JP2019172230A - Fuel tank attachment structure - Google Patents

Fuel tank attachment structure Download PDF

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JP2019172230A
JP2019172230A JP2018066105A JP2018066105A JP2019172230A JP 2019172230 A JP2019172230 A JP 2019172230A JP 2018066105 A JP2018066105 A JP 2018066105A JP 2018066105 A JP2018066105 A JP 2018066105A JP 2019172230 A JP2019172230 A JP 2019172230A
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fuel tank
tank
tank body
plate piece
vehicle
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JP6681113B2 (en
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西田 日出喜
Hideki Nishida
日出喜 西田
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Daihatsu Motor Co Ltd
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Daihatsu Motor Co Ltd
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Abstract

To provide a fuel tank attachment structure which enables reduction of a concentration of a load near a fixing portion between a fuel tank and a vehicle body during a rear end collision.SOLUTION: A fuel tank attachment structure 1 attaches a fuel tank 2 made of resin to a vehicle body and includes: a tank body 20 which stores a fuel; a fixing piece 23 integrally molded with the tank body 20 and provided with a through hole 2h; a bolt 4 inserted into the through hole 2h and fixing the tank body 20 to the vehicle body; and a plate piece part 33. In the plate piece part 33, one end part 331 is supported by the fixing piece 23 and the other end side area 332 is disposed at the tank body 20 side. The other end side area 332 of the plate piece part 33 includes a facing surface 3f which is disposed facing an outer peripheral surface 2f of the tank body 20. During a rear end collision, the facing surface 3f contacts with the outer peripheral surface 2f of the tank body 20. The contact disperses a load caused by the rear end collision in a wider area of the tank body 20 to reduce a concentration of the load on the fixing piece 23 and an area around the fixing piece 23.SELECTED DRAWING: Figure 1

Description

本発明は、車体に燃料タンクを取り付ける燃料タンクの取付構造に関する。   The present invention relates to a fuel tank mounting structure for mounting a fuel tank to a vehicle body.

自動車の燃料タンクとして、樹脂製のものが利用されている(例、特許文献1)。特許文献1は、樹脂製の燃料タンクを車体に取り付ける構造として、燃料を貯留するタンク本体に一体に成形された複数の支持ブラケットを車体の固定箇所にボルト及びナットで固定する構造を開示する。   As a fuel tank of an automobile, a resin tank is used (for example, Patent Document 1). Patent Document 1 discloses a structure in which a resin fuel tank is attached to a vehicle body, and a plurality of support brackets formed integrally with a tank body for storing fuel are fixed to a fixing portion of the vehicle body with bolts and nuts.

上述の樹脂製の燃料タンクは、代表的にはパリソンを用いたブロー成形によって一体成形される。詳しくは、特許文献1に記載されるように、支持ブラケットの外周面を合い面とする分割式の金型を用い、両金型のキャビティにチューブ状のパリソンの主体部分を配置し、両金型間にパリソンの主体部分以外の箇所を二枚重ねの状態で挟む。金型にパリソンを収納した状態で、上記主体部分に圧縮空気を注入して膨張させることでキャビティ内面に上記主体部分を当接させてタンク本体を成形する。両金型に挟まれた二枚重ね箇所によって、支持ブラケットを成形する。   The resin fuel tank described above is typically integrally molded by blow molding using a parison. Specifically, as described in Patent Document 1, a split mold having an outer peripheral surface of a support bracket as a mating surface is used, and a main portion of a tubular parison is disposed in the cavities of both molds. Place the part other than the main part of the parison in a stacked state between the molds. In a state where the parison is housed in the mold, the main body is inflated by injecting compressed air into the main body to form the tank body by bringing the main body into contact with the cavity inner surface. A support bracket is formed by two overlapping positions sandwiched between both molds.

特開2011−194916号公報JP 2011-194916 A

車体に取り付けられた樹脂製の燃料タンクに対して、後面衝突時(以下、後突時と呼ぶ)にタンク本体が割れることを防止することが望まれる。   It is desirable to prevent the tank body from cracking at the time of a rear collision (hereinafter referred to as a rear collision) with respect to a resin fuel tank attached to the vehicle body.

ここで、上述のようにパリソンを用いてブロー成形された樹脂製の燃料タンクでは、この製造方法に起因した凹部がタンク本体に存在する。より具体的には、タンク本体のうち、支持ブラケットの近傍領域は、上述の二枚重ねのパリソンによって成形される。そのため、タンク本体の内周面において、支持ブラケットの近傍領域に凹部が形成される。後突時、車両前方に変位しようとする車体側の取付ブラケット(特許文献1の車体4参照)に伴って、支持ブラケットも車両前方に変位しようとする。特に、車両後方側の支持ブラケットは、タンク本体における車両前方側の領域に比較して車両前方への変位量が大きいため、タンク本体に突入するように変位する。従って、車両後方側の支持ブラケット及びその近傍に、後突に伴う荷重が集中し易い。この荷重の集中によって、上述のタンク本体の凹部を起点として、タンク本体に亀裂が生じたり、最悪の場合、タンク本体が割れたりする恐れがある。   Here, in the resin-made fuel tank blow-molded using the parison as described above, a recess due to this manufacturing method exists in the tank body. More specifically, a region near the support bracket in the tank body is formed by the above-described two-layer parison. Therefore, a recess is formed in the vicinity of the support bracket on the inner peripheral surface of the tank body. At the time of a rear collision, the support bracket also tends to be displaced forward in accordance with the mounting bracket on the vehicle body side (see the vehicle body 4 of Patent Document 1) that is to be displaced forward of the vehicle. In particular, the support bracket on the rear side of the vehicle is displaced so as to enter the tank main body because the amount of displacement to the front of the vehicle is larger than the area on the front side of the vehicle in the tank main body. Therefore, the load accompanying the rear impact tends to concentrate on the support bracket on the vehicle rear side and in the vicinity thereof. Due to the concentration of the load, there is a possibility that the tank main body may be cracked starting from the concave portion of the tank main body described above, or in the worst case, the tank main body may be cracked.

そこで、本発明の目的の一つは、後突時、燃料タンクにおける車体との固定箇所近傍に荷重が集中することを低減できる燃料タンクの取付構造を提供することにある。   Accordingly, one of the objects of the present invention is to provide a fuel tank mounting structure that can reduce the concentration of a load in the vicinity of a location where the fuel tank is fixed to the vehicle body at the time of a rear collision.

本発明の一態様に係る燃料タンクの取付構造は、
樹脂からなる燃料タンクを車体に取り付ける燃料タンクの取付構造であって、
燃料を貯留するタンク本体と、
前記タンク本体に一体に成形されると共に、貫通孔が設けられた固定片と、
前記貫通孔に挿通されて、前記車体に前記タンク本体を固定する締結部材と、
前記固定片に支持される一端部と、前記タンク本体側に配置される他端側領域とを有する板片部とを備え、
前記板片部の他端側領域は、前記タンク本体の外周面に対向配置される対向面を含む。
A fuel tank mounting structure according to an aspect of the present invention includes:
A fuel tank mounting structure for mounting a resin fuel tank to a vehicle body,
A tank body for storing fuel;
A fixed piece formed integrally with the tank body and provided with a through hole;
A fastening member that is inserted through the through hole and fixes the tank body to the vehicle body;
A plate piece portion having one end portion supported by the fixed piece and the other end side region disposed on the tank body side;
The other end side region of the plate piece portion includes a facing surface disposed to face the outer peripheral surface of the tank body.

上記の燃料タンクの取付構造に備えられる板片部において他端側領域の対向面は、タンク本体の外周面に対向配置されると共に近接配置されるといえる。この板片部の対向面は、後突時、燃料タンクの固定片が車体の車両前方への変位に伴って車両前方に変位し、更に固定片の変位に伴って板片部が車両前方に変位すると、タンク本体の外周面に当接できる。この当接によって、後突に伴う荷重を分散でき、上記荷重が固定片及びその近傍に集中することを低減できる。従って、上記の燃料タンクの取付構造は、燃料タンクがパリソンを用いてブロー成形されたものであって、その内周面における固定片の近傍領域に凹部を有していても、後突時、上記凹部を起点としてタンク本体に亀裂が生じたり、更にはタンク本体が割れたりすることを防止できる。   It can be said that the opposing surface of the other end side region of the plate piece portion provided in the fuel tank mounting structure is disposed so as to be opposed to the outer peripheral surface of the tank body. The opposing surface of the plate piece portion is displaced at the time of rear-end collision with the fixed piece of the fuel tank as the vehicle body moves forward of the vehicle, and further with the displacement of the fixed piece, the plate piece portion moves forward of the vehicle. When displaced, it can come into contact with the outer peripheral surface of the tank body. By this contact, the load accompanying the rear collision can be dispersed, and the concentration of the load on the fixed piece and the vicinity thereof can be reduced. Therefore, the fuel tank mounting structure described above is that the fuel tank is blow-molded using a parison, and even if the inner peripheral surface has a recess in the vicinity of the fixed piece, It is possible to prevent the tank body from being cracked starting from the concave portion, and further the tank body from being cracked.

実施形態1の燃料タンクの取付構造を示す概略断面図である。1 is a schematic cross-sectional view showing a fuel tank mounting structure according to Embodiment 1. FIG. 実施形態1の燃料タンクの取付構造に備えられる筒金具を示す概略斜視図である。It is a schematic perspective view which shows the cylinder metal fitting with which the fuel tank mounting structure of Embodiment 1 is equipped. 車体に燃料タンクが取り付けられた状態の一例を示す概略下面図である。It is a schematic bottom view which shows an example in the state where the fuel tank was attached to the vehicle body.

以下、図面を参照して、本発明の燃料タンクの取付構造を具体的に説明する。図中、同一符号は同一名称物を示す。   Hereinafter, the fuel tank mounting structure of the present invention will be described in detail with reference to the drawings. In the figure, the same reference numerals indicate the same names.

[実施形態1]
図1〜図3を参照して、実施形態1の燃料タンクの取付構造1を説明する。
図3は、実施形態1の燃料タンクの取付構造1によって車体に取り付けられた燃料タンク2を車両下方からみた下面図である。
図1は、図3に示す(I)−(I)切断線で切断した部分断面図である。
図3では、紙面の左右方向を車幅方向とし、紙面上側を車両前方(Fr)、紙面下側を車両後方(Rr)とする。
図1では、紙面の上下方向を車両上下方向、紙面の左右方向を車両前後方向とし、紙面上側を車両上方(Up)、紙面下側を車両下方(Lwr)、紙面左側を車両前方(Fr)、紙面右側を車両後方(Rr)とする。
[Embodiment 1]
The fuel tank mounting structure 1 of Embodiment 1 will be described with reference to FIGS.
FIG. 3 is a bottom view of the fuel tank 2 attached to the vehicle body by the fuel tank attachment structure 1 according to the first embodiment when viewed from below the vehicle.
FIG. 1 is a partial cross-sectional view taken along line (I)-(I) shown in FIG.
In FIG. 3, the left-right direction of the paper surface is the vehicle width direction, the upper side of the paper surface is the front of the vehicle (Fr), and the lower side of the paper surface is the rear of the vehicle (Rr).
In FIG. 1, the vertical direction of the paper is the vehicle vertical direction, the horizontal direction of the paper is the vehicle front-rear direction, the upper side of the paper is the upper side of the vehicle (Up), the lower side of the paper is the lower side of the vehicle (Lwr), The right side of the page is the rear of the vehicle (Rr).

(全体構成)
実施形態1の燃料タンクの取付構造1は、自動車のエンジンに利用される燃料を貯留する燃料タンク2を自動車の所定の位置に取り付けることに利用される。燃料タンク2は樹脂からなり、燃料を貯留するタンク本体20に固定片23が一体に成形されている(図3も参照)。固定片23には貫通孔2hが設けられている。
(overall structure)
The fuel tank mounting structure 1 according to the first embodiment is used to mount a fuel tank 2 for storing fuel used in an automobile engine at a predetermined position of the automobile. The fuel tank 2 is made of resin, and a fixed piece 23 is formed integrally with a tank body 20 for storing fuel (see also FIG. 3). The fixing piece 23 is provided with a through hole 2h.

詳細は図示しないが、上記自動車は、サイドシルやサイドメンバ等といった車両前後方向に沿って配置される部材と、クロスメンバ等といった車幅方向に沿って配置される部材とを含む車体フレームを備える。燃料タンク2は、代表的には、図3に示すように、車両前後方向に所定の間隔をあけて配置されるクロスメンバ11,12間に配置され、貫通孔2hに挿通されるボルト4(締結部材の一例)と、ボルト4に締め付けられるナット5(図1)とによって、固定片23が各クロスメンバ11,12の固定箇所10(図1)に取り付けられる。固定箇所10には、車体側の取付ブラケット等が利用される。   Although not shown in detail, the automobile includes a vehicle body frame including a member arranged along the vehicle front-rear direction such as a side sill and a side member, and a member arranged along the vehicle width direction such as a cross member. Typically, as shown in FIG. 3, the fuel tank 2 is disposed between cross members 11 and 12 disposed at a predetermined interval in the vehicle front-rear direction, and is a bolt 4 ( The fixing piece 23 is attached to the fixing portion 10 (FIG. 1) of each cross member 11, 12 by an example of a fastening member) and a nut 5 (FIG. 1) fastened to the bolt 4. A mounting bracket or the like on the vehicle body side is used for the fixed portion 10.

実施形態1の燃料タンクの取付構造1は、タンク本体20と、固定片23と、車体にタンク本体20を固定するボルト4とを備える。更に、実施形態1の燃料タンクの取付構造1は固定片23に支持される一端部331と、タンク本体20側に配置される他端側領域332とを有する板片部33を備える。板片部33の他端側領域332は、タンク本体20の外周面2fに対向配置される対向面3fを含む。板片部33の対向面3fは、通常時、タンク本体20の外周面2fに近接配置され(図1の実線参照)、後突時、固定片23における車両前方への変位に伴って、外周面2fに当接する(図1の二点鎖線参照)。板片部33は、この当接によって、後突に伴う荷重を分散させ、上記荷重がタンク本体20における固定片23及びその近傍に集中することを低減することに寄与する。   The fuel tank mounting structure 1 of Embodiment 1 includes a tank body 20, a fixing piece 23, and a bolt 4 for fixing the tank body 20 to the vehicle body. Furthermore, the fuel tank mounting structure 1 of Embodiment 1 includes a plate piece portion 33 having one end portion 331 supported by the fixed piece 23 and the other end side region 332 arranged on the tank body 20 side. The other end side region 332 of the plate piece portion 33 includes a facing surface 3 f disposed to face the outer peripheral surface 2 f of the tank body 20. The opposing surface 3f of the plate piece portion 33 is normally disposed close to the outer peripheral surface 2f of the tank body 20 (see the solid line in FIG. 1). It abuts on the surface 2f (see the two-dot chain line in FIG. 1). The plate piece portion 33 contributes to reducing the concentration of the load due to the rear collision and concentrating on the fixed piece 23 in the tank body 20 and the vicinity thereof by this contact.

本例の燃料タンクの取付構造1は、更に、固定片23に取り付けられる筒金具3を備え、この筒金具3に一体に板片部33を備える。詳しくは、筒金具3は、固定片23を貫通する筒本体30と、固定片23における車体とは反対側の面(図1では下面23d)に配置され、筒本体30の外周からその径方向外方に延設されるフランジ部31とを有する。板片部33は、フランジ部31の周方向の一部に連結される(図3も参照)。以下、より詳細に説明する。   The fuel tank mounting structure 1 of this example further includes a cylindrical fitting 3 attached to the fixed piece 23, and a plate piece portion 33 is provided integrally with the cylindrical fitting 3. Specifically, the cylindrical metal fitting 3 is disposed on the cylindrical main body 30 penetrating the fixed piece 23 and the surface of the fixed piece 23 opposite to the vehicle body (the lower surface 23d in FIG. 1), and the radial direction from the outer periphery of the cylindrical main body 30 And a flange portion 31 extending outward. The plate piece portion 33 is connected to a part of the flange portion 31 in the circumferential direction (see also FIG. 3). This will be described in more detail below.

(燃料タンク)
燃料タンク2は、エンジンに用いられるガソリン等の燃料を貯留する容器であり、ポリエチレン等の樹脂からなる成形体である。燃料タンク2は、上記燃料の貯留空間をなすタンク本体20と、タンク本体20から外方に突出し、車体への固定に利用される固定片23とを備える。タンク本体20の平面形状は適宜選択できる。図3では、タンク本体20の平面形状が長方形状であり、車両前後方向及び車幅方向に線対称な場合を例示するが、非対称な形状とすることができる(特許文献1の図3参照)。
(Fuel tank)
The fuel tank 2 is a container for storing fuel such as gasoline used for the engine, and is a molded body made of resin such as polyethylene. The fuel tank 2 includes a tank main body 20 that forms the fuel storage space, and a fixing piece 23 that protrudes outward from the tank main body 20 and is used for fixing to the vehicle body. The planar shape of the tank body 20 can be selected as appropriate. 3 illustrates a case where the planar shape of the tank body 20 is a rectangular shape and is line symmetric with respect to the vehicle front-rear direction and the vehicle width direction, but may be asymmetrical (see FIG. 3 of Patent Document 1). .

〈固定片〉
本例の燃料タンク2は、タンク本体20における車両前方、及び車両後方のそれぞれに二つずつの固定片23を備える(合計四つ)。各固定片23は、タンク本体20の適宜な箇所(図3では角部近傍を例示)から外方に突出する平板状の舌片であり、上述の樹脂によってタンク本体20と一体に成形されている。各固定片23には、筒金具3の筒本体30が挿通される貫通孔2hが設けられている。
<Fixed piece>
The fuel tank 2 of the present example includes two fixing pieces 23 in the tank main body 20 on the front side and the rear side of the vehicle (four in total). Each fixing piece 23 is a flat tongue piece projecting outward from an appropriate portion of the tank main body 20 (the vicinity of the corner is illustrated in FIG. 3), and is integrally formed with the tank main body 20 by the resin described above. Yes. Each fixing piece 23 is provided with a through hole 2h through which the cylinder main body 30 of the cylinder fitting 3 is inserted.

各固定片23の平面形状は適宜選択でき、図3は例示である。また、各固定片23の大きさ、例えばタンク本体20からの突出長さ、平面面積等は、燃料タンク2を固定可能な範囲で、筒金具3やボルト4の大きさ、締結作業性等を考慮して適宜調整することが挙げられる。   The planar shape of each fixed piece 23 can be selected as appropriate, and FIG. 3 is an example. Further, the size of each fixing piece 23, for example, the protruding length from the tank body 20, the planar area, etc., is within the range in which the fuel tank 2 can be fixed, and the size of the metal fittings 3 and bolts 4, fastening workability, etc. An appropriate adjustment may be mentioned in consideration.

〈筒金具〉
《概要》
各固定片23には筒金具3が配置される。筒金具3は、上述のように筒本体30とフランジ部31とを有し、筒本体30及びフランジ部31に貫通する貫通孔3hが設けられている。この筒金具3は、筒本体30が固定片23の貫通孔2hに挿通されて、貫通孔3hの軸方向が固定片23の厚さ方向に実質的に平行するように固定片23に配置される。また、貫通孔3hの一方の開口部が固定片23の車体側(上側)に配置され、フランジ部31が車体側とは反対側(下側)に配置される。筒金具3の構成材料は、タンク本体20及び固定片23の構成樹脂よりも強度や耐熱性に優れる金属、例えば鉄や鉄合金等が挙げられる。このような筒金具3の基本的構成は、公知のフランジ付き金具(例、特許文献1の図4参照)を参照できる。
<Cylinder bracket>
"Overview"
A cylindrical fitting 3 is disposed on each fixed piece 23. The tube fitting 3 has the tube body 30 and the flange portion 31 as described above, and is provided with a through-hole 3 h that penetrates the tube body 30 and the flange portion 31. The tubular fitting 3 is disposed on the fixed piece 23 such that the tubular body 30 is inserted into the through hole 2 h of the fixed piece 23 and the axial direction of the through hole 3 h is substantially parallel to the thickness direction of the fixed piece 23. The One opening of the through hole 3h is disposed on the vehicle body side (upper side) of the fixed piece 23, and the flange portion 31 is disposed on the opposite side (lower side) of the vehicle body side. Examples of the constituent material of the tubular metal fitting 3 include metals that are superior in strength and heat resistance to the constituent resin of the tank body 20 and the fixed piece 23, such as iron and iron alloys. For the basic configuration of such a tubular fitting 3, a known flanged fitting (eg, see FIG. 4 of Patent Document 1) can be referred to.

更に、本例の筒金具3は、一端部331がフランジ部31に連結され、他端部が車両下方に向かって延び、この他端側領域332がタンク本体20側に配置される板片部33を備える(図2も参照)。   Furthermore, the cylindrical metal fitting 3 of this example has a plate piece portion in which one end portion 331 is connected to the flange portion 31 and the other end portion extends downward in the vehicle, and the other end side region 332 is disposed on the tank body 20 side. 33 (see also FIG. 2).

《筒本体》
筒本体30は、上述のように貫通孔3hを有すると共に、固定片23を貫通する箇所である。本例の貫通孔3hは、その軸方向に沿って一様な内径を有する円筒孔である。上記内径は、ボルト4の軸部41の外径に応じて選択することが挙げられる。本例の筒本体30はその軸方向に一様な外径を有する円筒であり、貫通孔3hをなす円筒の内周面に同軸の外周面を有する(図2も参照)。筒本体30の平面形状(外形)は適宜変更できる。
<Cylinder body>
The cylinder body 30 is a portion that has the through hole 3h as described above and penetrates the fixed piece 23. The through hole 3h in this example is a cylindrical hole having a uniform inner diameter along the axial direction. The inner diameter may be selected according to the outer diameter of the shaft portion 41 of the bolt 4. The cylinder main body 30 of this example is a cylinder having a uniform outer diameter in the axial direction, and has a coaxial outer peripheral surface on the inner peripheral surface of the cylinder forming the through hole 3h (see also FIG. 2). The planar shape (outer shape) of the tube body 30 can be changed as appropriate.

筒本体30の外径は固定片23の貫通孔2hの内径に応じて選択することが挙げられる。本例では、筒本体30の外径は固定片23の貫通孔2hの内径よりも若干大きく、筒本体30を貫通孔2hに圧入することで、筒金具3を固定片23に固定できる。筒本体30の長さは固定片23の厚さに応じて選択することが挙げられる。本例では、筒本体30の長さを固定片23の厚さよりも若干長くし、筒本体30における一方の開口部の近傍領域を固定片23の車体側の面(上面23u)から突出させている。こうすることで、ナット5を締め付けた際、筒金具3と車体の固定箇所10との金属接触とすることができ、強固に固定できる。なお、筒本体30、後述のフランジ部31の平面形状が円形以外の場合に外径とは、平面形状の輪郭に外接する円の直径とする。   The outer diameter of the cylinder body 30 may be selected according to the inner diameter of the through hole 2h of the fixed piece 23. In this example, the outer diameter of the cylinder body 30 is slightly larger than the inner diameter of the through hole 2h of the fixing piece 23, and the cylinder fitting 3 can be fixed to the fixing piece 23 by press-fitting the cylinder body 30 into the through hole 2h. The length of the cylinder body 30 may be selected according to the thickness of the fixed piece 23. In this example, the length of the cylinder main body 30 is slightly longer than the thickness of the fixed piece 23, and a region in the vicinity of one opening in the cylinder main body 30 is projected from the surface (upper surface 23 u) of the fixed piece 23 on the vehicle body side. Yes. By doing so, when the nut 5 is tightened, it is possible to make a metal contact between the tubular fitting 3 and the fixing portion 10 of the vehicle body, which can be firmly fixed. In addition, when the planar shape of the cylinder main body 30 and the flange part 31 to be described later is other than a circle, the outer diameter is the diameter of a circle circumscribing the contour of the planar shape.

《フランジ部》
フランジ部31は、固定片23の下面23dから突出して配置される部分である。フランジ部31の一端面(図1では上面)は固定片23の下面23dに接触し、その反対側の端面(図1では下面)には座金6を介してボルト4の頭部40が配置される。
<Flange part>
The flange portion 31 is a portion disposed so as to protrude from the lower surface 23 d of the fixed piece 23. One end surface (upper surface in FIG. 1) of the flange portion 31 is in contact with the lower surface 23d of the fixed piece 23, and the head 40 of the bolt 4 is disposed on the opposite end surface (lower surface in FIG. 1) via the washer 6. The

本例のフランジ部31は、筒本体30の全周に亘ってその径方向外方に延設され、筒本体30の外径よりも大きな外径を有する円環板であり、円筒状の貫通孔3hと同軸に配置される。本例のフランジ部31の平面形状は、筒本体30に相似であるが適宜変更できる。例えば多角形状等が挙げられる。   The flange portion 31 of the present example is an annular plate that extends outward in the radial direction over the entire circumference of the cylinder body 30 and has an outer diameter larger than the outer diameter of the cylinder body 30. It arrange | positions coaxially with the hole 3h. The planar shape of the flange portion 31 of this example is similar to the cylinder body 30, but can be changed as appropriate. For example, polygonal shape etc. are mentioned.

フランジ部31の外径は、筒本体30の外径よりも大きく、板片部33を配置可能な範囲で選択することが挙げられる。フランジ部31の外径は、図1に例示するように、フランジ部31における板片部33の連結箇所を除く箇所の外周面が固定片23の外周面に至らない程度であることが挙げられる。その他、フランジ部31の厚さ等は適宜選択できる。   The outer diameter of the flange part 31 is larger than the outer diameter of the cylinder main body 30, and can be selected within a range in which the plate piece part 33 can be arranged. As illustrated in FIG. 1, the outer diameter of the flange portion 31 is such that the outer peripheral surface of the flange portion 31 excluding the connection portion of the plate piece portion 33 does not reach the outer peripheral surface of the fixed piece 23. . In addition, the thickness etc. of the flange part 31 can be selected suitably.

《板片部》
本例では、フランジ部31の周方向の一部から板片部33が延設される。本例の板片部33は、平面形状が長方形である平板であり、その長手方向の一端がフランジ部31に連結される固定端であり、他端(図1では下端)が自由端である。この板片部33は、フランジ部31に一体化されている。フランジ部31は筒本体30の圧入によって燃料タンク2の固定片23に支持されるため、その結果として、板片部33におけるフランジ部31との連結箇所をなす一端部331は、燃料タンク2の固定片23に支持される。なお、本例では、板片部33におけるフランジ部31との連結長さは、フランジ部31の周長の50%程度に相当する。
《Plate piece》
In this example, the plate piece portion 33 extends from a part of the flange portion 31 in the circumferential direction. The plate piece portion 33 in this example is a flat plate having a rectangular planar shape, one end in the longitudinal direction is a fixed end connected to the flange portion 31, and the other end (lower end in FIG. 1) is a free end. . The plate piece portion 33 is integrated with the flange portion 31. Since the flange portion 31 is supported by the fixed piece 23 of the fuel tank 2 by press-fitting the cylinder main body 30, as a result, the one end portion 331 that forms a connection point with the flange portion 31 in the plate piece portion 33 is formed on the fuel tank 2. It is supported by the fixed piece 23. In this example, the connecting length of the plate piece portion 33 with the flange portion 31 corresponds to about 50% of the circumferential length of the flange portion 31.

本例の板片部33は、図1,図2に示すようにその長手方向の中間部で直角状に折り曲げられている。このような板片部33を備える筒金具3が燃料タンク2の固定片23に取り付けられた状態では、図1に示すように、一端部331及びその近傍の領域はフランジ部31に沿って配置され、他端側領域332は筒本体30及びフランジ部31から離れ、タンク本体20に近接配置される。より具体的には、板片部33の表裏面のうち、一端部331及びその近傍は、フランジ部31における車体側の面及びその反対側の面(図1では上下面)に沿って配置され、上述の折り曲げ箇所から他端部に至る領域(他端側領域332)は、フランジ部31の軸に実質的に平行するように配置される。他端側領域332の表面(一面)は、タンク本体20の外周面2fに対向配置される対向面3fを含む。   As shown in FIGS. 1 and 2, the plate piece portion 33 of this example is bent at a right angle at the middle portion in the longitudinal direction. In a state where the cylindrical metal fitting 3 having such a plate piece portion 33 is attached to the fixed piece 23 of the fuel tank 2, the one end portion 331 and a region in the vicinity thereof are arranged along the flange portion 31 as shown in FIG. The other end side region 332 is separated from the cylinder main body 30 and the flange portion 31 and is disposed close to the tank main body 20. More specifically, of the front and back surfaces of the plate piece portion 33, the one end portion 331 and the vicinity thereof are arranged along the vehicle body side surface and the opposite surface (upper and lower surfaces in FIG. 1) of the flange portion 31. The region (other end side region 332) extending from the above-mentioned bent portion to the other end is arranged so as to be substantially parallel to the axis of the flange portion 31. The surface (one surface) of the other end side region 332 includes a facing surface 3 f disposed to face the outer peripheral surface 2 f of the tank body 20.

板片部33の平面形状は適宜変更できる。例えば、一端(固定端)から他端(自由端)に向かって幅広である台形状等が挙げられる。又は、板片部33の一端部331及びその近傍の領域が長方形状であり、他端側領域332が自由端側に向かって広幅の台形状である形状等が挙げられる。他端側領域332が上述の台形状であれば、タンク本体20の外周面2fに対向配置される対向面3fの面積を大きく確保し易い。対向面3fの面積が大きいことで、後突時等で対向面3fがタンク本体20の外周面2fに面接触し易い。更に、タンク本体20の外周面2fが湾曲した形状である場合、他端側領域332がタンク本体20の外周面2fに沿って湾曲された形状であることが挙げられる。この場合、板片部33の対向面3fは、後突時等でタンク本体20の外周面2fに面接触し易い。   The planar shape of the plate piece portion 33 can be changed as appropriate. For example, a trapezoidal shape that is wider from one end (fixed end) to the other end (free end) can be used. Or the shape where the one end part 331 of the board piece part 33 and the area | region of the vicinity are rectangular shape, and the other end side area | region 332 is wide trapezoid shape toward the free end side etc. are mentioned. If the other end side region 332 is the trapezoidal shape described above, it is easy to ensure a large area of the facing surface 3f disposed to face the outer peripheral surface 2f of the tank body 20. Since the area of the opposing surface 3f is large, the opposing surface 3f is likely to come into surface contact with the outer peripheral surface 2f of the tank body 20 at the time of a rear collision or the like. Furthermore, when the outer peripheral surface 2 f of the tank main body 20 has a curved shape, the other end side region 332 may be curved along the outer peripheral surface 2 f of the tank main body 20. In this case, the opposing surface 3f of the plate piece portion 33 is likely to come into surface contact with the outer peripheral surface 2f of the tank body 20 at the time of a rear collision or the like.

板片部33の大きさ(厚さ、幅、長さ、対向面3fの長さや面積、一端から折り曲げ箇所までの長さ等)は適宜選択できる。
本例の板片部33の厚さ及び幅は板片部33の全体に亘って一様である。
本例の板片部33の厚さはフランジ部31の厚さよりも薄いが適宜変更できる。例えば板片部33の厚さがフランジ部31の厚さと同等程度であることが挙げられる。板片部33がある程度薄いことで、軽量で小型な筒金具3とし易い。
本例の板片部33の幅はフランジ部31の外径に実質的に等しいが、上記外径よりも小さくしてもよいし大きくしてもよい。上記幅がフランジ部31の外径に等しいことで、対向面3fの面積(幅×長さ)を大きく確保し易い上に、板片部33を有する筒金具3を固定片23に取り付け易く、作業性に優れる。
本例の板片部33の長さは、燃料タンク2が車体に取り付けられた状態において他端(ここでは板片部33の下端)の位置がボルト4の頭部40よりも下方に位置する程度に調整されている。このように上記長さがある程度長いことで、対向面3fの面積(幅×長さ)を大きく確保し易い。
本例では、一端から折り曲げ箇所までの長さ(ここではフランジ部31の外周面から折り曲げ箇所までの最小距離)は、通常時、板片部33の対向面3fとタンク本体20の外周面2fとの間に所定の隙間gが設けられるように調整している(図1,図3)。
The size (thickness, width, length, length and area of the opposing surface 3f, length from one end to the bent portion, etc.) can be selected as appropriate.
The thickness and width of the plate piece portion 33 in this example are uniform throughout the plate piece portion 33.
Although the thickness of the plate piece part 33 of this example is thinner than the thickness of the flange part 31, it can change suitably. For example, it is mentioned that the thickness of the plate piece part 33 is equivalent to the thickness of the flange part 31. Since the plate piece portion 33 is thin to some extent, it is easy to make a light and small tubular fitting 3.
The width of the plate piece portion 33 in this example is substantially equal to the outer diameter of the flange portion 31, but may be smaller or larger than the outer diameter. Since the width is equal to the outer diameter of the flange portion 31, it is easy to secure a large area (width × length) of the facing surface 3 f, and it is easy to attach the tubular fitting 3 having the plate piece portion 33 to the fixed piece 23, Excellent workability.
The length of the plate piece portion 33 of this example is such that the position of the other end (here, the lower end of the plate piece portion 33) is located below the head 40 of the bolt 4 in a state where the fuel tank 2 is attached to the vehicle body. It is adjusted to the degree. Thus, since the length is long to some extent, it is easy to ensure a large area (width × length) of the facing surface 3f.
In this example, the length from one end to the bent portion (here, the minimum distance from the outer peripheral surface of the flange portion 31 to the bent portion) is usually the opposing surface 3f of the plate piece portion 33 and the outer peripheral surface 2f of the tank body 20. Is adjusted so that a predetermined gap g is provided between them (FIGS. 1 and 3).

本例の板片部33は、筒金具3に一体に成形されているため、板片部33の構成材料は筒金具3の構成材料と同じである。鉄や鉄合金等の金属からなる板片部33は剛性が高く、後突時の荷重分散効果を得易い。   Since the plate piece portion 33 of this example is formed integrally with the tubular fitting 3, the constituent material of the plate piece portion 33 is the same as the constituting material of the tubular fitting 3. The plate piece portion 33 made of metal such as iron or iron alloy has high rigidity, and it is easy to obtain a load distribution effect at the time of rear collision.

燃料タンク2の固定片23を車両前方と車両後方とにそれぞれ備える場合、板片部33を備える筒金具3は、本例のように車両後方側の固定片23に配置されると、上述の後突時の荷重分散効果を適切に得られて好ましい(図3参照)。なお、車両後方側の固定片23に加えて、車両前方側の固定片23にも板片部33を備える筒金具3を配置してもよい。   When the fixing pieces 23 of the fuel tank 2 are provided on the front side and the rear side of the vehicle, respectively, the tubular fitting 3 provided with the plate piece portion 33 is disposed on the fixing piece 23 on the rear side of the vehicle as in this example. It is preferable to obtain a load distribution effect at the time of rear collision appropriately (see FIG. 3). In addition to the fixed piece 23 on the vehicle rear side, the tubular fitting 3 including the plate piece portion 33 may be arranged on the fixed piece 23 on the vehicle front side.

《製造方法》
燃料タンク2のタンク本体20及び固定片23の製造には、例えばパリソンを用いたブロー成形等の成形法を利用することが挙げられる(特許文献1参照)。成形後、固定片23に貫通孔2hを設け、燃料タンク2の取付前に貫通孔2hに筒金具3を嵌めることが挙げられる。本例では、板片部33の対向面3fがタンク本体20の外周面2fに対向配置されるように筒金具3を貫通孔2hに嵌める。
"Production method"
The production of the tank body 20 and the fixed piece 23 of the fuel tank 2 includes, for example, using a molding method such as blow molding using a parison (see Patent Document 1). After molding, the through-hole 2h is provided in the fixed piece 23, and before the fuel tank 2 is attached, the tubular fitting 3 is fitted into the through-hole 2h. In this example, the tubular fitting 3 is fitted into the through-hole 2h so that the opposing surface 3f of the plate piece 33 is opposed to the outer peripheral surface 2f of the tank body 20.

なお、上述の圧入に代えて、貫通孔2hの内径を筒本体30の外径よりも若干大きく設けて、筒本体30を貫通孔2hに挿入することもできる。又は、貫通孔2hを雌ねじ孔とし、筒本体30の外周面に雄ねじを設けて、貫通孔2hに筒本体30をねじ込むことで筒金具3を固定片23に一体化することが挙げられる。又は、ブロー成形時、局所的に射出成形等を行って、インサート成形によって筒金具3を固定片23に一体化することが挙げられる。インサート成形する場合には、筒本体30が例えば多角筒や、外表面に凹凸を有する筒等であると、筒本体30における固定片23の構成樹脂との接触面積を増大でき、固定片23と筒金具3との固定強度に優れる。上述のいずれの場合も、板片部33の対向面3fがタンク本体20の外周面2fに対向配置されるように筒金具3を固定片23に取り付ける。   Instead of the above-described press-fitting, the inner diameter of the through hole 2h may be slightly larger than the outer diameter of the cylinder main body 30, and the cylinder main body 30 may be inserted into the through hole 2h. Alternatively, the through hole 2h is a female screw hole, a male screw is provided on the outer peripheral surface of the cylinder main body 30, and the cylinder main body 30 is screwed into the through hole 2h to integrate the cylindrical metal fitting 3 with the fixed piece 23. Alternatively, it is possible to perform injection molding or the like locally at the time of blow molding, and to integrate the cylindrical fitting 3 into the fixed piece 23 by insert molding. In the case of insert molding, if the cylinder body 30 is, for example, a polygonal cylinder or a cylinder having irregularities on the outer surface, the contact area with the constituent resin of the fixing piece 23 in the cylinder body 30 can be increased. Excellent fixing strength with the tube fitting 3. In any of the above-described cases, the tubular metal fitting 3 is attached to the fixed piece 23 so that the opposing surface 3f of the plate piece portion 33 is disposed to face the outer peripheral surface 2f of the tank body 20.

〈締結部材〉
本例の締結部材は、ボルト4である。ボルト4の頭部40は、代表的には座金6を介してフランジ部31に当接される。ボルト4の軸部41は、筒金具3の貫通孔3hに挿通され、更に車体の固定箇所10に挿通され(図1)、その先端部にナット5が締め付けられる。この締付によって、固定片23を介して燃料タンク2は車体に固定され、実施形態1の燃料タンクの取付構造1を構築できる。ボルト4及びナット5は公知のものが利用できる。
<Fastening member>
The fastening member in this example is a bolt 4. The head portion 40 of the bolt 4 is typically brought into contact with the flange portion 31 via the washer 6. The shaft portion 41 of the bolt 4 is inserted into the through hole 3h of the tubular metal fitting 3 and further inserted into the fixing portion 10 of the vehicle body (FIG. 1), and the nut 5 is tightened at the tip portion thereof. By this tightening, the fuel tank 2 is fixed to the vehicle body via the fixing piece 23, and the fuel tank mounting structure 1 of the first embodiment can be constructed. Known bolts 4 and nuts 5 can be used.

(主な作用)
実施形態1の燃料タンクの取付構造1に備えられる板片部33において、燃料タンク2のタンク本体20側に配置される他端側領域332は、通常時、タンク本体20の外周面に近接配置される。他端側領域332の一面、ここでは対向面3fは、図1に実線で示すようにタンク本体20の外周面2fとの間に所定の隙間gをあけて対向配置される。後突時、車体の車両前方への変位に伴って燃料タンク2の固定片23が車両前方に変位すると、固定片23に支持される板片部33も固定片23に伴って車両前方に変位する。その結果、隙間gが無くなり、板片部33の対向面3fはタンク本体20の外周面2fに当接する。この当接によって、後突に伴う荷重をタンク本体20のより広い範囲に分散させて、上記荷重が固定片23及びその近傍に集中することを低減できる。
(Main effects)
In the plate piece portion 33 provided in the fuel tank mounting structure 1 of the first embodiment, the other end side region 332 arranged on the tank main body 20 side of the fuel tank 2 is normally arranged close to the outer peripheral surface of the tank main body 20. Is done. One surface of the other end side region 332, here the opposing surface 3f, is disposed opposite to the outer peripheral surface 2f of the tank body 20 with a predetermined gap g as shown by a solid line in FIG. When the fixed piece 23 of the fuel tank 2 is displaced forward with the displacement of the vehicle body forward of the vehicle at the time of a rear collision, the plate piece portion 33 supported by the fixed piece 23 is also displaced forward with the fixed piece 23. To do. As a result, the gap g disappears, and the facing surface 3f of the plate piece portion 33 comes into contact with the outer peripheral surface 2f of the tank body 20. By this contact, the load accompanying the rear collision can be distributed over a wider range of the tank body 20, and the concentration of the load on the fixed piece 23 and the vicinity thereof can be reduced.

(主な効果)
実施形態1の燃料タンクの取付構造1は、上述のように後突時、燃料タンク2の固定片23及びその近傍への荷重の集中を低減できる板片部33を備える。そのため、実施形態1の燃料タンクの取付構造1は、燃料タンク2がパリソンを用いたブロー成形等で製造されて、タンク本体20の内周面における固定片23の形成箇所近傍に凹部2cを有していても、後突時、凹部2cを起点としてタンク本体20に亀裂が生じたり、更にはタンク本体20が割れたりすることを防止できる。
(Main effect)
As described above, the fuel tank mounting structure 1 of Embodiment 1 includes the fixed piece 23 of the fuel tank 2 and the plate piece portion 33 that can reduce the concentration of the load in the vicinity thereof at the time of rear collision. Therefore, in the fuel tank mounting structure 1 of the first embodiment, the fuel tank 2 is manufactured by blow molding using a parison or the like, and has a recess 2 c in the vicinity of the formation location of the fixing piece 23 on the inner peripheral surface of the tank body 20. Even in this case, it is possible to prevent the tank main body 20 from cracking from the concave portion 2c and the tank main body 20 from cracking at the time of rear collision.

本例の燃料タンクの取付構造1は、板片部33が筒金具3に一体化されているため、板片部33が別部材である場合に比較して、部品点数の増大を招かず、製造性にも優れる。また、コストも低減できる。   In the fuel tank mounting structure 1 of this example, since the plate piece portion 33 is integrated with the cylindrical metal fitting 3, the number of parts is not increased compared to the case where the plate piece portion 33 is a separate member. Excellent manufacturability. Also, the cost can be reduced.

本発明は、上述の実施形態1の構成に限定されず、適宜変更が可能である。
(1)例えば、板片部33は、フランジ部31における厚さ方向の上端位置又は中間位置の外周から延設されることが挙げられる。
(2)例えば、板片部33は、筒金具3に一体化されておらず、筒金具3とは独立した部材であることが挙げられる。
この場合、例えば、板片部の一端部を固定片23の下面23dとフランジ部31との間に介在させることで、板片部は固定片23に支持される。板片部の一端部をC字状としたり、一端部に貫通孔を設けたりして、C字の内部や貫通孔に、筒金具3の筒本体30を挿通させる構成とすれば、板片部が固定片23から外れることを防止し易い。筒金具3とは独立した部材であって、板片部33を備える部材として、例えば座金6が挙げられる。即ち、板片部33の一端部に座金6を備え、他端側領域に対向面3fを有するものが挙げられる。
The present invention is not limited to the configuration of the first embodiment described above, and can be changed as appropriate.
(1) For example, the plate piece part 33 is extended from the outer periphery of the upper end position or intermediate position of the flange part 31 in the thickness direction.
(2) For example, it is mentioned that the plate piece part 33 is not integrated with the tubular fitting 3 and is a member independent of the tubular fitting 3.
In this case, for example, the plate piece portion is supported by the fixed piece 23 by interposing one end portion of the plate piece portion between the lower surface 23 d of the fixed piece 23 and the flange portion 31. If one end part of the plate piece part is formed in a C shape or a through hole is provided in one end part so that the tube body 30 of the tube fitting 3 is inserted into the inside of the C shape or the through hole, the plate piece It is easy to prevent the part from coming off the fixed piece 23. An example of a member that is independent of the tube fitting 3 and includes the plate piece portion 33 is a washer 6. That is, the one having the washer 6 at one end of the plate piece 33 and the opposing surface 3f in the other end region can be mentioned.

1 燃料タンクの取付構造
2 燃料タンク
2h 貫通孔、2f 外周面、2c 凹部
20 タンク本体、23 固定片、23u 上面、23d 下面(車体とは反対側の面)
3 筒金具
3h 貫通孔、3f 対向面
30 筒本体、31 フランジ部、33 板片部
331 一端部、332 他端側領域
4 ボルト(締結部材)、40 頭部、41 軸部、5 ナット、6 座金
10 固定箇所、11,12 クロスメンバ
g 隙間
DESCRIPTION OF SYMBOLS 1 Fuel tank mounting structure 2 Fuel tank 2h Through-hole, 2f Outer peripheral surface, 2c Concave part 20 Tank main body, 23 Fixed piece, 23u upper surface, 23d Lower surface (surface on the opposite side to a vehicle body)
3 Cylinder fitting 3h Through-hole, 3f Opposing surface 30 Cylinder body, 31 Flange part, 33 Plate piece part 331 One end part, 332 Other end side area 4 Bolt (fastening member), 40 Head part, 41 Shaft part, 5 Nut, 6 Washer 10 Fixed part, 11, 12 Cross member g Clearance

Claims (1)

樹脂からなる燃料タンクを車体に取り付ける燃料タンクの取付構造であって、
燃料を貯留するタンク本体と、
前記タンク本体に一体に成形されると共に、貫通孔が設けられた固定片と、
前記貫通孔に挿通されて、前記車体に前記タンク本体を固定する締結部材と、
前記固定片に支持される一端部と、前記タンク本体側に配置される他端側領域とを有する板片部とを備え、
前記板片部の他端側領域は、前記タンク本体の外周面に対向配置される対向面を含む燃料タンクの取付構造。
A fuel tank mounting structure for mounting a resin fuel tank to a vehicle body,
A tank body for storing fuel;
A fixed piece formed integrally with the tank body and provided with a through hole;
A fastening member that is inserted through the through hole and fixes the tank body to the vehicle body;
A plate piece portion having one end portion supported by the fixed piece and the other end side region disposed on the tank body side;
The fuel tank mounting structure, wherein the other end side region of the plate piece includes a facing surface disposed to face the outer peripheral surface of the tank body.
JP2018066105A 2018-03-29 2018-03-29 Fuel tank mounting structure Active JP6681113B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2018066105A JP6681113B2 (en) 2018-03-29 2018-03-29 Fuel tank mounting structure
MYPI2019001470A MY197842A (en) 2018-03-29 2019-03-19 Mounting structure of fuel tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2018066105A JP6681113B2 (en) 2018-03-29 2018-03-29 Fuel tank mounting structure

Publications (2)

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JP6681113B2 JP6681113B2 (en) 2020-04-15

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5970229A (en) * 1982-10-13 1984-04-20 Nissan Motor Co Ltd Strucute for mounting fuel tank
JPH10338039A (en) * 1997-06-06 1998-12-22 Isuzu Motors Ltd Mounting structure for fuel tank
JP2011194916A (en) * 2010-03-17 2011-10-06 Daihatsu Motor Co Ltd Synthetic resin-made fuel tank mounted on vehicle
US20150144642A1 (en) * 2012-01-05 2015-05-28 Kautex Textron Gmbh & Co. Kg Fluid container for a motor vehicle
JP2017088059A (en) * 2015-11-13 2017-05-25 株式会社Fts Fitting structure of fuel tank for automobile

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5970229A (en) * 1982-10-13 1984-04-20 Nissan Motor Co Ltd Strucute for mounting fuel tank
JPH10338039A (en) * 1997-06-06 1998-12-22 Isuzu Motors Ltd Mounting structure for fuel tank
JP2011194916A (en) * 2010-03-17 2011-10-06 Daihatsu Motor Co Ltd Synthetic resin-made fuel tank mounted on vehicle
US20150144642A1 (en) * 2012-01-05 2015-05-28 Kautex Textron Gmbh & Co. Kg Fluid container for a motor vehicle
JP2017088059A (en) * 2015-11-13 2017-05-25 株式会社Fts Fitting structure of fuel tank for automobile

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MY197842A (en) 2023-07-20

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