JP2018204860A - Vacuum cooler - Google Patents

Vacuum cooler Download PDF

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JP2018204860A
JP2018204860A JP2017110297A JP2017110297A JP2018204860A JP 2018204860 A JP2018204860 A JP 2018204860A JP 2017110297 A JP2017110297 A JP 2017110297A JP 2017110297 A JP2017110297 A JP 2017110297A JP 2018204860 A JP2018204860 A JP 2018204860A
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pressure
processing tank
temperature
food
vacuum
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雅夫 蔵野
Masao Kurano
雅夫 蔵野
松本 拓也
Takuya Matsumoto
拓也 松本
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Miura Co Ltd
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Miura Co Ltd
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Abstract

To quickly vacuum-cool food while preventing bumping or boiling-over.SOLUTION: A device for decompressing a treatment tank to vacuum-cool food, is configured to monitor a food temperature and pressure in the treatment tank, and based on the monitoring information, repeat decompressing operation and retaining operation. In the decompressing operation, the device decompresses the treatment tank until the temperature difference between a food temperature TF in the treatment tank and a saturation temperature TS depending on the pressure in the treatment tank becomes a setting value ΔT1. In the retaining operation, the device retains the pressure in the treatment tank to pressure after the decompressing operation. For example, the device is configured to, based on the food temperature TF in the treatment tank and the saturation temperature TS depending on the pressure in the treatment tank, repeat the decompressing operation of decompressing the treatment tank until the temperature difference becomes the first setting value ΔT1, and the retaining operation of retaining the pressure in the treatment tank until the temperature difference becomes a second setting value ΔT2 smaller than the first setting value.SELECTED DRAWING: Figure 2

Description

本発明は、処理槽内を減圧して食品を冷却する真空冷却装置に関するものである。   The present invention relates to a vacuum cooling device that depressurizes the inside of a processing tank to cool food.

下記特許文献1に開示される真空冷却装置は、処理槽内を設定圧力(P1)まで減圧する急冷工程と、この急冷工程よりも減圧能力を低くして処理槽内をさらに減圧する徐冷工程とを順に実行する。前記設定圧力(P1)は、処理槽内の飽和蒸気温度が被冷却物の温度と等しくなる品温換算圧力(P2)よりも余裕圧力(P3)だけ高い圧力に設定され、前記余裕圧力(P3)は、前記品温換算圧力(P2)が低くなる程、小さくなるよう設定される。   The vacuum cooling device disclosed in the following Patent Document 1 includes a rapid cooling step in which the inside of the treatment tank is depressurized to a set pressure (P1), and a slow cooling step in which the pressure inside the treatment tank is further reduced by lowering the decompression capacity than the rapid cooling step. And in order. The set pressure (P1) is set to a pressure that is higher by a margin pressure (P3) than the product temperature conversion pressure (P2) at which the saturated steam temperature in the treatment tank becomes equal to the temperature of the object to be cooled, and the margin pressure (P3 ) Is set to be smaller as the product temperature equivalent pressure (P2) is lower.

また、下記特許文献2に開示される真空冷却装置は、処理槽内の圧力が所定保持圧力となるように処理槽内の減圧を行い、被冷却物の温度の時間変化が基準値以下となったことを判定することで被冷却物の温度が前記保持圧力に等しい飽和温度にほぼ近づいたことを判定し、処理槽の圧力が前記所定保持圧力から所定値低減した所定保持圧力となるように処理槽内の減圧を行い、被冷却物の温度の時間変化の判定と所定保持圧力の低減による減圧とを繰り返して行う。   In addition, the vacuum cooling device disclosed in Patent Document 2 below performs pressure reduction in the processing tank so that the pressure in the processing tank becomes a predetermined holding pressure, and the time change of the temperature of the object to be cooled is below a reference value. It is determined that the temperature of the object to be cooled has almost approached the saturation temperature equal to the holding pressure, and the pressure of the processing tank becomes a predetermined holding pressure that is reduced by a predetermined value from the predetermined holding pressure. The inside of the treatment tank is decompressed, and the determination of the change in temperature of the object to be cooled over time and the decompression by reducing the predetermined holding pressure are repeated.

特開2010−181042号公報(特許請求の範囲、図1、図2)JP 2010-181042 A (Claims, FIGS. 1 and 2) 特開2004−218958号公報(特許請求の範囲、図1−図3)JP 2004-218958 A (Claims, FIGS. 1 to 3)

特許文献1に記載の発明では、品温換算圧力よりも余裕圧力だけ高い圧力まで急冷後に徐冷するが、その後の徐冷工程では品温を監視せず、予め設定された圧力カーブに沿うように減圧速度が調整される(段落[0044])。そのため、徐冷工程では、突沸や吹きこぼれの防止のために安全方向の制御が必要となり、冷却に時間を要するおそれがある。   In the invention described in Patent Document 1, the product is gradually cooled to a pressure that is higher than the product temperature conversion pressure by a marginal pressure, and then slowly cooled, but in the subsequent cooling process, the product temperature is not monitored and is set along a preset pressure curve. The decompression speed is adjusted to (paragraph [0044]). For this reason, in the slow cooling process, it is necessary to control the safety direction to prevent bumping and spilling, and there is a possibility that it takes time for cooling.

特許文献2に記載の発明では、まずは所定保持圧力まで減圧するが、その所定保持圧力は事前に規定(減圧時の電動弁6の開度が固定)されており、時々刻々と変化する品温を考慮したものではない(段落[0050]、図2のS2)。また、電動弁を所定時間ずつ閉じることで、圧力保持工程の所定保持圧力を段階的に下げていくが、その際の各圧力保持工程では、電動弁の開度に応じた所定保持圧力に保持しようとしており、実際の処理槽内の圧力は監視されずに成行きになっている(段落[0052]−[0059]、図2)。また、品温を考慮して、所定保持圧力を決定する訳でもない。そのため、実際の冷却状況に応じた最適な保持圧力とならないおそれがある。   In the invention described in Patent Document 2, the pressure is first reduced to a predetermined holding pressure, but the predetermined holding pressure is defined in advance (the opening degree of the motor-operated valve 6 at the time of pressure reduction), and the product temperature that changes every moment. (Paragraph [0050], S2 in FIG. 2). In addition, by closing the motorized valve every predetermined time, the predetermined holding pressure in the pressure holding process is lowered step by step. At each pressure holding process, the motor is held at a predetermined holding pressure according to the opening of the motorized valve. The actual pressure in the treatment tank is not monitored and has been achieved (paragraphs [0052]-[0059], FIG. 2). Further, the predetermined holding pressure is not determined in consideration of the product temperature. For this reason, there is a possibility that the optimum holding pressure according to the actual cooling situation may not be obtained.

そこで、本発明が解決しようとする課題は、突沸や吹きこぼれを防止しつつ、食品を迅速に冷却できる真空冷却装置を提供することにある。   Therefore, the problem to be solved by the present invention is to provide a vacuum cooling device capable of rapidly cooling food while preventing bumping and spilling.

本発明は、前記課題を解決するためになされたもので、請求項1に記載の発明は、処理槽内を減圧して食品を真空冷却する装置であって、前記処理槽内の食品温度と圧力とを監視し、この監視情報に基づき、前記処理槽内の食品温度と前記処理槽内の圧力相当の飽和温度との温度差が設定値になるまで前記処理槽内を減圧する減圧操作と、前記処理槽内の圧力を前記減圧操作後の圧力に保持する保持操作とを繰り返して、前記処理槽内の食品を真空冷却することを特徴とする真空冷却装置である。   The present invention has been made to solve the above-mentioned problems, and the invention according to claim 1 is an apparatus for vacuum-cooling food by decompressing the inside of the treatment tank, wherein the food temperature in the treatment tank is A pressure reducing operation for reducing the pressure in the treatment tank until a temperature difference between a food temperature in the treatment tank and a saturation temperature corresponding to the pressure in the treatment tank reaches a set value based on the monitoring information. The vacuum cooling apparatus is characterized in that the food in the processing tank is vacuum-cooled by repeating a holding operation for maintaining the pressure in the processing tank at the pressure after the pressure reducing operation.

請求項1に記載の発明によれば、品温と槽内圧力とを監視して、品温と槽内飽和温度(槽内圧力相当の飽和温度)との温度差が設定値になるまで減圧する減圧操作と、その減圧操作後の圧力に保持する保持操作とを繰り返すことで、突沸や吹きこぼれを防止しつつ、食品を迅速に冷却することができる。   According to the first aspect of the invention, the product temperature and the tank pressure are monitored, and the pressure is reduced until the temperature difference between the product temperature and the tank saturation temperature (saturation temperature corresponding to the tank pressure) reaches a set value. By repeating the depressurizing operation and the holding operation for maintaining the pressure after the depressurizing operation, the food can be quickly cooled while preventing bumping and spilling.

請求項2に記載の発明は、前記処理槽内の食品温度と前記処理槽内の圧力相当の飽和温度との温度差が第一設定値になるまで前記処理槽内を減圧する減圧操作と、前記温度差が第一設定値よりも小さな第二設定値になるまで前記処理槽内の圧力を保持する保持操作とを繰り返して、前記処理槽内の食品を真空冷却することを特徴とする請求項1に記載の真空冷却装置である。   The invention according to claim 2 is a depressurization operation for depressurizing the inside of the treatment tank until the temperature difference between the food temperature in the treatment tank and a saturation temperature corresponding to the pressure in the treatment tank reaches a first set value, The food in the processing tank is vacuum-cooled by repeating a holding operation for holding the pressure in the processing tank until the temperature difference becomes a second set value smaller than the first set value. Item 2. The vacuum cooling device according to Item 1.

請求項2に記載の発明によれば、品温と槽内飽和温度との温度差を監視して、その温度差が第一設定値になるまでの減圧操作と、第二設定値になるまでの保持操作とを繰り返すことで、簡易な制御で、突沸や吹きこぼれを防止しつつ、食品を迅速に冷却することができる。   According to the second aspect of the present invention, the temperature difference between the product temperature and the tank saturation temperature is monitored, and the decompression operation until the temperature difference reaches the first set value and the second set value. By repeating this holding operation, the food can be quickly cooled by simple control while preventing bumping and spilling.

請求項3に記載の発明は、前記処理槽内の食品温度と前記処理槽内の圧力相当の飽和温度との温度差が設定値になるまで前記処理槽内を減圧する減圧操作と、設定時間経過するまで前記処理槽内の圧力を保持する保持操作とを繰り返して、前記処理槽内の食品を真空冷却することを特徴とする請求項1に記載の真空冷却装置である。   The invention according to claim 3 is a depressurization operation for depressurizing the inside of the treatment tank until a temperature difference between the food temperature in the treatment tank and a saturation temperature corresponding to the pressure in the treatment tank reaches a set value, and a set time. The vacuum cooling apparatus according to claim 1, wherein the food in the processing tank is vacuum-cooled by repeating a holding operation for maintaining the pressure in the processing tank until the time has elapsed.

請求項3に記載の発明によれば、品温と槽内飽和温度との温度差を監視して、その温度差が設定値になるまでの減圧操作と、設定時間経過するまでの保持操作とを繰り返すことで、簡易な制御で、突沸や吹きこぼれを防止しつつ、食品を迅速に冷却することができる。   According to the third aspect of the present invention, the temperature difference between the product temperature and the tank saturation temperature is monitored, the pressure reducing operation until the temperature difference reaches the set value, and the holding operation until the set time elapses. By repeating the above, it is possible to quickly cool the food with simple control while preventing bumping and spilling.

請求項4に記載の発明は、食品が収容される前記処理槽と、この処理槽内の気体を外部へ吸引排出して、前記処理槽内を減圧する減圧手段と、減圧された前記処理槽内へ外気を導入して、前記処理槽内を復圧する復圧手段と、前記減圧手段および前記復圧手段を制御して、前記処理槽内の食品を冷却する制御手段とを備え、前記保持操作では、下記(a)〜(e)の内、いずれか一以上を用いて、前記処理槽内の圧力を保持することを特徴とする請求項1〜3のいずれか1項に記載の真空冷却装置である。
(a)前記減圧手段を作動させた状態で、前記復圧手段による給気量を調整する。
(b)前記減圧手段を構成する真空ポンプの回転数を調整する。
(c)前記減圧手段を構成する水封式真空ポンプへの封水流量を調整する。
(d)前記減圧手段を構成する水封式真空ポンプへの封水温度を調整する。
(e)前記減圧手段を停止する。
Invention of Claim 4 is the said processing tank in which a foodstuff is accommodated, the pressure reduction means which attracts | sucks and discharges the gas in this processing tank outside, and depressurizes the inside of the said processing tank, The said processing tank in which pressure was reduced A holding means comprising: a return pressure means for introducing outside air into the processing tank to return the pressure in the processing tank; and a control means for controlling the pressure reducing means and the return pressure means to cool the food in the processing tank. In operation, the pressure in the said processing tank is hold | maintained using any one or more of following (a)-(e), The vacuum of any one of Claims 1-3 characterized by the above-mentioned. It is a cooling device.
(A) The air supply amount by the return pressure means is adjusted in a state where the pressure reducing means is operated.
(B) The number of rotations of the vacuum pump constituting the pressure reducing means is adjusted.
(C) The sealed water flow rate to the water-sealed vacuum pump constituting the pressure reducing means is adjusted.
(D) The sealing water temperature to the water-sealed vacuum pump constituting the pressure reducing means is adjusted.
(E) Stop the decompression means.

請求項4に記載の発明によれば、保持操作では、上記(a)〜(e)の内、いずれか一以上を用いることで、簡易な制御で、処理槽内を所望圧力に保持することができる。   According to the invention described in claim 4, in the holding operation, by using any one or more of the above (a) to (e), the inside of the processing tank is held at a desired pressure with simple control. Can do.

さらに、請求項5に記載の発明は、前記保持操作では、前記処理槽内の圧力を保持することに代えて、前記処理槽内の圧力を所定だけ復圧させることを特徴とする請求項1〜4のいずれか1項に記載の真空冷却装置である。   Furthermore, the invention described in claim 5 is characterized in that, in the holding operation, instead of holding the pressure in the processing tank, the pressure in the processing tank is restored by a predetermined amount. It is a vacuum cooling device of any one of -4.

請求項5に記載の発明によれば、保持操作では、処理槽内の圧力を所定だけ復圧させて、突沸や吹きこぼれの防止を図ることができる。   According to the fifth aspect of the present invention, in the holding operation, the pressure in the processing tank can be restored by a predetermined amount to prevent bumping and spilling.

本発明の真空冷却装置によれば、突沸や吹きこぼれを防止しつつ、食品を迅速に冷却することができる。   According to the vacuum cooling device of the present invention, food can be rapidly cooled while preventing bumping and spilling.

本発明の一実施例の真空冷却装置を示す概略図であり、一部を断面にして示している。It is the schematic which shows the vacuum cooling device of one Example of this invention, and shows a part in cross section. 図1の真空冷却装置による突沸吹きこぼれ防止制御の一例を示すグラフであり、縦軸は温度、横軸は運転開始からの経過時間を示している。It is a graph which shows an example of bumping blowout prevention control by the vacuum cooling device of FIG. 1, the vertical axis | shaft shows temperature and the horizontal axis shows the elapsed time from the start of operation. 図1の真空冷却装置による突沸吹きこぼれ防止制御の変形例を示すグラフであり、縦軸は温度、横軸は運転開始からの経過時間を示している。It is a graph which shows the modification of bumping blowout prevention control by the vacuum cooling device of FIG. 1, and the vertical axis | shaft has shown temperature and the horizontal axis | shaft has elapsed time from the operation start.

以下、本発明の具体的実施例を図面に基づいて詳細に説明する。
図1は、本発明の一実施例の真空冷却装置1を示す概略図であり、一部を断面にして示している。
Hereinafter, specific embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a schematic view showing a vacuum cooling apparatus 1 according to an embodiment of the present invention, and a part thereof is shown in cross section.

本実施例の真空冷却装置1は、食品Fが収容される処理槽2と、この処理槽2内の気体を外部へ吸引排出して処理槽2内を減圧する減圧手段3と、減圧された処理槽2内へ外気を導入して処理槽2内を復圧する復圧手段4と、これら各手段を制御して処理槽2内の食品Fを冷却する制御手段(図示省略)とを備える。   The vacuum cooling device 1 of the present embodiment was reduced in pressure in the processing tank 2 in which the food F is stored, the decompression means 3 that sucks and discharges the gas in the processing tank 2 to the outside, and decompresses the inside of the processing tank 2. A decompression means 4 for introducing outside air into the treatment tank 2 to restore the pressure in the treatment tank 2 and a control means (not shown) for controlling these means to cool the food F in the treatment tank 2 are provided.

処理槽2は、内部空間の減圧に耐える中空容器であり、典型的には略矩形の箱状に形成されている。処理槽2は、食品Fを出し入れするためのドア(図示省略)を、正面(図1の紙面に対し垂直手前側)に備える。但し、正面および背面にそれぞれドアを備え、一方のドアを、処理槽2内への食品Fの搬入用ドアとし、他方のドアを、処理槽2外への食品Fの搬出用ドアとしてもよい。いずれにしても、ドアを閉じることで、パッキンを介して処理槽2の開口部を気密に閉じることができる。   The processing tank 2 is a hollow container that can withstand the decompression of the internal space, and is typically formed in a substantially rectangular box shape. The processing tank 2 is provided with a door (not shown) for taking in and out the food F on the front surface (the front side perpendicular to the paper surface of FIG. 1). However, a door may be provided on each of the front and back surfaces, one door may be a door for carrying food F into the processing tank 2, and the other door may be a door for carrying the food F out of the processing tank 2. . In any case, by closing the door, the opening of the processing tank 2 can be airtightly closed via the packing.

処理槽2内には、冷却しようとする食品F(食材を含む)が収容される。食品Fは、ホテルパンや番重のような食品容器に入れられて、処理槽2内に収容される。   In the processing tank 2, food F (including food) to be cooled is accommodated. The food F is placed in a food container such as hotel bread or watch weight and is accommodated in the processing tank 2.

減圧手段3は、処理槽2内の気体(空気や蒸気)を外部へ吸引排出して、処理槽2内を減圧する。本実施例では、減圧手段3は、処理槽2内からの排気路5に、蒸気エゼクタ6、蒸気凝縮用の熱交換器7、逆止弁8、および水封式の真空ポンプ9が順に設けられて構成される。   The decompression means 3 decompresses the inside of the processing tank 2 by sucking and discharging the gas (air or steam) in the processing tank 2 to the outside. In this embodiment, the decompression means 3 is provided with a steam ejector 6, a heat exchanger 7 for steam condensation, a check valve 8, and a water-sealed vacuum pump 9 in this order in the exhaust path 5 from the inside of the treatment tank 2. Configured.

蒸気エゼクタ6は、吸引口6aが処理槽2に接続されて設けられ、入口6bから出口6cへ向けて、給蒸路10からの蒸気がノズルで噴出可能とされる。入口6bから出口6cへ向けて蒸気を噴出させることで、処理槽2内の気体が吸引口6aを介して出口6cへ吸引排出される。給蒸路10に設けた給蒸弁11の開閉を操作することで、蒸気エゼクタ6の作動の有無を切り替えることができる。なお、給蒸弁11の開度を調整するなどして、蒸気エゼクタ6による減圧能力を調整可能としてもよい。   The steam ejector 6 is provided with a suction port 6a connected to the processing tank 2, and steam from the steam supply path 10 can be ejected from the inlet 6b toward the outlet 6c by a nozzle. By ejecting steam from the inlet 6b toward the outlet 6c, the gas in the processing tank 2 is sucked and discharged to the outlet 6c through the suction port 6a. By operating opening and closing of the steam supply valve 11 provided in the steam supply path 10, the presence or absence of the operation of the steam ejector 6 can be switched. Note that the decompression capacity of the steam ejector 6 may be adjustable by adjusting the opening of the steam supply valve 11 or the like.

熱交換器7は、排気路5内の流体とその冷却水とを混ぜることなく熱交換する間接熱交換器である。熱交換器7により、排気路5内の蒸気を、冷却水により冷却し凝縮させることができる。熱交換器7には、熱交給水路12を介して冷却水が供給され、熱交排水路13を介して冷却水が排出される。熱交給水路12には、熱交給水弁14が設けられる。一方、熱交排水路13は、図示しないが、タンクへの戻し路と外部への排水路とに分岐されており、これら各路またはその分岐部に、熱交排水弁(図示省略)が設けられている。熱交排水弁により、熱交換器7を通過後の水を、タンクへ戻すか、戻さずに排水するか、あるいはいずれも行わずに熱交換器7への通水を阻止するか(つまり熱交換器7の冷却水出口側を閉じるか)を切り替えることができる。   The heat exchanger 7 is an indirect heat exchanger that exchanges heat without mixing the fluid in the exhaust passage 5 and its cooling water. The heat exchanger 7 can cool and condense the steam in the exhaust passage 5 with cooling water. Cooling water is supplied to the heat exchanger 7 through the heat exchange water supply channel 12, and the cooling water is discharged through the heat exchange drainage channel 13. A heat exchange water supply valve 14 is provided in the heat exchange water supply channel 12. On the other hand, although not shown, the heat exchange drainage channel 13 is branched into a return channel to the tank and a drainage channel to the outside, and a heat exchange drainage valve (not shown) is provided in each of these channels or a branch portion thereof. It has been. Whether the water after passing through the heat exchanger 7 is returned to the tank, drained without returning by the heat exchanger drainage valve, or water flow to the heat exchanger 7 is prevented without performing either (that is, heat The cooling water outlet side of the exchanger 7 can be closed).

真空ポンプ9は、本実施例では水封式であり、周知のとおり、封水と呼ばれる水が供給されつつ運転される。そのために、真空ポンプ9の給水口9aには、封水給水路15を介して水が供給される。封水給水路15には封水給水弁16が設けられており、封水給水弁16を開けることで、真空ポンプ9に封水を供給することができる。封水給水弁16を開けた状態で真空ポンプ9を作動させると、真空ポンプ9は、吸気口9bから気体を吸入し、排気口9cへ排気および排水する。なお、真空ポンプ9は、オンオフ制御されてもよいし、出力を調整可能とされてもよい。本実施例では、真空ポンプ9は、インバータを用いて、モータの駆動周波数ひいては回転数を変更可能とされる。   The vacuum pump 9 is a water seal type in this embodiment, and is operated while being supplied with water called sealed water as is well known. For this purpose, water is supplied to the water supply port 9 a of the vacuum pump 9 through the sealed water supply channel 15. A sealed water supply valve 16 is provided in the sealed water supply channel 15, and the sealed water can be supplied to the vacuum pump 9 by opening the sealed water supply valve 16. When the vacuum pump 9 is operated with the sealed water supply valve 16 opened, the vacuum pump 9 draws gas from the intake port 9b and exhausts and drains it to the exhaust port 9c. The vacuum pump 9 may be controlled to be turned on / off, and the output may be adjustable. In the present embodiment, the vacuum pump 9 can change the drive frequency of the motor and thus the rotational speed by using an inverter.

ところで、図示例の場合、封水給水路15は、上流側において熱交給水路12と共通管路17とされており、その共通管路17に熱交給水弁14が設けられている。この場合、熱交給水弁14を開けると、熱交換器7に通水可能とされ、さらに封水給水弁16を開けると、真空ポンプ9に給水される。なお、熱交換器7および真空ポンプ9への給水として、常温水と冷水(チラーで冷却された水)とを切替可能とされてもよい。   By the way, in the example of illustration, the sealed water supply path 15 is made into the heat exchange water supply path 12 and the common pipe line 17 in the upstream, and the heat exchange water supply valve 14 is provided in the common pipe line 17. In this case, when the heat exchange water supply valve 14 is opened, water can be passed through the heat exchanger 7. When the sealed water supply valve 16 is further opened, water is supplied to the vacuum pump 9. In addition, as water supply to the heat exchanger 7 and the vacuum pump 9, normal temperature water and cold water (water cooled by a chiller) may be switchable.

復圧手段4は、減圧された処理槽2内へ外気を導入して、処理槽2内を復圧する。本実施例では、復圧手段4は、処理槽2内への給気路18に、エアフィルタ19および給気弁20が順に設けられて構成される。処理槽2内が減圧された状態で、給気弁20を開けると、外気がエアフィルタ19を介して処理槽2内へ導入され、処理槽2内を復圧することができる。給気弁20は、好ましくは開度調整可能な電動弁から構成される。   The return pressure means 4 introduces outside air into the reduced processing tank 2 to return the pressure in the processing tank 2. In the present embodiment, the return pressure means 4 is configured such that an air filter 19 and an air supply valve 20 are sequentially provided in an air supply path 18 into the processing tank 2. When the air supply valve 20 is opened in a state where the inside of the processing tank 2 is depressurized, outside air is introduced into the processing tank 2 through the air filter 19 and the inside of the processing tank 2 can be decompressed. The air supply valve 20 is preferably composed of an electric valve whose opening degree can be adjusted.

処理槽2には、さらに、処理槽2内の圧力を検出する圧力センサ21と、処理槽2内に収容された食品Fの温度(品温)を検出する品温センサ22とが設けられる。   The processing tank 2 is further provided with a pressure sensor 21 that detects the pressure in the processing tank 2 and a product temperature sensor 22 that detects the temperature (product temperature) of the food F stored in the processing tank 2.

制御手段は、前記各センサ21,22の検出信号や経過時間などに基づき、前記各手段3,4を制御する制御器(図示省略)である。具体的には、真空ポンプ9、給蒸弁11、熱交給水弁14、熱交排水弁(図示省略)、封水給水弁16、給気弁20の他、圧力センサ21および品温センサ22などは、制御器に接続されている。そして、制御器は、以下に述べるように、所定の手順(プログラム)に従い、処理槽2内の食品Fの真空冷却を図る。   The control means is a controller (not shown) that controls the means 3 and 4 based on the detection signals and elapsed time of the sensors 21 and 22. Specifically, in addition to the vacuum pump 9, the steam supply valve 11, the heat exchange water supply valve 14, the heat exchange drainage valve (not shown), the sealed water supply valve 16, the air supply valve 20, the pressure sensor 21 and the product temperature sensor 22. Etc. are connected to the controller. And a controller aims at the vacuum cooling of the foodstuff F in the processing tank 2 according to a predetermined | prescribed procedure (program) so that it may mention below.

以下、本実施例の真空冷却装置1の運転方法の一例について説明する。
運転開始前、給気弁20は開けられた状態にある一方、給蒸弁11、熱交給水弁14および封水給水弁16は閉じられた状態にあり、真空ポンプ9は停止している。その状態で、処理槽2内には、冷却しようとする食品Fが収容され、処理槽2のドアは気密に閉じられる。そして、スタートボタンを押すなどして運転開始を指示すると、制御器は、給気弁20を閉じると共に減圧手段3を作動させて、品温が予め設定された冷却目標温度になるまで、処理槽2内を減圧することで食品Fの冷却を図る。
Hereinafter, an example of the operation method of the vacuum cooling device 1 of the present embodiment will be described.
Before starting operation, the air supply valve 20 is in an open state, while the steam supply valve 11, the heat exchange water supply valve 14, and the sealed water supply water valve 16 are in a closed state, and the vacuum pump 9 is stopped. In this state, the food F to be cooled is accommodated in the processing tank 2, and the door of the processing tank 2 is closed in an airtight manner. Then, when the start of operation is instructed by pressing a start button or the like, the controller closes the air supply valve 20 and operates the pressure reducing means 3 until the product temperature reaches a preset cooling target temperature. The food F is cooled by depressurizing the inside.

本実施例では、減圧手段3として、蒸気エゼクタ6、蒸気凝縮用の熱交換器7、および水封式の真空ポンプ9を備えるが、これらは、次のようにして、順次作動させるのが好ましい。   In this embodiment, the decompression means 3 includes a steam ejector 6, a heat exchanger 7 for steam condensation, and a water-sealed vacuum pump 9, which are preferably operated sequentially as follows. .

すなわち、処理槽2内を減圧するに際し、まずは、熱交換器7への通水を停止した状態で、真空ポンプ9へ封水を供給しつつ、真空ポンプ9により処理槽2内を減圧する。具体的には、熱交排水路13に設けた熱交排水弁(図示省略)を閉じることで、熱交換器7への通水を不能とした状態で、熱交給水弁14および封水給水弁16を開けて、真空ポンプ9へ封水を供給しつつ、真空ポンプ9を作動させて処理槽2内を減圧する。この際、真空ポンプ9は、所定の周波数(ひいては回転数)で運転される。また、この段階では、給蒸弁11は閉じられた状態にあり、蒸気エゼクタ6は停止している。   That is, when the inside of the processing tank 2 is depressurized, the inside of the processing tank 2 is first depressurized by the vacuum pump 9 while sealing water is supplied to the vacuum pump 9 in a state where water flow to the heat exchanger 7 is stopped. Specifically, by closing a heat exchange drainage valve (not shown) provided in the heat exchange drainage channel 13, the heat exchange water supply valve 14 and the sealed water supply water are set in a state in which the water flow to the heat exchanger 7 is disabled. While the valve 16 is opened and the sealing water is supplied to the vacuum pump 9, the vacuum pump 9 is operated to depressurize the inside of the processing tank 2. At this time, the vacuum pump 9 is operated at a predetermined frequency (and hence the rotational speed). At this stage, the steam supply valve 11 is closed, and the steam ejector 6 is stopped.

真空ポンプ9により処理槽2内を減圧中、所定の通水開始条件を満たすと、熱交排水弁を操作して、熱交換器7への通水を開始する。通水開始条件としては、たとえば、品温が通水開始温度(たとえば60℃)以下になるか、運転開始から通水開始時間(たとえば5分)経過した時点とされる。なお、熱交換器7への通水および真空ポンプ9への封水として、常温水と冷水とを切替可能に構成される場合、所定の切替タイミングにおいて、常温水から冷水に切り替えられる。   When a predetermined water flow start condition is satisfied while the inside of the treatment tank 2 is being decompressed by the vacuum pump 9, the heat exchange drainage valve is operated to start water flow to the heat exchanger 7. As the water flow start condition, for example, the product temperature is equal to or lower than the water flow start temperature (for example, 60 ° C.), or the water flow start time (for example, 5 minutes) has elapsed from the start of operation. In addition, when it is comprised so that normal temperature water and cold water can be switched as water flow to the heat exchanger 7 and sealing water to the vacuum pump 9, it switches from normal temperature water to cold water at a predetermined switching timing.

その後、所定のエゼクタ作動開始条件を満たすと、給蒸弁11を開けて、蒸気エゼクタ6も作動させる。エゼクタ作動開始条件としては、たとえば、品温がエゼクタ作動開始温度(たとえば30℃)以下で且つ処理槽2内がエゼクタ作動開始圧力(たとえば45hPa)以下になるか、運転開始からエゼクタ作動開始時間(たとえば10分)経過した時点とされる。   Thereafter, when a predetermined ejector operation start condition is satisfied, the steam supply valve 11 is opened and the steam ejector 6 is also operated. As the ejector operation start condition, for example, the product temperature is equal to or lower than the ejector operation start temperature (for example, 30 ° C.) and the inside of the processing tank 2 is equal to or less than the ejector operation start pressure (for example, 45 hPa), or the ejector operation start time ( For example, 10 minutes).

このように、本実施例では、処理槽2内を減圧中、減圧手段3を構成する真空ポンプ9、熱交換器7および蒸気エゼクタ6を、段階的に作動させる。そして、基本的にはこのような制御により、処理槽2内を減圧していく訳であるが、この際、以下の突沸吹きこぼれ防止制御を実行する。突沸吹きこぼれ防止制御では、処理槽2内の減圧操作と保持操作とを繰り返すが、この際、まずは真空ポンプ9のみで初回の減圧操作を開始した後、上述した所定条件を満たすタイミング(状況により初回の保持操作の開始前かもしれないしそれ以降かもしれないタイミング)で、熱交換器7への通水を開始したり、蒸気エゼクタ6の作動を開始したりすることになる。   As described above, in this embodiment, the vacuum pump 9, the heat exchanger 7, and the steam ejector 6 constituting the decompression unit 3 are operated in stages while the inside of the treatment tank 2 is decompressed. Basically, the inside of the processing tank 2 is depressurized by such control, and at this time, the following bump boiling prevention control is executed. In the bumping blowout prevention control, the pressure reducing operation and the holding operation in the treatment tank 2 are repeated. At this time, first, after the first pressure reducing operation is started only by the vacuum pump 9, the timing satisfying the above-mentioned predetermined condition (the first time depending on the situation) At a timing that may be before or after the start of the holding operation, the water flow to the heat exchanger 7 is started and the operation of the steam ejector 6 is started.

突沸吹きこぼれ防止制御では、処理槽2内の減圧による食品の冷却中(減圧操作中および保持操作中など)、処理槽2内の品温と圧力とを監視する。そして、この監視情報に基づき、品温と槽内飽和温度(処理槽2内の圧力相当の飽和温度)との温度差が設定値になるまで処理槽2内を減圧する減圧操作と、処理槽2内の圧力を減圧操作後の圧力に保持する保持操作とを繰り返して、処理槽2内の食品Fを真空冷却する。以下、突沸吹きこぼれ防止制御について、さらに具体的に説明する。なお、温度差は、ここでは絶対値で表現している。   In bumping blowout prevention control, the product temperature and pressure in the treatment tank 2 are monitored while the food is being cooled by the reduced pressure in the treatment tank 2 (during decompression operation and holding operation). And based on this monitoring information, the decompression operation which decompresses the inside of the processing tank 2 until the temperature difference between the product temperature and the saturation temperature in the tank (saturation temperature corresponding to the pressure in the processing tank 2) reaches a set value, The food F in the processing tank 2 is vacuum-cooled by repeating the holding operation for holding the pressure in 2 at the pressure after the pressure reducing operation. Hereinafter, the bumping blowout prevention control will be described more specifically. Here, the temperature difference is expressed as an absolute value.

図2は、突沸吹きこぼれ防止制御の一例を示すグラフであり、縦軸は温度T、横軸は運転開始からの経過時間tを示している。なお、実線が品温TFを示し、一点鎖線が槽内飽和温度TSを示しており、運転後半部の図示は省略している。   FIG. 2 is a graph showing an example of bump boiling spill prevention control, in which the vertical axis represents temperature T and the horizontal axis represents elapsed time t from the start of operation. The solid line indicates the product temperature TF, the alternate long and short dash line indicates the tank saturation temperature TS, and the latter half of the operation is not shown.

本実施例の突沸吹きこぼれ防止制御では、所定の減圧操作と保持操作とを繰り返して、品温センサ22による品温が冷却目標温度になるまで、食品Fを冷却する。なお、図2において、槽内飽和温度TSが右肩下がりとなる箇所が減圧操作中であり、槽内飽和温度TSが略水平となる箇所が保持操作中である。   In the bumping spill prevention control of the present embodiment, the food F is cooled until the product temperature by the product temperature sensor 22 reaches the cooling target temperature by repeating a predetermined decompression operation and a holding operation. In FIG. 2, a portion where the in-vessel saturation temperature TS falls to the right is under pressure reduction operation, and a portion in which the in-vessel saturation temperature TS is substantially horizontal is in the holding operation.

減圧操作では、品温(処理槽2内の食品温度)TFと槽内飽和温度(処理槽2内の圧力相当の飽和温度であり、言い換えれば槽内圧力の温度換算値)TSとの温度差が第一設定値ΔT1になるまで、処理槽2内を減圧する。具体的には、減圧手段3を作動させて処理槽2内の減圧開始後、品温センサ22の検出温度TFと、圧力センサ21の検出圧力に基づく槽内飽和温度TSとを監視し、その温度差が第一設定値ΔT1になるまで、処理槽2内を減圧する。   In the depressurization operation, the temperature difference between the product temperature (food temperature in the treatment tank 2) TF and the saturation temperature in the tank (saturation temperature corresponding to the pressure in the treatment tank 2, in other words, the temperature conversion value of the pressure in the tank) TS. Until the first set value ΔT1 is reached, the inside of the processing tank 2 is depressurized. Specifically, after the decompression means 3 is operated and decompression in the treatment tank 2 is started, the detection temperature TF of the product temperature sensor 22 and the saturation temperature TS in the tank based on the detection pressure of the pressure sensor 21 are monitored. The inside of the processing tank 2 is depressurized until the temperature difference reaches the first set value ΔT1.

図示例では、槽内飽和温度TSを品温TFよりも低くして、「品温TF−槽内飽和温度TS=第一設定値ΔT1」になるまで処理槽2内を減圧し、温度差が第一設定値ΔT1以上になると、保持操作へ移行する。但し、槽内飽和温度TSを品温TFよりも高くして、「槽内飽和温度TS−品温TF=第一設定値ΔT1」になるまで処理槽2内を減圧し、温度差が第一設定値ΔT1以下になると、保持操作へ移行してもよい。第一設定値ΔT1は、食品Fなどに応じて設定されるが、たとえば5℃以下で設定(ここでは正の値に設定)される。   In the illustrated example, the tank saturation temperature TS is made lower than the product temperature TF, and the inside of the treatment tank 2 is depressurized until “product temperature TF−tank saturation temperature TS = first set value ΔT1”, and the temperature difference is When the first set value ΔT1 or more is reached, the operation proceeds to the holding operation. However, the tank saturation temperature TS is made higher than the product temperature TF, and the inside of the treatment tank 2 is depressurized until “saturation temperature TS−product temperature TF = first set value ΔT1”, and the temperature difference is first. When the set value ΔT1 or less is reached, the holding operation may be started. The first set value ΔT1 is set according to the food F or the like, but is set at, for example, 5 ° C. or less (here, set to a positive value).

保持操作では、前記温度差が第一設定値ΔT1よりも小さな第二設定値ΔT2になるまで、処理槽2内の圧力を保持する。品温TFと槽内飽和温度TSとの温度差を求める際、品温TFと槽内飽和温度TSとのいずれが大きいかは、減圧操作と同様とする。すなわち、減圧操作にて槽内飽和温度TSが品温TFよりも低ければ、保持操作でもその関係(槽内飽和温度TS<品温TF)を保った状態で、両者の温度差が第二設定値ΔT2に狭まるまで、保持操作を実施する。あるいは、減圧操作にて槽内飽和温度TSが品温TFよりも高ければ、保持操作でもその関係(槽内飽和温度TS>品温TF)を保った状態で、両者の温度差が第二設定値ΔT2に狭まるまで、保持操作を実施する。第二設定値ΔT2は、第一設定値ΔT1よりも小さな値であり、たとえば2℃以下で設定(ここでは正の値に設定)される。   In the holding operation, the pressure in the processing tank 2 is held until the temperature difference becomes the second set value ΔT2 smaller than the first set value ΔT1. When obtaining the temperature difference between the product temperature TF and the tank saturation temperature TS, which of the product temperature TF and the tank saturation temperature TS is larger is the same as the pressure reduction operation. In other words, if the tank saturation temperature TS is lower than the product temperature TF in the depressurization operation, the temperature difference between the two is set to a second value while maintaining the relationship (the tank saturation temperature TS <product temperature TF) in the holding operation. The holding operation is performed until the value ΔT2 is reduced. Alternatively, if the tank saturation temperature TS is higher than the product temperature TF in the depressurization operation, the temperature difference between the two is set to a second value while maintaining the relationship (tank saturation temperature TS> product temperature TF) in the holding operation. The holding operation is performed until the value ΔT2 is reduced. The second set value ΔT2 is a value smaller than the first set value ΔT1, and is set at, for example, 2 ° C. or less (here, set to a positive value).

そして、このような減圧操作と保持操作とを繰り返して、品温TFが冷却目標温度になるまで、食品Fを冷却する。図示例の場合、減圧操作にて、槽内飽和温度TSが品温TFを下回り、温度差が第一設定値ΔT1になると保持操作に移行し、温度差が第二設定値ΔT2になると再び減圧操作に移行し、再度、温度差が第一設定値ΔT1になると保持操作に移行し、第二設定値ΔT2になると減圧操作に移行するというように、減圧操作と保持操作とを繰り返して、食品Fを冷却目標温度まで冷却する。品温TFが冷却目標温度になれば、減圧手段3を停止して、復圧手段4により処理槽2内を大気圧まで戻し、一連の運転を終了する。   Then, the food F is cooled until the product temperature TF reaches the cooling target temperature by repeating such decompression operation and holding operation. In the case of the illustrated example, the tank saturation temperature TS falls below the product temperature TF in the decompression operation, and when the temperature difference reaches the first set value ΔT1, the operation shifts to the holding operation, and when the temperature difference reaches the second set value ΔT2, the pressure is reduced again. When the temperature difference reaches the first set value ΔT1 again, the operation moves to the holding operation, and when the temperature difference reaches the second set value ΔT2, the pressure reducing operation and the holding operation are repeated. F is cooled to the cooling target temperature. When the product temperature TF reaches the cooling target temperature, the decompression means 3 is stopped, the return pressure means 4 returns the inside of the treatment tank 2 to atmospheric pressure, and a series of operations is completed.

ところで、保持操作では、たとえば、下記(a)〜(e)の内、いずれか一以上を用いて、処理槽2内の圧力を保持する。   By the way, in holding operation, the pressure in the processing tank 2 is hold | maintained using any one or more among following (a)-(e), for example.

(a)減圧手段3を作動させた状態で、復圧手段4による給気量を調整する。具体的には、減圧手段3(前述したとおり少なくとも真空ポンプ9)を作動させた状態で、圧力センサ21の検出圧力を所定に維持するように、給気弁20の開度を調整すればよい。   (A) In the state where the decompression means 3 is operated, the amount of air supplied by the decompression means 4 is adjusted. Specifically, the opening degree of the air supply valve 20 may be adjusted so that the pressure detected by the pressure sensor 21 is maintained at a predetermined level with the decompression means 3 (at least the vacuum pump 9 as described above) being operated. .

(b)減圧手段3を構成する真空ポンプ9の回転数を調整する。具体的には、圧力センサ21の検出圧力を所定に維持するように、インバータを用いて、真空ポンプ9のモータの駆動周波数ひいては回転数を調整すればよい。   (B) The rotational speed of the vacuum pump 9 constituting the decompression means 3 is adjusted. Specifically, an inverter may be used to adjust the drive frequency of the motor of the vacuum pump 9 and thus the rotational speed so as to maintain the detection pressure of the pressure sensor 21 at a predetermined level.

(c)減圧手段3を構成する水封式の真空ポンプ9への封水流量を調整する。具体的には、封水給水弁16を開度調整可能な電動弁から構成し、圧力センサ21の検出圧力を所定に維持するように、封水給水弁16の開度を調整すればよい。あるいは、並列な封水給水路15を設けておき、それぞれに封水給水弁16を設け、そのいずれの弁を開けるか、または双方の弁を開けるかなどにより、封水流量を調整してもよい。   (C) The sealing water flow rate to the water-sealed vacuum pump 9 constituting the decompression means 3 is adjusted. Specifically, the sealed water supply valve 16 may be configured by an electric valve that can adjust the opening, and the opening of the sealed water supply valve 16 may be adjusted so that the pressure detected by the pressure sensor 21 is maintained at a predetermined level. Alternatively, a parallel sealed water supply passage 15 may be provided, a sealed water supply valve 16 may be provided for each, and the seal water flow rate may be adjusted by opening either valve or both valves. Good.

(d)減圧手段3を構成する水封式の真空ポンプ9への封水温度を調整する。具体的には、封水給水路15(さらに所望により熱交給水路12)への給水として、常温水と冷水とを混合して供給可能とされ、圧力センサ21の検出圧力を所定に維持するように、常温水と冷水との混合割合を調整すればよい。あるいは、封水給水路15(さらに所望により熱交給水路12)に、蒸気圧縮式冷凍機を用いたチラーからの冷水を供給する場合において、圧力センサ21の検出圧力を所定に維持するように、チラーの冷却能力を調整(たとえば圧縮機のモータをインバータ制御)すればよい。   (D) The sealing water temperature to the water-sealed vacuum pump 9 constituting the decompression means 3 is adjusted. Specifically, normal water and cold water can be mixed and supplied as the water supply to the sealed water supply passage 15 (and the heat exchange water supply passage 12 if necessary), and the detection pressure of the pressure sensor 21 is maintained at a predetermined level. Thus, what is necessary is just to adjust the mixing ratio of normal temperature water and cold water. Alternatively, when the cold water from the chiller using the vapor compression refrigerator is supplied to the sealed water supply channel 15 (and, if desired, the heat exchange supply channel 12), the pressure detected by the pressure sensor 21 is maintained at a predetermined level. The cooling capacity of the chiller may be adjusted (for example, the compressor motor is inverter-controlled).

(e)減圧手段3を停止する。具体的には、真空ポンプ9を停止すると共に、熱交給水弁14を閉じて熱交換器7への通水を停止したり、給蒸弁11を閉じて蒸気エゼクタ6を停止したりする。この場合において、減圧手段3の一部(たとえば蒸気エゼクタ6)のみを停止するようにしてもよい。なお、減圧手段3を停止して保持操作を実施後、減圧操作を再開する際には、真空ポンプ9を作動すると共に、前述したとおり、通水開始条件を満たしていれば熱交換器7に通水し、エゼクタ作動開始条件を満たしていれば蒸気エゼクタ6を作動させればよい。   (E) The decompression means 3 is stopped. Specifically, the vacuum pump 9 is stopped, the heat exchange water supply valve 14 is closed to stop water flow to the heat exchanger 7, or the steam supply valve 11 is closed to stop the steam ejector 6. In this case, only a part of the decompression means 3 (for example, the steam ejector 6) may be stopped. In addition, when the decompression operation is resumed after the decompression means 3 is stopped and the holding operation is performed, the vacuum pump 9 is operated and, as described above, if the water passage start condition is satisfied, the heat exchanger 7 is If the water is passed and the ejector operation start condition is satisfied, the steam ejector 6 may be operated.

本実施例の真空冷却装置1によれば、処理槽2内の品温と圧力とに基づき、品温TFと槽内飽和温度TSとの温度差を監視し、その温度差が第一設定値ΔT1になるまでの減圧操作と、第二設定値ΔT2になるまでの保持操作とを繰り返すことで、簡易な制御で、突沸や吹きこぼれを防止しつつ、食品Fを迅速に冷却することができる。   According to the vacuum cooling device 1 of the present embodiment, the temperature difference between the product temperature TF and the saturation temperature TS in the bath is monitored based on the product temperature and pressure in the processing bath 2, and the temperature difference is the first set value. By repeating the pressure reducing operation until ΔT1 and the holding operation until reaching the second set value ΔT2, the food F can be quickly cooled with simple control while preventing bumping and spilling.

図3は、突沸吹きこぼれ防止制御の変形例を示すグラフであり、縦軸は温度T、横軸は運転開始からの経過時間tを示している。なお、実線が品温TFを示し、一点鎖線が槽内飽和温度TSを示しており、運転後半部の図示は省略している。   FIG. 3 is a graph showing a modified example of the bump boiling prevention control, where the vertical axis indicates the temperature T and the horizontal axis indicates the elapsed time t from the start of operation. The solid line indicates the product temperature TF, the alternate long and short dash line indicates the tank saturation temperature TS, and the latter half of the operation is not shown.

図3の変形例も、基本的には図2の前記実施例と同様である。そこで、以下では、両者の異なる点を中心に説明し、同じ点については説明を省略する。   The modification shown in FIG. 3 is basically the same as the embodiment shown in FIG. Therefore, the following description will focus on the differences between the two, and the description of the same points will be omitted.

本変形例の突沸吹きこぼれ防止制御でも、所定の減圧操作と保持操作とを繰り返して、品温センサ22による品温TFが冷却目標温度になるまで、食品Fを冷却する。   Also in the bumping and spill prevention control of this modification, the food F is cooled until the product temperature TF by the product temperature sensor 22 reaches the cooling target temperature by repeating the predetermined pressure reduction operation and the holding operation.

減圧操作では、前記実施例と同様に、品温TFと槽内飽和温度TSとの温度差が設定値(前記実施例の第一設定値)ΔT1になるまで、処理槽2内を減圧する。   In the depressurization operation, the inside of the processing tank 2 is depressurized until the temperature difference between the product temperature TF and the tank saturation temperature TS reaches a set value (first set value in the above example) ΔT1 as in the above embodiment.

保持操作では、処理槽2内の圧力を直前の減圧操作終了時の圧力に保持する点は、前記実施例と同じであるが、その終了条件が異なる。すなわち、前記実施例では、品温TFと槽内飽和温度TSとの温度差が第二設定値ΔT2になるまで、処理槽2内の圧力を保持したが、本変形例では、設定時間x経過するまで、処理槽2内の圧力を保持する。   In the holding operation, the point in which the pressure in the processing tank 2 is held at the pressure at the end of the immediately preceding depressurization operation is the same as in the above embodiment, but the end condition is different. That is, in the above embodiment, the pressure in the processing tank 2 is maintained until the temperature difference between the product temperature TF and the tank saturation temperature TS reaches the second set value ΔT2, but in this modification, the set time x has elapsed. Until then, the pressure in the treatment tank 2 is maintained.

そして、このような減圧操作と保持操作とを繰り返して、品温が冷却目標温度になるまで、食品Fを冷却する。図示例の場合、減圧操作にて、槽内飽和温度TSが品温TFを下回り、温度差が設定値ΔT1になると保持操作に移行し、設定時間x経過すると再び減圧操作に移行し、再度、温度差が設定値ΔT1になると保持操作に移行し、設定時間x経過すると減圧操作に移行するというように、減圧操作と保持操作とを繰り返して、食品Fを冷却目標温度まで冷却する。その他は、前記実施例と同様のため、説明を省略する。   Then, the food F is cooled until the product temperature reaches the cooling target temperature by repeating such decompression operation and holding operation. In the case of the illustrated example, in the decompression operation, the tank saturation temperature TS falls below the product temperature TF, and when the temperature difference reaches the set value ΔT1, the operation proceeds to the holding operation, and after the set time x, the operation proceeds to the decompression operation again. When the temperature difference reaches the set value ΔT1, the operation shifts to the holding operation, and when the set time x elapses, the pressure reducing operation and the holding operation are repeated so that the food F is cooled to the cooling target temperature. Others are the same as those in the above embodiment, and the description is omitted.

本発明の真空冷却装置1は、前記実施例(変形例を含む)の構成に限らず適宜変更可能である。特に、処理槽2内を減圧して食品Fを真空冷却する装置であって、処理槽2内の品温と圧力とを監視し、この監視情報に基づき、品温TFと槽内飽和温度TSとの温度差が設定値になるまで処理槽2内を減圧する減圧操作と、処理槽2内の圧力を減圧操作後の圧力に保持する保持操作とを繰り返して、処理槽2内の食品Fを真空冷却するのであれば、その他の構成は適宜に変更可能である。   The vacuum cooling device 1 of the present invention is not limited to the configuration of the above-described embodiments (including modifications) and can be changed as appropriate. In particular, it is an apparatus for vacuum-cooling the food F by depressurizing the inside of the processing tank 2, monitoring the product temperature and pressure in the processing tank 2, and based on this monitoring information, the product temperature TF and the tank saturation temperature TS. The pressure reducing operation for reducing the pressure inside the processing tank 2 until the temperature difference with the set value reaches the set value, and the holding operation for holding the pressure inside the processing tank 2 at the pressure after the pressure reducing operation are repeated, so that the food F in the processing tank 2 As long as the vacuum is cooled, other configurations can be changed as appropriate.

たとえば、前記実施例では、減圧操作と保持操作とを繰り返して、品温が冷却目標温度になるまで食品Fを冷却したが、冷却の終了条件は、適宜に変更可能である。また、減圧操作と保持操作との繰り返し工程(突沸吹きこぼれ防止制御による冷却工程)を含むのであれば、場合により、その繰り返し工程の前および/または後に、他の工程を含んでいてもよい。   For example, in the above-described embodiment, the food F is cooled until the product temperature reaches the cooling target temperature by repeating the decompression operation and the holding operation, but the cooling end condition can be changed as appropriate. In addition, as long as it includes a repetition process of the decompression operation and the holding operation (cooling process by the control to prevent bumping and spilling), another process may be included before and / or after the repetition process.

また、保持操作では、処理槽2内の圧力を保持することに代えて、処理槽2内の圧力を所定だけ復圧させてもよい。すなわち、保持操作において、圧力を保持するよりも若干復圧する方が吹きこぼれなどに対処できる場合、処理槽2内を若干復圧すればよい。その場合、前述したとおり減圧手段3を停止させるだけでも、場合により、食品Fからの蒸気で処理槽2内を復圧することができる。あるいは、減圧手段3を停止した状態(または減圧手段3を作動させた状態)で、復圧手段4により、処理槽2内を所定まで復圧してもよい。処理槽2内を復圧させる場合、食品Fの撹拌を図ることも可能となる。   In the holding operation, instead of holding the pressure in the processing tank 2, the pressure in the processing tank 2 may be restored by a predetermined amount. That is, in the holding operation, when the pressure is slightly restored rather than holding the pressure, the inside of the treatment tank 2 may be slightly restored. In that case, even if the decompression means 3 is simply stopped as described above, the inside of the treatment tank 2 can be decompressed with the steam from the food F in some cases. Alternatively, the inside of the processing tank 2 may be decompressed to a predetermined level by the decompression unit 4 while the decompression unit 3 is stopped (or the decompression unit 3 is operated). When returning the pressure in the processing tank 2, the food F can be stirred.

また、前記実施例において、減圧操作や保持操作の終了条件に用いる設定値(第一設定値、第二設定値、設定時間)は、運転途中で変更するようにしてもよい。たとえば、冷却の進行に伴い、これら設定値のいずれか一以上を、段階的に変更してもよい。   Moreover, in the said Example, you may make it change the setting value (1st setting value, 2nd setting value, setting time) used for completion | finish conditions of pressure reduction operation and holding | maintenance operation in the middle of a driving | operation. For example, as the cooling progresses, any one or more of these set values may be changed in stages.

また、前記実施例では、保持操作では、品温TFと槽内飽和温度TSとの温度差が第二設定値ΔT2になるか、設定時間x経過するまで、処理槽2内の圧力を所定に保持したが、場合により、品温の低下速度を監視して、それが設定速度を下回るまで、処理槽2内の圧力を所定に保持してもよい。   In the embodiment, in the holding operation, the pressure in the processing tank 2 is set to a predetermined value until the temperature difference between the product temperature TF and the tank saturation temperature TS reaches the second set value ΔT2 or the set time x has elapsed. Although it hold | maintained, depending on the case, the fall rate of product temperature may be monitored and the pressure in the processing tank 2 may be hold | maintained predetermined until it falls below setting speed.

また、前記実施例において、減圧手段3の構成は、適宜変更可能である。たとえば、前記実施例では、減圧手段3として蒸気エゼクタ6を備えたが、場合により蒸気エゼクタ6の設置を省略してもよい。あるいは、減圧手段3として、水封式以外の真空ポンプを用いたり、水エゼクタを用いたりしてもよい。   Moreover, in the said Example, the structure of the pressure reduction means 3 can be changed suitably. For example, in the above embodiment, the steam ejector 6 is provided as the decompression means 3, but the installation of the steam ejector 6 may be omitted depending on circumstances. Alternatively, a vacuum pump other than the water ring type or a water ejector may be used as the decompression means 3.

さらに、前記実施例では、真空冷却装置1は、冷却専用機として説明したが、真空冷却機能を有するのであれば、適宜に変更可能である。たとえば、蒸気による加熱手段を備えることで、蒸煮冷却装置や飽和蒸気調理装置のように構成されてもよい。あるいは、冷凍機やファンを用いた冷風冷却手段を備えることで、冷風真空複合冷却装置のように構成されてもよい。   Furthermore, in the said Example, although the vacuum cooling device 1 was demonstrated as a cooling only machine, if it has a vacuum cooling function, it can change suitably. For example, it may be configured like a steaming cooling device or a saturated steam cooking device by providing a heating means with steam. Or it may be comprised like a cold wind vacuum compound cooling device by providing the cold air cooling means using a refrigerator and a fan.

1 真空冷却装置
2 処理槽
3 減圧手段
4 復圧手段
5 排気路
6 蒸気エゼクタ(6a:吸引口、6b:入口、6c:出口)
7 熱交換器
8 逆止弁
9 真空ポンプ(9a:給水口、9b:吸気口、9c:排気口)
10 給蒸路
11 給蒸弁
12 熱交給水路
13 熱交排水路
14 熱交給水弁
15 封水給水路
16 封水給水弁
17 共通管路
18 給気路
19 エアフィルタ
20 給気弁
21 圧力センサ
22 品温センサ
t 経過時間
T 温度
TF 品温(食品温度)
TS 槽内飽和温度
ΔT1 第一設定値
ΔT2 第二設定値
x 設定時間
DESCRIPTION OF SYMBOLS 1 Vacuum cooling device 2 Processing tank 3 Pressure reducing means 4 Pressure-reducing means 5 Exhaust path 6 Steam ejector (6a: suction port, 6b: inlet, 6c: outlet)
7 Heat exchanger 8 Check valve 9 Vacuum pump (9a: Water supply port, 9b: Inlet port, 9c: Exhaust port)
DESCRIPTION OF SYMBOLS 10 Steam supply path 11 Steam supply valve 12 Heat exchange water supply path 13 Heat exchange water supply path 14 Heat exchange water supply valve 15 Sealed water supply water path 16 Sealed water supply water valve 17 Common pipe 18 Air supply path 19 Air filter 20 Air supply valve 21 Pressure Sensor 22 Product temperature sensor t Elapsed time T Temperature TF Product temperature (food temperature)
TS Saturation temperature in tank ΔT1 First set value ΔT2 Second set value x Set time

Claims (5)

処理槽内を減圧して食品を真空冷却する装置であって、
前記処理槽内の食品温度と圧力とを監視し、
この監視情報に基づき、前記処理槽内の食品温度と前記処理槽内の圧力相当の飽和温度との温度差が設定値になるまで前記処理槽内を減圧する減圧操作と、前記処理槽内の圧力を前記減圧操作後の圧力に保持する保持操作とを繰り返して、前記処理槽内の食品を真空冷却する
ことを特徴とする真空冷却装置。
A device for vacuum-cooling food by reducing the pressure inside the treatment tank,
Monitoring the food temperature and pressure in the treatment tank;
Based on this monitoring information, the decompression operation for depressurizing the inside of the processing tank until the temperature difference between the food temperature in the processing tank and the saturation temperature corresponding to the pressure in the processing tank reaches a set value, A vacuum cooling apparatus, wherein the food in the processing tank is vacuum-cooled by repeating a holding operation for holding the pressure at the pressure after the pressure-reducing operation.
前記処理槽内の食品温度と前記処理槽内の圧力相当の飽和温度との温度差が第一設定値になるまで前記処理槽内を減圧する減圧操作と、前記温度差が第一設定値よりも小さな第二設定値になるまで前記処理槽内の圧力を保持する保持操作とを繰り返して、前記処理槽内の食品を真空冷却する
ことを特徴とする請求項1に記載の真空冷却装置。
Depressurization operation for depressurizing the inside of the treatment tank until the temperature difference between the food temperature in the treatment tank and the saturation temperature corresponding to the pressure in the treatment tank reaches a first set value, and the temperature difference from the first set value The vacuum cooling apparatus according to claim 1, wherein the food in the processing tank is vacuum-cooled by repeating a holding operation for maintaining the pressure in the processing tank until the second set value becomes a small second value.
前記処理槽内の食品温度と前記処理槽内の圧力相当の飽和温度との温度差が設定値になるまで前記処理槽内を減圧する減圧操作と、設定時間経過するまで前記処理槽内の圧力を保持する保持操作とを繰り返して、前記処理槽内の食品を真空冷却する
ことを特徴とする請求項1に記載の真空冷却装置。
Pressure reducing operation to depressurize the processing tank until the temperature difference between the food temperature in the processing tank and the saturation temperature corresponding to the pressure in the processing tank reaches a set value, and the pressure in the processing tank until a set time elapses. The vacuum cooling apparatus according to claim 1, wherein the food in the processing tank is vacuum-cooled by repeating a holding operation for holding the food.
食品が収容される前記処理槽と、
この処理槽内の気体を外部へ吸引排出して、前記処理槽内を減圧する減圧手段と、
減圧された前記処理槽内へ外気を導入して、前記処理槽内を復圧する復圧手段と、
前記減圧手段および前記復圧手段を制御して、前記処理槽内の食品を冷却する制御手段とを備え、
前記保持操作では、下記(a)〜(e)の内、いずれか一以上を用いて、前記処理槽内の圧力を保持する
ことを特徴とする請求項1〜3のいずれか1項に記載の真空冷却装置。
(a)前記減圧手段を作動させた状態で、前記復圧手段による給気量を調整する。
(b)前記減圧手段を構成する真空ポンプの回転数を調整する。
(c)前記減圧手段を構成する水封式真空ポンプへの封水流量を調整する。
(d)前記減圧手段を構成する水封式真空ポンプへの封水温度を調整する。
(e)前記減圧手段を停止する。
The treatment tank in which food is stored;
Depressurizing means for sucking and discharging the gas in the processing tank to the outside and reducing the pressure in the processing tank;
A return pressure means for introducing outside air into the reduced processing tank and returning the pressure in the processing tank;
Control means for cooling the food in the processing tank by controlling the decompression means and the decompression means,
In the said holding operation, the pressure in the said processing tank is hold | maintained using any one or more among following (a)-(e). The any one of Claims 1-3 characterized by the above-mentioned. Vacuum cooling equipment.
(A) The air supply amount by the return pressure means is adjusted in a state where the pressure reducing means is operated.
(B) The number of rotations of the vacuum pump constituting the pressure reducing means is adjusted.
(C) The sealed water flow rate to the water-sealed vacuum pump constituting the pressure reducing means is adjusted.
(D) The sealing water temperature to the water-sealed vacuum pump constituting the pressure reducing means is adjusted.
(E) Stop the decompression means.
前記保持操作では、前記処理槽内の圧力を保持することに代えて、前記処理槽内の圧力を所定だけ復圧させる
ことを特徴とする請求項1〜4のいずれか1項に記載の真空冷却装置。
The vacuum according to any one of claims 1 to 4, wherein, in the holding operation, instead of holding the pressure in the processing tank, the pressure in the processing tank is restored by a predetermined amount. Cooling system.
JP2017110297A 2017-06-02 2017-06-02 Vacuum cooler Pending JP2018204860A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019208478A (en) * 2018-06-08 2019-12-12 株式会社品川工業所 Manufacturing method of cooled food and vacuum cooling equipment
JP2021096013A (en) * 2019-12-16 2021-06-24 三浦工業株式会社 Vacuum cooler

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019208478A (en) * 2018-06-08 2019-12-12 株式会社品川工業所 Manufacturing method of cooled food and vacuum cooling equipment
JP7173526B2 (en) 2018-06-08 2022-11-16 株式会社品川工業所 Cooled food manufacturing method and vacuum cooling device
JP2021096013A (en) * 2019-12-16 2021-06-24 三浦工業株式会社 Vacuum cooler
JP7432103B2 (en) 2019-12-16 2024-02-16 三浦工業株式会社 vacuum cooling device

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