JP2017130607A - Component mounting substrate and manufacturing method therefor - Google Patents

Component mounting substrate and manufacturing method therefor Download PDF

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JP2017130607A
JP2017130607A JP2016010532A JP2016010532A JP2017130607A JP 2017130607 A JP2017130607 A JP 2017130607A JP 2016010532 A JP2016010532 A JP 2016010532A JP 2016010532 A JP2016010532 A JP 2016010532A JP 2017130607 A JP2017130607 A JP 2017130607A
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electronic component
resin
mounting board
component mounting
bumps
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JP6399006B2 (en
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圭亮 池野
keisuke Ikeno
圭亮 池野
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Murata Manufacturing Co Ltd
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Murata Manufacturing Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/81Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector

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  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Structure Of Printed Boards (AREA)
  • Wire Bonding (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a component mounting substrate having high connection reliability between an electronic component and a circuit board.SOLUTION: A component mounting substrate 10 includes: an electronic component 30 formed of a plurality of arrayed bumps 32; and a circuit board 20 having a resin substrate 21 formed of the lamination of a plurality of resin layers and a plurality of land conductors 22. The plurality of bumps 32 are joined to the plurality of land conductors 22. The electronic component 30 includes a part having a wide gap between neighboring bumps 32. The circuit board 20 includes a protrusion 210, composed of a part of the resin layer, in a part facing a part having a wide gap between bumps 32. The protrusion 210 contacts to the formation surface of the bumps 32 of the electronic component 30.SELECTED DRAWING: Figure 1

Description

本発明は、バンプ接続型の電子部品とこの電子部品が実装された回路基板とからなる部品実装基板、および、この部品実装基板の製造方法に関する。   The present invention relates to a component mounting board including a bump connection type electronic component and a circuit board on which the electronic component is mounted, and a method for manufacturing the component mounting board.

従来、各種の電子機器には、回路基板の表面に電子部品を実装した部品実装基板が多く用いられている。電子部品としては、特許文献1に示すようなバンプ接続型のものがある。回路基板の表面には、電子部品の実装用のランド導体が形成されている。電子部品のバンプと回路基板のランド導体とが接合されることによって、電子部品は、回路基板に電気的および物理的に接続される。   2. Description of the Related Art Conventionally, in various electronic devices, a component mounting board in which an electronic component is mounted on the surface of a circuit board is often used. As an electronic component, there is a bump connection type as shown in Patent Document 1. Land conductors for mounting electronic components are formed on the surface of the circuit board. The electronic component is electrically and physically connected to the circuit board by bonding the bump of the electronic component and the land conductor of the circuit board.

このような電子部品を回路基板に実装する場合、電子部品におけるバンプ形成面(裏面)を回路基板の表面に対向させて、電子部品を回路基板の表面に載置する。その後、電子部品を回路基板に押しつけて、所定の方法によってバンプとランド導体とを接合する。   When mounting such an electronic component on a circuit board, the electronic component is placed on the surface of the circuit board with the bump forming surface (back surface) of the electronic component facing the surface of the circuit board. Thereafter, the electronic component is pressed against the circuit board, and the bump and the land conductor are joined by a predetermined method.

一般的に、このようなバンプ接続型の電子部品では、バンプは電子部品のバンプ形成面(裏面)に所定のピッチで配置されている。   Generally, in such a bump connection type electronic component, the bumps are arranged at a predetermined pitch on the bump forming surface (back surface) of the electronic component.

ここで、電子部品の仕様によっては、バンプのピッチが部分的に広い箇所がある。特許文献1では、電子部品の形成面におけるバンプのピッチが広い箇所に、ダミーバンプが形成されている。これにより、ランドに接続されるバンプとダミーバンプとによって構成される複数のバンプのピッチは一定になっている。   Here, depending on the specifications of the electronic component, there is a portion where the pitch of the bumps is partially wide. In Patent Document 1, dummy bumps are formed at locations where the bump pitch is wide on the electronic component forming surface. Thereby, the pitch of the plurality of bumps constituted by the bumps connected to the lands and the dummy bumps is constant.

特開2001−358175号公報JP 2001-358175 A

しかしながら、バンプとランド導体とを接合する際に、電子部品が回路基板に押しつけられることによって、バンプには圧縮応力が係る。ダミーバンプは、強度が低いものが多く、圧縮応力によって破損することがある。   However, when the bump and the land conductor are joined, the electronic component is pressed against the circuit board, so that the compressive stress is applied to the bump. Many of the dummy bumps have low strength and may be damaged by compressive stress.

このようなダミーバンプの破損が生じると、電子部品を回路基板に安定して実装することができず、電子部品と回路基板との接続の信頼性が低下してしまう。   When such a dummy bump is damaged, the electronic component cannot be stably mounted on the circuit board, and the reliability of the connection between the electronic component and the circuit board is lowered.

また、電子部品によっては、このようなダミーバンプが形成されずに流通するものも多い。このような場合、電子部品のバンプのピッチが局所的に広い箇所に、改めてダミーバンプを形成するのは容易ではない。ダミーバンプを形成しないまま、電子部品を実装した場合には、バンプが形成されている部分とバンプが形成されていない部分とで、回路基板に押し付けられる力にばらつきが生じ、安定した接合が行えないおそれがある。   Many electronic parts are distributed without such dummy bumps formed. In such a case, it is not easy to form dummy bumps again at locations where the bump pitch of the electronic component is locally wide. When an electronic component is mounted without forming a dummy bump, the force that is pressed against the circuit board varies between the portion where the bump is formed and the portion where the bump is not formed, and stable bonding cannot be performed. There is a fear.

したがって、本発明の目的は、電子部品のバンプのピッチが局所的に広い箇所があっても、電子部品と回路基板との接続の信頼性が高い部品実装基板を提供することにある。   Therefore, an object of the present invention is to provide a component mounting board with high reliability of connection between an electronic component and a circuit board even when there is a portion where the pitch of bumps of the electronic component is locally wide.

この発明の部品実装基板は、複数のバンプが配列して形成された電子部品と、複数の樹脂層を積層してなり、複数のランド導体が形成された樹脂基板を有する回路基板と、を備え、複数のバンプを複数のランド導体に接合してなる。電子部品は、隣接するバンプの間隔が広い箇所がある。回路基板は、バンプの間隔が広い箇所に対向する箇所に、樹脂層の一部からなる突起部を有する。突起部は、電子部品におけるバンプの形成面に当接している。   A component mounting board according to the present invention includes an electronic component formed by arranging a plurality of bumps, and a circuit board having a resin substrate formed by laminating a plurality of resin layers and having a plurality of land conductors formed thereon. A plurality of bumps are joined to a plurality of land conductors. An electronic component has a portion where the interval between adjacent bumps is wide. The circuit board has a protrusion made of a part of the resin layer at a location facing a location where the gap between the bumps is wide. The protrusion is in contact with the bump formation surface of the electronic component.

この構成では、電子部品が回路基板に実装される際に、突起部が電子部品のバンプが無い部分を保持する。これにより、電子部品が回路基板に安定して実装される。   In this configuration, when the electronic component is mounted on the circuit board, the protrusion holds the portion without the bump of the electronic component. Thereby, an electronic component is stably mounted on a circuit board.

また、この発明の部品実装基板では、樹脂層は、可撓性樹脂からなることが好ましい。   In the component mounting board of the present invention, the resin layer is preferably made of a flexible resin.

この構成では、突起部が可撓性を有するので、電子部品が回路基板に実装される際に、突起部が電子部品に押し込まれても、突起部および電子部品の破損が抑制される。   In this configuration, since the protrusion has flexibility, even when the protrusion is pushed into the electronic component when the electronic component is mounted on the circuit board, damage to the protrusion and the electronic component is suppressed.

また、この発明の部品実装基板では、樹脂層の弾性率は、3GPa以下であることが好ましい。   Moreover, in the component mounting board | substrate of this invention, it is preferable that the elasticity modulus of a resin layer is 3 GPa or less.

この構成では、上述の突起部および電子部品の破損がより確実に抑制される。   With this configuration, the above-described protrusion and electronic component are more reliably prevented from being damaged.

また、この発明の部品実装基板では、次の構成であることが好ましい。樹脂基板における電子部品が実装される側の表面を形成する樹脂層と突起部とは、一体に形成されている。   The component mounting board of the present invention preferably has the following configuration. The resin layer and the protrusion that form the surface of the resin substrate on which electronic components are mounted are integrally formed.

この構成では、突起部を容易に形成することができる。   With this configuration, the protrusion can be easily formed.

また、この発明の部品実装基板では、表面を形成する樹脂層は、電子部品の実装面を平面視して、電子部品を囲み、電子部品に重ならない部分の全域を覆う形状であることが好ましい。   In the component mounting board of the present invention, it is preferable that the resin layer forming the surface has a shape that covers the entire area of the portion that surrounds the electronic component and does not overlap with the electronic component in a plan view of the mounting surface of the electronic component. .

この構成では、樹脂基板の表面を形成する樹脂層に設けられた凹部内に電子部品が配置される。これにより、電子部品が樹脂基板の表面から突出する高さが低くなる。また、後述のアンダーフィル材を形成する場合においては、アンダーフィル材の堰き止め効果がある。   In this configuration, the electronic component is disposed in a recess provided in the resin layer that forms the surface of the resin substrate. Thereby, the height which an electronic component protrudes from the surface of a resin substrate becomes low. Further, in the case of forming an underfill material described later, there is an underfill material blocking effect.

また、この発明の部品実装基板では、樹脂層は、熱可塑性樹脂からなることが好ましい。   In the component mounting board of the present invention, the resin layer is preferably made of a thermoplastic resin.

この構成では、樹脂基板の形成が容易になり、且つ樹脂層間の接合の信頼性が向上する。   With this configuration, the resin substrate can be easily formed, and the reliability of bonding between the resin layers can be improved.

また、この発明の部品実装基板では、電子部品と回路基板との間には、アンダーフィル材が形成されている。   In the component mounting board of the present invention, an underfill material is formed between the electronic component and the circuit board.

この構成では、電子部品のバンプと回路基板のランド導体との接合が保護され、信頼性が向上する。   In this configuration, the bonding between the bump of the electronic component and the land conductor of the circuit board is protected, and the reliability is improved.

また、この発明の部品実装基板では、バンプとランド導体とは、超音波接合されている。   In the component mounting board of the present invention, the bump and the land conductor are ultrasonically bonded.

この構成では、高熱をかけることなく、バンプとランド導体が接合される。これにより、特に、熱可塑性樹脂を用いた場合の接合が安定する。また、超音波接合では、電子部品を回路基板に押し付けるため、上述の突起部による接合の安定性がより有効に作用する。   In this configuration, the bump and the land conductor are joined without applying high heat. Thereby, especially joining in the case of using a thermoplastic resin is stabilized. In ultrasonic bonding, the electronic component is pressed against the circuit board, so that the stability of bonding by the above-described protrusions acts more effectively.

また、この発明の部品実装基板では、樹脂基板における電子部品が実装される側の表面を形成する樹脂層の表面には、電子部品と重ならない位置に、回路導体が形成されていてもよい。   Moreover, in the component mounting board of this invention, the circuit conductor may be formed in the position which does not overlap with an electronic component in the surface of the resin layer which forms the surface of the side in which the electronic component in a resin substrate is mounted.

この構成では、形状を殆ど大きくすることなく、より多機能な回路が部品実装基板によって実現される。   In this configuration, a more multifunctional circuit is realized by the component mounting board without almost increasing the shape.

また、この発明の部品実装基板では、樹脂基板における電子部品が実装される側の表面を形成する樹脂層の表面には、回路導体に第2の実装部品が実装されていてもよい。   In the component mounting board of the present invention, the second mounting component may be mounted on the circuit conductor on the surface of the resin layer that forms the surface of the resin substrate on which the electronic component is mounted.

この構成では、より多機能な回路が部品実装基板によって実現される。   In this configuration, a more multifunctional circuit is realized by the component mounting board.

また、この発明は、複数のバンプが配列して形成され、且つ隣接するバンプの間隔が広い箇所がある電子部品と、複数の樹脂層を積層してなり、複数のランド導体が形成された樹脂基板を有する回路基板と、を備え、複数のバンプを複数のランド導体に接合してなる部品実装基板の製造方法に関する。この部品実装基板の製造方法は、電子部品を回路基板に重ねて視て、電子部品のバンプの間隔が広い箇所に対応する樹脂基板の箇所に、樹脂層の一部からなる突起部を設ける工程を有する。この製造方法は、突起部を電子部品におけるバンプの形成面に当接させて、複数のバンプと複数のランド導体とを接合する工程を有する。   Also, the present invention provides a resin in which a plurality of land conductors are formed by laminating a plurality of resin layers and a plurality of resin layers, in which a plurality of bumps are arranged and an interval between adjacent bumps is wide. And a circuit board having a substrate, and a method of manufacturing a component mounting board formed by bonding a plurality of bumps to a plurality of land conductors. This method of manufacturing a component mounting board includes a step of providing a protrusion made of a part of a resin layer at a location on a resin substrate corresponding to a location where the interval between bumps of the electronic component is wide when the electronic component is viewed on a circuit board. Have This manufacturing method includes a step of bringing a plurality of bumps and a plurality of land conductors into contact with each other by bringing the protrusions into contact with bump formation surfaces of the electronic component.

この製造方法では、電子部品と回路基板とが安定に接続された部品実装基板を容易に且つ確実に製造することができる。   In this manufacturing method, a component mounting board in which an electronic component and a circuit board are stably connected can be easily and reliably manufactured.

また、この発明の部品実装基板の製造方法では、次の工程を有することが好ましい。突起部を設ける工程は、複数のランド導体が露出する形状で側壁面が部分的に突起する形状の貫通孔を、樹脂基板の表層の樹脂層に設ける工程を有する。突起部を設ける工程は、表層の樹脂層を含む複数の樹脂層を積層して前記樹脂基板を形成する工程を有する、
この製造方法では、樹脂基板の表面側に設けた凹部内に突起部が容易に形成される。
Moreover, in the manufacturing method of the component mounting board | substrate of this invention, it is preferable to have the following process. The step of providing the protruding portion includes a step of providing, in the resin layer on the surface layer of the resin substrate, a through-hole having a shape in which the side wall surface is partially protruded so that the plurality of land conductors are exposed. The step of providing the protrusion includes a step of stacking a plurality of resin layers including a surface resin layer to form the resin substrate.
In this manufacturing method, the protrusion is easily formed in the recess provided on the surface side of the resin substrate.

また、この発明の部品実装基板の製造方法では、次の工程を有することが好ましい。突起部を設ける工程は、表層の樹脂層を含む複数の樹脂層を積層して樹脂基板を形成する工程を有する。突起部を設ける工程は、樹脂基板を表層側からエッチングして、複数のランド導体が露出する形状で側壁面が部分的に突起する形状の凹部を形成する工程を有する。   Moreover, in the manufacturing method of the component mounting board | substrate of this invention, it is preferable to have the following process. The step of providing the protruding portion includes a step of forming a resin substrate by laminating a plurality of resin layers including a surface resin layer. The step of providing the protruding portion includes a step of etching the resin substrate from the surface layer side to form a recess having a shape in which the side wall surface partially protrudes in a shape in which the plurality of land conductors are exposed.

この製造方法では、樹脂基板の表面側に設けた凹部内に突起部が容易に形成される。また、この製造方法では、電子部品を囲む表層の樹脂層から突起部が離間している構造も容易に実現される。   In this manufacturing method, the protrusion is easily formed in the recess provided on the surface side of the resin substrate. In addition, this manufacturing method can easily realize a structure in which the protrusions are separated from the surface resin layer surrounding the electronic component.

また、この発明の部品実装基板の製造方法では、複数のバンプと複数のランド導体とを接合する工程は、超音波接合であることが好ましい。   In the method for manufacturing a component mounting board according to the present invention, it is preferable that the step of bonding the plurality of bumps and the plurality of land conductors is ultrasonic bonding.

この製造方法では、接合時の熱が低くなる。これにより、特に、熱可塑性樹脂を用いた場合の接合が安定する。また、超音波接合では、電子部品を回路基板に押し付けるため、上述の突起部による接合の安定性がより有効に作用する。   In this manufacturing method, the heat at the time of joining becomes low. Thereby, especially joining in the case of using a thermoplastic resin is stabilized. In ultrasonic bonding, the electronic component is pressed against the circuit board, so that the stability of bonding by the above-described protrusions acts more effectively.

また、この発明の部品実装基板の製造方法では、電子部品と樹脂基板との間にアンダーフィル材を充填する工程を、さらに有することが好ましい。   Moreover, in the manufacturing method of the component mounting board | substrate of this invention, it is preferable to further have the process of filling an underfill material between an electronic component and a resin substrate.

この製造方法では、バンプとランド導体との接合がより安定した部品実装基板が確実に製造される。   In this manufacturing method, a component mounting board in which the bonding between the bump and the land conductor is more stable is reliably manufactured.

この発明によれば、電子部品のバンプのピッチが局所的に広い箇所があっても、電子部品と回路基板との接続の信頼性を高くすることができる。   According to the present invention, the reliability of the connection between the electronic component and the circuit board can be increased even when the bump pitch of the electronic component is locally wide.

(A)本発明の第1の実施形態に係る部品実装基板の構成を示す側面断面図であり、(B)本発明の第1の実施形態に係る部品実装基板の構成を示す分解側面断面図である。(A) It is side surface sectional drawing which shows the structure of the component mounting board which concerns on the 1st Embodiment of this invention, (B) Exploded side sectional view which shows the structure of the component mounting board which concerns on the 1st Embodiment of this invention It is. (A)本発明の第1の実施形態に係る回路基板の平面図であり、(B)本発明の第1の実施形態に係る回路基板の側面断面図である。(A) It is a top view of the circuit board which concerns on the 1st Embodiment of this invention, (B) It is side sectional drawing of the circuit board which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る回路基板の分解側面断面図である。1 is an exploded side cross-sectional view of a circuit board according to a first embodiment of the present invention. 本発明の第1の実施形態に係る部品実装基板の製造方法の第1態様を示すフローチャートである。It is a flowchart which shows the 1st aspect of the manufacturing method of the component mounting board | substrate which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る部品実装基板の製造方法の第2態様の各工程での形状を示す側面断面図である。It is side surface sectional drawing which shows the shape in each process of the 2nd aspect of the manufacturing method of the component mounting board | substrate which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る部品実装基板の製造方法の第2態様を示すフローチャートである。It is a flowchart which shows the 2nd aspect of the manufacturing method of the component mounting board | substrate which concerns on the 1st Embodiment of this invention. 本発明の第2の実施形態に係る部品実装基板の構成を示す側面断面図である。It is side surface sectional drawing which shows the structure of the component mounting board which concerns on the 2nd Embodiment of this invention.

本発明の第1の実施形態に係る部品実装基板および部品実装基板の製造方法について、図を参照して説明する。図1(A)は、本発明の第1の実施形態に係る部品実装基板の構成を示す側面断面図であり、図1(B)は、本発明の第1の実施形態に係る部品実装基板の構成を示す分解側面断面図である。図2(A)は、本発明の第1の実施形態に係る回路基板の平面図であり、図2(B)は、本発明の第1の実施形態に係る回路基板の側面断面図である。図3は、本発明の第1の実施形態に係る回路基板の分解側面断面図である。   A component mounting board and a method for manufacturing the component mounting board according to the first embodiment of the present invention will be described with reference to the drawings. FIG. 1A is a side sectional view showing the configuration of the component mounting board according to the first embodiment of the present invention, and FIG. 1B is the component mounting board according to the first embodiment of the present invention. It is a decomposition side sectional view showing the composition of. 2A is a plan view of the circuit board according to the first embodiment of the present invention, and FIG. 2B is a side sectional view of the circuit board according to the first embodiment of the present invention. . FIG. 3 is an exploded side sectional view of the circuit board according to the first embodiment of the present invention.

図1に示すように、部品実装基板10は、回路基板20、電子部品30、および、アンダーフィル材40を備える。なお、アンダーフィル材40は、省略することも可能である。   As shown in FIG. 1, the component mounting board 10 includes a circuit board 20, an electronic component 30, and an underfill material 40. The underfill material 40 can be omitted.

図1に示すように、電子部品30は、チップ本体31と複数のバンプ32とを備える。複数のバンプ32は、チップ本体31の裏面に配列されて形成されている。複数のバンプ32は、チップ本体31の側面に沿って、一部を除き、略等間隔で形成されている。複数のバンプ32における等間隔で形成されていない箇所(例えば、図1(B)に示すバンプ32が配列されている方向の略中央の箇所)は、隣り合うバンプ32の間隔が他の箇所(略等間隔な箇所)よりも広い。   As shown in FIG. 1, the electronic component 30 includes a chip body 31 and a plurality of bumps 32. The plurality of bumps 32 are arranged on the back surface of the chip body 31. The plurality of bumps 32 are formed at substantially equal intervals along the side surface of the chip body 31 except for a part thereof. A portion of the plurality of bumps 32 that is not formed at equal intervals (for example, a substantially central portion in the direction in which the bumps 32 shown in FIG. 1 (B) are arranged) It is wider than approximately equidistant locations.

図1、図2に示すように、回路基板20は、樹脂基板21、複数のランド導体22、配線導体23,24、層間接続導体25、および、外部接続導体26を備える。図3に示すように、複数の樹脂層200,201,202,203,204を積層してなる。複数の樹脂層200,201,202,203,204は、可撓性樹脂で且つ熱可塑性樹脂であり、例えば、液晶ポリマを主成分としてなる。   As shown in FIGS. 1 and 2, the circuit board 20 includes a resin substrate 21, a plurality of land conductors 22, wiring conductors 23 and 24, an interlayer connection conductor 25, and an external connection conductor 26. As shown in FIG. 3, a plurality of resin layers 200, 201, 202, 203, 204 are laminated. The plurality of resin layers 200, 201, 202, 203, and 204 are a flexible resin and a thermoplastic resin, and include, for example, a liquid crystal polymer as a main component.

樹脂基板21の表面21SFには、凹部220が設けられている。複数のランド導体22は、凹部220の底面21BFに形成されている。凹部220は、後述の突起部210を除いて、平面視して電子部品30の複数のバンプ32の形成領域が内包される形状である。   A recess 220 is provided on the surface 21 SF of the resin substrate 21. The plurality of land conductors 22 are formed on the bottom surface 21BF of the recess 220. The concave portion 220 has a shape in which a plurality of bump 32 forming regions of the electronic component 30 are included in a plan view except for a protrusion 210 described later.

複数のランド導体22は、凹部220の側壁面221に沿って配列して形成されている。図1(A)に示すように、複数のランド導体22は、電子部品30が回路基板20に実装された状態で、複数のバンプ32にそれぞれ接合している。言い換えれば、複数のランド導体22は、電子部品30が回路基板20に実装される状態において、凹部220の底面21BFにおける複数のバンプ32に対向する位置に配置されている。したがって、複数のランド導体22は、複数のバンプ32と同様に、略等間隔に配置される箇所と、隣り合うランド導体22の間隔が他の部分(略等間隔に配置される部分)よりも広い箇所と、を有する。   The plurality of land conductors 22 are arranged along the side wall surface 221 of the recess 220. As shown in FIG. 1A, the plurality of land conductors 22 are respectively joined to the plurality of bumps 32 in a state where the electronic component 30 is mounted on the circuit board 20. In other words, the plurality of land conductors 22 are arranged at positions facing the plurality of bumps 32 on the bottom surface 21BF of the recess 220 in a state where the electronic component 30 is mounted on the circuit board 20. Therefore, as with the plurality of bumps 32, the plurality of land conductors 22 are located at substantially equal intervals, and the distance between adjacent land conductors 22 is greater than other portions (portions disposed at approximately equal intervals). And a wide area.

配線導体23は、複数のランド導体22と同層に形成されており、複数のランド導体22にそれぞれ接続されている。配線導体23は、凹部220の側壁面221を横切るように形成されている。言い換えれば、凹部220は、配線導体23におけるランド導体22に側の端部のみを露出するように形成されている。これにより、表層の樹脂層が配線導体23の保護層としても機能する。   The wiring conductor 23 is formed in the same layer as the plurality of land conductors 22, and is connected to the plurality of land conductors 22. The wiring conductor 23 is formed so as to cross the side wall surface 221 of the recess 220. In other words, the recess 220 is formed so as to expose only the end portion of the wiring conductor 23 on the side of the land conductor 22. Thus, the surface resin layer also functions as a protective layer for the wiring conductor 23.

配線導体24は、樹脂基板21の内部に形成されている。配線導体23と配線導体24は、層間接続導体25によって接続されている。外部接続導体26は、樹脂基板21の裏面21RFに形成されている。外部接続導体26は、図示しない導体パターンを用いて、直接的または間接的に、配線導体23,24に接続されている。なお、配線導体23,24、層間接続導体25、および外部接続導体26の形状および配置のバターンは、回路基板20で実現する電気回路に応じて適宜決定すればよい。   The wiring conductor 24 is formed inside the resin substrate 21. The wiring conductor 23 and the wiring conductor 24 are connected by an interlayer connection conductor 25. The external connection conductor 26 is formed on the back surface 21RF of the resin substrate 21. The external connection conductor 26 is connected to the wiring conductors 23 and 24 directly or indirectly using a conductor pattern (not shown). The patterns of the shapes and arrangement of the wiring conductors 23 and 24, the interlayer connection conductor 25, and the external connection conductor 26 may be determined as appropriate according to the electric circuit realized by the circuit board 20.

凹部220内には、突起部210が形成されている。突起部210は、凹部220の側壁面221に繋がっている。   A protrusion 210 is formed in the recess 220. The protrusion 210 is connected to the side wall surface 221 of the recess 220.

突起部210は、隣り合うランド導体22の間隔が他の部分よりも広い箇所に形成されている。具体的に、図2(A)の例であれば、複数のランド導体22が一直線に並ぶ箇所において、途中にランド導体22が配置されていない箇所がある。この箇所に突起部210が形成されている。また、それぞれに直交する方向に複数のランド導体22が配置されており、この角部のランド導体22が無い箇所がある。この箇所に突起部210が形成されている。すなわち、一部の角部においてランド導体22とバンプ32が配置され、他部の角部にランド導体22とバンプ32が配置されない場合に、この箇所に突起部210を形成している。突起部210は、間隔が離れている2つのランド導体22から等間隔の位置に形成されていることが好ましい。   The protrusion 210 is formed at a location where the interval between adjacent land conductors 22 is wider than other portions. Specifically, in the example of FIG. 2A, there is a place where the land conductors 22 are not arranged in the middle in places where the plurality of land conductors 22 are aligned. A protrusion 210 is formed at this location. In addition, a plurality of land conductors 22 are arranged in directions orthogonal to each other, and there is a place where there are no land conductors 22 at the corners. A protrusion 210 is formed at this location. That is, when the land conductors 22 and the bumps 32 are disposed at some corners and the land conductors 22 and the bumps 32 are not disposed at the other corners, the protrusions 210 are formed at these positions. The protrusions 210 are preferably formed at equal intervals from the two land conductors 22 that are spaced apart.

突起部210の平面形状は、ランド導体22の平面形状と略同じであることが好ましい。このような形状とすることによって、後述するアンダーフィル材40の充填の際に、アンダーフィル材40の流れを妨げない。したがって、電子部品30の裏面の全体にアンダーフィル材40を安定して充填しやすい。   The planar shape of the protruding portion 210 is preferably substantially the same as the planar shape of the land conductor 22. By adopting such a shape, the flow of the underfill material 40 is not hindered when the underfill material 40 described later is filled. Therefore, it is easy to stably fill the underfill material 40 to the entire back surface of the electronic component 30.

突起部210の高さは、電子部品30のバンプ32がランド導体22に接合した状態において、突起部210が電子部品30の裏面に当接するように設定されている。   The height of the protruding portion 210 is set so that the protruding portion 210 contacts the back surface of the electronic component 30 in a state where the bump 32 of the electronic component 30 is bonded to the land conductor 22.

図1(A)に示すように、アンダーフィル材40は、電子部品30と回路基板20との間を充填するように配置されている。また、図1(A)の例では、アンダーフィル材40は、凹部220を充填するように配置されている。アンダーフィル材40は、絶縁性の樹脂材料からなる。このようなアンダーフィル材40を用いることによって、バンプ32とランド導体22との接合の信頼性を向上させることができる。   As shown in FIG. 1A, the underfill material 40 is disposed so as to fill a space between the electronic component 30 and the circuit board 20. In the example of FIG. 1A, the underfill material 40 is disposed so as to fill the recess 220. The underfill material 40 is made of an insulating resin material. By using such an underfill material 40, the reliability of bonding between the bump 32 and the land conductor 22 can be improved.

上述のような構成を用いることによって、電子部品30を回路基板20に実装する際に、電子部品30におけるバンプ32の間隔が広い部分では、突起部210によって電子部品30が保持される。したがって、電子部品30を回路基板20に安定して実装することができる。これにより、バンプ32とランド導体22との接合の信頼性を向上することができる。   By using the configuration as described above, when the electronic component 30 is mounted on the circuit board 20, the electronic component 30 is held by the protrusion 210 at a portion where the interval between the bumps 32 in the electronic component 30 is wide. Therefore, the electronic component 30 can be stably mounted on the circuit board 20. Thereby, the reliability of bonding between the bump 32 and the land conductor 22 can be improved.

このような構成の部品実装基板10は、次に示す製造方法によって製造される。図4は、本発明の第1の実施形態に係る部品実装基板の製造方法の第1態様を示すフローチャートである。   The component mounting board 10 having such a configuration is manufactured by the following manufacturing method. FIG. 4 is a flowchart showing a first aspect of the method for manufacturing the component mounting board according to the first embodiment of the present invention.

まず、片面に導体(例えば、銅(Cu))が配置されている樹脂層201,202,203,204において導体をパターニングする(S101)。例えば、図3の形状であれば、樹脂層201にランド導体22および配線導体23を形成し、樹脂層202,203に配線導体24を形成し、樹脂層204に外部接続導体26を形成する。また、樹脂層201に貫通孔を形成し、当該貫通孔に、層間接続導体25となる導電ペーストを充填する。   First, a conductor is patterned in the resin layers 201, 202, 203, and 204 in which a conductor (for example, copper (Cu)) is arranged on one side (S101). For example, in the shape of FIG. 3, the land conductor 22 and the wiring conductor 23 are formed on the resin layer 201, the wiring conductor 24 is formed on the resin layers 202 and 203, and the external connection conductor 26 is formed on the resin layer 204. In addition, a through hole is formed in the resin layer 201, and the through hole is filled with a conductive paste that becomes the interlayer connection conductor 25.

次に、樹脂基板の表層となる導体パターンが形成されていない樹脂層200に、側壁面221に繋がる突起部210を有する開口部211を形成する(S102)。このように、開口部211の側壁面221と突起部210とが繋がる形状とすることによって、突起部210を容易に形成することができる。また、樹脂層200からなる他の部分に突起部210が繋がっているので、樹脂層200からなる他の部分に突起部210が繋がっていない形状よりも、突起部210がつぶれにくくなる。したがって、電子部品30を回路基板20に、より安定して実装することができる。また、樹脂層200からなる他の部分に突起部210が繋がっているため、樹脂層200が分断されないので、樹脂層200の工程上のハンドリング性を阻害しない。   Next, the opening part 211 which has the projection part 210 connected to the side wall surface 221 is formed in the resin layer 200 in which the conductor pattern used as the surface layer of a resin substrate is not formed (S102). Thus, the projection part 210 can be easily formed by making it the shape which the side wall surface 221 of the opening part 211 and the projection part 210 connect. Further, since the protruding portion 210 is connected to the other portion made of the resin layer 200, the protruding portion 210 is less likely to be crushed than the shape in which the protruding portion 210 is not connected to the other portion made of the resin layer 200. Therefore, the electronic component 30 can be more stably mounted on the circuit board 20. Moreover, since the protrusion part 210 is connected with the other part which consists of the resin layer 200, since the resin layer 200 is not parted, the handling property in the process of the resin layer 200 is not inhibited.

次に、導体パターンが形成されていない樹脂層200と導体パターンが形成されている樹脂層201,202,203,204を積層して、加熱プレスする(S103)。これにより、複数の樹脂層200,201,202,203,204が接合し、導電ペーストが固化して層間接続導体25が形成される。この結果、樹脂基板21が形成される。複数の樹脂層200,201,202,203,204を熱可塑性樹脂とすることによって、加熱プレスのみで樹脂基板21を形成でき、層間に接着材等を必要とせず、製造工程が簡素化される。また、樹脂層と異なる材料が樹脂層間に配置されていないので、樹脂基板21が屈曲等する際に界面剥離が生じ難く、層間の接合の信頼性が向上する。これにより、信頼性の高い樹脂基板21が形成される。   Next, the resin layer 200 in which the conductor pattern is not formed and the resin layers 201, 202, 203, and 204 in which the conductor pattern is formed are stacked and heated and pressed (S103). Thereby, the plurality of resin layers 200, 201, 202, 203, and 204 are joined, and the conductive paste is solidified to form the interlayer connection conductor 25. As a result, the resin substrate 21 is formed. By using a plurality of resin layers 200, 201, 202, 203, and 204 as a thermoplastic resin, the resin substrate 21 can be formed only by a heating press, and an adhesive or the like is not required between the layers, and the manufacturing process is simplified. . In addition, since a material different from the resin layer is not disposed between the resin layers, when the resin substrate 21 is bent, interface peeling hardly occurs, and the reliability of bonding between layers is improved. Thereby, the highly reliable resin substrate 21 is formed.

この樹脂基板21は、図2に示すように、樹脂層200の厚みに応じた深さの凹部220を表面21SF側に備える。したがって、樹脂層200の厚みを、電子部品30が回路基板20に実装された際に電子部品30の裏面が突起部210の天面に当接するように設定することで、所望の高さの突起部210を容易に形成することができる。   As shown in FIG. 2, the resin substrate 21 includes a recess 220 having a depth corresponding to the thickness of the resin layer 200 on the surface 21SF side. Therefore, by setting the thickness of the resin layer 200 so that the back surface of the electronic component 30 contacts the top surface of the protruding portion 210 when the electronic component 30 is mounted on the circuit board 20, the protrusion having a desired height is formed. The part 210 can be easily formed.

次に、回路基板20の表面21SF側に電子部品30を実装する。具体的には、電子部品30を凹部220内に配置し、複数のバンプ32とランド導体22とを当接させ、超音波接合を行う(S104)。これにより、電子部品30が回路基板20に実装される。   Next, the electronic component 30 is mounted on the surface 21 SF side of the circuit board 20. Specifically, the electronic component 30 is disposed in the recess 220, the plurality of bumps 32 and the land conductor 22 are brought into contact with each other, and ultrasonic bonding is performed (S104). Thereby, the electronic component 30 is mounted on the circuit board 20.

この超音波接合の際、電子部品30は、回路基板20に向けて押し込まれる。この押し込みの際、突起部210が配置されることによって、電子部品30におけるバンプ32の間隔が広い箇所が突起部210によって保持され、安定した超音波接合が可能になる。また、樹脂層すなわち樹脂基板21が可撓性を有するので、電子部品30が突起部210を押し込んでも、突起部210が押し込みの応力を緩和し、突起部210および電子部品30の破損を抑制することができる。   During the ultrasonic bonding, the electronic component 30 is pushed toward the circuit board 20. When the protrusions 210 are pushed, the portions where the bumps 32 are wide in the electronic component 30 are held by the protrusions 210, thereby enabling stable ultrasonic bonding. In addition, since the resin layer, that is, the resin substrate 21 has flexibility, even if the electronic component 30 pushes in the protruding portion 210, the protruding portion 210 relieves the pressing stress and suppresses damage to the protruding portion 210 and the electronic component 30. be able to.

次に、回路基板20と電子部品30との間にアンダーフィル材40を充填し、固化する(S105)。ここで、上述のように突起部210の平面形状がランド導体22と同程度であるので、突起部210によってアンダーフィル材40の流れが阻害されにくくなる。これにより、アンダーフィル材40を、電子部品30と回路基板20との間に、隙間無く、安定して充填することができる。   Next, the underfill material 40 is filled between the circuit board 20 and the electronic component 30 and solidified (S105). Here, since the planar shape of the protruding portion 210 is approximately the same as that of the land conductor 22 as described above, the flow of the underfill material 40 is not easily inhibited by the protruding portion 210. Thereby, the underfill material 40 can be stably filled between the electronic component 30 and the circuit board 20 without a gap.

また、本実施形態の構成では、電子部品30が回路基板20の凹部220内に配置されているので、凹部220の側壁面221によってアンダーフィル材40の流れを抑制できる。これにより、アンダーフィル材40を所望とする箇所のみに確実に充填することができる。なお、アンダーフィル材40は、充填されていなくてもよい。   Further, in the configuration of the present embodiment, since the electronic component 30 is disposed in the recess 220 of the circuit board 20, the flow of the underfill material 40 can be suppressed by the side wall surface 221 of the recess 220. Thereby, it is possible to reliably fill the underfill material 40 only in a desired portion. Note that the underfill material 40 may not be filled.

このように、上述の製造方法を用いることによって、信頼性が高い部品実装基板10を容易な工程で製造することができる。   Thus, by using the above-described manufacturing method, the component mounting board 10 with high reliability can be manufactured in an easy process.

また、本実施形態に係る部品実装基板10は、次に示す製造方法を用いてもよい。図5(A),(B),(C)は、本発明の第1の実施形態に係る部品実装基板の製造方法の第2態様の各工程での形状を示す側面断面図である。図6は、本発明の第1の実施形態に係る部品実装基板の製造方法の第2態様を示すフローチャートである。   In addition, the component mounting board 10 according to the present embodiment may use the following manufacturing method. FIGS. 5A, 5 </ b> B, and 5 </ b> C are side cross-sectional views illustrating the shape of each step of the second aspect of the method for manufacturing the component mounting board according to the first embodiment of the present invention. FIG. 6 is a flowchart showing a second mode of the component mounting board manufacturing method according to the first embodiment of the present invention.

まず、図5(A)に示すように、片面に導体(例えば、銅(Cu))が配置されている樹脂層201,202,203,204に導体をパターニングする(S101)。次に、複数の樹脂層200,201,202,203,204を積層して、加熱プレスする(S103)。これにより、複数の樹脂層200,201,202,203,204が接合し、導電ペーストが固化して層間接続導体25が形成される。この結果、図5(B)に示すように、凹部を有さない樹脂基板21が形成される。   First, as shown in FIG. 5A, a conductor is patterned on resin layers 201, 202, 203, and 204 in which a conductor (for example, copper (Cu)) is disposed on one side (S101). Next, a plurality of resin layers 200, 201, 202, 203, and 204 are stacked and heated and pressed (S103). Thereby, the plurality of resin layers 200, 201, 202, 203, and 204 are joined, and the conductive paste is solidified to form the interlayer connection conductor 25. As a result, as shown in FIG. 5B, a resin substrate 21 having no recess is formed.

次に、樹脂基板21の表面21SF側からレーザ等によってエッチングを行い、側壁面221に繋がる突起部210を備える凹部220を形成する(S111)。このエッチングによって、ランド導体22が樹脂基板21の表面21SF側に露出する。   Next, etching is performed with a laser or the like from the surface 21SF side of the resin substrate 21 to form a recess 220 including a protrusion 210 connected to the side wall surface 221 (S111). By this etching, the land conductor 22 is exposed on the surface 21 SF side of the resin substrate 21.

次に、回路基板20の表面21SF側に電子部品30を実装する。具体的には、電子部品30を凹部220内に配置し、複数のバンプ32とランド導体22とを当接させ、超音波接合を行う(S104)。これにより、電子部品30が回路基板20に実装される。   Next, the electronic component 30 is mounted on the surface 21 SF side of the circuit board 20. Specifically, the electronic component 30 is disposed in the recess 220, the plurality of bumps 32 and the land conductor 22 are brought into contact with each other, and ultrasonic bonding is performed (S104). Thereby, the electronic component 30 is mounted on the circuit board 20.

次に、回路基板20と電子部品30との間にアンダーフィル材40を充填し、固化する(S105)。なお、アンダーフィル材40は、充填されていなくてもよい。   Next, the underfill material 40 is filled between the circuit board 20 and the electronic component 30 and solidified (S105). Note that the underfill material 40 may not be filled.

このような製造方法であっても、信頼性が高い部品実装基板10を容易な工程で製造することができる。また、図6に示す製造方法を用いた場合、突起部210が凹部220の側壁面に繋がらない形状も実現することができる。これにより、突起部210の形成位置の自由度が向上する。また、突起部210の平面形状をランド導体22と同じにすることができ、アンダーフィル材40の流動をさらに確実にすることができる。   Even with such a manufacturing method, the component mounting board 10 with high reliability can be manufactured in an easy process. In addition, when the manufacturing method shown in FIG. 6 is used, a shape in which the protrusion 210 is not connected to the side wall surface of the recess 220 can also be realized. Thereby, the freedom degree of the formation position of the projection part 210 improves. Moreover, the planar shape of the protrusion 210 can be made the same as that of the land conductor 22, and the flow of the underfill material 40 can be further ensured.

なお、樹脂基板21を構成する樹脂層200,201,202,203,204の弾性率は3GPa以下であることが好ましい。このような弾性率の樹脂層を採用することによって、電子部品30と回路基板20との接合時の突起部210による押し込み応力の緩和効果をさらに高くすることができる。   In addition, it is preferable that the elastic modulus of the resin layers 200, 201, 202, 203, and 204 constituting the resin substrate 21 is 3 GPa or less. By adopting a resin layer having such an elastic modulus, the effect of alleviating the indentation stress by the protrusions 210 when the electronic component 30 and the circuit board 20 are joined can be further enhanced.

次に、第2の実施形態に係る部品実装基板について、図を参照して説明する。図7は、本発明の第2の実施形態に係る部品実装基板の構成を示す側面断面図である。   Next, a component mounting board according to a second embodiment will be described with reference to the drawings. FIG. 7 is a side sectional view showing a configuration of a component mounting board according to the second embodiment of the present invention.

図7に示すように、本実施形態に部品実装基板10Bは、第1の実施形態に係る部品実装基板10に対して、回路導体27および実装部品50を追加したものである。部品実装基板10Bの他の構成は、第1の実施形態に係る部品実装基板10と同じであり、同じ箇所の説明は省略する。   As illustrated in FIG. 7, the component mounting board 10 </ b> B in this embodiment is obtained by adding a circuit conductor 27 and a mounting component 50 to the component mounting board 10 according to the first embodiment. Other configurations of the component mounting board 10B are the same as those of the component mounting board 10 according to the first embodiment, and the description of the same portions is omitted.

回路基板20Bは、第1の実施形態に係る回路基板20の構成とともに、回路導体27と実装部品50を備える。   The circuit board 20B includes a circuit conductor 27 and a mounting component 50 together with the configuration of the circuit board 20 according to the first embodiment.

回路導体27は、樹脂基板21の表面に形成されている。この際、回路導体27は、樹脂基板21の表面における、凹部220と異なる位置、すなわち、電子部品30と重ならない位置に配置されている。実装部品50は、回路導体27に実装されている。なお、実装部品50は、省略することもでき、回路導体27のみで所定の電気回路を形成することもできる。   The circuit conductor 27 is formed on the surface of the resin substrate 21. At this time, the circuit conductor 27 is disposed on the surface of the resin substrate 21 at a position different from the concave portion 220, that is, a position not overlapping the electronic component 30. The mounting component 50 is mounted on the circuit conductor 27. Note that the mounting component 50 can be omitted, and a predetermined electric circuit can be formed by the circuit conductor 27 alone.

このような構成では、突起部210として用いられる樹脂層200を電気回路の一部としたり、他の部品実装用の電極形成に用いたりすることができ、回路基板20Bの回路構成の密度が向上する。したがって、回路基板20Bの形状を殆ど大きくすることなく、より多機能な回路を実現することができる。   In such a configuration, the resin layer 200 used as the projecting portion 210 can be used as a part of an electric circuit or used for forming an electrode for mounting other components, and the density of the circuit configuration of the circuit board 20B is improved. To do. Therefore, a more multifunctional circuit can be realized without substantially increasing the shape of the circuit board 20B.

また、このような構成では、実装部品50の高さ寸法と比較して電子部品30の高さ寸法が大きくても、電子部品30が凹部220に部分的に埋まっていることによって、部品実装基板10Bとしての高さ寸法を小さくできる。よって、多機能で低背な部品実装基板10Bを実現できる。   Further, in such a configuration, even if the height dimension of the electronic component 30 is larger than the height dimension of the mounting component 50, the electronic component 30 is partially embedded in the concave portion 220. The height dimension as 10B can be made small. Therefore, a multifunctional and low-profile component mounting board 10B can be realized.

10,10B:部品実装基板
20,20B:回路基板
21:樹脂基板
21BF:底面
21RF:裏面
21SF:表面
22:ランド導体
23,24:配線導体
25:層間接続導体
26:外部接続導体
27:回路導体
30:電子部品
31:チップ本体
32:バンプ
40:アンダーフィル材
50:実装部品
200,201,202,203,204:樹脂層
210:突起部
211:開口部
220:凹部
221:側壁面
10, 10B: Component mounting boards 20, 20B: Circuit board 21: Resin board 21BF: Bottom face 21RF: Back face 21SF: Front face 22: Land conductor 23, 24: Wiring conductor 25: Interlayer connection conductor 26: External connection conductor 27: Circuit conductor 30: Electronic component 31: Chip body 32: Bump 40: Underfill material 50: Mounting component 200, 201, 202, 203, 204: Resin layer 210: Projection 211: Opening 220: Recess 221: Side wall surface

Claims (15)

複数のバンプが配列して形成された電子部品と、複数の樹脂層を積層してなり、複数のランド導体が形成された樹脂基板を有する回路基板と、を備え、前記複数のバンプを前記複数のランド導体に接合してなる部品実装基板であって、
前記電子部品は、隣接するバンプの間隔が広い箇所があり、
前記回路基板は、前記バンプの間隔が広い箇所に対向する箇所に、前記樹脂層の一部からなる突起部を有し、
前記突起部は、前記電子部品におけるバンプの形成面に当接している、
部品実装基板。
An electronic component in which a plurality of bumps are arranged; and a circuit board having a resin substrate in which a plurality of resin layers are stacked and a plurality of land conductors are formed. A component mounting board joined to the land conductor of
The electronic component has a portion where the interval between adjacent bumps is wide,
The circuit board has a protruding portion made of a part of the resin layer at a location facing a location where the interval between the bumps is wide.
The protrusion is in contact with a bump forming surface of the electronic component;
Component mounting board.
前記樹脂層は、可撓性樹脂からなる、
請求項1に記載の部品実装基板。
The resin layer is made of a flexible resin.
The component mounting board according to claim 1.
前記樹脂層の弾性率は、3GPa以下である、
請求項2に記載の部品実装基板。
The elastic modulus of the resin layer is 3 GPa or less.
The component mounting board according to claim 2.
前記樹脂基板における前記電子部品が実装される側の表面を形成する樹脂層と前記突起部とは、一体に形成されている、
請求項1乃至請求項3のいずれかに記載の部品実装基板。
The resin layer forming the surface of the resin substrate on the side where the electronic component is mounted and the protrusion are integrally formed.
The component mounting board according to claim 1.
前記表面を形成する樹脂層は、前記電子部品の実装面を平面視して、前記電子部品を囲み、前記電子部品に重ならない部分の全域を覆う形状である、
請求項4に記載の部品実装基板。
The resin layer that forms the surface has a shape that covers the entire area of the portion that does not overlap the electronic component by enclosing the electronic component in a plan view of the mounting surface of the electronic component.
The component mounting board according to claim 4.
前記樹脂層は、熱可塑性樹脂からなる、
請求項4または請求項5に記載の部品実装基板。
The resin layer is made of a thermoplastic resin.
The component mounting board according to claim 4 or 5.
前記電子部品と前記回路基板との間には、アンダーフィル材が形成されている、
請求項1乃至請求項6のいずれかに記載の部品実装基板。
An underfill material is formed between the electronic component and the circuit board.
The component mounting board according to claim 1.
前記バンプと前記ランド導体とは、超音波接合されている、
請求項1乃至請求項7のいずれかに記載の部品実装基板。
The bump and the land conductor are ultrasonically bonded,
The component mounting board according to claim 1.
前記樹脂基板における前記電子部品が実装される側の表面を形成する樹脂層の表面には、前記電子部品と重ならない位置に、回路導体が形成されている、
請求項1乃至請求項8のいずれかに記載の部品実装基板。
On the surface of the resin layer forming the surface on which the electronic component is mounted on the resin substrate, a circuit conductor is formed at a position that does not overlap the electronic component.
The component mounting board according to claim 1.
前記樹脂基板における前記電子部品が実装される側の表面を形成する樹脂層の表面には、前記回路導体に第2の実装部品が実装されている、
請求項9に記載の部品実装基板。
A second mounting component is mounted on the circuit conductor on the surface of the resin layer that forms the surface on which the electronic component is mounted on the resin substrate.
The component mounting board according to claim 9.
複数のバンプが配列して形成され、且つ隣接するバンプの間隔が広い箇所がある電子部品と、複数の樹脂層を積層してなり、複数のランド導体が形成された樹脂基板を有する回路基板と、を備え、前記複数のバンプを前記複数のランド導体に接合してなる部品実装基板の製造方法であって、
前記電子部品を前記回路基板に重ねて視て、前記電子部品のバンプの間隔が広い箇所に対応する前記樹脂基板の箇所に、前記樹脂層の一部からなる突起部を設ける工程と、
前記突起部を前記電子部品におけるバンプの形成面に当接させて、前記複数のバンプと前記複数のランド導体とを接合する工程と、
を有する、部品実装基板の製造方法。
A circuit board having an electronic component formed with a plurality of bumps arranged and having a wide interval between adjacent bumps, and a resin substrate formed by laminating a plurality of resin layers and having a plurality of land conductors formed thereon; And a method for manufacturing a component mounting board formed by bonding the plurality of bumps to the plurality of land conductors,
A step of providing a protrusion made of a part of the resin layer at a location of the resin substrate corresponding to a location where the interval between the bumps of the electronic component is wide when the electronic component is superimposed on the circuit board;
Bringing the protrusions into contact with the bump formation surface of the electronic component and bonding the plurality of bumps and the plurality of land conductors;
A method for manufacturing a component mounting board.
前記突起部を設ける工程は、
前記複数のランド導体が露出する形状で側壁面が部分的に突起する形状の貫通孔を、前記樹脂基板の表層の樹脂層に設ける工程と、
前記表層の樹脂層を含む複数の樹脂層を積層して前記樹脂基板を形成する工程と、
を有する、
請求項11に記載の部品実装基板の製造方法。
The step of providing the protruding portion includes
Providing a through-hole having a shape in which a side wall surface partially protrudes in a shape in which the plurality of land conductors are exposed, in a resin layer of a surface layer of the resin substrate;
Laminating a plurality of resin layers including the resin layer of the surface layer to form the resin substrate;
Having
The manufacturing method of the component mounting board | substrate of Claim 11.
前記突起部を設ける工程は、
表層の樹脂層を含む複数の樹脂層を積層して樹脂基板を形成する工程と、
前記樹脂基板を前記表層側からエッチングして、前記複数のランド導体が露出する形状で側壁面が部分的に突起する形状の凹部を形成する工程と、
を有する、
請求項11に記載の部品実装基板の製造方法。
The step of providing the protruding portion includes
Forming a resin substrate by laminating a plurality of resin layers including a surface resin layer;
Etching the resin substrate from the surface layer side to form a recess having a shape in which a side wall surface partially protrudes in a shape in which the plurality of land conductors are exposed;
Having
The manufacturing method of the component mounting board | substrate of Claim 11.
前記複数のバンプと前記複数のランド導体とを接合する工程は、超音波接合である、
請求項11乃至請求項13のいずれかに記載の部品実装基板の製造方法。
The step of bonding the plurality of bumps and the plurality of land conductors is ultrasonic bonding.
The manufacturing method of the component mounting board | substrate in any one of Claim 11 thru | or 13.
前記電子部品と前記樹脂基板との間にアンダーフィル材を充填する工程を、さらに有する、請求項11乃至請求項14のいずれかに記載の部品実装基板の製造方法。   The method for manufacturing a component mounting board according to claim 11, further comprising a step of filling an underfill material between the electronic component and the resin substrate.
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