JP2018038970A - Cleaning device and cleaning method - Google Patents

Cleaning device and cleaning method Download PDF

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JP2018038970A
JP2018038970A JP2016175210A JP2016175210A JP2018038970A JP 2018038970 A JP2018038970 A JP 2018038970A JP 2016175210 A JP2016175210 A JP 2016175210A JP 2016175210 A JP2016175210 A JP 2016175210A JP 2018038970 A JP2018038970 A JP 2018038970A
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cleaning
steam
tank
cleaning liquid
liquid
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渡辺 潤
Jun Watanabe
潤 渡辺
清和 小野
Kiyokazu Ono
清和 小野
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Tosei Corp
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PROBLEM TO BE SOLVED: To provide a cleaning device and a cleaning method which can remove a contamination component remaining in a cleaning tank after immersion cleaning.SOLUTION: A cleaning device 1 is provided with a cleaning tank 2 for housing a workpiece W, a cleaning fluid tank 3 for supplying a cleaning fluid to the cleaning tank 2, and an evaporator 41 for generating cleaning steam by vaporizing the cleaning fluid. The device carries out an immersion cleaning process of immersing and cleaning the workpiece W with the cleaning fluid supplied in the cleaning tank 2, a fluid discharge process of discharging the cleaning fluid in the cleaning tank 2 after execution of the immersion cleaning process; and a steam cleaning process of introducing the cleaning steam into the cleaning tank 2 after execution of the fluid discharge process and cleaning the workpiece W by steam. A steam introduction passage 56 for introducing the cleaning steam to the cleaning tank 2 is provided between the cleaning tank 2 and the evaporator 41. The cleaning steam is condensed in the steam introduction passage 56 to store the cleaning fluid, and the cleaning fluid stored in the steam introduction passage 56 is delivered into the cleaning tank 2 in the steam cleaning process.SELECTED DRAWING: Figure 10

Description

本発明は、油脂系の汚れ成分等が付着した機械部品やメッキ部品等の被処理物を洗浄する洗浄装置、および、洗浄方法に関する。   The present invention relates to a cleaning apparatus and a cleaning method for cleaning an object to be processed such as a machine part or a plated part to which an oil-based dirt component or the like is attached.

金属製機械部品、メッキ部品、電子部品等の各種部品には、その製造工程や組立工程等において、切削油等の工作油脂、フラックス、塵埃等をはじめとして様々な汚れ成分が付着する。このような汚れ成分が付着した機械部品や電子部品等の被処理物の洗浄は、例えば、炭化水素系、塩素系等の洗浄液が供給された洗浄槽内に被処理物を浸漬して浸漬洗浄を行ない、浸漬洗浄の後に洗浄液を洗浄槽から排出し、さらに、洗浄液を気化して生成された洗浄蒸気を洗浄槽内の被処理物に噴霧して蒸気洗浄を行なうことにより成されている。そして、真空乾燥工程を行うことにより、蒸気洗浄後の被処理物を乾燥している(例えば、特許文献1参照)。   Various types of dirt components such as machining oil such as cutting oil, flux, dust, and the like adhere to various parts such as metal machine parts, plated parts, and electronic parts in the manufacturing process and assembly process. The cleaning of the processing object such as mechanical parts and electronic parts to which such a dirt component is attached is, for example, by immersing the processing object in a cleaning tank supplied with a hydrocarbon-based or chlorine-based cleaning liquid. After the immersion cleaning, the cleaning liquid is discharged from the cleaning tank, and further, the cleaning liquid generated by vaporizing the cleaning liquid is sprayed onto the object to be processed in the cleaning tank to perform the steam cleaning. And the to-be-processed object after vapor | steam washing | cleaning is dried by performing a vacuum drying process (for example, refer patent document 1).

特許第4921229号公報Japanese Patent No. 4912229

ところで、浸漬洗浄後に洗浄液を洗浄槽から排出したとしても、被処理物に付着していた汚れ成分が残留物として洗浄槽内に残ったり、再び被処理物に付着したりすることがある。そして、この残留物の大きさ等によっては、浸漬洗浄後の蒸気洗浄では十分に取り除けない虞がある。   By the way, even if the cleaning liquid is discharged from the cleaning tank after the immersion cleaning, the dirt component adhering to the object to be processed may remain in the cleaning tank as a residue, or may adhere to the object to be processed again. Depending on the size of the residue, etc., there is a possibility that it cannot be sufficiently removed by steam cleaning after immersion cleaning.

本発明は、上記した事情に鑑みてなされたものであり、その目的は、浸漬洗浄後に洗浄槽内に残った汚れ成分を取り除くことが可能な洗浄装置、および、洗浄方法を提供しようとするものである。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a cleaning apparatus and a cleaning method capable of removing dirt components remaining in the cleaning tank after immersion cleaning. It is.

本発明は、上記目的を達成するために提案されたものであり、請求項1に記載のものは、被処理物を収容する洗浄槽と、該洗浄槽へ洗浄液を供給する洗浄液タンクと、洗浄液を気化して洗浄蒸気を生成する蒸発器と、を備え、前記洗浄槽内に供給した洗浄液に被処理物を浸漬して洗浄する浸漬洗浄工程と、浸漬洗浄工程の実行後に前記洗浄槽内の洗浄液を排出する排液工程と、該排液工程の実行後に洗浄蒸気を前記洗浄槽内に導入して被処理物を蒸気洗浄する蒸気洗浄工程と、を行う洗浄装置であって、
前記洗浄槽と前記蒸発器との間には、洗浄蒸気を前記洗浄槽へ導入する蒸気導入路を備え、該蒸気導入路内において洗浄蒸気を凝縮して洗浄液を貯留可能とし、
前記蒸気洗浄工程において、前記蒸気導入路内に貯留された洗浄液を洗浄槽内へ送出することを特徴とする洗浄装置である。
The present invention has been proposed in order to achieve the above object. According to the present invention, a cleaning tank for storing an object to be processed, a cleaning liquid tank for supplying a cleaning liquid to the cleaning tank, and a cleaning liquid are provided. An evaporator that generates a cleaning vapor by vaporizing the substrate, an immersion cleaning step of immersing and cleaning an object to be processed in a cleaning liquid supplied in the cleaning bath, and an inside of the cleaning bath after the immersion cleaning step A cleaning apparatus that performs a draining process for discharging a cleaning liquid, and a steam cleaning process for introducing a cleaning steam into the cleaning tank and performing a steam cleaning on an object to be processed after the draining process is performed,
Between the cleaning tank and the evaporator, a steam introduction path for introducing cleaning steam into the cleaning tank is provided, the cleaning steam can be condensed in the steam introduction path, and the cleaning liquid can be stored.
In the steam cleaning step, the cleaning apparatus stores the cleaning liquid stored in the steam introduction path into a cleaning tank.

請求項2に記載のものは、前記蒸発器と、該蒸発器により生成された洗浄蒸気を凝縮して洗浄液を再生する凝縮器と、洗浄蒸気を前記蒸発器から前記凝縮器へ供給する蒸気供給路と、を備えて洗浄液蒸留装置を構成し、
前記蒸気導入路を前記蒸気供給路から分岐することを特徴とする請求項1に記載の洗浄装置である。
According to a second aspect of the present invention, the evaporator, the condenser that condenses the cleaning steam generated by the evaporator and regenerates the cleaning liquid, and the steam supply that supplies the cleaning steam from the evaporator to the condenser And a cleaning liquid distillation apparatus comprising:
The cleaning apparatus according to claim 1, wherein the steam introduction path is branched from the steam supply path.

請求項3に記載のものは、洗浄槽内に被処理物を収容し、該被処理物を洗浄液に浸漬して洗浄する浸漬洗浄工程と、洗浄液を気化して生成された洗浄蒸気を前記洗浄槽内に導入して被処理物を蒸気洗浄する蒸気洗浄工程と、を行う洗浄方法であって、
前記蒸気洗浄工程の実行前に、洗浄槽へ洗浄蒸気を供給する蒸気導入路内にて洗浄蒸気を凝縮して洗浄液を貯留しておき、
前記蒸気洗浄工程において、前記蒸気導入路内に貯留された洗浄液を洗浄槽内へ送出することを特徴とする洗浄方法である。
According to a third aspect of the present invention, the object to be processed is accommodated in a cleaning tank, the immersion cleaning step of immersing the object to be processed in the cleaning liquid and cleaning, and the cleaning vapor generated by vaporizing the cleaning liquid being cleaned. A cleaning method for introducing into a tank and performing a steam cleaning process for steam cleaning a workpiece,
Before execution of the steam cleaning step, the cleaning steam is condensed in the steam introduction path for supplying the cleaning steam to the cleaning tank, and the cleaning liquid is stored.
In the steam cleaning step, the cleaning liquid stored in the steam introduction path is sent into a cleaning tank.

本発明によれば、以下のような優れた効果を奏する。
請求項1および請求項3に記載の発明によれば、浸漬洗浄工程後に汚れ成分が洗浄槽内や被処理物上に残っていたとしても、この汚れ成分を蒸気導入路内に貯留した洗浄液を用いて洗い流して取り除くことができる。
According to the present invention, the following excellent effects can be obtained.
According to the invention described in claim 1 and claim 3, even if the dirt component remains in the cleaning tank or the object to be treated after the immersion cleaning process, the cleaning liquid storing the dirt component in the steam introduction path is removed. Use to wash away.

請求項2に記載の発明によれば、洗浄液を蒸留する過程で生成された洗浄蒸気を用いて蒸気洗浄工程を実行することができる。したがって、洗浄液の蒸留と被処理物の蒸気洗浄とを効率よく実行することができる。   According to invention of Claim 2, a vapor | steam washing | cleaning process can be performed using the washing | cleaning vapor | steam produced | generated in the process of distilling a washing | cleaning liquid. Therefore, the distillation of the cleaning liquid and the steam cleaning of the object to be processed can be performed efficiently.

洗浄装置の構成を説明する概略図である。It is the schematic explaining the structure of a washing | cleaning apparatus. 洗浄装置の制御系統を説明するブロック図である。It is a block diagram explaining the control system of a washing | cleaning apparatus. 洗浄液蒸留装置の概略図である。It is the schematic of a washing | cleaning liquid distillation apparatus. 洗浄装置の動作のタイミングチャートである。It is a timing chart of operation | movement of a washing | cleaning apparatus. 蒸留処理および洗浄処理の流れを示す説明図である。It is explanatory drawing which shows the flow of a distillation process and a washing process. 蒸留処理を実行する洗浄装置の部分概略図である。It is the partial schematic diagram of the washing | cleaning apparatus which performs a distillation process. 浸漬洗浄工程において洗浄液を洗浄槽へ供給する洗浄装置の概略図である。It is the schematic of the washing | cleaning apparatus which supplies a washing | cleaning liquid to a washing tank in an immersion washing process. 浸漬洗浄工程において浸漬洗浄を実行する洗浄装置の概略図である。It is the schematic of the washing | cleaning apparatus which performs immersion cleaning in an immersion cleaning process. 排液工程を実行する洗浄装置の概略図である。It is the schematic of the washing | cleaning apparatus which performs a drainage process. 蒸気洗浄工程を実行する洗浄装置の概略図である。It is the schematic of the washing | cleaning apparatus which performs a vapor | steam washing process. 減圧乾燥工程を実行する洗浄装置の概略図である。It is the schematic of the washing | cleaning apparatus which performs a reduced pressure drying process. 蒸気供給路を冷却する供給路冷却手段を備えた洗浄液蒸留装置の概略図である。It is the schematic of the washing | cleaning liquid distillation apparatus provided with the supply path cooling means which cools a vapor | steam supply path. 凝縮器の蒸気受入口を蒸発器の蒸気送出口よりも上方に配置した洗浄液蒸留装置の概略図である。It is the schematic of the washing | cleaning liquid distillation apparatus which has arrange | positioned the vapor | steam acceptance port of a condenser above the vapor | steam delivery port of an evaporator.

以下、本発明を実施するための形態を図面に基づいて説明する。
洗浄装置1は、洗浄液および洗浄蒸気(詳しくは、洗浄液を気化して生成された洗浄蒸気)を用いて、工作油脂等の汚れ成分が付着した機械部品や電子部品等の被処理物Wを洗浄する装置であり、図1および図2に示すように、被処理物Wを収納可能な洗浄槽2と、洗浄液を貯留する洗浄液タンク3と、洗浄液を蒸留する洗浄液蒸留装置4と、洗浄装置1内を減圧可能な真空ポンプ5と、当該洗浄装置1を制御する制御装置6と、当該洗浄装置1の運転を操作するための操作パネル7とを備えて構成されている。なお、洗浄液(洗浄溶剤)としては、炭化水素系溶剤(第4類第2石油類及び第4類第3石油類;パラフィン系、ナフテン系)、塩素系溶剤(トリクロロエチレン、テトラクロロエチレン)、臭素系溶剤(ノルマルプロピルブロマイド)、フッ素系溶剤(HFC、HFE、HCFC)等が挙げられるが、環境保護の観点から炭化水素系が好ましい。
Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.
The cleaning apparatus 1 uses a cleaning liquid and cleaning steam (specifically, cleaning steam generated by vaporizing the cleaning liquid) to clean the workpiece W such as machine parts and electronic parts to which dirt components such as machine oil and fat are attached. As shown in FIGS. 1 and 2, the cleaning tank 2 that can store the workpiece W, the cleaning liquid tank 3 that stores the cleaning liquid, the cleaning liquid distillation apparatus 4 that distills the cleaning liquid, and the cleaning apparatus 1 A vacuum pump 5 capable of reducing the pressure inside, a control device 6 for controlling the cleaning device 1, and an operation panel 7 for operating the cleaning device 1 are configured. The cleaning liquid (cleaning solvent) includes hydrocarbon solvents (4th class 2nd petroleums and 4th class 3rd petroleums; paraffinic and naphthenic), chlorinated solvents (trichloroethylene, tetrachloroethylene), brominated solvents. (Normal propyl bromide), fluorinated solvents (HFC, HFE, HCFC) and the like can be mentioned. From the viewpoint of environmental protection, hydrocarbons are preferred.

洗浄槽2は、上部が開閉可能な中空箱体状の耐圧容器であり、当該洗浄槽2の上部開口を開閉蓋11で開閉して被処理物W(詳しくは、被処理物Wを入れたバスケット10)を当該洗浄槽2内に収納したり取出したりするように構成されている。また、洗浄槽2の上部には、開閉蓋11の閉状態を検出可能な蓋開閉検出スイッチ12(図2参照)を備え、洗浄槽2の側部には、当該洗浄槽2内に貯留された洗浄液の液面を検出可能な洗浄槽レベルセンサ13と、洗浄液タンク3から供給される洗浄液を受け入れる洗浄液供給口14とを備えている。そして、該洗浄液供給口14と洗浄液タンク3とを洗浄液供給路15により連通可能とし、洗浄液供給路15の途中には洗浄液供給バルブ16を備えている。   The cleaning tank 2 is a hollow box-shaped pressure-resistant container whose upper part can be opened and closed. The upper opening of the cleaning tank 2 is opened and closed by an opening / closing lid 11, and the object to be processed W (specifically, the object to be processed W is put in). The basket 10) is configured to be stored in and removed from the cleaning tank 2. In addition, a lid open / close detection switch 12 (see FIG. 2) capable of detecting the closed state of the open / close lid 11 is provided at the top of the cleaning tank 2, and is stored in the cleaning tank 2 at the side of the cleaning tank 2. The cleaning tank level sensor 13 capable of detecting the level of the cleaning liquid and the cleaning liquid supply port 14 for receiving the cleaning liquid supplied from the cleaning liquid tank 3 are provided. The cleaning liquid supply port 14 and the cleaning liquid tank 3 can communicate with each other through a cleaning liquid supply path 15, and a cleaning liquid supply valve 16 is provided in the middle of the cleaning liquid supply path 15.

また、洗浄槽2の底部を一側から他側へ向けて下り傾斜させ、該底部には、洗浄槽2内の洗浄液や被処理物Wに超音波振動を与える超音波発生装置18を備えている。さらに、底部の傾斜下端側には洗浄液排出口19を開設し、該洗浄液排出口19と洗浄液タンク3とを洗浄液排出路20により連通可能とし、該洗浄液排出路20の途中には洗浄液排出バルブ21を備えている。   In addition, an ultrasonic generator 18 that inclines the bottom of the cleaning tank 2 downward from one side toward the other and applies ultrasonic vibrations to the cleaning liquid and the workpiece W in the cleaning tank 2 is provided. Yes. Furthermore, a cleaning liquid discharge port 19 is opened at the lower inclined side of the bottom so that the cleaning liquid discharge port 19 and the cleaning liquid tank 3 can communicate with each other through a cleaning liquid discharge path 20. A cleaning liquid discharge valve 21 is provided in the middle of the cleaning liquid discharge path 20. It has.

洗浄液タンク3は、洗浄処理に使用する洗浄液を貯留し、洗浄処理に使用した洗浄液を回収するタンクである。そして、洗浄液タンク3の側部には、当該洗浄液タンク3内に貯留された洗浄液の液面を検出可能な洗浄液タンクレベルセンサ25を備え、洗浄液タンク3の下部には、当該洗浄液タンク3から洗浄液を洗浄液蒸留装置4へ送出する洗浄液送出口26を開設し、該洗浄液送出口26と洗浄液蒸留装置4とを蒸留導入路27により連通している。   The cleaning liquid tank 3 is a tank that stores the cleaning liquid used for the cleaning process and collects the cleaning liquid used for the cleaning process. A cleaning liquid tank level sensor 25 capable of detecting the liquid level of the cleaning liquid stored in the cleaning liquid tank 3 is provided on the side of the cleaning liquid tank 3. Is opened to the cleaning liquid distillation apparatus 4, and the cleaning liquid supply outlet 26 and the cleaning liquid distillation apparatus 4 are communicated with each other through a distillation introduction path 27.

また、洗浄液タンク3と洗浄槽2とを連通可能な洗浄液排出路20のうち、洗浄液排出バルブ21よりも上流側(洗浄槽2側)から分岐排出路30を分岐して、該分岐排出路30の下流端を洗浄液タンク3へ連通し、分岐排出路30の途中には、洗浄液タンク3とは別個に洗浄液を貯留可能なバッファタンク31を備え、当該バッファタンク31内に貯留された洗浄液の液面をバッファタンクレベルセンサ32により検出可能としている。そして、分岐排出路30のうちバッファタンク31よりも上流側にはバッファ導入バルブ33を備え、バッファタンク31よりも下流側(言い換えると、バッファタンク31と洗浄液タンク3との間)にはバッファ排出バルブ34を備えている。   Further, in the cleaning liquid discharge path 20 capable of communicating with the cleaning liquid tank 3 and the cleaning tank 2, the branch discharge path 30 is branched from the upstream side (cleaning tank 2 side) of the cleaning liquid discharge valve 21, and the branch discharge path 30. A buffer tank 31 capable of storing the cleaning liquid separately from the cleaning liquid tank 3 is provided in the middle of the branch discharge path 30, and the liquid of the cleaning liquid stored in the buffer tank 31 is connected to the cleaning liquid tank 3. The surface can be detected by the buffer tank level sensor 32. A buffer introduction valve 33 is provided on the upstream side of the buffer tank 31 in the branch discharge path 30, and the buffer discharge is provided on the downstream side of the buffer tank 31 (in other words, between the buffer tank 31 and the cleaning liquid tank 3). A valve 34 is provided.

洗浄液蒸留装置4は、洗浄液を気化して洗浄蒸気を生成する蒸発器(蒸留釜)41と、該蒸発器41により生成された洗浄蒸気を凝縮して洗浄液を再生する凝縮器42と、洗浄蒸気を蒸発器41から凝縮器42へ供給する蒸気供給路43とを備えて構成されている。蒸発器41は、耐熱・耐圧性を有して内部に洗浄液を導入可能な蒸発器本体45と、該蒸発器本体45を加熱する加熱ユニット46とを備えて構成されている。そして、蒸発器本体45の下部に蒸留導入路27の下流端を接続して洗浄液タンク3から洗浄液を導入可能とし、蒸発器本体45の上部には蒸気送出口47を開設し(図3参照)、洗浄液を加熱ユニット46により加熱して生成された洗浄蒸気のうち、蒸発器本体45内の上部に上昇してきた蒸気(言い換えると、汚れ成分等の不純物が含まれずに比重が蒸発器本体45内において比較的軽い蒸気)を蒸気送出口47から送出可能としている。また、加熱ユニット46には、熱媒油(熱媒流体)が循環する循環路(図示せず)と、該循環路に接続された熱媒油循環ポンプ49(図2参照)と、熱媒油を加熱する熱媒油ヒーター50(図2参照)とを備え、加熱状態の熱媒油を熱媒油循環ポンプ49の駆動により循環路内に循環させて蒸発器本体45を加熱し、該蒸発器本体45内の洗浄液を気化(蒸発)させるように構成されている。   The cleaning liquid distillation apparatus 4 includes an evaporator (distilling kettle) 41 that vaporizes the cleaning liquid to generate cleaning steam, a condenser 42 that condenses the cleaning steam generated by the evaporator 41 to regenerate the cleaning liquid, and the cleaning steam. And a steam supply path 43 for supplying the gas from the evaporator 41 to the condenser 42. The evaporator 41 includes an evaporator main body 45 that has heat resistance and pressure resistance and can introduce a cleaning liquid therein, and a heating unit 46 that heats the evaporator main body 45. Then, the downstream end of the distillation introduction path 27 is connected to the lower part of the evaporator main body 45 so that the cleaning liquid can be introduced from the cleaning liquid tank 3, and a vapor outlet 47 is opened at the upper part of the evaporator main body 45 (see FIG. 3). Of the cleaning vapor generated by heating the cleaning liquid by the heating unit 46, the vapor rising to the upper part in the evaporator main body 45 (in other words, the specific gravity is not contained in the evaporator main body 45 without containing impurities such as dirt components). Relatively light steam) can be delivered from the steam outlet 47. Further, the heating unit 46 includes a circulation path (not shown) through which the heat transfer oil (heat transfer fluid) circulates, a heat transfer oil circulation pump 49 (see FIG. 2) connected to the circulation path, and a heat transfer medium. A heating medium oil heater 50 (see FIG. 2) that heats the oil, and heats the evaporator body 45 by circulating the heated heating medium oil in the circulation path by driving the heating medium oil circulation pump 49; The cleaning liquid in the evaporator main body 45 is configured to vaporize (evaporate).

凝縮器42は、内部に冷却水を通す冷却管が挿通された熱交換器であり、蒸発器41から当該凝縮器42内に受け入れた洗浄蒸気を冷却管により冷却して凝縮することにより、洗浄液を再生するように構成されている。また、凝縮器42の上部には蒸気受入口52を開設し(図3参照)、該蒸気受入口52と蒸発器41の蒸気送出口47とを蒸気供給路43により連通し、蒸気送出口47から送出された洗浄蒸気が蒸気受入口52を通って凝縮器42内に流入可能としている。そして、蒸気供給路43には洗浄蒸気供給バルブ53を備え、該洗浄蒸気供給バルブ53を開閉操作することにより洗浄蒸気の凝縮器42への供給を許容したり停止したりするように構成されている。さらに、図1に示すように、凝縮器42の下部とバッファタンク31との間を洗浄液回収路54により連通し、凝縮器42内で凝縮して再生された洗浄液を洗浄液回収路54へ通してバッファタンク31へ回収するように構成されている。   The condenser 42 is a heat exchanger in which a cooling pipe for passing cooling water is inserted, and the cleaning vapor received from the evaporator 41 into the condenser 42 is cooled by the cooling pipe and condensed, thereby cleaning liquid. Is configured to play. Further, a steam receiving port 52 is opened at the upper part of the condenser 42 (see FIG. 3), and the steam receiving port 52 and the vapor delivery port 47 of the evaporator 41 are communicated with each other through a steam supply path 43. The cleaning steam sent out from the air can flow into the condenser 42 through the steam receiving port 52. The steam supply path 43 is provided with a cleaning steam supply valve 53, and is configured to allow or stop the supply of cleaning steam to the condenser 42 by opening and closing the cleaning steam supply valve 53. Yes. Further, as shown in FIG. 1, the lower part of the condenser 42 and the buffer tank 31 are communicated with each other through a cleaning liquid recovery path 54, and the cleaning liquid condensed and regenerated in the condenser 42 is passed through the cleaning liquid recovery path 54. The buffer tank 31 is configured to collect.

そして、洗浄液蒸留装置4は、蒸気供給路43を熱伝導率が比較的良好な金属製配管で構成し、該蒸気供給路43の外周を断熱材等で被覆せずに露出させて、洗浄装置1内の雰囲気との間で熱交換を行えるように構成されている。さらに、図3に示すように、蒸気供給路43のうち蒸気受入口52側となる下流部を縦向きに延在する姿勢(言い換えると、凝縮器42側に向かって下る姿勢)に設定している。また、蒸気供給路43を蒸気送出口47よりも拡径することにより、蒸気供給路43の開口断面積を蒸気送出口47の開口断面積よりも広く設定して、洗浄蒸気の蒸気供給路43内での流速が蒸気送出口47の通過時の流速よりも遅くなるように構成されている。さらに、蒸気供給路43の上流側(蒸発器41側)のうち、蒸気送出口47と洗浄蒸気供給バルブ53との間から蒸気導入路56を分岐して下方へ延設し、該蒸気導入路56の下流端を洗浄槽2へ連通して、蒸発器41内の洗浄蒸気を蒸気導入路56へ通して洗浄槽2内に導入可能としている。また、蒸気導入路56には洗浄蒸気導入バルブ57を備え、該洗浄蒸気導入バルブ57を開閉操作することにより洗浄蒸気の洗浄槽2への導入を許容したり停止したりするように構成されている。そして、洗浄蒸気導入バルブ57を閉じた状態においては、洗浄蒸気が蒸気供給路43の分岐箇所から蒸気導入路56へ流入すると、当該蒸気導入路56内で洗浄蒸気が冷却・凝縮されて洗浄液となり、この洗浄液が蒸気導入路56内を流下して洗浄蒸気導入バルブ57よりも上流側の部分に貯留されるように構成されている。なお、このような構成を備えた洗浄液蒸留装置4の作用については、後で詳細に説明する。   And the washing | cleaning liquid distillation apparatus 4 comprises the vapor | steam supply path 43 by metal piping with comparatively favorable heat conductivity, and exposes the outer periphery of this vapor | steam supply path 43, without coat | covering with a heat insulating material etc. It is comprised so that heat exchange with the atmosphere in 1 can be performed. Further, as shown in FIG. 3, the downstream portion of the steam supply path 43 on the steam receiving port 52 side is set to a posture extending in the vertical direction (in other words, a posture descending toward the condenser 42 side). Yes. Further, the diameter of the steam supply passage 43 is larger than that of the steam outlet 47, so that the opening cross-sectional area of the steam supply passage 43 is set wider than the opening cross-sectional area of the steam outlet 47, and the cleaning steam supply passage 43 is provided. The internal flow rate is configured to be slower than the flow rate when passing through the steam outlet 47. Further, on the upstream side of the steam supply path 43 (on the evaporator 41 side), a steam introduction path 56 is branched from between the steam outlet 47 and the cleaning steam supply valve 53 and extends downward. The downstream end of 56 communicates with the cleaning tank 2, and the cleaning steam in the evaporator 41 can be introduced into the cleaning tank 2 through the steam introduction path 56. Further, the steam introduction path 56 is provided with a cleaning steam introduction valve 57, and is configured to permit or stop the introduction of the cleaning steam into the cleaning tank 2 by opening and closing the cleaning steam introduction valve 57. Yes. In the state where the cleaning steam introduction valve 57 is closed, when the cleaning steam flows into the steam introduction path 56 from the branch point of the steam supply path 43, the cleaning steam is cooled and condensed in the steam introduction path 56 to become a cleaning liquid. The cleaning liquid flows down in the steam introduction path 56 and is stored in a portion upstream of the cleaning steam introduction valve 57. The operation of the cleaning liquid distillation apparatus 4 having such a configuration will be described later in detail.

真空ポンプ5は、洗浄槽2、洗浄液タンク3、バッファタンク31の内部を減圧(脱気)可能なポンプであり、図1に示すように、当該真空ポンプ5の吸気口には吸気路60を接続し、該吸気路60の下流端を分岐して洗浄槽減圧路61、洗浄液タンク減圧路62、バッファタンク減圧路63を備えている。また、洗浄槽減圧路61を洗浄槽2に連通し、洗浄槽減圧路61には洗浄槽減圧バルブ66を備え、該洗浄槽減圧バルブ66を開閉操作することにより洗浄槽2内の減圧を許容したり停止したりするように構成されている。さらに、洗浄液タンク減圧路62を洗浄液タンク3に連通し、洗浄液タンク減圧路62には洗浄液タンク減圧バルブ67を備え、該洗浄液タンク減圧バルブ67を開閉操作することにより洗浄液タンク3内の減圧を許容したり停止したりするように構成されている。そして、バッファタンク減圧路63をバッファタンク31に連通し、バッファタンク減圧路63にはバッファタンク減圧バルブ68を備え、該バッファタンク減圧バルブ68を開閉操作することによりバッファタンク31内の減圧を許容したり停止したりするように構成されている。   The vacuum pump 5 is a pump capable of depressurizing (degassing) the inside of the cleaning tank 2, the cleaning liquid tank 3, and the buffer tank 31, and as shown in FIG. Connected, the downstream end of the intake passage 60 is branched, and a cleaning tank decompression passage 61, a cleaning liquid tank decompression passage 62, and a buffer tank decompression passage 63 are provided. The cleaning tank decompression path 61 communicates with the cleaning tank 2, and the cleaning tank decompression path 61 is provided with a cleaning tank decompression valve 66. By opening and closing the cleaning tank decompression valve 66, the decompression of the cleaning tank 2 is allowed. It is configured to stop and stop. Further, the cleaning liquid tank decompression path 62 is communicated with the cleaning liquid tank 3, and the cleaning liquid tank decompression path 62 is provided with a cleaning liquid tank decompression valve 67, and the decompression of the cleaning liquid tank 3 is allowed by opening and closing the cleaning liquid tank decompression valve 67. It is configured to stop and stop. The buffer tank decompression path 63 communicates with the buffer tank 31, and the buffer tank decompression path 63 is provided with a buffer tank decompression valve 68. By opening and closing the buffer tank decompression valve 68, decompression in the buffer tank 31 is allowed. It is configured to stop and stop.

また、吸気路60には、洗浄槽2、洗浄液タンク3、バッファタンク31から吸引された気体内から洗浄液または洗浄蒸気を回収するための洗浄液回収トラップ70を備え、該洗浄液回収トラップ70と洗浄液タンク3とを回収液送出路71により連通し、洗浄液回収トラップ70で回収された洗浄液(または洗浄蒸気が凝縮した洗浄液)を洗浄液タンク3へ回収液送出路71を介して送出可能としている。さらに、回収液送出路71には回収液送出バルブ72を備え、該回収液送出バルブ72を開閉操作することにより洗浄液の洗浄液回収トラップ70からの送出を許容したり停止したりするように構成されている。   The intake passage 60 includes a cleaning liquid recovery trap 70 for recovering cleaning liquid or cleaning vapor from the gas sucked from the cleaning tank 2, the cleaning liquid tank 3, and the buffer tank 31, and the cleaning liquid recovery trap 70 and the cleaning liquid tank 3 is connected to the cleaning liquid delivery path 71 so that the cleaning liquid recovered by the cleaning liquid recovery trap 70 (or the cleaning liquid condensed with the cleaning vapor) can be sent to the cleaning liquid tank 3 via the recovery liquid transmission path 71. Further, the recovery liquid delivery path 71 is provided with a recovery liquid delivery valve 72, and is configured to allow or stop delivery of the cleaning liquid from the cleaning liquid collection trap 70 by opening and closing the recovery liquid delivery valve 72. ing.

制御装置6は、図2に示すように、CPU,ROM,RAM,タイマ等から構成される装置であり、各種センサ(洗浄槽2内の温度を検出する洗浄槽温度計75、洗浄槽2内の負圧を検出する洗浄槽真空計76、バッファタンク31内の負圧を検出するバッファタンク真空計77、洗浄液タンク3内の負圧を検出する洗浄液タンク真空計78、洗浄槽レベルセンサ13、洗浄液タンクレベルセンサ25、バッファタンクレベルセンサ32等)や操作パネル7からの信号を受けて、洗浄装置1の稼働処理等を行う。さらに、各バルブ16,21,33,34,53,57,66,67,68,72、真空ポンプ5、操作パネル7、熱媒油循環ポンプ49、熱媒油ヒーター50、超音波発生装置18等への動作信号の送信または停止を行って、洗浄装置1を統括的に制御する。   As shown in FIG. 2, the control device 6 is a device composed of a CPU, a ROM, a RAM, a timer, and the like, and includes various sensors (a cleaning bath thermometer 75 that detects the temperature in the cleaning bath 2, the cleaning bath 2 A cleaning tank vacuum gauge 76 for detecting a negative pressure in the buffer tank 31, a buffer tank vacuum gauge 77 for detecting a negative pressure in the buffer tank 31, a cleaning liquid tank vacuum gauge 78 for detecting a negative pressure in the cleaning liquid tank 3, a cleaning tank level sensor 13, In response to signals from the cleaning liquid tank level sensor 25, the buffer tank level sensor 32, etc.) and the operation panel 7, the operation processing of the cleaning apparatus 1 is performed. Furthermore, each valve 16, 21, 33, 34, 53, 57, 66, 67, 68, 72, vacuum pump 5, operation panel 7, heat medium oil circulation pump 49, heat medium oil heater 50, ultrasonic generator 18 The cleaning apparatus 1 is controlled in an integrated manner by transmitting or stopping the operation signal.

次に、洗浄装置1の作用について説明する。
洗浄装置1は、運転を開始すると、図4および図5に示すように、洗浄液蒸留装置4における洗浄液の蒸留処理、および、洗浄槽2内における被処理物Wの洗浄処理を実行する。まず、蒸留処理について説明すると、作業員が洗浄装置1の電源を投入し、操作パネル7から運転準備の開始を操作すると、この操作の信号に基づいて制御装置6が蒸留処理の制御を実行し、熱媒油ヒーター50に通電して熱媒油の加熱を開始するとともに、熱媒油循環ポンプ49を駆動して熱媒油の循環を開始する。そして、熱媒油の温度が予め設定された温度(洗浄液を蒸発させるまで加熱可能となる温度)に到達して、制御装置6により蒸留の準備が完了したと判定されると、制御装置6が蒸留実行の制御を開始して、真空ポンプ5を駆動するとともにバッファタンク減圧バルブ68を開いてバッファタンク31内を減圧する。なお、真空ポンプ5は、洗浄装置1の運転が終了するまで常時駆動する(図4参照)。さらに、洗浄蒸気供給バルブ53を開いて、バッファタンク31、洗浄液回収路54、凝縮器42、蒸気供給路43、蒸発器41、蒸留導入路27、洗浄液タンク3を連通する。すると、図6に示すように、減圧状態のバッファタンク31内と洗浄液タンク3内との圧力差に基づいて洗浄液タンク3内の洗浄液が蒸留導入路27を通って蒸発器本体45内に導入される。
Next, the operation of the cleaning device 1 will be described.
When the cleaning apparatus 1 starts operation, the cleaning liquid distillation process in the cleaning liquid distillation apparatus 4 and the cleaning process of the workpiece W in the cleaning tank 2 are executed as shown in FIGS. 4 and 5. First, the distillation process will be described. When an operator turns on the power of the cleaning device 1 and operates the start of operation preparation from the operation panel 7, the control device 6 controls the distillation process based on the signal of this operation. The heating medium oil heater 50 is energized to start heating the heating medium oil, and the heating medium oil circulation pump 49 is driven to start circulation of the heating medium oil. When the temperature of the heat transfer oil reaches a preset temperature (a temperature at which heating is possible until the cleaning liquid is evaporated) and the controller 6 determines that preparation for distillation is complete, the controller 6 Distillation control is started, the vacuum pump 5 is driven, and the buffer tank pressure reducing valve 68 is opened to depressurize the buffer tank 31. The vacuum pump 5 is always driven until the operation of the cleaning device 1 is completed (see FIG. 4). Further, the cleaning steam supply valve 53 is opened, and the buffer tank 31, the cleaning liquid recovery path 54, the condenser 42, the steam supply path 43, the evaporator 41, the distillation introduction path 27, and the cleaning liquid tank 3 are communicated. Then, as shown in FIG. 6, the cleaning liquid in the cleaning liquid tank 3 is introduced into the evaporator main body 45 through the distillation introduction path 27 based on the pressure difference between the buffer tank 31 in the reduced pressure state and the cleaning liquid tank 3. The

蒸発器本体45内に導入された洗浄液は、熱媒油によって昇温状態となった加熱ユニット46により加熱され、気化して洗浄蒸気となる。なお、洗浄液に汚れ成分等の不純物が含まれている場合には、この不純物が洗浄蒸気から分離されて蒸発器本体45内に残り、適宜蒸発器本体45の下部から取り除かれる。そして、蒸発器本体45内で生成された洗浄蒸気は、減圧状態のバッファタンク31内と蒸発器41内との圧力差に基づいて蒸気送出口47から蒸気供給路43を介して凝縮器42へ送出され、凝縮器42内で冷却されることにより凝縮し、汚れ成分が取り除かれた洗浄液(言い換えると、洗浄液タンク3内の貯留時よりも純度を高めた洗浄液)として再生される。このとき、図3に示すように、蒸気供給路43の開口断面積を蒸気送出口47の開口断面積よりも広く設定しているので、洗浄蒸気の蒸気供給路43内での流速を蒸気送出口47の通過時の流速よりも遅くすること、および蒸気供給路43の内周面積(すなわち洗浄蒸気との接触面積)を広げることができる。これにより、蒸気供給路43内の通過時における洗浄蒸気の冷却を促進すること、ひいては、洗浄液の再生効率の向上を図ることができる。また、凝縮器42の蒸気受入口52を蒸発器41の蒸気送出口47よりも下方に配置しているので、凝縮器42に到達する前に洗浄蒸気が蒸気供給路43内で凝縮した洗浄液を凝縮器42の蒸気受入口52へ滞りなく流下させることができる。   The cleaning liquid introduced into the evaporator main body 45 is heated by the heating unit 46 that has been heated by the heat transfer oil, and is evaporated to become cleaning vapor. When impurities such as dirt components are contained in the cleaning liquid, the impurities are separated from the cleaning vapor and remain in the evaporator main body 45, and are appropriately removed from the lower portion of the evaporator main body 45. Then, the cleaning steam generated in the evaporator main body 45 is transferred from the steam outlet 47 to the condenser 42 via the steam supply path 43 based on the pressure difference between the buffer tank 31 and the evaporator 41 in the decompressed state. The cleaning liquid is sent out and condensed by being cooled in the condenser 42 to remove the dirt component (in other words, the cleaning liquid having higher purity than that stored in the cleaning liquid tank 3). At this time, as shown in FIG. 3, since the opening cross-sectional area of the steam supply passage 43 is set wider than the opening cross-sectional area of the steam outlet 47, the flow rate of the cleaning steam in the steam supply passage 43 is set to the steam feed passage 43. It can be made slower than the flow velocity at the time of passing through the outlet 47, and the inner peripheral area of the steam supply path 43 (that is, the contact area with the cleaning steam) can be increased. Accordingly, it is possible to promote the cooling of the cleaning steam at the time of passing through the steam supply path 43 and to improve the regeneration efficiency of the cleaning liquid. In addition, since the vapor receiving port 52 of the condenser 42 is disposed below the vapor delivery port 47 of the evaporator 41, the cleaning liquid in which the cleaning vapor has condensed in the vapor supply path 43 before reaching the condenser 42 is obtained. It is possible to flow down to the steam receiving port 52 of the condenser 42 without any delay.

さらに、凝縮器42内で液化(凝縮)されて生成された洗浄液は、減圧状態のバッファタンク31内と凝縮器42内との圧力差に基づいて凝縮器42から排出されて洗浄液回収路54を通り、バッファタンク31内に貯留される。その後、適宜バッファ排出バルブ34を開いてバッファタンク31から洗浄液タンク3へ供給される。   Further, the cleaning liquid liquefied (condensed) in the condenser 42 is discharged from the condenser 42 based on the pressure difference between the buffer tank 31 and the condenser 42 in the decompressed state, and passes through the cleaning liquid recovery path 54. As it is, it is stored in the buffer tank 31. Thereafter, the buffer discharge valve 34 is appropriately opened to supply the cleaning liquid tank 3 from the buffer tank 31.

そして、蒸留処理の実行中においては、蒸発器41内の洗浄蒸気の一部が蒸気供給路43の分岐箇所から蒸気導入路56に進入する。さらに、蒸気導入路56内で温度が低下することにより凝縮して洗浄液となり、閉状態の洗浄蒸気導入バルブ57よりも上流側に貯留される。また、バッファタンク31内の洗浄液の液面が予め設定された上限位置に到達したり、予め設定された蒸留実行時間が経過したりする等の規定条件(一時停止条件)が成立した場合、あるいは、洗浄処理において洗浄槽2に洗浄蒸気を導入するタイミングが到来した場合には、制御装置6が蒸留処理を一時停止する制御を行い、開状態の洗浄蒸気供給バルブ53およびバッファタンク減圧バルブ68を閉じて洗浄蒸気の凝縮器42への送出を一時停止する。そして、バッファタンク31内の洗浄液の液面が上限位置よりも低くなったり、予め設定された蒸留一時停止時間が経過したりする等の規定条件(再開条件)が成立した場合、あるいは、洗浄処理において洗浄槽2への洗浄蒸気の導入を終了するタイミングが到来した場合には、制御装置6が蒸留処理を再開する制御を行い、閉状態の洗浄蒸気供給バルブ53およびバッファタンク減圧バルブ68を開いて洗浄蒸気の凝縮器42への送出を再開する。   During the execution of the distillation process, a part of the cleaning steam in the evaporator 41 enters the steam introduction path 56 from the branch point of the steam supply path 43. Further, when the temperature decreases in the steam introduction path 56, it is condensed and becomes a cleaning liquid, and is stored upstream of the cleaning steam introduction valve 57 in the closed state. Further, when a prescribed condition (pause condition) such that the liquid level of the cleaning liquid in the buffer tank 31 reaches a preset upper limit position, a preset distillation execution time elapses, or the like is satisfied, or In the cleaning process, when the timing for introducing the cleaning steam into the cleaning tank 2 has come, the control device 6 performs control to temporarily stop the distillation process, and the cleaning steam supply valve 53 and the buffer tank pressure reducing valve 68 in the open state are opened. Close and temporarily stop delivery of cleaning vapor to condenser 42. Then, when a prescribed condition (restart condition) such that the liquid level of the cleaning liquid in the buffer tank 31 becomes lower than the upper limit position, a preset distillation pause time elapses, or the like is satisfied, or the cleaning process When the timing for ending the introduction of the cleaning steam into the cleaning tank 2 comes, the control device 6 performs control to restart the distillation process, and opens the cleaning steam supply valve 53 and the buffer tank pressure reducing valve 68 in the closed state. Then, the delivery of the cleaning vapor to the condenser 42 is resumed.

次に、洗浄処理について説明する。作業員が操作パネル7から運転準備の開始を操作すると、制御装置6が各種センサ(温度計75や真空計76,77,78等)から信号を受信し、各温度や圧力等の数値が運転開始可能な条件を満たしているか否かを判定する。また、作業員が開閉蓋11を開いて洗浄槽2内に被処理物Wをバスケット10に入れた状態で収納し、開閉蓋11を閉じる。そして、制御装置6が蓋開閉検出スイッチ12の信号により開閉蓋11が閉状態であることを認識し、さらに、各種センサからの信号により各部の温度や圧力が運転開始条件を満たしていることを認識すると、開閉蓋11を閉状態でロックし、浸漬洗浄工程を実行する。   Next, the cleaning process will be described. When the operator operates the start of operation preparation from the operation panel 7, the control device 6 receives signals from various sensors (thermometer 75, vacuum gauges 76, 77, 78, etc.), and numerical values such as each temperature and pressure are operated. It is determined whether or not the conditions for starting can be satisfied. Further, the worker opens the opening / closing lid 11 and stores the workpiece W in the basket 10 in the cleaning tank 2, and closes the opening / closing lid 11. Then, the control device 6 recognizes that the open / close lid 11 is in a closed state by a signal from the lid open / close detection switch 12, and further confirms that the temperature and pressure of each part satisfy the operation start conditions by signals from various sensors. When recognized, the open / close lid 11 is locked in the closed state, and the immersion cleaning process is executed.

浸漬洗浄工程では、まず、洗浄槽2に洗浄液を導入(給液)する。具体的に説明すると、図7に示すように、制御装置6が洗浄液供給バルブ16を開いて洗浄槽2、洗浄液供給路15、洗浄液タンク3を連通し、さらに、洗浄槽減圧バルブ66を開く。すると、洗浄槽2内が駆動継続状態の真空ポンプ5により減圧され、減圧された洗浄槽2内と洗浄液タンク3内との圧力差に基づいて洗浄液タンク3内の洗浄液が洗浄液供給路15を通って洗浄槽2内に供給される。そして、洗浄液の貯留量が予め設定された洗浄貯留量に到達したことを洗浄槽レベルセンサ13により検出すると、制御装置6がこの検出信号に基づいて洗浄液供給バルブ16および洗浄槽減圧バルブ66を閉じて、洗浄液の洗浄槽2への導入を停止する(図8参照)。さらに、超音波発生装置18を駆動し、減圧状態の洗浄槽2内の洗浄液および被処理物Wに超音波振動を与えて浸漬洗浄(超音波洗浄)を実行する。この浸漬洗浄により、洗浄槽2内の被処理物Wの表面から汚れ成分が洗浄液中へ脱離する。なお、浸漬洗浄中に洗浄槽2の大気開放バルブ(図示せず)と洗浄槽減圧バルブ66との開閉を調整して洗浄槽2内の圧力を変動させ、減圧洗浄と復圧洗浄とを繰り返し実行してもよい。   In the immersion cleaning step, first, a cleaning liquid is introduced (supplied) into the cleaning tank 2. Specifically, as shown in FIG. 7, the control device 6 opens the cleaning liquid supply valve 16 to connect the cleaning tank 2, the cleaning liquid supply path 15, and the cleaning liquid tank 3, and further opens the cleaning tank decompression valve 66. Then, the inside of the cleaning tank 2 is depressurized by the vacuum pump 5 that is continuously driven, and the cleaning liquid in the cleaning liquid tank 3 passes through the cleaning liquid supply path 15 based on the pressure difference between the reduced pressure in the cleaning tank 2 and the cleaning liquid tank 3. To be supplied into the cleaning tank 2. When the cleaning tank level sensor 13 detects that the cleaning liquid storage amount has reached a preset cleaning storage amount, the control device 6 closes the cleaning liquid supply valve 16 and the cleaning tank pressure reducing valve 66 based on this detection signal. Then, the introduction of the cleaning liquid into the cleaning tank 2 is stopped (see FIG. 8). Furthermore, the ultrasonic generator 18 is driven, and ultrasonic cleaning is applied to the cleaning liquid in the cleaning tank 2 in a reduced pressure state and the workpiece W to perform immersion cleaning (ultrasonic cleaning). By this immersion cleaning, the dirt component is desorbed from the surface of the workpiece W in the cleaning tank 2 into the cleaning liquid. During immersion cleaning, the opening and closing of the air release valve (not shown) of the cleaning tank 2 and the cleaning tank decompression valve 66 are adjusted to vary the pressure in the cleaning tank 2 and repeat the decompression cleaning and the return pressure cleaning. May be executed.

浸漬洗浄工程を開始してから予め設定された実行時間(浸漬洗浄実行時間)が経過すると、制御装置6が浸漬洗浄工程から排液工程に移行する制御を実行して、洗浄槽2内の洗浄液を排出する。具体的には、図9に示すように、制御装置6が洗浄液排出バルブ21を開いて洗浄槽2、洗浄液排出路20、洗浄液タンク3を連通し、さらに、洗浄液タンク減圧バルブ67を開く。すると、洗浄液タンク3内が駆動継続状態の真空ポンプ5により減圧され、減圧された洗浄液タンク3内と洗浄槽2内との圧力差に基づいて洗浄槽2内の洗浄液が汚れ成分(詳しくは、被処理物Wから脱離された汚れ成分)を含んだ状態で洗浄液排出路20を通って洗浄液タンク3内に排出される。   When a preset execution time (immersion cleaning execution time) has elapsed since the start of the immersion cleaning process, the control device 6 executes control to shift from the immersion cleaning process to the draining process, and the cleaning liquid in the cleaning tank 2 Is discharged. Specifically, as shown in FIG. 9, the control device 6 opens the cleaning liquid discharge valve 21 to connect the cleaning tank 2, the cleaning liquid discharge path 20, and the cleaning liquid tank 3, and further opens the cleaning liquid tank pressure reducing valve 67. Then, the inside of the cleaning liquid tank 3 is depressurized by the vacuum pump 5 that is continuously driven, and the cleaning liquid in the cleaning tank 2 is contaminated with the contamination component (in detail, based on the pressure difference between the reduced cleaning liquid tank 3 and the cleaning tank 2. It is discharged into the cleaning liquid tank 3 through the cleaning liquid discharge path 20 in a state including the dirt component desorbed from the workpiece W.

このようにして排液工程を実行し、排液工程の終了条件(例えば、予め設定された排液実行時間の経過や、洗浄槽レベルセンサ13からの信号により洗浄液の排出完了が判定されたこと)が成立すると、制御装置6が排液工程から蒸気洗浄工程に移行する制御を実行する。蒸気洗浄工程では、図10に示すように、制御装置6が排液工程時に開いていた洗浄液排出バルブ21および洗浄液タンク減圧バルブ67を閉じる。また、洗浄液蒸留装置4において蒸留処理が実行中である場合には、蒸留処理を一時停止して洗浄蒸気供給バルブ53を閉じるとともに、バッファタンク減圧バルブ68の開状態を維持する。一方、洗浄液蒸留装置4において蒸留処理が一時停止中である場合には、洗浄蒸気供給バルブ53の閉状態を維持するとともにバッファタンク減圧バルブ68を開く。そして、洗浄蒸気導入バルブ57を開いて蒸発器41、蒸気導入路56、洗浄槽2、分岐排出路30、バッファタンク31を連通する。すると、駆動継続状態の真空ポンプ5により減圧されたバッファタンク31内と蒸発器41内との圧力差に基づいて蒸発器41内の洗浄蒸気が蒸気導入路56を通って洗浄槽2内に導入される。   In this way, the drainage process is executed, and the end condition of the drainage process (for example, the completion of drainage of the cleaning liquid is determined based on the passage of a preset drainage execution time or the signal from the cleaning tank level sensor 13). Is established, the control device 6 executes control to shift from the draining process to the steam cleaning process. In the steam cleaning process, as shown in FIG. 10, the control device 6 closes the cleaning liquid discharge valve 21 and the cleaning liquid tank pressure reducing valve 67 that were open during the draining process. Further, when the distillation process is being performed in the cleaning liquid distillation apparatus 4, the distillation process is temporarily stopped, the cleaning steam supply valve 53 is closed, and the buffer tank pressure reducing valve 68 is kept open. On the other hand, when the distillation process is temporarily stopped in the cleaning liquid distillation apparatus 4, the cleaning steam supply valve 53 is kept closed and the buffer tank pressure reducing valve 68 is opened. Then, the cleaning steam introduction valve 57 is opened, and the evaporator 41, the steam introduction path 56, the cleaning tank 2, the branch discharge path 30, and the buffer tank 31 are communicated. Then, the cleaning steam in the evaporator 41 is introduced into the cleaning tank 2 through the steam introduction path 56 based on the pressure difference between the buffer tank 31 and the evaporator 41 that has been decompressed by the vacuum pump 5 in the continuous driving state. Is done.

このとき、蒸留処理中に蒸気導入路56内で凝縮して貯留されていた洗浄液が洗浄蒸気により押し出されて洗浄槽2内に噴出する。この洗浄液の噴出により、排液工程において洗浄液とともに排出されずに洗浄槽2内や被処理物W上に残留していた汚れ成分が大まかに洗い流されて洗浄槽2から排出される。したがって、浸漬洗浄工程後に汚れ成分が洗浄槽2内や被処理物W上に残っていたとしても、この汚れ成分を蒸気導入路56内に貯留した洗浄液を用いて洗い流して取り除くことができる。   At this time, the cleaning liquid condensed and stored in the steam introduction path 56 during the distillation process is pushed out by the cleaning steam and jetted into the cleaning tank 2. Due to the ejection of the cleaning liquid, the dirt component remaining in the cleaning tank 2 or on the workpiece W without being discharged together with the cleaning liquid in the draining process is roughly washed away and discharged from the cleaning tank 2. Therefore, even if the soil component remains in the cleaning tank 2 or the workpiece W after the immersion cleaning process, the soil component can be washed away using the cleaning liquid stored in the vapor introduction path 56.

蒸気導入路56内の洗浄液を押し出した後に洗浄蒸気が洗浄槽2内に導入されると、被処理物Wが洗浄蒸気(蒸発器41から導入された洗浄蒸気)に晒されて蒸気洗浄が行われる。したがって、洗浄液を蒸留する過程(蒸留処理)で生成された洗浄蒸気を用いて蒸気洗浄工程を行うことができ、洗浄液の蒸留と被処理物Wの蒸気洗浄とを効率よく実行することができる。そして、蒸気洗浄工程を開始してから予め設定された実行時間(蒸気洗浄実行時間)が経過すると、制御装置6が蒸気洗浄工程から減圧乾燥工程に移行する制御を実行する。具体的には、図11に示すように、制御装置6が洗浄蒸気導入バルブ57およびバッファ導入バルブ33を閉じ、洗浄槽減圧バルブ66を開く。すると、洗浄槽2内が駆動継続状態の真空ポンプ5により減圧され、洗浄液が被処理物W上の洗浄液が蒸発して被処理物Wの表面が乾燥する。なお、蒸発した洗浄液(洗浄蒸気)は、洗浄槽減圧路61内に吸引されて洗浄液回収トラップ70に回収される。   When the cleaning steam is introduced into the cleaning tank 2 after the cleaning liquid in the steam introduction path 56 is pushed out, the workpiece W is exposed to the cleaning steam (cleaning steam introduced from the evaporator 41) and steam cleaning is performed. Is called. Therefore, the steam cleaning process can be performed using the cleaning steam generated in the process of distilling the cleaning liquid (distillation process), and the cleaning liquid distillation and the steam cleaning of the workpiece W can be performed efficiently. And when the preset execution time (steam cleaning execution time) passes after starting a steam cleaning process, the control apparatus 6 will perform control which transfers to a pressure reduction drying process from a steam cleaning process. Specifically, as shown in FIG. 11, the control device 6 closes the cleaning steam introduction valve 57 and the buffer introduction valve 33 and opens the cleaning tank decompression valve 66. Then, the inside of the cleaning tank 2 is depressurized by the vacuum pump 5 that is continuously driven, and the cleaning liquid on the workpiece W evaporates and the surface of the workpiece W is dried. The evaporated cleaning liquid (cleaning vapor) is sucked into the cleaning tank decompression path 61 and recovered in the cleaning liquid recovery trap 70.

減圧乾燥工程を開始してから予め設定された実行時間(減圧乾燥実行時間)が経過すると、制御装置6が洗浄処理および蒸留処理を終了する制御を実行する。具体的には、真空ポンプ5、熱媒油循環ポンプ49、熱媒油ヒーター50の駆動を停止し、全てのバルブ16,21,33,34,53,57,66,67,68,72を閉じる。また、洗浄槽2の大気開放バルブを開いて洗浄槽2内を大気開放し、開閉蓋11の閉状態のロックを解除し、操作パネル7に運転終了の報知信号を送信して、作業員に運転終了を報知する。そして、作業員が洗浄槽2の開閉蓋11を開放し、洗浄乾燥された被処理物Wをバスケット10とともに取り出す。   When a preset execution time (decompression drying execution time) has elapsed since the start of the vacuum drying process, the control device 6 executes control to end the cleaning process and the distillation process. Specifically, the driving of the vacuum pump 5, the heat medium oil circulation pump 49, and the heat medium oil heater 50 is stopped, and all the valves 16, 21, 33, 34, 53, 57, 66, 67, 68, 72 are turned on. close up. In addition, the atmosphere release valve of the cleaning tank 2 is opened to release the atmosphere in the cleaning tank 2, the lock of the closed state of the open / close lid 11 is released, and an operation end notification signal is transmitted to the operation panel 7 to inform the operator. Notify the end of driving. Then, the worker opens the opening / closing lid 11 of the cleaning tank 2 and takes out the workpiece W that has been cleaned and dried together with the basket 10.

ところで、上記実施形態の洗浄液蒸留装置4においては、洗浄蒸気の蒸気供給路43内での凝縮を促進する構成を備えていないが、本発明はこれに限定されない。例えば、図12に示すように、蒸気供給路43の側方に供給路冷却手段として機能する送風装置80を備えてもよい。そして、送風装置80から風を送出して蒸気供給路43を冷却すれば、蒸気供給路43内の通過時における洗浄蒸気の冷却を一層促進することができ、洗浄液の再生効率をさらに向上させることができる。なお、供給路冷却手段は送風装置80に限らず、蒸気供給路43を冷却可能であればどのような構成であってもよい。例えば、蒸気供給路43の外周に巻設され、冷却水が内部に流れる供給路冷却管でもよい。あるいは、加熱ユニット46の熱媒油循環ポンプ49を冷却するための冷却ファンを供給路冷却手段としても機能させ、該冷却ファンからの送風を熱媒油循環ポンプ49だけではなく蒸気供給路43にも当てて、蒸気供給路43を冷却してもよい。   By the way, although the cleaning liquid distillation apparatus 4 of the above embodiment does not include a configuration for promoting the condensation of the cleaning steam in the steam supply path 43, the present invention is not limited to this. For example, as shown in FIG. 12, a blower 80 that functions as supply path cooling means may be provided on the side of the steam supply path 43. And if wind is sent from the air blower 80 and the vapor | steam supply path 43 is cooled, cooling of the washing | cleaning vapor | steam at the time of the passage in the vapor | steam supply path 43 can be accelerated | stimulated further, and the reproduction | regeneration efficiency of washing | cleaning liquid will be improved further. Can do. The supply path cooling means is not limited to the blower 80 and may have any configuration as long as the steam supply path 43 can be cooled. For example, a supply path cooling pipe wound around the outer periphery of the steam supply path 43 and through which cooling water flows may be used. Alternatively, a cooling fan for cooling the heat medium oil circulation pump 49 of the heating unit 46 also functions as a supply path cooling means, and air blown from the cooling fan is sent not only to the heat medium oil circulation pump 49 but also to the steam supply path 43. Alternatively, the steam supply path 43 may be cooled.

さらに、上記実施形態では、蒸気供給路43を蒸気送出口47よりも拡径することにより、蒸気供給路43の開口断面積を蒸気送出口47の開口断面積よりも広く設定したが、本発明はこれに限定されない。要は、蒸気供給路43の開口断面積を蒸気送出口47の開口断面積よりも広く設定することができれば、どのような構成を採用してもよい。例えば、蒸気供給路43を複数の並列路で構成して開口断面積を広くしてもよい。また、蒸気供給路43の長さを調整したり、蒸気供給路43内に熱交換フィンを設けたりする等して蒸気供給路43と洗浄蒸気との接触面積(言い換えると、熱交換面積)を増やして洗浄蒸気の凝縮を促進するようにしてもよい。さらに、蒸気供給路43の外側に放熱フィンを突設して蒸気供給路43の放熱を促進させることで、洗浄蒸気の凝縮を促進するようにしてもよい。   Furthermore, in the above embodiment, the diameter of the steam supply passage 43 is larger than that of the steam outlet 47, so that the opening cross-sectional area of the steam supply passage 43 is set wider than the opening cross-sectional area of the steam outlet 47. Is not limited to this. In short, any configuration may be adopted as long as the opening cross-sectional area of the steam supply passage 43 can be set wider than the opening cross-sectional area of the steam outlet 47. For example, the steam supply path 43 may be configured by a plurality of parallel paths to increase the opening cross-sectional area. Further, the contact area between the steam supply path 43 and the cleaning steam (in other words, the heat exchange area) is adjusted by adjusting the length of the steam supply path 43 or providing a heat exchange fin in the steam supply path 43. It may be increased to promote condensation of the cleaning vapor. Furthermore, condensation of the cleaning steam may be promoted by projecting heat radiation fins outside the steam supply path 43 to promote heat radiation of the steam supply path 43.

ところで、上記実施形態の洗浄液蒸留装置4では、凝縮器42の蒸気受入口52を蒸発器41の蒸気送出口47よりも下方に配置したが、本発明はこれに限定されない。例えば、図13に示すように、凝縮器42の蒸気受入口52を蒸発器41の蒸気送出口47よりも上方に配置すれば、蒸気供給路43が凝縮器42側から蒸発器41側へ下る姿勢に設定される。これにより、蒸気供給路43内で凝縮した洗浄液を自重により蒸発器41へ戻し、蒸発器41内で気化し直して再び凝縮器42へ送出することができる。したがって、洗浄液が蒸気供給路43内に滞留することを抑制することができ、洗浄液の再生効率の向上を図ることができる。   By the way, in the cleaning liquid distillation apparatus 4 of the above-described embodiment, the vapor receiving port 52 of the condenser 42 is disposed below the vapor delivery port 47 of the evaporator 41, but the present invention is not limited to this. For example, as shown in FIG. 13, if the vapor inlet / outlet 52 of the condenser 42 is disposed above the vapor outlet / outlet 47 of the evaporator 41, the vapor supply path 43 goes down from the condenser 42 side to the evaporator 41 side. Set to posture. Accordingly, the cleaning liquid condensed in the vapor supply path 43 can be returned to the evaporator 41 by its own weight, re-vaporized in the evaporator 41, and sent out to the condenser 42 again. Therefore, the cleaning liquid can be prevented from staying in the vapor supply path 43, and the regeneration efficiency of the cleaning liquid can be improved.

そして、上記実施形態では、洗浄液蒸留装置4を洗浄装置1の一部として備えたが、本発明はこれに限定されない。例えば、洗浄液蒸留装置を洗浄装置とは別個の装置として構成してもよい。また、上記実施形態における洗浄装置1では、洗浄液および洗浄蒸気を洗浄槽2に供給して被処理物Wを洗浄(浸漬洗浄および蒸気洗浄)したが、本発明はこれに限定されない。要は、洗浄槽内の被処理物を洗浄することができれば、洗浄液または洗浄蒸気のいずれか一方を洗浄槽内に供給して被処理物を洗浄してもよい。   And in the said embodiment, although the washing | cleaning liquid distillation apparatus 4 was provided as a part of the washing | cleaning apparatus 1, this invention is not limited to this. For example, the cleaning liquid distillation apparatus may be configured as a separate apparatus from the cleaning apparatus. In the cleaning apparatus 1 in the above embodiment, the cleaning liquid and the cleaning steam are supplied to the cleaning tank 2 to clean the workpiece W (immersion cleaning and steam cleaning), but the present invention is not limited to this. In short, as long as the object to be processed in the cleaning tank can be cleaned, either the cleaning liquid or the cleaning vapor may be supplied into the cleaning tank to clean the object to be processed.

なお、前記した実施の形態は全ての点で例示であって制限的なものではないと考えられるべきである。本発明は、上記した説明に限らず特許請求の範囲によって示され、特許請求の範囲と均等の意味及び範囲内での全ての変更が含まれるものである。   It should be understood that the above-described embodiment is illustrative in all respects and not restrictive. The present invention is not limited to the above description, but is defined by the scope of the claims, and includes all modifications within the scope and meaning equivalent to the scope of the claims.

1 洗浄装置
2 洗浄槽
3 洗浄液タンク
4 洗浄液蒸留装置
5 真空ポンプ
6 制御装置
7 操作パネル
10 バスケット
11 開閉蓋
12 蓋開閉検出スイッチ
13 洗浄槽レベルセンサ
14 洗浄液供給口
15 洗浄液供給路
16 洗浄液供給バルブ
18 超音波発生装置
19 洗浄液排出口
20 洗浄液排出路
21 洗浄液排出バルブ
25 洗浄液タンクレベルセンサ
26 洗浄液送出口
27 蒸留導入路
30 分岐排出路
31 バッファタンク
32 バッファタンクレベルセンサ
33 バッファ導入バルブ
34 バッファ排出バルブ
41 蒸発器
42 凝縮器
43 蒸気供給路
45 蒸発器本体
46 加熱ユニット
47 蒸気送出口
49 熱媒油循環ポンプ
50 熱媒油ヒーター
52 蒸気受入口
53 洗浄蒸気供給バルブ
54 洗浄液回収路
56 蒸気導入路
57 洗浄蒸気導入バルブ
60 吸気路
61 洗浄槽減圧路
62 洗浄タンク減圧路
63 バッファタンク減圧路
66 洗浄槽減圧バルブ
67 洗浄液タンク減圧バルブ
68 バッファタンク減圧バルブ
70 洗浄液回収トラップ
71 回収液送出路
72 回収液送出バルブ
75 洗浄槽温度計
76 洗浄槽真空計
77 バッファタンク真空計
78 洗浄液タンク真空計
80 送風装置
DESCRIPTION OF SYMBOLS 1 Cleaning apparatus 2 Cleaning tank 3 Cleaning liquid tank 4 Cleaning liquid distillation apparatus 5 Vacuum pump 6 Control apparatus 7 Operation panel 10 Basket 11 Opening lid 12 Lid opening / closing detection switch 13 Cleaning tank level sensor 14 Cleaning liquid supply port 15 Cleaning liquid supply path 16 Cleaning liquid supply valve 18 Ultrasonic generator 19 Cleaning liquid outlet 20 Cleaning liquid discharge path 21 Cleaning liquid discharge valve 25 Cleaning liquid tank level sensor 26 Cleaning liquid outlet 27 Distillation introduction path 30 Branch discharge path 31 Buffer tank 32 Buffer tank level sensor 33 Buffer introduction valve 34 Buffer discharge valve 41 Evaporator 42 Condenser 43 Steam supply path 45 Evaporator main body 46 Heating unit 47 Steam outlet 49 Heat medium oil circulation pump 50 Heat medium oil heater 52 Steam inlet 53 Cleaning steam supply valve 54 Cleaning liquid recovery path 56 Steam introduction path 57 Cleaning Steam introduction bar 60 Intake path 61 Cleaning tank pressure reducing path 62 Cleaning tank pressure reducing path 63 Buffer tank pressure reducing path 66 Cleaning tank pressure reducing valve 67 Cleaning liquid tank pressure reducing valve 68 Buffer tank pressure reducing valve 70 Cleaning liquid recovery trap 71 Recovery liquid sending path 72 Recovery liquid sending valve 75 Cleaning Tank thermometer 76 Cleaning tank vacuum gauge 77 Buffer tank vacuum gauge 78 Cleaning liquid tank vacuum gauge 80 Blower

Claims (3)

被処理物を収容する洗浄槽と、該洗浄槽へ洗浄液を供給する洗浄液タンクと、洗浄液を気化して洗浄蒸気を生成する蒸発器と、を備え、前記洗浄槽内に供給した洗浄液に被処理物を浸漬して洗浄する浸漬洗浄工程と、浸漬洗浄工程の実行後に前記洗浄槽内の洗浄液を排出する排液工程と、該排液工程の実行後に洗浄蒸気を前記洗浄槽内に導入して被処理物を蒸気洗浄する蒸気洗浄工程と、を行う洗浄装置であって、
前記洗浄槽と前記蒸発器との間には、洗浄蒸気を前記洗浄槽へ導入する蒸気導入路を備え、該蒸気導入路内において洗浄蒸気を凝縮して洗浄液を貯留可能とし、
前記蒸気洗浄工程において、前記蒸気導入路内に貯留された洗浄液を洗浄槽内へ送出することを特徴とする洗浄装置。
A cleaning tank for storing an object to be processed; a cleaning liquid tank for supplying a cleaning liquid to the cleaning tank; and an evaporator for generating a cleaning vapor by evaporating the cleaning liquid, and processing the cleaning liquid supplied into the cleaning tank An immersion cleaning process for immersing and cleaning an object, a draining process for discharging the cleaning liquid in the cleaning tank after the execution of the immersion cleaning process, and introducing a cleaning vapor into the cleaning tank after the draining process is performed. A cleaning apparatus for performing a steam cleaning process for steam-cleaning a workpiece,
Between the cleaning tank and the evaporator, a steam introduction path for introducing cleaning steam into the cleaning tank is provided, the cleaning steam can be condensed in the steam introduction path, and the cleaning liquid can be stored.
In the steam cleaning step, the cleaning device stored in the steam introduction path is sent into a cleaning tank.
前記蒸発器と、該蒸発器により生成された洗浄蒸気を凝縮して洗浄液を再生する凝縮器と、洗浄蒸気を前記蒸発器から前記凝縮器へ供給する蒸気供給路と、を備えて洗浄液蒸留装置を構成し、
前記蒸気導入路を前記蒸気供給路から分岐することを特徴とする請求項1に記載の洗浄装置。
A cleaning liquid distillation apparatus comprising: the evaporator; a condenser that condenses the cleaning steam generated by the evaporator to regenerate the cleaning liquid; and a steam supply path that supplies the cleaning steam from the evaporator to the condenser. Configure
The cleaning apparatus according to claim 1, wherein the steam introduction path is branched from the steam supply path.
洗浄槽内に被処理物を収容し、該被処理物を洗浄液に浸漬して洗浄する浸漬洗浄工程と、洗浄液を気化して生成された洗浄蒸気を前記洗浄槽内に導入して被処理物を蒸気洗浄する蒸気洗浄工程と、を行う洗浄方法であって、
前記蒸気洗浄工程の実行前に、洗浄槽へ洗浄蒸気を供給する蒸気導入路内にて洗浄蒸気を凝縮して洗浄液を貯留しておき、
前記蒸気洗浄工程において、前記蒸気導入路内に貯留された洗浄液を洗浄槽内へ送出することを特徴とする洗浄方法。
An immersion cleaning process for storing an object to be processed in a cleaning tank and immersing the object in a cleaning liquid for cleaning; and a cleaning vapor generated by vaporizing the cleaning liquid is introduced into the cleaning tank. A steam cleaning process for steam cleaning,
Before execution of the steam cleaning step, the cleaning steam is condensed in the steam introduction path for supplying the cleaning steam to the cleaning tank, and the cleaning liquid is stored.
In the steam cleaning step, the cleaning liquid stored in the steam introduction path is sent into a cleaning tank.
JP2016175210A 2016-09-08 2016-09-08 Cleaning device and cleaning method Pending JP2018038970A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7469657B2 (en) 2020-07-28 2024-04-17 株式会社不二越 Surface treatment system for steel objects and surface treatment method using the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7469657B2 (en) 2020-07-28 2024-04-17 株式会社不二越 Surface treatment system for steel objects and surface treatment method using the same

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