JP2017196689A - Wire saw device - Google Patents

Wire saw device Download PDF

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JP2017196689A
JP2017196689A JP2016088232A JP2016088232A JP2017196689A JP 2017196689 A JP2017196689 A JP 2017196689A JP 2016088232 A JP2016088232 A JP 2016088232A JP 2016088232 A JP2016088232 A JP 2016088232A JP 2017196689 A JP2017196689 A JP 2017196689A
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cleaning liquid
cover
wire saw
processing chamber
saw device
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JP6614015B2 (en
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信平 阿部
Shinpei Abe
信平 阿部
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Toyota Motor Corp
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Toyota Motor Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a wire saw device capable of preventing a damage in a transparent part for inspecting the inside of a processing chamber visually.SOLUTION: A wire saw device comprises: a processing chamber 10 for processing a work-piece; a cover 20 for covering said processing chamber 10; and a transparent part 21 formed in at least a portion of said cover 20. The wire saw device has a cleaning unit 40 arranged to face the upper portion of the internal surface 20a of the cover 20. The cleaning unit 40 comprises: a washing liquid channel 41 extending along the transverse direction of the transparent part 21; a washing liquid outflow port 42 disposed in the washing liquid channel 41; a washing liquid receiving groove 43 opened upward below the washing liquid outflow port 42 extending along the transverse direction of the transparent part 21; and a washing liquid guide part 44 extending along the opening edge 43a of the washing liquid receiving groove 43 and extending obliquely downward to the cover 20.SELECTED DRAWING: Figure 5

Description

本発明は、ワイヤソー装置に関する。   The present invention relates to a wire saw device.

従来からシリコン、ガラス、セラミックス等の脆性材料を切断するワイヤソーの加工液飛散防止のためのガイドローラカバーに関する発明が知られている(下記特許文献1を参照)。特許文献1に記載されたワイヤソーは、ワイヤを複数個のグルーブローラに巻き掛けてワイヤ列を形成し、ワイヤを走行させるとともにワイヤ列に加工液を供給しながら被加工物を押し付けることにより多数のウェーハに切断する装置である。   2. Description of the Related Art Conventionally, an invention related to a guide roller cover for preventing the processing fluid from scattering of a wire saw that cuts brittle materials such as silicon, glass, and ceramics is known (see Patent Document 1 below). The wire saw described in Patent Document 1 is formed by winding a wire around a plurality of groove rollers to form a wire row, causing the wire to travel and pressing a workpiece while supplying a machining fluid to the wire row. An apparatus for cutting into wafers.

このワイヤソーのガイドローラカバーは、被加工物の切断を行うためのワイヤソーの加工室に隣接した架線室において、ワイヤを巻き掛ける複数のガイドローラの近傍に設けられたカバーからなることを特徴としている。このカバーは、ワイヤとガイドローラから飛散する加工液や、ワイヤを洗浄した洗浄液を受け止めるとともに、加工室へ流すように構成されている(特許文献1、請求項1等を参照)。   The wire saw guide roller cover is characterized by comprising a cover provided in the vicinity of a plurality of guide rollers around which a wire is wound in an overhead wire chamber adjacent to a wire saw processing chamber for cutting a workpiece. . The cover is configured to receive the processing liquid splashed from the wire and the guide roller and the cleaning liquid for cleaning the wire and to flow into the processing chamber (see Patent Document 1, Claim 1 and the like).

特許文献1には、ワイヤソーの加工室に切断加工の状況を観測する観測窓が設けられ、観測窓には、ワイパや洗浄液を観察窓に向かって噴射するための噴射ノズルが設けられることが記載されている(段落0017、図2等を参照)。このワイパや噴射ノズルは、観測窓に加工液が付着して内部が見えなくなったときに動作する。   Patent Document 1 describes that an observation window for observing the cutting state is provided in a wire saw processing chamber, and an injection nozzle for injecting a wiper or a cleaning liquid toward the observation window is provided in the observation window. (See paragraph 0017, FIG. 2, etc.). The wiper and the injection nozzle operate when the machining liquid adheres to the observation window and the inside becomes invisible.

特開2000−167760号公報JP 2000-167760 A

特許文献1に記載されたワイヤソーは、ワイパや噴射ノズルを用いて観測窓に付着した加工液を除去している。しかし、加工液には切粉や砥粒が含まれているため、加工液の除去時に加工液に含まれる切粉や砥粒によって観測窓に傷が付き、加工室の内部を目視することが困難になるおそれがある。   The wire saw described in Patent Document 1 uses a wiper or a spray nozzle to remove the processing liquid adhering to the observation window. However, since the machining fluid contains chips and abrasive particles, the removal of the machining fluid may damage the observation window due to the chips and abrasive particles contained in the machining fluid, and the inside of the machining chamber may be visually observed. May be difficult.

本発明は、前記課題に鑑みてなされたものであり、加工室の内部を目視するための透明部に傷が付くのを防止することができるワイヤソー装置を提供することを目的とする。   This invention is made | formed in view of the said subject, and it aims at providing the wire saw apparatus which can prevent that the transparent part for visually observing the inside of a processing chamber gets damaged.

前記目的を達成すべく、本発明のワイヤソー装置は、ワークを加工するための加工室と、該加工室を覆うカバーと、該カバーの少なくとも一部に設けられた透明部とを備えるワイヤソー装置であって、前記カバーの内表面上部に対向配置された洗浄ユニットを備え、前記洗浄ユニットは、前記透明部の横断方向に沿って延びる洗浄液流路と、該洗浄液流路に設けられた洗浄液流出口と、該洗浄液流出口の下方で上方に向けて開口し前記横断方向に沿って延びる洗浄液受溝と、該洗浄液受溝の開口縁に沿って延びかつ前記カバーへ向けて斜め下方へ延びる洗浄液案内部と、を有することを特徴とする。   In order to achieve the above object, a wire saw device of the present invention is a wire saw device including a processing chamber for processing a workpiece, a cover that covers the processing chamber, and a transparent portion that is provided in at least a part of the cover. A cleaning unit disposed opposite to an upper surface of the inner surface of the cover, the cleaning unit extending along a transverse direction of the transparent portion, and a cleaning liquid outlet provided in the cleaning liquid channel A cleaning liquid receiving groove that opens upward below the cleaning liquid outlet and extends along the transverse direction, and a cleaning liquid guide that extends along the opening edge of the cleaning liquid receiving groove and extends obliquely downward toward the cover And a portion.

本発明のワイヤソー装置は、カバーの少なくとも一部に設けられた透明部を洗浄する洗浄液ユニットを備える点に特徴を有している。したがって、本発明のワイヤソー装置において、加工室の内部に設置される機器や、加工室に隣接する架線室の内部に設置される機器等は、公知の構成を採用することができる。   The wire saw device of the present invention is characterized in that it includes a cleaning liquid unit for cleaning a transparent portion provided on at least a part of the cover. Therefore, in the wire saw device of the present invention, a known configuration can be adopted for equipment installed inside the processing chamber, equipment installed inside the overhead wire room adjacent to the processing chamber, and the like.

具体的には、本発明のワイヤソー装置は、加工室の内部に、たとえば、複数のワークローラと、該複数のワークローラに平行に架け渡されたワイヤと、ワークを支持して前記ワイヤへ向けて送るワーク送り部と、前記ワイヤへ砥粒を含む加工液を噴射する加工液ノズルとを備えることができる。また、本発明のワイヤソー装置は、加工室に隣接する架線室の内部に、たとえば、ワイヤを巻回する一対のワイヤリールと、該ワイヤリールを正逆回転させるモータと、前記ワイヤリールに巻回されたワイヤを前記加工室の複数のワークローラへ導く複数のローラとを備えることができる。   Specifically, the wire saw device of the present invention includes, for example, a plurality of work rollers, a wire laid in parallel with the plurality of work rollers, and a work supporting the work toward the wires. And a workpiece feeding portion that feeds the machining fluid containing abrasive grains to the wire. Further, the wire saw device of the present invention includes, for example, a pair of wire reels for winding a wire, a motor for rotating the wire reel in the forward and reverse directions, and a wire wound around the wire reel. And a plurality of rollers for guiding the formed wire to a plurality of work rollers in the processing chamber.

このような構成により、本発明のワイヤソー装置は、たとえば架線室内のモータによりワイヤリールを正逆回転させて、加工室の内部でワークローラに平行に架け渡されたワイヤを往復させる。そして、ワーク送り部によってウェーハなどのワークを支持してワイヤへ向けて送り、加工液ノズルによってワイヤへ加工液を噴射して、ワークを切断する。このとき、砥粒や切粉を含む加工液が加工室を覆うカバーへ向けて飛散する。   With such a configuration, the wire saw device of the present invention reciprocates the wire spanned in parallel with the work roller inside the processing chamber, for example, by rotating the wire reel forward and backward by a motor in the overhead wire chamber. Then, a workpiece such as a wafer is supported by the workpiece feeding unit and fed toward the wire, and the machining fluid is sprayed onto the wire by the machining fluid nozzle, thereby cutting the workpiece. At this time, the processing liquid containing abrasive grains and chips scatters toward the cover covering the processing chamber.

本発明のワイヤソー装置は、加工室を覆うカバーの少なくとも一部に透明部が設けられている。透明部は、加工室の内部でワークが切断される様子を外部から目視可能な位置において、不透明なカバーの一部に窓状に設けることができる。また、加工室を覆うカバーの全体を透明部としてもよい。より具体的には、加工室の一側にワークの加工に用いる機器を取り付けるための壁面を設け、当該壁面の方向を除く加工室の三方を覆うカバーを設け、そのカバー全体を透明部としてもよい。この場合、加工室に臨むカバーの内表面は、鉛直方向に概ね平行であることが好ましい。   In the wire saw device of the present invention, a transparent portion is provided on at least a part of the cover covering the processing chamber. The transparent portion can be provided in a window shape in a part of the opaque cover at a position where the state in which the workpiece is cut inside the processing chamber can be viewed from the outside. Moreover, it is good also considering the whole cover which covers a process chamber as a transparent part. More specifically, a wall surface is provided on one side of the processing chamber for attaching equipment used for processing the workpiece, a cover that covers the three sides of the processing chamber excluding the direction of the wall surface is provided, and the entire cover may be a transparent portion. Good. In this case, it is preferable that the inner surface of the cover facing the processing chamber is substantially parallel to the vertical direction.

本発明のワイヤソー装置は、前述のように、カバーの内表面上部に対向配置された洗浄ユニットを備えることを特徴としている。洗浄ユニットは、透明部の横断方向に沿って延びる洗浄液流路と、該洗浄液流路に設けられた洗浄液流出口とを有している。ここで、透明部の横断方向とは、たとえば、透明部の内表面に沿う方向であり、透明部の内表面を水平方向に横断する方向である。   As described above, the wire saw device of the present invention is characterized by including the cleaning unit disposed opposite to the upper inner surface of the cover. The cleaning unit includes a cleaning liquid channel extending along the transverse direction of the transparent portion, and a cleaning liquid outlet provided in the cleaning liquid channel. Here, the transverse direction of the transparent part is, for example, a direction along the inner surface of the transparent part, and a direction transverse to the inner surface of the transparent part.

洗浄液流出口は、洗浄液流路の鉛直方向における中心よりも下方側に設けることができ、洗浄液流路の底部または下端に設けてもよい。洗浄液流出口は、洗浄液流路を貫通する貫通孔であってもよく、洗浄液流路を貫通して透明部の横断方向に延びるスリットであってもよい。洗浄液流路は、透明部の横断方向に間隔をあけて複数の貫通孔またはスリットを有してもよく、透明部の横断方向に連続する単一のスリットを有してもよい。透明部の横断方向、すなわち洗浄液流路の延在方向において、洗浄液流出口からの洗浄液の供給量を均一化する観点から、洗浄液流路の断面積は、洗浄液流出口の総断面積と比較して十分に大きくなるように設定することが好ましい。   The cleaning liquid outlet can be provided below the center in the vertical direction of the cleaning liquid flow path, and may be provided at the bottom or lower end of the cleaning liquid flow path. The cleaning liquid outlet may be a through-hole penetrating the cleaning liquid flow path, or a slit extending through the cleaning liquid flow path in the transverse direction of the transparent portion. The cleaning liquid flow path may have a plurality of through holes or slits spaced in the transverse direction of the transparent part, or may have a single slit continuous in the transverse direction of the transparent part. From the viewpoint of equalizing the amount of cleaning liquid supplied from the cleaning liquid outlet in the transverse direction of the transparent part, that is, in the extending direction of the cleaning liquid path, the sectional area of the cleaning liquid channel is compared with the total sectional area of the cleaning liquid outlet. It is preferable to set it to be sufficiently large.

また、洗浄ユニットは、洗浄液流出口の下方で上方に向けて開口し、透明部の横断方向に沿って延びる洗浄液受溝を有している。洗浄液受溝は、洗浄液流出口の下方で上方を向く開口によって、洗浄液流出口から流出した洗浄液を受け、透明部の横断方向に沿って延びる樋状の部分によって洗浄液を一時的に貯留する。洗浄液受溝は、一時的に貯留した洗浄液を、透明部の横断方向に延びる一方の開口縁から溢れ出させる。   Further, the cleaning unit has a cleaning liquid receiving groove that opens upward below the cleaning liquid outlet and extends along the transverse direction of the transparent portion. The cleaning liquid receiving groove receives the cleaning liquid flowing out from the cleaning liquid outlet through an opening facing upward below the cleaning liquid outlet, and temporarily stores the cleaning liquid by a hook-shaped portion extending in the transverse direction of the transparent portion. The cleaning liquid receiving groove causes the temporarily stored cleaning liquid to overflow from one opening edge extending in the transverse direction of the transparent portion.

また、洗浄ユニットは、洗浄液受溝の開口縁に沿って延びかつカバーへ向けて斜め下方へ延びる洗浄液案内部を有している。洗浄液案内部は、たとえば、洗浄液を溢れ出させる洗浄液受溝の一方の開口縁に設けられ、当該開口縁からカバーの内表面へ向けて下方に傾斜する傾斜面を有する庇状またはリップ状の部材である。洗浄液案内部のカバー側の先端部は、透明部の横断方向に沿って、カバーの内表面と均一な間隔を有して対向させることができる。洗浄液案内部の先端部とカバーの内表面との間の間隔は、たとえば、1mmから2mm程度に設定することができる。   Further, the cleaning unit has a cleaning liquid guide portion extending along the opening edge of the cleaning liquid receiving groove and extending obliquely downward toward the cover. The cleaning liquid guide portion is, for example, a bowl-shaped or lip-shaped member that is provided at one opening edge of the cleaning liquid receiving groove that overflows the cleaning liquid and has an inclined surface that is inclined downward from the opening edge toward the inner surface of the cover. It is. The front end portion of the cleaning liquid guide portion on the cover side can be opposed to the inner surface of the cover with a uniform spacing along the transverse direction of the transparent portion. The distance between the tip of the cleaning liquid guide and the inner surface of the cover can be set to about 1 mm to 2 mm, for example.

以上の構成により、本発明のワイヤソー装置は、カバーの内表面上部に対向配置された洗浄ユニットによって、カバーの内表面の上部から下方へ向けて、カバーの内表面に沿って洗浄液を流す。より具体的には、透明部の上方で透明部の横断方向に沿って延びる洗浄液流路に洗浄液を流すと、洗浄液流路に設けられた洗浄液流出口から洗浄液が流出する。洗浄液流出口から流出した洗浄液は、洗浄液流出口の下方で上方に向けて開口する洗浄液受溝に流入し、透明部の横断方向に沿う洗浄液受溝に一時的に貯留される。   With the above-described configuration, the wire saw device of the present invention causes the cleaning liquid to flow along the inner surface of the cover from the upper portion of the inner surface of the cover downward by the cleaning unit disposed opposite to the upper surface of the inner surface of the cover. More specifically, when the cleaning liquid is caused to flow through the cleaning liquid channel extending along the transverse direction of the transparent part above the transparent part, the cleaning liquid flows out from the cleaning liquid outlet provided in the cleaning liquid channel. The cleaning liquid flowing out from the cleaning liquid outlet flows into the cleaning liquid receiving groove that opens upward below the cleaning liquid outlet, and is temporarily stored in the cleaning liquid receiving groove along the transverse direction of the transparent portion.

洗浄液受溝に流入する洗浄液の体積が洗浄液受溝の容量を超えると、洗浄液受溝に貯留された洗浄液は、透明部の横断方向に延びる洗浄液受溝の開口縁を超えて溢れ出す。浄液受溝の開口縁を超えて溢れ出した洗浄液は、洗浄液受溝の開口縁に沿って延びかつカバーへ向けて斜め下方へ延びる洗浄液案内部によって案内されて、透明部の横断方向に亘ってカバーの内表面に接し、カバーの内表面上部からカバーの内表面に沿って下方へ流下する。これにより、透明部の内表面を含むカバーの内表面に沿って、上方から下方へ流れる幅の広いカーテン状の洗浄液の流れを形成することができる。   When the volume of the cleaning liquid flowing into the cleaning liquid receiving groove exceeds the capacity of the cleaning liquid receiving groove, the cleaning liquid stored in the cleaning liquid receiving groove overflows beyond the opening edge of the cleaning liquid receiving groove extending in the transverse direction of the transparent portion. The cleaning liquid overflowing beyond the opening edge of the cleaning liquid receiving groove is guided by the cleaning liquid guide portion extending along the opening edge of the cleaning liquid receiving groove and obliquely downward toward the cover, and extends in the transverse direction of the transparent portion. Then, it touches the inner surface of the cover and flows downward along the inner surface of the cover from the upper surface of the inner surface of the cover. Thereby, the flow of the wide curtain-shaped washing | cleaning liquid which flows from upper direction to the downward direction can be formed along the inner surface of the cover including the inner surface of a transparent part.

そのため、加工室内部でのワークの加工によって砥粒や切粉を含む加工液が加工室を覆うカバーへ向けて飛散しても、飛散した加工液が透明部の内表面を流れる洗浄液に触れ、洗浄液とともに流下する。したがって、本発明のワイヤソー装置によれば、砥粒や切粉を含む加工液が透明部の内表面に直接的に付着することがなく、透明部を通した加工室内部の視認性が低下するのを防止することができる。   Therefore, even if the machining liquid containing abrasive grains and chips scatters toward the cover that covers the machining chamber by machining the workpiece in the machining chamber, the scattered machining liquid touches the cleaning liquid flowing on the inner surface of the transparent part, Flow down with cleaning solution. Therefore, according to the wire saw device of the present invention, the processing liquid containing abrasive grains and chips does not directly adhere to the inner surface of the transparent portion, and the visibility of the inside of the processing chamber through the transparent portion is reduced. Can be prevented.

また、透明部の内表面に砥粒や切粉が付着する前に、透明部の内表面を流れる洗浄液によって砥粒や切粉を洗い流すことができ、透明部の内表面に付着した砥粒や切粉をワイパや噴射ノズルによって除去する必要がない。したがって、本発明のワイヤソー装置によれば、透明部の内表面に付着した砥粒や切粉をワイパや噴射ノズルによって除去することによる透明部の傷付きを防止することができる。   In addition, before the abrasive grains and chips adhere to the inner surface of the transparent part, the abrasive grains and chips can be washed away by the cleaning liquid flowing on the inner surface of the transparent part. There is no need to remove chips with a wiper or spray nozzle. Therefore, according to the wire saw device of the present invention, it is possible to prevent the transparent portion from being damaged by removing abrasive grains and chips adhering to the inner surface of the transparent portion with a wiper or a spray nozzle.

以上の説明から理解できるように、本発明によれば、加工室の内部を目視するための透明部に傷が付くのを防止することができるワイヤソー装置を提供することができる。   As can be understood from the above description, according to the present invention, it is possible to provide a wire saw device capable of preventing the transparent portion for visually observing the inside of the processing chamber from being damaged.

本発明の実施形態に係るワイヤソー装置の斜視図。The perspective view of the wire saw apparatus which concerns on embodiment of this invention. 図1に示すワイヤソー装置のII-II線に沿う横断面図。The cross-sectional view which follows the II-II line of the wire saw apparatus shown in FIG. 図1に示すワイヤソー装置の洗浄ユニットの拡大斜視図。The expansion perspective view of the washing | cleaning unit of the wire saw apparatus shown in FIG. 図3に示す洗浄ユニットのIV-IV線に沿う拡大縦断面図。FIG. 4 is an enlarged longitudinal sectional view taken along line IV-IV of the cleaning unit shown in FIG. 3. 図3に示す洗浄ユニットのV-V線に沿う拡大縦断面図。FIG. 4 is an enlarged longitudinal sectional view taken along line VV of the cleaning unit shown in FIG. 3.

以下、図面を参照して本発明のワイヤソー装置の実施形態を説明する。   Hereinafter, embodiments of the wire saw device of the present invention will be described with reference to the drawings.

図1は、本発明の実施形態に係るワイヤソー装置100の斜視図である。図2は、図1に示すワイヤソー装置100のII-II線に沿う横断面図である。図3は、図1に示すワイヤソー装置100の洗浄ユニット40の拡大斜視図である。   FIG. 1 is a perspective view of a wire saw device 100 according to an embodiment of the present invention. FIG. 2 is a cross-sectional view taken along line II-II of the wire saw device 100 shown in FIG. FIG. 3 is an enlarged perspective view of the cleaning unit 40 of the wire saw device 100 shown in FIG.

本実施形態のワイヤソー装置100は、たとえば、シリコン、ガラス、セラミックス等の脆性材料を切断するための装置であり、ワークを加工するための加工室10と、該加工室10を覆うカバー20と、加工室10の後方側に設けられた本体部30とを備えている。なお、図1および図3では、加工室10の内部の構成を示すために、カバー20の図示を省略し、カバー20の輪郭形状を二点鎖線の仮想線で表している。   The wire saw device 100 of the present embodiment is a device for cutting a brittle material such as silicon, glass, ceramics, for example, a processing chamber 10 for processing a workpiece, a cover 20 covering the processing chamber 10, And a main body 30 provided on the rear side of the processing chamber 10. In FIG. 1 and FIG. 3, in order to show the internal configuration of the processing chamber 10, the illustration of the cover 20 is omitted, and the outline shape of the cover 20 is represented by a two-dot chain phantom line.

本実施形態のワイヤソー装置100は、カバー20の内表面20a上部に対向配置された洗浄ユニット40を備えることを特徴としている。したがって、本実施形態のワイヤソー装置100において、加工室10の内部に設置される機器や、加工室10に隣接する本体部30の内部に設置される機器等は、公知の構成を採用することができるため、説明を適宜省略する。   The wire saw device 100 of the present embodiment is characterized by including a cleaning unit 40 that is disposed opposite to the upper portion of the inner surface 20a of the cover 20. Therefore, in the wire saw device 100 of the present embodiment, the devices installed inside the processing chamber 10, the devices installed inside the main body 30 adjacent to the processing chamber 10, etc. can adopt a known configuration. Therefore, the description is omitted as appropriate.

加工室10は、前方と左右側方の三方がカバー20によって覆われ、後方が本体部30の壁面によって画定された空間である。ワイヤソー装置100は、加工室10の内部に、たとえば、複数のワークローラ11と、該複数のワークローラ11に平行に架け渡されたワイヤと、ワークWを支持してワイヤへ向けて送るワーク送り部12と、ワイヤへ砥粒を含む加工液を噴射する加工液ノズルとを備えることができる。加工室10の内部の各機器は、たとえば本体部30の壁面に取り付けられている。   The processing chamber 10 is a space that is covered by the cover 20 on the front and left and right sides, and that is defined by the wall surface of the main body 30 on the back. The wire saw device 100 includes, for example, a plurality of work rollers 11, wires laid in parallel to the plurality of work rollers 11, and a work feed that supports the work W and sends the work W toward the wire. The part 12 and the process liquid nozzle which injects the process liquid containing an abrasive grain to a wire can be provided. Each device inside the processing chamber 10 is attached to the wall surface of the main body 30, for example.

本実施形態のワイヤソー装置100は、カバー20全体が透明部21とされ、カバー20を介して加工室10の内部を視認できるようになっている。なお、カバー20は、全体が透明部21である構成に限定されない。たとえば、不透明なカバー20の一部に加工室10の内部を視認可能な透明部21が設けられていてもよい。カバー20および透明部21は、たとえば、各種の透明なガラスや樹脂材料、シール材、および金属部品等を、適宜組み合わせることによって構成することができる。   In the wire saw device 100 according to the present embodiment, the entire cover 20 is a transparent portion 21 so that the inside of the processing chamber 10 can be visually recognized through the cover 20. Note that the cover 20 is not limited to a configuration in which the entirety is the transparent portion 21. For example, a transparent portion 21 that can visually recognize the inside of the processing chamber 10 may be provided in a part of the opaque cover 20. The cover 20 and the transparent part 21 can be configured by appropriately combining various transparent glasses, resin materials, sealing materials, metal parts, and the like.

カバー20は、たとえば、加工室10の前方および左右側方の三方を覆うように設けられ、図2に示す水平方向に沿う断面において、円弧状の角部を有する概ねU字形の形状を有している。カバー20は、たとえば、加工室10に臨む内表面20aと外部空間に臨む外表面20bとが、それぞれ、鉛直方向に概ね平行に設けられている。なお、カバー20は、加工室10の三方を覆う形状に限定されず、たとえば、加工室10の前方または側方を覆う平板状のカバー20や、加工室10の前方と側方の二方向を覆う、水平方向に沿う断面がL字形状のカバー20であってもよい。   The cover 20 is provided, for example, so as to cover the front and left and right sides of the processing chamber 10, and has a generally U-shaped shape having arc-shaped corners in a cross section along the horizontal direction shown in FIG. ing. In the cover 20, for example, an inner surface 20 a that faces the processing chamber 10 and an outer surface 20 b that faces the external space are respectively provided substantially parallel to the vertical direction. Note that the cover 20 is not limited to a shape that covers three sides of the processing chamber 10. For example, the cover 20 that covers the front or side of the processing chamber 10 or the two directions of the front and side of the processing chamber 10 are provided. The cover 20 having a L-shaped cross section that covers the horizontal direction may be used.

図示を省略するが、本体部30は、たとえば、その内部に、ワイヤを巻回する一対のワイヤリールと、該ワイヤリールを正逆回転させるモータと、該ワイヤリールに巻回されたワイヤを加工室10の複数のワークローラ11へ導く複数のローラとを備えることができる。また、本体部30の壁面には、たとえば、サポート部材31を介して洗浄ユニット40が取り付けられている。   Although not shown in the drawings, the main body 30 is formed, for example, by processing a pair of wire reels around which a wire is wound, a motor for rotating the wire reel in the forward and reverse directions, and a wire wound around the wire reel. And a plurality of rollers leading to the plurality of work rollers 11 in the chamber 10. Moreover, the cleaning unit 40 is attached to the wall surface of the main body 30 via, for example, a support member 31.

洗浄ユニット40は、たとえば、サポート部材31によって支持されて、カバー20の内表面20a上部に対向配置されている。洗浄ユニット40は、図2および図3に示すように、カバー20の内表面20aに沿って、概ね水平方向にカバー20を横断するように設けられている。換言すると、洗浄ユニット40は、カバー20の全体を構成する透明部21の内表面20aに沿って、透明部21を横断する概ね水平方向に平行な横断方向に延び、図2に示すワイヤソー装置100の水平方向に沿う横断面において、カバー20の形状に対応する概ねU字形の形状を有している。   The cleaning unit 40 is supported by, for example, the support member 31 and is disposed to face the upper portion of the inner surface 20a of the cover 20. As shown in FIGS. 2 and 3, the cleaning unit 40 is provided so as to cross the cover 20 in a substantially horizontal direction along the inner surface 20 a of the cover 20. In other words, the cleaning unit 40 extends along the inner surface 20a of the transparent portion 21 constituting the entire cover 20 in a transverse direction substantially parallel to the horizontal direction across the transparent portion 21, and the wire saw device 100 shown in FIG. In the cross section along the horizontal direction, the shape of the cover 20 is substantially U-shaped corresponding to the shape of the cover 20.

図4は、図3に示す洗浄ユニット40のIV-IV線に沿う拡大縦断面図である。図5は、図3に示す洗浄ユニット40のV-V線に沿う拡大縦断面図である。洗浄ユニット40は、主に、洗浄液流路41と、洗浄液流出口42と、洗浄液受溝43と、洗浄液案内部44と、を有している。   FIG. 4 is an enlarged longitudinal sectional view taken along line IV-IV of the cleaning unit 40 shown in FIG. FIG. 5 is an enlarged longitudinal sectional view taken along line VV of the cleaning unit 40 shown in FIG. The cleaning unit 40 mainly includes a cleaning liquid channel 41, a cleaning liquid outlet 42, a cleaning liquid receiving groove 43, and a cleaning liquid guide portion 44.

洗浄液流路41は、たとえば透明部21の上方でカバー20の内表面20aに対向し、透明部21の横断方向に沿って延びる管状の部材である。ここで、透明部21の横断方向とは、たとえば、透明部21の内表面20aに沿う方向であり、透明部21の内表面20aを水平方向に横断する方向である。洗浄液流路41の一端には、洗浄液流路41に洗浄液を供給するための洗浄液供給口41aが設けられ、洗浄液流路41の他端には、洗浄液流路41から洗浄液を排出するための洗浄液排出口41bが設けられている。   The cleaning liquid channel 41 is, for example, a tubular member that faces the inner surface 20 a of the cover 20 above the transparent portion 21 and extends along the transverse direction of the transparent portion 21. Here, the transverse direction of the transparent portion 21 is, for example, a direction along the inner surface 20a of the transparent portion 21 and a direction transverse to the inner surface 20a of the transparent portion 21 in the horizontal direction. A cleaning liquid supply port 41 a for supplying the cleaning liquid to the cleaning liquid flow path 41 is provided at one end of the cleaning liquid flow path 41, and a cleaning liquid for discharging the cleaning liquid from the cleaning liquid flow path 41 at the other end of the cleaning liquid flow path 41. A discharge port 41b is provided.

洗浄液流出口42は、洗浄液流路41に設けられ、たとえば、洗浄液流路41を貫通する貫通孔またはスリットである。洗浄液流出口42は、たとえば、洗浄液流路41の鉛直方向における中心よりも下方側に設けることができる。図4および図5に示す例において、洗浄液流出口42は、洗浄液流路41の底部に設けられ、かつ洗浄液流路41の延在方向、すなわち透明部21の横断方向に、間隔をあけて設けられた複数の貫通孔である。洗浄液流出口42の総断面積は、洗浄液流出口42からの洗浄液の供給量を均一化する観点から、洗浄液流路41の断面積と比較して十分に小さいことが好ましい。   The cleaning liquid outlet 42 is provided in the cleaning liquid channel 41 and is, for example, a through hole or a slit that penetrates the cleaning liquid channel 41. The cleaning liquid outlet 42 can be provided, for example, below the center of the cleaning liquid channel 41 in the vertical direction. In the example shown in FIGS. 4 and 5, the cleaning liquid outlet 42 is provided at the bottom of the cleaning liquid flow path 41 and is provided at intervals in the extending direction of the cleaning liquid flow path 41, that is, in the transverse direction of the transparent portion 21. A plurality of through holes. The total cross-sectional area of the cleaning liquid outlet 42 is preferably sufficiently smaller than the cross-sectional area of the cleaning liquid channel 41 from the viewpoint of equalizing the amount of cleaning liquid supplied from the cleaning liquid outlet 42.

洗浄液受溝43は、図5に示すように、洗浄液流出口42の下方で上方に向けて開口し、図3および図4に示すように、洗浄液流路41の下方で、洗浄液流路41に並行して透明部21の横断方向に沿って延びている。洗浄液受溝43は、カバー20と反対側の端部が、洗浄液流路41から下方に延びる連結部41cによって、洗浄液流路41に連結されて支持されている。   As shown in FIG. 5, the cleaning liquid receiving groove 43 opens upward below the cleaning liquid outlet 42. As shown in FIGS. 3 and 4, the cleaning liquid receiving groove 43 enters the cleaning liquid flow path 41 below the cleaning liquid flow path 41. In parallel, it extends along the transverse direction of the transparent portion 21. The end of the cleaning liquid receiving groove 43 opposite to the cover 20 is connected to and supported by the cleaning liquid flow path 41 by a connecting portion 41 c extending downward from the cleaning liquid flow path 41.

洗浄液案内部44は、図3および図4に示すように、洗浄液受溝43のカバー20側の開口縁43aに沿って延びるとともに、図5に示すように、カバー20の内表面20a上部へ向けて斜め下方へ延びている。洗浄液案内部44は、連結部41cに連結された洗浄液受溝43の端部と反対側の洗浄液受溝43の開口縁43aに設けられ、その開口縁43aからカバー20の内表面20aへ向けて下方に傾斜する傾斜面を有する庇状またはリップ状の部材である。洗浄液案内部44のカバー20側の先端部は、透明部21の横断方向に沿って延び、カバー20の内表面20a上部と均一な間隔を有して対向している。洗浄液案内部44の先端とカバー20の内表面20aとの間の間隔は、たとえば、1mmから2mm程度に設定することができる。   The cleaning liquid guide 44 extends along the opening edge 43a on the cover 20 side of the cleaning liquid receiving groove 43 as shown in FIGS. 3 and 4, and toward the upper portion of the inner surface 20a of the cover 20 as shown in FIG. Extending diagonally downward. The cleaning liquid guide part 44 is provided at the opening edge 43a of the cleaning liquid receiving groove 43 opposite to the end of the cleaning liquid receiving groove 43 connected to the connecting part 41c, from the opening edge 43a toward the inner surface 20a of the cover 20. It is a bowl-shaped or lip-shaped member having an inclined surface inclined downward. The front end portion of the cleaning liquid guide portion 44 on the cover 20 side extends along the transverse direction of the transparent portion 21 and faces the upper portion of the inner surface 20a of the cover 20 with a uniform interval. The distance between the tip of the cleaning liquid guide 44 and the inner surface 20a of the cover 20 can be set to about 1 mm to 2 mm, for example.

以下、本実施形態のワイヤソー装置100の作用について説明する。   Hereinafter, the operation of the wire saw device 100 of the present embodiment will be described.

本実施形態のワイヤソー装置100は、前述のように、ワークWを加工するための加工室10と、該加工室10を覆うカバー20と、カバー20の少なくとも一部に設けられた透明部21を備えている。ワイヤソー装置100は、たとえば、本体部30の内部のモータによりワイヤリールを正逆回転させて、加工室10の内部でワークローラ11に平行に架け渡されたワイヤを往復させる。そして、ワーク送り部によってウェーハなどのワークWを支持してワイヤへ向けて送り、加工液ノズルによってワイヤへ加工液を噴射して、ワークWを切断する。このとき、砥粒や切粉を含む加工液が加工室10を覆うカバー20へ向けて飛散する。   As described above, the wire saw device 100 according to the present embodiment includes the processing chamber 10 for processing the workpiece W, the cover 20 that covers the processing chamber 10, and the transparent portion 21 provided in at least a part of the cover 20. I have. For example, the wire saw device 100 rotates the wire reel forward and backward by a motor inside the main body 30 to reciprocate the wire spanned in parallel with the work roller 11 inside the processing chamber 10. Then, the workpiece W such as a wafer is supported by the workpiece feeding unit and fed toward the wire, and the machining liquid is sprayed onto the wire by the machining liquid nozzle, so that the workpiece W is cut. At this time, the processing liquid containing abrasive grains and chips scatters toward the cover 20 that covers the processing chamber 10.

ここで、本実施形態のワイヤソー装置100は、カバー20の内表面20a上部に対向配置された洗浄ユニット40を備えている。洗浄ユニット40は、前述のように、透明部21の上方で該透明部21の横断方向に沿って延びる洗浄液流路41と、該洗浄液流路41に設けられた洗浄液流出口42とを有している。洗浄ユニット40は、さらに、洗浄液流出口42の下方で上方に向けて開口し、透明部21の横断方向に沿って延びる洗浄液受溝43と、該洗浄液受溝43の開口縁43aに沿って延びかつカバー20へ向けて斜め下方へ延びる洗浄液案内部44と、を有している。   Here, the wire saw device 100 according to the present embodiment includes a cleaning unit 40 disposed to be opposed to the upper portion of the inner surface 20a of the cover 20. As described above, the cleaning unit 40 has the cleaning liquid channel 41 extending above the transparent portion 21 along the transverse direction of the transparent portion 21 and the cleaning liquid outlet 42 provided in the cleaning liquid channel 41. ing. The cleaning unit 40 further opens upward below the cleaning liquid outlet 42, extends along the transverse direction of the transparent portion 21, and extends along the opening edge 43 a of the cleaning liquid receiving groove 43. And a cleaning liquid guide 44 extending obliquely downward toward the cover 20.

この構成により、洗浄ユニット40に対して、洗浄液流路41の洗浄液供給口41aから供給された洗浄液は、洗浄液流路41の内部を洗浄液供給口41aから洗浄液排出口41bへ向けて流れる。その過程で、洗浄液の一部が洗浄液流出口42から流出し、残りの洗浄液が洗浄液排出口41bから排出される。なお、洗浄液流路41に供給する洗浄液としては、たとえば、水またはクーラントを用いることができる。   With this configuration, the cleaning liquid supplied from the cleaning liquid supply port 41a of the cleaning liquid flow channel 41 to the cleaning unit 40 flows in the cleaning liquid flow channel 41 from the cleaning liquid supply port 41a toward the cleaning liquid discharge port 41b. In the process, a part of the cleaning liquid flows out from the cleaning liquid outlet 42, and the remaining cleaning liquid is discharged from the cleaning liquid discharge port 41b. As the cleaning liquid supplied to the cleaning liquid channel 41, for example, water or coolant can be used.

洗浄液流出口42から流出した洗浄液は、洗浄液流出口42の下方で上方を向く洗浄液受溝43の開口から、透明部21の横断方向に沿って延びる樋状の洗浄液受溝43に流入し、洗浄液受溝43によって一時的に貯留される。洗浄液流出口42から流入した洗浄液によって洗浄液受溝43が満たされると、洗浄液は、透明部21の横断方向に延びかつカバー20の内表面20a上部に対向する洗浄液受溝43の開口縁43aを超え、その開口縁43aに沿って設けられた洗浄液案内部44へ向けて、洗浄液受溝43から溢れ出る。   The cleaning liquid flowing out from the cleaning liquid outlet 42 flows into the bowl-shaped cleaning liquid receiving groove 43 extending along the transverse direction of the transparent portion 21 from the opening of the cleaning liquid receiving groove 43 facing upward below the cleaning liquid outlet 42. It is temporarily stored by the receiving groove 43. When the cleaning liquid receiving groove 43 is filled with the cleaning liquid flowing in from the cleaning liquid outlet 42, the cleaning liquid extends in the transverse direction of the transparent portion 21 and exceeds the opening edge 43 a of the cleaning liquid receiving groove 43 facing the upper portion of the inner surface 20 a of the cover 20. Then, the liquid overflows from the cleaning liquid receiving groove 43 toward the cleaning liquid guide 44 provided along the opening edge 43a.

洗浄液受溝43の開口縁43aから洗浄液案内部44へ溢れ出した洗浄液は、洗浄液受溝43の開口縁43aに沿って延びかつカバー20へ向けて斜め下方へ延びる洗浄液案内部44によって案内されて、透明部21の横断方向に亘ってカバー20の内表面20a上部に接し、カバー20の内表面20a上部からカバー20の内表面20aに沿って下方へ流下する。ここで、洗浄液案内部44の先端とカバー20の内表面20aとの間の間隔を、たとえば、1mmから2mm程度の適切な間隔に設定することで、洗浄液の表面張力により、洗浄液案内部44の先端を流れる洗浄液とカバー20の内表面20aを流れる洗浄液との間を、洗浄液によって繋げることができる。   The cleaning liquid overflowing from the opening edge 43a of the cleaning liquid receiving groove 43 to the cleaning liquid guide section 44 is guided by the cleaning liquid guide section 44 extending along the opening edge 43a of the cleaning liquid receiving groove 43 and extending obliquely downward toward the cover 20. Then, it contacts the upper part of the inner surface 20a of the cover 20 across the transverse direction of the transparent portion 21, and flows downward from the upper part of the inner surface 20a of the cover 20 along the inner surface 20a of the cover 20. Here, by setting the distance between the tip of the cleaning liquid guide 44 and the inner surface 20a of the cover 20 to an appropriate distance of about 1 mm to 2 mm, for example, the surface tension of the cleaning liquid guides the cleaning liquid guide 44. The cleaning liquid flowing through the tip and the cleaning liquid flowing through the inner surface 20a of the cover 20 can be connected by the cleaning liquid.

これにより、洗浄ユニット40によって、透明部21の内表面20aを含むカバー20の内表面20aに沿って内表面20a上部から下方へ流れる幅の広いカーテン状の洗浄液の流れを形成することができる。そのため、前述のように、加工室10の内部でワークWを加工することによって、砥粒や切粉を含む加工液が加工室10を覆うカバー20へ向けて飛散しても、飛散した加工液が透明部21の内表面20aを流れる洗浄液に触れ、洗浄液とともに流下する。したがって、本実施形態のワイヤソー装置100によれば、砥粒や切粉を含む加工液が透明部21の内表面20aに直接的に付着することがなく、透明部21を通した加工室10内部の視認性が低下するのを防止することができる。   Thus, the cleaning unit 40 can form a wide curtain-like cleaning liquid flow that flows downward from the upper surface of the inner surface 20a along the inner surface 20a of the cover 20 including the inner surface 20a of the transparent portion 21. Therefore, as described above, even if the machining fluid containing abrasive grains and chips is scattered toward the cover 20 covering the machining chamber 10 by machining the workpiece W inside the machining chamber 10, the scattered machining fluid. Touches the cleaning liquid flowing on the inner surface 20a of the transparent portion 21, and flows down together with the cleaning liquid. Therefore, according to the wire saw device 100 of the present embodiment, the processing liquid containing abrasive grains and chips does not directly adhere to the inner surface 20a of the transparent portion 21, and the inside of the processing chamber 10 through the transparent portion 21. It is possible to prevent the visibility of.

また、透明部21の内表面20aに砥粒や切粉が付着する前に、透明部21の内表面20aを流れる洗浄液によって砥粒や切粉を洗い流すことができ、透明部21の内表面20aに付着した砥粒や切粉をワイパや噴射ノズルによって除去する必要がない。したがって、本実施形態のワイヤソー装置100によれば、透明部21の内表面20aに付着した砥粒や切粉をワイパや噴射ノズルによって除去することによる透明部21の傷付きを防止することができる。   In addition, before the abrasive grains and chips adhere to the inner surface 20a of the transparent part 21, the abrasive grains and chips can be washed away by the cleaning liquid flowing on the inner surface 20a of the transparent part 21, and the inner surface 20a of the transparent part 21 It is not necessary to remove abrasive grains and chips adhering to the surface by a wiper or a spray nozzle. Therefore, according to the wire saw device 100 of the present embodiment, the transparent portion 21 can be prevented from being damaged by removing abrasive grains and chips adhering to the inner surface 20a of the transparent portion 21 with a wiper or a spray nozzle. .

以上に説明したように、本実施形態のワイヤソー装置100によれば、加工室10の内部を目視するための透明部21に傷が付くのを防止することができ、透明部21を介した加工室10の内部の視認性を長期間に亘って確保することができる。また、透明部21へ向けて洗浄液を噴射する噴射ノズルと比較して洗浄液の使用量を減少させることができ、透明部21の内表面20aに、常時、洗浄液を流すことが可能になる。   As described above, according to the wire saw device 100 of the present embodiment, it is possible to prevent the transparent portion 21 for viewing the inside of the processing chamber 10 from being scratched, and the processing via the transparent portion 21 is possible. The visibility inside the chamber 10 can be ensured over a long period of time. In addition, the amount of the cleaning liquid used can be reduced as compared with the injection nozzle that injects the cleaning liquid toward the transparent portion 21, and the cleaning liquid can be constantly supplied to the inner surface 20 a of the transparent portion 21.

そのため、炭化ケイ素等のワークWを切断したときに発生する微細な切粉が透明部21へ向けて飛散しても、飛散した切粉が透明部21の表面の洗浄液に触れてそのまま流され、透明部21に切粉が付着することがなく、透明部21の曇りを防止することができる。したがって、微細な切粉をワイパによって拭き取るときに発生する傷も防止できる。さらに、本実施形態のワイヤソー装置100によれば、傾斜に依存せず洗浄液を分配可能なため、省スペース化が可能となり、洗浄液の供給圧力も最小限にすることができる。   Therefore, even if the fine chips generated when cutting the workpiece W such as silicon carbide scatters toward the transparent part 21, the scattered chips come into contact with the cleaning liquid on the surface of the transparent part 21 and flowed as it is. Chips do not adhere to the transparent part 21, and the clouding of the transparent part 21 can be prevented. Therefore, the damage | wound which generate | occur | produces when wipe | wiping off fine chips with a wiper can also be prevented. Furthermore, according to the wire saw device 100 of the present embodiment, since the cleaning liquid can be distributed without depending on the inclination, the space can be saved and the supply pressure of the cleaning liquid can be minimized.

以上、図面を用いて本発明の実施の形態を詳述してきたが、具体的な構成はこの実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲における設計変更等があっても、それらは本発明に含まれるものである。   The embodiment of the present invention has been described in detail with reference to the drawings, but the specific configuration is not limited to this embodiment, and there are design changes and the like without departing from the gist of the present invention. They are also included in the present invention.

10 加工室
20 カバー
21 透明部
20a 内表面
40 洗浄ユニット
41 洗浄液流路
42 洗浄液流出口
43 洗浄液受溝
43a 開口縁
44 洗浄液案内部
100 ワイヤソー装置
W ワーク
DESCRIPTION OF SYMBOLS 10 Processing chamber 20 Cover 21 Transparent part 20a Inner surface 40 Cleaning unit 41 Cleaning liquid flow path 42 Cleaning liquid outlet 43 Cleaning liquid receiving groove 43a Open edge 44 Cleaning liquid guide part 100 Wire saw apparatus W Workpiece

Claims (1)

ワークを加工するための加工室と、該加工室を覆うカバーと、該カバーの少なくとも一部に設けられた透明部とを備えるワイヤソー装置であって、
前記カバーの内表面上部に対向配置された洗浄ユニットを備え、
前記洗浄ユニットは、前記透明部の横断方向に沿って延びる洗浄液流路と、該洗浄液流路に設けられた洗浄液流出口と、該洗浄液流出口の下方で上方に向けて開口し前記横断方向に沿って延びる洗浄液受溝と、該洗浄液受溝の開口縁に沿って延びかつ前記カバーへ向けて斜め下方へ延びる洗浄液案内部と、を有することを特徴とするワイヤソー装置。
A wire saw device comprising a processing chamber for processing a workpiece, a cover that covers the processing chamber, and a transparent portion that is provided on at least a part of the cover,
A cleaning unit disposed opposite to the upper inner surface of the cover;
The cleaning unit includes a cleaning liquid flow path extending along a transverse direction of the transparent portion, a cleaning liquid outlet provided in the cleaning liquid flow path, and opens upward below the cleaning liquid outlet and extends in the transverse direction. A wire saw device comprising: a cleaning liquid receiving groove extending along the cleaning liquid; and a cleaning liquid guide portion extending along an opening edge of the cleaning liquid receiving groove and extending obliquely downward toward the cover.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112170937A (en) * 2020-09-30 2021-01-05 金龙 Automatic pipeline cutting machine for electrical equipment

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Publication number Priority date Publication date Assignee Title
JPH01148254U (en) * 1988-03-29 1989-10-13
JP2000153460A (en) * 1998-11-16 2000-06-06 Tokyo Seiko Co Ltd Liquid supply device
JP2000167760A (en) * 1998-12-04 2000-06-20 Tokyo Seimitsu Co Ltd Guide roller cover of wire saw
US20090000446A1 (en) * 2005-12-20 2009-01-01 Claus Jeppesen Machine Tool
JP2014034018A (en) * 2012-08-10 2014-02-24 Koyo Thermo System Kk Washing device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01148254U (en) * 1988-03-29 1989-10-13
JP2000153460A (en) * 1998-11-16 2000-06-06 Tokyo Seiko Co Ltd Liquid supply device
JP2000167760A (en) * 1998-12-04 2000-06-20 Tokyo Seimitsu Co Ltd Guide roller cover of wire saw
US20090000446A1 (en) * 2005-12-20 2009-01-01 Claus Jeppesen Machine Tool
JP2014034018A (en) * 2012-08-10 2014-02-24 Koyo Thermo System Kk Washing device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112170937A (en) * 2020-09-30 2021-01-05 金龙 Automatic pipeline cutting machine for electrical equipment

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