JP2019173163A - Gas blowing plug and method for manufacturing same - Google Patents

Gas blowing plug and method for manufacturing same Download PDF

Info

Publication number
JP2019173163A
JP2019173163A JP2019044565A JP2019044565A JP2019173163A JP 2019173163 A JP2019173163 A JP 2019173163A JP 2019044565 A JP2019044565 A JP 2019044565A JP 2019044565 A JP2019044565 A JP 2019044565A JP 2019173163 A JP2019173163 A JP 2019173163A
Authority
JP
Japan
Prior art keywords
gas blowing
refractory
plug
layer
metal plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2019044565A
Other languages
Japanese (ja)
Inventor
大内 龍哉
Tatsuya Ouchi
龍哉 大内
山本 正樹
Masaki Yamamoto
正樹 山本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krosaki Harima Corp
Original Assignee
Krosaki Harima Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Krosaki Harima Corp filed Critical Krosaki Harima Corp
Publication of JP2019173163A publication Critical patent/JP2019173163A/en
Pending legal-status Critical Current

Links

Landscapes

  • Treatment Of Steel In Its Molten State (AREA)

Abstract

To provide a gas blowing plug for gas for improving following property to movement of a dense refractory layer on an outer peripheral side of a metal plate at the time of drawing the gas blowing plug out as well as circumventing a problem such as deformation of the metal plate so that the dense refractory layer can be drawn out together with the metal plate.MEANS FOR SOLVING THE PROBLEM: The gas blowing plug has a metal plate 2 at a boundary between refractory layers. The plug has an adhesive layer 4 for bonding the metal plate 2 and an outer peripheral refractory layer 3 disposed between the metal plate 2 and a dense refractory layer (the outer peripheral refractory layer) 3 on an outer peripheral side of the metal plate 2.SELECTED DRAWING: Figure 1

Description

本発明は,取鍋やタンディッシュなどの溶鋼容器の底部に取り付けられるガス吹き用プラグ,及びその製造方法に関する。   The present invention relates to a gas blowing plug attached to the bottom of a molten steel container such as a ladle or a tundish, and a method for manufacturing the same.

ガス吹き用プラグは,溶鋼容器内の溶鋼中へガスを吹き込み,溶鋼攪拌することで溶鋼温度や成分の均一化,非金属介在物の浮上除去などの精錬処理を実施する機能性耐火物である。
通常,ガス吹き用プラグは繰り返し使用され その寿命は5〜30回であり,その最も重要な特性はガスバブルの安定的な吐出性である。すなわちガス吹き用プラグにおいては,所定のガス吐出領域から所定の大きさ,量のガスバブルを溶鋼中に安定的に吹き込むことが必要である。
The plug for gas blowing is a functional refractory that performs refining treatment such as homogenization of the molten steel temperature and components and floating removal of non-metallic inclusions by blowing gas into the molten steel in the molten steel vessel and stirring the molten steel. .
Normally, a gas blowing plug is used repeatedly, and its life is 5 to 30 times. The most important characteristic is the stable discharge of gas bubbles. That is, in a gas blowing plug, it is necessary to stably blow a gas bubble of a predetermined size and amount into a molten steel from a predetermined gas discharge region.

このガスバブルの安定的な吐出性を確保するために,ガス吹き用プラグ中心付近の通気性耐火物の外周側に金属板を配置して,外周側へのガス漏れを抑制又は防止する構造を有するガス吹き用プラグがある。
ガス吹き用プラグはその使用後に新しいガス吹き用プラグへ交換するところ,このような外周側に金属板を配置したガス吹き用プラグではその金属板が溶鋼容器底部の羽口に融着してガス吹き用プラグの引き抜き等取り外しが困難になることがある。
そこで,この金属板の外周側に緻密質耐火物を配置,その緻密質耐火物を最外周面としているものがある。
In order to ensure the stable discharge of this gas bubble, a metal plate is arranged on the outer peripheral side of the breathable refractory near the center of the gas blowing plug to suppress or prevent gas leakage to the outer peripheral side. There is a plug for gas blowing.
The gas blowing plug is replaced with a new gas blowing plug after use. In such a gas blowing plug with a metal plate arranged on the outer peripheral side, the metal plate is fused to the tuyere at the bottom of the molten steel container and gas is discharged. It may be difficult to remove the plug for blowing.
Therefore, there is a metal refractory disposed on the outer peripheral side of the metal plate, and the dense refractory is used as the outermost peripheral surface.

ガス吹き用プラグの交換作業においては,ガス吹き用プラグの金属板からなるケース(以下「金属ケース」ともいう。)に接続したガス供給用のパイプに荷重をかけて溶鋼容器の底部から引き抜く方法が一般的である。
このような方法においては,金属ケースよりガス吹き用プラグの中心側にある耐火物は金属ケースと一緒に引き抜くことができるが,金属板と耐火物との接着力が弱いこともあって,金属ケースの外側の耐火物の少なくとも一部が羽口に焼付く等により,羽口側に残存することがある。
新しいガス吹き用プラグを装着するためにはこの残存物を除去する必要があるが,この除去作業時に羽口に損傷を生じたり,この残存物の除去や羽口の補修作業が加わることにより整備時間が長くなって精錬や鋳造工程に支障が生じることがある。
When replacing the gas blowing plug, a method is used in which a gas supply pipe connected to a case made of a metal plate of the gas blowing plug (hereinafter also referred to as “metal case”) is loaded and pulled out from the bottom of the molten steel container. Is common.
In such a method, the refractory located on the center side of the gas blowing plug from the metal case can be pulled out together with the metal case, but the metal plate and the refractory have a weak adhesive force. At least part of the refractory outside the case may remain on the tuyere due to seizure.
In order to install a new plug for gas blowing, it is necessary to remove this residue, but it is maintained by removing the residue or repairing the tuyere during this removal operation. Longer times may interfere with the refining and casting process.

このような最外周の緻密質耐火物とガス吹き用プラグの金属部分との一体性を高めて,最外周の緻密質耐火物が羽口側に残存することを抑制することを目的として,特許文献1には,「ガス吹き用プラグ本体の外周面を包囲する筒状の鉄皮(金属ケースに相当)と,鉄皮の外周面に一体的に固定された補強部材と,耐火物層に接触するように鉄皮の外周面に被覆された筒状のキャスタブル層とで構成され,補強部材はキャスタブル層に埋設されキャスタブル層を補強していることを特徴とする溶湯用吹込ポーラスガス吹き用プラグ」が開示されている。   Patented for the purpose of improving the integrity of the outermost dense refractory and the metal part of the gas blowing plug to prevent the outermost dense refractory from remaining on the tuyere side Reference 1 states that “a cylindrical iron skin (corresponding to a metal case) surrounding the outer peripheral surface of the gas blowing plug body, a reinforcing member integrally fixed to the outer peripheral surface of the iron skin, and a refractory layer Injecting porous gas for molten metal, comprising a cylindrical castable layer coated on the outer peripheral surface of the iron skin so as to come into contact, and the reinforcing member is embedded in the castable layer to reinforce the castable layer A “plug” is disclosed.

特開2002−3931号公報Japanese Patent Laid-Open No. 2002-3931

前述の特許文献1のような補強部材を有する構造のガス吹き用プラグでは,ガス吹き用プラグを引き抜く際に,金属ケースの外周側のキャスタブル層を当該金属ケースの動きに追従させる効果は得られる。
しかしながら,この構造の場合は,
1.金属ケースに補強部材を設置する際に金属ケースに変形が生じ易く,ガス吹き用プラグ本体(通気性耐火物)との接触部の密着性を損なう虞がある,
2.金属ケースに補強部材を設置すると,キャスタブル耐火物を流し込む空間に異物が多数存在することになって,キャスタブル耐火物の施工作業性が低下する,
3.金属ケースに補強部材を設置すると,キャスタブル耐火物を流し込む空間に異物が多数存在することになって,キャスタブル耐火物の流動性,充填性が低下して品質不良(脆弱部,欠陥等)を生じ易くなる,
4.金属ケースに補強部材を設置するために多大な手間とコストを必要とする,
等の問題点がある。
In the gas blowing plug having the structure as described in Patent Document 1 described above, the effect of causing the castable layer on the outer peripheral side of the metal case to follow the movement of the metal case is obtained when the gas blowing plug is pulled out. .
However, in this structure,
1. When installing a reinforcing member on the metal case, the metal case is likely to be deformed, which may impair the adhesion of the contact part with the gas blowing plug body (breathable refractory).
2. If a reinforcing member is installed on the metal case, there will be many foreign objects in the space where the castable refractory is poured, and the workability of the castable refractory will be reduced.
3. If a reinforcing member is installed on the metal case, there will be many foreign objects in the space where the castable refractory is poured, and the fluidity and fillability of the castable refractory will deteriorate, resulting in poor quality (fragile parts, defects, etc.). Easier,
4). It takes a lot of labor and cost to install the reinforcing member on the metal case.
There are problems such as.

本発明が解決しようとする課題は,前述の特許文献1に関する問題点を解決しつつ,ガス吹き用プラグの引き抜き時に金属板外周側の緻密質耐火物層の,当該金属板の動きへの追従性を高めること,すなわち緻密質耐火物層を前記金属板と一緒に引き抜くことが可能なガス吹き用プラグを提供することにある。   The problem to be solved by the present invention is to solve the problems related to the above-mentioned Patent Document 1, and to follow the movement of the dense metal refractory layer on the outer peripheral side of the metal plate when the gas blowing plug is pulled out. It is to provide a gas blowing plug capable of enhancing the properties, that is, capable of pulling out a dense refractory layer together with the metal plate.

本発明は金属板とその外周側の緻密質耐火物層との接着性を高めることを基本とする。
すなわち本発明の要旨は,次の1から8のガス吹き用プラグ,及び9から12のガス吹き用プラグの製造方法である。
1.
耐火物層間の境界部に金属板を備えるガス吹き用プラグにおいて,前記金属板と当該金属板の外周側の緻密質耐火物層(以下「外周耐火物層」という。)との間に,前記金属板と前記外周耐火物層とを接着する機能を有する層(以下「接着層」という。)を備えているガス吹き用プラグ。
2.
前記接着層は珪酸塩を含有する,前記1に記載のガス吹き用プラグ。
3.
前記珪酸塩は水ガラス由来である,前記2に記載のガス吹き用プラグ。
4.
前記接着層は,粒度が0.5mm以下のアルミナ系,アルミナ−シリカ系,ジルコン系,スピネル系又は珪酸系の少なくとも1種以上の耐火原料粒子を合計で10質量%以下含有する,前記1から前記3のいずれか一項に記載のガス吹き用プラグ。
5.
前記接着層は正リン酸又はリン酸塩を含有する,前記1に記載のガス吹き用プラグ
6.
前記接着層は,粒度が0.5mm以下のアルミナ系,アルミナ−シリカ系,ジルコン系,スピネル系又は珪酸系の少なくとも1種以上の耐火原料粒子を合計で60質量%以上70質量%以下含有する,前記5に記載のガス吹き用プラグ。
7.
前記接着層の最大厚みが0.5mm以上2mm以下である,前記1から前記6のいずれか一項に記載のガス吹き用プラグ。
8.
前記接着層の少なくとも一部は,前記外周耐火物層と凹凸で接合した部分を備えている,前記1から前記7のいずれかに記載のガス吹き用プラグ。
9.
前記1から前記8のいずれかに記載のガス吹き用プラグの製造方法であって,前記金属板の内周側に通気性耐火物を配置,前記金属板の外周側に珪酸塩又は正リン酸若しくはリン酸塩を含む材料にて接着層を形成し,前記接着層の形成後に熱処理工程を経ることなく,前記接着層を覆うように外周耐火物層を設置する工程を含む,ガス吹き用プラグの製造方法。
10.
前記の珪酸塩を含む材料は水ガラスである,前記9に記載のガス吹き用プラグの製造方法。
11.
前記水ガラスは,SiO/RO(R:アルカリ金属)のモル比が2.35以上3.35以下であり,正リン酸はHPOのオルトリン酸であり,リン酸塩はAl/Pで示すモル比が0.25以上0.40以下である,前記10に記載のガス吹き用プラグの製造方法。
12.
前記の外周耐火物層を設置する工程は,不定形耐火物を流し込み,突き込み又は吹き付けのいずれかを含む,前記9から前記11のいずれか一項に記載のガス吹き用プラグの製造方法。
The present invention is basically based on enhancing the adhesion between the metal plate and the dense refractory layer on the outer peripheral side thereof.
That is, the gist of the present invention is the following 1 to 8 gas blowing plugs and 9 to 12 gas blowing plug manufacturing methods.
1.
In a gas blowing plug including a metal plate at a boundary portion between refractory layers, the metal plate and a dense refractory layer (hereinafter referred to as an “outer refractory layer”) on the outer peripheral side of the metal plate. A gas blowing plug including a layer having a function of bonding a metal plate and the outer peripheral refractory layer (hereinafter referred to as an “adhesion layer”).
2.
2. The plug for gas blowing according to 1 above, wherein the adhesive layer contains silicate.
3.
3. The gas blowing plug according to 2 above, wherein the silicate is derived from water glass.
4).
The adhesive layer contains a total of 10% by mass or less of at least one kind of refractory raw material particles of alumina, alumina-silica, zircon, spinel or silicic acid having a particle size of 0.5 mm or less. The plug for gas blowing as described in any one of 3 above.
5.
5. The gas blowing plug according to 1 above, wherein the adhesive layer contains orthophosphoric acid or phosphate.
The adhesive layer contains a total of 60% by mass or more and 70% by mass or less of at least one kind of refractory raw material particles of alumina, alumina-silica, zircon, spinel, or silicic acid having a particle size of 0.5 mm or less. The plug for gas blowing as described in 5 above.
7.
The plug for gas blowing according to any one of 1 to 6, wherein the maximum thickness of the adhesive layer is 0.5 mm or more and 2 mm or less.
8).
8. The gas blowing plug according to any one of 1 to 7, wherein at least a part of the adhesive layer includes a portion joined to the outer peripheral refractory layer by unevenness.
9.
9. The method for producing a gas blowing plug according to any one of 1 to 8, wherein a breathable refractory is disposed on the inner peripheral side of the metal plate, and silicate or orthophosphoric acid is disposed on the outer peripheral side of the metal plate. Alternatively, a gas blowing plug including a step of forming an adhesive layer with a material containing phosphate and setting an outer peripheral refractory layer so as to cover the adhesive layer without passing through a heat treatment step after the formation of the adhesive layer. Manufacturing method.
10.
10. The method for producing a gas blowing plug as described in 9 above, wherein the material containing silicate is water glass.
11.
The water glass has a SiO 2 / R 2 O (R: alkali metal) molar ratio of 2.35 to 3.35, orthophosphoric acid is orthophosphoric acid of H 3 PO 4 , and phosphate is 11. The method for producing a gas blowing plug as described in 10 above, wherein the molar ratio represented by Al 2 O 3 / P 2 O 5 is 0.25 or more and 0.40 or less.
12
The method for producing a gas blowing plug according to any one of 9 to 11, wherein the step of installing the outer peripheral refractory layer includes pouring, indenting, or spraying an amorphous refractory.

本発明により,ガス吹き用プラグを溶鋼容器の底部(羽口)から引き抜く際に,外周耐火物層が羽口に残存することなく,外周耐火物層をその内側の金属板と一緒に引き抜くことができる。
しかも,特許文献1のように金属ケースに補強部材を設置する必要がないので,金属ケースに補強部材を設置する際の金属ケースの変形が生じることもなく,ガス吹き用プラグ本体(通気性耐火物)との接触部の密着性を損なう虞もなく,キャスタブル耐火物等を施工する場合に作業性が低下することもなく,キャスタブル耐火物の流動性や充填性が低下に起因する品質不良(脆弱部,欠陥等)も生じ難く,補強部材を設置するための多大な手間とコストも不要となる。
According to the present invention, when the gas blowing plug is pulled out from the bottom (tuyere) of the molten steel container, the outer refractory layer is pulled out together with the inner metal plate without the outer refractory layer remaining in the tuyere. Can do.
Moreover, since there is no need to install a reinforcing member on the metal case as in Patent Document 1, there is no deformation of the metal case when the reinforcing member is installed on the metal case. There is no risk of impairing the adhesion of the contact portion with the material), and there is no deterioration in workability when installing castable refractories, etc., and poor quality due to a decrease in fluidity and fillability of castable refractories ( (Fragile parts, defects, etc.) are not easily generated, and a great amount of labor and cost for installing the reinforcing member are not required.

本発明のガス吹き用プラグの一実施形態を示す断面イメージ図。The cross-sectional image figure which shows one Embodiment of the plug for gas blowing of this invention. 図1のガス吹き用プラグを羽口から引き抜くときの状態を説明する断面イメージ図。The cross-sectional image figure explaining a state when pulling out the plug for gas blowing of FIG. 1 from a tuyere. 接着層を備えていないガス吹き用プラグ(比較例)を羽口から引き抜くときの状態を説明する断面イメージ図。Sectional image figure explaining the state when pulling out the plug for gas blowing (comparative example) which is not provided with the contact bonding layer from a tuyere.

図1は,本発明のガス吹き用プラグの一実施形態を示す断面イメージ図である。
同図において,ケース状の金属板2の内周側に通気性耐火物層1が配置され,この金属板2の外周側に接着層4を介して外周耐火物層(緻密質耐火物層)3が配置されている。なお,通気性耐火物層1にはガス導入管5が接続されており,この通気性耐火物層1の上端面からガスが吐出するようになっている。
このように本発明では,金属板2と外周耐火物層3とが接着層4を介して接合されているから,図2に示しているように,ガス吹き用プラグを溶鋼容器底部の羽口6から引き抜く際に,外周耐火物層3が羽口6に残存することなく,外周耐火物層3をその内側の金属板2と一緒に引き抜くことができる。
FIG. 1 is a cross-sectional image view showing an embodiment of a gas blowing plug of the present invention.
In the figure, a breathable refractory layer 1 is disposed on the inner peripheral side of a case-shaped metal plate 2, and an outer peripheral refractory layer (dense refractory layer) is disposed on the outer peripheral side of the metal plate 2 via an adhesive layer 4. 3 is arranged. A gas introduction pipe 5 is connected to the breathable refractory layer 1, and gas is discharged from the upper end surface of the breathable refractory layer 1.
In this way, in the present invention, the metal plate 2 and the outer peripheral refractory layer 3 are joined via the adhesive layer 4, so that the gas blowing plug is connected to the tuyere at the bottom of the molten steel container as shown in FIG. The outer refractory layer 3 can be pulled out together with the metal plate 2 inside the outer refractory layer 3 without leaving the outer refractory layer 3 in the tuyere 6.

以下,接着層として金属板に水ガラス又は正リン酸若しくはリン酸塩の一種である第一リン酸アルミニウムを含有する液を塗布して形成したものを用い,外周耐火物層(緻密質耐火物層)としてキャスタブル耐火物を用いる場合を例に挙げて,本発明の実施の形態を詳細に説明する。   Hereinafter, an outer peripheral refractory layer (dense refractory) is used as an adhesive layer formed by applying water glass or a liquid containing primary aluminum phosphate, which is a kind of normal phosphoric acid or phosphate, to a metal plate. The embodiment of the present invention will be described in detail by taking the case of using a castable refractory as the layer.

なお,ここで「緻密質耐火物」とはガス流通ないし吹き込み部分を成す多孔質の通気性耐火物に比較して,ガス透過性が小さい特性を備えた耐火物をいう。   Here, the term “dense refractory” refers to a refractory having a gas permeability lower than that of a porous breathable refractory forming a gas flow or blowing portion.

水ガラスは,一般分子式としてRO・nSiO・mHOによって表わされ,RはNa,K,Li等のアルカリ金属を表わし,係数nはSiOのモル数を表わす。工業的にはnが0.5〜4.2の範囲のものが生産されており,一般的にはnが2〜4程度のものが多く使用されている。係数mはHOのモル数を表わし,約2.0〜3.5の範囲のものが市販されている。 Water glass is represented by R 2 O.nSiO 2 .mH 2 O as a general molecular formula, R represents an alkali metal such as Na, K, Li, etc., and the coefficient n represents the number of moles of SiO 2 . Industrially, those having n in the range of 0.5 to 4.2 are produced, and those having n of about 2 to 4 are generally used. The coefficient m represents the number of moles of H 2 O and is commercially available in the range of about 2.0 to 3.5.

この水ガラスは,SiO/RO(R:アルカリ金属)のモル比が2.35以上3.35以下である2号水ガラス(粘性約200mPa・s)や3号水ガラス(粘性約80mPa・s)を使用することが最も好ましい。
なお,この2号水ガラスのJIS R 2212−1〜5に準拠した1050℃の熱処理後の化学成分は,SiOが51質量%以上61質量%以下,アルカリ金属酸化物が17質量%以上25質量%以下である。
This water glass has a SiO 2 / R 2 O (R: alkali metal) molar ratio of No. 2 water glass (viscosity of about 200 mPa · s) or No. 3 water glass (viscosity of about 2). Most preferably, 80 mPa · s) is used.
The chemical components after heat treatment at 1050 ° C. according to JIS R 2212-5 of No. 2 water glass are 51 mass% to 61 mass% in SiO 2 and 17 mass% to 25 mass in alkali metal oxide. It is below mass%.

正リン酸は,HPOのオルトリン酸を使用した。
また,第一リン酸アルミニウムは,一般化学式としてAl・3P・6HOによって表わされ,工業的にはAl/Pで示すモル比が0.25〜0.40のものが市販されている。
本実施形態で使用した第一リン酸アルミニウムは,P=30質量%以上32質量%以下,Al=6.8質量%以上7.8質量%以下で,モル比が0.33,粘性は約25mPa・sのものである。
Orthophosphoric acid used was orthophosphoric acid of H 3 PO 4 .
Also, aluminum primary phosphate is represented as a general formula by Al 2 O 3 · 3P 2 O 5 · 6H 2 O, molar ratio for industrial indicated by Al 2 O 3 / P 2 O 5 is 0. The thing of 25-0.40 is marketed.
The primary aluminum phosphate used in this embodiment is P 2 O 5 = 30% by mass to 32% by mass, Al 2 O 3 = 6.8% by mass to 7.8% by mass, and the molar ratio is 0. .33, the viscosity is about 25 mPa · s.

金属板への塗布作業時には,ガス吹き用プラグの中に設置する場合の塗布対象である金属板は概ね截頭円錐状であることから,その置いた方向に拘わらず,いずれかの面が下方向すなわち重力により下がる方向になる。そのため,水ガラスには塗布作業時に流れ落ちない程度の保形性が必要である。
また,塗布等により水ガラスを金属板の表面全体に薄く設置するためには,その展延性も必要であることから,粘性は低すぎず,高過ぎないことが好ましい。
主としてこれらの理由から,水ガラスとしては2号又は3号が好ましく,そのほかでは正リン酸又は第一リン酸アルミニウムが好ましい。
When applying to a metal plate, the metal plate to be applied when installed in a gas blowing plug is generally frusto-conical, so either side is facing down regardless of the orientation of the metal plate. Direction, that is, the direction of lowering due to gravity. For this reason, water glass must have shape retention that does not flow down during coating.
In addition, in order to install the water glass thinly on the entire surface of the metal plate by coating or the like, it is preferable that the viscosity is not too low and not too high because the spreadability is also necessary.
Mainly for these reasons, the water glass is preferably No. 2 or No. 3, and other than that, normal phosphoric acid or monoaluminum phosphate is preferred.

次に,ガス吹き用プラグの製造方法について説明すると,例えば2号水ガラス(粘性約200mPa・s)又は正リン酸若しくは第一リン酸アルミニウムを含有する液を截頭円錐形状の金属板の外周側表面全体に刷毛塗り,吹き付け,浸漬等の方法により,0.5〜2mmの厚みで塗布する。その後,熱処理工程を経ることなく,当該截頭円錐形状の金属板の外周側に緻密質耐火物からなる外周耐火物層の厚みに相当する空間を形成して,その外側に鋳型を設置し,振動を加えながらキャスタブル耐火物を鋳込む。
このように接着層としての水ガラス層又は正リン酸若しくは第一リン酸アルミニウムを含有する層を熱処理しないで,キャスタブル耐火物を鋳込むことは,この接着層が柔らかい状態を維持している間にキャスタブル耐火物と接触させることを意味する。この柔らかい接着層にキャスタブル耐火物が接することにより接着層にキャスタブル内の粗骨材(例えば最大粒子サイズが5mm)の突起部分が食い込む。
この現象により接着層と外周耐火物層との接触面は凹凸状となり,接着面積が拡大すると共に複雑かつ不規則な形状の粒子面が接着層を固定することになって,いわゆるアンカー効果による接着力が増大する。
Next, a method for manufacturing a gas blowing plug will be described. For example, a liquid containing No. 2 water glass (viscosity of about 200 mPa · s) or normal phosphoric acid or primary aluminum phosphate is applied to the outer periphery of a truncated conical metal plate. Apply to the entire side surface with a thickness of 0.5 to 2 mm by brushing, spraying or dipping. After that, without passing through a heat treatment step, a space corresponding to the thickness of the outer peripheral refractory layer made of dense refractory is formed on the outer peripheral side of the frustoconical metal plate, and a mold is installed on the outer side, Castable refractory is cast while applying vibration.
Thus, casting a castable refractory without heat-treating a water glass layer or a layer containing orthophosphoric acid or monoaluminum phosphate as an adhesive layer is possible while the adhesive layer is maintained in a soft state. Means to contact with castable refractories. When the castable refractory is in contact with the soft adhesive layer, the protruding portion of the coarse aggregate (for example, the maximum particle size is 5 mm) in the castable bites into the adhesive layer.
Due to this phenomenon, the contact surface between the adhesive layer and the outer refractory layer becomes uneven, and the adhesion area is expanded and the particle surface having a complicated and irregular shape fixes the adhesive layer, so that adhesion by the so-called anchor effect is achieved. Power increases.

接着層の厚さは,外周耐火物層に接着し,又は外周耐火物層と反応して,この外周耐火物層と一体化若しくはその気孔内に吸収される等による変化を考慮すると,最大厚みで約0.5mm以上約2mm以下程度が好ましい。
この変化の程度は,接着層自体の化学組成及び外周耐火物層の化学組成,粒子構成,又は気孔率等の物性等々によっても異なるので,これら組み合わせにおける変化に応じて接着層の厚さを適宜最適化すればよい。
The thickness of the adhesive layer is the maximum thickness considering the change due to being bonded to the outer peripheral refractory layer or reacting with the outer peripheral refractory layer and being integrated with the outer peripheral refractory layer or absorbed into the pores. And about 0.5 mm to about 2 mm is preferable.
The degree of this change varies depending on the chemical composition of the adhesive layer itself and the chemical composition of the outer refractory layer, particle composition, physical properties such as porosity, and the like. You can optimize.

なお,珪酸塩含有の接着層の基本部分となる材料としては,2号水ガラス以外にも,SiO/RO比の異なる水ガラス(1号,3号,4号)や,RがNaの他K,Liのものも使用することができる。また,水ガラスの他に粉末状珪酸アルカリを水で溶解させることもできる。
また,接着層の基本部分となる材料としては,前述の正リン酸や第一リン酸アルミニウムの適用も可能である。
これら接着層の材料には,粘性,保形性等を高める機能を高めるため,アルミナ,シリカ,ジルコニアなどの無機耐火原料,デキストリン,セルロース類等の各種有機物や,各種粘土又は無機質若しくは有機質の繊維等を加えることができる。
In addition to the No. 2 water glass, water glass with different SiO 2 / R 2 O ratios (No. 1, No. 3, No. 4) and R can be used as the basic part of the silicate-containing adhesive layer. Na and K, Li can also be used. In addition to water glass, powdered alkali silicate can be dissolved in water.
Moreover, the above-mentioned normal phosphoric acid or monoaluminum phosphate can be applied as a material that is a basic part of the adhesive layer.
In order to enhance the function to improve viscosity, shape retention, etc., these adhesive layers are made of inorganic refractory materials such as alumina, silica and zirconia, various organic substances such as dextrin and cellulose, various clays, inorganic or organic fibers. Etc. can be added.

キャスタブル耐火物の鋳込み終了後,約一日間養生ないし自然乾燥後,ドライヤーにて300℃以上の温度にて熱処理を行う。この熱処理にて 前述の水ガラス層が強固になり,強固な接合状態を得ることができる。   After casting of castable refractory, after curing or natural drying for about one day, heat treatment is performed at a temperature of 300 ° C or higher with a dryer. By this heat treatment, the water glass layer described above becomes strong and a strong bonding state can be obtained.

珪酸塩含有の接着層には,この層の強度向上のために,一般的に使用される珪酸アルカリの硬化剤,例えばMg,Ca等の成分を含有する酸化物,水酸化物等を添加することができる。
さらに珪酸塩含有の接着層又は正リン酸若しくは第一リン酸アルミニウムを含有する接着層には,これらの層の設置作業時の保形性や展延性改善,強度向上,耐火性や耐食性等を向上させるため,設定する接着層の厚さ以下の大きさ以下,好ましくは0.5mm以下の大きさ(粒度)の耐火原料粒子を含有させることができる。また展延性等を維持又は確保するためには,耐火原料粒子の大きさ(粒度)は約0.2mm以下であることがより好ましい。
In order to improve the strength of the silicate-containing adhesive layer, commonly used alkali silicate curing agents such as oxides and hydroxides containing components such as Mg and Ca are added. be able to.
Furthermore, silicate-containing adhesive layers or adhesive layers containing orthophosphoric acid or monoaluminum phosphate have shape retention and spreadability improvement, strength improvement, fire resistance, corrosion resistance, etc. during installation of these layers. In order to improve, refractory raw material particles having a size (particle size) of not more than the thickness of the adhesive layer to be set, preferably 0.5 mm or less can be contained. In order to maintain or ensure the spreadability and the like, the size (particle size) of the refractory raw material particles is more preferably about 0.2 mm or less.

この耐火原料粒子は,粒子相互,接着層内の主な構成物質(珪酸塩),金属板等との間でも焼結や反応に寄与して接着層及び金属板との接着性を確保し又は高めるためには,酸化物であることが好ましい。   These refractory raw material particles contribute to the sintering and reaction even between the particles, the main constituent material (silicate) in the adhesive layer, the metal plate, etc., and ensure the adhesion between the adhesive layer and the metal plate, or In order to increase it, an oxide is preferable.

この耐火原料粒子の含有割合が高くなると,展延性や均一性が低下することもあり,接着層に不連続な部位が発生して亀裂が発生することもあるので,珪酸塩含有の接着層の場合,その接着層中に合計で約10質量%以下であることが好ましい。一方,正リン酸又は第一リン酸アルミニウムを含有する接着層の場合,その接着層中に合計で約60質量%以上約70質量%以下であることが好ましい。   If the content of the refractory raw material particles increases, the spreadability and uniformity may decrease, and discontinuous parts may occur in the adhesive layer, which may cause cracks. In this case, the total amount in the adhesive layer is preferably about 10% by mass or less. On the other hand, in the case of an adhesive layer containing normal phosphoric acid or primary aluminum phosphate, the total amount in the adhesive layer is preferably about 60% by mass or more and about 70% by mass or less.

これら耐火原料粒子は,焼結,電融等の人工又は天然にかかわらず,複数種を一又は複数含有させることができる。これら耐火原料粒子の具体例としては,コランダムを主とするアルミナ系,ムライト,シリマナイト族,カオリナイトその他の粘土・シャモット,ロー石,陶石等のアルミナ−シリカ系,ジルコン系,スピネル系,石英,クリストバライト,トリジマイト,ガラス等の珪酸系等を使用することができる。   These refractory raw material particles can contain one or a plurality of kinds regardless of whether they are artificial or natural such as sintering and electromelting. Specific examples of these refractory raw material particles include alumina, mainly corundum, mullite, sillimanite, kaolinite and other clays, chamottes, rholite, ceramics, and other alumina-silica, zircon, spinel, and quartz. Silicic acids such as cristobalite, tridymite, and glass can be used.

外周耐火物層(緻密質耐火物層)はキャスタブル耐火物に限らず,事前に成形した耐火物(以下「事前成形体」ともいう。)でもよく,又は吹き込み,突き込み等他の施工形態の不定形耐火物でもよい。事前成形体の場合は,接着層との接触面をできるだけ凹凸状にして接着層との接着強度を高めることが好ましい。   The peripheral refractory layer (dense refractory layer) is not limited to a castable refractory, but may be a pre-formed refractory (hereinafter also referred to as “pre-formed body”), or other construction forms such as blowing or thrusting. It may be an irregular refractory. In the case of a preform, it is preferable to increase the adhesive strength with the adhesive layer by making the contact surface with the adhesive layer as uneven as possible.

<実施例>
以下,具体的な実施例によって本発明の実施形態の例を説明する。
120×70×1.2mmtの平板状の金属板を金枠底部に置き,その金属板表面に水ガラス,又は水ガラスや正リン酸,第一リン酸アルミニウムに耐火原料粒子を含んだ液を刷毛により塗布し,塗布終了後に連続してキャスタブル耐火物を30mmの高さまで加振しながら鋳込んだ。その状態で一日養生(硬化及び自然乾燥)した後,電気炉にて1200℃×1時間にて熱処理し,その後,金属板とキャスタブル耐火物との接合強度を調査した。
<Example>
Hereinafter, examples of embodiments of the present invention will be described by way of specific examples.
A flat metal plate of 120 x 70 x 1.2 mmt is placed on the bottom of the metal frame, and water glass, or a liquid containing refractory material particles in water glass, normal phosphoric acid, or primary aluminum phosphate is placed on the metal plate surface. It was applied with a brush, and castable refractories were cast while being vibrated to a height of 30 mm after the application was completed. After curing for one day (curing and natural drying) in this state, heat treatment was performed at 1200 ° C. for 1 hour in an electric furnace, and then the bonding strength between the metal plate and the castable refractory was investigated.

キャスタブル耐火物は,最大粒子の大きさが5mm,粒度5〜1mmの粒子の割合が約50質量%,Al含有量が約90質量%,CaO含有量が約2質量%,1000℃熱処理後の見掛け気孔率が約16%,1000℃熱処理後の曲げ強度が約4MPaのアルミナ−マグネシア系のものを使用した。 The castable refractory has a maximum particle size of 5 mm, a proportion of particles having a particle size of 5 to 1 mm is about 50% by mass, Al 2 O 3 content is about 90% by mass, CaO content is about 2% by mass, 1000 ° C. An alumina-magnesia material having an apparent porosity after heat treatment of about 16% and a bending strength of about 4 MPa after heat treatment at 1000 ° C. was used.

このような水ガラスや正リン酸,第一リン酸アルミニウムに耐火原料粒子を含んだ液を塗布する際の作業性(金属板への塗布作業性)は,展延性の良い場合を○,やや難がある場合を△として評価した。この「やや難がある」場合は,塗布作業自体に力を要する等の塗り難さに加え,少ない作業での均一性を確保し難い場合,すなわちいわゆる塗りムラが生じ易い場合を含む。   The workability (coating workability on metal plates) when applying a liquid containing refractory raw material particles to such water glass, regular phosphoric acid, or primary aluminum phosphate is ○ The case where there was difficulty was evaluated as △. This “slightly difficult” includes not only the difficulty of coating, which requires a force in the coating operation itself, but also the case where it is difficult to ensure uniformity in a small number of operations, that is, the case where so-called coating unevenness is likely to occur.

接着層と外周耐火物層を模したキャスタブル耐火物との接着の強弱の指標として,前述のとおり120×70×1.2mmtの金属板に水ガラス塗布層を介して鋳込んだキャスタブル耐火物の1200℃熱処理後サンプルについて,アムスラー試験機にて縦軸方向に荷重をかけ両者が剥離するまでの剪断強度を測定し,この測定値を「接合強度」として評価した。   As described above, as an index of the strength of adhesion between the adhesive layer and the castable refractory imitating the outer peripheral refractory layer, as described above, the castable refractory cast on the metal plate of 120 × 70 × 1.2 mmt through the water glass coating layer. With respect to the sample after heat treatment at 1200 ° C., the shear strength until the two peeled off was measured by applying a load in the vertical axis direction with an Amsler tester, and this measured value was evaluated as “joining strength”.

実機での確認は,各例のガス吹き用プラグ使用後の交換のため引き抜き時に,外周耐火物層(キャスタブル耐火物層)も一緒に引き抜くことができるか否かを,できる場合を○,不十分な場合を×として評価した。   Confirmation with the actual machine was made by checking whether or not the outer peripheral refractory layer (castable refractory layer) could be pulled out at the time of pulling out for replacement after using the gas blowing plug in each case. When sufficient, it evaluated as x.

表1及び表2に各例の構成及び評価結果を示す。   Tables 1 and 2 show the configuration and evaluation results of each example.

実施例1〜8は2号水ガラスを基本とする例である。
実施例1は2号水ガラス単体での塗布であり,塗布作業性は良好で塗膜の均一性もあり塗膜厚みも約1〜2mmを確保することができた。接合強度は2.1MPaを得,接着層を有しない従来技術である比較例1の<0.1に比較して大幅に向上した。
Examples 1 to 8 are examples based on No. 2 water glass.
Example 1 was application | coating only by No. 2 water glass, application | coating workability | operativity was favorable, there existed the uniformity of a coating film, and the coating-film thickness was able to ensure about 1-2 mm. The bonding strength was 2.1 MPa, which was significantly improved as compared to <0.1 of Comparative Example 1 which is a conventional technique having no adhesive layer.

実施例2〜8は水ガラス2号に酸化物耐火原料粒子を含有させた例である。酸化物耐火原料粒子はいずれも目開き0.212mmの篩いを通過する大きさのものを使用した。
酸化物耐火原料粒子の含有量が10質量%以下の実施例2〜6ではいずれも,酸化物耐火原料粒子を含有しない場合(実施例1)よりも接合強度が高くなったが,酸化物耐火原料粒子の含有量が10質量%を超えると(実施例7,8),金属板への塗布作業性(展延性等)に劣り始め,塗布面にムラが発生し,このため接合強度が低下傾向となった。このため実施例7,8については実機での確認(引き抜き試験)は実施しなかった。
Examples 2 to 8 are examples in which water glass No. 2 contains oxide refractory raw material particles. The oxide refractory raw material particles used had a size that passed through a sieve having an opening of 0.212 mm.
In Examples 2 to 6 in which the content of oxide refractory raw material particles was 10% by mass or less, the bonding strength was higher than that in the case of not containing oxide refractory raw material particles (Example 1). When the content of the raw material particles exceeds 10% by mass (Examples 7 and 8), the coating workability (extensibility, etc.) on the metal plate starts to deteriorate and unevenness occurs on the coated surface, resulting in a decrease in bonding strength. It became a trend. For this reason, for Examples 7 and 8, confirmation with an actual machine (pull-out test) was not performed.

実施例9〜14は3号水ガラスを基本とする例である。2号水ガラスを基本とする前述の実施例1〜8と同様の傾向であった。   Examples 9 to 14 are examples based on No. 3 water glass. It was the same tendency as the above-mentioned Examples 1-8 based on No. 2 water glass.

実施例15〜17は第一リン酸アルミニウムを基本とする例である。この第一リン酸アルミは水ガラスと比べ,粘性が低く(約25mPa・s),このままでは金属板への塗布作業時に下方へダレ落ちする虞があるため粘性向上の目的で,酸化物耐火原料粒子を含有させた。
酸化物耐火原料粒子としては,目開き0.212mmの篩いを通過する大きさのアルミナ微粉末を使用した。実施例15〜17に示すように,このアルミナ微粉末の含有量は60質量%以上70質量%以下において塗布作業性は良好で塗膜の均一性もあり塗膜厚みも約1〜2mmを確保することができた。
このアルミナ微粉末の含有量が70質量%以下の実施例15〜17では,水ガラスを適用した系(実施例1〜14)よりも接合強度が高くなる傾向となったが,アルミナ微粉末等の酸化物耐火原料粒子の含有量が70質量%を超えると粘性が高くなり,金属板への塗布作業性(展延性等)に劣り始め,塗布面にムラが発生し,このため接合強度が低下傾向となる。また,酸化物耐火原料粒子の含有量が60質量%を下回ると粘性が低くなり,金属板への塗布作業性(展延性等)に劣り始め,塗布面にムラが発生し,このため接合強度が低下傾向となる。
よって第一リン酸アルミニウムを適用する場合は酸化物耐火原料粒子の含有量は60質量%以上70質量%以下が望ましい。その結果,第一リン酸アルミニウムの含有量は30質量%以上40質量%以下となる。
Examples 15 to 17 are examples based on primary aluminum phosphate. This primary aluminum phosphate has a lower viscosity than water glass (about 25 mPa · s), and if left as it is, there is a risk of dripping down during application to a metal plate. Particles were included.
As oxide refractory raw material particles, fine alumina powder having a size passing through a sieve having a mesh size of 0.212 mm was used. As shown in Examples 15 to 17, when the content of the fine alumina powder is 60% by mass or more and 70% by mass or less, the coating workability is good, the coating film is uniform, and the coating film thickness is about 1 to 2 mm. We were able to.
In Examples 15 to 17 in which the content of the alumina fine powder was 70% by mass or less, the bonding strength tended to be higher than the system to which water glass was applied (Examples 1 to 14). When the content of oxide refractory raw material particles exceeds 70% by mass, the viscosity becomes high, and the coating workability (extensibility, etc.) on the metal plate begins to deteriorate, and unevenness occurs on the coated surface. It tends to decline. In addition, when the content of oxide refractory raw material particles is less than 60% by mass, the viscosity becomes low, and the coating workability (extensibility, etc.) on the metal plate begins to deteriorate, and unevenness occurs on the coated surface. Tends to decrease.
Therefore, when primary aluminum phosphate is applied, the content of the oxide refractory raw material particles is desirably 60% by mass or more and 70% by mass or less. As a result, the content of primary aluminum phosphate is not less than 30% by mass and not more than 40% by mass.

次に実施例18〜20は正リン酸を適用した例である。正リン酸も第一リン酸アルミニウムと同レベルの低粘性(約48mPa・s)であるため,このままでは金属板への塗布作業時に下方へダレ落ちする虞があるため粘性向上の目的で,酸化物耐火原料粒子を含有させた。
酸化物耐火原料粒子としては実施例15〜17と同様に,目開き0.212mmの篩いを通過する大きさのアルミナ微粉末を使用した。その結果,このアルミナ微粉末の含有量は60質量%以上70質量%以下において塗布作業性は良好で塗膜の均一性もあり塗膜厚みも約1〜2mmを確保することができた。
このアルミナ微粉末の含有量が70質量%以下の実施例18〜20では,水ガラスを適用した系(実施例1〜14)よりも接合強度が高くなる傾向となったが,第一リン酸アルミニウムの場合と同様に,酸化物耐火原料粒子の含有量が70質量%を超えると粘性が高くなり,金属板への塗布作業性(展延性等)に劣り始め,塗布面にムラが発生し,このため接合強度が低下傾向となる。また,酸化物耐火原料粒子の含有量が60質量%を下回ると粘性が低くなり,金属板への塗布作業性(展延性等)に劣り始め,塗布面にムラが発生し,このため接合強度が低下傾向となる。
よって正リン酸を適用する場合においても酸化物耐火原料粒子の含有量は60質量%以上70質量%以下が望ましい。その結果,正リン酸の含有量は30質量%以上40質量%以下となる。
Next, Examples 18 to 20 are examples in which orthophosphoric acid was applied. Since regular phosphoric acid has the same low viscosity (about 48 mPa · s) as primary aluminum phosphate, there is a risk that it will sag downward during application to a metal plate. Refractory raw material particles were included.
As oxide refractory raw material particles, alumina fine powder having a size passing through a sieve having a mesh opening of 0.212 mm was used as in Examples 15 to 17. As a result, when the content of the alumina fine powder was 60% by mass or more and 70% by mass or less, the coating workability was good, the coating film was uniform, and the coating film thickness was about 1-2 mm.
In Examples 18 to 20 in which the content of the alumina fine powder was 70% by mass or less, the bonding strength tended to be higher than the system to which water glass was applied (Examples 1 to 14). As in the case of aluminum, when the content of oxide refractory raw material particles exceeds 70% by mass, the viscosity increases, and the coating workability (extensibility, etc.) to the metal plate begins to deteriorate and unevenness occurs on the coated surface. Therefore, the bonding strength tends to decrease. In addition, when the content of oxide refractory raw material particles is less than 60% by mass, the viscosity becomes low, and the coating workability (extensibility, etc.) on the metal plate begins to deteriorate, and unevenness occurs on the coated surface. Tends to decrease.
Therefore, even when orthophosphoric acid is applied, the content of oxide refractory raw material particles is preferably 60% by mass or more and 70% by mass or less. As a result, the content of orthophosphoric acid is 30% by mass or more and 40% by mass or less.

実機での確認(引き抜き試験)は,接着層を有しない従来技術である比較例1がガス吹き用プラグと一緒に外周耐火物層(キャスタブル耐火物)を引き抜くことができなかったのに対し(概念的には図3参照),実機での確認に供しなかった実施例7,8,13,14を除き,いずれの実施例も,ガス吹き用プラグと一緒に外周耐火物層(キャスタブル耐火物)を引き抜くことができた(概念的には図2参照)。   The confirmation (pull-out test) with the actual machine showed that Comparative Example 1, which is a prior art without an adhesive layer, could not pull out the outer refractory layer (castable refractory) together with the gas blowing plug ( Conceptually refer to FIG. 3), except for Examples 7, 8, 13, and 14 which were not used for confirmation with the actual machine, all of the examples together with the gas blowing plugs had a peripheral refractory layer (castable refractory) ) Could be pulled out (conceptually see FIG. 2).

1 通気性耐火物層(多孔質耐火物層)
2 金属板(金属ケース)
3 外周耐火物層(緻密質耐火物層,キャスタブル耐火物層)
4 接着層(珪酸塩含有層)
5 ガス導入管
6 羽口
1 Breathable refractory layer (porous refractory layer)
2 Metal plate (metal case)
3 Peripheral refractory layer (dense refractory layer, castable refractory layer)
4 Adhesive layer (silicate-containing layer)
5 Gas introduction pipe 6 Tuyere

Claims (12)

耐火物層間の境界部に金属板を備えるガス吹き用プラグにおいて,前記金属板と当該金属板の外周側の緻密質耐火物層(以下「外周耐火物層」という。)との間に,前記金属板と前記外周耐火物層とを接着する機能を有する層(以下「接着層」という。)を備えているガス吹き用プラグ。   In a gas blowing plug including a metal plate at a boundary portion between refractory layers, the metal plate and a dense refractory layer (hereinafter referred to as an “outer refractory layer”) on the outer peripheral side of the metal plate. A gas blowing plug including a layer having a function of bonding a metal plate and the outer peripheral refractory layer (hereinafter referred to as an “adhesion layer”). 前記接着層は珪酸塩を含有する,請求項1に記載のガス吹き用プラグ。   The plug for gas blowing according to claim 1 in which said adhesion layer contains silicate. 前記珪酸塩は水ガラス由来である,請求項2に記載のガス吹き用プラグ。   The plug for gas blowing according to claim 2, wherein the silicate is derived from water glass. 前記接着層は,粒度が0.5mm以下のアルミナ系,アルミナ−シリカ系,ジルコン系,スピネル系又は珪酸系の少なくとも1種以上の耐火原料粒子を合計で10質量%以下含有する,請求項1から請求項3のいずれか一項に記載のガス吹き用プラグ。   The adhesive layer contains 10% by mass or less in total of at least one kind of refractory raw material particles of alumina, alumina-silica, zircon, spinel or silicic acid having a particle size of 0.5 mm or less. The gas blowing plug according to any one of claims 1 to 3. 前記接着層は正リン酸又はリン酸塩を含有する,請求項1に記載のガス吹き用プラグ。   The plug for gas blowing according to claim 1 in which said adhesion layer contains orthophosphoric acid or phosphate. 前記接着層は,粒度が0.5mm以下のアルミナ系,アルミナ−シリカ系,ジルコン系,スピネル系又は珪酸系の少なくとも1種以上の耐火原料粒子を合計で60質量%以上70質量%以下含有する,請求項5に記載のガス吹き用プラグ。   The adhesive layer contains a total of 60% by mass or more and 70% by mass or less of at least one kind of refractory raw material particles of alumina, alumina-silica, zircon, spinel, or silicic acid having a particle size of 0.5 mm or less. The gas blowing plug according to claim 5. 前記接着層の最大厚みが0.5mm以上2mm以下である,請求項1から請求項6のいずれか一項に記載のガス吹き用プラグ。   The plug for gas blowing according to any one of claims 1 to 6, wherein the maximum thickness of the adhesive layer is 0.5 mm or more and 2 mm or less. 前記接着層の少なくとも一部は,前記外周耐火物層と凹凸で接合した部分を備えている,請求項1から請求項7のいずれか一項に記載のガス吹き用プラグ。   The plug for gas blowing according to any one of claims 1 to 7, wherein at least a part of the adhesive layer includes a portion joined to the outer peripheral refractory layer by unevenness. 請求項1から請求項8のいずれか一項に記載のガス吹き用プラグの製造方法であって,前記金属板の内周側に通気性耐火物を配置し,前記金属板の外周側に珪酸塩又は正リン酸若しくはリン酸塩を含む材料にて接着層を形成し,前記接着層の形成後に熱処理工程を経ることなく,前記接着層を覆うように外周耐火物層を設置する工程を含む,ガス吹き用プラグの製造方法。   The method for manufacturing a gas blowing plug according to any one of claims 1 to 8, wherein a breathable refractory is disposed on an inner peripheral side of the metal plate, and silicic acid is disposed on an outer peripheral side of the metal plate. Forming a bonding layer with a material containing salt, orthophosphoric acid or phosphate, and setting a peripheral refractory layer so as to cover the bonding layer without passing through a heat treatment step after the formation of the bonding layer , Manufacturing method of plug for gas blowing. 前記の珪酸塩を含む材料は水ガラスである,請求項9に記載のガス吹き用プラグの製造方法。   The method for manufacturing a gas blowing plug according to claim 9, wherein the material containing silicate is water glass. 前記水ガラスは,SiO/RO(R:アルカリ金属)のモル比が2.35以上3.35以下であり,正リン酸はHPOのオルトリン酸であり,リン酸塩はAl/Pで示すモル比が0.25以上0.40以下である,請求項10に記載のガス吹き用プラグの製造方法。 The water glass has a SiO 2 / R 2 O (R: alkali metal) molar ratio of 2.35 to 3.35, orthophosphoric acid is orthophosphoric acid of H 3 PO 4 , and phosphate is molar ratios shown in al 2 O 3 / P 2 O 5 is 0.25 to 0.40, manufacturing method for a gas blowing plug according to claim 10. 前記の外周耐火物層を設置する工程は,不定形耐火物を流し込み,突き込み又は吹き付けのいずれかを含む,請求項9から請求項11のいずれか一項に記載のガス吹き用プラグの製造方法。   The process for installing the outer peripheral refractory layer includes pouring, indenting, or spraying an amorphous refractory, and manufacturing a plug for gas blowing according to any one of claims 9 to 11. Method.
JP2019044565A 2018-03-27 2019-03-12 Gas blowing plug and method for manufacturing same Pending JP2019173163A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2018060580 2018-03-27
JP2018060580 2018-03-27

Publications (1)

Publication Number Publication Date
JP2019173163A true JP2019173163A (en) 2019-10-10

Family

ID=68166597

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2019044565A Pending JP2019173163A (en) 2018-03-27 2019-03-12 Gas blowing plug and method for manufacturing same

Country Status (1)

Country Link
JP (1) JP2019173163A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05194042A (en) * 1992-01-18 1993-08-03 Kurosaki Refract Co Ltd Sealing material
JP2006175482A (en) * 2004-12-22 2006-07-06 Kurosaki Harima Corp Heat resistant sealant for gas blowing nozzle
KR20120007129U (en) * 2011-04-07 2012-10-17 토쿄 요교 가부시키가이샤 Plug for inducting gas

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05194042A (en) * 1992-01-18 1993-08-03 Kurosaki Refract Co Ltd Sealing material
JP2006175482A (en) * 2004-12-22 2006-07-06 Kurosaki Harima Corp Heat resistant sealant for gas blowing nozzle
KR20120007129U (en) * 2011-04-07 2012-10-17 토쿄 요교 가부시키가이샤 Plug for inducting gas

Similar Documents

Publication Publication Date Title
CA2635276C (en) Refractory composition for glass melting furnaces
CA2452886C (en) Refractory system for glass melting furnaces
EP0533689A1 (en) Dry refractory composition.
MXPA00012503A (en) Insulating refractory material.
JP2019173163A (en) Gas blowing plug and method for manufacturing same
CN105819871A (en) Air blowing and slag removing spray gun for foundry ladle and preparation method thereof
JP7249106B2 (en) Inner body and manufacturing method thereof
JP2001302364A (en) Alumina-magnesia-based castable refractory containing zirconium oxide and molten metal vessel for metal refining
JP2010131634A (en) Refractory for nozzle for continuous casting, and nozzle for continuous casting
JPH0857601A (en) Nozzle for continuous casting
JP4408552B2 (en) Alumina-magnesia castable refractories using magnesium carbonate as a magnesia source
JPH0412064A (en) Surface treated graphite for monolithic refractory and monolithic refractory for pretreating hot metal
JPH0952169A (en) Refractory for tuyere of molten steel container
JP2003292383A (en) Manufacturing method for monolithic refractory
JP3774557B2 (en) Refractory for injecting inert gas into molten metal and method for producing the same
JP5978916B2 (en) Refractory for casting construction
JPH11123508A (en) Method for applying monolithic refractory to tundish
JPH0952168A (en) Porous plug
JP3756500B2 (en) Castable for tundish lining
CN111747760A (en) Castable for converter mouth and pouring method
JP2005193281A (en) Upper nozzle with interior ring
JP3783254B2 (en) Hot baking repair material
JPH10120471A (en) Repairing material for lining torpedo car by vibrating darby
JP2003171183A (en) Alumina-magnesia castable refractory having low elastic modulus, precast block, and vessel for molten metal
JPH05295418A (en) Circulating flow tube in rh vacuum degassing apparatus

Legal Events

Date Code Title Description
A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20190531

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20220107

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20220913

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20220929

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20221213