JP2017064571A - Water purification cartridge - Google Patents

Water purification cartridge Download PDF

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JP2017064571A
JP2017064571A JP2015189493A JP2015189493A JP2017064571A JP 2017064571 A JP2017064571 A JP 2017064571A JP 2015189493 A JP2015189493 A JP 2015189493A JP 2015189493 A JP2015189493 A JP 2015189493A JP 2017064571 A JP2017064571 A JP 2017064571A
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adsorbent
water
hollow fiber
fiber membrane
purification cartridge
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JP6641839B2 (en
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加藤 茂
Shigeru Kato
茂 加藤
磯部 卓
Taku Isobe
卓 磯部
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Toray Industries Inc
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Abstract

PROBLEM TO BE SOLVED: To provide a water purification cartridge in which an adsorbent portion and a hollow fiber membrane bundle are arranged in series in the axial direction, and which has a low-cost and simple configuration preventing hollow fiber membranes from being broken or bent by water flowing into the hollow fiber membrane bundle from the adsorbent portion.SOLUTION: In a water purification cartridge where a cylindrical adsorbent portion and a hollow fiber membrane bundle are arranged in a cylindrical case in series in the axial direction of the cylindrical case, an outer periphery of one end of the adsorbent portion is watertightly engaged with one end of the cylindrical case, the hollow fiber membrane bundle is sealed and fixed to the other end of the cylindrical case, the surface of the other end of the adsorbent portion is closed, the adsorbent portion allows water to pass from its internal space to its external space in a direction from its inner peripheral surface to its outer peripheral surface, and the outer periphery of the adsorbent portion communicates with the hollow fiber membrane bundle.SELECTED DRAWING: Figure 1

Description

本発明は、浄水カートリッジに関する。   The present invention relates to a water purification cartridge.

浄水カートリッジとしては、活性炭やイオン交換体などの粒状、繊維状、成形体状の吸着材と中空糸膜束を収納した中空糸膜モジュールとから成り、吸着材を上流側に、中空糸膜モジュールを下流側に配置したものが多く知られている。   The water purification cartridge is composed of an adsorbent in the form of granules, fibers, and compacts such as activated carbon and ion exchangers and a hollow fiber membrane module containing a hollow fiber membrane bundle, and the hollow fiber membrane module on the upstream side. Many of these are known on the downstream side.

例えば特許文献1には、筒状に成形した活性炭と中空糸膜モジュールとが、その軸方向に直列に配置された浄水カートリッジが開示されている。活性炭は筒状で内部に通水路が形成されており、活性炭上流側には端部を塞ぐ上流側キャップが固定され、下流側には活性炭を通過した水の吐出口を有する下流側キャップが固定されている。そして、活性炭の下流側には、ケーシングに中空糸膜束を収納した中空糸膜モジュールが配置され、活性炭内部の通水路と中空糸膜モジュールが直列かつ連通した構造を有している。水は活性炭の径方向外から内方向に向かって流れ、活性炭内部の通水路を通って中空糸膜モジュール側に流れ、中空糸膜モジュールの端部の出口より外部に吐出される。   For example, Patent Document 1 discloses a water purification cartridge in which activated carbon and a hollow fiber membrane module formed in a cylindrical shape are arranged in series in the axial direction. The activated carbon is cylindrical and has a water passage inside. The upstream cap that closes the end is fixed on the upstream side of the activated carbon, and the downstream cap that has a discharge port for water that has passed through the activated carbon is fixed on the downstream side. Has been. And the hollow fiber membrane module which accommodated the hollow fiber membrane bundle in the casing is arrange | positioned in the downstream of activated carbon, and it has the structure where the water flow path inside activated carbon and the hollow fiber membrane module connected in series. Water flows inward from the outside in the radial direction of the activated carbon, flows through the water passage inside the activated carbon to the hollow fiber membrane module side, and is discharged to the outside from the outlet at the end of the hollow fiber membrane module.

しかしながら、上記のように構成されたカートリッジにおいては、活性炭内部の通水路を通過した水が中空糸膜束の中央部に直接当たるような構成となっており、さらに、活性炭内部の通水路の断面積および下流側キャップの吐出口の断面積は小さく、そこを通って中空糸膜モジュールに流入する水は、噴流となって吐出されるので中空糸膜束の中央部に激しく当たるため中空糸膜が傷ついてしまう懸念があった。特に、水道水圧の高い地域で多量の水を流して浄水カートリッジを使用する場合には、中空糸膜が切れたり、曲がったりして、中空糸膜の性能が十分に果たされない懸念もあった。   However, the cartridge configured as described above is configured such that the water that has passed through the water passage inside the activated carbon directly hits the center of the hollow fiber membrane bundle, and further, the water passage inside the activated carbon is disconnected. Since the area and the cross-sectional area of the discharge port of the downstream cap are small, water flowing into the hollow fiber membrane module through the area is discharged as a jet, so that it hits the central part of the hollow fiber membrane bundle violently. There was concern that would be hurt. In particular, when a water purification cartridge is used by flowing a large amount of water in an area where the tap water pressure is high, there is a concern that the hollow fiber membrane may be cut or bent and the performance of the hollow fiber membrane may not be sufficiently achieved. .

そこで特許文献1では、このような問題を解決するために、下流側キャップの吐出口に邪魔板(分散体)を設け、活性炭内部の通水路を通過した水を分散し、中空糸膜束の中央部に当たる水の水圧を弱め、中空糸膜が切れたり、曲がったりすることを防ぐ発明が開示されている。   Therefore, in Patent Document 1, in order to solve such a problem, a baffle plate (dispersion) is provided at the outlet of the downstream cap, the water that has passed through the water passage inside the activated carbon is dispersed, and the hollow fiber membrane bundle An invention is disclosed in which the water pressure hitting the central portion is weakened to prevent the hollow fiber membrane from being cut or bent.

しかしながら、特許文献1に記載の邪魔板のみでは、上記の懸念を十分に解消できず、特許文献2には、特許文献1に記載の浄水カートリッジの構成に、中空糸膜束へ流れ込む水から中空糸膜を保護するためのネットを追加した浄水カートリッジが開示されている。   However, only the baffle plate described in Patent Document 1 cannot sufficiently solve the above-mentioned concern, and Patent Document 2 discloses that the structure of the water purification cartridge described in Patent Document 1 is hollow from water flowing into the hollow fiber membrane bundle. A water purification cartridge to which a net for protecting the yarn membrane is added is disclosed.

特開2006−015199号公報JP 2006-015199 A 特開2012−30204号公報JP 2012-30204 A

しかしながら、特許文献2に記載の浄水カートリッジであっても、浄水カートリッジのサイズを変更しないことを前提とすると上述の邪魔板における吐出口の断面積は小さいままであり、水が噴流となって中空糸膜モジュールに流入し、ネット越しとはいえ中空糸膜束の中央部に当たることに変わりはなく、中空糸膜が切れたり、曲がったりすることを防ぐのに十分とは言えないものである。しかも、邪魔板の形状は複雑であり、その成形にはかなりの費用を要するものである。   However, even if it is a water purification cartridge of patent document 2, if it presupposes that the size of a water purification cartridge is not changed, the cross-sectional area of the discharge port in the above-mentioned baffle plate remains small, and water becomes a jet and becomes hollow Although it flows into the yarn membrane module and hits the center of the hollow fiber membrane bundle even though it is over the net, it cannot be said to be sufficient to prevent the hollow fiber membrane from being cut or bent. In addition, the shape of the baffle plate is complicated, and its formation requires considerable costs.

また、中空糸膜束に保護ネットを設けることも、その材料費用および組立費用がかなり必要であるという問題がある。   In addition, the provision of a protective net in the hollow fiber membrane bundle has a problem that its material cost and assembly cost are considerably required.

本発明は上述のような問題点に鑑み、吸着材部と中空糸膜束が軸方向に直列に配置される浄水カートリッジであって、その浄水カートリッジを吸着材部から中空糸膜束に流入する水が中空糸膜束の中央部に当たらない構成とするよって、中空糸膜が切れたり曲がったりすることなく、かつ安価で簡素な構成を有する浄水カートリッジを提供することを目的とする。   In view of the above problems, the present invention is a water purification cartridge in which an adsorbent part and a hollow fiber membrane bundle are arranged in series in the axial direction, and the water purification cartridge flows into the hollow fiber membrane bundle from the adsorbent part. An object of the present invention is to provide a water purification cartridge having a simple and inexpensive structure without causing the hollow fiber membrane to be cut or bent because the water does not hit the central portion of the hollow fiber membrane bundle.

前記課題を解決するため、本発明の浄水器は下記の構成から成る。すなわち、
(1)筒状ケース内部に筒状の吸着材部と中空糸膜束とが筒状ケースの軸方向に直列に配設された浄水カートリッジであって、前記筒状ケースの一端には、前記吸着材部の一端の外周部が水密に係合されており、前記筒状ケースの他端には、前記中空糸膜束が封止固定されており、前記吸着材部の他端の面は、閉塞されており、前記吸着材部は、その内周面からその外周面の方向に、その内部空間からその外部空間へ通水可能であり、前記吸着材部の外周部は、前記中空糸膜束に連通している浄水カートリッジである。
(2)前記吸着材部は、筒状の成形された吸着材と、前記成形された吸着材の一端に配設された上板と、前記成形された吸着材の他端を閉塞する下板とを有し、前記上板は、前記吸着材の内側空間と連通する開口部を備えると好ましい。
(3)前記吸着材部は、外筒、内筒、上板および下板とで形成される筒状空間に粒状または粉状吸着材が収納されてなり、前記上板は、前記吸着材の内側空間と連通する開口部を備えると好ましい。
In order to solve the above problems, the water purifier of the present invention has the following configuration. That is,
(1) A water purification cartridge in which a cylindrical adsorbent part and a hollow fiber membrane bundle are arranged in series in the axial direction of the cylindrical case inside the cylindrical case, and at one end of the cylindrical case, The outer peripheral part of one end of the adsorbent part is watertightly engaged, the hollow fiber membrane bundle is sealed and fixed to the other end of the cylindrical case, and the other end surface of the adsorbent part is The adsorbent portion is capable of passing water from the inner space to the outer space in the direction from the inner peripheral surface to the outer peripheral surface, and the outer peripheral portion of the adsorbent portion is the hollow fiber A water purification cartridge communicating with the membrane bundle.
(2) The adsorbent portion includes a cylindrically formed adsorbent, an upper plate disposed at one end of the molded adsorbent, and a lower plate that closes the other end of the molded adsorbent. It is preferable that the upper plate includes an opening communicating with the inner space of the adsorbent.
(3) The adsorbent portion is configured such that a granular or powder adsorbent is accommodated in a cylindrical space formed by an outer cylinder, an inner cylinder, an upper plate, and a lower plate, and the upper plate is formed of the adsorbent. It is preferable to provide an opening communicating with the inner space.

本発明は、上記の構成により以下の優れた効果を奏することができる。すなわち、
上記(1)の浄水カートリッジの構成により、水は吸着材部の内側(内部空間)からその径方向外側(外部空間)に流れ、吸着材部外周部と筒状ケース内周面との間の広い断面積流路を通って中空糸膜束に流入するので、中空糸膜束の中央部に水が激しい噴流となって当たることがなく、中空糸膜が切れたり、曲がったりすることを防ぐことができる。しかも、浄水カートリッジの構成は簡素であり、安価に製造できる。
The present invention can achieve the following excellent effects by the above configuration. That is,
According to the configuration of the water purification cartridge of (1) above, water flows from the inner side (inner space) of the adsorbent part to the outer side in the radial direction (outer space), and between the outer peripheral part of the adsorbent part and the inner peripheral surface of the cylindrical case. Since it flows into the hollow fiber membrane bundle through a wide cross-sectional area flow path, water does not hit the center of the hollow fiber membrane bundle as a violent jet, preventing the hollow fiber membrane from being cut or bent be able to. Moreover, the structure of the water purification cartridge is simple and can be manufactured at low cost.

また、上記(2)の構成により、吸着材部は、取り扱いやすい成形された吸着材と上板と下板とから成る独立した吸着材部ユニットとして中空糸膜モジュール等とは別工程で製造できるので、浄水カートリッジが製造し易い。   Also, with the configuration of (2) above, the adsorbent part can be manufactured in a separate process from the hollow fiber membrane module or the like as an independent adsorbent part unit composed of a molded adsorbent that is easy to handle, and an upper plate and a lower plate. Therefore, it is easy to manufacture a water purification cartridge.

また、上記(3)の構成により、吸着材が粒状または粉状であるので、安価かつ優れた吸着性能を発揮することができる。   Moreover, since the adsorbent is granular or powdery due to the configuration of (3) above, it is possible to exhibit inexpensive and excellent adsorption performance.

本発明の一実施形態例に係る浄水カートリッジの縦断面模式図である。It is a longitudinal cross-sectional schematic diagram of the water purification cartridge which concerns on the example of 1 embodiment of this invention. 本発明の他の実施形態例に係る浄水カートリッジ縦断面模式図である。It is a longitudinal section schematic diagram of a water purification cartridge according to another embodiment of the present invention. 本発明の他の実施形態例に係る浄水カートリッジ縦断面模式図である。It is a longitudinal section schematic diagram of a water purification cartridge according to another embodiment of the present invention. 本発明の他の実施形態例に係る浄水カートリッジ縦断面模式図である。It is a longitudinal section schematic diagram of a water purification cartridge according to another embodiment of the present invention.

以下、本発明の実施形態例を、図面を参照しながら説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1は、本発明の一実施形態例に係る浄水カートリッジの縦断面模式図である。   FIG. 1 is a schematic longitudinal sectional view of a water purification cartridge according to an embodiment of the present invention.

図1に示すように、浄水カートリッジ1は、筒状ケース6内部に、筒状の吸着材部2と、中空糸8が集合して形成された中空糸膜束と、が筒状ケース6の軸方向に直列に配設された浄水カートリッジであって、筒状ケース6の一端(上端)には、吸着材部2の一端(上端)である上板4の外周部が水密に係合し、筒状ケース6の他端(下端)には中空糸膜束が封止固定されている。また、吸着材部2の他端(下端)面は下板5によって閉塞されており、吸着材部2は、その内周面からその外周面の方向、かつ、その内部空間からその外部空間に通水可能であり、吸着材部2の外周部は中空糸膜束に連通している。このような構成となっていることで、図1の矢印で示すとおりの水の流れになる。すなわち、吸着材部2の一端(上端)の上板4が備える開口部(詳細には後述する)からその吸着材部2の内部空間に流入した水は、その内周面からその外周面の方向に、その内部空間からその外部空間へ(すなわち、吸着材部2の内側からその径方向外側に)流れ、吸着材部2の外周部から中空糸膜束へと流通できるようになっており、さらに下板5により吸着材部2の他端(下端)面から中空糸膜束の中央部への水の流入はないか、ほとんどない。   As shown in FIG. 1, the water purification cartridge 1 includes a cylindrical adsorbent portion 2 and a hollow fiber membrane bundle formed by collecting hollow fibers 8 inside the cylindrical case 6. The water purification cartridge is arranged in series in the axial direction, and the outer peripheral portion of the upper plate 4 which is one end (upper end) of the adsorbent portion 2 is water-tightly engaged with one end (upper end) of the cylindrical case 6. A hollow fiber membrane bundle is sealed and fixed to the other end (lower end) of the cylindrical case 6. Further, the other end (lower end) surface of the adsorbent part 2 is closed by the lower plate 5, and the adsorbent part 2 extends from the inner peripheral surface to the outer peripheral surface and from the inner space to the outer space. Water can be passed, and the outer periphery of the adsorbent part 2 communicates with the hollow fiber membrane bundle. By having such a structure, it becomes the flow of water as shown by the arrow of FIG. That is, the water that has flowed into the inner space of the adsorbent part 2 from the opening (described in detail later) provided in the upper plate 4 at one end (upper end) of the adsorbent part 2 flows from the inner peripheral surface to the outer peripheral surface. In the direction from the inner space to the outer space (that is, from the inner side of the adsorbent part 2 to the outer side in the radial direction) and from the outer peripheral part of the adsorbent part 2 to the hollow fiber membrane bundle. Furthermore, there is little or no inflow of water from the other end (lower end) surface of the adsorbent part 2 to the center part of the hollow fiber membrane bundle by the lower plate 5.

浄水カートリッジ1を構成する各部について説明する。   Each part which comprises the water purification cartridge 1 is demonstrated.

吸着材部2は、筒状の成形された吸着材3と、成形された吸着材3の一端(上端)に配設された円環状の上板4と、成形された吸着材3の他端(下端)を閉塞する円盤状の下板5とを有するものである。上板4はその中央に、成形された吸着材3の内側空間と連通する開口部を備えている。   The adsorbent portion 2 includes a cylindrical adsorbent 3, an annular upper plate 4 disposed at one end (upper end) of the adsorbed material 3, and the other end of the formed adsorbent 3. It has a disk-like lower plate 5 that closes the (lower end). The upper plate 4 has an opening communicating with the inner space of the molded adsorbent 3 at the center thereof.

このような構成により、吸着材部は、取り扱いやすい成形された吸着材と上板と下板とから成る独立した吸着材部ユニットとして中空糸膜モジュール等と別工程で製造できるので、浄水カートリッジを製造し易くなる。   With such a configuration, the adsorbent part can be manufactured in a separate process from the hollow fiber membrane module or the like as an independent adsorbent part unit comprising a molded adsorbent that is easy to handle, and an upper plate and a lower plate. Easy to manufacture.

成形された吸着材3は、例えば、繊維状活性炭を主成分とする活性炭成形体と、内径側不織布と、外径側不織布とから成る。活性炭成形体は、比表面積や細孔径分布が異なる複数の繊維状活性炭を所定の割合で混合し、さらに鉛イオンを選択的に取り込むイオン交換繊維と、熱融着繊維を添加したものである。これらをシート化して、内径側不織布を巻いた軸に一定張力で巻き上げる。所定の外径に達したら、加熱処理する。熱融着繊維は芯鞘構造で、芯は融点が高く、鞘は融点が低く、この加熱処理によって鞘のみが溶けて溶着する。この溶着によって円筒形が保たれものに外径側不織布を巻き、所定の長さに断裁して、出来上がる。   The formed adsorbent 3 is made of, for example, an activated carbon molded body mainly composed of fibrous activated carbon, an inner diameter side nonwoven fabric, and an outer diameter side nonwoven fabric. The activated carbon molded body is obtained by mixing a plurality of fibrous activated carbons having different specific surface areas and pore size distributions at a predetermined ratio, and further adding ion exchange fibers that selectively take in lead ions and heat fusion fibers. These are made into a sheet and wound up at a constant tension around a shaft wound with an inner diameter non-woven fabric. When a predetermined outer diameter is reached, heat treatment is performed. The heat-sealing fiber has a core-sheath structure, the core has a high melting point, the sheath has a low melting point, and only the sheath is melted and welded by this heat treatment. By this welding, a non-woven fabric on the outer diameter side is wound around a cylindrical shape that is maintained, and cut into a predetermined length.

比表面積や細孔径分布が異なる複数の繊維状活性炭の混合率を変えることで、複数の除去対象物質のろ過能力をバランスさせて、総合的に最もろ過能力が高い活性炭成形体を作り出すことができる。これによって使用者が長期間使用できるカートリッジを提供できる。また、軸に巻き上げるときの張力を制御すれば、活性炭成形体の密度を変えることができる。圧力損失が大き過ぎず、ろ過能力が低過ぎない使いやすいカートリッジを提供できる。   By changing the mixing ratio of a plurality of fibrous activated carbons with different specific surface areas and pore size distributions, it is possible to balance the filtration capacities of multiple substances to be removed, and to produce an activated carbon molded body with the highest overall filtration ability. . Thus, a cartridge that can be used for a long period of time by the user can be provided. Moreover, if the tension | tensile_strength at the time of winding up to a axis | shaft is controlled, the density of an activated carbon molded object can be changed. It is possible to provide an easy-to-use cartridge in which the pressure loss is not too large and the filtration capacity is not too low.

ここで繊維状活性炭と鉛吸着材と熱融着繊維とから成る成形体は湿式成形法で成形しても良い。繊維状活性炭だけでなく粒状活性炭を混合しても良い。粒状活性炭だけを使用することもできる。また繊維状ではない熱融着物を使用しても良い。   Here, the molded body composed of the fibrous activated carbon, the lead adsorbent, and the heat-fusible fiber may be molded by a wet molding method. Granular activated carbon as well as fibrous activated carbon may be mixed. Only granular activated carbon can be used. Moreover, you may use the heat-fusion material which is not fibrous.

鉛除去材としてイオン交換繊維以外に、粒状または粉状のアルミノケイ酸塩、チタンケ
イ酸塩、酸化チタンを使用すれば、効率良く鉛イオンを除去することができる。中でも、イオン交換繊維やアルミノケイ酸塩、チタンケイ酸塩は単位体積あたりの鉛吸着量が多く、これらを含むことで、カートリッジのろ材量を少なくコンパクトにすることができる。
If granular or powdery aluminosilicate, titanium silicate, or titanium oxide is used as the lead removal material in addition to the ion exchange fiber, lead ions can be efficiently removed. Among them, ion exchange fibers, aluminosilicates, and titanium silicates have a large amount of lead adsorption per unit volume, and by including these, the amount of filter media in the cartridge can be reduced and the cartridge can be made compact.

上板4と成形された吸着材3、および下板5と成形された吸着材3は、加熱溶融させた熱可塑性樹脂を塗り付けた後に冷却固化させるホットメルト接着式や、空気中の湿気と反応させて硬化させる一液型シリコーンゴム接着式などにより接着されることが好ましい。   The upper plate 4 and the molded adsorbent 3, and the lower plate 5 and the molded adsorbent 3 are coated with a hot-melted thermoplastic resin and then cooled and solidified. It is preferably bonded by a one-pack type silicone rubber bonding method that is cured by reaction.

上板4と下板5とは、成形された吸着材3との接着面に、接着力をより高めるための円輪状の溝を有してもよい。また、上板4と下板5とは、成形された吸着材3との接着面に、位置決めをより正確とするために、成形された吸着材3の上端部、下端部それぞれの側周面に被さる、吸着材方向に張り出した筒状のリブを有してもよい。   The upper plate 4 and the lower plate 5 may have an annular groove for further increasing the adhesive force on the bonding surface with the molded adsorbent 3. In addition, the upper plate 4 and the lower plate 5 are arranged on the adhesive surface with the molded adsorbent 3 in order to make positioning more accurate. You may have the cylindrical rib which protrudes in the adsorbent direction which covers.

上板4の外周部は、筒状ケース6の上端とは水密に係合しているが、水密係合の方法は、機能が果たせるものであれば、溶着、接着、嵌着、螺着などいずれの方法によるものであってもよい。   The outer peripheral portion of the upper plate 4 is water-tightly engaged with the upper end of the cylindrical case 6, but the water-tight engagement method may be welding, bonding, fitting, screwing, etc. as long as it can function. Any method may be used.

このように図1の浄水カートリッジでは、筒状ケースの一端(上端)と吸着材部の一端(上端)の外周部を水密に係合するのに、上板4を用いているが、例えば、成形された吸着材の上端面をシリコーンゴム接着剤などを塗って通水不可とし、かつそのシリコーンゴム接着剤を介して接着され、成形された吸着材の一端(上端)の外周部のみを覆うリング状部材を設け、そのリング状部材の外周部が筒状ケースの一端(上端)と水密に係合する形態としてもよい。または、筒状ケースの一端(上端)が内側に張り出す板状部を有し、その板状部の下面側に、直接成形された吸着材の一端(上端)の面全体または外周部付近の面を接着させる形態として、筒状ケースの一端(上端)と吸着材部の一端(上端)の外周部を水密に係合するようにしてもよい。   Thus, in the water purification cartridge of FIG. 1, the upper plate 4 is used for watertightly engaging the outer peripheral portion of one end (upper end) of the cylindrical case and one end (upper end) of the adsorbent portion. The upper end surface of the molded adsorbent is coated with a silicone rubber adhesive or the like so that water cannot pass through it, and is bonded through the silicone rubber adhesive to cover only the outer periphery of one end (upper end) of the molded adsorbent. It is good also as a form which provides a ring-shaped member and the outer peripheral part of the ring-shaped member is water-tightly engaged with the end (upper end) of a cylindrical case. Alternatively, one end (upper end) of the cylindrical case has a plate-like portion projecting inward, and on the lower surface side of the plate-like portion, the entire surface of one end (upper end) of the directly formed adsorbent or near the outer peripheral portion As a form of bonding the surfaces, the outer peripheral portion of one end (upper end) of the cylindrical case and one end (upper end) of the adsorbent portion may be watertightly engaged.

また図1の浄水カートリッジでは、吸着材部2の他端(下端)面を閉塞する役割は下板5が果たしているが、例えば、成形された吸着材の下端面をシリコーンゴム接着剤などを塗って通水不可にし、かつ成形された吸着材の下端中央開口部のみを合成樹脂またはゴム製の栓等によって閉蓋する形態とすることによって、吸着材部の他端面を閉塞するようにしてもよい。   Further, in the water purification cartridge of FIG. 1, the lower plate 5 plays a role of closing the other end (lower end) surface of the adsorbent part 2, but for example, a silicone rubber adhesive or the like is applied to the lower end surface of the formed adsorbent. The other end face of the adsorbent portion is closed by making the form in which only the lower end central opening of the formed adsorbent is closed with a synthetic resin or rubber stopper, etc. Good.

また、上述したとおり、下板5は円盤状としたが、吸着材の形状に応じて、例えば多角形状としてもよい。   Further, as described above, the lower plate 5 has a disc shape, but may have, for example, a polygonal shape according to the shape of the adsorbent.

吸着材部2の外周部(成形された吸着材3の外周面および下板5の外周面)と筒状ケース6の内周面との間には間隙が設けられている。その間隙を通じて、吸着材部2の外周部は中空糸膜束に連通し、水が吸着材部2の外周部から中空糸膜束へと流通できるようになっている。その間隙は、そこを流れる水の単位流路断面積当たりの流量が、0.02L/分/mm以下となるように設定されることが好ましい。さらに好ましくは0.015L/分/mm以下となるように設定されると良い。発明者の知見によれば、このような数値に設定されると、吸着材部2の外周部から中空糸膜束へと流出する水流の勢いはかなり緩和されており、中空糸膜束を痛める可能性がさらに小さくなる。 A gap is provided between the outer peripheral portion of the adsorbent portion 2 (the outer peripheral surface of the molded adsorbent 3 and the outer peripheral surface of the lower plate 5) and the inner peripheral surface of the cylindrical case 6. Through the gap, the outer peripheral portion of the adsorbent portion 2 communicates with the hollow fiber membrane bundle so that water can flow from the outer peripheral portion of the adsorbent portion 2 to the hollow fiber membrane bundle. The gap is preferably set so that the flow rate per unit channel cross-sectional area of the water flowing therethrough is 0.02 L / min / mm 2 or less. More preferably, it is set to be 0.015 L / min / mm 2 or less. According to the inventor's knowledge, when such a numerical value is set, the momentum of the water flow flowing out from the outer peripheral portion of the adsorbent portion 2 to the hollow fiber membrane bundle is considerably relaxed, and the hollow fiber membrane bundle is damaged. The possibility is even smaller.

流量が約2L/分である代表的家庭用浄水器用の浄水カートリッジにおいて、使用される筒状の吸着材部の外径は、通例少なくとも約30mmを確保可能であるから、吸着材部の外周部と筒状ケースの内周面との間隙を、組立上の寸法精度を考慮して最低限必要とされる1mmに設定したとしても、0.02L/分/mm以下という条件は満足される。すなわち、家庭用浄水器用浄水カートリッジにおいては実用上、吸着材部の外周部が中空糸膜束に連通する構成を取りさえすれば、おのずから水流の勢いは充分緩和され、中空糸膜束を痛める可能性が少ないといえる。 In a water purification cartridge for a typical household water purifier with a flow rate of about 2 L / min, the outer diameter of the adsorbent part can usually be secured as the outer diameter of the cylindrical adsorbent part used is at least about 30 mm. Even if the gap between the inner surface of the cylindrical case and the inner peripheral surface of the cylindrical case is set to 1 mm, which is the minimum required in consideration of dimensional accuracy in assembly, the condition of 0.02 L / min / mm 2 or less is satisfied. . In other words, in the case of a water purification cartridge for household water purifiers, if the outer periphery of the adsorbent is in communication with the hollow fiber membrane bundle, the momentum of the water flow is naturally alleviated and the hollow fiber membrane bundle can be damaged. It can be said that there is little nature.

一方、吸着材部の内部空間は空洞であり、その内径は浄水カートリッジのコンパクト化のためには極力小さいことが求められるが、仮に10mmと実用的数値より大き目の値に設定しても、吸着材部の内部の単位流路断面積当たりの流量は、0.02L/分/mm以下という条件を満たせない。よって、吸着材部の内部から(すなわち、吸着部材の他端(下端)から)中空糸膜束へと水が噴出し、その水が中空糸膜束の中央部に当たる従来の浄水カートリッジでは、中空糸膜束を痛める恐れがあり、それを抑制するためにネットを設けるなどコストの掛かる手段を講じなければならなかった。 On the other hand, the internal space of the adsorbent part is hollow, and its inner diameter is required to be as small as possible for compacting the water purification cartridge. However, even if it is set to 10 mm, which is larger than the practical value, the adsorption The flow rate per unit channel cross-sectional area inside the material part cannot satisfy the condition of 0.02 L / min / mm 2 or less. Therefore, in the conventional water purification cartridge in which water is ejected from the inside of the adsorbent part (that is, from the other end (lower end) of the adsorbing member) to the hollow fiber membrane bundle, and the water hits the center part of the hollow fiber membrane bundle, There was a risk of damaging the yarn membrane bundle, and it was necessary to take costly means such as providing a net to suppress it.

単位流路断面積当たりの流量の観点に加えて、本発明の浄水カートリッジ1では、図1に示すように、吸着材部2の外周部から中空糸膜束へと流出する水は、筒状ケース6内周面と中空糸膜束全体の外周部との間に流れ入るようになるので、逆U字状をした中空糸膜束の頂点部分に水流が直接衝突する従来の浄水カートリッジに比べて、水の流入のし方の点においても、中空糸膜束の損傷を十分に抑制できるものとなっている。   In addition to the viewpoint of the flow rate per unit channel cross-sectional area, in the water purification cartridge 1 of the present invention, as shown in FIG. 1, the water flowing out from the outer peripheral portion of the adsorbent portion 2 to the hollow fiber membrane bundle is cylindrical. Since it flows between the inner peripheral surface of the case 6 and the outer peripheral portion of the entire hollow fiber membrane bundle, compared with the conventional water purification cartridge in which the water flow directly collides with the apex of the inverted U-shaped hollow fiber membrane bundle. Thus, the damage of the hollow fiber membrane bundle can be sufficiently suppressed also in the way of inflow of water.

尚、上述の流路断面積に関する条件を満足させる範囲内において、下板5の外周面の一部に、径方向に張り出す複数の突起があり、その突起が筒状ケース6の内周面に当接していてもよい。こうすると、吸着材部2の筒状ケース6内での固定が確実となり、吸着材部2の筒状ケース6への固定強度が高まる効果がある。   In addition, within the range which satisfies the conditions regarding the above-mentioned flow path cross-sectional area, a part of the outer peripheral surface of the lower plate 5 has a plurality of protrusions projecting in the radial direction, and the protrusions are the inner peripheral surface of the cylindrical case 6. You may contact | abut. If it carries out like this, fixation in the cylindrical case 6 of the adsorbent part 2 will become reliable, and there exists an effect which the fixation strength to the cylindrical case 6 of the adsorbent part 2 increases.

筒状ケース6の他端(下端)側の内部には、所定本数の中空糸膜8を束ねて逆U字状に折り曲げた中空糸膜束が収容され、筒状ケース6の他端(下端)部内面と中空糸膜束下端側(中空糸膜の開口部が配される側)、ならびに中空糸膜の下端側同士はポリウレタンなどのポッティング剤で封止固定されている。その封止固定した部分が封止部9である。中空糸膜束の下端面は中空糸膜の開口部があり、その開口部から浄水を吐出する。中空糸膜8の材質としてはポリスルホンやポリエチレンなどが使用される。図1では、中空糸膜束は逆U字状に折り曲げられているが、直線状で、その上端の開口が接着剤や熱融着で封止されている中空糸膜束であってもよい。   A hollow fiber membrane bundle in which a predetermined number of hollow fiber membranes 8 are bundled and bent into an inverted U shape is accommodated inside the cylindrical case 6 on the other end (lower end) side, and the other end (lower end) of the cylindrical case 6 is accommodated. ) Portion inner surface and the lower end side of the hollow fiber membrane bundle (the side where the opening of the hollow fiber membrane is disposed) and the lower end sides of the hollow fiber membrane are sealed and fixed with a potting agent such as polyurethane. The sealed part is the sealing part 9. The lower end surface of the hollow fiber membrane bundle has an opening of the hollow fiber membrane, and purified water is discharged from the opening. As the material of the hollow fiber membrane 8, polysulfone, polyethylene or the like is used. In FIG. 1, the hollow fiber membrane bundle is bent in an inverted U shape, but may be a hollow fiber membrane bundle that is straight and whose upper end opening is sealed with an adhesive or heat fusion. .

以上のように構成された浄水カートリッジ1の水の流れについて説明する。   The flow of water in the water purification cartridge 1 configured as described above will be described.

浄水カートリッジ1が、水栓内蔵型浄水器の浄水カートリッジとして、水栓内に挿入されて使用される場合を想定する。水栓内蔵型浄水器の場合、その頭部には流路切換弁が組み込まれていて、水道水を浄化する浄水状態と、水道水をそのまま吐出する原水状態とに切り換えられるようになっている。そして浄水状態として使用される場合、浄水カートリッジ1の外周面と水栓の内面とはどこかで水密にシールされる構造になっている。従って、浄水状態では、浄水カートリッジ1の外周面を原水が流れて行きはしない。   Assume that the water purification cartridge 1 is used as a water purification cartridge for a water purifier with a built-in faucet. In the case of a water purifier with a built-in faucet, a flow path switching valve is built in the head so that it can be switched between a purified water state for purifying tap water and a raw water state for discharging tap water as it is. . And when using as a purified water state, it has the structure where the outer peripheral surface of the purified water cartridge 1 and the inner surface of a faucet are sealed watertight somewhere. Therefore, in the purified water state, the raw water does not flow on the outer peripheral surface of the purified water cartridge 1.

水栓入口側から供給される原水は、図1の矢印に示すように、上板4の中央開口部に導かれ、吸着材3の内部空間を通り、さらに吸着材3を径方向内側から外側(外部空間)へ通過する。そして吸着材部2の外周部と筒状ケース6の間の間隙を通り、中空糸膜束に至る。原水が成形された吸着材3と接触し、それを通過することにより、原水中の遊離残留塩素、カルキ臭、カビ臭、トリハロメタンや、鉛などの重金属イオンなどが除去される。次いで、水は中空糸膜8を通過し、濁質成分、細菌類なども除去されて浄水となり、中空糸膜束の下端面の開口を経て、浄水として浄水器外部へ吐出される。   The raw water supplied from the faucet inlet side is guided to the central opening of the upper plate 4 as shown by the arrow in FIG. 1, passes through the internal space of the adsorbent 3, and further moves the adsorbent 3 from the radially inner side to the outer side. Pass to (external space). And it passes through the gap between the outer peripheral part of the adsorbent part 2 and the cylindrical case 6 and reaches the hollow fiber membrane bundle. When the raw water comes into contact with the molded adsorbent 3 and passes through it, the free residual chlorine, the salty odor, the mold odor, the trihalomethane, the heavy metal ions such as lead, and the like in the raw water are removed. Next, the water passes through the hollow fiber membrane 8 to remove turbid components, bacteria, and the like to become purified water, and is discharged to the outside of the water purifier as purified water through the opening at the lower end surface of the hollow fiber membrane bundle.

上述したように、本発明の実施形態例である浄水カートリッジ1では、水は、吸着材部の内側から径方向外側に流れ、吸着材部外周部と筒状ケース内周面との間の広い断面積流路を通って中空糸膜束に流入するので、中空糸膜束に水が激しい噴流となって当たることがなく、中空糸膜が切れたり、曲がったりすることを防ぐことができる。しかも、従来のような流路における邪魔板や中空糸膜束の保護ネットを設けることも不要で、浄水カートリッジの構成は簡素であり、安価に製造できる。   As described above, in the water purification cartridge 1 according to the embodiment of the present invention, water flows from the inner side of the adsorbent part to the outer side in the radial direction, and is wide between the outer peripheral part of the adsorbent part and the inner peripheral surface of the cylindrical case. Since it flows into the hollow fiber membrane bundle through the cross-sectional area flow path, water does not hit the hollow fiber membrane bundle as a violent jet, and the hollow fiber membrane can be prevented from being cut or bent. Moreover, it is not necessary to provide a baffle plate or a hollow fiber membrane bundle protection net in the conventional flow path, and the configuration of the water purification cartridge is simple and can be manufactured at low cost.

本発明の他の実施形態例である図2の浄水カートリッジについて説明する。   The water purification cartridge of FIG. 2 which is another embodiment of the present invention will be described.

図2の実施形態例においては、吸着材部の構成だけが、図1と異なっている。この実施形態例の吸着材部では、吸着材は、粒状または粉状の吸着材17であり、内筒12、外筒11、上板4および下板5で形成される略筒状の収容空間に収納されている。上板4はその中央に、吸着材の内側空間と連通する開口部を備えている。吸着材が粒状または粉状であるので、安価かつ優れた吸着性能を発揮することができる。   In the embodiment of FIG. 2, only the structure of the adsorbent part is different from that of FIG. In the adsorbent part of this embodiment, the adsorbent is a granular or powdery adsorbent 17, and is a substantially cylindrical accommodation space formed by the inner cylinder 12, the outer cylinder 11, the upper plate 4 and the lower plate 5. It is stored in. The upper plate 4 has an opening communicating with the inner space of the adsorbent at the center. Since the adsorbent is granular or powdery, it is possible to exhibit inexpensive and excellent adsorption performance.

図2の実施形態例の浄水カートリッジ1においても、筒状ケース内部に筒状の吸着材部と中空糸膜束とが筒状ケースの軸方向に直列に配設され、筒状ケースの一端(上端)には、吸着材部の一端(上端)の外周部が水密に係合されており、筒状ケースの他端(下端)には、中空糸膜束が封止固定されており、吸着材部の他端(下端)面は、閉塞されており、吸着材部は、その内周面からその外周面の方向に、その内部空間からその外部空間へ通水可能であり、吸着材部の外周部は、中空糸膜束に連通している。   Also in the water purification cartridge 1 of the embodiment of FIG. 2, the cylindrical adsorbent part and the hollow fiber membrane bundle are arranged in series in the axial direction of the cylindrical case inside the cylindrical case, and one end of the cylindrical case ( The outer periphery of one end (upper end) of the adsorbent part is watertightly engaged with the upper end), and the hollow fiber membrane bundle is sealed and fixed to the other end (lower end) of the cylindrical case. The other end (lower end) surface of the material portion is closed, and the adsorbent portion can pass water from the inner space to the outer space in the direction from the inner peripheral surface to the outer peripheral surface. The outer peripheral part of this communicates with the hollow fiber membrane bundle.

内筒12と外筒11と下板5とは一体物として形成されることが好ましい。もちろん、3者または2者を別体として形成し、それらを嵌着、溶着、接着等により、図2の形状に組立または接続することも可能であるが、一体物として形成する方が安価かつ簡便である。   It is preferable that the inner cylinder 12, the outer cylinder 11, and the lower plate 5 are formed as one piece. Of course, it is possible to form three or two members separately and assemble or connect them into the shape shown in FIG. 2 by fitting, welding, bonding, or the like. Convenient.

そして、粉体吸着材17を略筒状の収容空間に充填した後、その収容空間の入口を覆蓋し、水および粉体吸着材17に対して密封状態となるように、上板4を内筒12と外筒11とに嵌着、溶着、接着等により取り付けて、吸着材部が出来上がる。粉体吸着材17を充填する際、粉体吸着材17に対して振動や吸気を行って、充填密度を高めることは、吸着材部のろ過能力を高めるために好ましい方法である。   Then, after the powder adsorbent 17 is filled into the substantially cylindrical accommodation space, the upper plate 4 is placed so that the entrance of the accommodation space is covered and sealed against water and the powder adsorbent 17. The adsorbent part is completed by fitting to the cylinder 12 and the outer cylinder 11 by fitting, welding, adhesion or the like. When filling the powder adsorbent 17, it is preferable to increase the packing density by vibrating or sucking the powder adsorbent 17 in order to increase the filtration capacity of the adsorbent portion.

内筒12の周面には格子状の複数の開口部14が設けられ、その内面には開口部14の開口を覆うようにポリエチレンテレフタレートや、ポリプロピレンやポリエチレンなどの合成繊維からなるメッシュ16が取り付けられている。メッシュ16は、対面する粉体吸着材17は漏らさず、処理されるべき水は通過させるフィルタ機能を有するものであるので、メッシュ16の目開きは、粉体吸着材17の粒径より小さいものとなっている。また、通水での圧力損失を低減させるため、メッシュ16の開口率は強度の許す限り大きいものが好ましい。また、同様に格子状の開口部14の開口率も強度の許す限り大きいものが好ましい。粉体吸着材17全体を有効に活用できるようにするため、開口部14の存在する領域は、対面する粉体吸着材17の領域と略一致させることが好ましい。開口部14の開口を覆う部材は、メッシュ16に限らず、合成樹脂の不織布など、薄いシート状で、粉体吸着材17は漏らさず処理されるべき水は通過させるフィルタ機能を有するものであればよい。   A plurality of lattice-shaped openings 14 are provided on the peripheral surface of the inner cylinder 12, and a mesh 16 made of polyethylene terephthalate or synthetic fiber such as polypropylene or polyethylene is attached to the inner surface so as to cover the openings of the openings 14. It has been. The mesh 16 does not leak the powder adsorbing material 17 facing it, and has a filter function that allows water to be treated to pass through. Therefore, the mesh 16 has an opening smaller than the particle size of the powder adsorbing material 17. It has become. Moreover, in order to reduce the pressure loss at the time of water flow, it is preferable that the opening ratio of the mesh 16 is as large as the strength allows. Similarly, it is preferable that the aperture ratio of the lattice-like opening 14 is as large as the strength allows. In order to effectively utilize the entire powder adsorbent 17, it is preferable that the region where the opening 14 exists is substantially coincident with the region of the powder adsorbent 17 that is facing. The member covering the opening of the opening 14 is not limited to the mesh 16 but is a thin sheet such as a synthetic resin nonwoven fabric, and has a filter function that allows water to be processed without allowing the powder adsorbent 17 to pass through. That's fine.

メッシュ16を内筒12の内周面に取り付ける方法としては、内筒12の成形時にメッシュ16と一体成形する方法が強固に取り付けられる点で好ましい。また、接着剤で貼り付けたり、熱融着させることも可能である。メッシュ16を内筒12の内周面に取り付けるので、内筒12の径方向の外側に充填、収容される粉体吸着材17は、内筒12の厚み分だけ充填量を増やすことができる。もちろん、製作を容易にするため、メッシュ16を内筒12の外周面に取り付けるようにしてもよい。   As a method of attaching the mesh 16 to the inner peripheral surface of the inner cylinder 12, a method of integrally forming with the mesh 16 at the time of molding the inner cylinder 12 is preferable in that the mesh 16 is firmly attached. Further, it can be attached with an adhesive or heat-sealed. Since the mesh 16 is attached to the inner peripheral surface of the inner cylinder 12, the amount of the powder adsorbent 17 filled and accommodated on the outer side in the radial direction of the inner cylinder 12 can be increased by the thickness of the inner cylinder 12. Of course, the mesh 16 may be attached to the outer peripheral surface of the inner cylinder 12 for easy manufacture.

内筒12と同様に、外筒11には、その周面に格子状の複数の開口部13が設けられ、その外面には開口部13の開口を覆うようにポリエチレンテレフタレートや、ポリプロピレンやポリエチレンなどの合成繊維からなるメッシュ15が取り付けられている。メッシュ15は、対面する粉体吸着材17は漏らさず、処理されるべき水は通過させるフィルタ機能を有するものであるので、メッシュ15の目開きは、粉体吸着材17の粒径より小さいものとなっている。また、通水での圧力損失を低減させるため、メッシュ15の開口率は強度の許す限り大きいものが好ましい。また、同様に格子状の開口部13の開口率も強度の許す限り大きいものが好ましい。粉体吸着材17全体を有効に活用できるようにするため、開口部13の存在する領域は、対面する粉体吸着材17の領域と略一致させることが好ましい。開口部13の開口を覆う部材は、メッシュ15に限らず、合成樹脂の不織布など、薄いシート状で、粉体吸着材17は漏らさず処理されるべき水は通過させるフィルタ機能を有するものであればよい。   Similar to the inner cylinder 12, the outer cylinder 11 is provided with a plurality of lattice-shaped openings 13 on its peripheral surface, and polyethylene terephthalate, polypropylene, polyethylene, etc. are provided on the outer surface so as to cover the openings of the openings 13. A mesh 15 made of synthetic fiber is attached. The mesh 15 does not leak the powder adsorbing material 17 facing it, and has a filter function that allows water to be processed to pass through. Therefore, the mesh 15 has an opening smaller than the particle size of the powder adsorbing material 17. It has become. Moreover, in order to reduce the pressure loss at the time of water flow, it is preferable that the opening ratio of the mesh 15 is as large as the strength allows. Similarly, it is preferable that the aperture ratio of the lattice-like opening 13 is as large as the strength allows. In order to effectively utilize the entire powder adsorbent 17, it is preferable that the region where the opening 13 exists is substantially coincident with the region of the powder adsorbent 17 that is facing. The member that covers the opening of the opening 13 is not limited to the mesh 15 but is a thin sheet such as a synthetic resin nonwoven fabric, and the powder adsorbent 17 does not leak and has a filter function that allows water to be processed to pass therethrough. That's fine.

メッシュ15を外筒11の外周面に取り付ける方法としては、外筒11の成形時にメッシュ15と一体成形する方法が強固に取り付けられる点で好ましい。また、接着剤で貼り付けたり、熱融着させることも可能である。メッシュ15を外筒11の外周面に取り付けるので、外筒11の径方向の内側に充填、収容される粉体吸着材17は、外筒11の厚み分だけ充填量を増やすことができる。   As a method of attaching the mesh 15 to the outer peripheral surface of the outer cylinder 11, a method of integrally forming with the mesh 15 when the outer cylinder 11 is formed is preferable in that the mesh 15 is firmly attached. Further, it can be attached with an adhesive or heat-sealed. Since the mesh 15 is attached to the outer peripheral surface of the outer cylinder 11, the amount of the powder adsorbent 17 filled and accommodated inside the outer cylinder 11 in the radial direction can be increased by the thickness of the outer cylinder 11.

次に粉体吸着材17について説明する。   Next, the powder adsorbent 17 will be described.

粉体吸着材17としては、ヤシ殻や木材、石炭などを原料とした粒状または粉状活性炭や、原水中の鉛等の重金属を除去するのに適した粒状または粉状イオン交換体、例えばチタンケイ酸塩やアルミノケイ酸塩などのゼオライト、またはイオン交換樹脂などを、適宜組み合わせて充填して使用することができる。   Examples of the powder adsorbent 17 include granular or powdered activated carbon made of coconut shell, wood, coal, or the like, or granular or powder ion exchanger suitable for removing heavy metals such as lead in raw water, such as titanium silica. Zeolite such as acid salt and aluminosilicate, ion exchange resin, or the like can be used by being appropriately combined.

粉体吸着材17には、その平均粒径がおよそ30〜900μmの範囲のものが使用可能で、浄水カートリッジの種類、用途、性能に応じて選択して使用される。粒径を小さくすると表面積が増えるため、粉体吸着材17の吸着能力やイオン交換能力を高めることができるし、粉体吸着材17の充填密度も向上する。そこで、粉体吸着材17として平均粒径がおよそ30〜150μmと小さいものを採用することは、吸着材部によるろ過能力を大幅に高め、充填密度もより高めることができる点で、非常に好ましい。粉体吸着材の粒径は、活性炭の場合、JIS K 1474:2014活性炭試験方法 7.3粒度に定められた方法に従って測定しても良いし、レーザー回折/散乱式法で測定した方法でも良い。いずれについても、質量あるいは体積の粒度分布による積算値が90%を占める範囲を粒径とする。   The powder adsorbent 17 having an average particle diameter in the range of about 30 to 900 μm can be used, and is selected and used according to the type, application, and performance of the water purification cartridge. Since the surface area increases when the particle size is reduced, the adsorption capacity and ion exchange capacity of the powder adsorbent 17 can be increased, and the packing density of the powder adsorbent 17 is also improved. Therefore, it is very preferable to use a powder adsorbent 17 having an average particle size as small as about 30 to 150 μm because the filtration capacity of the adsorbent part can be greatly increased and the packing density can be further increased. . In the case of activated carbon, the particle size of the powder adsorbent may be measured according to the method defined in JIS K 1474: 2014 activated carbon test method 7.3 particle size, or may be measured by a laser diffraction / scattering method. . In any case, the range in which the integrated value by mass or volume particle size distribution occupies 90% is defined as the particle size.

従来の成形体の活性炭などの吸着材では、成形のためのバインダーの占める質量割合が3〜20%程度を占め、その部分はろ過に寄与しないが、粉体吸着材を使用することで、バインダーが占めていた体積を活性炭もしくはイオン交換体で充填することができ、増加した吸着材がろ過に寄与するためろ過能力を大幅に向上することができる。特に平均粒径がおよそ30〜150μmと小さい粉体吸着材の場合は、充填密度を高めることができ、例えば、粒状または粉状活性炭としてヤシ殻活性炭を使用する場合、0.50〜0.75g/mL程度まで高めることができるので、ろ過能力が高くかつコンパクトに浄水カートリッジを構成することが可能となる。   In conventional adsorbents such as activated carbon in the molded body, the mass proportion of the binder for molding accounts for about 3 to 20%, and that portion does not contribute to filtration, but by using a powder adsorbent, the binder The volume occupied by can be filled with activated carbon or ion exchangers, and the increased adsorbent contributes to filtration, so the filtration capacity can be greatly improved. In particular, in the case of a powder adsorbent having a small average particle size of about 30 to 150 μm, the packing density can be increased. For example, when coconut shell activated carbon is used as granular or powdery activated carbon, 0.50 to 0.75 g Since it can be increased to about / mL, it is possible to configure the water purification cartridge compactly with high filtration capacity.

一方、一般に粒径を小さくすると吸着材部の通水での圧力損失が大きくなり、所定のろ過流量を確保できないこともあり得る。しかし本発明では、上述の略筒状の収容空間およびそこに収容される粉体吸着材17の形状は、図2に示すように軸方向長さが長くなっており、しかもその径方向長さ(厚さ)より長い筒状形状となっている。そして通水は、筒状の吸着材部の内側から外側に向かって径方向に行われるため、その通水の流路断面積が、吸着材部の粉体吸着材を軸方向に通水する場合の通水の流路断面面積より大きくなっているので通水の流速は低減され、粒径の小さい粉体吸着材を高密度充填したとしても、通水での圧力損失を十分低減でき、所定のろ過流量を達成できる。   On the other hand, when the particle size is generally reduced, the pressure loss due to water passing through the adsorbent part increases, and a predetermined filtration flow rate may not be ensured. However, in the present invention, the shape of the above-described substantially cylindrical accommodation space and the powder adsorbent 17 accommodated therein is long in the axial direction as shown in FIG. It has a longer cylindrical shape than (thickness). And since water flow is performed in the radial direction from the inner side to the outer side of the cylindrical adsorbent part, the flow passage cross-sectional area passes the powder adsorbent of the adsorbent part in the axial direction. The flow rate of water flow is reduced because it is larger than the flow passage cross-sectional area of the case, and even if the powder adsorbent with a small particle size is packed with high density, the pressure loss in water flow can be sufficiently reduced, A predetermined filtration flow rate can be achieved.

筒状の吸着材部の径方向長さの絶対値は、粉体吸着材と上板や下板との境界面での通水のショートカットを防ぐこと、および粉体吸着材のろ過原理から最低限必要とされる値などを考慮して定められるが、実設計上は5mm以上とすることが好ましい。   The absolute value of the length in the radial direction of the cylindrical adsorbent part is the minimum due to the prevention of water flow shortcuts at the interface between the powder adsorbent and the upper and lower plates and the filtration principle of the powder adsorbent. Although it is determined in consideration of the required value and the like, it is preferably 5 mm or more in actual design.

粉体吸着材17と上板4との間に弾性部材が配設されると好ましい。こうすると、弾性部材が粉体吸着材17と上板4とを押圧し、それらと密着することにより、充填した粉体吸着材17と上板4の間に空隙ができなくなり、原水を通水した際に粉体吸着材17をショートカットする恐れがなくなる。弾性部材としては、硬度の低いシリコーンゴムなどのゴム、合成樹脂のスポンジや不織布、フェルトなどが使用可能である。
本発明の他の実施形態例である図3の浄水カートリッジについて説明する。
図3の実施形態例の浄水カートリッジ21は、上述した図1や図2の浄水カートリッジにおいて、原水入口24を有し、筒状ケース6の一端(上端)および/または吸着材部の一端(上端)を水密に覆蓋する入口キャップ22と、浄水出口25を有し、筒状ケース6の他端(下端)を水密に覆蓋する出口キャップ23とを備えて構成される浄水カートリッジである。この浄水カートリッジ21は、独立したユニットの浄水カートリッジとして、例えば水配管流路の途中に挿入、設置して、水の浄化のために適用することができる。
It is preferable that an elastic member is disposed between the powder adsorbent 17 and the upper plate 4. In this way, the elastic member presses the powder adsorbent 17 and the upper plate 4 and comes into close contact therewith, so that no gap is formed between the filled powder adsorbent 17 and the upper plate 4, and the raw water is passed through. When this occurs, there is no possibility of shortcuting the powder adsorbent 17. As the elastic member, rubber such as silicone rubber having a low hardness, sponge or nonwoven fabric of synthetic resin, felt, or the like can be used.
The water purification cartridge of FIG. 3 which is another embodiment of the present invention will be described.
The water purification cartridge 21 of the embodiment of FIG. 3 has the raw water inlet 24 in the water purification cartridge of FIGS. 1 and 2 described above, and one end (upper end) of the cylindrical case 6 and / or one end (upper end) of the adsorbent part. The water purification cartridge is provided with an inlet cap 22 that covers watertightly and an outlet cap 23 that has a purified water outlet 25 and covers the other end (lower end) of the cylindrical case 6 in a watertight manner. This water purification cartridge 21 can be applied as a water purification cartridge of an independent unit, for example, inserted and installed in the middle of a water pipe flow path for water purification.

本発明の他の実施形態例である図4の浄水カートリッジについて説明する。   The water purification cartridge of FIG. 4 which is another embodiment of the present invention will be described.

図4の実施形態例の浄水カートリッジ31は、上述した図1や図2の浄水カートリッジ1が、原水入口34と浄水出口35とを有する筐体37に収容されてなる浄水カートリッジである。筐体37は、筒状の容器32の上部開口に蓋33を超音波溶着や螺着により取り付け、その開口を密閉したものである。   The water purification cartridge 31 of the embodiment of FIG. 4 is a water purification cartridge in which the above-described water purification cartridge 1 of FIGS. 1 and 2 is accommodated in a casing 37 having a raw water inlet 34 and a purified water outlet 35. The casing 37 is obtained by attaching a lid 33 to the upper opening of a cylindrical container 32 by ultrasonic welding or screwing and sealing the opening.

図4では、原水入口と浄水出口とが共に容器下部に設けられているが、原水入口が蓋に設けられ、浄水出口が容器下部に設けられるものであってもよい。また、蓋が天面と天面周囲から垂下する筒状部を有するものであってもよい、
浄水カートリッジ31は、図1や図2に示される、別工程で製造されるエレメントとしての浄水カートリッジ1を容器32内部の装着凹部36に装着した後、蓋33で、容器32の上部開口を密閉して出来上がる。浄水カートリッジ1と装着凹部36の接する面は、原水と浄水が混じらないように、水密にシールされている。
In FIG. 4, the raw water inlet and the purified water outlet are both provided in the lower part of the container, but the raw water inlet may be provided in the lid and the purified water outlet may be provided in the lower part of the container. Further, the lid may have a cylindrical portion that hangs down from the top surface and the periphery of the top surface.
In the water purification cartridge 31, the water purification cartridge 1 as an element manufactured in a separate process shown in FIGS. 1 and 2 is mounted in the mounting recess 36 inside the container 32, and then the upper opening of the container 32 is sealed with the lid 33. And completed. The surface in contact with the water purification cartridge 1 and the mounting recess 36 is sealed watertight so that raw water and purified water are not mixed.

この浄水カートリッジ31は、独立したユニットの浄水カートリッジとして蛇口直結型浄水器や据置型浄水器など様々な浄水器に適用することができる。   The water purification cartridge 31 can be applied to various water purifiers such as a faucet direct-coupled water purifier and a stationary water purifier as a water purifying cartridge of an independent unit.

容器32内周面と筒状ケース6の外周面との間には、原水入口34から入った原水の流路としての筒状間隙が形成されている。そして、図4の矢印に示すように、原水入口34から入った原水はその間隙を通って、上板4の中央開口部に導かれた後、吸着材部の内部空間を通って、吸着材部を径方向内側から外側へと通過し、さらに中空糸膜を通過して浄水となり、浄水出口35から外部に吐出される。   Between the inner peripheral surface of the container 32 and the outer peripheral surface of the cylindrical case 6, a cylindrical gap is formed as a flow path of raw water entering from the raw water inlet 34. And as shown by the arrow of FIG. 4, after the raw | natural water which entered from the raw | natural water inlet 34 was guide | induced to the center opening part of the upper board 4 through the clearance gap, it passed through the internal space of an adsorbent part, and adsorbent The portion passes from the inside in the radial direction to the outside, passes through the hollow fiber membrane to become purified water, and is discharged from the purified water outlet 35 to the outside.

上述の説明において、2つの部材を互いに接しさせて、その部材間を密封(水密シール)状態にする場合、シール部材を介在させて、密封(水密シール)を確実にすることも可能である。ただし、コンパクトな浄水カートリッジ設計のためには、シール部材を介在させずに密封(水密シール)を実現することが好ましい。   In the above description, when two members are brought into contact with each other and a space between the members is brought into a sealed (watertight seal) state, the sealing (watertight seal) can be ensured by interposing a seal member. However, in order to design a compact water purification cartridge, it is preferable to realize sealing (watertight seal) without interposing a seal member.

また、筒状ケース、上板、下板、内筒、外筒、入口キャップ、出口キャップ、容器、蓋、の材質は、ABS(アクリルニトリル・ブタジエン・スチレン)樹脂、AS(アクリルニトリル・スチレン)樹脂、PP(ポリプロピレン)樹脂、ポリスチレン樹脂など、成形時の寸法精度が高い樹脂であることが好ましい。   The materials of the cylindrical case, upper plate, lower plate, inner cylinder, outer cylinder, inlet cap, outlet cap, container, lid are ABS (acrylonitrile butadiene styrene) resin, AS (acrylonitrile styrene). Resins, PP (polypropylene) resins, polystyrene resins and the like are preferably resins with high dimensional accuracy during molding.

一般家庭で水道水を浄化するための浄水カートリッジを実施形態例として説明したが、本発明は、その他目的で水を浄化する比較的大型の浄水カートリッジとしても利用可能である。   Although the water purification cartridge for purifying tap water in a general household has been described as an embodiment, the present invention can also be used as a relatively large water purification cartridge for purifying water for other purposes.

1 浄水カートリッジ
2 吸着材部
3 吸着材
4 上板
5 下板
6 筒状ケース
8 中空糸膜
9 封止部
11 外筒
12 内筒
13 開口部
14 開口部
15 メッシュ
16 メッシュ
17 粉体吸着材
21 浄水カートリッジ
22 入口キャップ
23 出口キャップ
24 原水入口
25 浄水出口
31 浄水カートリッジ
32 容器
33 蓋
34 原水入口
35 浄水出口
36 装着凹部
37 筐体
DESCRIPTION OF SYMBOLS 1 Water purification cartridge 2 Adsorbent part 3 Adsorbent material 4 Upper board 5 Lower board 6 Cylindrical case 8 Hollow fiber membrane 9 Sealing part 11 Outer cylinder 12 Inner cylinder 13 Opening part 14 Opening part 15 Mesh 16 Mesh 17 Powder adsorbing material 21 Purified cartridge 22 Inlet cap 23 Outlet cap 24 Raw water inlet 25 Purified water outlet 31 Purified water cartridge 31 Container 33 Lid 34 Raw water inlet 35 Purified water outlet 36 Mounting recess 37 Housing

Claims (3)

筒状ケース内部に筒状の吸着材部と中空糸膜束とが筒状ケースの軸方向に直列に配設された浄水カートリッジであって、
前記筒状ケースの一端には、前記吸着材部の一端の外周部が水密に係合されており、
前記筒状ケースの他端には、前記中空糸膜束が封止固定されており、
前記吸着材部の他端の面は、閉塞されており、
前記吸着材部は、その内周面からその外周面の方向に、その内部空間からその外部空間へ通水可能であり、
前記吸着材部の外周部は、前記中空糸膜束に連通している浄水カートリッジ。
A water purification cartridge in which a cylindrical adsorbent part and a hollow fiber membrane bundle are arranged in series in the axial direction of the cylindrical case inside the cylindrical case,
One end of the cylindrical case is water-tightly engaged with the outer periphery of one end of the adsorbent part,
The hollow fiber membrane bundle is sealed and fixed to the other end of the cylindrical case,
The other end surface of the adsorbent part is closed,
The adsorbent part can pass water from the inner space to the outer space in the direction from the inner surface to the outer surface,
The outer peripheral part of the adsorbent part is a water purification cartridge communicating with the hollow fiber membrane bundle.
前記吸着材部は、筒状の成形された吸着材と、前記成形された吸着材の一端に配設された上板と、前記成形された吸着材の他端を閉塞する下板とを有し、
前記上板は、前記吸着材の内側空間と連通する開口部を備えた請求項1に記載の浄水カートリッジ。
The adsorbent portion has a cylindrically shaped adsorbent, an upper plate disposed at one end of the molded adsorbent, and a lower plate that closes the other end of the molded adsorbent. And
The water purification cartridge according to claim 1, wherein the upper plate includes an opening communicating with the inner space of the adsorbent.
前記吸着材部は、外筒、内筒、上板および下板とで形成される筒状空間に粒状または粉状の吸着材が収納されてなり、
前記上板は、前記吸着材の内側空間と連通する開口部を備えた請求項1に記載の浄水カートリッジ。
The adsorbent part is formed by storing a granular or powdery adsorbent in a cylindrical space formed by an outer cylinder, an inner cylinder, an upper plate and a lower plate,
The water purification cartridge according to claim 1, wherein the upper plate includes an opening communicating with the inner space of the adsorbent.
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JP2002346550A (en) * 2001-05-23 2002-12-03 Mitsubishi Rayon Co Ltd Water cleaning cartridge
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JP2010247137A (en) * 2009-04-16 2010-11-04 Takahashi Setsubi:Kk Water cleaner and method of using the same
JP2012030204A (en) * 2010-08-03 2012-02-16 Toray Ind Inc Cartridge for water purifier and water purifier
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JP2000334445A (en) * 1999-05-28 2000-12-05 Mitsubishi Rayon Co Ltd Water purification cartridge
JP2002346550A (en) * 2001-05-23 2002-12-03 Mitsubishi Rayon Co Ltd Water cleaning cartridge
JP2006015199A (en) * 2004-06-30 2006-01-19 Toto Ltd Water purifying cartridge built into faucet
JP2010247137A (en) * 2009-04-16 2010-11-04 Takahashi Setsubi:Kk Water cleaner and method of using the same
JP2012030204A (en) * 2010-08-03 2012-02-16 Toray Ind Inc Cartridge for water purifier and water purifier
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Publication number Priority date Publication date Assignee Title
WO2020095573A1 (en) * 2018-11-07 2020-05-14 ユニチカ株式会社 Water purification cartridge
JPWO2020095573A1 (en) * 2018-11-07 2021-04-08 ユニチカ株式会社 Water purification cartridge

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