JP6364972B2 - Power storage device and method for manufacturing power storage device - Google Patents

Power storage device and method for manufacturing power storage device Download PDF

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JP6364972B2
JP6364972B2 JP2014114738A JP2014114738A JP6364972B2 JP 6364972 B2 JP6364972 B2 JP 6364972B2 JP 2014114738 A JP2014114738 A JP 2014114738A JP 2014114738 A JP2014114738 A JP 2014114738A JP 6364972 B2 JP6364972 B2 JP 6364972B2
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conductive member
current collecting
negative electrode
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electrode tab
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JP2015230745A (en
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真也 奥田
真也 奥田
木下 恭一
恭一 木下
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Toyota Industries Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Description

本発明は、蓄電装置、及び蓄電装置の製造方法に関する。   The present invention relates to a power storage device and a method for manufacturing the power storage device.

従来から、EV(Electric Vehicle)やPHV(Plug in Hybrid Vehicle)などの車両には、電動機などへの供給電力を蓄える蓄電装置としてリチウムイオン二次電池やニッケル水素二次電池などが搭載されている。この種の二次電池は、電極が複数層にわたって層状に重なっている電極組立体を有する。   Conventionally, vehicles such as EVs (Electric Vehicles) and PHVs (Plug in Hybrid Vehicles) have been mounted with lithium-ion secondary batteries or nickel-hydrogen secondary batteries as power storage devices that store power supplied to electric motors and the like. . This type of secondary battery has an electrode assembly in which electrodes are stacked in layers over a plurality of layers.

そして、例えば特許文献1に示されるように、各電極の芯体露出部(以下「集電部」という)が層状に重なった集電部群と、電極端子などの導電部材とは、レーザなどを用いて溶接されている。特許文献1では、集電部群の先端が傾斜面となるように集電部を積層した状態で、その傾斜面を溶接することにより、広範囲を均質に溶接して抵抗を低減している。   For example, as shown in Patent Document 1, a current collecting portion group in which core exposed portions (hereinafter referred to as “current collecting portions”) of each electrode overlap each other and a conductive member such as an electrode terminal include a laser or the like. It is welded using. In Patent Document 1, in a state in which the current collectors are stacked so that the front ends of the current collector groups become inclined surfaces, the inclined surfaces are welded to uniformly weld a wide area to reduce the resistance.

特開2011−76776号公報JP 2011-76776 A

しかしながら、特許文献1では、集電部群の傾斜面とは反対側に導電部材を配置していることから、集電部群を構成する集電部のうち最も導電部材に近接している集電部が導電部材に溶接されている一方で、その他の集電部は隣り合う集電部と溶接されている。このため、特許文献1では、集電部群と導電部材との間の電気抵抗を均一にし難くなる虞がある。   However, in Patent Document 1, since the conductive member is arranged on the side opposite to the inclined surface of the current collecting unit group, the current collecting unit that is closest to the conductive member among the current collecting units constituting the current collecting unit group. The current collector is welded to the conductive member, while the other current collector is welded to the adjacent current collector. For this reason, in patent document 1, there exists a possibility that it may become difficult to make the electrical resistance between a current collection part group and a electrically-conductive member uniform.

この発明は、上記従来技術に存在する問題点に着目してなされたものであり、その目的は、導電部材と集電部群との間の電気抵抗が不均一になることを抑制できる蓄電装置、及び蓄電装置の製造方法を提供することにある。   This invention was made paying attention to the problem which exists in the said prior art, The objective is the electrical storage apparatus which can suppress that the electrical resistance between an electroconductive member and a current collection part group becomes non-uniform | heterogenous. And providing a method of manufacturing the power storage device.

上記課題を解決する蓄電装置は、電極が複数層にわたって層状に重なっている電極組立体と、前記電極組立体と電気的に接続されている導電部材と、を備えた蓄電装置であって、前記電極は、活物質層と、前記活物質層を担持する導電性の集電部材と、前記集電部材に接続された金属箔よりなる集電部と、を有し、前記電極組立体は、前記電極の集電部が層状に重なっている集電部群を有するとともに、該集電部群の形状は、1層ごとに又は複数層ごとに前記集電部の先端が順に所定方向へずれていることにより複数の段部を含む階段状であり、前記導電部材は、前記複数の段部に沿って配置されており、前記導電部材と前記集電部群とは、前記複数の段部のうち一部又は全部である複数の段部で溶接されていることを要旨とする。   A power storage device that solves the above-described problem is a power storage device comprising: an electrode assembly in which electrodes are layered over a plurality of layers; and a conductive member that is electrically connected to the electrode assembly, The electrode has an active material layer, a conductive current collecting member that supports the active material layer, and a current collecting portion made of a metal foil connected to the current collecting member, and the electrode assembly includes: The current collector part of the electrode has a current collector part group that overlaps in layers, and the shape of the current collector part group is shifted in a predetermined direction in order of the tip of the current collector part for each layer or for each plurality of layers. The conductive member is arranged along the plurality of step portions, and the conductive member and the current collecting portion group include the plurality of step portions. It is summarized that it is welded at a plurality of steps that are part or all of the above.

この構成によれば、集電部群の形状が複数の段部を含む階段状であるとともに、導電部材と集電部群とは、複数の段部のうち一部又は全部である複数の段部で溶接されている。このため、従来のように、集電部群のうち階段状である面とは反対側に導電部材を配置する構成と比較して、より多くの集電部を導電部材と溶接できる。したがって、導電部材と集電部群との間の電気抵抗が不均一になることを抑制できる。   According to this configuration, the shape of the current collecting portion group is a stepped shape including a plurality of step portions, and the conductive member and the current collecting portion group include a plurality of steps that are part or all of the plurality of step portions. Welded at the part. For this reason, compared with the structure which arrange | positions a electrically-conductive member on the opposite side to the surface which is step-shaped among the current collection part groups conventionally, more current collection parts can be welded with a conductive member. Therefore, it can suppress that the electrical resistance between a electrically-conductive member and a current collection part group becomes nonuniform.

上記蓄電装置について、前記導電部材と前記集電部群とは、前記複数の段部における前記導電部材との対向面で溶接されていることが好ましい。この構成によれば、導電部材と集電部群とは、集電部群における各段部の面で溶接されていることから、接合強度を向上させることができる。   About the said electrical storage apparatus, it is preferable that the said electrically-conductive member and the said current collection part group are welded by the opposing surface with the said electrically-conductive member in these step parts. According to this configuration, since the conductive member and the current collecting portion group are welded on the surface of each step portion in the current collecting portion group, the bonding strength can be improved.

上記蓄電装置について、前記導電部材と前記集電部群とは、レーザ溶接されていることが好ましい。この構成によれば、レーザ溶接を用いることで、導電部材と集電部群とを溶接するときに発熱させる範囲を小さくし、電極が有する活物質層に悪影響を及ぼすことを抑制できる。   About the said electrical storage apparatus, it is preferable that the said electrically-conductive member and the said current collection part group are laser-welded. According to this configuration, by using laser welding, it is possible to reduce the range of heat generation when welding the conductive member and the current collecting unit group, and to suppress adverse effects on the active material layer of the electrode.

上記蓄電装置について、前記導電部材は、前記導電部材と前記集電部群との溶接部とは反対側に凹部を有することが好ましい。この構成によれば、導電部材は集電部群との溶接部とは反対側に凹部を有することから、該凹部を介して簡便且つ確実に溶接できる。したがって、導電部材と集電部群との間の電気抵抗が不均一になることを抑制できる。   About the said electrical storage apparatus, it is preferable that the said electrically-conductive member has a recessed part on the opposite side to the welding part of the said electrically-conductive member and the said current collection part group. According to this configuration, since the conductive member has the concave portion on the opposite side to the welded portion with the current collecting portion group, the conductive member can be easily and reliably welded through the concave portion. Therefore, it can suppress that the electrical resistance between a electrically-conductive member and a current collection part group becomes nonuniform.

上記蓄電装置について、前記集電部群において集電部が重なっている方向から前記集電部群を挟持する挟持部材をさらに備え、前記挟持部材は、前記導電部材と前記集電部群との溶接部よりも前記集電部群の基端部側に配置されていることが好ましい。   The power storage device further includes a sandwiching member that sandwiches the current collecting unit group from a direction in which the current collecting unit overlaps in the current collecting unit group, and the sandwiching member includes the conductive member and the current collecting unit group. It is preferable that it is arranged closer to the base end portion side of the current collecting portion group than the welded portion.

この構成によれば、層状に重なっている集電部が相互に離れる方向へ移動や変形することを抑制できることから、集電部の移動や変形に伴って集電部と導電部材との溶接部に負荷がかかることを抑制できる。   According to this configuration, it is possible to suppress the movement and deformation of the current collecting parts overlapping in layers from each other, so that the welded part between the current collecting part and the conductive member is accompanied by the movement or deformation of the current collecting part. It can suppress that a load is applied.

上記課題を解決する蓄電装置の製造方法は、1層ごとに又は複数層ごとに前記集電部の先端を順に所定方向へずらして配置することにより複数の段部を形成して前記集電部群の形状を階段状とするとともに、前記複数の段部に沿って配置した導電部材のうち前記集電部群とは反対側の面にレーザを照射することにより、前記導電部材と前記集電部群とを溶接することを要旨とする。   A method of manufacturing a power storage device that solves the above problem includes forming a plurality of step portions by sequentially disposing a tip of the current collector in a predetermined direction for each layer or for each of a plurality of layers, thereby forming the current collector The shape of the group is stepped, and the conductive member and the current collector are irradiated by irradiating a surface of the conductive member arranged along the plurality of step portions on the side opposite to the current collecting portion group. The gist is to weld the group.

この構成によれば、複数の段部に沿って配置した導電部材のうち集電部群とは反対側の面にレーザを照射することにより、導電部材と集電部群とを溶接することから、導電部材と集電部群との間の電気抵抗が不均一になることを抑制しつつ、さらに集電部群を保護するための保護部材を省略することが可能になる。   According to this configuration, the conductive member and the current collecting portion group are welded by irradiating the laser on the surface opposite to the current collecting portion group among the conductive members arranged along the plurality of steps. Further, it is possible to omit a protective member for protecting the current collecting unit group while suppressing the electric resistance between the conductive member and the current collecting unit group from becoming non-uniform.

本発明によれば、導電部材と集電部群との間の電気抵抗が不均一になることを抑制できる。   ADVANTAGE OF THE INVENTION According to this invention, it can suppress that the electrical resistance between an electroconductive member and a current collection part group becomes non-uniform | heterogenous.

一部を分解した蓄電装置を模式的に示す斜視図。The perspective view which shows typically the electrical storage apparatus which decomposed | disassembled one part. 図1に示す1−1線断面図。FIG. 1 is a sectional view taken along line 1-1 shown in FIG. (a)は、電極組立体と導電部材とを模式的に示す断面図、(b)は、(a)の一部を拡大して模式的に示す断面図、(c)は、集電タブ群と導電部材とを模式的に示す平面図。(A) is sectional drawing which shows an electrode assembly and an electrically-conductive member typically, (b) is sectional drawing which expands and a part of (a) is shown typically, (c) is a current collection tab The top view which shows a group and an electrically-conductive member typically. 集電タブ群と導電部材との溶接方法を説明するための模式図。The schematic diagram for demonstrating the welding method of a current collection tab group and an electrically-conductive member. 集電タブ群と導電部材との溶接方法を説明するための模式図。The schematic diagram for demonstrating the welding method of a current collection tab group and an electrically-conductive member. 別の実施形態における電極組立体と導電部材とを模式的に示す断面図。Sectional drawing which shows typically the electrode assembly and electroconductive member in another embodiment.

以下、二次電池及び二次電池の製造方法の一実施形態について説明する。
図1に示すように、蓄電装置としての二次電池10は、金属製である直方体状のケース11を有する。ケース11は、例えばアルミニウム製やアルミニウム合金製である。ケース11は、有底四角筒状のケース本体11aと、ケース本体11aの開口部を塞ぐ蓋11bとを有する。ケース11には、電極組立体12が収容されている。また、ケース11には、図示しない電解質(電解液)が充填されている。本実施形態の二次電池10は、リチウムイオン二次電池である。
Hereinafter, an embodiment of a secondary battery and a method for manufacturing the secondary battery will be described.
As shown in FIG. 1, a secondary battery 10 as a power storage device has a rectangular parallelepiped case 11 made of metal. The case 11 is made of, for example, aluminum or aluminum alloy. The case 11 includes a bottomed square cylindrical case main body 11a and a lid 11b that closes an opening of the case main body 11a. An electrode assembly 12 is accommodated in the case 11. The case 11 is filled with an electrolyte (electrolytic solution) (not shown). The secondary battery 10 of this embodiment is a lithium ion secondary battery.

電極組立体12は、その全体が略直方体状であるとともに、正極電極13と負極電極14とが間にセパレータ15を介在させた状態で複数層にわたって交互に重なっている積層型の電極組立体である。正極電極13、負極電極14、及びセパレータ15は、略矩形のシート状である。正極電極13と負極電極14とは、セパレータ15によって相互に絶縁されている。以下の説明では、電極組立体12において、各電極13,14が重なっている方向を単に「積層方向DS」と示す。   The electrode assembly 12 has a substantially rectangular parallelepiped shape as a whole, and is a stacked electrode assembly in which a positive electrode 13 and a negative electrode 14 are alternately stacked over a plurality of layers with a separator 15 interposed therebetween. is there. The positive electrode 13, the negative electrode 14, and the separator 15 have a substantially rectangular sheet shape. The positive electrode 13 and the negative electrode 14 are insulated from each other by the separator 15. In the following description, the direction in which the electrodes 13 and 14 overlap in the electrode assembly 12 is simply referred to as “stacking direction DS”.

図2に示すように、正極電極13は、略矩形状である正極用の金属箔13aと、その両面の一部をそれぞれ覆うとともに正極用の活物質を含む活物質層13bと、金属箔13aの一縁部(一辺)から突出する集電部としての正極タブ13cとを有する。金属箔13aは、例えばアルミニウム箔である。金属箔13aは、活物質層13bを担持する導電性の集電部材となる。   As shown in FIG. 2, the positive electrode 13 includes a substantially rectangular metal foil 13a for a positive electrode, an active material layer 13b that covers a part of both surfaces thereof and includes a positive electrode active material, and a metal foil 13a. And a positive electrode tab 13c as a current collector protruding from one edge (one side). The metal foil 13a is, for example, an aluminum foil. The metal foil 13a serves as a conductive current collecting member that carries the active material layer 13b.

本実施形態の正極タブ13cは、金属箔13aの一部であって、活物質層13bで覆われていない部分である。電極組立体12を構成する全ての正極電極13は、同一形状及び同一構成である。即ち、各正極電極13の正極タブ13cは、突出方向D1に沿った長さが同一(又は略同一)である。   The positive electrode tab 13c of this embodiment is a part of the metal foil 13a that is not covered with the active material layer 13b. All the positive electrodes 13 constituting the electrode assembly 12 have the same shape and the same configuration. That is, the positive electrode tab 13c of each positive electrode 13 has the same (or substantially the same) length along the protruding direction D1.

また、負極電極14は、略矩形状である金属箔14aと、その両面の一部をそれぞれ覆うとともに負極用の活物質を含む活物質層14bと、金属箔14aの一縁部(一辺)から突出する集電部としての負極タブ14cとを有する。金属箔14aは、例えば銅箔である。金属箔14aは、活物質層14bを担持する導電性の集電部材となる。   The negative electrode 14 includes a substantially rectangular metal foil 14 a, an active material layer 14 b that covers a part of both surfaces of the metal foil 14 a and contains an active material for the negative electrode, and one edge (one side) of the metal foil 14 a. And a negative electrode tab 14c as a protruding current collector. The metal foil 14a is, for example, a copper foil. The metal foil 14a serves as a conductive current collecting member that carries the active material layer 14b.

本実施形態の負極タブ14cは、金属箔14aの一部であって、活物質層14bに覆われていない部分である。電極組立体12を構成する全ての負極電極14は、同一形状及び同一構成である。即ち、各負極電極14の負極タブ14cは、突出方向D1に沿った長さが同一(又は略同一)である。   The negative electrode tab 14c of the present embodiment is a part of the metal foil 14a that is not covered with the active material layer 14b. All the negative electrodes 14 constituting the electrode assembly 12 have the same shape and the same configuration. That is, the negative electrode tab 14c of each negative electrode 14 has the same (or substantially the same) length along the protruding direction D1.

図1に示すように、電極組立体12は、複数の正極電極13が積層されていることによって、電極組立体12の縁部12aから突出し、且つ正極電極13の正極タブ13cが層状に重なっている集電部群としての正極タブ群13dを有する。また、電極組立体12は、複数の負極電極14が積層されていることによって、電極組立体12の縁部12aから突出し、且つ負極電極14の負極タブ14cが層状に重なっている集電部群としての負極タブ群14dを有する。   As shown in FIG. 1, the electrode assembly 12 protrudes from the edge portion 12 a of the electrode assembly 12 by laminating the plurality of positive electrodes 13, and the positive electrode tabs 13 c of the positive electrode 13 overlap each other in layers. A positive electrode tab group 13d as a current collecting unit group. In addition, the electrode assembly 12 has a plurality of negative electrodes 14 stacked so that the electrode assembly 12 protrudes from the edge 12a of the electrode assembly 12 and the negative electrode tabs 14c of the negative electrode 14 overlap each other in layers. As a negative electrode tab group 14d.

二次電池10は、ケース11の外側に突出するように蓋11bに固定された正極端子17と、ケース11の外側に突出するように蓋11bに固定された負極端子18とを有する。なお、正極端子17及び負極端子18は、円環状の絶縁部材19によって蓋11bと絶縁されている。   The secondary battery 10 has a positive electrode terminal 17 fixed to the lid 11 b so as to protrude outside the case 11, and a negative electrode terminal 18 fixed to the lid 11 b so as to protrude outside the case 11. The positive electrode terminal 17 and the negative electrode terminal 18 are insulated from the lid 11b by an annular insulating member 19.

二次電池10は、電極組立体12(正極タブ群13d)と正極端子17とを電気的に接続する導電部材21を有する。正極端子17と導電部材21とは、導電部材21の基端部で電気的に接続されている。また、正極タブ群13dは、積層方向DSにおける電極組立体12の両端面のうち一方の端面12b側へ、正極タブ群13dを構成する全ての正極タブ13cを寄せ集めた状態であって、且つ縁部12aに沿って延びるように折り曲げられた状態で導電部材21の先端部と溶接されている。   The secondary battery 10 includes a conductive member 21 that electrically connects the electrode assembly 12 (positive electrode tab group 13 d) and the positive electrode terminal 17. The positive electrode terminal 17 and the conductive member 21 are electrically connected at the base end portion of the conductive member 21. Further, the positive electrode tab group 13d is a state in which all the positive electrode tabs 13c constituting the positive electrode tab group 13d are gathered together on one end face 12b side of the both end faces of the electrode assembly 12 in the stacking direction DS, and The tip of the conductive member 21 is welded in a state of being bent so as to extend along the edge 12a.

また、二次電池10は、電極組立体12(負極タブ群14d)と負極端子18とを電気的に接続する導電部材22を有する。負極端子18と導電部材22とは、導電部材22の基端部で電気的に接続されている。負極タブ群14dは、電極組立体12の端面12b側へ負極タブ群14dを構成する全ての負極タブ14cを寄せ集めた状態であって、且つ縁部12aに沿って延びるように折り曲げられた状態で導電部材22の先端部と溶接されている。   Further, the secondary battery 10 includes a conductive member 22 that electrically connects the electrode assembly 12 (negative electrode tab group 14 d) and the negative electrode terminal 18. The negative electrode terminal 18 and the conductive member 22 are electrically connected at the base end portion of the conductive member 22. The negative electrode tab group 14d is a state in which all the negative electrode tabs 14c constituting the negative electrode tab group 14d are gathered to the end surface 12b side of the electrode assembly 12, and is bent so as to extend along the edge 12a. And is welded to the tip of the conductive member 22.

以下、負極タブ群14d及び導電部材22の形状、並びに負極タブ群14dと導電部材22との接合構造について詳しく説明する。なお、正極タブ群13d及び導電部材21の形状、並びに正極タブ群13dと導電部材21との接合構造については、負極タブ群14d及び導電部材22の場合と同様であるので、その詳細な説明を省略する。   Hereinafter, the shape of the negative electrode tab group 14d and the conductive member 22 and the joining structure of the negative electrode tab group 14d and the conductive member 22 will be described in detail. The shape of the positive electrode tab group 13d and the conductive member 21 and the joining structure between the positive electrode tab group 13d and the conductive member 21 are the same as those of the negative electrode tab group 14d and the conductive member 22, and therefore a detailed description thereof will be given. Omitted.

図3(a)〜(c)に示すように、負極タブ群14dにおいて、複数の負極タブ14cは、負極タブ群14dの先端部の形状が斜面状、拡大した場合の断面では階段状となるように積層されている。即ち、負極タブ群14dの形状は、縁部12aを基準として、1層ごとに負極タブ14cの先端が順に所定方向としての突出方向D1へずれていることにより複数の段部14eを含む階段状の形状である。換言すれば、最も突出方向D1に突出する負極タブ14cの先端を基準として、1層ごとに負極タブ14cの先端が順に突出方向D1とは反対方向(縁部12aへ向かう方向)へずれていると把握することもできる。なお、先端部の形状が斜面状(傾斜面)であるとは、各負極タブ14cと接触する仮想平面が傾斜面となることを意味する。   As shown in FIGS. 3A to 3C, in the negative electrode tab group 14d, the plurality of negative electrode tabs 14c are sloped in the shape of the tip portion of the negative electrode tab group 14d and stepped in a cross section when enlarged. Are stacked. In other words, the shape of the negative electrode tab group 14d is a staircase shape including a plurality of step portions 14e by shifting the tip of the negative electrode tab 14c sequentially in the protruding direction D1 as a predetermined direction for each layer with respect to the edge portion 12a. It is the shape. In other words, with respect to the tip of the negative electrode tab 14c that protrudes most in the protruding direction D1, the tip of the negative electrode tab 14c is sequentially shifted in the direction opposite to the protruding direction D1 (direction toward the edge 12a) for each layer. It can also be grasped. In addition, that the shape of a front-end | tip part is a slope shape (inclined surface) means that the virtual plane which contacts each negative electrode tab 14c turns into an inclined surface.

また、導電部材22は、例えば銅などの略矩形の金属板である。導電部材22は、その基端部側が蓋11bに対して平行である一方で、先端部側が負極タブ群14dの傾斜面に沿うように僅かに捻った形状である。なお、正極用の導電部材21は、例えばアルミニウムやアルミニウム合金の金属板である。   The conductive member 22 is a substantially rectangular metal plate such as copper. The conductive member 22 has a shape slightly twisted so that the base end side thereof is parallel to the lid 11b and the tip end side thereof is along the inclined surface of the negative electrode tab group 14d. The positive electrode conductive member 21 is, for example, a metal plate of aluminum or aluminum alloy.

そして、導電部材22と負極タブ群14dとは、図中において墨色で示すように、負極タブ群14dの傾斜面、即ち複数の段部14eのうち全てである複数の段部14eで溶接されている。より詳しく説明すると、導電部材22と負極タブ群14dとは、各段部14eのうち導電部材22との対向面14fで溶接されている。また、後述するように、本実施形態において、導電部材22と負極タブ群14dとは、溶接用のレーザを用いて溶接(レーザ溶接)されている。以下の説明では、各負極タブ14cにおいて、導電部材22と溶接された部分を溶接部14gと示す。   The conductive member 22 and the negative electrode tab group 14d are welded to the inclined surface of the negative electrode tab group 14d, that is, a plurality of step portions 14e, which are all of the plurality of step portions 14e, as shown in black in the drawing. Yes. More specifically, the conductive member 22 and the negative electrode tab group 14d are welded to each other at the facing surface 14f facing the conductive member 22 of the stepped portions 14e. In addition, as will be described later, in the present embodiment, the conductive member 22 and the negative electrode tab group 14d are welded (laser welding) using a welding laser. In the following description, a portion welded to the conductive member 22 in each negative electrode tab 14c is referred to as a welded portion 14g.

次に、二次電池の製造方法について、導電部材22と負極タブ14cとの溶接方法を中心に、その作用とともに説明する。本実施形態の二次電池10は、以下に説明する積層工程、成型工程、配置工程、及び溶接工程を含んで構成された製造工程を経て製造される。   Next, a method for manufacturing a secondary battery will be described together with its operation, focusing on a method for welding the conductive member 22 and the negative electrode tab 14c. The secondary battery 10 of the present embodiment is manufactured through a manufacturing process including a stacking process, a molding process, an arrangement process, and a welding process described below.

図4及び図5に示すように、まず積層工程では、正極電極13及び負極電極14を間にセパレータ15を介在させた状態で交互に積層することにより、電極組立体12を得る。次に、成型工程では、負極タブ群14dを構成する全ての負極タブ14cを電極組立体12の端面12b側へ寄せ集めることにより、負極タブ群14dの先端部の形状を斜面状(傾斜面)に成形する。   As shown in FIGS. 4 and 5, first, in the laminating step, the electrode assembly 12 is obtained by alternately laminating the positive electrode 13 and the negative electrode 14 with the separator 15 interposed therebetween. Next, in the molding process, all the negative electrode tabs 14c constituting the negative electrode tab group 14d are gathered together toward the end surface 12b side of the electrode assembly 12, thereby forming the shape of the tip portion of the negative electrode tab group 14d into an inclined surface (inclined surface). To form.

前述のように、突出方向D1に沿った各負極タブ14cの長さは同一(又は略同一)である。このため、成型工程では、各負極タブ14cを端面12b側に寄せ集めることにより、端面12bから離間した位置に積層されている負極電極14の負極タブ14cである程、その先端が縁部12aに対して順に近接するように整列される。即ち、成形工程では、1層ごとに負極タブ14cの先端を順に突出方向D1へずらして配置することにより複数の段部14eを形成して負極タブ群14dの形状を階段状とする。   As described above, the lengths of the negative electrode tabs 14c along the protruding direction D1 are the same (or substantially the same). For this reason, in the molding process, the tips of the negative electrode tabs 14c of the negative electrode 14 that are stacked at a position separated from the end surface 12b by gathering the negative electrode tabs 14c toward the end surface 12b are closer to the edge 12a. It arranges so that it may adjoin sequentially. That is, in the forming step, the tips of the negative electrode tabs 14c are sequentially shifted in the protruding direction D1 for each layer to form a plurality of step portions 14e, and the shape of the negative electrode tab group 14d is stepped.

次に、配置工程では、負極タブ群14dの傾斜面に対して先端部側が沿うように導電部材22を配置する。即ち、配置工程では、導電部材22を複数の段部14eに沿って配置する。このとき、各段部14eの対向面14fは、それぞれ導電部材22と面接触される。   Next, in the arranging step, the conductive member 22 is arranged so that the tip side is along the inclined surface of the negative electrode tab group 14d. That is, in the arrangement step, the conductive member 22 is arranged along the plurality of step portions 14e. At this time, the facing surface 14f of each step 14e is in surface contact with the conductive member 22, respectively.

次に、溶接工程では、導電部材22のうち、負極タブ群14dとは反対側の面に溶接用のレーザ25aをレーザ照射装置25から照射することにより、導電部材22及び負極タブ14cを溶融及び固化させ、負極タブ群14dと導電部材22とを溶接する。溶接工程では、図中において矢印で示すように、レーザ25aの照射位置を突出方向D1に沿って往復移動させることにより、導電部材22と各負極タブ14cの対向面14fとを溶接し、溶接部14gを形成する(図中において墨色で示す)。   Next, in the welding process, the conductive member 22 and the negative electrode tab 14c are melted by irradiating the surface of the conductive member 22 opposite to the negative electrode tab group 14d with a laser 25a for welding from the laser irradiation device 25. The negative electrode tab group 14d and the conductive member 22 are welded together. In the welding process, as indicated by an arrow in the figure, the irradiation position of the laser 25a is reciprocated along the protruding direction D1, thereby welding the conductive member 22 and the opposing surface 14f of each negative electrode tab 14c, and welding portions 14g is formed (indicated in black in the figure).

溶接工程において、レーザ25aの強度(出力)や、各部位におけるレーザ25aの照射時間は、各負極タブ14cのうち導電部材22に接触する部分と、導電部材22とが溶融する程度に設定されている。レーザ溶接では、例えば抵抗溶接などと比較して、より狭い範囲で発熱させることが可能であることから、溶接に伴って発生した熱により負極電極14を構成する活物質層14bに悪影響を及ぼすことを抑制できる。   In the welding process, the intensity (output) of the laser 25a and the irradiation time of the laser 25a at each part are set such that the portion of each negative electrode tab 14c that contacts the conductive member 22 and the conductive member 22 melt. Yes. In laser welding, for example, it is possible to generate heat in a narrower range compared to resistance welding or the like, and therefore, the heat generated by welding has an adverse effect on the active material layer 14b constituting the negative electrode 14. Can be suppressed.

このような溶接工程を経て、導電部材22と負極タブ群14dとは、各段部14eの対向面14fで溶接される。したがって、導電部材22と負極タブ群14dとは、複数の負極タブ14cにて電気的に接続されることから、単一の負極タブ14cにて導電部材22と電気的に接続されている従来の構成と比較して、導電部材22と負極タブ群14dとの間の電気抵抗を小さく、且つ均一化できる。   Through such a welding process, the conductive member 22 and the negative electrode tab group 14d are welded at the facing surface 14f of each stepped portion 14e. Therefore, since the conductive member 22 and the negative electrode tab group 14d are electrically connected by the plurality of negative electrode tabs 14c, the conventional conductive member 22 and the negative electrode tab group 14d are electrically connected to the conductive member 22 by the single negative electrode tab 14c. Compared with the configuration, the electrical resistance between the conductive member 22 and the negative electrode tab group 14d can be made small and uniform.

また、仮に抵抗溶接などにより導電部材22と負極タブ群14dとを溶接する場合には、例えば銅製の金属板である保護部材が必要となる。この保護部材は、例えばスポット溶接の電極棒と負極タブ群14dとの間に介在されることで、電極棒よりの加圧により負極タブ群14dを構成する負極タブ14cが破断することを抑制する。これに対して、本実施形態では、レーザ25aにより溶接を行うことから、上述のような保護部材を省略することが可能となる。なお、正極タブ群13d及び導電部材21についての成型工程、配置工程、及び溶接工程は、負極タブ群14d及び導電部材22の場合と同様であるので、その詳細な説明を省略する。   Further, if the conductive member 22 and the negative electrode tab group 14d are welded by resistance welding or the like, a protective member made of, for example, a copper metal plate is required. For example, the protective member is interposed between the electrode rod of spot welding and the negative electrode tab group 14d, thereby suppressing the negative electrode tab 14c constituting the negative electrode tab group 14d from being broken by pressurization from the electrode bar. . On the other hand, in this embodiment, since the welding is performed by the laser 25a, the protective member as described above can be omitted. In addition, since the shaping | molding process, arrangement | positioning process, and welding process about the positive electrode tab group 13d and the electrically-conductive member 21 are the same as that of the case of the negative electrode tab group 14d and the electrically-conductive member 22, the detailed description is abbreviate | omitted.

その後、正極タブ群13d及び負極タブ群14dは、電極組立体12の縁部12aに沿って折り曲げられることにより、図1や図2に示す状態となる。また、導電部材21,22は、それぞれ端子17,18と電気的に接続される。そして、電極組立体12は、電解質とともにケース11に収容されて二次電池10が完成される。   Thereafter, the positive electrode tab group 13d and the negative electrode tab group 14d are bent along the edge 12a of the electrode assembly 12 to be in the state shown in FIGS. The conductive members 21 and 22 are electrically connected to the terminals 17 and 18, respectively. And the electrode assembly 12 is accommodated in the case 11 with the electrolyte, and the secondary battery 10 is completed.

したがって、上記実施形態によれば、以下に示す効果を得ることができる。
(1)負極タブ群14dの形状が階段状であるとともに、導電部材22と負極タブ群14dとは、複数の段部14eで溶接されている。このため、従来のように、負極タブ群14dのうち階段状である傾斜面とは反対側に導電部材22を配置する構成と比較して、より多くの負極タブ14cを導電部材22と直接溶接できる。したがって、導電部材22と負極タブ群14dとの間の電気抵抗が不均一になることを抑制できる。正極タブ群13d及び導電部材21についても同様である。
Therefore, according to the above embodiment, the following effects can be obtained.
(1) The shape of the negative electrode tab group 14d is stepped, and the conductive member 22 and the negative electrode tab group 14d are welded by a plurality of step portions 14e. For this reason, compared with the structure which arrange | positions the electrically-conductive member 22 on the opposite side to the inclined surface which is step shape among the negative electrode tab groups 14d conventionally, more negative electrode tabs 14c are directly welded with the electrically-conductive member 22. it can. Therefore, it is possible to prevent the electrical resistance between the conductive member 22 and the negative electrode tab group 14d from becoming uneven. The same applies to the positive electrode tab group 13d and the conductive member 21.

(2)負極タブ群14dと導電部材22とは、負極タブ群14dにおける各段部14eの対向面14fで溶接されていることから、負極タブ14cの先端で溶接する構成と比較して、接合強度を向上させることができる。   (2) Since the negative electrode tab group 14d and the conductive member 22 are welded at the facing surface 14f of each step portion 14e in the negative electrode tab group 14d, compared with the configuration in which welding is performed at the tip of the negative electrode tab 14c, Strength can be improved.

(3)溶接にレーザ25aを用いることで、負極タブ群14dと導電部材22とを溶接するときに発熱させる範囲を小さくし、負極電極14が有する活物質層14bに悪影響を及ぼすことを抑制できる。正極タブ群13d及び導電部材21についても同様である。   (3) By using the laser 25a for welding, it is possible to reduce the range of heat generation when welding the negative electrode tab group 14d and the conductive member 22, and to suppress adverse effects on the active material layer 14b of the negative electrode 14. . The same applies to the positive electrode tab group 13d and the conductive member 21.

(4)複数の段部14eに沿って配置した導電部材22のうち、負極タブ群14dとは反対側の面にレーザ25aを照射することにより、負極タブ群14dと導電部材22とを溶接する。このため、本実施形態では、負極タブ群14dを保護するための保護部材を省略することが可能になる。   (4) Of the conductive members 22 arranged along the plurality of step portions 14e, the negative electrode tab group 14d and the conductive member 22 are welded by irradiating the surface opposite to the negative electrode tab group 14d with the laser 25a. . For this reason, in this embodiment, it becomes possible to omit the protective member for protecting the negative electrode tab group 14d.

実施形態は前記に限定されるものではなく、例えば次のように具体化してもよい。
○ 図6に示すように、二次電池10について、導電部材22は、負極タブ群14dとの溶接部14gと反対側の部分に凹部22aを有していてもよい。この場合、凹部22aは、負極タブ14cの突出方向D1において、最も縁部12aに近接する段部14eから最も離間する段部14eまで、前記突出方向D1に沿って延びる長溝状に形成するとよい。この構成によれば、レーザ25aを凹部22aに照射することで、凹部22aを設けない場合と比較して、より低い強度のレーザ25aにより均一且つ確実に溶接できる。したがって、導電部材22と負極タブ群14dとの間の電気抵抗が不均一になることを抑制できる。導電部材21についても同様に変更できる。
The embodiment is not limited to the above, and may be embodied as follows, for example.
As shown in FIG. 6, for the secondary battery 10, the conductive member 22 may have a recess 22 a on the opposite side of the welded portion 14 g with the negative electrode tab group 14 d. In this case, the recess 22a may be formed in a long groove shape extending along the protruding direction D1 from the stepped portion 14e closest to the edge 12a to the stepped portion 14e closest to the edge 12a in the protruding direction D1 of the negative electrode tab 14c. According to this configuration, by irradiating the concave portion 22a with the laser 25a, the laser 25a having a lower intensity can be uniformly and reliably welded as compared with the case where the concave portion 22a is not provided. Therefore, it is possible to prevent the electrical resistance between the conductive member 22 and the negative electrode tab group 14d from becoming uneven. The conductive member 21 can be similarly changed.

○ 図6に示すように、二次電池10について、負極タブ群14dを積層方向DSから挟持する挟持部材27をさらに備えるとともに、挟持部材27は、導電部材22と負極タブ群14dとの溶接部14gより負極タブ群14dの基端部側(縁部12a側)に配置されていてもよい。この構成によれば、層状に重なっている負極タブ14cが相互に離れる方向へ移動や変形することを抑制できることから、負極タブ14cの移動や変形に伴って負極タブ14cと導電部材22との溶接部14gに負荷がかかることを抑制できる。   As shown in FIG. 6, the secondary battery 10 further includes a sandwiching member 27 that sandwiches the negative electrode tab group 14d from the stacking direction DS, and the sandwiching member 27 is a welded portion between the conductive member 22 and the negative electrode tab group 14d. 14g may be arrange | positioned at the base end part side (edge part 12a side) of the negative electrode tab group 14d. According to this configuration, since the negative electrode tabs 14c that are layered can be prevented from moving or deforming in a direction away from each other, welding of the negative electrode tab 14c and the conductive member 22 is accompanied by the movement or deformation of the negative electrode tab 14c. It can suppress that a load is applied to the part 14g.

○ また、上述した挟持部材27は、溶接工程の終了後に取り外してもよいし、そのまま取り外すことなくケース11に収容して挟持部材27を備えた二次電池10としてもよい。正極タブ群13dについても同様に変更できる。   In addition, the above-described holding member 27 may be removed after the welding process is finished, or may be housed in the case 11 without being removed as it is, and may be the secondary battery 10 provided with the holding member 27. It can change similarly about the positive electrode tab group 13d.

○ また、上述した挟持部材27に加えて又は代えて、負極タブ群14dを構成する各負極タブ14c同士を抵抗溶接などにより仮固定してもよい。正極タブ群13dについても同様に変更できる。   In addition to or instead of the clamping member 27 described above, the negative electrode tabs 14c constituting the negative electrode tab group 14d may be temporarily fixed by resistance welding or the like. It can change similarly about the positive electrode tab group 13d.

○ 正極タブ13cや負極タブ14cは、電極組立体12の端面12bとは反対側の端面側に寄せ集められていてもよい。
○ 電極組立体12は、複数の負極タブ14cを分割してそれぞれ寄せ集めることで、複数の負極タブ群14dを有していてもよい。正極タブ群13dについても同様に変更できる。
(Circle) the positive electrode tab 13c and the negative electrode tab 14c may be gathered near the end surface side on the opposite side to the end surface 12b of the electrode assembly 12. FIG.
The electrode assembly 12 may have a plurality of negative electrode tab groups 14d by dividing the plurality of negative electrode tabs 14c and gathering them together. It can change similarly about the positive electrode tab group 13d.

○ 突出方向D1に沿った負極タブ14cの長さが異なる負極電極14を積層することで、負極タブ群14dの先端部を階段状としてもよい。正極タブ群13dについても同様に変更できる。   O It is good also considering the front-end | tip part of 14 d of negative electrode tab groups as step shape by laminating | stacking the negative electrode 14 from which the length of the negative electrode tab 14c along the protrusion direction D1 differs. It can change similarly about the positive electrode tab group 13d.

○ 負極タブ群14dの形状は、縁部12aを基準として、複数層ごとに負極タブ14cの先端が順に突出方向D1へずれていることにより複数の段部14eを含む階段状の形状としてもよい。正極タブ群13dについても同様に変更できる。   The shape of the negative electrode tab group 14d may be a stepped shape including a plurality of step portions 14e by shifting the tip of the negative electrode tab 14c in the protruding direction D1 in order for each of a plurality of layers with respect to the edge portion 12a. . It can change similarly about the positive electrode tab group 13d.

○ 負極タブ群14d及び正極タブ群13dのうちいずれか一方についてのみ、先端部の形状を階段状としてもよい。
○ 負極タブ群14dと導電部材22とは、複数の段部14eのうち一部である複数の段部14eで溶接されていてもよい。正極タブ群13d及び導電部材21についても同様に変更できる。
The shape of the tip may be stepped only for either one of the negative electrode tab group 14d and the positive electrode tab group 13d.
The negative electrode tab group 14d and the conductive member 22 may be welded at a plurality of step portions 14e that are a part of the plurality of step portions 14e. The positive electrode tab group 13d and the conductive member 21 can be similarly changed.

○ 負極タブ群14dの傾斜面と導電部材22との間には、突出方向D1に沿って連続的に溶接部14gが形成されていてもよい。正極タブ群13d及び導電部材21についても同様に変更できる。   (Circle) between the inclined surface of the negative electrode tab group 14d, and the electrically-conductive member 22, the welding part 14g may be continuously formed along the protrusion direction D1. The positive electrode tab group 13d and the conductive member 21 can be similarly changed.

○ 負極タブ群14dと導電部材22とは、抵抗溶接や超音波溶接により接合されていてもよい。正極タブ群13d及び導電部材21についても同様に変更できる。
○ 導電部材21や導電部材22の形状は、平板状であってもよい。即ち、各導電部材21,22の形状は適宜変更できる。
The negative electrode tab group 14d and the conductive member 22 may be joined by resistance welding or ultrasonic welding. The positive electrode tab group 13d and the conductive member 21 can be similarly changed.
The shape of the conductive member 21 or the conductive member 22 may be a flat plate shape. That is, the shape of each conductive member 21, 22 can be changed as appropriate.

○ 電極組立体12は、帯状の正極電極13及び帯状の負極電極14を捲回した巻回型の電極組立体であってもよい。
○ 負極電極14は片面にのみ活物質層14bを有していてもよい。正極電極13についても同様に変更できる。
The electrode assembly 12 may be a wound electrode assembly in which a belt-like positive electrode 13 and a belt-like negative electrode 14 are wound.
The negative electrode 14 may have the active material layer 14b only on one side. The positive electrode 13 can be similarly changed.

○ 負極タブ14cは、別の金属箔を金属箔14aに接合して設けられていてもよい。正極タブ13cについても同様に変更できる。また、正極電極13または負極電極14は、集電部材として金属箔に代わり、金属繊維や発泡金属を用いていてもよい。そして、正極タブ13cまたは負極タブ14cが金属箔よりなり、集電部材に接続されていればよい。   The negative electrode tab 14c may be provided by bonding another metal foil to the metal foil 14a. It can change similarly about the positive electrode tab 13c. Moreover, the positive electrode 13 or the negative electrode 14 may use metal fiber or a foam metal instead of metal foil as a current collection member. And the positive electrode tab 13c or the negative electrode tab 14c should just consist of metal foil, and should be connected to the current collection member.

○ 二次電池10は、リチウムイオン二次電池に限らず、ニッケル水素二次電池やニッケルカドミウム二次電池等の他の二次電池であってもよい。
○ 二次電池10に限らず、例えば、電気二重層キャパシタやリチウムイオンキャパシタ等のような蓄電装置であってもよい。
The secondary battery 10 is not limited to a lithium ion secondary battery, and may be another secondary battery such as a nickel hydrogen secondary battery or a nickel cadmium secondary battery.
O Not only the secondary battery 10, but also a power storage device such as an electric double layer capacitor or a lithium ion capacitor may be used.

10…二次電池(蓄電装置)、12…電極組立体、12a…縁部、13…正極電極(電極)、13a…金属箔(集電部材)、13b…活物質層、13c…正極タブ(集電部)、13d…正極タブ群、14…負極電極(電極)、14a…金属箔(集電部材)、14b…活物質層、14c…負極タブ(集電部)、14d…負極タブ群、14e…段部、14f…対向面、14g…溶接部、21…導電部材、22…導電部材、22a…凹部、27…挟持部材。   DESCRIPTION OF SYMBOLS 10 ... Secondary battery (electric storage apparatus), 12 ... Electrode assembly, 12a ... Edge, 13 ... Positive electrode (electrode), 13a ... Metal foil (current collection member), 13b ... Active material layer, 13c ... Positive electrode tab ( Current collecting part), 13d ... positive electrode tab group, 14 ... negative electrode (electrode), 14a ... metal foil (current collecting member), 14b ... active material layer, 14c ... negative electrode tab (current collecting part), 14d ... negative electrode tab group , 14e: stepped portion, 14f: facing surface, 14g: welded portion, 21: conductive member, 22: conductive member, 22a: concave portion, 27: clamping member.

Claims (6)

電極が複数層にわたって層状に重なっている電極組立体と、前記電極組立体と電気的に接続されている導電部材と、を備えた蓄電装置であって、
前記電極は、活物質層と、前記活物質層を担持する導電性の集電部材と、前記集電部材に接続された金属箔よりなる集電部と、を有し、
前記電極組立体は、前記電極の集電部が層状に重なっている集電部群を有するとともに、該集電部群の形状は、1層ごとに又は複数層ごとに前記集電部の先端が順に所定方向へずれていることにより複数の段部を含む階段状であり、
前記導電部材は、前記複数の段部により形成される一つの傾斜面に沿って配置されており、
前記導電部材と前記集電部群とは、前記複数の段部のうち一部又は全部である複数の段部で溶接されていることを特徴とする蓄電装置。
A power storage device comprising: an electrode assembly in which electrodes are stacked in layers over a plurality of layers; and a conductive member electrically connected to the electrode assembly,
The electrode has an active material layer, a conductive current collecting member carrying the active material layer, and a current collecting portion made of a metal foil connected to the current collecting member,
The electrode assembly has a current collecting portion group in which current collecting portions of the electrodes overlap each other, and the shape of the current collecting portion group is the tip of the current collecting portion for each layer or for each plurality of layers. Is a staircase shape including a plurality of step portions by sequentially shifting in a predetermined direction,
The conductive member is disposed along the inclined surface of one of the more formed on the plurality of step portions,
The power storage device, wherein the conductive member and the current collecting unit group are welded at a plurality of step portions that are part or all of the plurality of step portions.
前記導電部材と前記集電部群とは、前記複数の段部における前記導電部材との対向面で溶接されている請求項1に記載の蓄電装置。   The power storage device according to claim 1, wherein the conductive member and the current collecting unit group are welded on a surface of the plurality of stepped portions facing the conductive member. 前記導電部材と前記集電部群とは、レーザ溶接されている請求項1または2に記載の蓄電装置。   The power storage device according to claim 1, wherein the conductive member and the current collecting unit group are laser-welded. 前記導電部材は、前記導電部材と前記集電部群との溶接部とは反対側に凹部を有する請求項1〜3のうちいずれか1項に記載の蓄電装置。   The power storage device according to any one of claims 1 to 3, wherein the conductive member has a recess on a side opposite to a welded portion between the conductive member and the current collecting unit group. 前記集電部群において集電部が重なっている方向から前記集電部群を挟持する挟持部材をさらに備え、
前記挟持部材は、前記導電部材と前記集電部群との溶接部よりも前記集電部群の基端部側に配置されている請求項1〜4のうちいずれか1項に記載の蓄電装置。
A clamping member that clamps the current collecting unit group from a direction in which the current collecting unit overlaps the current collecting unit group;
5. The power storage device according to claim 1, wherein the clamping member is disposed closer to a proximal end portion of the current collecting portion group than a welded portion between the conductive member and the current collecting portion group. apparatus.
請求項1〜5のうちいずれか1項に記載の蓄電装置の製造方法であって、
1層ごとに又は複数層ごとに前記集電部の先端を順に所定方向へずらして配置することにより複数の段部を形成して前記集電部群の形状を階段状とするとともに、前記複数の段部に沿って配置した導電部材のうち前記集電部群とは反対側の面にレーザを照射することにより、前記導電部材と前記集電部群とを溶接することを特徴とする蓄電装置の製造方法。
A method for manufacturing a power storage device according to any one of claims 1 to 5,
A plurality of step portions are formed by sequentially shifting the tips of the current collecting portions in a predetermined direction for each layer or for each of a plurality of layers, thereby forming the current collecting portion group in a step shape, and The conductive member and the current collector portion are welded to each other by irradiating a laser to a surface opposite to the current collector portion among the conductive members arranged along the step of Device manufacturing method.
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