JP2019067570A - Welding jig and formation method of weld zone - Google Patents
Welding jig and formation method of weld zone Download PDFInfo
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Abstract
Description
本発明は、導電部材と未塗工部群とをレーザ溶接した溶接部の製造のために用いられる溶接用治具及び溶接部の形成方法に関する。 The present invention relates to a welding jig and a method of forming a welding portion which are used for producing a welding portion in which a conductive member and a non-coated portion group are laser-welded.
従来から、EV(Electric Vehicle)やPHV(Plug in Hybrid Vehicle)などの車両には、電動機などへの供給電力を蓄える蓄電装置としてリチウムイオン二次電池などが搭載されている。二次電池は、複数のシート状の正極電極と負極電極とが絶縁された状態で交互に積層された電極組立体と、該電極組立体を収容するケースとを備える。 BACKGROUND Conventionally, in vehicles such as EVs (Electric Vehicles) and PHVs (Plug in Hybrid Vehicles), lithium ion secondary batteries and the like are mounted as power storage devices for storing power supplied to motors and the like. The secondary battery includes an electrode assembly in which a plurality of sheet-like positive electrodes and negative electrodes are alternately stacked in an insulated state, and a case for housing the electrode assembly.
正極電極及び負極電極は、金属箔と、金属箔の両面又は片面に存在する活物質層と、活物質層が存在せず、金属箔が露出する未塗工部とを有する。未塗工部は、例えば、金属箔の一辺から突出したタブである。電極組立体は、各極性のタブが積層された未塗工部群としてのタブ群を備える。二次電池からの電力の取り出しは、電極組立体と電気的に接続された電極端子を通して行われる。電極組立体と電極端子とは、タブ群と電極端子に導電部材を溶接することで電気的に接続されている。 The positive electrode and the negative electrode have a metal foil, an active material layer present on both sides or one side of the metal foil, and an uncoated portion where the active material layer is not present and the metal foil is exposed. The uncoated portion is, for example, a tab protruding from one side of the metal foil. The electrode assembly includes tabs as uncoated portions in which tabs of each polarity are stacked. Power extraction from the secondary battery is performed through an electrode terminal electrically connected to the electrode assembly. The electrode assembly and the electrode terminal are electrically connected by welding a conductive member to the tab group and the electrode terminal.
ところで、タブ群と導電部材との溶接において、タブ群を構成するタブの枚数が多くなるほど、全てのタブを一度に溶接する際のタブの積層方向における溶け込み深さが深くなるため、溶接に要するレーザ光のエネルギーが大きくなる。この場合、タブ群のうちレーザ光の照射位置に近いタブに破れが生じることがある。これに対し、例えば特許文献1では、保護板と導電部材とでタブ群を挟み込んでレーザ溶接することで、溶接時のタブの破れを抑制している。 By the way, in welding of the tab group and the conductive member, as the number of tabs constituting the tab group increases, the penetration depth in the stacking direction of the tabs when welding all the tabs at one time becomes deeper, so it is necessary for welding The energy of the laser light is increased. In this case, a break may occur in the tabs close to the irradiation position of the laser light in the tab group. On the other hand, in Patent Document 1, for example, the tab group is sandwiched between the protective plate and the conductive member and laser welding is performed to suppress breakage of the tab at the time of welding.
しかしながら、保護板は、タブ群と導電部材を溶接する際に、タブ群に溶接されるため、タブ群と導電部材とを溶接する度に必要になる。また、保護板は、二次電池の部品点数の増加につながる。 However, since the protective plate is welded to the tabs when welding the tabs to the conductive member, the protective plate is required each time the tabs and the conductive member are welded. In addition, the protective plate leads to an increase in the number of parts of the secondary battery.
本発明の目的は、保護板を用いなくても未塗工部の破れの発生を抑制できる溶接用治具及び溶接部の形成方法を提供することにある。 An object of the present invention is to provide a welding jig and a method of forming a welding portion which can suppress the occurrence of breakage of an uncoated portion without using a protective plate.
上記問題点を解決するための溶接用治具は、金属箔の少なくとも片面に活物質層を有するとともに、前記活物質層が存在せず、前記金属箔が露出する未塗工部を有する正極及び負極の電極が絶縁された状態で積層された構造を有し、かつ前記未塗工部が同じ極性同士で積層された未塗工部群を備える電極組立体と、前記未塗工部群と接合された導電部材と、を備える蓄電装置において、前記導電部材と前記未塗工部群とをレーザ溶接した溶接部の製造のために用いられる溶接用治具であって、前記溶接部は、前記未塗工部群の積層方向一端の未塗工部より外側に前記導電部材を配置し、かつ前記未塗工部群の積層方向他端の未塗工部に載せた溶接用治具により前記未塗工部群を積層方向に加圧した状態で、前記溶接用治具を通過するレーザ光を進行方向に移動させながら前記積層方向他端の未塗工部に照射させて形成され、前記溶接用治具は、筒状の治具本体と、前記治具本体を軸方向に貫通し、前記レーザ光を通過させる貫通孔と、前記治具本体の軸方向に連設され、前記積層方向他端の未塗工部に接触し、かつ前記積層方向他端の未塗工部における前記レーザ光の前記進行方向に対する直交方向に離れて対向する部位を備える接触部と、を有し、前記対向する部位の間隔は50μmより広く5mm以下であることを要旨とする。 A welding jig for solving the above problems has a positive electrode layer having an active material layer on at least one surface of a metal foil, and a positive electrode having an uncoated portion on which the metal foil is exposed without the presence of the active material layer An electrode assembly comprising an uncoated portion group having a structure in which an electrode of a negative electrode is insulated and the uncoated portions are laminated with the same polarity; and the uncoated portion group A power storage device comprising: a conductive member joined thereto, the welding jig being used for manufacturing a welded portion in which the conductive member and the uncoated portion group are laser-welded, wherein the welded portion is The conductive member is disposed outside the uncoated portion at one end in the stacking direction of the uncoated portion group, and the welding jig placed on the uncoated portion at the other end in the stacking direction of the uncoated portion group Laser light passing through the welding jig in a state where the uncoated portion group is pressurized in the stacking direction The uncoated portion at the other end of the lamination direction is irradiated while being moved in the advancing direction, and the welding jig is formed to penetrate the cylindrical jig body and the jig body in the axial direction, The laser beam is provided continuously in the axial direction of the jig body with a through hole through which a laser beam passes, is in contact with the uncoated portion at the other end in the stacking direction, and the uncoated portion at the other end in the stacking direction And a contact portion provided with opposing portions separated in a direction orthogonal to the traveling direction, and an interval between the opposing portions is greater than 50 μm and 5 mm or less.
これによれば、溶接用治具によって未塗工部群を加圧することで、未塗工部群において、50μmより広く5mm以下の範囲で挟まれた箇所を突っ張った状態にし、積層方向に隣り合う未塗工部同士を密着した状態にできる。このため、レーザ溶接の際、溶接用治具にレーザ光を通過させると、未塗工部群の積層方向全体に溶融が進みやすくなり、レーザ光の照射位置に近い未塗工部(積層方向他端側の未塗工部)にエネルギーが集中することが抑制される。よって、保護板のない構成で未塗工部の破れの発生を抑制できる。 According to this, by pressing the non-coated portion group by the welding jig, in the non-coated portion group, the portion sandwiched in the range of 50 μm or more and 5 mm or less is stretched and adjacent in the stacking direction Unmatched uncoated parts can be in close contact with each other. For this reason, in the case of laser welding, if laser light is allowed to pass through the welding jig, melting easily proceeds in the entire laminating direction of the uncoated portion group, and the uncoated portion close to the laser beam irradiation position (laminating direction It is suppressed that energy concentrates on the uncoated part on the other end side. Therefore, generation | occurrence | production of the tear of an uncoated part can be suppressed by the structure without a protective plate.
また、溶接用治具について、前記接触部は筒状であるのが好ましい。
これによれば、レーザ光の照射によって発生したスパッタが、接触部によって溶接用治具の外へ飛散することを抑制できる。
Further, in the welding jig, the contact portion is preferably cylindrical.
According to this, it can suppress that the sputter | spatter which generate | occur | produced by irradiation of a laser beam disperses out of the jig for welding by a contact part.
また、溶接用治具について、前記溶接用治具は、セラミックス製であるのが好ましい。
これによれば、例えば溶接用治具を金属製とする場合と比べると、溶接用治具の熱伝導率を低くしやすい。このため、レーザ溶接の際の熱が溶接用治具に伝わって放熱されることを抑制しやすく、レーザ溶接の効率低下を抑制しやすい。
Further, in the welding jig, the welding jig is preferably made of a ceramic.
According to this, for example, compared with the case where the welding jig is made of metal, it is easy to lower the thermal conductivity of the welding jig. For this reason, it is easy to suppress that the heat | fever at the time of laser welding is transmitted to a jig for welding, and is thermally radiated, and it is easy to suppress the efficiency fall of laser welding.
上記問題点を解決するための溶接部の形成方法は、金属箔の少なくとも片面に活物質層を有するとともに、前記活物質層が存在せず、前記金属箔が露出する未塗工部とを有する正極及び負極の電極が絶縁された状態で積層され、かつ前記未塗工部が同じ極性同士で積層された未塗工部群を備える電極組立体と、前記未塗工部群と接合された導電部材と、を備える蓄電装置において、前記導電部材と前記未塗工部群とをレーザ溶接した溶接部の形成方法であって、前記未塗工部群の積層方向一端の未塗工部より外側に前記導電部材を配置し、かつ前記未塗工部群の積層方向他端の未塗工部にレーザ光を通過させる溶接用治具を載せ、前記溶接用治具の接触部において、前記レーザ光の進行方向に対する直交方向に離れて対向する部位を50μmより広く5mm以下の間隔を空けた状態で前記未塗工部群の積層方向他端の未塗工部に接触させ、該溶接用治具により前記未塗工部群を積層方向に加圧した状態で、前記溶接用治具を通過するレーザ光を進行方向に移動させながら前記積層方向他端の未塗工部に照射することを要旨とする。 The method of forming a weld for solving the above problems has an active material layer on at least one side of a metal foil, and an uncoated part where the active material layer does not exist and the metal foil is exposed. An electrode assembly comprising an uncoated portion group in which the positive and negative electrodes are laminated in an insulated state and the uncoated portions are laminated with the same polarity, and the uncoated portion is bonded And a method of forming a welded portion in which the conductive member and the uncoated portion group are laser-welded, and the uncoated portion at one end in the stacking direction of the uncoated portion group. A welding jig is disposed, in which the conductive member is disposed outside and the uncoated portion at the other end in the stacking direction of the uncoated portion group passes a laser beam, and the contact portion of the welding jig 50 μm for the part facing away from and orthogonal to the direction of travel of the laser light The uncoated portion is brought into contact with the uncoated portion at the other end in the layering direction of the uncoated portion while leaving a gap of 5 mm or less, and the uncoated portion is pressed in the laminating direction by the welding jig. In the state, while moving the laser beam passing through the welding jig in the traveling direction, the non-coated portion at the other end in the stacking direction is irradiated.
これによれば、溶接用治具の接触部を未塗工部群に接触させて加圧することで、未塗工部群において、接触部によって50μmより広く5mm以下の範囲で挟まれた箇所を突っ張った状態にし、積層方向に隣り合う未塗工部同士を密着した状態にできる。このため、レーザ溶接して溶接部を形成する際、未塗工部群の積層方向全体に溶融が進みやすくなり、レーザ光の照射位置に近い未塗工部(積層方向他端側の未塗工部)にエネルギーが集中することが抑制される。よって、保護板のない構成で未塗工部の破れの発生を抑制できる。 According to this, by bringing the contact portion of the welding jig into contact with the uncoated portion group and applying pressure, in the uncoated portion group, a portion sandwiched by the contact portion in a range of 50 μm or more and 5 mm or less It can be in a stretched state, and the uncoated portions adjacent in the stacking direction can be in close contact with each other. For this reason, when forming a welded portion by laser welding, melting easily proceeds in the entire laminating direction of the uncoated portion group, and the uncoated portion (uncoated on the other side in the laminating direction) is closer to the irradiation position of the laser light. The concentration of energy in the engineering department is suppressed. Therefore, generation | occurrence | production of the tear of an uncoated part can be suppressed by the structure without a protective plate.
また、溶接部の形成方法について、前記接触部は筒状であるのが好ましい。
これによれば、レーザ光の照射によって発生したスパッタが、接触部によって溶接用治具の外へ飛散することを抑制できる。
In addition, in the method of forming a weld, the contact portion is preferably cylindrical.
According to this, it can suppress that the sputter | spatter which generate | occur | produced by irradiation of a laser beam disperses out of the jig for welding by a contact part.
また、溶接部の形成方法について、前記溶接用治具によって前記未塗工部群を加圧する際は1〜2kgf/cm2の加圧力で加圧するのが好ましい。
これによれば、未塗工部群の積層方向一端の未塗工部より外側に配置された導電部材が、加圧力によって撓むことを抑制できるとともに、加圧によって、未塗工部を突っ張った状態にできる。
In addition, in the method of forming a welded portion, when the uncoated portion group is pressurized by the welding jig, it is preferable to apply a pressure of 1 to 2 kgf / cm 2 .
According to this, the conductive member disposed outside the uncoated portion at one end in the laminating direction of the uncoated portion group can be suppressed from being bent by the pressure, and the uncoated portion is stretched by the pressure. Can be
本発明によれば、保護板を用いなくても未塗工部の破れの発生を抑制できる。 According to the present invention, it is possible to suppress the occurrence of breakage of the uncoated portion even without using a protective plate.
以下、溶接用治具を具体化した一実施形態を図1〜図7にしたがって説明する。
図1又は図2に示すように、蓄電装置としての二次電池10は、ケース11を備える。二次電池10は、ケース11に収容された電極組立体12及び電解液(図示せず)を備える。ケース11は、直方体状のケース本体13と、ケース本体13の開口部13aを閉塞する矩形平板状の蓋14とを有する。ケース11を構成するケース本体13と蓋14は、何れも金属製(例えば、ステンレスやアルミニウム)である。また、本実施形態の二次電池10は、その外観が角型をなす角型電池である。また、本実施形態の二次電池10は、リチウムイオン電池である。
Hereinafter, one embodiment which materialized a jig for welding is described according to Drawings 1-7.
As shown in FIG. 1 or 2, the secondary battery 10 as a power storage device includes a case 11. The secondary battery 10 includes an electrode assembly 12 housed in a case 11 and an electrolyte (not shown). The case 11 has a rectangular parallelepiped case body 13 and a rectangular flat lid 14 closing the opening 13 a of the case body 13. The case main body 13 and the lid 14 constituting the case 11 are both made of metal (for example, stainless steel or aluminum). Moreover, the secondary battery 10 of the present embodiment is a square battery whose appearance is square. In addition, the secondary battery 10 of the present embodiment is a lithium ion battery.
二次電池10は、電極組立体12から電気を取り出すための一対の電極端子15を備える。一対の電極端子15のうち、一方の電極端子15は正極の電極端子であり、他方の電極端子15は負極の電極端子である。各電極端子15は、蓋14の孔14aを貫通してケース11外に突出する。各電極端子15には、蓋14と絶縁するためのリング状の絶縁リング16がそれぞれ取り付けられている。各電極端子15は、ケース11内に矩形板状の導電部材17を有する。各電極端子15は導電部材17と接合され、導電部材17を介して電極組立体12と電極端子15は電気的に接続されている。 The secondary battery 10 includes a pair of electrode terminals 15 for extracting electricity from the electrode assembly 12. Of the pair of electrode terminals 15, one electrode terminal 15 is a positive electrode terminal, and the other electrode terminal 15 is a negative electrode terminal. Each electrode terminal 15 penetrates the hole 14 a of the lid 14 and protrudes out of the case 11. A ring-shaped insulating ring 16 for insulating the lid 14 is attached to each of the electrode terminals 15. Each electrode terminal 15 has a rectangular plate-like conductive member 17 in the case 11. Each electrode terminal 15 is joined to the conductive member 17, and the electrode assembly 12 and the electrode terminal 15 are electrically connected via the conductive member 17.
電極組立体12は、複数枚のシート状の正極の電極としての正極電極21と、複数枚のシート状の負極の電極としての負極電極22とを備える。電極組立体12は、正極電極21と負極電極22との間にセパレータ23を介在させて絶縁させた状態で交互に積層した層状構造を備える。 The electrode assembly 12 includes a positive electrode 21 as a plurality of sheet-like positive electrodes and a negative electrode 22 as a plurality of sheet-like negative electrodes. The electrode assembly 12 has a layered structure which is alternately stacked in a state in which the separator 23 is interposed between the positive electrode 21 and the negative electrode 22 for insulation.
正極電極21及び負極電極22は、矩形シート状の金属箔24を備える。正極電極21の金属箔24は、例えばアルミニウム箔であり、負極電極22の金属箔24は、例えば銅箔である。正極電極21及び負極電極22は、金属箔24の両面に存在する活物質層25を備える。活物質層25は、極性に応じた活物質、導電材、及びバインダを含む。正極電極21及び負極電極22は、一対の長辺に沿う縁部のうち一方の縁部の一部から突出した矩形状のタブ26を備える。本実施形態では、タブ26の長手方向は、縁部からのタブ26の突出方向と一致する。タブ26は、活物質層25が存在せず、金属箔24が露出する未塗工部である。 The positive electrode 21 and the negative electrode 22 are provided with a metal sheet 24 in the form of a rectangular sheet. The metal foil 24 of the positive electrode 21 is, for example, an aluminum foil, and the metal foil 24 of the negative electrode 22 is, for example, a copper foil. The positive electrode 21 and the negative electrode 22 have active material layers 25 present on both sides of the metal foil 24. The active material layer 25 contains an active material, a conductive material, and a binder according to the polarity. The positive electrode 21 and the negative electrode 22 have rectangular tabs 26 protruding from a part of one of the edges along the pair of long sides. In the present embodiment, the longitudinal direction of the tab 26 coincides with the projecting direction of the tab 26 from the edge. The tab 26 is an uncoated portion where the active material layer 25 does not exist and the metal foil 24 is exposed.
電極組立体12は、各正極電極21のタブ26が正極電極21、負極電極22、及びセパレータ23が積層される方向の一端に集箔されて積層された未塗工部群としてのタブ群18を備える。同様に、電極組立体12は、各負極電極22のタブ26が正極電極21、負極電極22、及びセパレータ23が積層される方向の一端に集箔されて積層された未塗工部群としてのタブ群18を備える。タブ26が積層される方向を積層方向とする。各タブ群18は、電極組立体12において蓋14と対向している端面12aに存在する。電極組立体12は、タブ26の突出方向におけるタブ群18の基端部及び先端部が折り曲げられた状態でケース11に収容される。なお、図3以降では、説明の便宜上、タブ群18を折り曲げずに延ばした状態で図示している。 The electrode assembly 12 is a tab group 18 as an uncoated portion group in which the tab 26 of each positive electrode 21 is collected at one end in the direction in which the positive electrode 21, the negative electrode 22, and the separator 23 are stacked. Equipped with Similarly, in the electrode assembly 12, the tab 26 of each negative electrode 22 is collected at one end in the direction in which the positive electrode 21, the negative electrode 22, and the separator 23 are stacked, and then stacked. A tab group 18 is provided. The direction in which the tabs 26 are stacked is referred to as the stacking direction. Each tab group 18 is present on the end face 12 a facing the lid 14 in the electrode assembly 12. The electrode assembly 12 is accommodated in the case 11 in a state where the proximal end and the distal end of the tab group 18 in the protruding direction of the tab 26 are bent. In FIG. 3 and later, for convenience of explanation, the tab group 18 is illustrated in a state of being extended without being bent.
図3(a)及び図3(b)に示すように、二次電池10は、溶接部31を備える。図3(a)に示すように、溶接部31は、積層方向全てのタブ26をレーザ溶接して形成されている。なお、タブ群18の積層方向を上下方向とし、タブ群18の積層方向一端を下端とするとともに、積層方向他端を上端とする。タブ群18を積層方向他端側(上側)から見たとき、溶接部31は直線的に延びる帯状である。溶接部31の長手は、タブ26の短手方向に延びる。溶接部31の長手方向への長さは、例えば、タブ26の短手方向への長さが22mmであれば10mmに設定され、溶接部31の短手方向への長さは例えば1.0mmに設定される。なお、溶接部31の長手方向への長さは、タブ26の短手方向への長さの範囲内であれば適宜変更してもよいし、溶接部31の短手方向への長さは、タブ26の長手方向への長さの範囲内であれば適宜変更してもよい。 As shown in FIGS. 3A and 3B, the secondary battery 10 includes a welding portion 31. As shown in FIG. 3A, the welding portion 31 is formed by laser welding all the tabs 26 in the stacking direction. The stacking direction of the tab group 18 is the vertical direction, one end in the stacking direction of the tab group 18 is the lower end, and the other end in the stacking direction is the upper end. When the tab group 18 is viewed from the other end side (upper side) in the stacking direction, the welding portion 31 is in the form of a linearly extending strip. The longitudinal length of the weld 31 extends in the lateral direction of the tab 26. The length in the longitudinal direction of the welded portion 31 is set to 10 mm, for example, if the length in the lateral direction of the tab 26 is 22 mm, and the length in the lateral direction of the welded portion 31 is 1.0 mm, for example Set to The length of weld 31 in the longitudinal direction may be appropriately changed as long as it is within the range of the length of tab 26 in the lateral direction, and the length in the lateral direction of weld 31 is The length of the tab 26 in the longitudinal direction may be changed as appropriate.
なお、図3(c)に示すように、溶接部31は、スポット径50μmのレーザ光Rを、タブ26の長手方向(溶接部31の短手方向)へ往復させながら、タブ26の短手方向(溶接部31の長手方向)に移動させて形成されている。本実施形態では、溶接部31の長手方向は、レーザ光Rの進行方向であり、溶接部31の短手方向は、進行方向に対する直交方向である。 As shown in FIG. 3C, the welding portion 31 reciprocates the laser beam R having a spot diameter of 50 μm in the longitudinal direction of the tab 26 (the transverse direction of the welding portion 31). It is made to move in the direction (longitudinal direction of the welding portion 31). In the present embodiment, the longitudinal direction of the welding portion 31 is the traveling direction of the laser beam R, and the lateral direction of the welding portion 31 is the orthogonal direction to the traveling direction.
次に、溶接用治具を用いた溶接部の形成方法について説明する。
溶接部の形成方法は、集箔工程、加圧工程及び溶接工程を備える。
集箔工程は、電極組立体12が備える複数枚のタブ26を集箔してタブ群18を形成する工程である。集箔工程は、図5又は図6に示すように、作業台Sに載置された導電部材17上に、電極組立体12の全てのタブ26を配置する。すなわち、積層方向一端のタブ26より外側(下側)に導電部材17を配置する。
Next, a method of forming a weld using a welding jig will be described.
The method of forming a weld includes a foil collecting step, a pressing step, and a welding step.
The foil collecting step is a step of collecting the plurality of tabs 26 provided in the electrode assembly 12 to form the tab group 18. In the foil collection step, as shown in FIG. 5 or 6, all the tabs 26 of the electrode assembly 12 are disposed on the conductive member 17 placed on the work bench S. That is, the conductive member 17 is disposed outside (below) the tab 26 at one end in the stacking direction.
なお、導電部材17は、既に電極端子15に接合されるとともに、その電極端子15は蓋14に締結されており、蓋14に導電部材17が一体化されている。よって、図6に示すように、導電部材17は蓋14から若干離れた状態で片持ち支持されている。導電部材17の上にタブ26が配置された状態では、全てのタブ26は、蓋14に片持ち支持された導電部材17の上に配置される。次に、図示しない集箔装置によって、タブ26を挟んだ導電部材17の反対側(積層方向他端側)から全てのタブ26を押圧して集箔し、タブ群18を形成する。 The conductive member 17 is already joined to the electrode terminal 15, and the electrode terminal 15 is fastened to the lid 14, and the conductive member 17 is integrated with the lid 14. Therefore, as shown in FIG. 6, the conductive member 17 is supported in a cantilever manner in a state of being slightly separated from the lid 14. When the tabs 26 are disposed on the conductive member 17, all the tabs 26 are disposed on the conductive member 17 cantilevered on the lid 14. Next, all the tabs 26 are pressed from the opposite side (the other end side in the stacking direction) of the conductive members 17 sandwiching the tabs 26 with a foil collector (not shown) to form the tab group 18.
加圧工程は、タブ群18を積層方向他端から加圧する工程である。加圧工程には、溶接用治具50が用いられる。ここで、溶接用治具50について説明する。
溶接用治具50は、セラミックス製であり、セラミックスとしてはマシナブルセラミックスや窒化ケイ素などが挙げられる。なお、マシナブルセラミックスは、雲母などを複合した機械切削加工しやすい快削性セラミックスのことである。本実施形態では、マシナブルセラミックスとして、熱伝導率が低く、かつ耐熱衝撃性が高いものを使用しており、例えば、SiO2・AlO2を主成分としたホトベール(登録商標)や、AlN・BNを主成分としたものシェイパルMソフト(登録商標)が挙げられる。
The pressing step is a step of pressing the tab group 18 from the other end in the stacking direction. A welding jig 50 is used in the pressurizing step. Here, the welding jig 50 will be described.
The welding jig 50 is made of a ceramic, and examples of the ceramic include machinable ceramics and silicon nitride. The machinable ceramic is a machinable ceramic which is easily machined by combining mica or the like. In this embodiment, as machinable ceramics, those having low thermal conductivity and high thermal shock resistance are used. For example, Photoveil (registered trademark) mainly composed of SiO 2 · AlO 2 , AlN ··· One that contains BN as a main component is Shapal M Soft (registered trademark).
図4(a)又は図4(b)に示すように、溶接用治具50は、四角筒状である。溶接用治具50において、四角筒の中心軸Lの延びる方向を軸方向とする。溶接用治具50は、軸方向の一端側に四角筒状の治具本体51を備え、軸方向の他端側に四角筒状の接触部52を備える。よって、接触部52は、治具本体51に対し、軸方向に連設されている。溶接用治具50は、軸方向に貫通する貫通孔53を備える。貫通孔53は、レーザ溶接の際に、レーザ光Rを通過させる。よって、溶接部31は、タブ群18において、溶接用治具50で囲まれた場所に形成される。治具本体51及び接触部52は、軸方向に見た平面視で四角枠状であり、貫通孔53は平面視矩形状である。貫通孔53は、治具本体51の内側面及び接触部52の内側面によって区画されている。貫通孔53の長手方向への長さ、及び短手方向への長さは、軸方向に同じである。 As shown in FIG. 4 (a) or FIG. 4 (b), the welding jig 50 has a rectangular cylindrical shape. In the welding jig 50, the direction in which the central axis L of the square tube extends is taken as the axial direction. The welding jig 50 includes a square cylindrical jig main body 51 on one end side in the axial direction, and a square cylindrical contact portion 52 on the other end side in the axial direction. Thus, the contact portion 52 is axially connected to the jig body 51. The welding jig 50 is provided with a through hole 53 penetrating in the axial direction. The through holes 53 allow the laser beam R to pass through at the time of laser welding. Therefore, the welding portion 31 is formed at a position surrounded by the welding jig 50 in the tab group 18. The jig body 51 and the contact portion 52 have a quadrangular frame shape in a plan view when viewed in the axial direction, and the through holes 53 have a rectangular shape in a plan view. The through hole 53 is partitioned by the inner side surface of the jig body 51 and the inner side surface of the contact portion 52. The length in the longitudinal direction and the length in the lateral direction of the through holes 53 are the same in the axial direction.
図7に示すように、接触部52は、四角枠の長手方向に延び、かつ互いに対向する一対の第1押圧部52aと、四角枠の短手方向に延び、かつ互いに対向する一対の第2押圧部52bとを有する。平面視において、第1押圧部52a及び第2押圧部52bは直線状に延びる。一対の第1押圧部52aの長手方向一端部に、一方の第2押圧部52bが繋がり、一対の第1押圧部52aの長手方向他端部に、他方の第2押圧部52bが繋がっている。 As shown in FIG. 7, the contact portion 52 extends in the longitudinal direction of the square frame, and a pair of first pressing portions 52a facing each other, and a pair of second sides extending in the width direction of the square frame and facing each other And a pressing portion 52b. In a plan view, the first pressing portion 52a and the second pressing portion 52b extend linearly. One second pressing portion 52b is connected to one longitudinal end of the pair of first pressing portions 52a, and the other second pressing portion 52b is connected to the other longitudinal end of the pair of first pressing portions 52a. .
図5又は図6に示すように、上記構成の溶接用治具50は、積層方向他端(上端)の未塗工部であるタブ26に載せられるとともに、タブ群18を積層方向に加圧するために使用される。なお、図7に示すように、溶接部31は、タブ26の短手方向に長手が延びる形状に形成される。すなわち、溶接部31は、溶接用治具50の貫通孔53の長手方向に長手が延びるように、溶接用治具50の内側で形成される。このため、溶接用治具50は、第1押圧部52aの長手が、タブ26の短手方向に延びる状態でタブ26に載せられる。 As shown in FIG. 5 or 6, the welding jig 50 having the above configuration is placed on the tab 26 which is the uncoated portion at the other end (upper end) in the stacking direction, and presses the tab group 18 in the stacking direction. Used for As shown in FIG. 7, the welding portion 31 is formed in a shape in which the longitudinal direction extends in the short direction of the tab 26. That is, the welding portion 31 is formed inside the welding jig 50 so that the longitudinal direction extends in the longitudinal direction of the through hole 53 of the welding jig 50. For this reason, the welding jig 50 is placed on the tab 26 in a state in which the longitudinal direction of the first pressing portion 52 a extends in the short direction of the tab 26.
一対の第1押圧部52aの対向面同士の間隔K1は、50μmより広く5mm以下に設定されている。なお、第1押圧部52aの間隔K1とは、第1押圧部52aの対向面同士を最短距離で結ぶ直線の長さである。上述したように、溶接部31は、スポット径50μmのレーザ光Rを進行方向に移動させて形成されることから、レーザ光Rを溶接部31の短手方向に往復させなければ、溶接部31の短手方向への長さの最小値は、スポット径となる。第1押圧部52aの間隔K1が50μm以下であると、レーザ溶接時に、第1押圧部52aそれぞれにレーザ光Rが接触してしまい好ましくない。よって、第1押圧部52aの間隔K1は、50μmより広く設定されている。 The distance K1 between the facing surfaces of the pair of first pressing portions 52a is set to 5 mm or less, which is wider than 50 μm. The distance K1 between the first pressing portions 52a is the length of a straight line connecting the facing surfaces of the first pressing portions 52a at the shortest distance. As described above, since the welding portion 31 is formed by moving the laser beam R having a spot diameter of 50 μm in the traveling direction, the welding portion 31 should be reciprocated in the lateral direction of the welding portion 31. The minimum value of the length in the short direction of is the spot diameter. If the distance K1 of the first pressing portions 52a is 50 μm or less, the laser light R contacts each of the first pressing portions 52a during laser welding, which is not preferable. Therefore, the interval K1 of the first pressing portion 52a is set wider than 50 μm.
また、溶接用治具50によってタブ群18を加圧したとき、積層方向に隣り合うタブ26同士が離れることを抑制するため、すなわち、タブ26同士を密着させるためには、第1押圧部52aの間隔K1が5mm以下であることが好ましいことが、発明者らによって確認されている。すなわち、第1押圧部52aの間隔K1が5mmより広くなると、溶接用治具50によってタブ群18を加圧しても、積層方向に隣り合うタブ26同士を密着させることが困難になり、好ましくない。よって、第1押圧部52aの間隔は5mm以下に設定されている。 In addition, when pressing the tab group 18 with the welding jig 50, the first pressing portion 52a is used to suppress separation of the adjacent tabs 26 in the stacking direction, that is, to closely contact the tabs 26. The inventors have confirmed that it is preferable that the distance K1 of the distance is 5 mm or less. That is, when the distance K1 between the first pressing portions 52a is larger than 5 mm, it becomes difficult to bring the adjacent tabs 26 in the stacking direction into close contact with each other even if the tab group 18 is pressed by the welding jig 50. . Therefore, the space | interval of the 1st press part 52a is set to 5 mm or less.
また、上記のように、溶接部31は、レーザ光Rを溶接用治具50の内側で進行方向に移動させて形成されるが、レーザ光Rの進行方向は、溶接部31の長手方向である。よって、溶接部31の進行方向に対する直交方向に離れて一対の第1押圧部52aが位置することとなる。したがって、接触部52の一対の第1押圧部52aは、レーザ光Rの進行方向に対する直交方向に離れて対向する部位となる。 Also, as described above, the welding portion 31 is formed by moving the laser beam R in the advancing direction inside the welding jig 50, but the advancing direction of the laser beam R is the longitudinal direction of the welding portion 31 is there. Therefore, a pair of 1st press part 52a will be located apart in the orthogonal direction with respect to the advancing direction of the welding part 31. As shown in FIG. Therefore, the pair of first pressing portions 52 a of the contact portion 52 are portions facing apart in the direction orthogonal to the traveling direction of the laser beam R.
なお、第1押圧部52aの厚みは、0.1〜6mmに設定されるのが好ましい。これは、例えば、導電部材17の短手方向への長さが17mmの場合、タブ群18において、溶接部31を形成できる領域、すなわち導電部材17と重なる領域での寸法も17mmとなる。導電部材17と重なるタブ群18の領域において、間隔K1の最大値である5mmを確保し、かつ一対の第1押圧部52aをタブ26に接触させるため、(17−5)÷2から、6mmが最大値として算出される。一方、最小値0.1mmは、タブ群18を加圧するために必要な最小限の厚みとして設定される。 In addition, it is preferable that the thickness of the 1st press part 52a is set to 0.1-6 mm. This is because, for example, when the length in the short direction of the conductive member 17 is 17 mm, the dimension in the area where the welded portion 31 can be formed in the tab group 18, that is, the area overlapping the conductive member 17 is also 17 mm. In the region of the tab group 18 overlapping the conductive member 17, 5 mm which is the maximum value of the space K1 is secured, and in order to bring the pair of first pressing portions 52a into contact with the tab 26, (17-5) ÷ 2 to 6 mm Is calculated as the maximum value. On the other hand, the minimum value 0.1 mm is set as the minimum thickness required to press the tab group 18.
また、一対の第2押圧部52bの対向面同士の間隔K2は、レーザ光Rが第2押圧部52bに接触しないように、溶接部31の長手方向への長さに応じて設定される。例えば、第2押圧部52bの間隔K2は、溶接部31の長手方向の端と、第2押圧部52bの内面との間に、一定寸法(例えば2mm)以上の隙間が形成されるように設定される。なお、第2押圧部52bの間隔K2とは、第2押圧部52bの対向面同士を最短距離で結ぶ直線の長さである。 The distance K2 between the facing surfaces of the pair of second pressing portions 52b is set according to the length in the longitudinal direction of the welding portion 31 so that the laser beam R does not contact the second pressing portions 52b. For example, the interval K2 of the second pressing portion 52b is set such that a gap of a predetermined size (for example, 2 mm) or more is formed between the end in the longitudinal direction of the welding portion 31 and the inner surface of the second pressing portion 52b. Be done. In addition, the space | interval K2 of the 2nd press part 52b is the length of the straight line which ties the opposing surfaces of the 2nd press part 52b by shortest distance.
溶接用治具50は、接触部52の端面(下面)にタブ26への接触面54を備える。接触面54は、一対の第1押圧部52aの端面と一対の第2押圧部52bの端面から四角枠状に形成されている。接触面54の面積は、治具本体51の端面(上面)の面積より小さい。 The welding jig 50 is provided with a contact surface 54 to the tab 26 on the end surface (lower surface) of the contact portion 52. The contact surface 54 is formed in a square frame shape from the end surfaces of the pair of first pressing portions 52 a and the end surfaces of the pair of second pressing portions 52 b. The area of the contact surface 54 is smaller than the area of the end surface (upper surface) of the jig body 51.
図5又は図6に示すように、溶接用治具50は、流体シリンダ60に連結され、溶接用治具50は、流体シリンダ60によって上下動可能に支持されている。流体シリンダ60はエアシリンダである。流体シリンダ60は、シリンダチューブ60aと、シリンダチューブ60aの下端に対し出没するシリンダロッド60bを備える。シリンダチューブ60a内には、ピストン60cが移動可能に収容され、シリンダロッド60bの一端はピストン60cに連結されている。シリンダチューブ60aからのシリンダロッド60bの突出端となる他端には、溶接用治具50が連結されている。そして、流体シリンダ60により、タブ群18に載せた溶接用治具50をタブ群18に向けて押圧することで、溶接用治具50によってタブ群18を積層方向に加圧できる。 As shown in FIG. 5 or 6, the welding jig 50 is connected to the fluid cylinder 60, and the welding jig 50 is supported by the fluid cylinder 60 so as to be vertically movable. The fluid cylinder 60 is an air cylinder. The fluid cylinder 60 includes a cylinder tube 60a and a cylinder rod 60b which protrudes and retracts from the lower end of the cylinder tube 60a. A piston 60c is movably accommodated in the cylinder tube 60a, and one end of a cylinder rod 60b is connected to the piston 60c. A welding jig 50 is connected to the other end which is a projecting end of the cylinder rod 60b from the cylinder tube 60a. Then, by pressing the welding jig 50 placed on the tab group 18 toward the tab group 18 by the fluid cylinder 60, the tab group 18 can be pressurized in the stacking direction by the welding jig 50.
そして、溶接用治具50によってタブ群18を加圧することで、タブ群18において、溶接部31となる箇所の周囲を加圧できる。一対の第1押圧部52aにより、レーザ光Rの進行方向に対する直交方向に離れて対向する部位を加圧でき、一対の第2押圧部52bにより、レーザ光Rの進行方向の両側に離れて対向する部位を加圧できる。溶接用治具50によってタブ群18を加圧することで、各タブ26について、溶接部31となる箇所の周囲を突っ張った状態にでき、溶接部31となる箇所にあるタブ26の弛みを抑制できる。 Then, by pressing the tab group 18 with the welding jig 50, it is possible to press the periphery of the portion to be the welding portion 31 in the tab group 18. The pair of first pressing parts 52a can press a part facing away from and in the direction orthogonal to the traveling direction of the laser light R, and the pair of second pressing parts 52b separates on both sides in the traveling direction of the laser light R Can be pressurized. By pressing the group of tabs 18 with the welding jig 50, each tab 26 can be stretched around the portion to be the welding portion 31, and the slack of the tab 26 at the portion to be the welding portion 31 can be suppressed. .
タブ群18の加圧力は、1〜2kgf/cm2となるように流体シリンダ60の圧力を調節する。なお、加圧力が1kgf/cm2より小さくなると、各タブ26を突っ張った状態にしにくく、好ましくない。一方、加圧力が2kgf/cm2より大きくなると、タブ群18の外側(下側)に配置され、かつ蓋14に片持ち支持された導電部材17において、蓋14に支持されていない部位が撓む虞があり、好ましくない。 The pressure of the tab group 18 adjusts the pressure of the fluid cylinder 60 so as to be 1 to 2 kgf / cm 2 . In addition, when the pressure is smaller than 1 kgf / cm 2 , it is difficult to make each tab 26 tensioned, which is not preferable. On the other hand, when the applied pressure becomes larger than 2 kgf / cm 2, in the conductive member 17 disposed on the outer side (lower side) of the tab group 18 and supported in a cantilever manner by the lid 14, a portion not supported by the lid 14 is bent. There is a risk of failure.
そして、加圧工程では、タブ群18において積層方向他端に位置するタブ26に溶接用治具50を載せ、接触面54を積層方向他端のタブ26に接触させる。このとき、タブ26において、溶接部31が形成される箇所を囲む位置に接触面54を接触させる。次に、流体シリンダ60によって、溶接用治具50をタブ群18に向けて移動させる。すると、タブ群18において、溶接部31となる箇所の周囲が溶接用治具50によって加圧される。その結果、タブ群18において、積層方向に隣り合うタブ26同士は密着した状態となる。 Then, in the pressing step, the welding jig 50 is placed on the tab 26 positioned at the other end of the tab group 18 in the stacking direction, and the contact surface 54 is brought into contact with the tab 26 at the other end in the stacking direction. At this time, in the tab 26, the contact surface 54 is brought into contact with a position surrounding a portion where the weld portion 31 is to be formed. Next, the fluid jig 60 is moved by the fluid cylinder 60 toward the tab group 18. Then, in the tab group 18, the periphery of the portion to be the welding portion 31 is pressurized by the welding jig 50. As a result, in the tab group 18, the tabs 26 adjacent in the stacking direction are in close contact with each other.
図6に示すように、溶接工程は、溶接部31を形成する工程である。溶接工程はレーザ溶接によって行われる。レーザ照射装置62によって、タブ群18を加圧している溶接用治具50の貫通孔53にレーザ光Rを照射し、貫通孔53にレーザ光Rを通過させる。つまり、タブ群18の積層方向他端のタブ26にレーザ光Rを照射する。そして、図3(c)に示すように、レーザ光Rを進行方向に移動させる。このとき、溶接用治具50によってタブ群18を加圧しておくことにより、タブ群18において、第1押圧部52a同士の間では、各タブ26が引っ張られ、突っ張った状態となる。その結果、積層方向に隣り合うタブ26同士が密着した状態でレーザ溶接が行われ、溶接部31が形成される。 As shown in FIG. 6, the welding process is a process of forming the welding portion 31. The welding process is performed by laser welding. The laser beam R is irradiated to the through hole 53 of the welding jig 50 pressing the tab group 18 by the laser irradiation apparatus 62, and the laser beam R is allowed to pass through the through hole 53. That is, the laser beam R is applied to the tab 26 at the other end of the tab group 18 in the stacking direction. Then, as shown in FIG. 3C, the laser beam R is moved in the traveling direction. At this time, by pressurizing the tab group 18 with the welding jig 50, each tab 26 is pulled between the first pressing portions 52a in the tab group 18 and becomes in a stretched state. As a result, laser welding is performed in a state in which the adjacent tabs 26 in the stacking direction are in close contact with each other, and the welded portion 31 is formed.
次に、本実施形態の作用効果を記載する。
(1)溶接用治具50の接触部52のうち、一対の第1押圧部52aの間隔K1を50μmより広く、かつ5mm以下に設定した。このため、溶接用治具50によりタブ群18を加圧したとき、タブ26において、一対の第1押圧部52aで挟まれた部分を突っ張らせることができる。その結果、積層方向に隣り合うタブ26同士を密着させた状態としながら、溶接用治具50にレーザ光Rを通過させることで溶接部31を形成できる。このため、積層方向に溶融が進みやすくなり、レーザ光Rの照射位置に近いタブ26にエネルギーが集中することが抑制される。よって、保護板を用いることなくタブ26の破れの発生を抑制できる。その結果として、タブ群18と導電部材17のレーザ溶接の度に保護板を用いる場合と比べると、溶接工程が容易となるとともに、二次電池10の部品点数の増加もない。
Next, the effects of the present embodiment will be described.
(1) In the contact portion 52 of the welding jig 50, the distance K1 between the pair of first pressing portions 52a was set to be wider than 50 μm and 5 mm or less. For this reason, when the tab group 18 is pressurized by the welding jig 50, in the tab 26, the portion sandwiched by the pair of first pressing portions 52a can be stretched. As a result, the welding portion 31 can be formed by causing the laser beam R to pass through the welding jig 50 while keeping the tabs 26 adjacent in the stacking direction in close contact with each other. For this reason, melting tends to proceed in the stacking direction, and concentration of energy on the tab 26 close to the irradiation position of the laser beam R is suppressed. Therefore, the occurrence of breakage of the tab 26 can be suppressed without using a protective plate. As a result, as compared with the case where a protective plate is used for each time of laser welding of the tab group 18 and the conductive member 17, the welding process becomes easier and the number of parts of the secondary battery 10 does not increase.
(2)接触面54の面積を、治具本体51の上面の面積より小さくし、タブ26に接触する面積を小さくするようにした。このため、例えば、溶接用治具50を、タブ26における溶接部31の周囲全面に接触させる場合と比べると、加圧力を溶接部31の周囲に集中させ、流体シリンダ60によって溶接用治具50を押圧したときに生じる加圧力を大きくできる。 (2) The area of the contact surface 54 is made smaller than the area of the upper surface of the jig body 51, and the area in contact with the tab 26 is made smaller. Therefore, for example, as compared with the case where the welding jig 50 is brought into contact with the entire peripheral surface of the welding portion 31 in the tab 26, the pressing force is concentrated around the welding portion 31, and the fluid cylinder 60 The pressing force generated when pressing the key can be increased.
(3)接触部52は四角筒状であり、溶接部31を取り囲む。このため、レーザ溶接の際に生じたスパッタが接触部52より外側に飛散することを抑止できる。
(4)接触部52は四角筒状であり、溶接部31を取り囲む。このため、タブ群18において、溶接部31となる箇所を環状に加圧でき、タブ26を突っ張った状態にしやすい。
(3) The contact portion 52 is in the shape of a square tube and surrounds the weld portion 31. For this reason, it can suppress that the sputter | spatter which arose at the time of laser welding disperses outside the contact part 52. FIG.
(4) The contact portion 52 is in the shape of a square tube and surrounds the weld portion 31. For this reason, in the tab group 18, the portion to be the welding portion 31 can be annularly pressurized, and the tab 26 can be easily made to be in a state of tension.
(5)溶接用治具50は、熱伝導率が低く、耐熱衝撃性の高いセラミックス製である。このため、レーザ溶接時の熱の放熱を溶接用治具50で抑制できる。また、レーザ溶接時の熱によって溶接用治具50が急激に温度上昇しても溶接用治具50が割れたり、クラックが入ったりすることを抑制できる。 (5) The welding jig 50 is made of ceramics having a low thermal conductivity and high thermal shock resistance. Therefore, the heat radiation during laser welding can be suppressed by the welding jig 50. Further, even if the temperature of the welding jig 50 rapidly rises due to the heat at the time of laser welding, it is possible to suppress the welding jig 50 from being broken or having a crack.
(6)溶接用治具50によってタブ群18を加圧する際、加圧力を1〜2kgf/cm2に設定した。このため、タブ群18の下に配置された導電部材17を撓ませることなく、タブ26の弛みを抑制できる。 (6) When pressing the tab group 18 with the welding jig 50, the pressing force was set to 1 to 2 kgf / cm 2 . For this reason, the slack of the tab 26 can be suppressed without bending the conductive member 17 disposed under the tab group 18.
なお、上記実施形態は、以下のように変更してもよい。
○ 溶接用治具50でタブ群18を加圧した際、各タブ26を突っ張った状態にできれば、溶接用治具50によってタブ群18を加圧する際の加圧力を1〜2kgf/cm2以外に設定してもよい。
The above embodiment may be modified as follows.
○ When each tab 26 can be stretched when the tab group 18 is pressurized by the welding jig 50, the pressure applied to the tab group 18 by the welding jig 50 is not 1 to 2 kgf / cm 2 It may be set to
○ 接触部52は、四角筒状でなくてもよい。例えば、接触部52は、タブ群18において、溶接部31となる箇所を取り囲むことができれば、円筒状、楕円筒状、六角筒状等に変更してもよい。 The contact portion 52 may not have a square cylindrical shape. For example, the contact portion 52 may be changed to a cylindrical shape, an elliptic cylindrical shape, a hexagonal cylindrical shape, or the like as long as it can surround a portion to be the welding portion 31 in the tab group 18.
○ 溶接用治具50の治具本体51と接触部52は別体であってもよい。
○ 接触部52は筒状でなくてもよい。例えば、接触部は、レーザ光Rの進行方向に対する直交方向に離れて対向する部位として一対の第1押圧部52aだけを備える構成であってもよい。要は、接触部は、レーザ光Rの進行方向に対する直交方向に離れて対向する部位を備えていれば平面視C状やコ字状にしてもよい。
The jig body 51 and the contact portion 52 of the welding jig 50 may be separate members.
The contact portion 52 may not be cylindrical. For example, the contact portion may be configured to include only the pair of first pressing portions 52a as a portion facing away from and in the direction orthogonal to the traveling direction of the laser beam R. The point is that the contact portion may be C-shaped or U-shaped in a plan view as long as the contact portion includes portions opposed and opposed in the orthogonal direction to the traveling direction of the laser beam R.
○ 電極組立体12は、巻回型の電極組立体でもよい。図示しないが、巻回型の電極組立体は、長尺帯状の正極電極と長尺帯状の負極電極とが絶縁された状態で巻回された層状構造を有する。正極電極及び負極電極はそれぞれ、一対の長辺に沿う縁部のうち一方の縁部に活物質層が存在せず、金属箔が露出した帯状の未塗工部を備える。電極組立体は、帯状の未塗工部が同じ極性同士で積層された未塗工部群を備える。正極の未塗工部群は、巻回軸線の一端に存在し、負極の未塗工部群は、巻回軸線の他端に存在する。 The electrode assembly 12 may be a wound electrode assembly. Although not shown, the wound electrode assembly has a layered structure in which a long strip-like positive electrode and a long strip-like negative electrode are insulated and wound. The positive electrode and the negative electrode each have a strip-like uncoated portion in which the metal foil is exposed without an active material layer present at one of the edges along the pair of long sides. The electrode assembly includes an uncoated portion group in which strip-shaped uncoated portions are stacked with the same polarity. The uncoated portion group of the positive electrode is present at one end of the winding axis, and the uncoated portion group of the negative electrode is present at the other end of the winding axis.
○ 正極電極21及び負極電極22において、活物質層25は金属箔24の片面に存在してもよい。
○ 正極電極21及び負極電極22の未塗工部は、タブ26に限定されない。例えば、正極電極21及び負極電極22の一対の長辺に沿う縁部のうちの一方の縁部から金属箔24を露出させるとともに、その露出した金属箔の一部からタブ26を突出させる。そして、縁部に沿う金属箔とタブ26を未塗工部としてもよい。また、正極電極21及び負極電極22の一対の長辺に沿う縁部のうちの一方の縁部から金属箔24を露出させ、その露出した部分のみを未塗工部としてもよい。
In the positive electrode 21 and the negative electrode 22, the active material layer 25 may be present on one side of the metal foil 24.
The uncoated portions of the positive electrode 21 and the negative electrode 22 are not limited to the tab 26. For example, the metal foil 24 is exposed from one of the edges along the pair of long sides of the positive electrode 21 and the negative electrode 22, and the tab 26 is protruded from a part of the exposed metal foil. Then, the metal foil and the tab 26 along the edge may be an uncoated part. Alternatively, the metal foil 24 may be exposed from one of the edge portions along the pair of long sides of the positive electrode 21 and the negative electrode 22, and only the exposed portion may be an uncoated portion.
○ 溶接用治具50は、マシナブルセラミックス以外のセラミックスであってもよいし、熱伝導率が低く、耐熱衝撃性の高い金属であってもよい。
○ 溶接部31の長手は、タブ26の長手方向に延びていてもよい。
The welding jig 50 may be a ceramic other than machinable ceramics, or may be a metal having a low thermal conductivity and a high thermal shock resistance.
The longitudinal direction of the welding portion 31 may extend in the longitudinal direction of the tab 26.
○ 溶接部31の長手方向の長さは、適宜変更してよい。
○ 溶接部31の形状は適宜変更してよい。
○ 蓄電装置は、例えばキャパシタなど、二次電池以外の蓄電装置にも適用可能である。
The length of the weld 31 in the longitudinal direction may be changed as appropriate.
The shape of the welding portion 31 may be changed as appropriate.
The power storage device is also applicable to power storage devices other than secondary batteries, such as capacitors.
○ 二次電池10は、リチウムイオン二次電池以外の他の二次電池であってもよい。要は、正極用の活物質と負極用の活物質との間をイオンが移動するとともに電荷の教授を行うものであればよい。 The secondary battery 10 may be another secondary battery other than a lithium ion secondary battery. The point is that the ions move between the active material for the positive electrode and the active material for the negative electrode and the charge is taught.
R…レーザ光、K1…間隔、10…蓄電装置としての二次電池、12…電極組立体、17…導電部材、18…未塗工部群としてのタブ群、21…正極の電極としての正極電極、22…負極の電極としての負極電極、24…金属箔、25…活物質層、26…未塗工部としてのタブ、31…溶接部、50…溶接用治具、51…治具本体、52…接触部、53…貫通孔。 DESCRIPTION OF SYMBOLS R ... Laser beam, K1 ... space | interval, 10 ... Secondary battery as an electrical storage apparatus, 12 ... Electrode assembly, 17 ... Conducting member, 18 ... Tab group as uncoated part group, 21 ... Positive electrode as an electrode of a positive electrode Electrode 22 Negative electrode as electrode of negative electrode 24 Metal foil 25 Active material layer 26 Tab as uncoated portion 31 Welded portion 50 Jig for welding 51 Jig main body , 52 ... contact portion, 53 ... through hole.
Claims (6)
前記溶接部は、前記未塗工部群の積層方向一端の未塗工部より外側に前記導電部材を配置し、かつ前記未塗工部群の積層方向他端の未塗工部に載せた溶接用治具により前記未塗工部群を積層方向に加圧した状態で、前記溶接用治具を通過するレーザ光を進行方向に移動させながら前記積層方向他端の未塗工部に照射させて形成され、
前記溶接用治具は、
筒状の治具本体と、
前記治具本体を軸方向に貫通し、前記レーザ光を通過させる貫通孔と、
前記治具本体の軸方向に連設され、前記積層方向他端の未塗工部に接触し、かつ前記積層方向他端の未塗工部における前記レーザ光の前記進行方向に対する直交方向に離れて対向する部位を備える接触部と、を有し、
前記対向する部位の間隔は50μmより広く5mm以下であることを特徴とする溶接用治具。 A structure in which an active material layer is provided on at least one side of a metal foil, and the positive and negative electrodes having an uncoated portion where the active material layer is not present and the metal foil is exposed are laminated in an insulated state An electric storage apparatus comprising: an electrode assembly including an uncoated portion group having the uncoated portions stacked in the same polarity, and a conductive member joined to the uncoated portion group. A welding jig used for manufacturing a welded portion in which a conductive member and the uncoated portion group are laser welded.
The said welding part arrange | positioned the said conductive member outside the uncoated part of the lamination direction one end of the said uncoated part group, and mounted on the uncoated part of the lamination direction other end of the said uncoated part group In a state where the uncoated portion group is pressed in the stacking direction by the welding jig, the uncoated portion at the other end in the stacking direction is irradiated while moving the laser beam passing through the welding jig in the traveling direction It is formed by
The welding jig is
A cylindrical jig body,
A through hole which penetrates the jig body in the axial direction and allows the laser beam to pass through;
It is continuously provided in the axial direction of the jig body, contacts the uncoated portion at the other end in the laminating direction, and is separated in the orthogonal direction to the traveling direction of the laser light at the uncoated portion at the other end And a contact portion provided with opposing portions,
A welding jig characterized in that an interval between the opposing parts is more than 50 μm and 5 mm or less.
前記未塗工部群の積層方向一端の未塗工部より外側に前記導電部材を配置し、かつ前記未塗工部群の積層方向他端の未塗工部にレーザ光を通過させる溶接用治具を載せ、
前記溶接用治具の接触部において、前記レーザ光の進行方向に対する直交方向に離れて対向する部位を50μmより広く5mm以下の間隔を空けた状態で前記未塗工部群の積層方向他端の未塗工部に接触させ、該溶接用治具により前記未塗工部群を積層方向に加圧した状態で、前記溶接用治具を通過するレーザ光を進行方向に移動させながら前記積層方向他端の未塗工部に照射することを特徴とする溶接部の形成方法。 An electrode of a positive electrode and a negative electrode having an active material layer on at least one surface of a metal foil and an uncoated portion where the active material layer is not present and the metal foil is exposed are laminated in a state of being insulated In a power storage device, comprising: an electrode assembly including an uncoated portion group in which the uncoated portions are stacked with the same polarity; and a conductive member joined to the uncoated portion group, the conductive member and the conductive member. It is a formation method of the welding part which carried out the laser welding with the uncoated part group,
The conductive member is disposed outside the uncoated portion at one end in the stacking direction of the uncoated portion group, and laser light is allowed to pass through the uncoated portion at the other end in the stacking direction of the uncoated portion. Put the jig,
At the contact portion of the welding jig, the other portion in the stacking direction of the uncoated portion group is spaced apart in a direction orthogonal to the traveling direction of the laser light, with the portions facing each other wider than 50 μm and spaced 5 mm or less. In the state where the uncoated portion is brought into contact with the uncoated portion and the uncoated portion group is pressed in the laminating direction by the welding jig, the laminating direction is moved while moving the laser beam passing through the welding jig in the advancing direction A method of forming a welded portion comprising irradiating the uncoated portion at the other end.
The method for forming a welded portion according to claim 4 or 5, wherein the uncoated portion group is pressurized by a pressure of 1 to 2 kgf / cm 2 when the uncoated portion group is pressurized by the welding jig.
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Cited By (6)
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JP2021130123A (en) * | 2020-02-19 | 2021-09-09 | 株式会社片岡製作所 | Welding jig and laser beam machine |
WO2022103041A1 (en) * | 2020-11-10 | 2022-05-19 | 주식회사 엘지에너지솔루션 | Welding apparatus for button-type secondary battery |
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JP2021130123A (en) * | 2020-02-19 | 2021-09-09 | 株式会社片岡製作所 | Welding jig and laser beam machine |
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CN115224453A (en) * | 2022-09-21 | 2022-10-21 | 江苏时代新能源科技有限公司 | Battery cell, battery, power consumption device and welding equipment |
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