JP2018160988A - Terminal box for solar battery panel - Google Patents

Terminal box for solar battery panel Download PDF

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JP2018160988A
JP2018160988A JP2017057193A JP2017057193A JP2018160988A JP 2018160988 A JP2018160988 A JP 2018160988A JP 2017057193 A JP2017057193 A JP 2017057193A JP 2017057193 A JP2017057193 A JP 2017057193A JP 2018160988 A JP2018160988 A JP 2018160988A
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bypass diode
terminal box
mounting plate
contact
plate
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JP6775767B2 (en
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荒井 厚
Atsushi Arai
厚 荒井
哲也 高木
Tetsuya Takagi
哲也 高木
朋洋 今村
Tomohiro Imamura
朋洋 今村
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SMK Corp
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SMK Corp
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/34Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
    • H02S40/345Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes with cooling means associated with the electrical connection means, e.g. cooling means associated with or applied to the junction box
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

PROBLEM TO BE SOLVED: To provide a terminal box for a solar battery panel capable of radiating heat generation from a bypass diode with high efficiency.SOLUTION: A terminal box for a solar battery panel includes: an enclosure with a cover member; a plurality of terminals built in the inside of the enclosure; and a bypass diode connected between the plurality of terminals. The bypass diode is mounted on a mounting plate and the mounting plate has a contact part folded toward upward, an upper radiation plate in contact with the contact part is disposed above the bypass diode, and the cover member is in contact with a top face of the upper radiation plate.SELECTED DRAWING: Figure 1

Description

本発明は、複数の太陽電池パネルを電気的に接続するのに用いられる端子ボックスに関する。
特に端子ボックス内に組み込まれているバイパスダイオードの放熱構造に係る。
The present invention relates to a terminal box used for electrically connecting a plurality of solar battery panels.
In particular, the present invention relates to a heat dissipation structure for a bypass diode incorporated in a terminal box.

太陽電池パネルは、発電量の増大を目的に複数のパネルが電気的に接続されて用いられている。
しかし、太陽光が充分に当たらないパネルや故障したパネルが一部に存在すると、そのパネルの起電力が低下する。
起電力が低下したパネルは、他のパネルの電流に対する抵抗成分となり、電圧降下の原因となる。
そこで、他の良好な起電力を有するパネルから不良パネルを分離するのにバイパスダイオードが配設されている。
従って、バイパスダイオードには順方向への大電流が流れるため、発熱が大きく、適正な使用温度を確保するための放熱手段が必要となる。
このようなバイパスダイオードが組み込まれた太陽電池パネル用端子ボックスは、感電防止及び風雨による腐食の防止を図るために、樹脂製の筐体に組み込まれているのが一般的である。
そこで、樹脂製の筐体を用いながら、放熱効果の高い端子ボックス構造が要求される。
Solar cell panels are used with a plurality of panels electrically connected for the purpose of increasing the amount of power generation.
However, if there is a panel that is not sufficiently exposed to sunlight or a broken panel, the electromotive force of the panel decreases.
A panel whose electromotive force is reduced becomes a resistance component with respect to the current of other panels, and causes a voltage drop.
Thus, a bypass diode is provided to separate the defective panel from other panels having good electromotive force.
Therefore, since a large current in the forward direction flows through the bypass diode, heat generation is large, and a heat dissipating means for ensuring an appropriate operating temperature is required.
In general, a terminal box for a solar cell panel in which such a bypass diode is incorporated is incorporated in a resin casing in order to prevent electric shock and corrosion due to wind and rain.
Therefore, a terminal box structure having a high heat dissipation effect is required while using a resin casing.

特許文献1には、蓋板をプラスチック樹脂部材及び金属部材で形成し、筐体内部に面する面に金属部材が取り付けられているか、あるいは金属部材の周囲がプラスチック樹脂部材で包囲されている構造を開示する。
また、前記金属部材がバイパスダイオードに接触している形態についても言及されている。
しかし、バイパスダイオードの発熱が前記金属部材に直接伝導されるものではなく、放熱性が不充分である。
特許文献2には、バイパスダイオードを放熱板に取り付けた構造を開示するが、この放熱板だけでバイパスダイオードからの発熱を放熱させるのには、大きな面積の放熱板が必要となり、端子ボックスが大きくなる問題があった。
Patent Document 1 discloses a structure in which a cover plate is formed of a plastic resin member and a metal member, and the metal member is attached to the surface facing the inside of the housing, or the periphery of the metal member is surrounded by the plastic resin member. Is disclosed.
In addition, a form in which the metal member is in contact with the bypass diode is also mentioned.
However, heat generated by the bypass diode is not directly conducted to the metal member, and heat dissipation is insufficient.
Patent Document 2 discloses a structure in which a bypass diode is attached to a heat sink. However, in order to dissipate heat generated from the bypass diode with only this heat sink, a large heat sink is required, and the terminal box is large. There was a problem.

特開2007−027162号公報JP 2007-027162 A 実用新案登録第3124624号公報Utility Model Registration No. 3124624

本発明は、バイパスダイオードからの発熱を効率よく放熱することができる太陽電池パネル用端子ボックスの提供を目的とする。   An object of this invention is to provide the terminal box for solar cell panels which can thermally radiate the heat | fever from a bypass diode efficiently.

本発明に係る太陽電池パネル端子用ボックスは、カバー部材を有する筐体と、前記筐体の内部に組み込まれた複数の端子と、前記複数の端子間に接続されたバイパスダイオードとを備え、前記バイパスダイオードは取付板に取り付けてあり、前記取付板は上方に向けて折り返した接触部を有し、前記接触部に接触した上部放熱板を前記バイパスダイオードの上方に配設してあり、前記上部放熱板の上面に前記カバー部材が接触していることを特徴とする。
太陽電池パネルは、複数の電池セルを配列したモジュールである。
ここで、筐体及びカバー部材は樹脂部材で製作され、取付板及び放熱板は金属部材で製作されている。
取付板を上方に向けて折り返し形成した接触部は、金属部材である。
なお、この接触部は取付板と一体的であってもよく、別ピースを溶接等にて連結してもよい。
A solar cell panel terminal box according to the present invention includes a housing having a cover member, a plurality of terminals incorporated in the housing, and a bypass diode connected between the plurality of terminals, The bypass diode is attached to a mounting plate, the mounting plate has a contact portion folded back upward, and an upper heat dissipation plate in contact with the contact portion is disposed above the bypass diode, and the upper portion The cover member is in contact with the upper surface of the heat sink.
The solar battery panel is a module in which a plurality of battery cells are arranged.
Here, the housing and the cover member are made of a resin member, and the mounting plate and the heat radiating plate are made of a metal member.
The contact portion formed by folding the mounting plate upward is a metal member.
The contact portion may be integral with the mounting plate, or another piece may be connected by welding or the like.

本発明において、バイパスダイオード及び取付板は封止材で封止されており、前記封止材の上部から突設するように前記接触部が形成されていてよい。
ここで、接触部が上部放熱板と接触していればよく、この上部放熱板は封止材と接触している形態と上部放熱板と封止材との間に空間層を有する形態の両方を含む。
封止材は、絶縁性の樹脂からなる充填材である。
In the present invention, the bypass diode and the mounting plate are sealed with a sealing material, and the contact portion may be formed so as to protrude from the upper part of the sealing material.
Here, it is only necessary that the contact portion is in contact with the upper heat radiating plate. This upper heat radiating plate is both in contact with the sealing material and in the form having a space layer between the upper heat radiating plate and the sealing material. including.
The sealing material is a filler made of an insulating resin.

本発明において、取付板は前記筐体の側壁から外側に突設した下部放熱板を有し、前記下部放熱板は樹脂材で覆われているものであってよい。
ここで、下部放熱板は取付板が延在するように、この取付板と一体的に形成してもよく、別の金属部材を取付板に溶接,ビス等にて連結してもよい。
In the present invention, the mounting plate may have a lower heat radiating plate protruding outward from the side wall of the housing, and the lower heat radiating plate may be covered with a resin material.
Here, the lower heat radiating plate may be formed integrally with the mounting plate so that the mounting plate extends, or another metal member may be connected to the mounting plate by welding, screws or the like.

本発明に係る太陽電池パネル用端子ボックスは、バイパスダイオードを取り付けた取付板にバイパスダイオードからの発熱を伝導及び放熱する効果を有しているが、さらにその熱を上方に向けて折り返し形成した接触部を経由して上部放熱板に伝導され、筐体の上方から放熱される。   The terminal box for a solar cell panel according to the present invention has an effect of conducting and dissipating heat generated from the bypass diode on the mounting plate to which the bypass diode is attached, and further, the contact formed by turning the heat upward. The heat is conducted to the upper heat radiating plate via the part, and is radiated from above the housing.

また、バイパスダイオードを取り付けた取付板に下部放熱板を設けると、上部放熱板と下部放熱板とで筐体の上下から放熱することができ、その結果として従来の端子ボックスに比較して、小型化できる。   Also, if the lower heat sink is provided on the mounting plate with the bypass diode attached, heat can be radiated from the top and bottom of the housing with the upper heat sink and the lower heat sink, resulting in a smaller size than the conventional terminal box. Can be

本発明に係る太陽電池パネル用端子ボックスの封止前の構造例を示す。The structural example before sealing of the terminal box for solar cell panels which concerns on this invention is shown. 封止材を用いて、バイパスダイオード,端子を封止した状態を示す。The state which sealed the bypass diode and the terminal using the sealing material is shown. 上部放熱板を配設した状態を示す。The state which has arrange | positioned the upper heat sink is shown. (a)は部分拡大図を示し、(b)は図3におけるA−A線断面図を示し、(c)はB−B線断面図を示す。(A) shows a partially enlarged view, (b) shows a cross-sectional view taken along line AA in FIG. 3, and (c) shows a cross-sectional view taken along line BB. (a)は封止前、(b)は封止後、(c)は上部放熱板を取り付けた状態、(d)はカバー部材を筐体に取り付けた状態を示す。(A) is before sealing, (b) is after sealing, (c) is in the state where the upper heat sink is attached, and (d) is in the state where the cover member is attached to the housing.

本発明に係る太陽電池パネル用端子ボックス(以下、単に端子ボックスという。)10の構造例を以下、図に基づいて説明するが、本発明はこれに限定されない。   A structural example of a solar cell panel terminal box (hereinafter simply referred to as a terminal box) 10 according to the present invention will be described below with reference to the drawings, but the present invention is not limited thereto.

図1は、封止材による封止前の端子ボックス10の内部を示す。
樹脂製の筐体11の底面側の開口部11aから太陽電池の電極と接続できるように、複数の端子15a,15b,15c,15d,・・・・を組み込んである。
これらの端子の間を複数のバイパスダイオード12a,12b,12c,・・・・でリード線a,bを介して電気接続してある。
本実施例は、3つのバイパスダイオードを組み込んであるが、数に制限はない。
なお、図1では左右に示した端部の端子15a,15dは、複数の太陽電池パネルを相互に接続するケーブル16,17の芯線と端子部16a,17aを介して電気接続してある。
FIG. 1 shows the inside of a terminal box 10 before sealing with a sealing material.
A plurality of terminals 15a, 15b, 15c, 15d,... Are incorporated so that they can be connected to the electrodes of the solar cell from the opening 11a on the bottom side of the resin casing 11.
These terminals are electrically connected through lead wires a and b by a plurality of bypass diodes 12a, 12b, 12c,.
This embodiment incorporates three bypass diodes, but the number is not limited.
In addition, the terminal 15a, 15d of the edge part shown right and left in FIG. 1 is electrically connected via the core wire of the cables 16 and 17 which connect a some solar cell panel mutually, and terminal part 16a, 17a.

バイパスダイオード12a,12b,12cは、金属製の取付板13に取付部材18a,18b,18cを用いて固定してある。
その部分断面図を図5(a)に示す。
取付板13は、図1で左右の両側の端部を図5に示すように上方に向けて断面略L字形状に折り返して、上部に接触部14a,14bを形成してある。
The bypass diodes 12a, 12b, and 12c are fixed to the metal mounting plate 13 using mounting members 18a, 18b, and 18c.
A partial cross-sectional view thereof is shown in FIG.
As shown in FIG. 5, the mounting plate 13 is folded back into a substantially L-shaped cross section upward as shown in FIG. 5, and contact portions 14a and 14b are formed on the upper part.

端子及びバイパスダイオードを筐体の内部に組み込んだ後は、雨水等が浸入しないように樹脂材からなる封止材で、これらを封止する。
その状態を図2,図5(b)に示す。
接触部14a,14bは、封止材20の上面から略水平方向に突設された状態になっている。
After the terminal and the bypass diode are incorporated into the housing, they are sealed with a sealing material made of a resin material so that rainwater or the like does not enter.
The state is shown in FIG. 2 and FIG.
The contact portions 14 a and 14 b are in a state of protruding in a substantially horizontal direction from the upper surface of the sealing material 20.

次に左右の接触部14a,14b間に跨がるように、金属製の上部放熱板30を載置する。
その状態を図3,図5(c)に示す。
次に、その上から樹脂製のカバー部材11dにて蓋をする。
カバー部材11dは、上部放熱板30に接触して重なるようになっている。
この状態を図5(d)に示す。
Next, the metal upper radiator plate 30 is placed so as to straddle between the left and right contact portions 14a, 14b.
The state is shown in FIG. 3 and FIG.
Next, the lid is covered with a resin cover member 11d.
The cover member 11d is in contact with and overlaps the upper radiator plate 30.
This state is shown in FIG.

筐体は底部11bと、その周囲から立設した側壁11cにて、上部が開口した箱型になっていて、上部の開口部をカバー部材で塞ぐ構造になっている。   The case has a box shape with an upper portion opened by a bottom portion 11b and a side wall 11c erected from the periphery thereof, and has a structure in which the upper opening portion is closed with a cover member.

本発明に係る端子ボックス10においては、図3におけるB−B線断面図を図4(c)に示すように、筐体11の側壁から外側に向けて突設するように、取付板13を延在させて下部放熱板13aを形成してある。
この下部放熱板13aは、樹脂製の底板11eと上板11fとで固定部111fを介して挟み込むように固定し、筐体11の側部に連結することで金属板が外部に露出しないようにしてある。
これにより、バイパスダイオードから発熱された熱は、取付板13の上部に配置した上部放熱板30と、この取付板13を延在させて形成した下部放熱板13aの両方で放熱されるので、放熱効率が向上し、従来の端子ボックスよりも小型になる。
In the terminal box 10 according to the present invention, as shown in FIG. 4 (c), a cross-sectional view taken along the line BB in FIG. A lower heat radiating plate 13a is formed so as to extend.
The lower heat radiating plate 13a is fixed so as to be sandwiched between the resin bottom plate 11e and the upper plate 11f via the fixing portion 111f, and is connected to the side portion of the housing 11 so that the metal plate is not exposed to the outside. It is.
As a result, the heat generated from the bypass diode is dissipated by both the upper heat radiating plate 30 disposed above the mounting plate 13 and the lower heat radiating plate 13 a formed by extending the mounting plate 13. Increases efficiency and is smaller than conventional terminal boxes.

10 端子ボックス
11 筐体
11a 開口部
12a バイパスダイオード
13a 下部放熱板
14a 接触部
15a 端子
20 封止材
30 上部放熱板
DESCRIPTION OF SYMBOLS 10 Terminal box 11 Case 11a Opening part 12a Bypass diode 13a Lower heat sink 14a Contact part 15a Terminal 20 Sealing material 30 Upper heat sink

Claims (3)

カバー部材を有する筐体と、前記筐体の内部に組み込まれた複数の端子と、前記複数の端子間に接続されたバイパスダイオードとを備え、
前記バイパスダイオードは取付板に取り付けてあり、
前記取付板は上方に向けて折り返した接触部を有し、
前記接触部に接触した上部放熱板を前記バイパスダイオードの上方に配設してあり、
前記上部放熱板の上面に前記カバー部材が接触していることを特徴とする太陽電池パネル用端子ボックス。
A housing having a cover member, a plurality of terminals incorporated in the housing, and a bypass diode connected between the plurality of terminals,
The bypass diode is attached to a mounting plate,
The mounting plate has a contact portion folded upward;
An upper heat sink that is in contact with the contact portion is disposed above the bypass diode,
A terminal box for a solar cell panel, wherein the cover member is in contact with an upper surface of the upper radiator plate.
前記バイパスダイオード及び取付板は封止材で封止されており、
前記封止材の上部から突設するように前記接触部が形成されていることを特徴とする請求項1記載の太陽電池パネル用端子ボックス。
The bypass diode and the mounting plate are sealed with a sealing material,
The solar cell panel terminal box according to claim 1, wherein the contact portion is formed so as to protrude from an upper portion of the sealing material.
前記取付板は前記筐体の側壁から外側に突設した下部放熱板を有し、
前記下部放熱板は樹脂材で覆われていることを特徴とする請求項1又は2記載の太陽電池パネル用端子ボックス。
The mounting plate has a lower heat radiating plate protruding outward from the side wall of the housing,
The solar cell panel terminal box according to claim 1 or 2, wherein the lower radiator plate is covered with a resin material.
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CN201710760316.4A CN108631722A (en) 2017-03-23 2017-08-30 Solar battery panel terminal board

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002217343A (en) * 2001-01-16 2002-08-02 Denso Corp Electronic device
JP2006049621A (en) * 2004-08-05 2006-02-16 Sumitomo Wiring Syst Ltd Terminal box for solar cell module
JP2006073978A (en) * 2004-05-07 2006-03-16 Sumitomo Wiring Syst Ltd Terminal box for solar cell module and rectifier cell unit
JP3124624U (en) * 2006-06-12 2006-08-24 オーナンバ株式会社 Terminal box for solar panel
US20090272573A1 (en) * 2008-05-03 2009-11-05 Michael Richter Connection box for solar panel
JP2013062465A (en) * 2011-09-15 2013-04-04 Sumitomo Wiring Syst Ltd Terminal box for solar cell module
JP2015026699A (en) * 2013-07-25 2015-02-05 三菱電機株式会社 Terminal box

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002217343A (en) * 2001-01-16 2002-08-02 Denso Corp Electronic device
JP2006073978A (en) * 2004-05-07 2006-03-16 Sumitomo Wiring Syst Ltd Terminal box for solar cell module and rectifier cell unit
JP2006049621A (en) * 2004-08-05 2006-02-16 Sumitomo Wiring Syst Ltd Terminal box for solar cell module
JP3124624U (en) * 2006-06-12 2006-08-24 オーナンバ株式会社 Terminal box for solar panel
US20090272573A1 (en) * 2008-05-03 2009-11-05 Michael Richter Connection box for solar panel
JP2013062465A (en) * 2011-09-15 2013-04-04 Sumitomo Wiring Syst Ltd Terminal box for solar cell module
JP2015026699A (en) * 2013-07-25 2015-02-05 三菱電機株式会社 Terminal box

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