JP2018153375A - Electric apparatus, autonomous traveling vacuum cleaner as electric apparatus and system including electric apparatus and base - Google Patents

Electric apparatus, autonomous traveling vacuum cleaner as electric apparatus and system including electric apparatus and base Download PDF

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JP2018153375A
JP2018153375A JP2017052065A JP2017052065A JP2018153375A JP 2018153375 A JP2018153375 A JP 2018153375A JP 2017052065 A JP2017052065 A JP 2017052065A JP 2017052065 A JP2017052065 A JP 2017052065A JP 2018153375 A JP2018153375 A JP 2018153375A
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bumper
imaging
shade
cameras
electric device
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JP7042031B2 (en
Inventor
康博 松井
Yasuhiro Matsui
康博 松井
伊藤 則和
Norikazu Ito
則和 伊藤
風間 敦
Atsushi Kazama
敦 風間
将太 山上
Shota Yamagami
将太 山上
翔太 橋本
Shota Hashimoto
翔太 橋本
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Hitachi Appliances Inc
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Hitachi Appliances Inc
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Abstract

PROBLEM TO BE SOLVED: To provide an electrical apparatus in which influence on imaging due to a bumper that an imaging part receives is reduced.SOLUTION: An electrical apparatus includes: a body; an imaging part and a bumper provided in at least part of periphery of the body and movable relative to the body. Part of the bumper is positioned on an optical axis of the imaging part. The imaging part is mounted so as to be movable with the bumper.SELECTED DRAWING: Figure 3

Description

本発明は、電気機器、電気機器としての自律走行型掃除機、及び、電気機器とベースとを有するシステムに関する。   The present invention relates to an electric device, an autonomous traveling type cleaner as an electric device, and a system having an electric device and a base.

従来技術として、室内を自律的に移動しつつ掃除する自律走行型掃除機が知られている。特許文献1は、本体ケース20に離間されて配置され、互いに視野が重なるように本体ケース20の走行方向側を撮像し、物体の深度を計算するカメラ51,52,53を有する自律走行型掃除機を開示している。   As a prior art, an autonomously traveling vacuum cleaner that cleans while moving autonomously in a room is known. Patent Document 1 is an autonomous traveling type cleaning that has cameras 51, 52, and 53 that are spaced apart from a main body case 20, image the traveling direction side of the main body case 20 so that the fields of view overlap each other, and calculate the depth of the object. The machine is disclosed.

国際公開WO2016/104640号パンフレットInternational Publication WO2016 / 104640 Pamphlet

自律走行型掃除機は、本体ケースに障害物や壁面等が接触した場合に、この接触を検知すべく、本体ケース側周を、水平方向に可動なバンパとすることがある。一方、自律走行型掃除機の走行方向側を撮影できるようにカメラを取り付ける場合、カメラをやはり側周に設置することが考えられる。すると、バンパやカメラの設置態様によっては、バンパを形成する部材の屈折率や透過可能な波長帯といった物性、障害物等への接触によるカメラの位置ずれや破損の虞、等を考慮する必要が生じる。しかし、特許文献1は、これら課題に鑑みたカメラ及びバンパの関係、カメラやバンパそれ自体の構成等を何ら開示していない。   The autonomous traveling type vacuum cleaner may use a bumper that is movable in the horizontal direction on the side of the main body case in order to detect this contact when an obstacle, a wall surface, or the like comes into contact with the main body case. On the other hand, when the camera is mounted so that the traveling direction side of the autonomously traveling cleaner can be photographed, it is conceivable that the camera is also installed on the side periphery. Then, depending on the installation mode of the bumper and camera, it is necessary to consider physical properties such as the refractive index of the members forming the bumper and the transmissive wavelength band, the possibility of camera position shift or damage due to contact with obstacles, etc. Arise. However, Patent Document 1 does not disclose the relationship between the camera and the bumper in view of these problems, the configuration of the camera and the bumper itself, and the like.

上記事情に鑑みてなされた本発明は、本体と、撮像部と、前記本体の周囲の少なくとも一部に設けられ、前記本体に対して可動なバンパと、を有する電気機器であって、前記撮像部の光軸上に前記バンパの一部が位置し、前記撮像部は、前記バンパとともに可動に取り付けられていることを特徴とする。   The present invention made in view of the above circumstances is an electrical apparatus including a main body, an imaging unit, and a bumper provided at least in a part of the periphery of the main body and movable with respect to the main body. A part of the bumper is located on the optical axis of the part, and the imaging part is movably attached together with the bumper.

実施形態1に係る自律走行型掃除機を左前方から見た斜視図。The perspective view which looked at the autonomous running type vacuum cleaner concerning Embodiment 1 from the left front. 実施形態1に係る自律走行型掃除機の下面図。FIG. 2 is a bottom view of the autonomous traveling vacuum cleaner according to the first embodiment. 図1のA−A断面図。AA sectional drawing of FIG. 実施形態1に係る自律走行型掃除機のバンパシェードを外してバンパ内部構成を観察可能にした斜視図。The perspective view which removed the bumper shade of the autonomous running type vacuum cleaner which concerns on Embodiment 1, and was able to observe a bumper internal structure. 実施形態1に係る自律走行型掃除機の制御装置、及び制御装置に接続される機器を示す構成図。The block diagram which shows the apparatus connected to the control apparatus of the autonomous running type vacuum cleaner which concerns on Embodiment 1, and a control apparatus. 実施形態1に係る自律走行型掃除機の充電台を左前方から見た斜視図。The perspective view which looked at the charging stand of the autonomous running type vacuum cleaner concerning Embodiment 1 from the left front. 実施形態1に係るキャリブレーション時の状態を左側面から見た図。The figure which looked at the state at the time of the calibration which concerns on Embodiment 1 from the left side surface. 実施形態2に係る自律走行型掃除機の断面図。Sectional drawing of the autonomous traveling type vacuum cleaner which concerns on Embodiment 2. FIG. 実施形態2に係る自律走行型掃除機のバンパシェードを外してバンパ内部構成を観察可能にした斜視図。The perspective view which removed the bumper shade of the autonomous running type vacuum cleaner which concerns on Embodiment 2, and made it possible to observe a bumper internal structure. 実施形態3に係る自律走行型掃除機を左前方から見た斜視図。The perspective view which looked at the autonomous running type vacuum cleaner concerning Embodiment 3 from the left front.

以下、本発明の実施形態について、適宜添付の図面を参照しながら詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings as appropriate.

<<実施形態1>>
(自律走行型掃除機S)
図1は実施形態1に係る自律走行型掃除機Sを左前方から見た斜視図、図2は実施形態1に係る自律走行型掃除機Sの下面図、図3は図1のA−A断面図、図4は実施形態1に係る自律走行型掃除機Sのバンパシェード2cを外したバンパ2内部構成を示す斜視図、図5は実施形態1に係る自律走行型掃除機Sの制御装置10、及び制御装置10に接続される機器を示す構成図である。
<< Embodiment 1 >>
(Autonomous vacuum cleaner S)
FIG. 1 is a perspective view of the autonomous traveling cleaner S according to the first embodiment when viewed from the left front, FIG. 2 is a bottom view of the autonomous traveling cleaner S according to the first embodiment, and FIG. 3 is AA in FIG. FIG. 4 is a perspective view showing an internal configuration of the bumper 2 with the bumper shade 2c of the autonomous traveling cleaner S according to the first embodiment removed, and FIG. 5 is a control device for the autonomous traveling cleaner S according to the first embodiment. 10 is a configuration diagram illustrating devices connected to the control device 10.

自律走行型掃除機Sが進行する向きのうち、自律走行型掃除機Sが主に進行する方向を前方、鉛直上向きを上方、駆動輪3,4が対向する方向であって駆動輪3側を右方、駆動輪4側を左方とする(図2参照)。すなわち図1等に示すように前後、上下、左右方向を定義する。   Among the traveling directions of the autonomous traveling cleaner S, the direction in which the autonomous traveling cleaner S mainly travels is the front, the vertically upward direction is the upper direction, and the driving wheels 3 and 4 are opposed to each other. The right side and the drive wheel 4 side are the left side (see FIG. 2). That is, as shown in FIG.

自律走行型掃除機Sは、所定の掃除領域(例えば、部屋の床面Y)を自律的に移動しながら自動的に掃除する電気機器である。電気機器としては、移動可能でカメラ等の撮像部を有し、壁や障害物などとの接触によって、この接触した事実を検知する機能を有するものが考えられる。   The autonomously traveling vacuum cleaner S is an electric device that automatically cleans a predetermined cleaning area (for example, the floor surface Y of the room) while moving autonomously. As the electric device, a device that can move and has an imaging unit such as a camera and has a function of detecting the fact of contact by contact with a wall or an obstacle is conceivable.

自律走行型掃除機Sは、本体ケース1、本体ケース1の側周を覆うバンパ2、一対の駆動輪3,4、補助輪5、およびサイドブラシ8a,8bを備えている。   The autonomously traveling cleaner S includes a main body case 1, a bumper 2 that covers the side periphery of the main body case 1, a pair of drive wheels 3 and 4, auxiliary wheels 5, and side brushes 8a and 8b.

(本体ケース1)
本体ケース1は、自律走行型掃除機Sの上面の少なくとも一部を形成する上カバー1u及び自律走行型掃除機Sの底面の少なくとも一部を形成する下ケース1sを有する。
(Body case 1)
The main body case 1 has an upper cover 1 u that forms at least a part of the upper surface of the autonomous traveling cleaner S and a lower case 1 s that forms at least a part of the bottom surface of the autonomous traveling cleaner S.

(バンパ2)
バンパ2は、自律走行型掃除機Sの側周略全体に設けられている。このようなバンパ2としては、例えば無底の略筒形状として形成することができるが、少なくとも自律走行型掃除機Sの前方側の側周が水平方向、特に前後方向に可動な態様で設けられていればよい。バンパ2は、自律走行型掃除機Sが移動するに伴って障害物等に接触した場合、接触に伴う力で押されることで自律走行型掃除機S内側(自律走行型掃除機Sの前方側でバンパ2に接触した場合は、後方)に向けて変位することができる。バンパ2の詳細は後述する。
(Bumper 2)
The bumper 2 is provided on substantially the entire side periphery of the autonomously traveling vacuum cleaner S. Such a bumper 2 can be formed, for example, as a bottomless, generally cylindrical shape, but is provided in such a manner that at least the front side of the autonomously traveling cleaner S is movable in the horizontal direction, particularly in the front-rear direction. It only has to be. When the bumper 2 comes in contact with an obstacle or the like as the autonomous traveling cleaner S moves, the bumper 2 is pushed by the force accompanying the contact, thereby causing the inner side of the autonomous traveling cleaner S (the front side of the autonomous traveling cleaner S). When the bumper 2 is touched, it can be displaced backward). Details of the bumper 2 will be described later.

(駆動輪3,4)
駆動輪3,4は、下ケース1s側に取り付けられており、駆動輪3,4自体が回転することで自律走行型掃除機Sを前進、後退、旋回させることができる駆動部の一例としての車輪である。駆動部は、電気機器の一例である自律走行型掃除機Sを床面Yに対して移動させることができる。駆動輪3,4は左右両側に配置されており、それぞれ走行モータ3m,4mおよび減速機で構成される車輪ユニットにより回転駆動される。駆動輪3,4は、前後方向について自律走行型掃除機Sの略中央で、左右方向について下ケースの外周寄りに(外側に)設けられている。
(Drive wheels 3, 4)
The drive wheels 3 and 4 are attached to the lower case 1s side, and the drive wheels 3 and 4 themselves rotate as an example of a drive unit that can move the autonomous traveling cleaner S forward, backward, and turn. It is a wheel. The drive unit can move the autonomously traveling vacuum cleaner S, which is an example of an electric device, with respect to the floor surface Y. The drive wheels 3 and 4 are arranged on both the left and right sides, and are driven to rotate by wheel units composed of travel motors 3m and 4m and a reduction gear, respectively. The drive wheels 3 and 4 are provided at the approximate center of the autonomously traveling cleaner S in the front-rear direction and on the outer side (outside) of the lower case in the left-right direction.

(補助輪5)
補助輪5は従動輪であり、自由回転するキャスタである。補助輪5は、前後方向について自律走行型掃除機Sの前方側、左右方向について略中央に設けられている。補助輪5は、駆動輪3,4とともに下ケース1sを床面Yから所定高さに保たせることに寄与する。駆動輪3,4及び補助輪5によって、自律走行型掃除機Sを円滑に移動させることができる。補助輪5は、自律走行型掃除機Sの移動に伴い床面Yとの間で生じる摩擦力によって従動回転し、さらに向きが水平方向に360°公転できるように、下ケース1sに軸支されている。
(Auxiliary wheel 5)
The auxiliary wheel 5 is a driven wheel and is a caster that freely rotates. The auxiliary wheel 5 is provided at the front side of the autonomously traveling cleaner S in the front-rear direction and substantially in the center in the left-right direction. The auxiliary wheels 5 together with the drive wheels 3 and 4 contribute to maintaining the lower case 1s at a predetermined height from the floor surface Y. The autonomous traveling cleaner S can be smoothly moved by the drive wheels 3 and 4 and the auxiliary wheel 5. The auxiliary wheel 5 is pivotally supported by the lower case 1s so as to be driven and rotated by the frictional force generated with the floor surface Y along with the movement of the autonomously traveling cleaner S, and to revolve 360 ° in the horizontal direction. ing.

(サイドブラシ8)
サイドブラシ8a,8bは、自律走行型掃除機Sの下ケース1sの下方であって、自律走行型掃除機Sの前方側、左右方向の下ケースの外周寄りに(外側に)設けられている。サイドブラシ8a,8bは図2の矢印α1のように、自律走行型掃除機Sの前方外側の領域を、左右方向外側から内側に向かう方向に掃引するよう回転して、床面上の塵埃を中央の回転ブラシ6(図2参照)側に集める。なお、サイドブラシ8a、8bは、それぞれサイドブラシモータ8am、8bm(図5参照)で、上下方向に略垂直な回転軸で回転駆動される。サイドブラシ8a,8bは、1つ又は2つ以上の毛又は毛束が回転する。
(Side brush 8)
The side brushes 8a and 8b are provided below the lower case 1s of the autonomous traveling cleaner S, on the front side of the autonomous traveling cleaner S, near the outer periphery of the lower case in the left-right direction. . The side brushes 8a and 8b rotate so as to sweep the region outside the front of the autonomously traveling cleaner S in the direction from the outside in the left-right direction to the inside as indicated by the arrow α1 in FIG. Collect on the center rotating brush 6 (see FIG. 2) side. The side brushes 8a and 8b are driven to rotate by a side brush motor 8am and 8bm (see FIG. 5), respectively, on a rotation axis substantially perpendicular to the vertical direction. In the side brushes 8a and 8b, one or two or more hairs or hair bundles rotate.

(制御装置10)
自律走行型掃除機Sは、充電池9、制御装置10を内部に備えている。
充電池9は、制御装置10、走行モータ3m,4m等の各種モータ、バンパセンサ19、ステレオカメラ20、前方測距センサ21や床面用測距センサ22等の各種センサに電力を供給する。
(Control device 10)
The autonomously traveling cleaner S includes a rechargeable battery 9 and a control device 10 inside.
The rechargeable battery 9 supplies power to various sensors such as the control device 10, various motors such as the traveling motors 3 m and 4 m, the bumper sensor 19, the stereo camera 20, the front ranging sensor 21, and the floor ranging sensor 22.

自律走行型掃除機Sは、制御装置10により統括的に制御される。制御装置10は、例えばマイコン(Microcomputer)と周辺回路とが基板に実装され、構成される。マイコンは、ROM(Read Only Memory)に記憶された制御プログラムを読み出してRAM(Random Access Memory)に展開し、CPU(Central Processing Unit)が実行することで各種処理が実現される。周辺回路は、A/D・D/A変換器、各種モータの駆動回路、センサ駆動回路、充電池9の充電回路等を有している。   The autonomously traveling cleaner S is centrally controlled by the control device 10. The control device 10 is configured, for example, by mounting a microcomputer and peripheral circuits on a substrate. The microcomputer reads a control program stored in a ROM (Read Only Memory), develops it in a RAM (Random Access Memory), and executes various processes by being executed by a CPU (Central Processing Unit). The peripheral circuit includes an A / D / D / A converter, driving circuits for various motors, a sensor driving circuit, a charging circuit for the rechargeable battery 9, and the like.

制御装置10は、利用者による命令を入力可能な操作ボタン18の操作や、バンパセンサ19、床面用測距センサ22、前方測距センサ21、ステレオカメラ20から入力される信号に応じて演算処理を実行し、演算処理後の信号を出力する。   The control device 10 performs arithmetic processing according to the operation of the operation button 18 that can input a command by the user, or signals input from the bumper sensor 19, the distance measuring sensor 22 for the floor, the front distance measuring sensor 21, and the stereo camera 20. To output the signal after the arithmetic processing.

(バンパ2の構造)
バンパ2は、本体ケース1の側周の少なくとも一部を覆う、例えば中空無底の筒形状のバンパフレーム2aと、バンパフレーム2aよりも自律走行型掃除機Sにおいて出っ張った位置にあるバンパ縁部2bと、バンパフレーム2aよりも自律走行型掃除機Sにおいて外側に位置し、かつ、バンパ縁部2bよりも内側に位置するバンパシェード2cとを有する。
(Bumper 2 structure)
The bumper 2 covers, for example, a hollow bottomless cylindrical bumper frame 2a that covers at least a part of the side periphery of the main body case 1, and a bumper edge at a position where the bumper frame 2a protrudes more than the bumper frame 2a. 2b and a bumper shade 2c located outside the bumper frame 2a in the autonomous traveling cleaner S and located inside the bumper edge 2b.

バンパフレーム2a、バンパ縁部2b及びバンパシェード2cは、壁等の障害物への衝突によって作用する力に応じて水平方向(前後、左右方向)に一体に移動可能に設置されている。   The bumper frame 2a, the bumper edge 2b, and the bumper shade 2c are installed so as to be integrally movable in the horizontal direction (front-rear and left-right directions) according to the force acting by the collision with the obstacle such as the wall.

バンパフレーム2aは、上述のように無底の略筒形状に構成することができるが、その一部は平板状に形成されている。バンパフレーム2aは、平板状の平板部2apと、下端側に位置して外側に出っ張る方向に延出している延出部2aa、延出部2aa外端に設けられて上下方向に延びる縁固定部2abを有している。平板部2apには、後述するステレオカメラ20が設けられている。   The bumper frame 2a can be formed into a substantially cylindrical shape with no bottom as described above, but a part thereof is formed in a flat plate shape. The bumper frame 2a includes a flat plate portion 2ap, an extended portion 2aa located on the lower end side and extending outward, and an edge fixing portion provided on the outer end of the extended portion 2aa and extending vertically. 2ab. A stereo camera 20 described later is provided on the flat plate portion 2ap.

バンパ縁部2bは、バンパ2の例えば下端側に設けられており、バンパフレーム2a及びバンパシェード2cよりも外側に出っ張っている。バンパ縁部2bは、縁固定部2abに取り付けられている。   The bumper edge 2b is provided on the lower end side of the bumper 2, for example, and protrudes outward from the bumper frame 2a and the bumper shade 2c. The bumper edge 2b is attached to the edge fixing part 2ab.

バンパ縁部2bは、バンパフレーム2a、バンパシェード2cおよび本体ケース1より軟質な材質で形成されており、その材料としては例えば、エラストマー等の樹脂材を採用できる。これにより、自律走行型掃除機Sが家具等に衝突しても、家具等が破損することを抑制できる。   The bumper edge 2b is formed of a softer material than the bumper frame 2a, the bumper shade 2c, and the main body case 1, and for example, a resin material such as an elastomer can be employed. Thereby, even if the autonomously traveling vacuum cleaner S collides with furniture or the like, the furniture or the like can be prevented from being damaged.

バンパシェード2cは光を透過させる樹脂又はガラスで形成されている。バンパシェード2cのうち少なくとも、後述する前方測距センサ21の近傍は、赤外線の透過率が可視光及び紫外線の透過率よりも大きい材料で形成されており、好ましくは、赤外線のみを透過させる材料、例えば樹脂又はガラスで形成されている。これにより、紫外線や可視光が受光部に入り込んで、障害物までの距離を誤認識する虞を低減できる。また、バンパシェード2cは、バンパ縁部2bよりも内周側に位置しているため、自律走行型掃除機Sが障害物等に接触する場合、バンパシェード2cよりも先にバンパ縁部2bが接触しやすい。このため、バンパシェード2cに傷が付くことを抑制できる。   The bumper shade 2c is made of resin or glass that transmits light. Of the bumper shade 2c, at least the vicinity of the front distance measuring sensor 21 to be described later is formed of a material having an infrared transmittance greater than the transmittance of visible light and ultraviolet light, preferably a material that transmits only infrared light, For example, it is made of resin or glass. Thereby, a possibility that ultraviolet rays or visible light may enter the light receiving unit and erroneously recognize the distance to the obstacle can be reduced. Further, since the bumper shade 2c is located on the inner peripheral side with respect to the bumper edge 2b, when the autonomously traveling cleaner S comes into contact with an obstacle or the like, the bumper edge 2b is located before the bumper shade 2c. Easy to touch. For this reason, it can suppress that a bumper shade 2c is damaged.

このようなバンパ2は左右一対のバンパばねによって本体ケース1に対して外向きに付勢されている。バンパ2を介して障害物と衝突した際の作用力がバンパばねに作用すると、バンパばねは平面視で内側に倒れ込むように変形し、バンパ2を外向きに付勢しつつバンパ2の本体ケース1の内側方向への移動を許容する。バンパ2が障害物から離れて作用力がなくなると、バンパばねの付勢力によってバンパ2は元の位置に復帰する。バンパばねの具体的態様は種々公知のものを採用できる。   Such a bumper 2 is urged outward with respect to the main body case 1 by a pair of left and right bumper springs. When the acting force when colliding with an obstacle via the bumper 2 acts on the bumper spring, the bumper spring is deformed so as to fall inward in a plan view, and the bumper 2 body case is urged outward. 1 is allowed to move inward. When the bumper 2 moves away from the obstacle and loses its acting force, the bumper 2 returns to its original position by the biasing force of the bumper spring. Various specific embodiments of the bumper spring can be adopted.

このバンパ2の移動(つまり、障害物との接触)は、下ケース1sに固定されたバンパセンサ19によって検知される。バンパセンサ19としては例えばフォトカプラを採用できる。バンパ2が後退すると、フォトカプラのセンサ光が遮られることになり、遮られることによる変化に応じた検知信号が制御装置10に出力される。制御装置10は駆動輪3,4を制御し、自律走行型掃除機Sを後退させた後、進行方向を転換させ、障害物から遠ざける。   The movement of the bumper 2 (that is, contact with an obstacle) is detected by a bumper sensor 19 fixed to the lower case 1s. As the bumper sensor 19, for example, a photocoupler can be adopted. When the bumper 2 moves backward, the sensor light of the photocoupler is blocked, and a detection signal corresponding to a change caused by the blocking is output to the control device 10. The control device 10 controls the drive wheels 3 and 4 to move the autonomously traveling cleaner S backward, and then changes the traveling direction to keep it away from the obstacle.

(前方測距センサ21)
図4に例示する前方測距センサ21は、障害物までの距離を検出する赤外線センサである。本実施形態では、正面1箇所と左右側面それぞれ2箇所の計5か所(1か所図示せず)に前方測距センサ21を設けた。前方測距センサ21は、赤外線を発光させる発光部と、赤外線が障害物で反射して戻ってくる反射光を受光する受光部とを有している。受光部によって検出される反射光に基づいて、障害物までの距離が算出される。具体的には反射光を受ける位置、反射光を受けるまでの時間、反射光の量、強さ等に基づいて、障害物までの距離が算出される。これら5箇所の前方測距センサ21はバンパシェード2cとバンパフレーム2aの間で、バンパフレーム2aに固定されている。
(Front ranging sensor 21)
The forward distance measuring sensor 21 illustrated in FIG. 4 is an infrared sensor that detects a distance to an obstacle. In the present embodiment, the front distance measuring sensor 21 is provided at a total of five locations (one location is not shown), one at the front and two at the left and right sides. The front distance measuring sensor 21 has a light emitting unit that emits infrared light and a light receiving unit that receives reflected light that is reflected by the infrared light reflected by an obstacle. The distance to the obstacle is calculated based on the reflected light detected by the light receiving unit. Specifically, the distance to the obstacle is calculated based on the position where the reflected light is received, the time until the reflected light is received, the amount of reflected light, the intensity, and the like. These five front distance measuring sensors 21 are fixed to the bumper frame 2a between the bumper shade 2c and the bumper frame 2a.

前方測距センサ21のうち、一部は後述するカメラ20a,20bの間に位置している。   A part of the front distance measuring sensor 21 is located between cameras 20a and 20b described later.

(ステレオカメラ20)
ステレオカメラ20は、2つのカメラ20a,20bの撮像の差から撮影された対象物の距離を算出する機器である。それぞれのカメラ20a,20bによる撮像における対象物の位置が大きく異なる場合、その対象物はステレオカメラ20に近い位置にあり、逆に撮像における対象物の位置がほぼ同じ場合、その対象物はステレオカメラ20から遠い位置にあると判断する。なお、この算出は制御装置10で行う。
(Stereo camera 20)
The stereo camera 20 is a device that calculates the distance of an object photographed from the difference in imaging between the two cameras 20a and 20b. When the positions of the objects in the imaging by the respective cameras 20a and 20b are greatly different, the objects are close to the stereo camera 20, and conversely, when the positions of the objects in the imaging are almost the same, the objects are stereo cameras. It is determined that the position is far from 20. This calculation is performed by the control device 10.

ステレオカメラ20はバンパ2に固定されており、好ましくは、バンパシェード2cとバンパフレーム2aの間に位置し、バンパフレーム2aに固定されている。本実施形態では、カメラ20a,20bは、左右方向について自律走行型掃除機S本体の中央側に位置している。   The stereo camera 20 is fixed to the bumper 2, and is preferably located between the bumper shade 2c and the bumper frame 2a and fixed to the bumper frame 2a. In the present embodiment, the cameras 20a and 20b are located on the center side of the autonomous traveling cleaner S main body in the left-right direction.

カメラ20a,20bは、床面Yから略同じ高さに位置している。また、2つのカメラ20a,20bは、駆動輪3,4の回転軸同士をつなぐ仮想軸から略等しい距離だけ前方に位置している。さらに、それぞれのカメラ20a,20bの光軸(撮影方向)は、駆動輪3,4の回転軸同士をつなぐ仮想軸に略垂直で、本体の前方に向けられている。つまり2つのカメラ20a,20bの光軸は、自律走行型掃除機Sの通常の進行方向に略平行であるとともに、2つのカメラ20a,20bの光軸は互いに略平行になっている。このような配置にすることで、2つのカメラ20a,20bの位置は左右方向にのみ、ずれが大きいものになり、2つのカメラ20a,20bの撮像に写る対象物について、その左右方向のずれ量を計測することで、比例計算によりステレオカメラ20からの距離に換算することができ、カメラの光軸が平行でないものと比べ、制御装置10で行われる処理を簡単にすることできる。   The cameras 20a and 20b are located at substantially the same height from the floor surface Y. Further, the two cameras 20a and 20b are positioned forward by a substantially equal distance from a virtual axis that connects the rotation axes of the drive wheels 3 and 4. Furthermore, the optical axes (shooting directions) of the cameras 20a and 20b are substantially perpendicular to the virtual axis that connects the rotation axes of the drive wheels 3 and 4, and are directed to the front of the main body. That is, the optical axes of the two cameras 20a and 20b are substantially parallel to the normal traveling direction of the autonomous traveling cleaner S, and the optical axes of the two cameras 20a and 20b are substantially parallel to each other. With such an arrangement, the positions of the two cameras 20a and 20b are greatly shifted only in the left-right direction, and the amount of shift in the left-right direction of the object captured in the imaging of the two cameras 20a, 20b is increased. Can be converted into a distance from the stereo camera 20 by proportional calculation, and the processing performed by the control device 10 can be simplified as compared with the case where the optical axis of the camera is not parallel.

また、カメラ20a,20bは、自律走行型掃除機S本体の左右幅の中央位置に対して略対称に固定されている。これにより、自律走行型掃除機Sに近接する障害物等を左右方向略均等に観測できる。   The cameras 20a and 20b are fixed substantially symmetrically with respect to the center position of the left and right width of the autonomous traveling cleaner S main body. Thereby, the obstruction etc. which adjoin to the autonomous running type vacuum cleaner S can be observed substantially equally in the left-right direction.

(バンパ2とステレオカメラ20との関係)
ステレオカメラ20の前方はバンパシェード2cで覆われている。これにより、ステレオカメラ20に水等の液体がかかることを抑制できる。バンパシェード2cを設けても撮像にずれが生じたり撮像が困難になることを抑制するべく、バンパシェード2cのうち少なくともステレオカメラ20の近傍は、可視光を透過させる材料、例えば樹脂又はガラスで形成されている。
(Relationship between bumper 2 and stereo camera 20)
The front of the stereo camera 20 is covered with a bumper shade 2c. Thereby, it is possible to suppress the liquid such as water from being applied to the stereo camera 20. Even in the case where the bumper shade 2c is provided, at least the vicinity of the stereo camera 20 in the bumper shade 2c is made of a material that transmits visible light, for example, resin or glass, in order to suppress the occurrence of displacement or difficulty in imaging. Has been.

ステレオカメラ20は、それぞれのカメラ20a,20bの向きや互いの位置がずれると、距離測定の精度が低下する傾向にある。障害物への接触等の衝撃をバンパばねでバンパ2を支持することで、カメラ20a,20bの向きや位置にずれが生じることを抑制できる。   The stereo camera 20 tends to decrease the accuracy of distance measurement when the orientations of the cameras 20a and 20b and the positions of the cameras 20a and 20b are shifted from each other. By supporting the bumper 2 with an impact such as contact with an obstacle by a bumper spring, it is possible to suppress a deviation in the orientation and position of the cameras 20a and 20b.

また、ステレオカメラ20はバンパシェード2cを介して撮影しているが、バンパシェード2cが撮像に際して与える影響を無視できる程度に均一な厚みで作られているとは限らない。バンパシェード2cの厚みが、バンパシェード2c中で位置依存性を有しており、その依存性が無視できない程度の場合、障害物との接触等に伴ってカメラ20a,20bの一方又は両方に対するバンパシェード2cの位置が相対的に変位すると、カメラ20a,20bそれぞれの前方の厚みが変動するため、光軸上の屈折率が変化する。これにより、撮像にゆがみが生じ、計測距離に誤差が生じる。   Moreover, although the stereo camera 20 is image | photographed via the bumper shade 2c, it is not necessarily made with the uniform thickness to such an extent that the influence which the bumper shade 2c has at the time of imaging can be disregarded. When the thickness of the bumper shade 2c has a position dependency in the bumper shade 2c and the dependency is not negligible, the bumper with respect to one or both of the cameras 20a and 20b due to contact with an obstacle or the like. When the position of the shade 2c is relatively displaced, the front thickness of each of the cameras 20a and 20b varies, so that the refractive index on the optical axis changes. Thereby, imaging is distorted and an error occurs in the measurement distance.

自律走行中、カメラ20a,20bの光軸上のバンパシェード2cの厚みが変化しなければ、ゆがみの生じている部分を無視する等の処理により、算出する距離に誤った結果を反映させないことが可能である。しかし、自律走行中にバンパシェード2cとステレオカメラ20の相対位置がずれ、光軸上のバンパシェード2cの厚みが変動した場合、算出する距離に誤りが生じてしまう。この現象を防ぐためにも、本実施形態のようにバンパシェード2cとステレオカメラ20の相対位置がずれないように、ステレオカメラ20はバンパ2に固定することが望ましい。すなわち、バンパ2のうち、ステレオカメラ20が取り付けられている部材と、バンパシェード2cとが一体で移動して相対移動が抑制されていることが好ましい。なお、ステレオカメラ20に代えて単眼カメラをバンパ2に固定してもよい。   If the thickness of the bumper shade 2c on the optical axis of the cameras 20a and 20b does not change during autonomous running, an erroneous result may not be reflected in the calculated distance by processing such as ignoring the part where the distortion occurs. Is possible. However, when the relative position of the bumper shade 2c and the stereo camera 20 is shifted during autonomous traveling, and the thickness of the bumper shade 2c on the optical axis varies, an error occurs in the calculated distance. In order to prevent this phenomenon, it is desirable to fix the stereo camera 20 to the bumper 2 so that the relative position between the bumper shade 2c and the stereo camera 20 does not shift as in the present embodiment. That is, it is preferable that a member of the bumper 2 to which the stereo camera 20 is attached and the bumper shade 2c are integrally moved to suppress relative movement. Note that a monocular camera may be fixed to the bumper 2 instead of the stereo camera 20.

また、カメラ20a又はカメラ20b近傍のバンパシェード2cに傷がつくと、傷によって撮像に隠された部分が生じ、計測距離に誤差が生じる。自律走行中、この隠された部分の位置が撮像に対して移動しなければ、この隠された部分を無視する等の処理により、算出する距離に誤った結果を反映させないことが可能である。誤検知を抑制するためにも、自律走行中にバンパシェード2cの傷とステレオカメラ20の相対位置がずれないように、ステレオカメラ20はバンパ2に固定することが望ましい。   Further, when the bumper shade 2c in the vicinity of the camera 20a or the camera 20b is scratched, a portion hidden by the imaging due to the scratch occurs, and an error occurs in the measurement distance. If the position of the hidden portion does not move with respect to the image pickup during autonomous traveling, it is possible to prevent an erroneous result from being reflected in the calculated distance by processing such as ignoring the hidden portion. In order to suppress erroneous detection, it is desirable to fix the stereo camera 20 to the bumper 2 so that the scratches on the bumper shade 2c and the relative position of the stereo camera 20 do not shift during autonomous traveling.

ステレオカメラ20は自律走行型掃除機Sが主に進行する向き(前向き)に設置されており、前方に障害物(壁、椅子の脚、階段等の段差、敷居等)がないか判定する。床面Yの段差の有無を精度よく判定するには、2つのカメラ20a,20bによる撮像に床面Yが写ることが好ましい。このため、2つのカメラ20a,20bの光軸を床面に対して略平行又は斜め下方を向くように配することが望ましい。   The stereo camera 20 is installed in a direction in which the autonomously traveling vacuum cleaner S mainly travels (forward), and determines whether there are obstacles (such as walls, chair legs, steps such as stairs, sills, etc.) in front. In order to accurately determine the presence or absence of a step on the floor surface Y, it is preferable that the floor surface Y is captured by the two cameras 20a and 20b. For this reason, it is desirable to arrange the optical axes of the two cameras 20a and 20b so as to be substantially parallel or obliquely downward with respect to the floor surface.

また、撮像により算出した距離と実際の距離を高精度に比較確認するために、少なくともバンパ2の一部又はサイドブラシ8a、8bの一部が2つのカメラ20a,20bによって撮像されるほうが望ましい。これにより、バンパ2やサイドブラシ8a,8bと2つのカメラ20a,20bとの距離は既知であるから、この距離情報を利用して障害物等と自律走行型掃除機Sとの距離の算出制度を向上させることができる。なお、サイドブラシ8a,8bのうち、先端部分が撮像されることが好ましい。   Further, in order to compare and confirm the distance calculated by imaging and the actual distance with high accuracy, it is desirable that at least a part of the bumper 2 or a part of the side brushes 8a and 8b is imaged by the two cameras 20a and 20b. Thereby, since the distance between the bumper 2 and the side brushes 8a and 8b and the two cameras 20a and 20b is known, a system for calculating the distance between the obstacle and the autonomously traveling cleaner S using this distance information. Can be improved. In addition, it is preferable that the front-end | tip part is imaged among the side brushes 8a and 8b.

バンパ縁部2bが撮像範囲の多くの割合を占めないように、カメラ20a,20bはバンパ2の高さ方向の中央又は中央より上側に設けられることが望ましい。また、サイドブラシ8a、8b先端が撮像できるように、自律走行型掃除機Sの上面視で、サイドブラシ8a及び/又はサイドブラシ8bの先端はバンパ縁部2bよりも外側に届くようにすることが好ましい。   It is desirable that the cameras 20a and 20b be provided at the center of the bumper 2 in the height direction or above the center so that the bumper edge 2b does not occupy a large proportion of the imaging range. Further, the front end of the side brush 8a and / or the side brush 8b should reach the outside of the bumper edge 2b in the top view of the autonomous traveling cleaner S so that the front ends of the side brushes 8a and 8b can be imaged. Is preferred.

ステレオカメラ20で撮像した情報を時系列的につなぎ合わせることで、制御装置10は、外界(掃除する領域)の状態(どこに障害物があるか等)や掃除する領域に対する自律走行型掃除機S自身の位置を把握することができる。この情報を基に、壁、階段等の段差、バンパ2より低いが乗り越えることができない高さと判断される敷居等に近づいたら方向転換してその場から離れたり、椅子の脚に近づいたらその周りを掃除したり、掃除する経路を決定および修正することができる。   By connecting the information captured by the stereo camera 20 in time series, the control device 10 allows the autonomous traveling type cleaner S for the state of the outside world (the area to be cleaned) (where an obstacle is, etc.) and the area to be cleaned. You can know your position. Based on this information, if you approach a step such as a wall, staircase, or a threshold that is lower than bumper 2 but cannot be climbed, turn around and move away from the spot, or if you approach a chair leg Can be cleaned and the path to be cleaned can be determined and modified.

なお、この様な走行制御を行うためにも、カメラ20a,20bは広い範囲の状況を認識したほうが良く、視野角が60度以上の広角のものが望ましい。さらに視野角の広い魚眼レンズを搭載したカメラを用いても構わない。   In order to perform such traveling control, the cameras 20a and 20b should recognize a wide range of situations, and preferably have a wide-angle viewing angle of 60 degrees or more. Furthermore, a camera equipped with a fisheye lens with a wide viewing angle may be used.

(キャリブレーション(較正))
できるだけカメラ20a,20bの位置や向きがずれないように固定したステレオカメラ20でも、自律走行を繰り返すうちに少しずつずれることが想定される。カメラ20a,20bの位置がずれ、測定距離に誤差が生じた場合、キャリブレーションする必要がある。このキャリブレーションはステレオカメラ20自体の位置を調整するのではなく、撮像情報を制御装置10で換算する際の係数等を修正する。
(Calibration (calibration))
Even with the stereo camera 20 fixed so that the positions and orientations of the cameras 20a and 20b do not deviate as much as possible, it is assumed that the cameras 20a and 20b are gradually shifted as the autonomous traveling is repeated. When the positions of the cameras 20a and 20b are shifted and an error occurs in the measurement distance, calibration is required. This calibration does not adjust the position of the stereo camera 20 itself, but corrects a coefficient or the like when converting the imaging information by the control device 10.

図6は自律走行型掃除機Sの充電台30の斜視図、図7は自律走行型掃除機Sがキャリブレーションしているときの状態を示す図であり、自律走行型掃除機Sが充電台30と接続している状態を左側面から見た図である。本実施形態では、電気機器の一例としての自律走行型掃除機Sが接続するベースの一例として、充電台30を挙げて説明するが、ベースには必ずしも電気機器の充電機能を設ける必要はなく、電気機器の撮像部と後述の基準点との位置関係が略所定の状態で電気機器がベースに接続するように帰還信号を発することができればよい。   FIG. 6 is a perspective view of the charging stand 30 of the autonomous traveling cleaner S, and FIG. 7 is a diagram showing a state when the autonomous traveling cleaner S is calibrated. It is the figure which looked at the state connected with 30 from the left side. In the present embodiment, the charging stand 30 will be described as an example of a base to which an autonomous traveling cleaner S as an example of an electric device is connected. However, the base does not necessarily have a charging function for the electric device. It suffices if a feedback signal can be generated so that the electrical device is connected to the base in a state where the positional relationship between the imaging unit of the electrical device and a reference point described later is substantially predetermined.

自律走行型掃除機Sは、底面に充電台30との接続部31を有している。充電台30は側面視略L字状になっており、電子基板を内蔵して床面Yに設置される充電台ボディ30aと、充電台ボディ30aの後方に位置し、充電台ボディ30aよりも上方に向かって延在している調整板30bと、充電台ボディ30aから前方向に延びる充電台端子部30cと、帰還信号を発する発信部30eとを有する。   The autonomously traveling vacuum cleaner S has a connecting portion 31 with the charging base 30 on the bottom surface. The charging stand 30 is substantially L-shaped when viewed from the side, and includes a charging stand body 30a with a built-in electronic board and installed on the floor Y, and located behind the charging stand body 30a and more than the charging stand body 30a. It has the adjustment board 30b extended toward upper direction, the charging stand terminal part 30c extended in the front direction from the charging stand body 30a, and the transmission part 30e which emits a return signal.

調整板30bのうち、充電台ボディ30a側の面には、幾何学模様30dが描かれている。   A geometric pattern 30d is drawn on a surface of the adjustment plate 30b on the charging base body 30a side.

充電台ボディ30aは上方から見ると、その前縁は略円弧状になっており、自律走行型掃除機Sが充電台30に接続した状態では、バンパ縁部2bの前縁に沿う形状である。すなわち、バンパ縁部2b及び充電台ボディ30aは、互いの前縁が広い範囲で略接することができる形状関係にある。これにより、自律走行型掃除機Sが充電台30に接続するに際して、自律走行型掃除機Sの充電台30に対する向きが略一定になるよう案内できる。このような案内を効果的に行うために、充電台ボディ30aの前縁や自律走行型掃除機Sの前縁は、略直線状でなく曲線状であることが好ましい。   When viewed from above, the charging base body 30a has a substantially arcuate front edge, and in a state where the autonomous traveling cleaner S is connected to the charging base 30, it has a shape along the front edge of the bumper edge 2b. . That is, the bumper edge 2b and the charging base body 30a are in a shape relationship in which the front edges of the bumper edge 2b and the charging base body 30a can substantially contact each other in a wide range. Accordingly, when the autonomous traveling cleaner S is connected to the charging stand 30, it is possible to guide the orientation of the autonomous traveling cleaner S relative to the charging stand 30 to be substantially constant. In order to effectively perform such guidance, it is preferable that the front edge of the charging base body 30a and the front edge of the autonomous traveling cleaner S are not substantially linear but curved.

充電時には、自律走行型掃除機Sのバンパ縁部2bと充電台ボディ30aが合致するとともに、自律走行型掃除機Sの底面に設けられた充電端子31と充電台端子部30cが電気的に接続される。これらの電気的な接続は、充電台30が発する帰還信号を自律走行型掃除機Sが検知し、帰還信号の情報を利用して充電端子31及び充電台端子部30cが電気的に接続する状態になるまで移動する、いわゆる帰還制御を種々公知の方法で行うことで達成できる。キャリブレーションは、充電端子31及び充電台端子部30cが電気的に接続した状態(接続状態)で行うことができる。この状態で行うことで、ステレオカメラ20及び幾何学模様30dの位置関係を略一定の状態にし易い。   During charging, the bumper edge 2b of the autonomous traveling cleaner S and the charging base body 30a match, and the charging terminal 31 and the charging base terminal 30c provided on the bottom surface of the autonomous traveling cleaner S are electrically connected. Is done. In these electrical connections, the autonomous traveling cleaner S detects a feedback signal generated by the charging stand 30, and the charging terminal 31 and the charging stand terminal portion 30c are electrically connected using information of the feedback signal. It can be achieved by performing so-called feedback control, which moves until it reaches a predetermined value, by various known methods. The calibration can be performed in a state where the charging terminal 31 and the charging stand terminal unit 30c are electrically connected (connected state). By performing in this state, it is easy to make the positional relationship between the stereo camera 20 and the geometric pattern 30d substantially constant.

キャリブレーションは、幾何学模様30dを基準点として行われる。基準点と2つのカメラ20a,20bとの距離が近すぎると、基準点がカメラ20a,20bの視野角から外れ、撮像されず、キャリブレーションが行えない虞がある。基準点としては、幾何学模様30dのような、面に描かれた模様に限られず、キャリブレーション処理に用いることができる種々公知のものを採用できる。   Calibration is performed using the geometric pattern 30d as a reference point. If the distance between the reference point and the two cameras 20a and 20b is too short, the reference point may be out of the viewing angle of the cameras 20a and 20b, and the image may not be captured and calibration may not be performed. The reference point is not limited to the pattern drawn on the surface such as the geometric pattern 30d, and various known points that can be used for the calibration process can be adopted.

2つのカメラ20a,20bの両方に幾何学模様30dを撮像させるために、幾何学模様30dが描かれた調整板30bの面は、充電台ボディ30aの前縁より後方に位置している。ステレオカメラ20と幾何学模様30dは、接続状態で20mm以上離れていることが望ましい。例えば、ステレオカメラ20間の距離を50mm、幾何学模様30dを構成する小模様30daのうちの1つの横幅を20mm、1つのカメラの視野角を120度とした場合、ステレオカメラ20と幾何学模様30dを20mm以上離すことで、少なくともそれぞれ1つ以上の小模様30daを2つのカメラで撮像可能となる。本実施形態では、3つ分の小模様30daの寸法に亘って、小模様30daが上下方向及び左右方向にそれぞれ並んでいる。   In order for both of the two cameras 20a and 20b to capture the geometric pattern 30d, the surface of the adjustment plate 30b on which the geometric pattern 30d is drawn is located behind the front edge of the charging base body 30a. The stereo camera 20 and the geometric pattern 30d are preferably separated from each other by 20 mm or more in a connected state. For example, when the distance between the stereo cameras 20 is 50 mm, the lateral width of one of the small patterns 30da constituting the geometric pattern 30d is 20 mm, and the viewing angle of one camera is 120 degrees, the stereo camera 20 and the geometric pattern By separating 30d by 20 mm or more, at least one small pattern 30da can be captured by two cameras. In the present embodiment, the small patterns 30da are arranged in the vertical direction and the horizontal direction over the dimension of three small patterns 30da.

このように充電台30の前方に自律走行型掃除機Sを位置させた状態で、ステレオカメラ20のキャリブレーションを行う。自律走行型掃除機Sと充電台30が接続された状態では2つのカメラ20a,20bから基準点までの距離は既知であり、この既知の距離をもとに2つのカメラ20a,20bからの撮像のずれを計測することで、撮像からの換算計算の係数等を修正する。   In this way, the stereo camera 20 is calibrated with the autonomous traveling cleaner S positioned in front of the charging stand 30. In the state where the autonomous traveling type cleaner S and the charging stand 30 are connected, the distance from the two cameras 20a, 20b to the reference point is known, and imaging from the two cameras 20a, 20b is based on this known distance. By measuring the deviation, correction factors for conversion calculation from imaging are corrected.

また、接続状態で前方測距センサ21のキャリブレーションを行っても良い。接続状態における前方測距センサ21(特に、2つのカメラ20a,20bの間に位置する前方測距センサ21)から調整板30bまでの距離は既知であるから、この状態における前方測距センサ21の検出値(検出距離)がこの既知の値に一致するように前方測距センサ21をキャリブレーションすることができる。このように、前方測距センサ21のキャリブレーションも可能であるから、調整板30bは、複数又はすべての前方測距センサ21の光軸上に届くことができる寸法であることが好ましい。この場合、調整板30bは、前方測距センサ21の出力する光又は音の波長(例えば赤外線)に対する反射率が比較的高い材料で形成されていると好ましい。なお、前方測距センサ21としては、例えばPSDセンサを用いることができる。   Further, calibration of the front distance measuring sensor 21 may be performed in the connected state. Since the distance from the front distance measuring sensor 21 in the connected state (particularly the front distance measuring sensor 21 located between the two cameras 20a and 20b) to the adjustment plate 30b is known, the front distance measuring sensor 21 in this state is known. The front distance measuring sensor 21 can be calibrated so that the detected value (detected distance) matches this known value. Thus, since the calibration of the front distance measuring sensor 21 is also possible, it is preferable that the adjustment plate 30b has a dimension that can reach the optical axis of a plurality of or all of the front distance measuring sensors 21. In this case, the adjustment plate 30b is preferably formed of a material having a relatively high reflectance with respect to the wavelength of light or sound output from the front distance measuring sensor 21 (for example, infrared rays). For example, a PSD sensor can be used as the front distance measuring sensor 21.

また、前方測距センサ21の検出値を基に、ステレオカメラ20のキャリブレーションの実行不実行を判定することができる。例えば、自律走行型掃除機Sが充電台30に対して、垂直に帰還しなかった場合(調整板30bに対して垂直に帰還しなかった場合)、前方測距センサ21の検出値が、垂直に帰還した場合とは異なる値になる。この場合、ステレオカメラ20の光軸が幾何学模様30dに対して垂直ではないものと考えられるため、キャリブレーションを行わないようにすることができる。或いはこの場合、前方測距センサ21の検出値が、ステレオカメラ20の光軸が幾何学模様30dに対して垂直であるときの検出値に近づくように駆動輪3,4を制御して本体位置を調整し、その後にキャリブレーションを行うことができる。   Further, based on the detection value of the front distance measuring sensor 21, it is possible to determine whether the calibration of the stereo camera 20 is not executed. For example, when the autonomously traveling vacuum cleaner S does not return vertically to the charging stand 30 (when it does not return vertically to the adjustment plate 30b), the detection value of the front ranging sensor 21 is vertical. The value is different from the case of returning to. In this case, since it is considered that the optical axis of the stereo camera 20 is not perpendicular to the geometric pattern 30d, the calibration can be prevented from being performed. Alternatively, in this case, the main body position is controlled by controlling the drive wheels 3 and 4 so that the detection value of the front distance measuring sensor 21 approaches the detection value when the optical axis of the stereo camera 20 is perpendicular to the geometric pattern 30d. Can then be calibrated.

駆動輪3,4の制御は、自律走行型掃除機Sを超信地旋回させ、前方測距センサ21の検出値が略最小の場所で停止させるようにすることが好ましい。このようにすることで、キャリブレーション時におけるステレオカメラ20と幾何学模様30dとの距離を略一定に保つことができる。   It is preferable that the driving wheels 3 and 4 are controlled such that the autonomously traveling cleaner S is turned around and stopped at a place where the detection value of the front distance measuring sensor 21 is substantially minimum. In this way, the distance between the stereo camera 20 and the geometric pattern 30d during calibration can be kept substantially constant.

なお、キャリブレーションを行う自律走行型掃除機Sと充電台30の許容接続角度(接続状態であると判定する角度)は、垂直な状態から約10度以内のずれにすることが望ましい。例えば、カメラ20a,20b間の距離を50mm、それぞれのカメラ20a,20bの視野角を120度、ステレオカメラ20と幾何学模様30dとの距離を20mm、カメラ20a,20bの横方向の画素を16画素とした場合、自律走行型掃除機Sと充電台30との接続角度のずれを10度以下とすることで、キャリブレーション中の撮像のずれが1画素中に収まる。   In addition, it is desirable that the allowable connection angle (the angle determined to be in the connected state) between the autonomous traveling vacuum cleaner S that performs calibration and the charging stand 30 be within about 10 degrees from the vertical state. For example, the distance between the cameras 20a and 20b is 50 mm, the viewing angle of each camera 20a and 20b is 120 degrees, the distance between the stereo camera 20 and the geometric pattern 30d is 20 mm, and the lateral pixels of the cameras 20a and 20b are 16 pixels. When the pixel is used, the shift in the connection angle between the autonomously traveling cleaner S and the charging stand 30 is set to 10 degrees or less, so that the shift in imaging during calibration falls within one pixel.

キャリブレーションは、充電中か否かに拘らず、充電台30との接続状態であればそのタイミングは制限されない。例えば充電完了後や充電開始前に行っても良い。なお、キャリブレーションでは修正ができない程度カメラ20a,20bの位置や向きがずれている場合は、キャリブレーションを通じてその旨を検知し、例えば上ケース1u側に設けた表示パネル17等によりユーザーに報知しても良い。   The timing of the calibration is not limited as long as it is connected to the charging stand 30 regardless of whether charging is in progress. For example, it may be performed after completion of charging or before starting charging. If the positions and orientations of the cameras 20a and 20b are shifted to such a degree that they cannot be corrected by calibration, the fact is detected through calibration and notified to the user, for example, by the display panel 17 provided on the upper case 1u side. May be.

<<実施形態2>>
本実施形態の構成は、次の点を除き実施形態1と同様にできる。図8は本実施形態の自律走行型掃除機Sの断面図である。バンパシェード2cは、ステレオカメラ20の光軸上近傍の部分が内側に(本体中心側に)凹んでいる凹部2caとなっている。これにより、凹部2caの傷付き等を抑制できる。
<< Embodiment 2 >>
The configuration of the present embodiment can be the same as that of the first embodiment except for the following points. FIG. 8 is a cross-sectional view of the autonomously traveling cleaner S of the present embodiment. The bumper shade 2c is a recess 2ca in which a portion in the vicinity of the optical axis of the stereo camera 20 is recessed inward (toward the center of the main body). Thereby, the damage of the recessed part 2ca etc. can be suppressed.

図9は本実施形態の自律走行型掃除機Sのバンパシェード2cを外した状態の斜視図である。   FIG. 9 is a perspective view of the autonomous traveling cleaner S of the present embodiment with the bumper shade 2c removed.

本実施形態の自律走行型掃除機Sは、撮像部として3つのカメラ20a,20b,20cを搭載している。具体的には、実施形態1に比して、カメラ20a,20bの間に第3のカメラ20cが設けられている。カメラ20cは本体左右幅の略中央に位置している。また、カメラ20cの光軸(撮影方向)は、駆動輪3,4をつなぐ仮想軸に略垂直で、本体の前方に向けられている。3つのカメラ20a,20b,20cの光軸は前向きで略並行になっている。   The autonomously traveling cleaner S of the present embodiment is equipped with three cameras 20a, 20b, and 20c as imaging units. Specifically, as compared with the first embodiment, a third camera 20c is provided between the cameras 20a and 20b. The camera 20c is located approximately at the center of the left-right width of the main body. The optical axis (photographing direction) of the camera 20c is substantially perpendicular to the virtual axis connecting the drive wheels 3 and 4, and is directed to the front of the main body. The optical axes of the three cameras 20a, 20b, and 20c are forward and substantially parallel.

本実施形態によれば、制御装置10は、カメラ20aとカメラ20cの撮像を用いて第1のステレオカメラとして扱い、本体右前方の領域の障害物までの距離を測定することができる。また、制御装置10は、カメラ20bとカメラ20cの撮像を用いて第2のステレオカメラとして扱い、本体左前方の領域の障害物までの距離を測定することができる。   According to the present embodiment, the control device 10 can handle the first stereo camera using the imaging of the camera 20a and the camera 20c, and can measure the distance to the obstacle in the area on the right front of the main body. Moreover, the control apparatus 10 can handle as a 2nd stereo camera using the imaging of the camera 20b and the camera 20c, and can measure the distance to the obstruction of the area | region of the main body left front.

このように略中央のカメラ20cの撮像を、カメラ20cに対して一方側に位置するカメラ20aと組合せて撮像する制御と、カメラ20cに対して一方側とは反対の方向である他方側に位置するカメラ20bと組合せて撮像する制御を行うことができる。   In this way, the control of capturing the image of the substantially central camera 20c in combination with the camera 20a located on one side with respect to the camera 20c and the position on the other side opposite to the one side with respect to the camera 20c. It is possible to perform control for imaging in combination with the camera 20b.

さらに、制御装置10は、カメラ20aとカメラ20bの撮像を用いて第3のステレオカメラとして扱い、本体前方の領域の障害物までの距離を測定することができる。第3のステレオカメラを構成するカメラ20a,20bは、上述の他の組合せのステレオカメラに比べて、カメラ間の距離が離れている。このため、それぞれのカメラによる撮像のずれ量が大きくなるから、障害物までの距離をより正確に計測できる。このように、3つのカメラを用いて3組のステレオカメラを構成させることができるから、本体の右前方、左前方、正面遠距離の障害物等の位置を把握する。   Furthermore, the control apparatus 10 can treat as a 3rd stereo camera using the imaging of the camera 20a and the camera 20b, and can measure the distance to the obstruction of the area | region ahead of a main body. The cameras 20a and 20b constituting the third stereo camera have a greater distance between the cameras than the other combinations of stereo cameras described above. For this reason, since the deviation | shift amount of the imaging by each camera becomes large, the distance to an obstacle can be measured more correctly. In this way, since three sets of stereo cameras can be configured using three cameras, the positions of obstacles and the like on the right front, left front, and front distance of the main body are grasped.

このようにすることで、3つのカメラ20a,20b,20cを利用して3組のステレオカメラとして用いることができるので、使用するカメラ数を低減しつつ、幅広い範囲の領域の障害物との間の距離を把握することができ、より障害物を回避することが可能となる。   In this way, the three cameras 20a, 20b, and 20c can be used as three sets of stereo cameras, so that the number of cameras to be used can be reduced, and obstacles in a wide range of areas can be used. The distance can be grasped, and obstacles can be avoided more.

なお、本実施形態では3つのカメラを例にして説明したが、より多数のカメラを用いて、複数のステレオカメラを構成させても構わない。
なお、本実施形態のようにステレオカメラを複数にすることで、監視できる範囲を広くすることができるから、前方測距センサ21は左右側面それぞれ1箇所のみとすることができる。これにより、前方測距センサ21にかかるコストを低減することができる。
In the present embodiment, three cameras have been described as an example, but a plurality of stereo cameras may be configured using a larger number of cameras.
In addition, since the range which can be monitored can be expanded by using a plurality of stereo cameras as in the present embodiment, the front distance measuring sensor 21 can be provided at only one place on each of the left and right side surfaces. Thereby, the cost concerning the front distance measuring sensor 21 can be reduced.

<<実施形態3>>
本実施形態の構成は、次の点を除き実施形態1と同様にできる。図10は実施形態3に係る自律走行型掃除機Sを左前方から見た斜視図である。本実施形態の自律走行型掃除機Sは、カメラ20a,20bの光軸上の部分が空隙となった孔部2caとして形成されている。このように、バンパシェード2cのうちカメラ20a,20bの光軸上の部分を空隙にすることで、バンパシェード2cの他の部分でステレオカメラ20を保護しつつ撮像への影響を低減できる。孔部2caの大きさは、バンパ2の可動範囲を考慮して、バンパ2の可動前後でカメラ20a,20bの光軸上をバンパシェード2cが覆わないように設定できる。
<< Embodiment 3 >>
The configuration of the present embodiment can be the same as that of the first embodiment except for the following points. FIG. 10 is a perspective view of the autonomously traveling cleaner S according to the third embodiment as viewed from the left front. The autonomously traveling vacuum cleaner S of the present embodiment is formed as a hole 2ca in which a portion on the optical axis of the cameras 20a and 20b is a gap. In this manner, by setting the portions on the optical axis of the cameras 20a and 20b in the bumper shade 2c as gaps, it is possible to reduce the influence on imaging while protecting the stereo camera 20 in other portions of the bumper shade 2c. The size of the hole 2ca can be set so that the bumper shade 2c does not cover the optical axes of the cameras 20a and 20b before and after the bumper 2 is moved in consideration of the movable range of the bumper 2.

以上、本発明に係る自律走行型掃除機について実施形態を示して詳細に説明した。なお、本発明の内容は実施形態に限定されず、その趣旨を逸脱しない範囲内において適宜改変・変更等することができることはいうまでもない。また、電気機器として自律走行型掃除機を例に取り説明したが、床面を走行する又は飛行する移動体へ適用しても同様な効果がある。   The autonomous traveling type vacuum cleaner according to the present invention has been described in detail with the embodiment. Needless to say, the content of the present invention is not limited to the embodiment, and can be appropriately modified and changed without departing from the spirit of the present invention. Moreover, although the autonomous traveling type vacuum cleaner was explained as an example of the electric device, the same effect can be obtained when applied to a moving body that travels or flies on the floor.

1 本体ケース
2 バンパ
2a バンパフレーム
2b バンパ縁部
2c バンパシェード
2ca 孔部
3,4 駆動輪
6 回転ブラシ
8 サイドブラシ
9 充電池
11 吸引ファン
12 集塵ケース
14 吸口
20 ステレオカメラ
21 測距センサ
30 充電台(ベース)
S 自律走行型掃除機
1 Body Case 2 Bumper 2a Bumper Frame 2b Bumper Edge 2c Bumper Shade 2ca Holes 3 and 4 Drive Wheel 6 Rotating Brush 8 Side Brush 9 Rechargeable Battery 11 Suction Fan 12 Dust Collection Case 14 Suction Port 20 Stereo Camera 21 Distance Sensor 30 Charging Stand (base)
S autonomous running type vacuum cleaner

Claims (10)

本体と、
撮像部と、
前記本体の周囲の少なくとも一部に設けられ、前記本体に対して可動なバンパと、を有する電気機器であって、
前記撮像部の光軸上に前記バンパの一部が位置し、
前記撮像部は、前記バンパとともに可動に取り付けられていることを特徴とする電気機器。
The body,
An imaging unit;
An electric device provided on at least a part of the periphery of the main body and having a bumper movable with respect to the main body,
A part of the bumper is located on the optical axis of the imaging unit,
The electrical apparatus, wherein the imaging unit is movably attached together with the bumper.
前記バンパは、バンパフレームと、該バンパフレームよりも前記本体に対して外側に位置するバンパシェードと、を有し、
前記撮像部は、前記バンパフレーム及び前記バンパシェードの間に位置し、
前記バンパシェードのうち、前記撮像部の光軸上の部分は、可視光を透過させる材料で形成されている又は孔部であることを特徴とする請求項1に記載の電気機器。
The bumper includes a bumper frame, and a bumper shade located outside the bumper frame with respect to the main body.
The imaging unit is located between the bumper frame and the bumper shade,
2. The electric device according to claim 1, wherein a portion of the bumper shade on the optical axis of the imaging unit is formed of a material that transmits visible light or is a hole.
前記撮像部を2つ以上有し、
前記バンパフレームは、略平板上の平板部を有し、
該平板部に、2つ以上の前記撮像部が取り付けられていることを特徴とする請求項2に記載の電気機器。
Having two or more of the imaging units;
The bumper frame has a flat plate portion on a substantially flat plate,
The electrical apparatus according to claim 2, wherein two or more of the imaging units are attached to the flat plate part.
2つの前記撮像部の間に前方測距センサを有し、
前記バンパシェードのうち、前記前方測距センサの光軸上の部分は、赤外線の透過率が可視光及び紫外線の透過率よりも大きい材料で形成されていることを特徴とする請求項3に記載の電気機器。
A front ranging sensor between the two imaging units;
The portion of the bumper shade on the optical axis of the front distance measuring sensor is formed of a material having an infrared transmittance greater than that of visible light and ultraviolet light. Electrical equipment.
前記バンパシェードは、前記撮像部のうち、1つ以上又は全部の光軸上の部分が凹んでいる凹部を有することを特徴とする請求項3又は4に記載の電気機器。   5. The electric device according to claim 3, wherein the bumper shade has a recess in which one or more or all of the portions on the optical axis of the image pickup unit are recessed. 前記撮像部を2つ以上固定して有し、
前記撮像部の1つ又は2つ以上は、撮像範囲に当該電気機器の一部を含んでいることを特徴とする請求項1乃至5何れか一項に記載の電気機器。
Having two or more of the imaging units fixed;
6. The electrical device according to claim 1, wherein one or more of the imaging units include a part of the electrical device in an imaging range.
前記バンパシェードよりも前記本体に対して外側に位置するバンパ縁部、又は、上下方向に略垂直な回転軸で回転するサイドブラシを有する電気機器としての自律走行型掃除機であって、
前記撮像部の1つ又は2つ以上は、前記バンパ縁部又は前記サイドブラシを撮像範囲に含んでいることを特徴とする請求項6に記載の自律走行型掃除機。
Autonomous traveling type vacuum cleaner as an electric device having a bumper edge located outside the bumper shade with respect to the main body, or a side brush that rotates on a rotation axis substantially perpendicular to the vertical direction,
The autonomous traveling type vacuum cleaner according to claim 6, wherein one or two or more of the imaging units include the bumper edge or the side brush in an imaging range.
前記撮像部を3つ有し、
前記3つの撮像部を3組のステレオカメラとして使用することを特徴とする請求項1乃至7何れか一項に記載の電気機器。
Having three of the imaging units,
The electric apparatus according to claim 1, wherein the three imaging units are used as three sets of stereo cameras.
基準点と、帰還信号を発する発信部と、を有するベースと、
前記充電台に対して電気的に接続可能な接続部と、前記撮像部を2つ以上有する請求項1乃至8何れか一項に記載の電気機器と、を有するシステムであって、
前記電気機器は、前記帰還信号を利用して前記ベースに接続する接続状態になり、該接続状態でキャリブレーションを実行することを特徴とするシステム。
A base having a reference point and a transmitter that emits a feedback signal;
A system comprising: a connection part that can be electrically connected to the charging base; and the electric device according to any one of claims 1 to 8, comprising two or more imaging parts.
The electric device is in a connection state in which the electric device is connected to the base using the feedback signal, and calibration is executed in the connection state.
前記電気機器の前縁は、前記充電台との接続状態において、前記充電台の前縁に沿う曲線状であることを特徴とする請求項9に記載のシステム。   The system according to claim 9, wherein the front edge of the electric device has a curved shape along the front edge of the charging stand in a connected state with the charging stand.
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