JP2019176890A - Washing machine - Google Patents

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JP2019176890A
JP2019176890A JP2018066607A JP2018066607A JP2019176890A JP 2019176890 A JP2019176890 A JP 2019176890A JP 2018066607 A JP2018066607 A JP 2018066607A JP 2018066607 A JP2018066607 A JP 2018066607A JP 2019176890 A JP2019176890 A JP 2019176890A
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foaming
washing
outer tub
water
detection means
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高田 健太郎
Kentaro Takada
健太郎 高田
知也 吉野
Tomoya Yoshino
知也 吉野
伸一 綿引
Shinichi Watabiki
伸一 綿引
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Hitachi Global Life Solutions Inc
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Hitachi Global Life Solutions Inc
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Priority to JP2018066607A priority Critical patent/JP2019176890A/en
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Abstract

To provide a washing machine which suppresses wrong detection of foaming by a washing operation, which does not perform unnecessary drainage of washing water and unnecessary water supply, and which has high foaming detection accuracy.SOLUTION: A washing machine includes; an outer tub; a washing and dewatering tub arranged rotatably in the outer tub, and for storing laundry; drive means including an electric motor for driving the washing and dewatering tub; a housing for supporting the outer tub and for constituting an exterior; means for detecting a water level in the outer tub; water supply means for supplying water to the outer tub; drainage means for draining the water in the outer tub; foaming detection means for detecting foaming in the housing; current detection means for detecting a current of the drive means; and control means for controlling the drive means, the water supply means, the drainage means and the water level detection means, and for performing a washing operation. In the case where foaming is detected by the foaming detection means, the control means detects presence/absence of foaming by the current detection means.SELECTED DRAWING: Figure 2

Description

本発明は洗濯機の制御に関する。   The present invention relates to control of a washing machine.

洗濯機は、洗濯運転により洗濯槽内に発生した泡が機外や乾燥循環風路に漏れださないようにするために、電極を用いた泡センサを適切な位置に備えることで、発泡時に洗濯水の一部を排水したり、泡消し用に給水を行う制御になっている。特許文献1では、泡センサを乾燥循環風路内に設置し、泡センサにより発泡と判断した場合に乾燥循環風路に給水する方法が採られている。特許文献2では、対となる電極の一方を乾燥循環風路内に設置し、もう一方を洗い中に必ず水に浸漬する位置に設置された電解水生成用の既存の電極を利用することで、泡センサによる発泡判定を確実に行い、低コストで実現する方法が採られている。   The washing machine is equipped with a foam sensor using an electrode at an appropriate position to prevent bubbles generated in the washing tub from leaking out of the machine or into the drying circulation air passage at the time of foaming. It is controlled to drain a part of the washing water or to supply water for eliminating foam. In Patent Document 1, a method is adopted in which a foam sensor is installed in a dry circulation air passage and water is supplied to the dry circulation air passage when foaming is determined by the foam sensor. In Patent Document 2, one of a pair of electrodes is installed in a dry circulation air passage, and the other electrode is used by using an existing electrode for generating electrolyzed water installed at a position where the other electrode is always immersed in water. A method of reliably performing foaming determination with a foam sensor and realizing it at low cost has been adopted.

特開平10−33878号公報Japanese Patent Laid-Open No. 10-33878 特開2003−260290号公報JP 2003-260290 A

しかしながら、泡センサのみによる発泡検知では発泡により泡が上がってきた場合以外に、泡センサの電極間に泡が付着している場合や、乾燥循環風路に溜まった糸くずが泡センサの電極間に付着している場合や、電極が離れた泡センサに関しても、泡センサに付着した長い糸くずが洗濯水に浸かり、電気的に導通する場合にも、発泡を誤検知して、洗濯水の一部を排水する動作や、泡消しのための給水動作を行うため、水を余計に使用し運転時間が長くなることになる。   However, in the foam detection only by the foam sensor, in addition to the case where the foam has risen due to foaming, when the foam adheres between the electrodes of the foam sensor or the lint collected in the dry circulation air path is between the electrodes of the foam sensor. Even when the foam sensor is attached to the electrode or when the electrode is separated from the electrode, even if a long lint attached to the foam sensor is immersed in the washing water and becomes electrically conductive, Since the operation of draining part of the water and the water supply operation for eliminating the bubbles are performed, extra water is used and the operation time becomes longer.

そこで本発明は、上記課題を鑑みて、洗濯運転による発泡の誤検知を抑制し、不要な洗濯水の排水や、不要な給水を行わない発泡検知精度の高い洗濯機を提供することを目的とする。   Therefore, in view of the above problems, the present invention has an object to provide a washing machine with high foaming detection accuracy that suppresses erroneous detection of foaming due to a washing operation and does not perform unnecessary drainage of wastewater or unnecessary water supply. To do.

前記目的を達成するため、本発明に係る洗濯機は、外槽と、前記外槽内に回転自在に配置され洗濯物を収容する洗濯兼脱水槽と、前記洗濯兼脱水槽を駆動する電動機を含む駆動手段と、前記外槽を支持し外装を構成する筐体と、前記外槽内の水位を検知する手段と、前記外槽内に水を給水する給水手段と、前記外槽内の水を排水する排水手段と、前記筐体内の発泡を検出する発泡検出手段と、前記駆動手段の電流を検出する電流検出手段と、前記駆動手段、前記給水手段、前記排水手段および前記水位検知手段を制御し洗濯運転を行う制御手段とを備え、前記制御手段は、前記発泡検出手段により発泡を検知した場合、前記電流検出手段により発泡の有無を検知することを特徴とする。   In order to achieve the above object, a washing machine according to the present invention includes an outer tub, a washing / dehydrating tub that is rotatably disposed in the outer tub and stores laundry, and an electric motor that drives the washing / dehydrating tub. A driving means including: a housing that supports the outer tub and that constitutes an exterior; a means that detects a water level in the outer tub; a water supply means that supplies water into the outer tub; and water in the outer tub Drainage means for draining water, foam detection means for detecting foam in the housing, current detection means for detecting current of the drive means, the drive means, the water supply means, the drainage means, and the water level detection means. Control means for controlling and performing a washing operation, wherein the control means detects presence or absence of foaming by the current detection means when foaming is detected by the foam detection means.

本発明によれば、泡センサとモータ電流により、洗濯運転時の発泡の誤検知を抑制し、不要な洗濯水の排水や、不要な給水を行わず、信頼性が高い洗濯機を実現できる。   ADVANTAGE OF THE INVENTION According to this invention, the foam sensor and a motor electric current can suppress the misdetection of foaming at the time of a washing operation, and can implement | achieve the highly reliable washing machine without draining unnecessary washing water or performing unnecessary water supply.

本発明の一実施例における制御内容を示すフローチャートである。It is a flowchart which shows the control content in one Example of this invention. 本発明の一実施例における発泡判定の内容を示すフローチャートである。It is a flowchart which shows the content of the foaming determination in one Example of this invention. 本発明の一実施例の形態を示す操作パネル図である。It is an operation panel figure which shows the form of one Example of this invention. 本発明の一実施例の形態を示すブロック図である。It is a block diagram which shows the form of one Example of this invention. 本発明の一実施例の形態を示す洗濯機の外観斜視図である。It is an external appearance perspective view of the washing machine which shows the form of one Example of this invention. 本発明の一実施例の形態を示す洗濯機の背面カバーを外して内部構造を示す背面図である。It is a rear view which removes the back cover of the washing machine which shows the form of one Example of this invention, and shows an internal structure.

以下、本発明の一実施例を図面に基づいて説明する。図1は本発明の一実施例における制御内容を示すフローチャート、図2は本発明の一実施例における発泡判定の内容を示すフローチャート、図3は本発明の一実施例の形態を示す操作パネル図、図4は本発明の一実施例の形態を示すブロック図、図5は本発明の一実施例の形態を示す洗濯機の外観斜視図、図6は本発明の一実施例の形態を示す洗濯機の背面カバーを外して内部構造を示す背面図である。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a flowchart showing the contents of control in one embodiment of the present invention, FIG. 2 is a flowchart showing contents of foaming determination in one embodiment of the present invention, and FIG. 3 is an operation panel diagram showing the form of one embodiment of the present invention. FIG. 4 is a block diagram showing an embodiment of the present invention, FIG. 5 is an external perspective view of a washing machine showing an embodiment of the present invention, and FIG. 6 shows an embodiment of the present invention. It is a rear view which removes the back cover of a washing machine and shows an internal structure.

図4と図5と図6に示す本実施例の洗濯機は、不揮発性記憶手段14を備えたマイクロコンピュータ13と駆動回路19と給水弁7,排水弁8などの出力装置6〜10,21,22,24,25と入力装置15〜18,20,23と電源4とリレー5により構成される。操作パネル1の電源「入」スイッチ121が押されると、コンセントから供給される電源が整流回路により変圧、整流され、マイクロコンピュータ13が通電しリレー5が入る。マイクロコンピュータ13には、蓋ロック検知15、水位センサ16、泡センサ17、回転センサ18、操作スイッチ20、モータ電流センサ23等からの入力信号が与えられ、予め定められたプログラムに従い、モータ6,給水弁7、排水弁8、循環ポンプ10、ヒータ9、送風ファン25等を制御する。泡センサ17は乾燥循環風路内に設置され、循環風路の下部から上がってきた泡がセンサの電極間に触れると、電気抵抗が小さくなり、マイクロコンピュータ13に入る電圧が下がることで発泡を検知する。   4, 5, and 6, the washing machine of this embodiment includes a microcomputer 13 having a nonvolatile storage means 14, a drive circuit 19, and output devices 6 to 10 and 21 such as a water supply valve 7 and a drain valve 8. , 22, 24, 25, input devices 15 to 18, 20, 23, a power source 4 and a relay 5. When the power “ON” switch 121 of the operation panel 1 is pressed, the power supplied from the outlet is transformed and rectified by the rectifier circuit, the microcomputer 13 is energized, and the relay 5 is turned on. The microcomputer 13 is given input signals from the lid lock detection 15, the water level sensor 16, the bubble sensor 17, the rotation sensor 18, the operation switch 20, the motor current sensor 23, etc., and the motor 6, according to a predetermined program. It controls the water supply valve 7, the drain valve 8, the circulation pump 10, the heater 9, the blower fan 25, and the like. The bubble sensor 17 is installed in the dry circulation air passage. When the foam rising from the lower part of the circulation air passage touches between the electrodes of the sensor, the electric resistance is reduced and the voltage entering the microcomputer 13 is lowered to cause foaming. Detect.

駆動回路19はマイクロコンピュータ13からの指示に従って導通状態を制御して従属する負荷への給電制御を行い、洗い、すすぎ、脱水の各工程を実行する。各工程の運転中に、泡センサ17とモータ電流センサ23により、発泡判定を行う。洗濯が終了すると、マイクロコンピュータ13からの信号でリレー5を切り、電源の供給を遮断する。   The drive circuit 19 controls the conduction state according to an instruction from the microcomputer 13 to perform power supply control to the subordinate load, and executes washing, rinsing, and dehydration processes. During the operation of each process, the foam sensor 17 and the motor current sensor 23 perform foaming determination. When washing is completed, the relay 5 is turned off by a signal from the microcomputer 13 to cut off the power supply.

図3に示す操作パネルは、洗い時間、すすぎ回数、脱水時間、乾燥時間を設定するキー107〜110と、洗濯コース、洗乾コース、乾燥コースを設定するキー103〜105と、スタート・一時停止キー106と、洗い時間、すすぎ回数、脱水時間、乾燥時間を表示する7セグメントLED111〜114と、工程の残時間を表示する7セグメントLED115と、コースを表示するLED116から構成される。   The operation panel shown in FIG. 3 includes keys 107 to 110 for setting a washing time, the number of times of rinsing, a dehydration time, and a drying time, keys 103 to 105 for setting a washing course, a washing course, and a drying course, and start / pause. It comprises a key 106, 7-segment LEDs 111 to 114 for displaying the washing time, the number of times of rinsing, the dehydration time and the drying time, the 7-segment LED 115 for displaying the remaining time of the process, and the LED 116 for displaying the course.

実施例の洗濯機において、運転コースは最大12コース(116)、洗い時間は0〜99分(111)、すすぎ回数は0〜9回(112)、脱水時間は0〜9分(113)、乾燥時間は0〜99分(114)である。   In the washing machine of the example, the driving course is a maximum of 12 courses (116), the washing time is 0 to 99 minutes (111), the number of rinses is 0 to 9 times (112), the dehydration time is 0 to 9 minutes (113), The drying time is 0 to 99 minutes (114).

実施例の一連動作を図1のフローチャートに示す。   A series of operations of the embodiment is shown in the flowchart of FIG.

まず、電源投入後、洗濯機のイニシャル時の設定コースをLEDと7セグメントLEDで表示(S101)する。洗濯コースと洗い時間、すすぎ回数、脱水時間、乾燥時間、風呂水利用の有無等の運転内容を設定(S102)し、スタート・一時停止キーを押下(S103)することで、設定された運転内容を実行する。   First, after the power is turned on, the initial setting course of the washing machine is displayed with an LED and a 7-segment LED (S101). Set the operation details such as washing course, washing time, number of rinses, dehydration time, drying time, presence / absence of bath water use (S102), and press the start / pause key (S103) to set the operation details Execute.

洗い工程(S104)では洗い工程を終了(S106)するまで発泡判定(S105)を行う。すすぎ工程(S107)も同様にすすぎ工程を終了(S109)するまで発泡判定(S108)を行う。脱水工程(S110)も同様に脱水工程を終了(S112)するまで発泡判定(S111)を行う。   In the washing step (S104), foaming determination (S105) is performed until the washing step is completed (S106). Similarly, in the rinsing step (S107), the foam determination (S108) is performed until the rinsing step is completed (S109). Similarly, in the dehydration step (S110), the foam determination (S111) is performed until the dehydration step is completed (S112).

発泡判定は、図2のフローチャートに示すように、泡センサ17による発泡判定(S201)で発泡と判断した場合は、モータ発泡判定制御(S202)を行う。泡センサ17による発泡判定は、例えば、泡センサの入力電圧が発泡判定用の閾値以下を検出した場合に発泡と判断する。モータ発泡判定制御(S202)では、一旦全ての出力を停止した後、モータ6に通電し、発泡を助長せず遠心力で衣類を洗濯槽の周壁内面に押しつけられる回転数で起動する。モータ電流センサ23による発泡判定(S203)で、発泡と判断した場合は泡消し制御(S204)を行う。モータ電流センサ23による発泡判定は、例えば、衣類の量と水量に応じた複数の発泡判定用の閾値から、判定中の条件に合った閾値をモータ電流値が超えた場合に発泡と判断する。泡消し制御(S204)では、排水弁8を開き洗濯水の一部を排水する動作や、給水弁7を開き、泡消しのための給水動作を行う。泡センサ17による発泡判定(S201)かモータ電流センサ23による発泡判定(S203)のいずれかで発泡していないと判断した場合、洗濯運転を継続する。   As shown in the flowchart of FIG. 2, in the foam determination, when the foam sensor 17 determines that the foam is foamed (S201), motor foam determination control (S202) is performed. The foaming determination by the foam sensor 17 is determined as foaming, for example, when the input voltage of the foam sensor detects a foaming determination threshold value or less. In the motor foaming determination control (S202), after all the outputs have been stopped, the motor 6 is energized and started up at a rotational speed at which the clothes are pressed against the inner wall of the washing tub by centrifugal force without promoting foaming. In the foaming determination (S203) by the motor current sensor 23, when it is determined that the foaming is performed, the foam elimination control (S204) is performed. The foaming determination by the motor current sensor 23 is determined as foaming, for example, when the motor current value exceeds a threshold value that matches the condition being determined from a plurality of foaming determination threshold values corresponding to the amount of clothing and the amount of water. In the bubble erasing control (S204), the drain valve 8 is opened to drain a part of the washing water, and the water supply valve 7 is opened to perform the foam erasing water supply operation. When it is determined that foam is not foamed by either foaming determination by the foam sensor 17 (S201) or foaming determination by the motor current sensor 23 (S203), the washing operation is continued.

このように構成した洗濯機は、洗濯運転による発泡の誤検知を抑制し、不要な洗濯水の排水や、不要な給水を行わない洗濯運転が可能となる。   The washing machine configured as described above can suppress erroneous detection of foaming due to a washing operation, and can perform unnecessary washing water drainage or washing operation without performing unnecessary water supply.

上記実施例は、ドラム式洗濯機を例に説明したが、縦型式洗濯機に関しても同様に適用できる。   In the above embodiment, the drum type washing machine has been described as an example, but the present invention can be similarly applied to a vertical type washing machine.

1:操作パネル
4:電源 5:リレー 6:モータ 7:給水弁 8:排水弁 9:ヒータ
10:循環ポンプ 11:糸くず回収手段 13:マイクロコンピュータ
14:不揮発性記憶手段 15:蓋ロック検知 16:水位センサ 17:泡センサ
18:回転センサ 20:操作スイッチ 21:LED表示回路 22:ブザー回路
23:モータ電流センサ 24:蓋ロック 25:送風ファン
103:洗濯コースキー 104:洗乾コースキー 105:乾燥コースキー
106:スタート・一時停止キー
107:洗いキー 108:すすぎキー 109:脱水キー 110:乾燥キー
111:洗い時間表示 112:すすぎ回数表示 113:脱水時間表示 114:乾燥時間表示
115:残時間表示 116:コースLED表示
121:入キー 122:切キー
1: Operation panel
4: Power supply 5: Relay 6: Motor 7: Water supply valve 8: Drain valve 9: Heater
10: Circulation pump 11: Waste thread collection means 13: Microcomputer
14: Nonvolatile memory 15: Lid lock detection 16: Water level sensor 17: Bubble sensor
18: Rotation sensor 20: Operation switch 21: LED display circuit 22: Buzzer circuit
23: Motor current sensor 24: Lid lock 25: Blower fan
103: Washing course key 104: Washing course key 105: Drying course key
106: Start / Pause key
107: Wash key 108: Rinse key 109: Dehydration key 110: Drying key
111: Washing time display 112: Rinsing count display 113: Dehydration time display 114: Drying time display
115: Remaining time display 116: Course LED display
121: On key 122: Off key

Claims (1)

外槽と、前記外槽内に回転自在に配置され洗濯物を収容する洗濯兼脱水槽と、前記洗濯兼脱水槽を駆動する電動機を含む駆動手段と、前記外槽を支持し外装を構成する筐体と、前記外槽内の水位を検知する手段と、前記外槽内に水を給水する給水手段と、前記外槽内の水を排水する排水手段と、前記筐体内の発泡を検出する発泡検出手段と、前記駆動手段の電流を検出する電流検出手段と、前記駆動手段、前記給水手段、前記排水手段および前記水位検知手段を制御し洗濯運転を行う制御手段とを備え、
前記制御手段は、前記発泡検出手段により発泡を検知した場合、前記電流検出手段により発泡の有無を検知することを特徴とする洗濯機。
An outer tub, a washing / dehydrating tub that is rotatably disposed in the outer tub and stores laundry, a driving means including an electric motor that drives the washing / dehydrating tub, and supports the outer tub and constitutes an exterior A casing, means for detecting the water level in the outer tub, water supply means for supplying water into the outer tub, drainage means for draining water in the outer tub, and foaming in the casing Foam detection means, current detection means for detecting the current of the drive means, control means for controlling the drive means, the water supply means, the drainage means and the water level detection means to perform a washing operation,
The said control means detects the presence or absence of foaming by the said current detection means, when foaming is detected by the said foam detection means, The washing machine characterized by the above-mentioned.
JP2018066607A 2018-03-30 2018-03-30 Washing machine Pending JP2019176890A (en)

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