JP6865924B2 - Abnormality detection method of metal plate measurement value in metal plate weight measurement system - Google Patents

Abnormality detection method of metal plate measurement value in metal plate weight measurement system Download PDF

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JP6865924B2
JP6865924B2 JP2017105100A JP2017105100A JP6865924B2 JP 6865924 B2 JP6865924 B2 JP 6865924B2 JP 2017105100 A JP2017105100 A JP 2017105100A JP 2017105100 A JP2017105100 A JP 2017105100A JP 6865924 B2 JP6865924 B2 JP 6865924B2
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正信 橋本
正信 橋本
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Sumitomo Metal Mining Co Ltd
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本発明は、複数の金属板を積み重ねた荷山を、計量機構付き金属板搬出設備を用いて搬送する工程で、荷山の計量異常(の有無)を検出する方法に関する。 The present invention relates to a method for detecting a measurement abnormality (presence or absence) of a load pile in a step of transporting a load pile in which a plurality of metal plates are stacked by using a metal plate unloading facility equipped with a measurement mechanism.

電解精錬などで製造された電気銅や電気ニッケル(以下、これらを総称して金属板という)は、既定の枚数を積み重ねた状態(以下、荷山という)で搬出設備によって製造場所から保管場所に搬送され、その保管場所において、出荷までの期間保管される。 Electro-copper and electrolytic nickel (hereinafter collectively referred to as metal plates) manufactured by electrolytic refining, etc., are transferred from the manufacturing location to the storage location by a unloading facility in a state where a predetermined number of sheets are stacked (hereinafter referred to as a loading pile). It is transported and stored in its storage location for the period until shipment.

ところで、この製造された金属板には、重量が不足している不良品が含まれている可能性があるが、保管場所に集積されてから不良品を検出することは非常に難しいので、通常、搬送コンベアによって搬送される際に、不良品の有無を判断している。具体的には、搬出設備において、搬送コンベアの途中に設けた計量器を用いて荷山の重量を計量して、その重量に基づいて、不良品の有無を判断している。 By the way, this manufactured metal plate may contain defective products that are insufficient in weight, but it is usually very difficult to detect defective products after they are accumulated in the storage location. , It is judged whether or not there is a defective product when it is conveyed by the transfer conveyor. Specifically, in the unloading equipment, the weight of the cargo pile is weighed using a measuring instrument provided in the middle of the transport conveyor, and the presence or absence of defective products is determined based on the weight.

不良品は形状にも異常があることが多く、積み重ねた金属板に不良品が混じっている荷山は、嵩高くなったり、搬送中に荷崩れしたりする。荷崩れした荷山の金属板は、搬送中にしばしば他の荷山や周辺機器等に引っかかるため、2回連続して計量することで誤計量を防止している(特許文献1参照)。
また、搬送コンベアによって搬送している間に荷山の高さを測定し、この荷山の高さから算出される荷山充填率が所定の範囲に入っているか否かによっても、不良品の有無の判断が行われている。その結果、重量や荷山充填率が規定から外れている荷山は重量や外観を確認のうえ、荷山に含まれる不良な金属板があれば除いている。
Defective products often have abnormal shapes, and a pile of defective products mixed with stacked metal plates becomes bulky or collapses during transportation. Since the metal plate of the load pile that has collapsed is often caught by other load piles, peripheral devices, etc. during transportation, erroneous weighing is prevented by weighing twice in succession (see Patent Document 1).
In addition, the height of the load pile is measured during transportation by the conveyor, and whether or not the load pile filling rate calculated from the height of the load pile is within a predetermined range also determines that the defective product is defective. The presence or absence is being judged. As a result, the weight and the filling rate of the load pile are out of the regulation, and the weight and appearance of the load pile are checked, and if there is a defective metal plate contained in the load pile, it is removed.

従来、搬送コンベアによって搬送している荷山の重量を測定する方法として、搬送コンベアから荷山を浮かして、荷山の重量を測定する方法が採用されている(特許文献2参照)。
例えば、互いに離間した状態で平行に張られた一対のチェーンを有する搬送コンベアを使用した場合には、一対のチェーン間に計量器を設ける。そして、この計量器上に荷山を持ち上げるリフターを設置する。すると、リフターによって荷山を持ち上げれば、荷山を搬送コンベアの一対のチェーンから浮かせることができるので、リフターのみ(つまり計量器のみ)に荷山の重量が加わるようになる。したがって、荷山の重量を計量器によって測定することができる。
Conventionally, as a method of measuring the weight of a load pile conveyed by a transfer conveyor, a method of floating the load pile from the transfer conveyor and measuring the weight of the load pile has been adopted (see Patent Document 2).
For example, when a conveyor having a pair of chains stretched in parallel while being separated from each other is used, a measuring instrument is provided between the pair of chains. Then, a lifter for lifting the load pile is installed on this measuring instrument. Then, if the load pile is lifted by the lifter, the load pile can be lifted from the pair of chains of the conveyor, so that the weight of the load pile is added only to the lifter (that is, only the measuring instrument). Therefore, the weight of the loading pile can be measured by a measuring instrument.

上記の搬出設備において、計量器で計測された荷山重量値は制御装置に送信された後、制御装置内で電気信号として処理され、印字装置や製品管理システムに送信される。制御装置の信号処理には、例えばプログラマブルコントローラ(PLC)等が使用されるが、何等かの原因でプログラマブルコントローラ内部での重量値の処理エラーが発生した場合には、誤った重量値が印字されたまま出荷される可能性があるので、制御装置で扱う重量値の検証方法が求められていた。たとえば、特許文献3に開示されるような荷山充填率による異常検出で防止できるが、より早期に発見することが求められていた。 In the above-mentioned unloading equipment, the load pile weight value measured by the measuring instrument is transmitted to the control device, then processed as an electric signal in the control device and transmitted to the printing device and the product management system. For example, a programmable controller (PLC) is used for signal processing of the control device, but if a weight value processing error occurs inside the programmable controller for some reason, an incorrect weight value is printed. Since there is a possibility that the product will be shipped as it is, there has been a demand for a method for verifying the weight value handled by the control device. For example, it can be prevented by anomaly detection based on the loading factor filling rate as disclosed in Patent Document 3, but it has been required to detect it earlier.

特開2016−102765号公報Japanese Unexamined Patent Publication No. 2016-102765 特開平8−337232号公報Japanese Unexamined Patent Publication No. 8-337232 特開2015−081766号公報Japanese Unexamined Patent Publication No. 2015-018766

本発明は、上記事情に鑑み、プログラム等の処理エラーにより連続して同じ重量値が発生した場合には計量の異常として検出できる金属板計量値の異常検出システムを提供するものである。 In view of the above circumstances, the present invention provides an abnormality detection system for a metal plate weighing value that can be detected as a weighing abnormality when the same weight value is continuously generated due to a processing error of a program or the like.

本発明者は、制御装置の動作原理を見直したところ、内部の重量値は1山毎に更新、送信されているが、この更新機能が作動しない場合や更新機能が遅延した場合は、次の荷山についても同じ重量値を送信してしまう可能性があることを発見した。対策を検討したところ、連続した荷山が同じ重量値である確率は極めて低いことに注目し、連続した荷山が同じ重量値を示した場合は異常とみなし、本発明の完成に至った。 As a result of reviewing the operating principle of the control device, the present inventor updates and transmits the internal weight value for each mountain, but if this update function does not work or the update function is delayed, the following It was discovered that the same weight value could be transmitted for Niyama. As a result of examining the countermeasures, it was noted that the probability that the continuous loading piles had the same weight value was extremely low, and when the continuous loading piles showed the same weight value, it was regarded as abnormal, and the present invention was completed.

本発明の第の発明は、金属板を積み重ねた荷山の搬出設備において、前記荷山の荷山重量を測定する金属板重量測定システムにおける荷山計量値の異常検出方法であって、少なくとも前記荷山の一山を載せ置く平坦部を備え、前記荷山を上面に載せて搬送する搬送手段と、前記平坦部に前記荷山を載せ置く状態、又は載せ置かれた荷山を前記平坦部から浮かせた状態にする荷山昇降手段と、前記荷山昇降手段を用いて荷山を浮かせた状態として、前記浮かせた状態の荷山の重量を測定して測定荷山重量値を得た後に、前記荷山を前記平坦部に載せ置く状態にする計量手段と、得られた測定荷山重量値の正誤を検証する検証手段とを備え、前記検証手段が、予め設定された、隣接する荷山間における計量の合否判定を決定する閾値Δw 、および同一荷山間における計量の合否判定を決定する閾値Δw を有し、前記計量手段を用い、連続した2つの荷山GN−1、Gを、GN−1、Gの順に測定する際に、荷山当たり2回の重量測定を行い、測定荷山重量値wN−1、再測定荷山重量値wN−1 、測定荷山重量値w、再測定荷山重量値w の順に荷山重量データを得た後、前記4種類の測定荷山重量値から2種類の測定荷山重量値の組み合わせを選択して求めた前記2種類の測定荷山重量値間の差と前記閾値Δw 又はΔw との差による下記6種類の差分式f 、f 、f ,f ,h 、h のうち、差分式f 〜f から1種類と、差分式h 〜h から1種類とを選んで検証式として用いて「計量手段の異常」の有無を検証し、異常を検出した際には前記搬出設備を停止する機能を備えることを特徴とする金属板重量測定システムにおける荷山計量値の異常検出方法である。 The first aspect of the present invention, in the unloading facility Niyama a stack of metal plates, a method for detecting abnormality Niyama weighing the metal plate weighing system for measuring the Niyama weight of the Niyama, at least A transport means having a flat portion on which one of the load piles is placed and transporting the load pile on the upper surface, and a state in which the load pile is placed on the flat portion, or the loaded load pile is placed flat. The weight of the load pile in the floated state was measured and the measured load pile weight value was obtained by measuring the load pile lifting means for raising the load pile and the load pile lifting means for floating the load pile. Later, the measuring means for placing the load pile on the flat portion and the verification means for verifying the correctness of the obtained measured load pile weight value are provided, and the verification means are adjacent to each other in a preset manner. It has a threshold value Δwa a for determining the pass / fail judgment of measurement between piles and a threshold value Δw b for determining the pass / fail judgment of measurement between the same piles, and two consecutive load piles GN-1 using the weighing means. the G N, when measuring in the order of G N-1, G N, performs a weighing twice per Niyama, measured Niyama weight value w N-1, remeasurement Niyama weight value w N-1 R , measured Niyama weight value w N, after obtaining the Niyama weight data in the order of remeasurement Niyama weight value w N R, a combination of two types of measurement Niyama weight values from the four measured Niyama weight value The following six types of difference equations f 1 , f 2 , f 3 , f 4 , h 1 , and the difference between the two types of measured load pile weight values obtained by selection and the difference between the threshold values Δwa a or Δw b. of the h 2, and one from the finite-difference formula f 1 ~f 4, to choose the one from the finite-difference formula h 1 ~h 2 used as a validation expression to validate the presence or absence of "abnormality of the metering means", "abnormal upon detecting a "is a method for detecting abnormality Niyama weighing the metal plate weighing system characterized in that it comprises a function of stopping the unloading facility.

Figure 0006865924
Figure 0006865924

本発明の第の発明は、第の発明における検証手段が、前記検証式として下記2種類の差分式を用い、前記2種類の差分式の結果を組み合わせて「計量手段の異常」の有無を検証し、異常を検出した際に前記搬出設備を停止する機能を備えることを特徴とする金属板重量測定システムにおける荷山計量値の異常検出方法である。 In the second invention of the present invention, the verification means in the first invention uses the following two types of difference formulas as the verification formulas, and the results of the two types of difference formulas are combined to determine the presence or absence of "abnormality of the measuring means". This is a method for detecting an abnormality in a weighted load value in a metal plate weight measuring system, which comprises a function of stopping the unloading facility when an abnormality is detected.

Figure 0006865924
Figure 0006865924

本発明に係る異常検出システムによれば、プログラム等の処理エラーによる誤計量を検出する事ができる。したがって、誤計量された荷山が出荷されることを防ぎやすくなるので、金属板の安定供給を図ることができる。 According to the abnormality detection system according to the present invention, it is possible to detect erroneous measurement due to a processing error of a program or the like. Therefore, it becomes easy to prevent the erroneously weighed load pile from being shipped, so that a stable supply of the metal plate can be achieved.

本発明に係る、電気銅搬出設備Xの構成図である。It is a block diagram of the electrolytic copper carry-out equipment X which concerns on this invention. 本発明に係る、荷山計量制御フローチャートである。It is a loading pile weighing control flowchart which concerns on this invention. 本発明に係る、荷山の搬送形態を示す電気銅搬出設備Xの外観側面図である。It is an external side view of the electrolytic copper carry-out equipment X which shows the transport form of a loading pile which concerns on this invention.

図1は本発明に係る電気銅搬出設備Xの構成図で、図2は本発明に係る荷山計量制御フローチャートで、図3は荷山の搬送形態を示す電気銅搬出設備Xの外観側面図で、これらの図1、2、3を参照しながら本発明を説明する。
産出された規定サイズの電気銅は、荷造設備1にて規定枚数で積み重ねられて電気銅荷山(図3、符号G、・・・、Gで表記、以下、「荷山」と称す場合がある)となる。
通常、金属板を積み上げて作製された荷山は、搬出設備を用いて処理される。その搬出設備としては、上面に荷物を載せ置いて、その荷物を連続的叉は間欠的に送り出す搬送手段(A)、載せ置かれた荷物を浮かせる、浮かせた荷物を載せ置く荷山昇降手段(B)、浮かせた荷物の重量を測定する計量手段(C)とを備えたもので、例えば図1のような配置となっている。
この搬出設備で荷山は、例えば、図3のコンベア支柱2a(図3参照、図1には図示せず)で支えられた搬送コンベア2(図1、図3参照)のようなコンベア式の搬送手段を用いて搬送され、搬送手段の途中に設けられた平坦部3bに設置される計量位置LMにおいて、荷山昇降手段(B)及び計量手段(C)により荷山の重量を計量され、搬出される。
FIG. 1 is a configuration diagram of an electrolytic copper unloading facility X according to the present invention, FIG. 2 is a flow chart for weighing and controlling a cargo pile according to the present invention, and FIG. 3 is an external side view of the electrolytic copper unloading facility X showing a transport mode of a cargo pile. Then, the present invention will be described with reference to these FIGS. 1, 2, and 3.
Electrolytic copper produced have been defined size, packing equipment 1 in stacked in prescribed number copper Niyama (FIG. 3, reference numeral G 1, · · ·, denoted by G N, hereinafter referred to as "Niyama" In some cases).
Normally, a pile of metal plates is processed by using a unloading facility. The unloading equipment includes a transport means (A) in which luggage is placed on the upper surface and the luggage is continuously or intermittently sent out, and a cargo pile lifting means (A) in which the loaded luggage is floated and the floated luggage is placed. B) and a weighing means (C) for measuring the weight of the floated luggage are provided, and the arrangement is as shown in FIG. 1, for example.
In this unloading facility, the load pile is of a conveyor type such as a conveyor 2 (see FIGS. 1 and 3) supported by a conveyor support column 2a (see FIG. 3, not shown in FIG. 1) of FIG. At the weighing position LM, which is transported by the transporting means and installed on the flat portion 3b provided in the middle of the transporting means, the weight of the loading pile is weighed by the loading pile lifting means (B) and the weighing means (C). It is carried out.

その荷山昇降手段(B)は、計量位置LMに据えられた荷山を下方から持ち揚げて浮上状態にする押し上げシリンダー3aによって行われる。
計量手段(C)は、荷山の重量を量る計量器3、計量、搬送の各動作をコントロールする制御装置4と、荷山に計量結果、その他の事項を印字する印字装置7、その印字装置をコントロールする印字装置制御部6とから構成されている。
The load pile elevating means (B) is performed by a push-up cylinder 3a that lifts the load pile installed at the weighing position LM from below to bring it into a floating state.
The weighing means (C) includes a measuring instrument 3 for weighing the load pile, a control device 4 for controlling each operation of weighing and transport, a printing device 7 for printing the weighing result and other items on the load pile, and printing thereof. It is composed of a printing device control unit 6 that controls the device.

この計量手段(C)において、計量位置LMで荷山を一旦停止させ、計量器3により計量して測定荷山重量データdを得て、得られた測定荷山重量データdが、制御装置4(例えばプログラマブルコントローラ)に送信される。
ところで、制御装置4に送信された測定荷山重量データdは、下記に示す検証手段(D)において測定重量の検証がなされ、正常判定(合格)の場合、印字装置制御部6を介して印字装置7(例えばインクジェットプリント装置)に印字荷山重量データdとして送信され、荷山を印字位置LPに送って印字荷山重量データdを印字する。
In this weighing means (C), the loading pile is temporarily stopped at the weighing position LM, weighed by the measuring instrument 3 to obtain the measured loading pile weight data d W, and the obtained measured loading pile weight data d W is controlled. It is transmitted to the device 4 (for example, a programmable controller).
By the way, the measured load pile weight data d W transmitted to the control device 4 is verified by the verification means (D) shown below, and in the case of normal determination (pass), it is passed through the printing device control unit 6. is sent as print Niyama weight data d P to the printing device 7 (for example, an ink jet printing apparatus), to print the print Niyama weight data d P sends the print position LP the Niyama.

印字を終えた荷山は、待機位置LWを経て積出位置LDに搬出され、荷山積出用重機14(例えばフォークリフト)により保管場所(図示せず)に運搬される。
一方、計量位置LMまたはその周辺(たとえば直後の位置や印字装置7など)では荷山高さを測定(例えば超音波変位計による)し、制御装置4に荷山高さデータdとして送信される。荷山高さデータdは製品管理システム5に送信され、測定荷山重量データdとともに出荷管理に用いられる。
The cargo pile that has been printed is carried out to the loading position LD via the standby position LW 2, and is transported to a storage location (not shown) by the loading pile unloading heavy machine 14 (for example, a forklift).
On the other hand, a metering position LM or near (for example, the position and the printing device 7 immediately after) the Niyama height measured (e.g. by ultrasonic displacement meter), is transmitted to the control unit 4 Niyama as height data d H. The load pile height data d H is transmitted to the product management system 5, and is used for shipping management together with the measured load pile weight data d W.

<検証手段(D)>
図1、3に示す電気銅搬出設備Xでは、荷造設備1で積み上げ作製された荷山(図3の符号G、・・・、G、・・・)は、搬送手段(A)である搬送コンベア2に載せられた後、運転状態の搬送コンベア2により移動し、待機位置LWを通り、計量位置LM(平坦部3bの上方)に停止して計量器3を使用した計量手段(C)によって、その荷山重量が計量される。
荷山の計量後、得られた測定荷山重量データdは制御装置4(例えばプログラマブルコントローラ)に送られ、図2に示す検証手段(D)が実行されて合否判定が下される。
検証手段(D)が正常判定を下した場合、測定荷山重量データdは印字荷山重量データdに加工された後、印字装置制御部6を介して印字装置7に送られ、計量後に印字位置LPに移動した荷山に、印字装置7(例えばインクジェットプリント装置)により印字される。異常判定の場合は、異常改善処置を行い正常な荷山重量を得たうえで正常判定と同様に処理する。
<Verification means (D)>
In copper unloading equipment X shown in FIGS. 1, 3, packing equipment 1 in stacked fabricated Niyama (code G 1 in FIG. 3, ···, G N, ··· ) is a conveying means (A) After being placed on a certain conveyor 2, it moves by the conveyor 2 in the operating state, passes through the standby position LW 1 , stops at the measuring position LM (above the flat portion 3b), and uses the measuring instrument 3 (measuring means (). According to C), the load pile weight is weighed.
After weighing of Niyama, measured Niyama weight data d W obtained is sent to the control unit 4 (e.g., a programmable controller), the acceptance judgment is made as being performed verifying means (D) shown in FIG.
When the verification means (D) makes a normal determination, the measured load pile weight data d W is processed into the print load pile weight data d P , and then sent to the printing device 7 via the printing device control unit 6 for weighing. A printing device 7 (for example, an inkjet printing device) prints on the loading pile that is later moved to the printing position LP. In the case of abnormality judgment, the abnormality improvement measures are taken to obtain a normal cargo weight, and then the same processing as in the normal judgment is performed.

その印字後、荷山は待機位置LWを通って積出位置LDに運ばれ、印字状態、印字箇所、印字内容、及び荷山姿等を確認したうえで荷山積出用重機14(例えば、フォークリフト)などでトラックなどの運送手段へと積み出される。さらに(その後にまたは並行して)、次の荷山の計量が行われて同様な荷山重量判定が繰り返される。 After the printing , the cargo pile is carried to the shipping position LD through the standby position LW 2 , and after confirming the printing state, the printing location, the printed content, the loading pile appearance, etc., the loading pile unloading heavy machine 14 (for example, It is shipped to a means of transportation such as a truck by a forklift). Further (subsequently or in parallel), the next load pile is weighed and the same load pile weight determination is repeated.

図1、3の電気銅搬出設備Xを用い、電気銅を搬出、積出する作業では、複数の荷山を連続的又は間欠的に搬送しながら、その重量の計量が行われるが、計量の際には荷山の崩れ等の形状の乱れによる計量異常、或いは計量手段や制御装置などの不具合によって、隣り合う2山の電気銅の荷山において、先行する荷山の重量データが、後続の荷山の重量として認識されて印字されるという不具合が生じてしまうケースについては、その検出が困難であった。 In the work of unloading and unloading electrolytic copper using the electrolytic copper unloading facility X of FIGS. 1 and 3, the weight is measured while continuously or intermittently transporting a plurality of cargo piles. In some cases, due to weighing abnormalities due to shape irregularities such as collapse of the loading pile, or due to malfunctions in the weighing means or control device, the weight data of the preceding loading pile is added to the subsequent loading pile in the two adjacent piles of electrolytic copper. It was difficult to detect the case where the problem of being recognized as the weight of the cargo pile and being printed was generated.

そこで、「荷山G〜G〜G」を、図3に示すような並びで搬送、計量する本発明では、図2の制御フローに示されるように隣り合う荷山を対として取り扱う。例えば、「GとG」、「GとG」、・・・、「GK−1とG」、・・・、「GN−1とG」のような荷山対を設定する。
先ず、計量手段(C)において、計量位置LMに載せ置かれた先行する荷山GN−1の荷山重量を計量して「測定荷山重量wN−1」を得、次いで、その測定の終えた荷山GN−1を荷山昇降手段(B)により降下させて搬送装置の計量位置に戻した後、再度押し上げシリンダー3aを上昇させて荷山を、搬送コンベア2上方に浮かせた状態にしたうえで、その荷山重量を計量器3で再測定して「再測定荷山重量wN−1 」を得て、元の計量位置LMに載せ置く。
その後、荷山を移動させて後続の荷山Gを計量位置LMに載せ置き、荷山重量を計量して「測定荷山重量w」を得、先行する荷山GN−1と同様に再度荷山重量を計量して「再測定荷山重量w 」を得る。
Therefore, the "Niyama G 1 ~G K ~G N", conveying a sequence as shown in FIG. 3, in the present invention for weighing handled as pairs Niyama adjacent as indicated in the control flow of FIG. 2 .. For example, "G 1 and G 2", "G 2 and G 3", ..., "G K-1 and G K", ..., such as "G N-1 and G N" Niyama Set a pair.
First, in the weighing means (C), the load pile weight of the preceding load pile GN-1 placed on the weighing position LM is weighed to obtain "measured load pile weight w N-1 ", and then the measurement thereof. After the finished load pile GN -1 was lowered by the load pile elevating means (B) and returned to the weighing position of the transport device, the push-up cylinder 3a was raised again to float the load pile above the transport conveyor 2. After the state is set, the load pile weight is remeasured with the measuring instrument 3 to obtain "remeasured load pile weight w N-1 R ", and the load pile weight is placed on the original weighing position LM.
Then, move the Niyama placed on the weighing position LM subsequent Niyama G N, the then weighed Niyama weight to obtain a "measuring Niyama weight w N", similar to the preceding Niyama G N-1 obtain a "re-measurement Niyama weight w N R" and weighed again Niyama weight.

上記2つの荷山における各2回の計量が完了した時点で、計量した荷山重量の合否判定を下す。なお合否判定が出るまでの間(計量〜合否判定の間)、搬送手段(A)の搬送コンベア2を停止しておくと、異常判定(不合格)時の処置が容易にできる。
荷山重量wについての合否判定は、得られた「測定荷山重量wN−1、w」及び「再測定荷山重量wN−1 、w 」の4つの測定重量値を組み合わせて検証手段(D)で検証する。具体的には、下記に示す「荷山重量判定基準I〜II」のいずれかの基準により、「異常」であると判定した場合には、規定の「異常改善処置手順」に従い、異常を解消したうえで、再度の計量により修正荷山重量を得て、荷山の搬出作業を継続する。
以下、本発明における荷山重量の合否判定の基準例を説明する。
When each of the two weighings of the two loading piles is completed, the pass / fail judgment of the weighed loading pile weight is made. If the conveyor 2 of the transport means (A) is stopped until the pass / fail judgment is made (between the weighing and the pass / fail judgment), it is possible to easily take measures when the abnormality is judged (failed).
The pass / fail judgment for the load pile weight w N is based on the four measured weight values of the obtained "measured load pile weight w N-1 , w N " and "remeasured load pile weight w N-1 R , w N R". Are combined and verified by the verification means (D). Specifically, if it is determined to be "abnormal" according to any of the criteria of "Niyama Weight Judgment Criteria I to II" shown below, the abnormality is resolved according to the prescribed "abnormality improvement procedure". After that, the corrected cargo pile weight is obtained by reweighing, and the loading pile unloading work is continued.
Hereinafter, a reference example of the pass / fail determination of the load pile weight in the present invention will be described.

[測定荷山重量の合否判定]
合否判定の基準としては例えば、後述の荷山重量判定基準Iまたは荷山重量判定基準IIを用いることができる。
1.荷山重量判定基準I
測定荷山重量の合否判定の一つは、4種類の測定荷山重量値のうち2種類の測定荷山重量値間の差による差分式の少なくとも1種を検証式として用い、その検証式により「計量手段の異常」の有無を検証し、検証式が異常を検出した際には、搬出設備を停止する。
具体的には、4種類の測定荷山重量値から、下記(1)〜(6)に示すように2種類の測定荷山重量値間の差と閾値との差による差分式を求め、その少なくとも1種類の差分式を検証式に用いて、想定荷山重量値の正誤を見出し、合否判定を行うものである。
[Pass / fail judgment of measured cargo weight]
As the pass / fail judgment standard, for example, the load pile weight judgment standard I or the load pile weight judgment standard II described later can be used.
1. 1. Niyama Weight Judgment Criteria I
One of the pass / fail judgments of the measured load pile weight is to use at least one of the difference formulas based on the difference between the two types of measured load pile weight values out of the four types of measured load pile weight values as the verification formula, and use the verification formula. The presence or absence of "abnormality of measuring means" is verified, and when the verification formula detects an abnormality, the unloading equipment is stopped.
Specifically, from the four types of measured load pile weight values, a difference formula based on the difference between the two types of measured load pile weight values and the threshold value is obtained as shown in the following equations (1) to (6). At least one of the difference formulas is used in the verification formula to find out the correctness of the assumed load pile weight value and to make a pass / fail judgment.

下記(1)から(6)式において、(1)及び(2)式は、「隣接する荷山間」且つ「測定−再測定荷山間」の荷山重量差を示すもので、(3)及び(4)式は、「隣接する荷山間」の荷山重量差を示し、(5)及び(6)式は、「同一荷山間」に荷山重量差を示すものである。
これらの差分式の少なくとも1種類を検証式に選択し、その結果が「荷山重量判定基準I」のいずれかに該当するかによって、正誤の判定を下すものである。
In the following equations (1) to (6), equations (1) and (2) indicate the difference in the weight of the cargo piles between "adjacent cargo piles" and "measurement-remeasurement cargo piles", and (3) and Equation (4) shows the difference in cargo weight between "adjacent cargo mountains", and equations (5) and (6) show the difference in weight between "same cargo mountains".
At least one of these difference equations is selected as the verification equation, and the correctness is determined depending on whether the result corresponds to any of the "loading pile weight determination criteria I".

Figure 0006865924
Figure 0006865924

また、この判定基準Iでは、上記6種類の差分式から、(1)〜(2)式から選んだ1種類以上の差分式と、(3)〜(6)式から選んだ1種類以上の差分式とを組み合わせて検証式とすることが望ましい。
ここで、Δw、Δwは、合否判定を決定する閾値で、0または正の値であり、Δwは隣接する荷山間における計量の合否判定を決定する閾値、Δwは同一荷山間における計量の合否判定を決定する閾値である。
Further, in this determination criterion I, one or more types of difference formulas selected from the above six types of difference formulas (1) to (2) and one or more types selected from the formulas (3) to (6) are used. It is desirable to combine it with the difference formula to make a verification formula.
Here, [Delta] w a, [Delta] w b is a threshold for determining the acceptance judgment is 0 or a positive value, [Delta] w a threshold value for determining the acceptability determination of the metering of loads mountains adjacent, in [Delta] w b are the same load mountainous It is a threshold value that determines the pass / fail judgment of measurement.

Δwは、正の値である場合は、測定重量値を計量器3または制御装置4で内部処理する際の刻み幅以上で、計量器3の測定誤差以下となる値とするのがよい。Δwは、正の値である場合は、計量器3の測定誤差以上で、金属板1枚の重量以下となる値とするのがよい。
例えば、金属板1枚の重量は80kg、90kg、150kg、170kgなどを目標に生産することが多く、計量器3には公差1kgの計量器を用いるのが一般的であるので、Δw、Δwとも、通常1.0[kg]に設定することができる。金属板それぞれの重量個体差は計量器3の測定誤差に比べてずっと大きく、荷崩れによる重量差は計量器3の測定誤差と比べてずっと大きいので、誤判定の発生率は著しく低く抑えられている。
[Delta] w a, if a positive value, in the measurement weight value meter 3 or the control unit 4 in the above step size at the time of internal processing, it is preferable to a measurement error or less become the value of the measuring instrument 3. When Δw b is a positive value, it is preferable that the value is equal to or greater than the measurement error of the measuring instrument 3 and less than or equal to the weight of one metal plate.
For example, the weight of the metal plate 1 sheets 80 kg, 90 kg, 150 kg, often producing such a target 170 kg, since the measuring device 3 is generally used measuring instruments tolerances 1 kg, [Delta] w a, [Delta] w Both b can usually be set to 1.0 [kg]. Since the individual difference in weight of each metal plate is much larger than the measurement error of the measuring instrument 3, and the weight difference due to the collapse of the load is much larger than the measurement error of the measuring instrument 3, the occurrence rate of erroneous judgment is suppressed to a significantly low level. There is.

2.荷山重量判定基準II
次に、上記(1)〜(6)式のいずれか2種類の式を組み合わせて用いることで、「荷山形態の異常」或いは「計量手段の誤作動」による異常を分離して検出可能な判定基準の例を説明する。
本基準では下記(1)式及び(5)式で示される差分式を検証式とする下記表1に示す「荷山重量判定基準II」に従うものである。なお、表中の[]内の条件は、異常状態を表すものである。
2. Niyama Weight Judgment Criteria II
Next, by using any two of the above equations (1) to (6) in combination, it is possible to separate and detect an abnormality due to "abnormality of cargo pile form" or "malfunction of weighing means". An example of the judgment criteria will be described.
This standard complies with the "Niyama Weight Judgment Criteria II" shown in Table 1 below, which uses the difference formulas represented by the following formulas (1) and (5) as verification formulas. The conditions in [] in the table indicate an abnormal state.

Figure 0006865924
Figure 0006865924

Figure 0006865924
Figure 0006865924

得られた測定荷山重量wN−1とw、及び再測定荷山重量wN−1 とw が構成する「|w−w |(同一荷山の繰り返し計量の誤差)」、並びに「|w−wN−1 |(再測定を伴う隣り合う荷山間の計量差)」を判定パラメータとして用いる。ΔwとΔwについては、荷山重量判定基準Iと同様であるので説明を省略する。
上記表1の類型Pは、計量手段(C)にも荷山形態にも異常がなかった状態であり「正常」判定にあたるもので、P以降は、計量手段(C)、荷山形態が何がしかの異常を発生させていた状態であり「異常」判定にあたるものである。
Obtained measurement Niyama weight w N-1 and w N, and remeasurement Niyama weight w N-1 R and w N R constitutes "| w N -w N R | (a repeated weighing of the same Niyama "Error)" and "| w N- w N-1 R | (Weighing difference between adjacent cargo piles with remeasurement)" are used as judgment parameters. Since Δwa a and Δw b are the same as those of the load pile weight determination standard I, the description thereof will be omitted.
Type P 1 of Table 1 is a state there was no abnormality in Niyama form to metering means (C) those corresponding to "normal" determination, P 2 and later, the weighing means (C), Niyama form Is a state in which some kind of abnormality has occurred, and corresponds to the "abnormality" judgment.

類型Pは異常にあたり、見かけ重量wの荷山Gに、荷山形態の異常が発生していることを示す場合であり、荷山重量を2度計量する従来法で検出が可能である。 Type P 2 is per abnormally, the Niyama G N of the apparent weight w N, a case which indicates that the anomaly of Niyama form occurs, can be detected with conventional methods of measuring the Niyama weight twice is there.

類型Pは異常にあたり、隣り合う荷山の重量差が異常を示すもので、「計量手段の誤作動」による場合と、隣り合う2山の荷山重量がほぼ等しい(Δw以下)場合の2つの状態が含まれ、後者の場合には計量は正常に行われていることになる。これらの2つの状態を区別するには、あらためて荷山Gの荷山重量を、使用した計量手段とは独立した別の計量手段で計量するか、第3の荷山を測定する等により計量値を変えた上で再測定することが有効である。また、この異常は従来法では検出が不可能な種類の異常である。 Type P 3 are those per abnormally, weight difference Niyama neighboring indicating abnormality, the case of "malfunction of the metering means" equal Niyama weight of two mountains adjacent substantially ([Delta] w a or below) Two states are included, in the latter case the weighing is performed normally. To distinguish between these two states, the Niyama weight anew Niyama G N, or the metering means used to meter in another metering means independent, weighed such as by measuring a third Niyama It is effective to change the value and then measure again. In addition, this abnormality is a type of abnormality that cannot be detected by the conventional method.

類型Pは異常にあたり、「計量手段の誤作動」による異常を検出する場合である。なお従来法でも、この異常は検出可能であるが、荷山形態の異常か計量手段の誤作動かの判別はできない。 Type P 4 is per abnormal, a case of detecting an abnormality by the "malfunction of the metering means." Although this abnormality can be detected by the conventional method, it cannot be determined whether the abnormality is in the shape of the loading pile or the malfunction of the measuring means.

表1が示すように本発明は、一つの荷山の重量を2回測定することで、「計量の異常」における「荷山形態の異常」による荷山不良の検出を行い、さらに、隣り合う荷山同士の重量の比較を組み合わせることで、「計量手段の誤作動」による重量データの異常をも検出できる方法である。 As shown in Table 1, the present invention measures the weight of one load pile twice to detect load pile defects due to "load pile morphology abnormality" in "measurement abnormality", and further, adjacent to each other. By combining the comparison of weights between cargo piles, it is a method that can detect abnormalities in weight data due to "malfunction of measuring means".

以下、実施例を示し、本発明をより詳細に説明する。
本発明に係る「検証手段」の効果を確認するために、図1の電気銅搬出設備Xを用い、重量測定を行う荷山の計量試験を行い、検証手段(D)における表1に示す「荷山重量の判定基準II」に則って、荷山計量の合否を判定した。判定を左右する閾値ΔwとΔwは、Δw=Δw=1kgとした。
Hereinafter, the present invention will be described in more detail with reference to Examples.
In order to confirm the effect of the "verification means" according to the present invention, a weighing test of the load pile for weight measurement was performed using the electrolytic copper unloading equipment X of FIG. 1, and the "verification means (D)" shown in Table 1 " The pass / fail of the load pile weighing was judged according to the "Criteria II for determining the load pile weight". The threshold values Δwa a and Δw b that influence the determination were set to Δwa a = Δw b = 1 kg.

使用した荷山は、下記表2に示す重量2635kgの荷山101番、重量2658kgの荷山102番、重量2817kgの荷山103番、重量2620kgの荷山104番の4種類である。荷山101番〜104番は、この順に計量した際に、その重量差が1kg以上となっている。
また、荷山の計量は、下記表3に示す計量順で、先頭から荷山101番、101番、102番、102番、103番、103番、104番、104番の順に計量を実施していくものとしている(上付き添え字Rは2回目の計量を意味する)。さらに、検証は102番〜103番間における異常を捉えることとした。
ここで、荷山102番を荷山GN−1、荷山103番を荷山Gと見立てて行っている。また、荷山真重量は、各荷山を個別に計量した測定値である。
The four types of load piles used were the load pile 101 having a weight of 2635 kg, the load pile 102 having a weight of 2658 kg, the load pile 103 having a weight of 2817 kg, and the load pile 104 having a weight of 2620 kg shown in Table 2 below. When weighed in this order, the weight difference between Niyama 101 to 104 is 1 kg or more.
Further, the metering of Niyama is a metering sequence shown in Table 3, from the beginning Niyama No. 101, No. 101 R, 102 th, 102 th R, # 103, # 103 R, 104 number, in the order of 104 No. R Weighing is to be carried out (subscript R means the second weighing). Furthermore, the verification was decided to catch the abnormality between Nos. 102 to 103.
Here, Niyama Niyama G N-1 to No. 102, have gone to resemble the a Niyama 103rd Niyama G N. The true weight of the cargo pile is a measured value obtained by individually weighing each cargo pile.

Figure 0006865924
Figure 0006865924

Figure 0006865924
Figure 0006865924

実施例1〜4、比較例1、及び従来例の計量順、計量の測定結果を表4〜表9に示す。
これらの表において、「実線矢印」は計量順を指示するとともに、実線矢印の両側の計量値を用いて検証を行った。
Tables 4 to 9 show the measurement order and measurement results of Examples 1 to 4, Comparative Example 1, and Conventional Examples.
In these tables, the "solid arrow" indicates the order of measurement, and verification was performed using the measurement values on both sides of the solid arrow.

実施例1として、荷山101番〜104番を、その101〜104番の順に重量を測定する計量試験を行った。下記表4に示すような各荷山重量の計量結果が得られた。
この結果を、表1の「荷山重量判定基準II」に照らし合わせると、「Pの正常」状態であった。
As Example 1, a measurement test was conducted in which the weights of Niyama 101 to 104 were measured in the order of 101 to 104. The weighing results of each load pile weight as shown in Table 4 below were obtained.
The result, combined light of the "Niyama weight criteria II" in Table 1, was in a state "normal P 1".

Figure 0006865924
Figure 0006865924

実施例2として、荷山103番の初回計量時に計量手段の誤作動が生じ、その計量値が再測定時にも受け継がれるような場合を想定した計量試験を行った。即ち、荷山103番の初回及び再測定時の計量値がw102を示すようにプログラマブルコントローラのメモリを一時的に書込み禁止にした。下記表5に示すような各荷山重量の計量結果が得られた。
この結果を、表1の「荷山重量判定基準II」に照らし合わせると、「Pの異常」状態であり、「計量手段の誤作動」が生じていることを検出した。
As the second embodiment, a weighing test was conducted on the assumption that a malfunction of the weighing means occurs at the time of the first weighing of Niyama 103 and the measured value is inherited at the time of remeasurement. That is, the memory of the programmable controller was temporarily write-protected so that the measured values at the first and remeasurement of Niyama 103 indicate w 102. The weighing results of each load pile weight as shown in Table 5 below were obtained.
The result, combined light of the "Niyama weight criteria II" in Table 1, a state "abnormality P 3", it is detected that the "malfunction of the metering means" has occurred.

Figure 0006865924
Figure 0006865924

なお、この「Pの異常」は、隣り合う荷山の重量差が異常を示すものであるので、「計量手段の誤差作動による場合」と、「隣り合う2山の荷山重量がほぼ等しい(Δw以下)場合」の2つの状態が含まれ、後者の場合には計量は正常に行われていることになった。
これらの2つの状態を区別するには、再度荷山Cの荷山重量を、使用した計量手段とは独立した別の計量手段で測定するような別の検証手段が望まれるが、この異常は従来法では検出が不可能な種類の異常であった。
Note that this "anomaly of P 3", since the weight difference of Niyama neighboring shows the abnormality, the "case of error operation of the metering means" Niyama weight of two mountains which "adjacent approximately equal contains two states ([Delta] w a less) ", in the latter case had to weigh is successful.
To distinguish between these two states, the Niyama weight again Niyama C N, although other verification means such as the metering means used to measure in a different metering means independent is desired, this abnormal Was a type of anomaly that could not be detected by conventional methods.

実施例3として、実施例2と同じく荷山103番の初回計量時に計量手段の誤作動が生じるものとした計量試験を行い、荷山103番に対する再計量時には、実施例2とは異なり荷山103番の真重量値である「w103」を計量する場合である。即ち、荷山103番の初回検量値がw102を示し、再計量時には真重量値のw103を計量するようにプログラマブルコントローラのメモリを一時的に書込み禁止にした。下記表6に示すような各荷山重量の計量結果が得られた。
この結果を、表1の「荷山重量判定基準II」に照らし合わせると、「Pの異常」状態であり、隣り合う荷山102番、103番間の重量差が無い状態、及び荷山103番の繰り返しの測定結果が異なる状態という2つの異常を検出した。
As the third embodiment, as in the second embodiment, a weighing test was performed on the assumption that the weighing means malfunctioned at the time of the first weighing of the loading pile 103, and when the loading pile 103 was reweighed, the loading pile was different from the second embodiment. This is a case where "w 103 ", which is the true weight value of No. 103, is weighed. That is, the initial calibration value of Niyama 103 indicates w 102, and the memory of the programmable controller was temporarily write-protected so as to weigh the true weight value w 103 at the time of reweighing. The weighing results of each load pile weight as shown in Table 6 below were obtained.
The result, combined light of the "Niyama weight criteria II" in Table 1, a state "abnormality P 4", No. 102 Niyama adjacent, there is no difference in weight between the 103rd states, and Niyama Two abnormalities were detected, in which the measurement results of the 103rd repetition were different.

Figure 0006865924
Figure 0006865924

このように、隣接する荷山間の異常の有無、及び同一荷山の2測定間における異常の有無の2条件を検証することで、実施例3のように異常を検出することができ、「荷山形態」が正常状態である場合でも、「計量手段の誤作動」による異常状態を実施例2のように検出可能とするものである。即ち、再測定を伴う隣り合う荷山による「f=|w−wN−1 |−Δw」が、「f≦0」の条件を満足することで、「計量手段の誤作動」による異常状態であると判断できた。 In this way, by verifying the two conditions of the presence or absence of an abnormality between adjacent cargo piles and the presence or absence of an abnormality between two measurements of the same cargo pile, it is possible to detect the abnormality as in Example 3, and "loading". Even when the "mountain shape" is in the normal state, the abnormal state due to the "malfunction of the measuring means" can be detected as in the second embodiment. That is, "f 1 = | w N- w N-1 R | -Δw a " due to the adjacent loading piles accompanied by remeasurement satisfies the condition of "f 1 ≤ 0", and thus "wrong measurement means". It was determined that the condition was abnormal due to "operation".

実施例4として、荷山形態の異常を検出することを想定した計量試験を行った。即ち、荷山103番の1回目の測定が終わった時点で、荷山103番の1番上の1枚を移動させて計量器の外から荷山103番の側面へもたせ掛けるようにし、そのあと荷山103番の2回目の測定(すなわち103番)を行った。その結果、下記表7に示すような各荷山重量の計量結果が得られた。
この結果を表1の荷山重量判定基準IIに照らし合わせると、h=|w103−w103 |−Δw=|2817kg−2783kg|−1kg>0であるので、「Pの異常」状態として検出された。
As Example 4, a measurement test was conducted on the assumption that an abnormality in the shape of the loading pile was detected. That is, when the first measurement of Niyama 103 is completed, the top one of Niyama 103 is moved so that it can be leaned from the outside of the measuring instrument to the side surface of Niyama 103. second measurement after Niyama 103 number (ie # 103 R) was carried out. As a result, the weighing results of each load pile weight as shown in Table 7 below were obtained.
In the light of this result to Niyama weight criterion II of Table 1, h 1 = | w 103 -w 103 R | -Δw 2 = | 2817kg-2783kg | because it is -1 kg> 0, the "P 2 abnormality Detected as a state.

Figure 0006865924
Figure 0006865924

(従来例1)
従来例として、本発明に係る荷山重量判定基準に代えて従来の基準を用いた点以外は実施例2と同様にしたところ、表8に示すような各荷山重量の計量結果が得られた。従来の基準は、繰り返し計量した重量を用いる点で荷山重量判定基準IIと共通するが、隣り合う荷山同士の検証を行わない点で荷山重量判定基準IIと相違するものである。
この結果は、検量手段の不具合により生じる「計量手段の誤作動」の検出はできていなかった。
(Conventional example 1)
As a conventional example, the same procedure as in Example 2 was carried out except that the conventional standard was used instead of the load pile weight determination standard according to the present invention. As a result, the measurement result of each load pile weight as shown in Table 8 was obtained. It was. The conventional standard is common to the load pile weight determination standard II in that the repeatedly weighed weight is used, but differs from the load pile weight determination standard II in that the verification between adjacent load piles is not performed.
As a result, it was not possible to detect "malfunction of the weighing means" caused by a malfunction of the weighing means.

Figure 0006865924
Figure 0006865924

(従来例2)
各荷山を1回しか計量しない従来の方法で、実施例2のごとくプログラマブルコントローラのメモリを一時的に書込み禁止にして、計量試験を行ったが、当然ながら荷山103番の荷山重量は正確に計量されておらず、検証手段も無いことから計量手段の誤作動を検出できなかった。
下記表9に計量結果を示す。
(Conventional example 2)
In the conventional method of weighing each load pile only once, the memory of the programmable controller was temporarily write-protected as in the second embodiment, and a weighing test was conducted. Naturally, the load pile weight of load pile 103 was Since it was not weighed accurately and there was no verification means, the malfunction of the weighing means could not be detected.
Table 9 below shows the measurement results.

Figure 0006865924
Figure 0006865924

1 荷造設備
2 搬送コンベア
2a コンベア支柱
3 計量器(本体)
3a 押し上げシリンダー
3b 平坦部
4 制御装置
5 製品管理システム
6 印字装置制御部
7 印字装置
14 荷山積出用重機
LW、LW 待機位置
LM 計量位置
LP 印字位置
LD 積出位置
(A) 搬送手段
(B) 荷山昇降手段
(C) 計量手段
(D) 検証手段
X 電気銅搬出設備
測定荷山重量データ
荷山高さデータ
印字荷山重量データ
1 Packing equipment 2 Conveyor conveyor 2a Conveyor support 3 Measuring instrument (main body)
3a Push-up cylinder 3b Flat part 4 Control device 5 Product management system 6 Printing device control unit 7 Printing device 14 Heavy equipment for loading and unloading LW 1 , LW 2 Standby position LM Weighing position LP Printing position LD Unloading position (A) Transport means (A) B) Loading platform lifting means (C) Measuring means (D) Verification means X Electrocopter carrying equipment d W Measured loading pile weight data d H Loading pile height data d P Printed loading pile weight data

Claims (2)

金属板を積み重ねた荷山の搬出設備において前記荷山の荷山重量を測定する金属板重量測定システムにおける荷山計量値の異常検出方法であって、
少なくとも前記荷山の一山を載せ置く平坦部を備え、前記荷山を上面に載せて搬送する搬送手段と、
前記平坦部に前記荷山を載せ置く状態、又は載せ置かれた荷山を前記平坦部から浮かせた状態にする荷山昇降手段と、
前記荷山昇降手段を用いて荷山を浮かせた状態として、前記浮かせた状態の荷山の重量を測定して測定荷山重量値を得た後に、前記荷山を前記平坦部に載せ置く状態にする計量手段と、
得られた測定荷山重量値の正誤を検証する検証手段とを備え、
前記検証手段が、
隣接する荷山間における計量の合否判定を決定する閾値Δw 、および同一荷山間における計量の合否判定を決定する閾値Δw を予め決定し、
前記計量手段を用い、連続した2つの荷山G N−1 、G を、G N−1 、G の順に測定する際に、荷山当たり2回の重量測定を行い、測定荷山重量値w N−1 、再測定荷山重量値w N−1 、測定荷山重量値w 、再測定荷山重量値w の順に荷山重量データを得た後、前記4種類の測定荷山重量値から2種類の測定荷山重量値の組み合わせを選択して求めた前記2種類の測定荷山重量値間の差と前記閾値Δw 又はΔw との差による下記6種類の差分式f 、f 、f 、f 、h 、h のうち、
差分式〜fから1種類と、差分式〜hから1種類とを選んで検証式として用いて「計量手段の異常」の有無を検証し、「異常」を検出した際には前記搬出設備を停止する機能を備えることを特徴とする金属板重量測定システムにおける荷山計量値の異常検出方法。
Figure 0006865924
It is a method of detecting an abnormality in the weight of a load pile in a metal plate weight measurement system that measures the weight of the load pile of the load pile in a loading pile carrying-out facility in which metal plates are stacked.
A transport means having at least a flat portion on which one pile of the load pile is placed and carrying the load pile on the upper surface.
A load pile elevating means for placing the load pile on the flat portion or floating the loaded load pile from the flat portion.
A state in which the load pile is floated by using the load pile elevating means, the weight of the load pile in the floated state is measured to obtain a measured load pile weight value, and then the load pile is placed on the flat portion. Weighing means and
Equipped with a verification means to verify the correctness of the obtained measured load pile weight value,
The verification means
The threshold value Δwa a for determining the pass / fail judgment of weighing between adjacent cargo piles and the threshold value Δw b for determining the pass / fail judgment for weighing between the same piles are determined in advance.
The use of a metering means, the two continuous Niyama G N-1, G N, when measuring in the order of G N-1, G N, performs a weighing twice per Niyama, measured Niyama weight After obtaining the load pile weight data in the order of value w N-1 , remeasured load pile weight value w N-1 R , measured load pile weight value w N , and remeasured load pile weight value w N R , the above four types measurements Niyama from the weight values of two measurements Niyama weight value combining selected obtained the two kinds of measurement Niyama due to the difference between the difference between the weight value and the threshold value [Delta] w a or [Delta] w b following six types of Of the difference equations f 1 , f 2 , f 3 , f 4 , h 1 , and h 2 .
When one type from the difference formulas f 1 to f 4 and one type from the difference formulas h 1 to h 2 are selected and used as the verification formula to verify the presence or absence of "abnormality of the measuring means" and "abnormality" is detected. method for detecting abnormality Niyama metric in the feature and be Rukin genus plate weighing system further comprising a function of stopping the discharge equipment on.
Figure 0006865924
前記検証手段が、
前記検証式として下記2種類の差分式を用い、前記2種類の差分式の結果を組み合わせて「計量手段の異常」の有無を検証し、異常を検出した際に前記搬出設備を停止する機能を備えることを特徴とする請求項1に記載の金属板重量測定システムにおける荷山計量値の異常検出方法。
Figure 0006865924
The verification means
The following two types of difference formulas are used as the verification formulas, and the results of the two types of difference formulas are combined to verify the presence or absence of "abnormality of the measuring means", and when an abnormality is detected, the unloading facility is stopped. The method for detecting an abnormality in a load pile measurement value in the metal plate weight measuring system according to claim 1, wherein the metal plate weight measuring system is provided.
Figure 0006865924
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