JP2016537256A - 二層カーペット - Google Patents
二層カーペット Download PDFInfo
- Publication number
- JP2016537256A JP2016537256A JP2016532108A JP2016532108A JP2016537256A JP 2016537256 A JP2016537256 A JP 2016537256A JP 2016532108 A JP2016532108 A JP 2016532108A JP 2016532108 A JP2016532108 A JP 2016532108A JP 2016537256 A JP2016537256 A JP 2016537256A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- carpet
- fibers
- surface layer
- cushion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N3/00—Arrangements or adaptations of other passenger fittings, not otherwise provided for
- B60N3/04—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets
- B60N3/042—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets of carpets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N3/00—Arrangements or adaptations of other passenger fittings, not otherwise provided for
- B60N3/04—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets
- B60N3/048—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets characterised by their structure
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/45—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by forming intermeshing loops or stitches from some of the fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H11/00—Non-woven pile fabrics
- D04H11/08—Non-woven pile fabrics formed by creation of a pile on at least one surface of a non-woven fabric without addition of pile-forming material, e.g. by needling, by differential shrinking
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
- D06N7/0068—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the primary backing or the fibrous top layer
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
- D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
- D06N7/0081—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing with at least one extra fibrous layer at the backing, e.g. stabilizing fibrous layer, fibrous secondary backing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/20—All layers being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2471/00—Floor coverings
- B32B2471/02—Carpets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/003—Interior finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Transportation (AREA)
- Carpets (AREA)
- Passenger Equipment (AREA)
- Nonwoven Fabrics (AREA)
- Laminated Bodies (AREA)
Abstract
Description
驚くべきことに、表面層に75%の中実繊維と共に混合した25重量%の中空繊維は、100%中実繊維と比較して摩耗性能の向上を示した。この効果は、クッション層内に少なくとも25%の中空繊維と組み合わせることにより、さらに向上した。これは、隣接クッション層の体積と弾性を増加させた。
ニードルパンチ層は、熱、水分、及び圧力よりむしろ、有刺針(barbed needle)の機械的作用によって製造される緻密な三次元の繊維の絡み合いによって特徴づけられる。中空繊維及び随意の中実繊維は、まず混合され、かつ産業において知られているカーディングクロスラッピング工程、又はエアレイド工程によって繊維マットに形成される。そして、混合繊維マットはニードルパンチ工程にかけられ、それによって有刺針によって両面から固められる。最終的に、心地よい触感とさわり心地のある美的な表面を得るために、マットの上部表面にディロアのようなパターン形成工程を行うことができる。
・表面層(5)は、少なくとも25%が中空ステープルファイバーであるニードルパンチカーペット層である。表面層は、ニードルパンチ工程によって主に一体化されている。
・クッション層(6)は、少なくとも45%が中空繊維であるニードルパンチ不織布層である。この層は、ニードルパンチ工程によって主に一体化されている。
すなわち、本発明の態様としては、以下を挙げることができる:
《態様1》
短繊維から作られるニードルパンチ表面層、及び短繊維から作られる隣接ニードルパンチクッション層を少なくとも含む2層カーペットであって、前記表面層及び前記クッション層が、少なくとも25重量%の中空短繊維を含むことを特徴とする、2層カーペット。
《態様2》
前記表面層の短繊維のdtexが、前記クッション層に用いられるdtexと等しいか又はより細く、前記表面層の短繊維のdtexが、2〜12の間である、態様1に記載の2層カーペット。
《態様3》
前記クッション層の短繊維の少なくとも75重量%が、17〜200の間のdtexを有する、態様1又は2に記載の2層カーペット。
《態様4》
前記クッション層内の結合繊維の含有量が、25重量%未満である、態様1〜3のいずれか一項に記載の2層カーペット。
《態様5》
前記表面層に結合繊維を有しない、態様1〜4のいずれか一項に記載の2層カーペット。
《態様6》
2層カーペットの面積重量が400から2000の間であり、前記表面層の面積重量が全重量の20%から35%の間だけである、態様1〜5のいずれか一項に記載の2層カーペット。
《態様7》
前記表面層及び前記クッション層が、機械的な絡み合いによって結合している、態様1〜6のいずれか一項に記載の2層カーペット。
《態様8》
前記表面層と前記クッション層が、熱活性結合層によって、好ましくは接着フィルム、スクリム、結合繊維層、又は粉末バインダーによって、結合している、態様1〜7のいずれか一項に記載の2層カーペット。
《態様9》
態様1〜8のいずれか一項に記載の前記中空短繊維が、1つの孔のみが存在する場合には、10%から45%の間の空隙率を有し、又は複数の孔が存在する場合には、10%から65%の間の空隙率を有する、2層カーペット。
《態様10》
態様1〜9のいずれか一項に記載の二層カーペット、並びに重質層、フェルト又は発泡体の形態の分離層、吸音層、及び追加のフェルト支持層又は追加の発泡体支持層又はクローズドフィルムの少なくとも1つを含んでいる、カーペットシステム。
《態様11》
態様1〜9のいずれか一項に記載の2層カーペット又は態様10に記載のカーペットシステムの、車用の3D成形部品としての使用。
Claims (11)
- ステープルファイバーから作られるニードルパンチ表面層、及びステープルファイバーから作られる隣接ニードルパンチクッション層を少なくとも含む2層カーペットであって、前記表面層及び前記クッション層が、少なくとも25重量%の中空ステープルファイバーを含むことを特徴とする、2層カーペット。
- 前記表面層のステープルファイバーのdtexが、前記クッション層に用いられるdtexと等しいか又はより細く、前記表面層のステープルファイバーのdtexが、2〜12の間である、請求項1に記載の2層カーペット。
- 前記クッション層のステープルファイバーの少なくとも75重量%が、17〜200の間のdtexを有する、請求項1又は2に記載の2層カーペット。
- 前記クッション層内の結合繊維の含有量が、25重量%未満である、請求項1〜3のいずれか一項に記載の2層カーペット。
- 前記表面層に結合繊維を有しない、請求項1〜4のいずれか一項に記載の2層カーペット。
- 2層カーペットの面積重量が400から2000の間であり、前記表面層の面積重量が全重量の20%から35%の間だけである、請求項1〜5のいずれか一項に記載の2層カーペット。
- 前記表面層及び前記クッション層が、機械的な絡み合いによって結合している、請求項1〜6のいずれか一項に記載の2層カーペット。
- 前記表面層と前記クッション層が、熱活性結合層によって、好ましくは接着フィルム、スクリム、結合繊維層、又は粉末バインダーによって、結合している、請求項1〜7のいずれか一項に記載の2層カーペット。
- 請求項1〜8のいずれか一項に記載の前記中空ステープルファイバーが、1つの孔のみが存在する場合には、10%から45%の間の空隙率を有し、又は複数の孔が存在する場合には、10%から65%の間の空隙率を有する、2層カーペット。
- 請求項1〜9のいずれか一項に記載の二層カーペット、並びに重質層、フェルト又は発泡体の形態の分離層、吸音層、及び追加のフェルト支持層又は追加の発泡体支持層又はクローズドフィルムの少なくとも1つを含んでいる、カーペットシステム。
- 請求項1〜9のいずれか一項に記載の2層カーペット又は請求項10に記載のカーペットシステムの、車用の3D成形部品としての使用。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13193506.6 | 2013-11-19 | ||
EP20130193506 EP2873768A1 (en) | 2013-11-19 | 2013-11-19 | Dual layer carpet |
PCT/EP2014/073776 WO2015074870A1 (en) | 2013-11-19 | 2014-11-05 | Dual layer carpet |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2016537256A true JP2016537256A (ja) | 2016-12-01 |
Family
ID=49680804
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2016532108A Pending JP2016537256A (ja) | 2013-11-19 | 2014-11-05 | 二層カーペット |
Country Status (9)
Country | Link |
---|---|
US (1) | US20160298273A1 (ja) |
EP (2) | EP2873768A1 (ja) |
JP (1) | JP2016537256A (ja) |
KR (1) | KR20160086867A (ja) |
CN (1) | CN105874119A (ja) |
MX (1) | MX2016006423A (ja) |
RU (1) | RU2016124113A (ja) |
WO (1) | WO2015074870A1 (ja) |
ZA (1) | ZA201604121B (ja) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2664702B1 (en) | 2012-05-15 | 2014-06-18 | Autoneum Management AG | Needle punched carpet |
BE1023285B1 (nl) * | 2015-12-30 | 2017-01-20 | Beaulieu International Group | Motorvoertuigtapijt met massieve meerlobbige vezels |
DE102019109462A1 (de) | 2019-04-10 | 2020-10-15 | Adler Pelzer Holding Gmbh | Beschichtetes Kraftfahrzeuginnenraum-Verkleidungsteil |
CN113320254A (zh) * | 2021-04-13 | 2021-08-31 | 诺奥(福建)环保家居用品有限公司 | 一种阻燃双组份无纺方块毯及其生产工艺 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000229369A (ja) * | 1998-12-11 | 2000-08-22 | Japan Vilene Co Ltd | 不織布積層体及び自動車用内装材 |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1998018656A1 (de) | 1996-10-29 | 1998-05-07 | Rieter Automotive (International) Ag | Ultraleichter multifunktionaler, schallisolierender bausatz |
JPH10329596A (ja) * | 1997-05-30 | 1998-12-15 | Toyota Kako Kk | 自動車用フロアカーペット |
US20050249931A1 (en) * | 1998-12-11 | 2005-11-10 | Japan Vilene Company, Ltd. | Nonwoven fabric-laminate and an automotive internal trim panel |
WO2006066601A1 (de) * | 2004-12-15 | 2006-06-29 | Carl Freudenberg Kg | Thermoformbares trägerteil |
JP5260078B2 (ja) * | 2008-02-20 | 2013-08-14 | ユニチカ株式会社 | ニードルパンチカーペットの製造方法 |
FR2942830A1 (fr) * | 2009-03-06 | 2010-09-10 | Duflot Ind | Materiau d'insonorisation |
PL2365483T3 (pl) | 2010-03-09 | 2013-03-29 | Autoneum Man Ag | Samochodowy izolacyjny element wykładzinowy |
PL2364881T3 (pl) | 2010-03-09 | 2015-10-30 | Autoneum Man Ag | Motoryzacyjny element wykończeniowy do izolacyjności od dźwięku i pochłaniania dźwięku |
-
2013
- 2013-11-19 EP EP20130193506 patent/EP2873768A1/en not_active Withdrawn
-
2014
- 2014-11-05 WO PCT/EP2014/073776 patent/WO2015074870A1/en active Application Filing
- 2014-11-05 CN CN201480062810.8A patent/CN105874119A/zh active Pending
- 2014-11-05 EP EP14793173.7A patent/EP3071747A1/en not_active Withdrawn
- 2014-11-05 KR KR1020167015256A patent/KR20160086867A/ko not_active Application Discontinuation
- 2014-11-05 MX MX2016006423A patent/MX2016006423A/es unknown
- 2014-11-05 US US15/037,094 patent/US20160298273A1/en not_active Abandoned
- 2014-11-05 JP JP2016532108A patent/JP2016537256A/ja active Pending
- 2014-11-05 RU RU2016124113A patent/RU2016124113A/ru not_active Application Discontinuation
-
2016
- 2016-06-17 ZA ZA2016/04121A patent/ZA201604121B/en unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000229369A (ja) * | 1998-12-11 | 2000-08-22 | Japan Vilene Co Ltd | 不織布積層体及び自動車用内装材 |
Also Published As
Publication number | Publication date |
---|---|
EP2873768A1 (en) | 2015-05-20 |
ZA201604121B (en) | 2017-08-30 |
US20160298273A1 (en) | 2016-10-13 |
EP3071747A1 (en) | 2016-09-28 |
RU2016124113A (ru) | 2017-12-25 |
CN105874119A (zh) | 2016-08-17 |
MX2016006423A (es) | 2016-07-19 |
WO2015074870A1 (en) | 2015-05-28 |
KR20160086867A (ko) | 2016-07-20 |
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