contain a polyoxyalkylene derivative is inferior in evaluation of card | curd passage property, durable hydrophilic property, and a wetting-back prevention property with respect to each Example. In addition, it was confirmed that Comparative Examples 4 and 9 in which the aliphatic alcohol constituting the polyoxyalkylene derivative had less than 24 carbon atoms were inferior in card evaluation and durability hydrophilicity evaluation to each example. The Moreover, the comparative example 5 whose carbon number of the aliphatic alcohol which comprises a polyoxyalkylene derivative is 65 is especially inferior to each Example of durable hydrophilic property, anti-wetting prevention property, and initial hydrophilicity evaluation. Is confirmed. Further, Comparative Example 6 in which the number of added moles of alkylene oxide constituting the polyoxyalkylene derivative is 3, particularly inferior to each example in terms of durability hydrophilicity, anti-wetting prevention property, and initial hydrophilicity. Is confirmed. In addition, it is confirmed that Comparative Examples 7 and 8 in which the total number of added moles of alkylene oxide constituting the polyoxyalkylene derivative is 120 are particularly inferior in durability and hydrophilicity evaluation to each example. It is confirmed that Comparative Example 10 in which the number of carbon atoms of polyethylene is 6 is particularly inferior in evaluation of card passing property to each example. It is confirmed that Comparative Example 11 in which the carbon number of polyethylene is 150 is inferior in evaluation of particularly durable hydrophilicity, anti-wetting property and initial hydrophilicity to each example.
以上の表2の結果からも明らかなように、本発明によれば、優れたカード通過性を付与し、同時に得られるカードウェブに優れた初期親水性、耐久親水性、及び濡れ戻り防止性を付与することができるという効果がある。 As is apparent from the results of Table 2 above, according to the present invention, excellent card passability is imparted, and the card web obtained at the same time has excellent initial hydrophilicity, durable hydrophilicity, and anti-wetting property. There is an effect that it can be given.
Claims (9)
ポリオキシアルキレン誘導体:炭素数24〜60の1価脂肪族アルコール1モルに対し、エチレンオキサイド及びプロピレンオキサイドから選ばれる少なくとも一種を5〜100モルの割合で付加させた化合物。
直鎖状炭化水素化合物:炭素数10〜100の直鎖状炭化水素化合物。 A polyolefin-based synthetic fiber treating agent comprising the following polyoxyalkylene derivative and the following linear hydrocarbon compound.
Polyoxyalkylene derivative: A compound in which at least one selected from ethylene oxide and propylene oxide is added at a ratio of 5 to 100 mol with respect to 1 mol of a monovalent aliphatic alcohol having 24 to 60 carbon atoms.
Linear hydrocarbon compound: A linear hydrocarbon compound having 10 to 100 carbon atoms.
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PCT/JP2019/016708 WO2019208399A1 (en) | 2018-04-27 | 2019-04-18 | Treatment agent for polyolefin-based synthetic fibers, and polyolefin-based synthetic fiber |
CN201980005212.XA CN111247289B (en) | 2018-04-27 | 2019-04-18 | Polyolefin synthetic fiber treating agent and polyolefin synthetic fiber |
KR1020207011859A KR102202559B1 (en) | 2018-04-27 | 2019-04-18 | Polyolefin synthetic fiber treatment agent and polyolefin synthetic fiber |
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JP6830710B1 (en) * | 2020-09-09 | 2021-02-17 | 竹本油脂株式会社 | Polyolefin-based synthetic fiber treatment agent, polyolefin-based synthetic fiber, and thermal bond non-woven fabric |
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JPS59199871A (en) * | 1983-04-19 | 1984-11-13 | ユシロ化学工業株式会社 | Fiber treating agent |
JP2001003271A (en) * | 1999-06-22 | 2001-01-09 | Takemoto Oil & Fat Co Ltd | Polyolefin fiber treatment agent for producing nonwoven fabric through the dry process and treatment process |
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JP2017110312A (en) * | 2015-12-16 | 2017-06-22 | 松本油脂製薬株式会社 | Oil agent for sewing machine yarn and sewing machine yarn |
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