JP2018200236A - Abnormality detection method of metal plate measured value in metal plate weight measuring system - Google Patents

Abnormality detection method of metal plate measured value in metal plate weight measuring system Download PDF

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JP2018200236A
JP2018200236A JP2017105100A JP2017105100A JP2018200236A JP 2018200236 A JP2018200236 A JP 2018200236A JP 2017105100 A JP2017105100 A JP 2017105100A JP 2017105100 A JP2017105100 A JP 2017105100A JP 2018200236 A JP2018200236 A JP 2018200236A
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JP6865924B2 (en
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正信 橋本
Masanobu Hashimoto
正信 橋本
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Sumitomo Metal Mining Co Ltd
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Abstract

To provide an abnormality detection system of a metal plate measured value, which is, when the same weight value is consecutively generated, capable of detecting it as weighing abnormality.SOLUTION: Provided is a method for detecting abnormality of pile measured values in a carrying-out facility of metal plate piles, which comprises: conveyance means; pile lifting/lowering means; weighing means; and verification means. In this method, weight of each pile is measured twice when measuring two consecutive piles Gand Gin this sequence, so that pile weight data is obtained in the sequence of a measured pile weight value w, a re-measured pile weight value w, a measured pile weight value w, and a re-measured pile weight value w. Subsequently, a function of the verification means selects a combination of two kinds of measured pile weight values from the four kinds of measured pile weight values, obtains a difference between the selected two kinds of measured pile weight values, uses at least one kind of a differential value of the difference as a verification formula, in order to verify presence/absence of [abnormality of weighing means], and further stops the carrying-out facility in the case that abnormality is detected.SELECTED DRAWING: Figure 1

Description

本発明は、複数の金属板を積み重ねた荷山を、計量機構付き金属板搬出設備を用いて搬送する工程で、荷山の計量異常(の有無)を検出する方法に関する。   The present invention relates to a method for detecting a measurement error (presence / absence) of a load pile in a step of transporting a load pile obtained by stacking a plurality of metal plates using a metal plate unloading facility with a weighing mechanism.

電解精錬などで製造された電気銅や電気ニッケル(以下、これらを総称して金属板という)は、既定の枚数を積み重ねた状態(以下、荷山という)で搬出設備によって製造場所から保管場所に搬送され、その保管場所において、出荷までの期間保管される。   Electro-copper and nickel produced by electrolytic refining (hereinafter collectively referred to as metal plates) are transferred from the production site to the storage location by the unloading equipment in a state in which a predetermined number of sheets are stacked (hereinafter referred to as cargo piles). It is transported and stored at the storage location for a period until shipment.

ところで、この製造された金属板には、重量が不足している不良品が含まれている可能性があるが、保管場所に集積されてから不良品を検出することは非常に難しいので、通常、搬送コンベアによって搬送される際に、不良品の有無を判断している。具体的には、搬出設備において、搬送コンベアの途中に設けた計量器を用いて荷山の重量を計量して、その重量に基づいて、不良品の有無を判断している。   By the way, this manufactured metal plate may contain defective products that are insufficient in weight, but it is very difficult to detect defective products after they are collected in the storage location. When it is transported by the transport conveyor, the presence or absence of defective products is determined. Specifically, in the unloading facility, the weight of the load pile is measured using a measuring device provided in the middle of the conveyor, and the presence / absence of a defective product is determined based on the weight.

不良品は形状にも異常があることが多く、積み重ねた金属板に不良品が混じっている荷山は、嵩高くなったり、搬送中に荷崩れしたりする。荷崩れした荷山の金属板は、搬送中にしばしば他の荷山や周辺機器等に引っかかるため、2回連続して計量することで誤計量を防止している(特許文献1参照)。
また、搬送コンベアによって搬送している間に荷山の高さを測定し、この荷山の高さから算出される荷山充填率が所定の範囲に入っているか否かによっても、不良品の有無の判断が行われている。その結果、重量や荷山充填率が規定から外れている荷山は重量や外観を確認のうえ、荷山に含まれる不良な金属板があれば除いている。
A defective product often has an abnormality in shape, and a load pile in which defective products are mixed in stacked metal plates becomes bulky or collapses during transportation. Since the metal plate of the load collapsed load is often caught by other load peaks or peripheral devices during conveyance, erroneous measurement is prevented by measuring twice continuously (see Patent Document 1).
In addition, the height of the load mountain is measured while being conveyed by the conveyor, and the defective product is also determined by whether or not the load filling rate calculated from the height of the load mountain falls within a predetermined range. A presence / absence judgment is made. As a result, the load and the load filling rate are out of regulation, and after checking the weight and appearance, any defective metal plates included in the load are removed.

従来、搬送コンベアによって搬送している荷山の重量を測定する方法として、搬送コンベアから荷山を浮かして、荷山の重量を測定する方法が採用されている(特許文献2参照)。
例えば、互いに離間した状態で平行に張られた一対のチェーンを有する搬送コンベアを使用した場合には、一対のチェーン間に計量器を設ける。そして、この計量器上に荷山を持ち上げるリフターを設置する。すると、リフターによって荷山を持ち上げれば、荷山を搬送コンベアの一対のチェーンから浮かせることができるので、リフターのみ(つまり計量器のみ)に荷山の重量が加わるようになる。したがって、荷山の重量を計量器によって測定することができる。
Conventionally, as a method for measuring the weight of a load mountain transported by a transport conveyor, a method of measuring the weight of the load mountain by lifting the load mountain from the transport conveyor (see Patent Document 2).
For example, when a transport conveyor having a pair of chains stretched in parallel in a state of being separated from each other is used, a measuring instrument is provided between the pair of chains. And the lifter which lifts a load mountain on this measuring instrument is installed. Then, if the load is lifted by the lifter, the load can be lifted from the pair of chains of the conveyor, so that the weight of the load is added only to the lifter (that is, only the measuring device). Therefore, the weight of the load can be measured by the measuring instrument.

上記の搬出設備において、計量器で計測された荷山重量値は制御装置に送信された後、制御装置内で電気信号として処理され、印字装置や製品管理システムに送信される。制御装置の信号処理には、例えばプログラマブルコントローラ(PLC)等が使用されるが、何等かの原因でプログラマブルコントローラ内部での重量値の処理エラーが発生した場合には、誤った重量値が印字されたまま出荷される可能性があるので、制御装置で扱う重量値の検証方法が求められていた。たとえば、特許文献3に開示されるような荷山充填率による異常検出で防止できるが、より早期に発見することが求められていた。   In the carry-out facility, the load weight value measured by the measuring instrument is transmitted to the control device, then processed as an electrical signal in the control device, and transmitted to the printing device and the product management system. For example, a programmable controller (PLC) is used for the signal processing of the control device, but if a weight value processing error occurs inside the programmable controller due to some reason, an incorrect weight value is printed. Since there is a possibility of being shipped as it is, a method for verifying the weight value handled by the control device has been demanded. For example, it can be prevented by detecting an abnormality based on the load filling rate as disclosed in Patent Document 3, but it has been required to find it earlier.

特開2016−102765号公報JP, 2006-102765, A 特開平8−337232号公報JP-A-8-337232 特開2015−081766号公報Japanese Patent Laying-Open No. 2015-081766

本発明は、上記事情に鑑み、プログラム等の処理エラーにより連続して同じ重量値が発生した場合には計量の異常として検出できる金属板計量値の異常検出システムを提供するものである。   In view of the above circumstances, the present invention provides a metal plate measurement value abnormality detection system capable of detecting a measurement abnormality when the same weight value is continuously generated due to a processing error such as a program.

本発明者は、制御装置の動作原理を見直したところ、内部の重量値は1山毎に更新、送信されているが、この更新機能が作動しない場合や更新機能が遅延した場合は、次の荷山についても同じ重量値を送信してしまう可能性があることを発見した。対策を検討したところ、連続した荷山が同じ重量値である確率は極めて低いことに注目し、連続した荷山が同じ重量値を示した場合は異常とみなし、本発明の完成に至った。   The inventor has reviewed the operating principle of the control device, and the internal weight value is updated and transmitted every mountain. If this updating function is not activated or the updating function is delayed, the following is performed. It was discovered that the same weight value could be transmitted for Kazan. As a result of studying the countermeasures, it was noted that the probability that consecutive weights had the same weight value was extremely low, and when consecutive weights showed the same weight value, it was considered abnormal and the present invention was completed.

本発明の第1の発明は、金属板を積み重ねた荷山の搬出設備において、荷山重量を測定する金属板重量測定システムにおける荷山計量値の異常検出方法であって、少なくとも前記荷山の一山を載せ置く平坦部を備え、前記荷山を上面に載せて搬送する搬送手段と、前記平坦部に前記荷山を載せ置く状態、又は載せ置かれた荷山を前記平坦部から浮かせた状態にする荷山昇降手段と、前記荷山昇降手段を用いて荷山を浮かせた状態として、前記浮かせた状態の荷山の重量を測定して測定荷山重量値を得た後に、前記荷山を前記平坦部に載せ置く状態にする計量手段と、得られた測定荷山重量値の正誤を検証する検証手段とを備え、前記検証手段が、前記計量手段を用い、連続した2つの荷山GN−1、Gを、GN−1、Gの順に測定する際に、荷山当たり2回の重量測定を行い、測定荷山重量値wN−1、再測定荷山重量値wN−1 、測定荷山重量値w、再測定荷山重量値w の順に荷山重量データを得た後、前記4種類の測定荷山重量値から2種類の測定荷山重量値の組み合わせを選択して求めた前記2種類の測定荷山重量値間の差による差分値の少なくとも1種を検証式として用いて「計量手段の異常」の有無を検証し、異常を検出した際には前記搬出設備を停止する機能を備えることを特徴とする金属板重量測定システムにおける荷山計量値の異常検出方法である。 A first aspect of the present invention is a method for detecting an abnormality of a loaded mountain measurement value in a metal plate weight measuring system for measuring a loaded mountain weight in a loading facility for loading a pile of metal plates, wherein A flat part for placing a mountain is provided, the conveying means for carrying the load on the upper surface, and the state where the load is placed on the flat part, or the loaded load is floated from the flat part. The load mountain elevating means to be in a state and the load mountain elevating means using the load mountain elevating means are measured, and after measuring the weight of the float in the floated state to obtain a measured load mass weight value, A weighing unit for placing the mountain on the flat portion; and a verification unit for verifying the correctness of the obtained weight value of the measured load, and the verification unit uses the weighing unit to the mountain G N-1, G N, be measured in the order of G N-1, G N When performed weighed twice per Niyama, measured Niyama weight value w N-1, remeasurement Niyama weight value w N-1 R, measured Niyama weight value w N, remeasurement Niyama weight value After obtaining the load weight data in the order of w N R , between the two types of measured load weight values obtained by selecting a combination of two types of measured load weight values from the four types of measured load weight values. A metal plate having a function of verifying the presence or absence of "abnormality of the weighing means" using at least one kind of difference value due to the difference between them as a verification formula and stopping the carry-out facility when an abnormality is detected This is a method for detecting an abnormality in a load measurement value in a weight measurement system.

本発明の第2の発明は、第1の発明における検証手段が、前記4種類の測定荷山重量値から2種類の測定荷山重量値の組み合わせを選択して求めた前記2種類の測定荷山重量値間の差による下記6種類の差分値のうち、差分値f〜fから1種類と、差分値h〜hから1種類とを選んで検証式として用いて「計量手段の異常」の有無を検証し、「異常」を検出した際には前記搬出設備を停止する機能を備えることを特徴とする金属板重量測定システムにおける荷山計量値の異常検出方法である。 According to a second aspect of the present invention, the two types of measured loads obtained by the verification means according to the first aspect of the invention by selecting a combination of two types of measured load weight values from the four types of measured load weight values. Of the following six types of difference values due to the difference between the crest weight values, one type is selected from the difference values f 1 to f 4 and one type is selected from the difference values h 1 to h 2 and used as a verification formula. The present invention is a method for detecting an abnormality of a load measurement value in a metal plate weight measurement system, which has a function of verifying the presence or absence of "abnormality" and stopping the carry-out facility when "abnormality" is detected.

Figure 2018200236
Figure 2018200236

本発明の第3の発明は、第2の発明における検証式が、下記2種類の差分値を用い、前記2種類の差分値の結果を組み合わせて「計量手段の異常」の有無を検証し、異常を検出した際に前記搬出設備を停止する機能を備えることを特徴とする金属板重量測定システムにおける荷山計量値の異常検出方法である。   In the third invention of the present invention, the verification formula in the second invention uses the following two types of difference values, and combines the results of the two types of difference values to verify the presence or absence of “abnormality of the weighing means”, A method for detecting an abnormality of a load measurement value in a metal plate weight measurement system, comprising a function of stopping the carry-out facility when an abnormality is detected.

Figure 2018200236
Figure 2018200236

本発明に係る異常検出システムによれば、プログラム等の処理エラーによる誤計量を検出する事ができる。したがって、誤計量された荷山が出荷されることを防ぎやすくなるので、金属板の安定供給を図ることができる。   According to the abnormality detection system of the present invention, it is possible to detect erroneous weighing due to a processing error such as a program. Therefore, since it becomes easy to prevent the misweighed load mountain from being shipped, stable supply of the metal plate can be achieved.

本発明に係る、電気銅搬出設備Xの構成図である。It is a lineblock diagram of electric copper carrying out equipment X concerning the present invention. 本発明に係る、荷山計量制御フローチャートである。It is a load-carrying metering control flowchart according to the present invention. 本発明に係る、荷山の搬送形態を示す電気銅搬出設備Xの外観側面図である。It is an external appearance side view of the electrolytic copper carrying-out equipment X which shows the conveyance form of a load mountain based on this invention.

図1は本発明に係る電気銅搬出設備Xの構成図で、図2は本発明に係る荷山計量制御フローチャートで、図3は荷山の搬送形態を示す電気銅搬出設備Xの外観側面図で、これらの図1、2、3を参照しながら本発明を説明する。
産出された規定サイズの電気銅は、荷造設備1にて規定枚数で積み重ねられて電気銅荷山(図3、符号G、・・・、Gで表記、以下、「荷山」と称す場合がある)となる。
通常、金属板を積み上げて作製された荷山は、搬出設備を用いて処理される。その搬出設備としては、上面に荷物を載せ置いて、その荷物を連続的叉は間欠的に送り出す搬送手段(A)、載せ置かれた荷物を浮かせる、浮かせた荷物を載せ置く荷山昇降手段(B)、浮かせた荷物の重量を測定する計量手段(C)とを備えたもので、例えば図1のような配置となっている。
この搬出設備で荷山は、例えば、図3のコンベア支柱2a(図3参照、図1には図示せず)で支えられた搬送コンベア2(図1、図3参照)のようなコンベア式の搬送手段を用いて搬送され、搬送手段の途中に設けられた平坦部3bに設置される計量位置LMにおいて、荷山昇降手段(B)及び計量手段(C)により荷山の重量を計量され、搬出される。
FIG. 1 is a configuration diagram of an electrolytic copper carry-out facility X according to the present invention, FIG. 2 is a flowchart for loading and unloading weighing control according to the present invention, and FIG. The present invention will be described with reference to FIGS.
Electrolytic copper produced have been defined size, packing equipment 1 in stacked in prescribed number copper Niyama (FIG. 3, reference numeral G 1, · · ·, denoted by G N, hereinafter referred to as "Niyama" Sometimes).
Usually, a load pile made by stacking metal plates is processed using a carry-out facility. As the unloading equipment, a transport means (A) for placing the load on the upper surface and sending the load continuously or intermittently, a lifting / lowering means for lifting the loaded load, B) is provided with weighing means (C) for measuring the weight of the lifted baggage, and is arranged as shown in FIG. 1, for example.
In this unloading facility, the load pile is, for example, a conveyor type like a conveyor 2 (see FIGS. 1 and 3) supported by a conveyor post 2a (see FIG. 3, not shown in FIG. 1) in FIG. The weight of the load mountain is measured by the load lifting / lowering means (B) and the weighing means (C) at the measurement position LM which is transferred using the transfer means and installed in the flat portion 3b provided in the middle of the transfer means. It is carried out.

その荷山昇降手段(B)は、計量位置LMに据えられた荷山を下方から持ち揚げて浮上状態にする押し上げシリンダー3aによって行われる。
計量手段(C)は、荷山の重量を量る計量器3、計量、搬送の各動作をコントロールする制御装置4と、荷山に計量結果、その他の事項を印字する印字装置7、その印字装置をコントロールする印字装置制御部6とから構成されている。
The loading / unloading means (B) is performed by a push-up cylinder 3a that lifts the loading mountain placed at the weighing position LM from below and brings it into a floating state.
The weighing means (C) includes a weighing device 3 for weighing the load, a control device 4 for controlling each operation of weighing and conveying, a printing device 7 for printing the measurement result and other items on the load, and its printing. The printing apparatus controller 6 controls the apparatus.

この計量手段(C)において、計量位置LMで荷山を一旦停止させ、計量器3により計量して測定荷山重量データdを得て、得られた測定荷山重量データdが、制御装置4(例えばプログラマブルコントローラ)に送信される。
ところで、制御装置4に送信された測定荷山重量データdは、下記に示す検証手段(D)において測定重量の検証がなされ、正常判定(合格)の場合、印字装置制御部6を介して印字装置7(例えばインクジェットプリント装置)に印字荷山重量データdとして送信され、荷山を印字位置LPに送って印字荷山重量データdを印字する。
In this weighing means (C), the Niyama once the weighing position LM is stopped, to obtain a measurement Niyama weight data d W are metered by the metering device 3, the obtained measurement Niyama weight data d W is controlled It is transmitted to the device 4 (for example, a programmable controller).
Incidentally, the control measurement Niyama weight data d W transmitted device 4 is made verification measurement weight in the verification means (D) shown below, when the normal determination (pass) through the printer control section 6 It is sent as print Niyama weight data d P to the printing device 7 (for example, an ink jet printing apparatus), to print the print Niyama weight data d P sends the print position LP the Niyama.

印字を終えた荷山は、待機位置LWを経て積出位置LDに搬出され、荷山積出用重機14(例えばフォークリフト)により保管場所(図示せず)に運搬される。
一方、計量位置LMまたはその周辺(たとえば直後の位置や印字装置7など)では荷山高さを測定(例えば超音波変位計による)し、制御装置4に荷山高さデータdとして送信される。荷山高さデータdは製品管理システム5に送信され、測定荷山重量データdとともに出荷管理に用いられる。
Niyama completing the printing is carried out to the position LD out product through the standby position LW 2, it is transported to a storage location (not shown) by heavy for shipment piles 14 (e.g., a forklift).
On the other hand, a metering position LM or near (for example, the position and the printing device 7 immediately after) the Niyama height measured (e.g. by ultrasonic displacement meter), is transmitted to the control unit 4 Niyama as height data d H. Niyama height data d H is sent to the product management system 5, used in the shipping management together with the measurement Niyama weight data d W.

<検証手段(D)>
図1、3に示す電気銅搬出設備Xでは、荷造設備1で積み上げ作製された荷山(図3の符号G、・・・、G、・・・)は、搬送手段(A)である搬送コンベア2に載せられた後、運転状態の搬送コンベア2により移動し、待機位置LWを通り、計量位置LM(平坦部3bの上方)に停止して計量器3を使用した計量手段(C)によって、その荷山重量が計量される。
荷山の計量後、得られた測定荷山重量データdは制御装置4(例えばプログラマブルコントローラ)に送られ、図2に示す検証手段(D)が実行されて合否判定が下される。
検証手段(D)が正常判定を下した場合、測定荷山重量データdは印字荷山重量データdに加工された後、印字装置制御部6を介して印字装置7に送られ、計量後に印字位置LPに移動した荷山に、印字装置7(例えばインクジェットプリント装置)により印字される。異常判定の場合は、異常改善処置を行い正常な荷山重量を得たうえで正常判定と同様に処理する。
<Verification means (D)>
In the electric copper carrying-out facility X shown in FIGS. 1 and 3, the load piles (reference symbols G 1 ,..., G N ,. After being placed on a certain conveyor 2, it moves by the conveyor 2 in the operating state, passes through the standby position LW 1 , stops at the measuring position LM (above the flat portion 3 b), and uses the measuring device 3 ( The load weight is measured by C).
After weighing of Niyama, measured Niyama weight data d W obtained is sent to the control unit 4 (e.g., a programmable controller), the acceptance judgment is made as being performed verifying means (D) shown in FIG.
If the verification unit (D) has made a determination normal, measured Niyama weight data d W after being processed in the print Niyama weight data d P, sent to the printer 7 via the printer control section 6, the metering The printing device 7 (for example, an inkjet printing device) prints on the load that has moved to the printing position LP later. In the case of an abnormality determination, an abnormality improvement process is performed to obtain a normal load weight, and the same processing as that of the normal determination is performed.

その印字後、荷山は待機位置LWを通って積出位置LDに運ばれ、印字状態、印字箇所、印字内容、及び荷山姿等を確認したうえで荷山積出用重機14(例えば、フォークリフト)などでトラックなどの運送手段へと積み出される。さらに(その後にまたは並行して)、次の荷山の計量が行われて同様な荷山重量判定が繰り返される。 After the printing, the load is transported to the loading position LD through the standby position LW 2 , and after confirming the printing state, the printing location, the printing contents, the loading shape, etc., the loading and unloading heavy machine 14 (for example, (Forklift) etc., it is shipped out to transportation means such as trucks. Further (after or in parallel), the next load pile is weighed and the same load weight determination is repeated.

図1、3の電気銅搬出設備Xを用い、電気銅を搬出、積出する作業では、複数の荷山を連続的又は間欠的に搬送しながら、その重量の計量が行われるが、計量の際には荷山の崩れ等の形状の乱れによる計量異常、或いは計量手段や制御装置などの不具合によって、隣り合う2山の電気銅の荷山において、先行する荷山の重量データが、後続の荷山の重量として認識されて印字されるという不具合が生じてしまうケースについては、その検出が困難であった。   In the work of unloading and loading electrolytic copper using the electrolytic copper unloading facility X in FIGS. 1 and 3, the weight is measured while continuously or intermittently transporting a plurality of loads. In some cases, the weight data of the preceding load piles in the two adjacent copper load piles due to a measurement abnormality due to a shape disturbance such as collapse of the load piles, or a malfunction of the weighing means or control device, It has been difficult to detect a case in which there is a problem of being recognized and printed as the weight of a load mountain.

そこで、「荷山G〜G〜G」を、図3に示すような並びで搬送、計量する本発明では、図2の制御フローに示されるように隣り合う荷山を対として取り扱う。例えば、「GとG」、「GとG」、・・・、「GK−1とG」、・・・、「GN−1とG」のような荷山対を設定する。
先ず、計量手段(C)において、計量位置LMに載せ置かれた先行する荷山GN−1の荷山重量を計量して「測定荷山重量wN−1」を得、次いで、その測定の終えた荷山GN−1を荷山昇降手段(B)により降下させて搬送装置の計量位置に戻した後、再度押し上げシリンダー3aを上昇させて荷山を、搬送コンベア2上方に浮かせた状態にしたうえで、その荷山重量を計量器3で再測定して「再測定荷山重量wN−1 」を得て、元の計量位置LMに載せ置く。
その後、荷山を移動させて後続の荷山Gを計量位置LMに載せ置き、荷山重量を計量して「測定荷山重量w」を得、先行する荷山GN−1と同様に再度荷山重量を計量して「再測定荷山重量w 」を得る。
Therefore, in the present invention in which “loading mountains G 1 to G K to G N ” are conveyed and weighed in an arrangement as shown in FIG. 3, adjacent loading mountains are handled as a pair as shown in the control flow of FIG. . For example, “G 1 and G 2 ”, “G 2 and G 3 ”,..., “G K-1 and G K ”,..., “G N-1 and G N ” Set a pair.
First, in the weighing means (C), the weight of the preceding load mountain GN -1 placed at the measurement position LM is measured to obtain “measured load mountain weight w N-1 ”, and then the measurement is performed. The loaded mountain GN -1 is lowered by the loaded mountain lifting means (B) and returned to the measuring position of the transfer device, and then the push-up cylinder 3a is raised again to float the loaded mountain above the transfer conveyor 2. Then, the weight of the load is re-measured by the measuring device 3 to obtain “re-measured load weight w N-1 R ”, and is placed on the original weighing position LM.
Then, move the Niyama placed on the weighing position LM subsequent Niyama G N, the then weighed Niyama weight to obtain a "measuring Niyama weight w N", similar to the preceding Niyama G N-1 The weight of the load is again measured to obtain “re-measured load weight w N R ”.

上記2つの荷山における各2回の計量が完了した時点で、計量した荷山重量の合否判定を下す。なお合否判定が出るまでの間(計量〜合否判定の間)、搬送手段(A)の搬送コンベア2を停止しておくと、異常判定(不合格)時の処置が容易にできる。
荷山重量wについての合否判定は、得られた「測定荷山重量wN−1、w」及び「再測定荷山重量wN−1 、w 」の4つの測定重量値を組み合わせて検証手段(D)で検証する。具体的には、下記に示す「荷山重量判定基準I〜II」のいずれかの基準により、「異常」であると判定した場合には、規定の「異常改善処置手順」に従い、異常を解消したうえで、再度の計量により修正荷山重量を得て、荷山の搬出作業を継続する。
以下、本発明における荷山重量の合否判定の基準例を説明する。
At the time when each of the two weighings at the two loading hills is completed, a pass / fail judgment of the measured loading weight is made. In addition, if the conveyance conveyor 2 of a conveyance means (A) is stopped until a pass / fail determination is made (between weighing and pass / fail determination), a measure at the time of abnormality determination (failure) can be easily performed.
Acceptance judgment for Niyama weight w N is obtained "measured Niyama weight w N-1, w N" and "re-measurement Niyama weight w N-1 R, w N R " four measurement weight values Are verified by the verification means (D). Specifically, if it is determined to be “abnormal” according to any of the following “mountain weight determination criteria I to II”, the abnormality is resolved in accordance with the prescribed “abnormality improvement procedure”. After that, the weight of the modified load is obtained by re-weighing, and the loading operation of the load is continued.
Hereinafter, a reference example for determining whether or not the load weight is acceptable in the present invention is described.

[測定荷山重量の合否判定]
合否判定の基準としては例えば、後述の荷山重量判定基準Iまたは荷山重量判定基準IIを用いることができる。
1.荷山重量判定基準I
測定荷山重量の合否判定の一つは、4種類の測定荷山重量値のうち2種類の測定荷山重量値間の差による差分値の少なくとも1種を検証式として用い、その検証式により「計量手段の異常」の有無を検証し、検証式が異常を検出した際には、搬出設備を停止する。
具体的には、4種類の測定荷山重量値から、下記(1)〜(6)に示すように2種類の測定荷山重量値間の差による差分値を求め、その少なくとも1種類の差分値を検証式に用いて、想定荷山重量値の正誤を見出し、合否判定を行うものである。
[Pass / fail judgment of measured load weight]
As a criterion for the pass / fail determination, for example, a load mountain weight determination criterion I or a load mountain weight determination criterion II described later can be used.
1. Cage weight criteria I
One of the pass / fail judgments of the measured load mass is that at least one of the difference values between the two measured load weight values among the four measured load weight values is used as a verification formula. The presence or absence of “abnormality of the weighing means” is verified, and when the verification formula detects an abnormality, the carry-out facility is stopped.
Specifically, from the four types of measured load weight values, as shown in the following (1) to (6), a difference value due to the difference between the two types of measured load weight values is obtained, and at least one type of the difference is obtained. Using the value in the verification formula, the correctness / incorrectness of the assumed load weight value is found, and a pass / fail decision is made.

下記(1)から(6)式において、(1)及び(2)式は、「隣接する荷山間」且つ「測定−再測定荷山間」の荷山重量差を示すもので、(3)及び(4)式は、「隣接する荷山間」の荷山重量差を示し、(5)及び(6)式は、「同一荷山間」に荷山重量差を示すものである。
これらの差分値の少なくとも1種類を検証式に選択し、その結果が「荷山重量判定基準I」のいずれかに該当するかによって、正誤の判定を下すものである。
In the following formulas (1) to (6), formulas (1) and (2) indicate the weight difference between “adjacent loads” and “measurement-re-measurement loads” (3) and Equation (4) indicates the difference in load weight between “adjacent loads”, and equations (5) and (6) indicate the difference in load weight between “same loads”.
At least one of these difference values is selected as the verification formula, and whether the result corresponds to any one of the “mountain weight determination criteria I” makes a correct / incorrect determination.

Figure 2018200236
Figure 2018200236

また、この判定基準Iでは、上記6種類の差分値から、(1)〜(2)式から選んだ1種類以上の差分値と、(3)〜(6)式から選んだ1種類以上の差分値とを組み合わせて検証式とすることが望ましい。
ここで、Δw、Δwは、合否判定を決定する閾値で、0または正の値であり、Δwは隣接する荷山間における計量の合否判定を決定する閾値、Δwは同一荷山間における計量の合否判定を決定する閾値である。
Moreover, in this criterion I, one or more types of difference values selected from the formulas (1) to (2) and one or more types selected from the formulas (3) to (6) from the above six types of difference values. It is desirable to combine the difference value into a verification formula.
Here, Δw a and Δw b are threshold values for determining acceptance / rejection determination, and are 0 or a positive value, Δw a is a threshold value for determining acceptance / rejection measurement between adjacent loads, and Δw b is between the same loads This is a threshold value for determining whether the measurement is acceptable or not.

Δwは、正の値である場合は、測定重量値を計量器3または制御装置4で内部処理する際の刻み幅以上で、計量器3の測定誤差以下となる値とするのがよい。Δwは、正の値である場合は、計量器3の測定誤差以上で、金属板1枚の重量以下となる値とするのがよい。
例えば、金属板1枚の重量は80kg、90kg、150kg、170kgなどを目標に生産することが多く、計量器3には公差1kgの計量器を用いるのが一般的であるので、Δw、Δwとも、通常1.0[kg]に設定することができる。金属板それぞれの重量個体差は計量器3の測定誤差に比べてずっと大きく、荷崩れによる重量差は計量器3の測定誤差と比べてずっと大きいので、誤判定の発生率は著しく低く抑えられている。
[Delta] w a, if a positive value, in the measurement weight value meter 3 or the control unit 4 in the above step size at the time of internal processing, it is preferable to a measurement error or less become the value of the measuring instrument 3. When Δw b is a positive value, it is preferable to set it to a value that is not less than the measurement error of the measuring instrument 3 and not more than the weight of one metal plate.
For example, the weight of one metal plate is often produced with a target of 80 kg, 90 kg, 150 kg, 170 kg, etc., and a measuring instrument with a tolerance of 1 kg is generally used for the measuring instrument 3, so that Δw a , Δw Both b can be normally set to 1.0 [kg]. The difference in individual weight of each metal plate is much larger than the measurement error of the measuring instrument 3, and the difference in weight due to the collapse of the load is much larger than the measuring error of the measuring instrument 3, so that the incidence of misjudgment is suppressed to a very low level. Yes.

2.荷山重量判定基準II
次に、上記(1)〜(6)式のいずれか2種類の式を組み合わせて用いることで、「荷山形態の異常」或いは「計量手段の誤作動」による異常を分離して検出可能な判定基準の例を説明する。
本基準では下記(1)式及び(5)式で示される差分値を検証式とする下記表1に示す「荷山重量判定基準II」に従うものである。なお、表中の[]内の条件は、異常状態を表すものである。
2. Cage weight criteria II
Next, by using any two of the above formulas (1) to (6) in combination, it is possible to detect and detect abnormalities caused by "abnormality of load mountain shape" or "malfunction of measuring means". An example of determination criteria will be described.
In this standard, the “loading weight determination criterion II” shown in the following Table 1 is used in which the difference value represented by the following formulas (1) and (5) is a verification formula. In addition, the condition in [] in the table represents an abnormal state.

Figure 2018200236
Figure 2018200236

Figure 2018200236
Figure 2018200236

得られた測定荷山重量wN−1とw、及び再測定荷山重量wN−1 とw が構成する「|w−w |(同一荷山の繰り返し計量の誤差)」、並びに「|w−wN−1 |(再測定を伴う隣り合う荷山間の計量差)」を判定パラメータとして用いる。ΔwとΔwについては、荷山重量判定基準Iと同様であるので説明を省略する。
上記表1の類型Pは、計量手段(C)にも荷山形態にも異常がなかった状態であり「正常」判定にあたるもので、P以降は、計量手段(C)、荷山形態が何がしかの異常を発生させていた状態であり「異常」判定にあたるものである。
“| W N −w N R | (repetitive weighing of the same load mountain) constituted by the obtained measured load weights w N-1 and w N and the remeasured load weights w N-1 R and w N R Error) ”and“ | w N −w N−1 R | (metric difference between adjacent loads with remeasurement) ”are used as determination parameters. Since Δw a and Δw b are the same as the load weight determination criterion I, description thereof will be omitted.
Type P 1 of Table 1 is a state there was no abnormality in Niyama form to metering means (C) those corresponding to "normal" determination, P 2 and later, the weighing means (C), Niyama form Is a state in which some kind of abnormality has occurred, and is an “abnormal” determination.

類型Pは異常にあたり、見かけ重量wの荷山Gに、荷山形態の異常が発生していることを示す場合であり、荷山重量を2度計量する従来法で検出が可能である。 Type P 2 is per abnormally, the Niyama G N of the apparent weight w N, a case which indicates that the anomaly of Niyama form occurs, can be detected with conventional methods of measuring the Niyama weight twice is there.

類型Pは異常にあたり、隣り合う荷山の重量差が異常を示すもので、「計量手段の誤作動」による場合と、隣り合う2山の荷山重量がほぼ等しい(Δw以下)場合の2つの状態が含まれ、後者の場合には計量は正常に行われていることになる。これらの2つの状態を区別するには、あらためて荷山Gの荷山重量を、使用した計量手段とは独立した別の計量手段で計量するか、第3の荷山を測定する等により計量値を変えた上で再測定することが有効である。また、この異常は従来法では検出が不可能な種類の異常である。 Type P 3 be construed per abnormally, weight difference Niyama neighboring indicating abnormality, the case of "malfunction of the metering means" equal Niyama weight of two mountains adjacent substantially ([Delta] w a or below) Two states are included, and in the latter case, weighing is performed normally. To distinguish between these two states, the Niyama weight anew Niyama G N, or the metering means used to meter in another metering means independent, weighed such as by measuring a third Niyama It is effective to measure again after changing the value. This abnormality is a kind of abnormality that cannot be detected by the conventional method.

類型Pは異常にあたり、「計量手段の誤作動」による異常を検出する場合である。なお従来法でも、この異常は検出可能であるが、荷山形態の異常か計量手段の誤作動かの判別はできない。 The type P 4 is a case where an abnormality is detected due to an “abnormal operation of the weighing means”. Even in the conventional method, this abnormality can be detected, but it cannot be determined whether there is an abnormality in the load mountain form or a malfunction of the measuring means.

表1が示すように本発明は、一つの荷山の重量を2回測定することで、「計量の異常」における「荷山形態の異常」による荷山不良の検出を行い、さらに、隣り合う荷山同士の重量の比較を組み合わせることで、「計量手段の誤作動」による重量データの異常をも検出できる方法である。   As shown in Table 1, according to the present invention, by measuring the weight of one load mountain twice, it is possible to detect a load failure due to “abnormality of load mountain shape” in “anomaly of weighing”, and further adjacent to each other. By combining the comparison of the weights of the loads, it is possible to detect an abnormality in the weight data due to “a malfunction of the weighing means”.

以下、実施例を示し、本発明をより詳細に説明する。
本発明に係る「検証手段」の効果を確認するために、図1の電気銅搬出設備Xを用い、重量測定を行う荷山の計量試験を行い、検証手段(D)における表1に示す「荷山重量の判定基準II」に則って、荷山計量の合否を判定した。判定を左右する閾値ΔwとΔwは、Δw=Δw=1kgとした。
EXAMPLES Hereinafter, an Example is shown and this invention is demonstrated in detail.
In order to confirm the effect of the “verification means” according to the present invention, a weighing test of a load mountain for weight measurement was performed using the electrolytic copper unloading facility X of FIG. In accordance with the “criteria for determining the weight of a load mountain II”, whether or not the weight of the load was measured was determined. The thresholds Δw a and Δw b that influence the determination were set to Δw a = Δw b = 1 kg.

使用した荷山は、下記表2に示す重量2635kgの荷山101番、重量2658kgの荷山102番、重量2817kgの荷山103番、重量2620kgの荷山104番の4種類である。荷山101番〜104番は、この順に計量した際に、その重量差が1kg以上となっている。
また、荷山の計量は、下記表3に示す計量順で、先頭から荷山101番、101番、102番、102番、103番、103番、104番、104番の順に計量を実施していくものとしている(上付き添え字Rは2回目の計量を意味する)。さらに、検証は102番〜103番間における異常を捉えることとした。
ここで、荷山102番を荷山GN−1、荷山103番を荷山Gと見立てて行っている。また、荷山真重量は、各荷山を個別に計量した測定値である。
There are four types of used loads: No. 101, No. 2 with a weight of 2635 kg, No. 102 with a No. 2658 kg, No. 103 with a No. 2817 kg, No. 104 with a No. 2620 kg. The weight difference between No. 101 and No. 104 is 1 kg or more when weighed in this order.
In addition, the weighing of the load mountain is in the order of measurement shown in Table 3 below, in the order of the load mountain 101, 101 R , 102, 102 R , 103, 103 R , 104, 104 R from the top. Measurement is to be carried out (the superscript R means the second measurement). Furthermore, verification decided to catch the abnormality between No. 102 and No. 103.
Here, Niyama Niyama G N-1 to No. 102, have gone to resemble the a Niyama 103rd Niyama G N. In addition, the true weight of the load mountain is a measured value obtained by weighing each load mountain individually.

Figure 2018200236
Figure 2018200236

Figure 2018200236
Figure 2018200236

実施例1〜4、比較例1、及び従来例の計量順、計量の測定結果を表4〜表9に示す。
これらの表において、「実線矢印」は計量順を指示するとともに、実線矢印の両側の計量値を用いて検証を行った。
Tables 4 to 9 show the measurement order and measurement results of Examples 1 to 4, Comparative Example 1, and the conventional example.
In these tables, “solid arrow” indicates the order of measurement, and verification was performed using the measurement values on both sides of the solid arrow.

実施例1として、荷山101番〜104番を、その101〜104番の順に重量を測定する計量試験を行った。下記表4に示すような各荷山重量の計量結果が得られた。
この結果を、表1の「荷山重量判定基準II」に照らし合わせると、「Pの正常」状態であった。
As Example 1, a weighing test was performed in which the weights of No. 101 to No. 104 were measured in the order of No. 101 to No. 104. As shown in Table 4 below, the weighing results of each load weight were obtained.
The result, combined light of the "Niyama weight criteria II" in Table 1, was in a state "normal P 1".

Figure 2018200236
Figure 2018200236

実施例2として、荷山103番の初回計量時に計量手段の誤作動が生じ、その計量値が再測定時にも受け継がれるような場合を想定した計量試験を行った。即ち、荷山103番の初回及び再測定時の計量値がw102を示すようにプログラマブルコントローラのメモリを一時的に書込み禁止にした。下記表5に示すような各荷山重量の計量結果が得られた。
この結果を、表1の「荷山重量判定基準II」に照らし合わせると、「Pの異常」状態であり、「計量手段の誤作動」が生じていることを検出した。
As Example 2, a weighing test was performed assuming that the weighing means malfunctioned during the initial weighing of No. 103, and that the measured value was inherited during remeasurement. That is, the weight value of the first time and remeasurement of Niyama 103rd was temporarily write inhibit the programmable controller of the memory to indicate w 102. As shown in Table 5 below, the weighing results of each load weight were obtained.
The result, combined light of the "Niyama weight criteria II" in Table 1, a state "abnormality P 3", it is detected that the "malfunction of the metering means" has occurred.

Figure 2018200236
Figure 2018200236

なお、この「Pの異常」は、隣り合う荷山の重量差が異常を示すものであるので、「計量手段の誤差作動による場合」と、「隣り合う2山の荷山重量がほぼ等しい(Δw以下)場合」の2つの状態が含まれ、後者の場合には計量は正常に行われていることになった。
これらの2つの状態を区別するには、再度荷山Cの荷山重量を、使用した計量手段とは独立した別の計量手段で測定するような別の検証手段が望まれるが、この異常は従来法では検出が不可能な種類の異常であった。
Note that this "anomaly of P 3", since the weight difference of Niyama neighboring shows the abnormality, the "case of error operation of the metering means" Niyama weight of two mountains which "adjacent approximately equal Two cases of “when (Δw a or less)” are included, and in the latter case, the measurement is normally performed.
To distinguish between these two states, the Niyama weight again Niyama C N, although other verification means such as the metering means used to measure in a different metering means independent is desired, this abnormal Was a kind of abnormality that could not be detected by the conventional method.

実施例3として、実施例2と同じく荷山103番の初回計量時に計量手段の誤作動が生じるものとした計量試験を行い、荷山103番に対する再計量時には、実施例2とは異なり荷山103番の真重量値である「w103」を計量する場合である。即ち、荷山103番の初回検量値がw102を示し、再計量時には真重量値のw103を計量するようにプログラマブルコントローラのメモリを一時的に書込み禁止にした。下記表6に示すような各荷山重量の計量結果が得られた。
この結果を、表1の「荷山重量判定基準II」に照らし合わせると、「Pの異常」状態であり、隣り合う荷山102番、103番間の重量差が無い状態、及び荷山103番の繰り返しの測定結果が異なる状態という2つの異常を検出した。
As Example 3, a weighing test was performed on the assumption that the weighing means malfunctioned at the time of initial weighing of No. 103 as in Example 2, and at the time of re-weighing of No. 103, No. 2 was different from Example 2. In this case, “w 103 ” which is the true weight value of No. 103 is weighed. That is, the first calibration value of Niyama 103rd indicates w 102, during re-weighed and temporarily write inhibit the programmable controller of the memory so as to meter the w 103 true weight value. As shown in Table 6 below, the weighing results of the load weights were obtained.
The result, combined light of the "Niyama weight criteria II" in Table 1, a state "abnormality P 4", No. 102 Niyama adjacent, there is no difference in weight between the 103rd states, and Niyama Two abnormalities were detected in which the measurement results of No. 103 were different.

Figure 2018200236
Figure 2018200236

このように、隣接する荷山間の異常の有無、及び同一荷山の2測定間における異常の有無の2条件を検証することで、実施例3のように異常を検出することができ、「荷山形態」が正常状態である場合でも、「計量手段の誤作動」による異常状態を実施例2のように検出可能とするものである。即ち、再測定を伴う隣り合う荷山による「f=|w−wN−1 |−Δw」が、「f≦0」の条件を満足することで、「計量手段の誤作動」による異常状態であると判断できた。 Thus, by verifying the two conditions of the presence / absence of an abnormality between adjacent loads and the presence / absence of an abnormality between two measurements of the same load, an abnormality can be detected as in the third embodiment. Even when the “mountain configuration” is in a normal state, an abnormal state due to “a malfunction of the weighing means” can be detected as in the second embodiment. That is, “f 1 = | w N −w N−1 R | −Δw a ” by the adjacent load mountain accompanied by remeasurement satisfies the condition of “f 1 ≦ 0”. It was determined that the abnormal state was caused by “operation”.

実施例4として、荷山形態の異常を検出することを想定した計量試験を行った。即ち、荷山103番の1回目の測定が終わった時点で、荷山103番の1番上の1枚を移動させて計量器の外から荷山103番の側面へもたせ掛けるようにし、そのあと荷山103番の2回目の測定(すなわち103番)を行った。その結果、下記表7に示すような各荷山重量の計量結果が得られた。
この結果を表1の荷山重量判定基準IIに照らし合わせると、h=|w103−w103 |−Δw=|2817kg−2783kg|−1kg>0であるので、「Pの異常」状態として検出された。
As Example 4, a measurement test was performed on the assumption that an abnormality in the load mountain shape was detected. That is, at the time when the first measurement of No. 103 is completed, the top one of No. 103 is moved so as to rest on the side of No. 103 from the outside of the measuring instrument. The second measurement (namely, No. 103 R ) of No. 103 was performed. As a result, the weighing result of each load weight as shown in Table 7 below was obtained.
In the light of this result to Niyama weight criterion II of Table 1, h 1 = | w 103 -w 103 R | -Δw 2 = | 2817kg-2783kg | because it is -1 kg> 0, the "P 2 abnormality ”Detected.

Figure 2018200236
Figure 2018200236

(従来例1)
従来例として、本発明に係る荷山重量判定基準に代えて従来の基準を用いた点以外は実施例2と同様にしたところ、表8に示すような各荷山重量の計量結果が得られた。従来の基準は、繰り返し計量した重量を用いる点で荷山重量判定基準IIと共通するが、隣り合う荷山同士の検証を行わない点で荷山重量判定基準IIと相違するものである。
この結果は、検量手段の不具合により生じる「計量手段の誤作動」の検出はできていなかった。
(Conventional example 1)
As a conventional example, except that the conventional standard is used instead of the standard for determining the load mass according to the present invention, the same results as in Example 2 are obtained. It was. The conventional standard is common to the load mountain weight determination standard II in that the weight weighed repeatedly is used, but is different from the load mountain weight determination standard II in that the adjacent load mountains are not verified.
As a result, it was not possible to detect “malfunction of the weighing means” caused by the malfunction of the calibration means.

Figure 2018200236
Figure 2018200236

(従来例2)
各荷山を1回しか計量しない従来の方法で、実施例2のごとくプログラマブルコントローラのメモリを一時的に書込み禁止にして、計量試験を行ったが、当然ながら荷山103番の荷山重量は正確に計量されておらず、検証手段も無いことから計量手段の誤作動を検出できなかった。
下記表9に計量結果を示す。
(Conventional example 2)
In the conventional method in which each load is measured only once, the memory of the programmable controller is temporarily prohibited from being written as in Example 2, and the weighing test is performed. Since it was not accurately weighed and there was no verification means, it was not possible to detect malfunction of the weighing means.
Table 9 below shows the measurement results.

Figure 2018200236
Figure 2018200236

1 荷造設備
2 搬送コンベア
2a コンベア支柱
3 計量器(本体)
3a 押し上げシリンダー
3b 平坦部
4 制御装置
5 製品管理システム
6 印字装置制御部
7 印字装置
14 荷山積出用重機
LW、LW 待機位置
LM 計量位置
LP 印字位置
LD 積出位置
(A) 搬送手段
(B) 荷山昇降手段
(C) 計量手段
(D) 検証手段
X 電気銅搬出設備
測定荷山重量データ
荷山高さデータ
印字荷山重量データ
DESCRIPTION OF SYMBOLS 1 Packing equipment 2 Conveyor 2a Conveyor support | pillar 3 Weighing machine (main body)
3a Push-up cylinder 3b Flat part 4 Control device 5 Product management system 6 Printing device control unit 7 Printing device 14 Heavy loading machine LW 1 , LW 2 Standby position LM Weighing position LP Printing position LD Shipping position (A) Conveying means (A) B) Loading / lifting means (C) Weighing means (D) Verification means X Copper unloading equipment d W measured loading weight data d H loading height data d P printing loading weight data

Claims (3)

金属板を積み重ねた荷山の搬出設備において前記荷山の荷山重量を測定する金属板重量測定システムにおける荷山計量値の異常検出方法であって、
少なくとも前記荷山の一山を載せ置く平坦部を備え、前記荷山を上面に載せて搬送する搬送手段と、
前記平坦部に前記荷山を載せ置く状態、又は載せ置かれた荷山を前記平坦部から浮かせた状態にする荷山昇降手段と、
前記荷山昇降手段を用いて荷山を浮かせた状態として、前記浮かせた状態の荷山の重量を測定して測定荷山重量値を得た後に、前記荷山を前記平坦部に載せ置く状態にする計量手段と、
得られた測定荷山重量値の正誤を検証する検証手段とを備え、
前記検証手段が、前記計量手段を用い、連続した2つの荷山GN−1、Gを、GN−1、Gの順に測定する際に、荷山当たり2回の重量測定を行い、測定荷山重量値wN−1、再測定荷山重量値wN−1 、測定荷山重量値w、再測定荷山重量値w の順に荷山重量データを得た後、前記4種類の測定荷山重量値から2種類の測定荷山重量値の組み合わせを選択して求めた前記2種類の測定荷山重量値間の差による差分値の少なくとも1種を検証式として用いて「計量手段の異常」の有無を検証し、異常を検出した際には前記搬出設備を停止する機能を備えることを特徴とする金属板重量測定システムにおける荷山計量値の異常検出方法。
A method for detecting an abnormality of a load mountain measurement value in a metal plate weight measurement system for measuring a load weight of the load mountain in an unloading facility for a load mountain in which metal plates are stacked,
A transport unit that includes at least a flat portion on which the mountain is placed, and transports the mountain on an upper surface;
A state of placing the load mountain on the flat part, or a load mountain elevating means for bringing the loaded load mountain in a state of floating from the flat part,
A state where the load is lifted using the load lifting mechanism, and the weight of the lifted load is measured to obtain a measured load weight value, and then the load is placed on the flat portion. Weighing means to
Verification means for verifying the correctness of the obtained measured load weight value,
The verification means, using said weighing means, the two continuous Niyama G N-1, G N, when measuring in the order of G N-1, G N, performs a weighing twice per Niyama Measured load weight value w N-1 , Remeasured load weight value w N-1 R , Measured load load weight value w N , Remeasured load load weight value w N R , Using at least one of the difference values due to the difference between the two types of measured load weight values obtained by selecting a combination of the two types of measured load weight values from the four types of measured load weight values as a verification formula A method for detecting an abnormality in a weight measurement value in a metal plate weight measuring system, comprising: a function of verifying the presence or absence of “abnormality of weighing means” and stopping the carrying-out facility when an abnormality is detected.
前記検証手段が、前記4種類の測定荷山重量値から2種類の測定荷山重量値の組み合わせを選択して求めた前記2種類の測定荷山重量値間の差による下記6種類の差分値のうち、
差分値f〜fから1種類と、差分値h〜hから1種類とを選んで検証式として用いて「計量手段の異常」の有無を検証し、「異常」を検出した際には前記搬出設備を停止する機能を備えることを特徴とする請求項1に記載の金属板重量測定システムにおける荷山計量値の異常検出方法。

Figure 2018200236
The verification means selects the combination of two kinds of measured load weight values from the four kinds of measured load weight values, and the following six kinds of difference values according to the difference between the two kinds of measured load weight values. Out of
When one type is selected from the difference values f 1 to f 4 and one type is selected from the difference values h 1 to h 2 and used as a verification formula to verify the presence or absence of “abnormality of the measuring means” and detect “abnormal” The method for detecting an abnormality of the load measurement value in the metal plate weight measurement system according to claim 1, further comprising a function of stopping the carry-out facility.

Figure 2018200236
前記検証式として下記2種類の差分値を用い、前記2種類の差分値の結果を組み合わせて「計量手段の異常」の有無を検証し、異常を検出した際に前記搬出設備を停止する機能を備えることを特徴とする請求項1に記載の金属板重量測定システムにおける荷山計量値の異常検出方法。

Figure 2018200236
The following two types of difference values are used as the verification formula, and the result of the two types of difference values is combined to verify the presence or absence of “abnormality of the weighing means”, and when the abnormality is detected, the function of stopping the carry-out facility is provided. The method for detecting an abnormality of a load measurement value in the metal plate weight measurement system according to claim 1, comprising:

Figure 2018200236
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4611676A (en) * 1985-07-01 1986-09-16 Tobacco Research And Development Institute Limited Weighbelt apparatus
JPH01203116A (en) * 1988-02-09 1989-08-15 Onahama Smelt & Refining Co Ltd Fixed quantity supply device for metal plate
JP2006322751A (en) * 2005-05-17 2006-11-30 Anritsu Sanki System Co Ltd Weighing device
JP2016102765A (en) * 2014-11-28 2016-06-02 住友金属鉱山株式会社 Metal plate conveying facility

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4611676A (en) * 1985-07-01 1986-09-16 Tobacco Research And Development Institute Limited Weighbelt apparatus
JPH01203116A (en) * 1988-02-09 1989-08-15 Onahama Smelt & Refining Co Ltd Fixed quantity supply device for metal plate
JP2006322751A (en) * 2005-05-17 2006-11-30 Anritsu Sanki System Co Ltd Weighing device
JP2016102765A (en) * 2014-11-28 2016-06-02 住友金属鉱山株式会社 Metal plate conveying facility

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