JP2019119094A5 - - Google Patents
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- JP2019119094A5 JP2019119094A5 JP2017254377A JP2017254377A JP2019119094A5 JP 2019119094 A5 JP2019119094 A5 JP 2019119094A5 JP 2017254377 A JP2017254377 A JP 2017254377A JP 2017254377 A JP2017254377 A JP 2017254377A JP 2019119094 A5 JP2019119094 A5 JP 2019119094A5
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- resin
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- metal
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- 239000002184 metal Substances 0.000 claims description 138
- 229910052751 metal Inorganic materials 0.000 claims description 138
- 239000011347 resin Substances 0.000 claims description 103
- 229920005989 resin Polymers 0.000 claims description 103
- 238000004519 manufacturing process Methods 0.000 claims description 26
- 238000005452 bending Methods 0.000 claims description 23
- 238000000465 moulding Methods 0.000 claims description 21
- 230000032258 transport Effects 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 10
- 230000001681 protective Effects 0.000 claims description 3
- 238000000638 solvent extraction Methods 0.000 claims description 3
- 230000000875 corresponding Effects 0.000 claims 2
- 206010018987 Haemorrhage Diseases 0.000 claims 1
- 230000000740 bleeding Effects 0.000 claims 1
- 231100000319 bleeding Toxicity 0.000 claims 1
- 239000000428 dust Substances 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
Description
上記目的を達成するための請求項１、４、８、１０では、金属部材（５０）が樹脂材料で構成される樹脂部材（４０）に金属部材の一部が露出する状態で被覆された樹脂成形体の製造システムであって、金属部材を形成する金属部材形成装置（１１０）と、金属部材に凹凸で構成される接合部（５３）を形成する接合部形成装置（１４０）と、金属部材の一部を露出させつつ、金属部材のうちの接合部を含む部分を被覆する樹脂部材を形成する樹脂部材成形装置（１７０）と、を備え、樹脂部材成形装置で樹脂部材を形成する前に、接合部形成装置で接合部を形成するようにしている。
さらに、請求項１では、金属部材形成装置と樹脂部材成形装置との間で金属部材を搬送する搬送装置（１８２〜１８８）を備え、搬送装置は、金属部材の接合部、または金属部材の接合部が形成される接合部形成領域（５３ａ）と搬送装置とが非接触の状態で金属部材を搬送する。
請求項４では、金属部材形成装置と樹脂部材成形装置との間で金属部材を搬送する搬送装置（１８２〜１８８）を備え、搬送装置は、金属部材の接合部、または金属部材の接合部が形成される接合部形成領域（５３ａ）に非汚染性の面を接触させた状態で金属部材を搬送する。
請求項８では、樹脂部材成形装置で樹脂部材を形成する前に、金属部材と、金属部材と異なる金属部材（１１ａ）とを接合する接合装置（１２０）を備え、接合装置は、２つの金属部材を接合する位置と、接合部または接合部が形成される接合部形成領域（５３ａ）とを区画する保護治具（５２０）を有している。
請求項１０では、樹脂部材成形装置で樹脂部材を形成する前に、金属部材を折り曲げる曲げ装置（１８０）を備え、曲げ装置は、金属部材を折り曲げる曲げ保持治具（５３０）を有し、接合部形成装置は、曲げ保持治具で金属部材を保持した状態で接合部を形成する。
In claims 1 , 4, 8 and 10 for achieving the above object, the resin in which the metal member (50) is coated with the resin member (40) made of a resin material in a state where a part of the metal member is exposed. A metal member forming apparatus (110) for forming a metal member, a joint portion forming apparatus (140) for forming a joint portion (53) formed of irregularities on the metal member, and a metal member in a molded body manufacturing system. A resin member molding apparatus (170) for forming a resin member that covers a portion of the metal member including the joint portion while exposing a part of the metal member , and before forming the resin member with the resin member molding apparatus. , The joint is formed by the joint forming device.
Further, in claim 1, a transport device (182 to 188) for transporting the metal member between the metal member forming device and the resin member molding device is provided, and the transport device is a joint portion of the metal member or a joint of the metal member. The metal member is conveyed in a state where the joint portion forming region (53a) on which the portion is formed and the conveying device are not in contact with each other.
According to claim 4, the transport device (182 to 188) for transporting the metal member between the metal member forming device and the resin member molding device is provided, and the transport device includes a joint portion of the metal member or a joint portion of the metal member. The metal member is conveyed in a state where the non-staining surface is in contact with the formed joint forming region (53a).
According to claim 8, a joining device (120) for joining a metal member and a metal member (11a) different from the metal member is provided before the resin member is formed by the resin member molding device, and the joining device includes two metals. It has a protective jig (520) for partitioning a position where members are joined and a joint portion or a joint portion forming region (53a) where the joint portion is formed.
According to claim 10, a bending device (180) for bending a metal member is provided before the resin member is formed by the resin member molding device, and the bending device has a bending holding jig (530) for bending the metal member and is joined. The portion forming device forms a joint portion in a state where the metal member is held by the bending holding jig.
また、請求項１１、１２、１４、１６では、金属部材（５０）が樹脂材料で構成される樹脂部材（４０）に金属部材の一部が露出する状態で被覆された樹脂成形体の製造方法であって、金属部材を用意することと、金属部材の一部が露出する状態で金属部材を被覆する樹脂部材を形成することと、を行い、樹脂部材を形成することの前に、金属部材のうちの樹脂部材で被覆される部分に、凹凸で構成される接合部（５３）を形成するようにしている。
さらに、請求項１１では、接合部を形成することの前、または接合部を形成することの後に金属部材を搬送する際には、接合部が形成される接合部形成領域（５３ａ）または接合部が金属部材を搬送する搬送装置（１８２〜１８８）と非接触な状態で搬送する。
請求項１２では、接合部を形成することの前、または接合部を形成することの後に金属部材を搬送する際には、接合部が形成される接合部形成領域（５３ａ）または接合部が金属部材を搬送する搬送装置（１８２〜１８８）の非汚染性の面と接触する状態で搬送する。
請求項１４では、樹脂部材を形成することの前に、金属部材と、金属部材と異なる金属部材（１１ａ）とを接合することを行い、接合することでは、２つの金属部材を接合する部分と、接合部または接合部が形成される接合部形成領域（５３ａ）とが区画された状態で行う。
請求項１６では、樹脂部材を形成することの前に、曲げ保持治具（５３０）を用いて金属部材を折り曲げることを行い、接合部を形成することは、曲げ保持治具で金属部材を保持したまま接合部を形成する。
Further, according to claims 1, 1, 12 , 14 , and 16 , manufacturing of a resin molded body in which the metal member (50) is coated with the resin member (40) made of a resin material in a state where a part of the metal member is exposed. The method is to prepare a metal member and to form a resin member that covers the metal member in a state where a part of the metal member is exposed, and before forming the resin member, the metal A joint portion (53) composed of irregularities is formed on a portion of the member covered with the resin member.
Further, in claim 11, when the metal member is transported before forming the joint portion or after forming the joint portion, the joint portion forming region (53a) or the joint portion in which the joint portion is formed is formed. Is not in contact with the transport device (182 to 188) that transports the metal member.
According to claim 12, when the metal member is transported before forming the joint portion or after forming the joint portion, the joint portion forming region (53a) or the joint portion where the joint portion is formed is made of metal. The members are transported in contact with the non-contaminated surface of the transport device (182 to 188) for transporting the members.
In claim 14, before forming the resin member, the metal member and the metal member (11a) different from the metal member are joined, and by joining, the two metal members are joined together. , The joint portion or the joint portion forming region (53a) in which the joint portion is formed is partitioned.
In claim 16, before forming the resin member, the metal member is bent by using the bending holding jig (530), and forming the joint portion holds the metal member by the bending holding jig. The joint is formed as it is.
Claims (16)
前記金属部材を形成する金属部材形成装置（１１０）と、
前記金属部材に凹凸で構成される接合部（５３）を形成する接合部形成装置（１４０）と、
前記金属部材の一部を露出させつつ、前記金属部材のうちの前記接合部を含む部分を被覆する前記樹脂部材を形成する樹脂部材成形装置（１７０）と、を備え、
前記樹脂部材成形装置で前記樹脂部材を形成する前に、前記接合部形成装置で前記接合部を形成し、
前記金属部材形成装置と前記樹脂部材成形装置との間で前記金属部材を搬送する搬送装置（１８２〜１８８）を備え、
前記搬送装置は、前記金属部材の接合部、または前記金属部材の接合部が形成される接合部形成領域（５３ａ）と前記搬送装置とが非接触の状態で前記金属部材を搬送する樹脂成形体の製造システム。 A manufacturing system for a resin molded product in which a metal member (50) is coated with a resin member (40) made of a resin material in a state where a part of the metal member is exposed.
A metal member forming device (110) for forming the metal member and
A joint forming device (140) for forming a joint (53) formed of irregularities on the metal member,
A resin member molding apparatus (170) for forming the resin member that covers a portion of the metal member including the joint portion while exposing a part of the metal member is provided.
Before the resin member is formed by the resin member molding apparatus, the joint portion is formed by the joint portion forming apparatus .
A transport device (182 to 188) for transporting the metal member between the metal member forming device and the resin member molding device is provided.
The transport device is a resin molded body that transports the metal member in a state where the joint portion of the metal member or the joint portion forming region (53a) in which the joint portion of the metal member is formed is not in contact with the transport device. Manufacturing system.
前記収容部材は、前記接合部と対応する位置、または前記接合部形成領域と対応する位置に窪み部（１９１ａ）が形成されている請求項１に記載の樹脂成形体の製造システム。 The transport device has a housing member (190) on which the metal member is placed.
The resin molded product manufacturing system according to claim 1 , wherein the accommodating member has a recess (191a) formed at a position corresponding to the joint portion or a position corresponding to the joint portion forming region.
前記保持治具は、前記接合部、または前記接合部形成領域と異なる部分を把持して保持する請求項１に記載の樹脂成形体の製造システム。 The transport device has a holding jig (511) that grips and holds the metal member.
The resin molded product manufacturing system according to claim 1 , wherein the holding jig grips and holds the joint portion or a portion different from the joint portion forming region.
前記金属部材を形成する金属部材形成装置（１１０）と、
前記金属部材に凹凸で構成される接合部（５３）を形成する接合部形成装置（１４０）と、
前記金属部材の一部を露出させつつ、前記金属部材のうちの前記接合部を含む部分を被覆する前記樹脂部材を形成する樹脂部材成形装置（１７０）と、を備え、
前記樹脂部材成形装置で前記樹脂部材を形成する前に、前記接合部形成装置で前記接合部を形成し、
前記金属部材形成装置と前記樹脂部材成形装置との間で前記金属部材を搬送する搬送装置（１８２〜１８８）を備え、
前記搬送装置は、前記金属部材の接合部、または前記金属部材の接合部が形成される接合部形成領域（５３ａ）に非汚染性の面を接触させた状態で前記金属部材を搬送する樹脂成形体の製造システム。 A manufacturing system for a resin molded product in which a metal member (50) is coated with a resin member (40) made of a resin material in a state where a part of the metal member is exposed.
A metal member forming device (110) for forming the metal member and
A joint forming device (140) for forming a joint (53) formed of irregularities on the metal member,
A resin member molding apparatus (170) for forming the resin member that covers a portion of the metal member including the joint portion while exposing a part of the metal member is provided.
Before the resin member is formed by the resin member molding apparatus, the joint portion is formed by the joint portion forming apparatus .
A transport device (182 to 188) for transporting the metal member between the metal member forming device and the resin member molding device is provided.
The transport device is a resin molding that transports the metal member in a state where the non-contaminating surface is in contact with the joint portion of the metal member or the joint portion forming region (53a) where the joint portion of the metal member is formed. Body manufacturing system.
前記収容部材は、ブリード性の物質を含有しない構成とされている請求項４に記載の樹脂成形体の製造システム。 The transport device has a housing member (190) on which the metal member is placed.
The resin molded product manufacturing system according to claim 4 , wherein the accommodating member does not contain a bleeding substance.
前記収容部材は、前記金属部材の接合部、または接合部形成領域と当接する面に紙粉除去処理が施されている請求項４に記載の樹脂成形体の製造システム。 The transport device has accommodating members (190, 193) made of paper.
The resin molded product manufacturing system according to claim 4 , wherein the accommodating member is subjected to a paper dust removing treatment on a joint portion of the metal member or a surface in contact with a joint portion forming region.
前記接合装置は、２つの前記金属部材を接合する位置と、前記接合部または前記接合部が形成される接合部形成領域（５３ａ）とを区画する保護治具（５２０）を有する請求項１ないし６のいずれか１つに記載の樹脂成形体の製造システム。 A joining device (120) for joining the metal member and a metal member (11a) different from the metal member is provided before the resin member is formed by the resin member molding device.
The joining device has a protective jig (520) for partitioning a position where two metal members are joined and a joining portion or a joining portion forming region (53a) where the joining portion is formed. The resin molded product manufacturing system according to any one of 6 .
前記金属部材を形成する金属部材形成装置（１１０）と、
前記金属部材に凹凸で構成される接合部（５３）を形成する接合部形成装置（１４０）と、
前記金属部材の一部を露出させつつ、前記金属部材のうちの前記接合部を含む部分を被覆する前記樹脂部材を形成する樹脂部材成形装置（１７０）と、を備え、
前記樹脂部材成形装置で前記樹脂部材を形成する前に、前記接合部形成装置で前記接合部を形成し、
前記樹脂部材成形装置で前記樹脂部材を形成する前に、前記金属部材と、前記金属部材と異なる金属部材（１１ａ）とを接合する接合装置（１２０）を備え、
前記接合装置は、２つの前記金属部材を接合する位置と、前記接合部または前記接合部が形成される接合部形成領域（５３ａ）とを区画する保護治具（５２０）を有する樹脂成形体の製造システム。 A manufacturing system for a resin molded product in which a metal member (50) is coated with a resin member (40) made of a resin material in a state where a part of the metal member is exposed.
A metal member forming device (110) for forming the metal member and
A joint forming device (140) for forming a joint (53) formed of irregularities on the metal member,
A resin member molding apparatus (170) for forming the resin member that covers a portion of the metal member including the joint portion while exposing a part of the metal member is provided.
Before the resin member is formed by the resin member molding apparatus, the joint portion is formed by the joint portion forming apparatus .
A joining device (120) for joining the metal member and a metal member (11a) different from the metal member is provided before the resin member is formed by the resin member molding device.
The joining device is a resin molded product having a protective jig (520) for partitioning a position where the two metal members are joined and a joint portion or a joint portion forming region (53a) where the joint portion is formed . Manufacturing system.
前記曲げ装置は、前記金属部材を折り曲げる曲げ保持治具（５３０）を有し、
前記接合部形成装置は、前記曲げ保持治具で前記金属部材を保持した状態で前記接合部を形成する請求項１ないし８のいずれか１つに記載の樹脂成形体の製造システム。 A bending device (180) for bending the metal member before forming the resin member with the resin member molding device is provided.
The bending device has a bending holding jig (530) for bending the metal member.
The resin molded product manufacturing system according to any one of claims 1 to 8, wherein the joint forming apparatus forms the joint while holding the metal member with the bending holding jig.
前記金属部材を形成する金属部材形成装置（１１０）と、
前記金属部材に凹凸で構成される接合部（５３）を形成する接合部形成装置（１４０）と、
前記金属部材の一部を露出させつつ、前記金属部材のうちの前記接合部を含む部分を被覆する前記樹脂部材を形成する樹脂部材成形装置（１７０）と、を備え、
前記樹脂部材成形装置で前記樹脂部材を形成する前に、前記接合部形成装置で前記接合部を形成し、
前記樹脂部材成形装置で前記樹脂部材を形成する前に、前記金属部材を折り曲げる曲げ装置（１８０）を備え、
前記曲げ装置は、前記金属部材を折り曲げる曲げ保持治具（５３０）を有し、
前記接合部形成装置は、前記曲げ保持治具で前記金属部材を保持した状態で前記接合部を形成する樹脂成形体の製造システム。 A manufacturing system for a resin molded product in which a metal member (50) is coated with a resin member (40) made of a resin material in a state where a part of the metal member is exposed.
A metal member forming device (110) for forming the metal member and
A joint forming device (140) for forming a joint (53) formed of irregularities on the metal member,
A resin member molding apparatus (170) for forming the resin member that covers a portion of the metal member including the joint portion while exposing a part of the metal member is provided.
Before the resin member is formed by the resin member molding apparatus, the joint portion is formed by the joint portion forming apparatus .
A bending device (180) for bending the metal member before forming the resin member with the resin member molding device is provided.
The bending device has a bending holding jig (530) for bending the metal member.
The joint forming apparatus is a manufacturing system for a resin molded body that forms the joint while holding the metal member with the bending holding jig .
前記金属部材を用意することと、
前記金属部材の一部が露出する状態で前記金属部材を被覆する前記樹脂部材を形成することと、を行い、
前記樹脂部材を形成することの前に、前記金属部材のうちの前記樹脂部材で被覆される部分に、凹凸で構成される接合部（５３）を形成し、
前記接合部を形成することの前、または前記接合部を形成することの後に前記金属部材を搬送する際には、前記接合部が形成される接合部形成領域（５３ａ）または前記接合部が前記金属部材を搬送する搬送装置（１８２〜１８８）と非接触な状態で搬送する樹脂成形体の製造方法。 A method for manufacturing a resin molded product in which a metal member (50) is coated with a resin member (40) made of a resin material in a state where a part of the metal member is exposed.
Preparing the metal member and
The resin member that covers the metal member is formed in a state where a part of the metal member is exposed.
Prior to forming the resin member, a joint portion (53) composed of irregularities is formed on a portion of the metal member covered with the resin member .
When the metal member is conveyed before forming the joint portion or after forming the joint portion, the joint portion forming region (53a) in which the joint portion is formed or the joint portion is the said. A method for manufacturing a resin molded product that conveys a metal member in a non-contact state with a conveying device (182 to 188) that conveys the metal member .
前記金属部材を用意することと、
前記金属部材の一部が露出する状態で前記金属部材を被覆する前記樹脂部材を形成することと、を行い、
前記樹脂部材を形成することの前に、前記金属部材のうちの前記樹脂部材で被覆される部分に、凹凸で構成される接合部（５３）を形成し、
前記接合部を形成することの前、または前記接合部を形成することの後に前記金属部材を搬送する際には、前記接合部が形成される接合部形成領域（５３ａ）または前記接合部が前記金属部材を搬送する搬送装置（１８２〜１８８）の非汚染性の面と接触する状態で搬送する樹脂成形体の製造方法。 A method for manufacturing a resin molded product in which a metal member (50) is coated with a resin member (40) made of a resin material in a state where a part of the metal member is exposed.
Preparing the metal member and
The resin member that covers the metal member is formed in a state where a part of the metal member is exposed.
Prior to forming the resin member, a joint portion (53) composed of irregularities is formed on a portion of the metal member covered with the resin member .
When the metal member is conveyed before forming the joint portion or after forming the joint portion, the joint portion forming region (53a) in which the joint portion is formed or the joint portion is the said. A method for manufacturing a resin molded product, which transports a metal member in contact with a non-contaminated surface of a transport device (182 to 188) .
前記接合することでは、２つの前記金属部材を接合する部分と、前記接合部または前記接合部が形成される接合部形成領域（５３ａ）とが区画された状態で行う請求項１１または１２に記載の樹脂成形体の製造方法。 Prior to forming the resin member, the metal member and a metal member (11a) different from the metal member are joined to each other.
According to claim 1 1 or 12, the joining is performed in a state where the portion for joining the two metal members and the joint portion or the joint portion forming region (53a) on which the joint portion is formed are partitioned. The method for producing a resin molded product according to the description.
前記金属部材を用意することと、
前記金属部材の一部が露出する状態で前記金属部材を被覆する前記樹脂部材を形成することと、を行い、
前記樹脂部材を形成することの前に、前記金属部材のうちの前記樹脂部材で被覆される部分に、凹凸で構成される接合部（５３）を形成し、
前記樹脂部材を形成することの前に、前記金属部材と、前記金属部材と異なる金属部材（１１ａ）とを接合することを行い、
前記接合することでは、２つの前記金属部材を接合する部分と、前記接合部または前記接合部が形成される接合部形成領域（５３ａ）とが区画された状態で行う樹脂成形体の製造方法。 A method for manufacturing a resin molded product in which a metal member (50) is coated with a resin member (40) made of a resin material in a state where a part of the metal member is exposed.
Preparing the metal member and
The resin member that covers the metal member is formed in a state where a part of the metal member is exposed.
Prior to forming the resin member, a joint portion (53) composed of irregularities is formed on a portion of the metal member covered with the resin member .
Prior to forming the resin member, the metal member and a metal member (11a) different from the metal member are joined to each other.
The method for producing a resin molded product, which is carried out in a state where the portion for joining the two metal members and the joint portion or the joint portion forming region (53a) on which the joint portion is formed are partitioned .
前記接合部を形成することは、前記曲げ保持治具で前記金属部材を保持したまま前記接合部を形成する請求項１１ないし１４のいずれか１つに記載の樹脂成形体の製造方法。 Before forming the resin member, the metal member is bent by using a bending holding jig (530).
Wherein forming a junction method for producing a resin molded article according to any one of claims 1 1 to 1 4 to form the bend the joint while holding the metal member by the holding jig.
前記金属部材を用意することと、
前記金属部材の一部が露出する状態で前記金属部材を被覆する前記樹脂部材を形成することと、を行い、
前記樹脂部材を形成することの前に、前記金属部材のうちの前記樹脂部材で被覆される部分に、凹凸で構成される接合部（５３）を形成し、
前記樹脂部材を形成することの前に、曲げ保持治具（５３０）を用いて前記金属部材を折り曲げることを行い、
前記接合部を形成することは、前記曲げ保持治具で前記金属部材を保持したまま前記接合部を形成する樹脂成形体の製造方法。 A method for manufacturing a resin molded product in which a metal member (50) is coated with a resin member (40) made of a resin material in a state where a part of the metal member is exposed.
Preparing the metal member and
The resin member that covers the metal member is formed in a state where a part of the metal member is exposed.
Prior to forming the resin member, a joint portion (53) composed of irregularities is formed on a portion of the metal member covered with the resin member .
Before forming the resin member, the metal member is bent by using a bending holding jig (530).
Forming the joint portion is a method for manufacturing a resin molded body that forms the joint portion while holding the metal member with the bending holding jig .
Priority Applications (3)
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| JP2017254377A JP6965741B2 (en) | 2017-12-28 | 2017-12-28 | Resin molded product manufacturing system and resin molded product manufacturing method |
| PCT/JP2018/044947 WO2019131046A1 (en) | 2017-12-28 | 2018-12-06 | Resin molded article and manufacturing method therefor, physical quantity sensor and manufacturing method therefor, insert component and manufacturing method therefor, and resin molded article manufacturing system and resin molded article manufacturing method using same |
| CN201880083830.1A CN111565906B (en) | 2017-12-28 | 2018-12-06 | Resin molded article and method for producing same |
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| JP2017254377A JP6965741B2 (en) | 2017-12-28 | 2017-12-28 | Resin molded product manufacturing system and resin molded product manufacturing method |
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| JP2019119094A JP2019119094A (en) | 2019-07-22 |
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| JP7255465B2 (en) * | 2019-12-03 | 2023-04-11 | いすゞ自動車株式会社 | METAL MEMBER FOR JOINING WITH RESIN COMPOSITION, METHOD FOR MANUFACTURING METAL-RESIN JOINTED BODY, AND METAL-RESIN JOINTED BODY |
| JP7255466B2 (en) * | 2019-12-03 | 2023-04-11 | いすゞ自動車株式会社 | METAL MEMBER FOR JOINING WITH RESIN COMPOSITION, METHOD FOR MANUFACTURING METAL-RESIN JOINTED BODY, AND METAL-RESIN JOINTED BODY |
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